Hier steht der Titel der Präsentation...the company introduces itself!

Hier steht der Titel der Präsentation

...the companyintroduces itself!

Hier steht der Titel der Präsentation...the company introduces itself !

ALMiG Kompressoren GmbH emerged in July 2007 froma traditional German manufacturer – founded in 1923.

ALMiG stands for Automatische Luftpumpen – Made in Germany

Engaged in Tradition – since 1923…


…Production located in Germany !

ALMiG Plant I

ALMiG Plant II


Stock

Production

…Production located in Austria !


ALMiG Kompressoren GmbH in Figures

Year

Employees

Area ofproduction [m²]

Share of export[%]

200701.07. – 31.12.

143

9.000

01.07.: =0%31.12.: 28%

2008

220

12.000

40%

2009

297

12.000

> 60%

2010

336

14.000

70%

2011

352

14.000

72 %


ALMiG – Subsidiaries and exclusive sales partners

Malmö

Northamptonshire

Breclav

Baia Mare

Sofia

Vicenza

Barcelona

Linz

Carnago

Köngen

Forsyth,Georgia

Moskau

Warschau

X

X

XBilbao

X

X

Eger

Lyon

XSubsidaries

excl. sales partners

Production

Brescia


About usALMiG – a name that guarantees top-grade technology in the compressed air sector. Our products stand for quality, innovation and awareness of customers‘ demands ever since.

We are a flexible system supplier, which reacts quickly on needs of customers and supports as a competent partner with words and deeds.

ALMiG Slogan:„Our answer is „Yes!“, please ask your question now !“

ALMiG Guiding Priciple:„If you have stopped improving, you have stopped being good !“


Our Quality Intension


Certificates and awards

Innovation Award 2011 of district Esslingen

„Hermes Award – Top20“Hannover Fair2011

Certificate „Class 0“ by TÜV Rheinland


3 Products main pillars

Standardproducts- oil-lubricated

- oil-free

Products for

rail + road

Customer specific solutions and

project business

„Our answer is „yes“, please ask

your question now !“

„If you have stopped improving, you have stopped being good !“




- oil-free

Products for

rail + road


project business





piston compressors

Piston range specially for

• industrial applications

ALMiG branded

Piston range specially for the

• dealer business

AIRKO branded

(see separate presentation)


HP11 – 15 kW,

up to 400 bar

IndustryHigh pressure

HL2,2 – 45 kW

A/A-N/A-H1,5 – 3,8 kW

Industry

BOOSTER2,2 – 18,5 kW, max. pressure

40 bar

IndustryBOOSTER

A-O1,5 – 3,8 kW

Industry

ALMiG piston compressors


VARIABLE16 - 355 kW

FLEX3 - 30 kW

Direct +speed

controlled

DIRECT15 - 315 kW

Direct

GEAR30 - 500 kW

Gear

COMBI2,2 – 22 kW

BELT4 – 250 kW

Belt

Screw compressors – oil-lubricated


ALMiG-platform technology

About 80% of the componentsare identical, only transmissiontypes and the electronics aredifferent!

GEAR

BELT

DIRECT

VARIABLE


• Screw compressors oil lubricated

•in details


COMBI Series: the 4-in-1-Solution

Facts

Application: Trade & Industry

Motor Size: COMBI I: 2,2 – 7,5 kWCOMBI II: 5,5 – 15 kWCOMBI III: 15 – 22 kW

Operating Pressure: 5 - 13 bar(COMBI I 2,2 and 3 kW

5 - 10 bars)

Control: Air Control miniAir Control 1

Cooling: by air

Drive System: Belt

no-receiver option also available !


• 1 x prefilterPrefixed to refrigerant dryer to protect it

• 1 x submicrofilterDownstream to refrigerant dryer Rate of separation < 1 µm

DIN ISO 8573-1

Type of contamination

Volume class

Oil 0,1 mg/m3 2

Particles < 1 µm 2

Water PDP 3 - 5°C 5

• Refrigerant dryer is mounted in a separate part of housing Dryer and filters are thermally separated from the „hot“ zone of the compressor.

Pre- and afterfilter

Dryer

Example: COMBI 11

COMBI Series: the 4-in-1-Solution


BELT Series: the reliable oneFacts

Application: Industry

Motor Size: BELT I: 4 – 37 kW BELT II: 37 – 75 kW BELT III: 75 – 250 kW

OperatingPressure: 5 - 14 bar

(in 1-bar steps starting from 37 kW)

Control: Air Control 1 Air Control 3

Cooling: by air (standard) by water (option for BELT II & III)

Drive System: Belt


BELT Series: the reliable one

Facts

Application: industry

Motor Size: 4 – 37 kW

Operating Pressure: 5 - 13 bar

Controll: Air Control 1Air Control 3

Version „PLUS“: with attached refrigerant dryer

„PLUS“ version Filter battery

=+

Version „O“: with attached refrigerant dryer and filter system


Compressor classification within BELT series

• For them to be operated optimally by the customer the design of the plant capacity is important to ensure that no „control gaps“ arise.

ALMiG therefore offers a large range of V-belt driven screw compressors (4 – 250 kW).

All kW classes are available, a total of 23 Overlapping at all steps of frame sizes

Com

pre

ssor

class

ifica

tion

4 kW 250 kW

BELT 15-37

BELT 37-75

BELT 75-132

BELT 132-200

BELT 4-15

BELT 200-250

= Overlapping


BELT: Flexible adjustment of demand

This is offered by the market....

• Fix rotational speeds for - 7,5 / 8 bars- 10 bars

- 13 bars

• Pressures in between are not covered in optimal way.

• The competition „wastes“ important volume flow !!

Example: Compressor 45 kW

Manufacturer A Manufacturer B

Pressure (bar)

Volume flow (m3/min)

Pressure (bar)

Volume flow (m3/min)

7,5 7,74 8 7,70

10 6,54 10 6,92

13 5,46 13 5,87



....and this is offered by ALMiG:

• Basic design 8 / 10 / 13 bars

• additional 1-bar-steps with transmission for 7 / 9 / 11 / 12 / 14 bars

• For every needed operating pressure the customer gets the optimum / maximum volume flow out of the compressor !

Example: Demand of customer 45 kW at 9 bars

for 37 until 200 kW !!

Compressor45 kW, 10 bars

3630 rpm

Compressor45 kW, 9 bars

3865 rpm

7,04 m3/minvolume flow

7,50 m3/minvolume flow

This means around 7% better specific price (EUR/ m3/min) for compressed air !!!


Max. pressure [bar] 7 8 9 10 11 12 13 14

Motor output [kW] 45 (Manufacturer A)

Rotational speed (Airend)

3855 3522 2965

Volume flow[m3/min]

7,74 6,54 5,46

Max. pressure [bar] 7 8 9 10 11 12 13 14

Motor output [kW] 45 (ALMiG)

Rotational speed(Airend)

4080 3630 3080

Volume flow

[m3/min]

8,07 7,04 5,5

Market standard: Fix transmission for 8, 10 oder 13 bars

ALMiG-solution: High flexibility in 1-bar steps

Exam

ple

: 4

5kW

-com

pre

ssor

With BELT series the customer receives highest flexibility in the area of V-belt driven screw compressors!!

7,508,24

3865 3436 3306 2917

5,25,96,13

4169



GEAR Series: the powerful one

Facts

Application: Industry

Motor Size: GEAR I: 30 – 75 kWGEAR II: 90 – 200 kWGEAR III: 200 – 500 kW

Operating Pressure: 5 – 13 bar

Control: Air Control 1Air Control 3

Cooling: by air (standard)by water (option)GEAR 315-500 by water only

Drive System:Gear


DIRECT Series: the efficient one

FactsApplication: Industry

Motor Size: DIRECT I: 15 – 22 kW DIRECT II: 37 – 55 kW DIRECT III: 75 – 160 kW DIRECT IV: 280 – 315 kW

Operating Pressure: 5 – 13 bars


Cooling: by air (standard) by water (option from 37 kW) DIRECT 315 by water only

Drive System: Direct


DIRECT Series: the efficient one


DIRECT version “PLUS”

