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Hide & SeekFinding Pathogens through
Inspection
Rolf Uys, Entecom
Where’s the Panda?
Intro
2 Audits vs Inspections
3 Inspection structure
1 Fix the basics
4 Where to look?
BackgroundIntro
5 Virtual Audit
2
BackgroundFix the basics 1 2 3 4 5
• Cadbury UK 2006
• Salmonella Montevideo in Milk chocolate
• Cost:
• 1 million bars, 7 lines
• + Recall costs + medical bills + lost revenue
• Excluding future sales loss, fines
Total cost = R 260 000 000
2
BackgroundFix the basics 1 2 3 4 5
Processed meats
2
BackgroundFix the basics 1 2 3 4 5
If we have dead rats, we probably have Listeria also
2
BackgroundFix the basics 1 2 3 4 5
The mother ship in the Alien movie ?
2
BackgroundFix the basics 1 2 3 4 5
Ablutions
2
BackgroundFix the basics 1 2 3 4 5
Good Storage practices ?
2
BackgroundFix the basics 1 2 3 4 5
2
BackgroundFix the basics 1 2 3 4 5
Bin usage ?
• False sense of security
• Too little actual time spent in the plant
• Lack of auditor technical expertise
We have a certificate, we can’t have Pathogens
Audits vs Inspection 1 2 3 4 5
PASSING A FOOD SAFETY AUDIT
Audits vs Inspection 1 2 3 4 5
1. Fill in a few checklists
✓
✓
✓
✓
✓
✓
✓
✓
✓
5. Get the certificate
2. Appoint a bad ass Quality Manager 4. Do the big clean-up
3. And a good document controller
Audits vs Inspection 1 2 3 4 5
ISO 19011
Audits vs Inspection 1 2 3 4 5
Audit• Evaluation of policies,
procedures, (systems)• Historical records over time
Inspection• Physical, on the floor
assessment• Moment in time
Audits vs Inspection 1 2 3 4 5
• Inspection structure:✓ Taken seriously by the top
..and the bottom✓ Who’s in the Team?
Inspection Structure 1 2 3 4 5
• Follow up:✓ Proper Root cause Analysis✓ Track and hold accountable
Inspection Tools
Inspection Structure 1 2 3 4 5
Inspection Structure 1 2 3 4 5
Next level:
Where do we start? ✓ Perimeter, then line by line✓ Observe, Interview, Challenge✓ Chase down the smoking gun✓ Try to cover production, non-
production, cleaning & maintenance
Where to look? 1 2 3 4 5
Think like a lazy cleaner
Where to look? 1 2 3 4 5
Where to look? 1 2 3 4 5
Pictures: How to inspect
Virtual audit 1 2 3 4 5
Virtual audit 1 2 3 4 5
Virtual audit 1 2 3 4 5
Where to look? 1 2 3 4 5Virtual audit 1 2 3 4 5
Virtual audit 1 2 3 4 5
BackgroundSummary
BackgroundSummary
Where’s the Pandanow?
Quality Manager
BackgroundSummary
Up for a pathogen inspection?
Need training: Contact [email protected] course: Basic Micro/EMP : 27 August
www.entecom.co.za
@rolfuys
