High E�ciency Machining Center

LEADWELL CNC MACHINES MFG., CORP.

www.leadwell.com.tw

No. 23 Gong 33th Road, Taichung Industrial ParkTaichung 407, Taiwan

T: 886 - 4 - 23591880 / F: 886 - 4 - 23592555, 886 - 4 - 23593875E: sales@leadwell.com.tw

V-22i/V-26i/V-32i/V-42iV-32A/V-42A

2014.07

High E�ciency Machining CenterHigh Rigidity: FEA Analysis. High rigidity structure design. Six Guideway blocks in X axis. 3 Axis ball screw prestressing

High Reliability: Roller type motion system. 3 Axis absolute motor.

High Efficiency: V-32A/42A with high torque spindle motor. Rapid feed rate 48/48/48. Spindle speed 12,000 rpm(opt) Tool change time T to T 1.8 sec. Tool change time C to C 4 sec.

High Flexibility: 30T tools magazine available. 4/5 axis rotary table available. Front/Rear Chip Disposal available.

●

●

●

●

●

●

●

●

0201 The Ultimate in Performance.V-22/26/32/42

LEADWELL CNC MACHINES MFG., CORP.V-22/26/32/42

www.leadwell.com.tw

VERTICAL MACHINING CENTERS

●

●

●

●

●

●

FEA REPORT(Finite Element Analysis)

Optimum● Section areas● Moments of inertia● Torsional constant● Plate thickness

● Bending stiffness● Transverse shear● Vibration reduce

With FEA you can:1. Predict and improve product performance and reliability.2. Reduce physical prototyping and testing .3. Evaluate different designs and materials .4. Optimize designs .

V-22 SERIES

V-32 SERIES

V-42 SERIES

0403 The Ultimate in Performance.V-22/26/32/42

www.leadwell.com.twLEADWELL CNC MACHINES MFG., CORP.V-22/26/32/42

PERFORMANCE SPINDLE POWER CURVE

80

60

40

20

0

16

12

8

4

0

70N-m 1500rpm

11KW

7.5KW7.5KW

5.5KW

47.7N-m

1500 8000

V-32i/V-42iFANUC Spindle Motor (STD)

α8-8000i/8000rpm

80

60

40

20

0

16

12

8

4

0

70N-m 1500rpm

11KW

7.5KW7.5KW

5.5KW

47.7N-m

1500 8000

V-22i/V-26i

α8-8000i/8000rpm

120

90

60

30

0

24

18

12

6

0

100.9N-m 1750rpm 18.5KW

7.5KW11KW

15KW

81.8N-m

1750 8000

V-32A/V-42AFANUC Spindle Motor (STD)

α15-7000i/8000rpm

Continuous N-m30 min N-mCoutinuous KW30 min KW

TAP

Removal Rate 260cc/min.

V-42i

Removal Rate 144cc/min.Tool Ø63mm Tool Ø20mmSpindle Speed 1500rpm Spindle Speed 2800rpmFeedrate 1300mm/min Feedrate 900mm/minWidth of Cut 50mm Width of Cut 20mmDepth of Cut 4mm Depth of Cut 8mm

Drilling Ø42mm Tapping M16Tool Ø42mm Spindle Speed 350rpmSpindle Speed 1500rpm Feedrate 700mm/min.Feedrate 130mm/min.Depth of Cut 50mm

Tapping M20Spindle Speed 1500rpmFeedrate 3750mm/min.

FACE MILL End-DRILL

U-DRILL

RIGID TAP

NASA REPORT

S45CMATERIAL

V-42i

0605 The Ultimate in Performance.V-22/26/32/42

www.leadwell.com.twLEADWELL CNC MACHINES MFG., CORP.V-22/26/32/42

1100(V-42i/V-42A)

5010

010

010

010

0

500

1830

890(V-32i/V-32A)

D

D

18

3130

Table Size

Travel DrawingV-22i/V-26i

V-32i/V-42iV-32A/V-42A

OUTLINE DRAWING

450(

V-26

i)10

012

512

5

400(

V-22

i)

750(V-26i)600(V-22i)

18

183031

30

2310

2000

575.

5

2202

2490

916

600 (X AXIS 510)V-22i750 (X AXIS 650)V-26i

100

510(

Z AX

IS)

2112

400(Y AXIS 420)V-22i400(Y AXIS 460)V-26i

832

890(X AXIS 800) V-32A.V-32i1100(X AXIS 1000) V-42A. V-42i

2430

2200

2050

2731

2050

881m

m V

-32i

.V-3

2A94

2mm

V-4

2i.V

-42A

150-

760

V-32

i20

0-81

0 V-

32A.