Filter battery

=+

Version „O“: with attached dryer and filter system

Facts

Application: Industrie


Operating pressure: 5 – 13 bar

Control: Air Control 1Air Control 3


ALMiG Full Liner in variable speed drive

com

pre

ssor

class

ifica

tion

3,0 kW 355 kW

Direct & Speed controlled

FLEX 3S – 8S


FLEX Series: the energy-saver

FactsApplication: Industrial, for covering peak loads as a multi-compressor system

Output: FLEX I 3 – 7.5 KW FLEX I 5.5 – 15 KW FLEX III: 16 – 30 KW

Operating Pressure: 5 - 14 bars (infinite)

Control unit: Air Control f (FLEX I only) Air Control 2 (standard for FLEX II & III)

Air Control 3 (optional)

Cooling system: Air-cooled

Drive:Direct & Speed controlled


FLEX Series: Variants

„Plus“: With ref. dryer

„R“On receiver

„R-Plus“: With ref. dryer, on receiver

„O“: With ref. dryer and filter system

„R-O“: With ref. dryer, filter system and on receiver


VARIABLE Series: the economic one

FactsApplication: Industry, for variations in

compressed air demands

Motor Size: VARIABLE I: 16 – 38 kW VARIABLE II: 40 – 85 kW VARIABLE III: 100 – 210 kW VARIABLE IV: 260 – 355 kW

Operating Pressure: 5 – 13 bars (stepless)


Cooling: by air (standard) by water (option from 40 kW) from 315 kW cooled by water only

Drive System: Direct & Speed controlled


VARIABLE Series: the economic one

Facts

Application: Industry, for variationsin compressed air demands


Operating Pressure: 5 – 13 bar (stepless)

control: Air Control 1Air Control 3


VARIABLE version „PLUS“

Filter battery

=+

Version „O“: with attached dryer and filter system


ALMiG Full Liner in oil-free

FAD


FactsApplication: 100% oil-free compressed

air for industry (pharmaceuticals, food, chemicals etc.)

Output: LENTO I: 15 – 30 KWLENTO II: 30 – 55 KWLENTO III: 45 – 80 KWLENTO IV: 80 – 110 kW

Operating pressure: LENTO I & II: 5 - 10 barsLENTO III & IV: 5 – 13 bars

Control unit: Air Control 3

Cooling system: Water-cooled: (Standard)Air-cooled: (option)from LENTO 80 water-cooled only

Drive:

LENTO Series: with water injection


Trendsetting Innovations & Technologies

LENTO: Water of purest quality obtained by intake air (complicate water treatment by osmose system NOT necessary)

WATER INJECTION TECHNOLOGY



FAD


The DUPLEXX series - Overview

FactsApplication: 100% oil-free compressed

air for industry (pharmaceuticals, food, chemicals etc.)

Motor Size: DUPLEXX: 75 – 250 kW

Operating pressure: DUPLEXX: 4 – 10,5 bars, stepless

Control unit: Air Control 3

Cooling system: Water-cooled: (Standard)Air-cooled: (option)

Drive:

DUPLEXX 75 – 145 air cooled

DUPLEXX 145 - 250 water cooled


2 stage, oil-free screws – Market standard!

2- stage oil-free compressions, dry compression process

This principle is used by:

• Atlas Copco• Ingersoll Rand• CompAir• Boge• Kaeser• plus „some other“ manufacturer


As ALMiG differs to the market

Characteristic features:

• gear-less drive direct driven without coupling -> 99,9% efficiency of power transmission

• 2 independent, small sized motors

• speed controlled drive = of course standard

• intelligent, self supervising AirControl 3

• variable, energy saving pressure ratio

standard



FAD


Available:

• without sound enclosure

• with sound enclosure

DYNAMIC range

DYNAMIC range




- oil-free

Products for

rail + road


project business





Compressed air solutions for rail and

road

• Various drive systems

TrackAIRTrackAIR

… Products for rail + road

Complete solutions for rail and road applications.

Application:

Compressed air used e.g. for door- and brake-systems

Requirements:

resistant against shocks, vibrations and extreme weather conditions


… Products for rail + road




- oil-free

Products for

rail + road


project business





Application: Generation of nitrogen on ships for gassing of fruits and vegetables during transport

Motor Size: 132 kW

Volume Flow: 1.434 m3/h

Maximum Pressure: 8 bars

Special Solutions: Our Answer is „YES!“…


Application: Generation of compressed air for a refinery.

