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ELECTROFUSION FITTINGS FOR HYDRANT INSTALLATION DUCKFOOT BENDS IN-LINE TEE BRANCH SADDLES Fusion Group Manufacturing, the established world leader in polyethylene pipe jointing techniques, has been supplying its manufactured products, services and comprehensive pipeline packages to utilities and pipeline contractors for over 25 years. As a member of the Fusion Group of Companies, Fusion Group Manufacturing is committed, through its enthusiasm and capability, to developing and supplying a wide range of products that provide the water industry with realistic solutions to its requirement for a fully fused PE water supply system. This brochure describes and illustrates the full range of new hydrant products that are now available, all of which move the water industry one step closer to eliminating the need for mechanical joints in the PE water supply system. Fusion Group Manufacturing Limited is a member of the Fusion Group of Companies We recommend that during electrofusion or butt fusion a shelter be used at all times. For the aesthetics of this brochure the shelters have been removed to allow for photographic access. DUE TO FUSION’S ON GOING POLICY OF CONTINUED DEVELOPMENT & IMPROVEMENT, WE RESERVE THE RIGHT TO MODIFY PRODUCTS WITHOUT PRIOR NOTICE. Hydrant Guide DNS 5322 002/01/99 Fusion House Chesterfield Trading Estate Chesterfield S41 9PZ England Tel: + [44] (0)1246 260111 Fax: + [44] (0)1246 450472 email: [email protected] www.fusiongroup.co.uk Sales: Tel: + [44] (0)1246 268666 Fax: + [44] (0)1246 268052 Distributor

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  • ELECTROFUSION FITTINGSFOR HYDRANT INSTALLATION

    DUCKFOOT BENDS IN-LINE TEE BRANCH SADDLES

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    Fusion Group Manufacturing Limited is a member of the Fusion Group of Companies

    We recommend that during electrofusion or butt fusion a shelter be used at all times. For the aesthetics of this brochure the shelters have been removed to allow for photographic access.

    DUE TO FUSIONS ON GOING POLICY OF CONTINUED DEVELOPMENT & IMPROVEMENT, WE RESERVE THE RIGHT TO MODIFY PRODUCTS WITHOUT PRIOR NOTICE.

    Hydrant Guide DNS 5322 002/01/99

    Fusion House Chesterfield Trading Estate Chesterfield S41 9PZ England Tel: + [44] (0)1246 260111 Fax: + [44] (0)1246 450472 email: [email protected] www.fusiongroup.co.ukSales: Tel: + [44] (0)1246 268666 Fax: + [44] (0)1246 268052

    Distributor

  • 90mm Duckfoot Bend Kit

    Consisting of: Electrofusion Duckfoot Bend 80mm NP16 Flanged Raising Piece Nuts Bolts Washers Gasket

    63mm, 110mm, 125mm, 160mm,180mm Duckfoot Bend Kits

    Consisting of: Electrofusion Duckfoot Bend Spigot Reducer Flanged Raising Piece Nuts Bolts Washers Gasket

    Offers the installer a fully welded systemup to the hydrant flange.

    Eliminates the need for mechanical jointsthus enhancing pipeline performanceand longevity.

    Flanged raising piece is pupped to 450mmlength to allow the operator to size stackheight and cut to size for exact distancebetween hydrant outlet and manhole cover.

    The duckfoot bend is 90mm because of thepreference for 80mm sized fire hydrants,therefore for mains sizes 63, 110, 125, 160 and180mm we recommend reducing/increasingbefore the bend with the use of a spigot reducer.

    Reduces the need for stocks of double flangedraising pieces.

    One boxed kit reduces component stockingrequirements and aids stores managementat point of job/project allocation.Reduces installation time by decreasingthe number of bolt sets.

    Full faced flange has a moulded-in facialarrow to ensure correct alignment of mainwith the hydrant outlet.

    Manufactured from PE80 material and rated to 12.5 bar pressure.

    Full performance and torque testing dataavailable via local distribution outlet.

    No need to concrete the bend.

    Pupped spigot reducers are available in PE80 offering the flexibility of:

    (i) Either butt fusion orElectrofusion onto the main.

    (ii) Enabling a mechanicalscraper to be used prior toElectrofusion jointing.

    DUCKFOOT BENDS

    FEATURES

    Description Product Code

    63mm Duckfoot bend kit in PE80 DFBBA63x80K

    90mm Duckfoot Bend Kit in PE80 DFBBA90x80K

    110mm Duckfoot Bend Kit in PE80 DFBBA110x80K

    125mm Duckfoot Bend Kit in PE80 DFBBA125x80K

    160mm Duckfoot Bend Kit in PE80 DFBBA160x80K

    180mm Duckfoot Bend Kit in PE80 DFBBA180x80K

    DUCKFOOT BEND KITS

    These kits have been developed in response to industryrequirements for a fully welded polyethylene alternativeto the traditionally used mechanical metal end of linehydrant installations.