V-42

A10

0-71

0 V-

42i

(Z A

XIS

610)

500(Y AXIS 520)

2375

SPINDLE POWER CURVE

Continuous N-m30 min N-mCoutinuous KW30 min KW

60

40

20

0

100

75

50

25

0

0 1895 10000rpm

0 2210 10000rpm

0 1895 10000rpm

α8/8000i-10000rpmV-22i/V-26i V-22i/V-26i

V-32A/V-42A V-32A/V-42A

V-32i/V-42i V-32i/V-42i

7.5kW

5.5kW

11kW

1895rpm

7.5kW

55.4N-m

37.8N-m

18.5kW

2210rpm

15kW

18.5kW

15kW15kW

11kW

α15/7000i-10000rpm α15/7000i-12000rpm

79.9N-m2571rpm

68.7N-m

15kW

11kW

80

60

40

20

0

α8/8000i-10000rpm

7.5kW

5.5kW

1895rpm55.4N-m

37.8N-m

0 2571 12000rpm

64.8N-m 55.7N-m

60

40

20

0

α8/8000i-12000rpm

7.5kW

5.5kW

11kW

7.5kW

60

45

30

15

00 2250 12000

rpm

46.7N-m

31.8N-m

2250rpm

α8/8000i-12000rpm

7.5kW

5.5kW

11kW

7.5kW

60

45

30

15

00 2250 12000

rpm

46.7N-m

31.8N-m

2250rpm

0807 The Ultimate in Performance.V-22/26/32/42

www.leadwell.com.twLEADWELL CNC MACHINES MFG., CORP.V-22/26/32/42

Pull Stud

OptionalStandard

Optional

Cartridge Type Spindle BBT Two face contact

VERTICAL MACHINING CENTERS

V-32i/V-32A V-42i/V-42A

V-22i/V-26i

OUTLINE DIMENSION

2200 229.5

2731

2430

2440

2665

2374

2665

2731

2430

2200 229. 5

205024

52

2665

2665

550

211

6 3

11

297

7

221

2.5

2000 310 2310

189

5.28

1 4

73

2368

R542

Front Chip DisposalRear Chip Disposal

Coolant and Chip Seperation System

1009 The Ultimate in Performance.V-22/26/32/42

www.leadwell.com.twLEADWELL CNC MACHINES MFG., CORP.V-22/26/32/42

RENISHAW GUI: LEADWELL developed RENISHAW interface, can be used in TS27R, or OMPXX measuring device. measurement process and read data indicate on the screen, simply instructions screen which greatly simpli-fies the operation complexity, users do not need to remember the program number and many measurement parameters.

ATC Tool management system: Manual work-piece measurement: Maintenance screen

LWAR Series (Air Brake)LWHR Series (Hydraulic Brake)LWAR-210/250LWHR-210/255/320

Recommend HR Series to usemade-in-Japan dual-lead wormand worm gear

LWAR-210R

LWHR-255R(Sheet Metal Cover forBoth Vertical andHorizontal Applications)

HIGH PERFORMANCE ROTARY TABLE

Larger Through Hole → Bigger BearingBigger Bearing → Higher Rigidity

Large diameter

Japanesemade

Devised by GermanSpecialized for Rotary Table, the Radial & Axial bearing can fully support heavy-duty cutting in both radial and axial directions.

Made in Japan(opt)Unique high tensile brassWear life is 2.6 times longer than aluminum bronze PBC3.

®

4th Ratable Suggest Table

Model

V-22i

V-26i

V-32i/V-32A

V-42i/V-42A

Air

LWAR-170R

LWAR-210R

LWAR-125R

LWAR-170R

LWAR-210R

LWAR-210R

LWAR-250R

LWAR-250R

LWAR-210R

LWAR-250R

Hydraulic

LWHR-210R

LWHR-210R

LWHR-210R

LWHR-255N

LWHR-255N

V-42A

●●●●●●●●●●●●■■■■▲▲■■■■■■■■■■■■■■■■■■■■■■■■■■■■■▲▲■▲

●●●●●●●●●●●●■■■■▲▲■■■■■■■■■■■■■■■■■■■■■■■■■■■■■▲▲■▲

●●●●●●●●●●●●■■■■▲▲■■■■■■■■■■■■■■■■■■■■■■■■■■■■■▲▲■▲

V-32i●●●●●●●●■●●■■■■■▲▲■■■■■■■■●■■■■■■■■■■■■■■■■■■■X▲▲■▲

V-26i●●●●●●●●■●●■■■■■▲▲■■■■■■■■●■■■■■■■■■■■■■■■■■■■X▲▲■▲

V-22i V-42i●●●●●●●●●●●●■■■■▲▲■■■■■■■■■■■■■■■■■■■■■■■■■■■■■▲▲■▲

V-32A V-42ARS232Full enclosure guardingWork lightAlarm lampHeat exchangerRigid tappingAuto counter for workpieceChip conveyor (auger type) + 2 chip bucketsRemote MPGSpindle speed 8000rpmFANUC controlChip disposal in the rearSiemens controlMitsubishi controlSpindle speed 10000rpm (ceramic bearing)Spindle speed 12000rpm (ceramic bearing)Spindle speed 15000rpm (DDS) Spindle speed 15000rpm (DDS with CTS)Spindle oil chillerC.T.S. Form ATool tip air blow systemTool overload detectionTool ManagementAuto tool length measurement TS-27Automatic workpiece measurement OMP-60Chip conveyor outside machine & chip bucketChip disposal at the frontChip disposal at the sideOil skimmerCoolant gunAir conditioner4th axis rotary table Preparation4th axis rotary table Manual chuck with connecting plate for rotary tableManual tailstock for rotary tablePower disk for 4 axis rotary tableThrough hole drill kitDNC link softwareProgrammable NozzleProgrammable air blowCTS preparationSimple Filtrating system & 20bar /25u pump sys. Simple Filtrating system & 40bar /25u pump sysSub tankExtra coolant tankSpindle annular coolant jet (Arm type ATC)2 Speed Gear BoxArm type ATC 30 toolsLinear ScaleSurrounding coolant systemAuto door

●：S.T.D ／ ■：O.P.T (DESIGNED)／ ▲：O.P.T (TO BE ADVISED)／ X：N/A(NOT AVAILABLE)

1211 The Ultimate in Performance.V-22/26/32/42

www.leadwell.com.tw

MACHINE ACCESSORIES

LEADWELL CNC MACHINES MFG., CORP.V-22/26/32/42

Type

Unitmm (in)mm (in)mm (in)mm (in)mm (in)

mm (in)kg

rpm

mm(in)

m/min(ipm)m/min(ipm)

pcsmm(in)mm(in)

sec

kw(hp)kw(HP)

mm(in)mm(in)

kgKVA

FANUC

Arm

610(24)

24

80(3.15)

1.8(4)

800(31.5)

520(20.5)

890x500(35x19.7)

4700

No.40

10(394)

0i-M/828DB

1000(40)

520(20.5)

1100x500(43.3x19.7)

4800

V-32iV-26iV-22iArm

510(20.1)

24

80(3.15)

250(9.8)

2.4(5)

510(20.1)

420(16.5)

460(18.1)

600x400(23.6x15.7)

3300

Arm

510(20.1)

24

80(3.15)

2.4(5)

Arm

610(24)

24

80(3.15)

1.8(4)

500

18Tx100x5

36/36/36(1417/1417/1417)

36(1417)

250(9.8)

4/4/4(5.4/5.4/5.4)

V-42iArm

610(24)

24

80(3.15)

1.8(4)

V-42A

Control Panel OPTION

FANUC SIEMENS MITSUBISHI

18.5(24.8)

2730(107)

2430x3420(96x135)

35

8000

70(2.76)

Arm

610(24)

24

80(3.15)

1.8(4)

V-32A

650(25.5)

460(18.1)

510(20.1)

750x450(29.5x17.7)

60(2.36)

150(5.9)

11(14.7)

3400

100-610(4-24)

250

18Tx125x3

48(1890)

1.6/3/3(2.1/4/4)

2490(98)

2310X3050(91X120)

25 35

8000/DDS 10000,12000,15000 opt

70(2.76)

18.5(24.8)

2730(107)

2430x3420(96x135)

60(2.36)

11(14.7)

2630(103.5)

2200x2560(86x100)

3030

A.T.CCAPACITYX axis travel

Y axis travel

Z axis travel

Distance from table top to spindle end

Distance from column front to spindle center

TABLETable size (L x W)

Max. table load weight

T-slot size

SPINDLESpindle speeds

Spindle nose (normal size, No.)

Spindle bearing inner diameter

FEEDRATERapid traverse X/Y/Z

Max. cutting feedrate

A.T.C.Tool storage capacity

Max. tool diameter(with adjacent tools)

Max. tool length

Tool change time T-T (C-C)

MOTORSSpindle motor(30 min) FANUC

X/Y/Z axis motor

MACHINE SIZE Height of machine (H)

Floor space (L x W)

Total machine weight

Power requirement

Control

150-760(6-30)

545(21.4)

2630(103.5)

2200x3275(86.6x128.9)

200-810(7.9-31.9)

546.7(21.5)

100-710(3.9-28)

546.7(21.5)

150+760(5.9+29.9)

546.7(21.5)

MACHINE SPECIFICATIONS

1413 VE Serieswww.leadwell.com.twHigh E�ciency Machining Center