2
HID Ballast Testing 2. HID Short-Circuit Lamp Current To assure the ballast is delivering the proper current under lamp starting conditions, a measurement may be taken by connecting an ammeter between the lamp socket center pin and the socket shell with rated input voltage applied to the ballast. If available, a socket adapter may be used. 1. Energize ballast with proper rated input voltage. 2. Measure current with ammeter at A 1 and A 2 as shown be- low. 3. Readings must be within test limits shown on left. When using a clamp-on ammeter for this measurement, be certain the meter is not near the magnetic field of the ballast or any steel member which might distort the magnetic field. When short-circuit lamp current test results in high, low or no reading, further checks should be made to determine whether cause is attributable to improper supply voltage, shorted or open capacitor or inoperative ballast. Checks may be made as follows: Supply Voltage Check Measure Line Voltage. If ballast is multi-voltage unit, make certain input voltage connection is made to proper input voltage terminal or lead. Capacitor Check Verify capacitor rating is as required and shown on ballast label. Ballast Check Perform Open-Circuit Voltage test to ensure operation within the RMS range shown in the table to the left. 1. HID Open-Circuit and Short-Circuit Test Limits LOW PRESSURE SODIUM BALLASTS HIGH PRESSURE SODIUM BALLASTS* MERCURY BALLASTS METAL HALIDE BALLASTS LAMP ANSI Wattage Number Secondary Short Circuit Current Amps * CAUTION: Always disconnect the ignitor before measuring the output voltage of High Pressure Sodium ballasts and Pulse Start metal halide ballasts. High voltage starting pulses can damage commonly used multi-meters. 50 H46 225–255 0.85–1.15 75 H43 225–255 0.95–1.70 100 H38 225–255 1.10–2.00 175 H39 225–255 2.00–3.60 250 H37 225–255 3.00–3.80 400 H33 225–255 4.40–7.90 2–400 (ILO) 2–H33 225–255 4.40–7.90 2–400 (Series) 2–H33 475–525 4.20–5.40 700 H35 405–455 3.90–5.85 1000 H36 405–455 5.70–9.00 High Reactance Autotransformer (HX) 70 M98 230–280 0.95–1.25 100 M90 240–275 1.35–1.70 150 M102 235-290 2.05-2.55 Constant Wattage Autotransformer (CWA) 175 M57 285–320 1.50–1.90 250 M80 230–270 2.90–4.30 250 M58 285–320 2.20–2.85 400 M59 285–320 3.50–4.50 2–400 (ILO) 2–M59 285–320 3.50–4.50 2–400 (Series) 2–M59 600–665 3.30–4.30 1000 M47 400–445 4.80–6.15 1500 M48 400–445 7.40–9.60 (LLRPSL) 150 M102 250-305 2.00-2.50 175 M137 250-305 1.70-2.10 200 M136 250-305 1.80-2.70 250 M138 250-305 2.40-3.00 320 M132 250-305 3.00-3.70 350 M131 250-305 3.40-4.40 400 M135 250-305 3.70-4.50 450 M144 250-305 4.20-5.20 (SCWA) 150 M102 215-265 2.15-2.65 175 M137 240-290 1.85-2.25 200 M136 215-265 1.90-2.30 250 M138 240-290 2.35-2.90 320 M132 240-290 3.00-3.70 350 M131 240-300 3.00-3.75 400 M135 240-300 3.60-4.40 450 M144 255-315 3.90-4.75 35 S76 110–130 0.85–1.45 50 S68 110–130 1.50–2.30 70 S62 110–130 1.60–2.90 100 S54 110–130 2.45–3.80 150 S55 110–130 3.50–5.40 150 S56 200–250 2.00–3.00 200 S66 200–230 2.50–3.70 250 S50 175–225 3.00–5.30 310 S67 155–190 3.80–5.70 400 S51 175–225 5.00–7.60 1000 S52 420–480 5.50–8.10 18 L69 300–325 0.30–0.40 35 L70 455–505 0.52–0.78 55 L71 455–505 0.52–0.78 90 L72 455–525 0.80–1.20 135 L73 645–715 0.80–1.20 180 L74 645–715 0.80–1.20 Super Constant Wattage Autotransformer Pulse Start Low Loss Linear Reactor Pulse Start Open Circuit Voltage RMS Short-Circuit Current Test A1 V1 A2 OUTPUT COMMON CAP LAMP SOCKET BALLAST INPUT LINE Outdoor Sheet#: TD-110 TD - 110

HID Ballast Testing - acuitybrandslighting.com Ballast Testing 2. HID Short-Circuit Lamp Current ... HID Open-Circuit and Short-Circuit Test ... Information compiled by Advance Transformer

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Page 1: HID Ballast Testing - acuitybrandslighting.com Ballast Testing 2. HID Short-Circuit Lamp Current ... HID Open-Circuit and Short-Circuit Test ... Information compiled by Advance Transformer

HID Ballast Testing

2. HID Short-Circuit Lamp CurrentTo assure the ballast is delivering the proper current under lampstarting conditions, a measurement may be taken by connecting anammeter between the lamp socket center pin and the socket shellwith rated input voltage applied to the ballast. If available, a socketadapter may be used.

1. Energize ballast with proper rated input voltage.2. Measure current with ammeter at A1 and A2 as shown be-

low.3. Readings must be within test limits shown on left.

When using a clamp-on ammeter for this measurement, becertain the meter is not near the magnetic field of the ballast orany steel member which might distort the magnetic field.

When short-circuit lamp current test results in high, low or noreading, further checks should be made to determine whethercause is attributable to improper supply voltage, shorted or opencapacitor or inoperative ballast. Checks may be made as follows:

� Supply Voltage Check

Measure Line Voltage. If ballast is multi-voltage unit, makecertain input voltage connection is made to proper input voltageterminal or lead.

� Capacitor Check

Verify capacitor rating is as required and shown on ballast label.

� Ballast Check

Perform Open-Circuit Voltage test to ensure operation within theRMS range shown in the table to the left.

1. HID Open-Circuit and Short-Circuit Test LimitsLO

WPR

ESSU

RESO

DIUM

BALL

ASTS

HIG

H P

RESS

URE

SODI

UM B

ALLA

STS*

MER

CURY

BALL

ASTS

MET

AL H

ALID

EBA

LLAS

TSLAMP

ANSIWattage Number

SecondaryShort

CircuitCurrentAmps

* CAUTION: Always disconnect the ignitor before measuring the output voltage of High Pressure Sodium ballastsand Pulse Start metal halide ballasts. High voltage starting pulses can damage commonly used multi-meters.

50 H46 225–255 0.85–1.1575 H43 225–255 0.95–1.70

100 H38 225–255 1.10–2.00175 H39 225–255 2.00–3.60250 H37 225–255 3.00–3.80400 H33 225–255 4.40–7.90

2–400 (ILO) 2–H33 225–255 4.40–7.902–400 (Series) 2–H33 475–525 4.20–5.40

700 H35 405–455 3.90–5.851000 H36 405–455 5.70–9.00

High Reactance Autotransformer(HX)

70 M98 230–280 0.95–1.25100 M90 240–275 1.35–1.70150 M102 235-290 2.05-2.55

Constant Wattage Autotransformer(CWA)

175 M57 285–320 1.50–1.90250 M80 230–270 2.90–4.30250 M58 285–320 2.20–2.85400 M59 285–320 3.50–4.50

2–400 (ILO) 2–M59 285–320 3.50–4.502–400 (Series) 2–M59 600–665 3.30–4.30

1000 M47 400–445 4.80–6.151500 M48 400–445 7.40–9.60

(LLRPSL)150 M102 250-305 2.00-2.50175 M137 250-305 1.70-2.10200 M136 250-305 1.80-2.70250 M138 250-305 2.40-3.00320 M132 250-305 3.00-3.70350 M131 250-305 3.40-4.40400 M135 250-305 3.70-4.50450 M144 250-305 4.20-5.20

(SCWA)150 M102 215-265 2.15-2.65175 M137 240-290 1.85-2.25200 M136 215-265 1.90-2.30250 M138 240-290 2.35-2.90320 M132 240-290 3.00-3.70350 M131 240-300 3.00-3.75400 M135 240-300 3.60-4.40450 M144 255-315 3.90-4.75

35 S76 110–130 0.85–1.4550 S68 110–130 1.50–2.3070 S62 110–130 1.60–2.90

100 S54 110–130 2.45–3.80150 S55 110–130 3.50–5.40150 S56 200–250 2.00–3.00200 S66 200–230 2.50–3.70250 S50 175–225 3.00–5.30310 S67 155–190 3.80–5.70400 S51 175–225 5.00–7.60

1000 S52 420–480 5.50–8.10

18 L69 300–325 0.30–0.4035 L70 455–505 0.52–0.7855 L71 455–505 0.52–0.7890 L72 455–525 0.80–1.20

135 L73 645–715 0.80–1.20180 L74 645–715 0.80–1.20

Super Constant Wattage Autotransformer Pulse Start

Low Loss Linear Reactor Pulse Start

OpenCircuitVoltage

RMS

Short-Circuit Current Test

A1

V1

A2

OUTPUT

COMMON

CAP

LAMPSOCKETBALLAST

INPUT

LINE

Outdoor Sheet#: TD-110 TD - 110

Page 2: HID Ballast Testing - acuitybrandslighting.com Ballast Testing 2. HID Short-Circuit Lamp Current ... HID Open-Circuit and Short-Circuit Test ... Information compiled by Advance Transformer

Continuity of Primary Coil 1. Disconnect ballast from power supply and discharge thecapacitor. 2. Check for continuity of ballast primary coil between input leads.

Continuity of Secondary Coil1. Disconnect ballast from power supply and discharge thecapacitor.2. Check for continuity of ballast secondary coil between lampand common leads.

3. HID Ballast Continuity

NOTE: Information compiled by Advance Transformer Co. and reprinted with permission.

C

LINE V

COM COM

LAMP

CAP

Between Common and Line Leads.

C

LINE V

COM COM

LAMP

CAP

Between Common and Capacitor Leads.

LINE V

COM COM

LAMP

CAP

Between Line and Lamp Leads.

C

LINE V

COM COM

LAMP

Between Common and Lamp Leads.

C

LINE V

COM

LAMP

Between Common and Capacitor Leads.

CLINE V

COM COM

LAMP

Between Common and Lamp Leads.

LAMP

COM CA

P C

LAMP

CA

P

LAMP

CAP

HID Ballast Testing

TD-110.P65 ©2002 Acuity Lighting Group, Inc. 3/02Sheet #: TD-110

Lithonia LightingAcuity Lighting Group, Inc.Outdoor LightingOne Lithonia Way, Conyers, GA 30012-3957Phone: 770-922-9000 Fax: 770-918-1209In Canada: 1100 50th Ave., Lachine, Quebec H8T 2V3www.lithonia.com