Motor Size: 160 kW


Op. Pressure: 4 to 7 bars

Drive: steam turbine



Application: Power plant Motor Size: 630 kW at 6kV


Maximal Pressure: 8 bars



Group of turbo compressors with master control unit Multi Control 3.

Application in the largest solar panel factory of Germany.




Application:

•special purpose vehicle for sewer rehabilitation

compressed air supply for the working robots

Motor size:

•3,0 – 30 kW


Complete compressed air stations in 20 oder 40 feet container.



Application: Nitrogen generation on gas tankers

Motor Size: 500 kW


Max. Pressure: 10 bars



Application: Compressed air generation on aircraft carrier.

ATEX* certified explosion protection

Motor Size: 51 kW

Volume Flow: 300 m3/h

Max. Pressure: 8 bars


*ATEX: ATmosphere EXplosive


55

• As full-liner offers ALMiG

•further more …


Multi Control 3

Consumption-dependent control of up to 10 compressors

Master-Controls

Plant Control

• Plant Control V:

Visualisation

• Plant Control T:

Telemonitoring

Visualisation

Air Control 1

Air Control 3

CompressorControls

Air Control 2

Air Control mini

Controls


Aktive CarbonAdsorbers

Aktive CarbonAdsorbers

CondensateTreatment

CondensateTreatment

Filtration SystemsFiltration Systems

Dryers

Filters

CondensateManagement

Com

pre

ssed

Air

Tre

atm

en

t

Cyclone Separator AS Prefilter AFP

Microfilter AFMSubmicrofilter AFS

Active carbon filter AFC

ALM-AC

CondensateDrainage Oil-Water-Separation

Systems

RefrigerantDryers

RefrigerantDryers

ADD

AdsorptionDryers

AdsorptionDryers

ALM-CCD/CD ALM-WD ALM-HOC

ALM


Modul-sizes

Modul I: HRM 15 – 55

Modul II: HRM 75 – 110

Modul III: HRM 132 – 250

remarks:

• Modul I & II with and without enclosure

• Modul III only with enclosure

• Module for compressors > 250 kW on request

The right Way: ALMiG Heat recovery

External Heat – recovery - ModuleExternal Heat – recovery - Module


The right Way: ALMiG Heat recovery


Plug‘n Flow: ALMiG‘s Pipeline System

Product details:

- Pipes made of varnished aluminium

- Diameters: 20, 25, 32, 40, 63 mm

- Available lengths: 3 or 6 m

Operating temperatures: -20°C to + 60°C

Operating pressure: up to 13 bars

Burst pressure: > 65 bars

- Fittings made of high-quality compound (PP)

- a large number of variations & additional equipments


Services


Services

„Training has got high priority !“


Services„Training has got high priority !“

ALMiG Kompressoren GmbH is certified according toISO 9001:2000 ISO 14001:2004 IRISIt is therefore committed to giving its business partners ongoing instruction on how to handle ALMiG products.

The task at hand:To familiarise our partners through ongoing continuous theoretical and practical instruction with regard to all changes and innovations from our company, thus enabling them to remain competent partners to compressed air users.

Realization:

Module 1:Overview ALMiG

Module 5:Sales Tools

Module 4:Accessories

Module 2:Technologies

Module 3:Product Series

ALMiG Technology Conception

Module 6:Basics


Services

„Knowing is better than guessing !“


Energy bilancing with simulation: EBS

Services„Knowing is better than guessing !“


Services

„Everyone of our partners is able to do it !“


3D-Roomplaner

Services„Everyone of our partners is able to do it !“


Services

Spare part business made easy !


ServicesSpare part business made easy !

ALMiG‘s Spare Part Online Shop


With the power of our ALMiG-imagination even the impossible is possible.

All our efforts for our partners !!!


……the perfect fit!the perfect fit!


ALMiG Kompressoren GmbHAdolf-Ehmann-Straße 2 • 73257 KöngenTel. Sales: +49 (0)7024 9614-240E-Mail Sales: [email protected]

Documents

Hier steht der Titel der Präsentation...the company introduces itself!