    To order please see back page for details of your nearestlocal distribution outlet and quote the following productcodes:

  • IN-LINE TEEIN-LINE TEE KITS

    Description Product Code

    90mm In-Line Tee Kit in PE80 DFTBA90x80K

    Eliminates the need for mechanicaljoints thus enhancing pipeline performance and longevity.

    Flanged raising piece is pupped to450mm length to allow operator tosize stack height and cut to size forexact distance between hydrant outletand manhole cover.

    The In-Line Tee is 90mm due to thepreference for 80mm sized firehydrants therefore, for mains sizes 63, 110, 125, 160 and 180mm, werecommend reducing/increasingbefore and after the tee with the useof spigot reducers.

    Reduces the need for stocks of spoolpieces.

    Reduces installation time bydecreasing the number of bolt sets.

    One boxed kit reduces component stockingrequirements and aids stores management atpoint of job/project allocation.

    Full faced flange has a moulded in facial arrowto ensure correct alignment of the main andhydrant outlet.

    Manufactured from PE80 material and ratedto 12.5 bar pressure.

    Full performance andtorque testing dataavailable via localdistribution outlet.

    90mm In-Line Tee Kit

    Consisting of: Electrofusion In-Line Tee

    90mm Electrofusion Coupler

    80mm NP16 Flanged Raising Piece

    Nuts Bolts Washers Gasket

    FEATURES

    With all the real benefits of a fully welded system,right through to the final hydrant flange, this90mm kit for new lay applications offers an In-Line solution to hydrant installation withoutcompromising the need for stability.

    To order please see back page for details of your nearestdistribution outlet and quote the following product codes:

  • BRANCH SADDLES

    FEATURES

    Hydrant Branch Saddle installation eliminates theneed to cut the pipe - ideal for coils up to180mm.

    Main can be laid and hydrants retrofitted.

    For re-lined mains, these kits allow theinstaller to reduce the excavation area forthe hydrant installation and therefore reducereinstatement costs and installation time.

    For larger sized mains the kit offers a neat,quicker and smaller installation thanpreviously available.

    The kit should be used in conjunction with a non - pressure drill, this ensures the coupon and swarf is retained within the drill and not as debris within the main.

    Offers the installer a fully welded system upto the hydrant flange.

    Eliminates the need for mechanical joints thusenhancing pipeline performance and longevity.

    Flanged raising piece is pupped to 450mm lengthto allow operator to size stack height with the eyeand cut to size for perfect distance betweenhydrant outlet and manhole cover.

    Reduces the need for stocks of spool pieces.

    One boxed kit reduces component stockingrequirements and aids stores management atpoint of job/project allocation.

    Reduces installation time by decreasing thenumber of bolt sets.

    HYDRANT BRANCH SADDLE KITS

    These kits have been developed for In-Linehydrant and out valve installation on main sizesup to 250mm without having to cut the main,hence allowing positioning to suit. Ideal for usewith coiled pipe mains and especially forretrospectively fitting hydrants onto PE pipeswhich have been used with moling, slip-lining orother No-Dig techniques.

    Description Product Code

    90mm Hydrant Branch Saddle Kit in PE80 HBSA90x80K

    110mm Hydrant Branch Saddle Kit in PE80 HBSA110x80K

    125mm Hydrant Branch Saddle Kit in PE80 HBSA125x80K

    160mm Hydrant Branch Saddle Kit in PE80 HBSA160x80K

    180mm Hydrant Branch Saddle Kit in PE80 HBSA180x80K

    200mm Hydrant Branch Saddle Kit in PE80 HBSA200x80K

    225mm Hydrant Branch Saddle Kit in PE80 HBSA225x80K

    250mm Hydrant Branch Saddle Kit in PE80 HBSA250x80K

    Non Pressure Drill NPLDDRILL

    Full faced flange has a moulded in facial arrowto ensure correct alignment of main with thehydrant outlet.

    Manufactured from PE80 material and rated to12.5 bar pressure.

    Full performance and torque testing dataavailable via local sales outlet.

    SPECIAL FEATURE

    The branch saddle offers a solution toinstalling hydrants on an incline byadding a 90mm electrofusion elbow tothe kit. This provides a level hydrant outlet. Ask your local salesrepresentative for a demonstration.

    Consisting of: Electrofusion 90mm Outlet Branch Saddle (90mm,110mm, 125mm, 160mm, 180mm,200mm, 225mm, 250mm mains sizes)

    90mm Electrofusion Coupler 80mm NP16 Flanged Raising Piece

    Nuts Bolts Washers Gasket

    To order please see back page for details of your nearestdistributor and quote the following product codes: