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Your Source for Flexible UL,CSA and European Wire & Cable ROBOTICS &D RAG C HAIN, C ONTROL &D ATA E UROPEAN CE/H ARMONIZED

Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

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Page 1: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

Your Source for Flexible UL,CSA and European Wire & Cable

ROBOTICS & DRAG CHAIN, CONTROL & DATAEUROPEAN CE/HARMONIZED

Page 2: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

Welcome to HELUKABEL and Hi-Tech Controls, Inc.Our company imports and supplies cables, wire and accessories for industrial applications. We work froman inventory in excess of $25 million and 33,000 line items. This guarantees quick response and reliabledelivery. Your special cables can be manufactured at our ISO 9001 approved production facility. We arelooking forward to helping you with your cable needs.

HELUKABEL imports through Hi-Tech Controls to the USA andCanada. We supply US, Canadianand European cables and wire.Most of our cables have UL, CSA,VDE, CE or other internationalapprovals.

In addition to this catalog, wehave a comprehensive master cat-alog which is also on our website,www.helukabel.com.

Call us at our toll free number 1-800-677-8942 or 303-680-5159for help with your application. Ourwebsite contains more technicalinformation and a vast selectionof cables and accessories. Tomake it easy to do business withHi-Tech Controls, Inc., we have nominimum order requirement.

2

Photo: HELUKABEL

Page 3: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

3

Our manufacturing facilities

Certifications

HELUKABEL manufactures a large portion of the products at their own facility, using state-of-the-art equipment and techniques.

Page 4: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

4

INDEXDescription Page

Welcome to Helukabel and Hi-Tech Controls 2Certificates DIN EN ISO 9001, 9002, 14001 3Index 4 - 5Part Number / Page Finder 6 - 7Cable Selection Chart 8 - 9Track Cable Technical Information Chart 10 - 12

CONTROL CABLE SECTION

JZ-500 PVC CE-VDE 13JZ-500 PVC CE-VDE 14F-CY-JZ Shielded PVC CE-VDE 15F-CY-JZ Shielded PVC CE-VDE 16JB-500 PVC CE-VDE 17JB-750 PVC CE-VDE 18JZ-602 PVC UL-CSA-CE 19JZ-602 PVC UL-CSA-CE 20JZ-602-CY Shielded PVC UL-CSA-CE 21JZ-603 PVC UL-CSA-CE-HAR 22JZ-603-CY Shielded PVC UL-CSA-CE-HAR 23JZ-604 TC Tray rated PVC UL-CSA-CE 24JZ-604 TC Tray rated PVC UL-CSA-CE 25JZ-604-FCY Tray rated Shielded PVC UL-CSA-CE 26JZ-604-YCY Tray rated Shielded PVC UL-CSA-CE 27SY-JZ Steel wire braiding PVC CE-VDE 28SY-JZ Steel wire braiding PVC CE-VDE 29PURö-JZ Polyurethane CE 30PURö-JZ Polyurethane CE 31F-C-PURö-JZ Shielded Polyurethane CE 32JZ-600-PUR Polyurethane UL-CSA-CE 33JZ-600-YC-PUR Shielded Polyurethane UL-CSA-CE 34OZ-BL & OZ-BL-CY Shielded Intrinsically safe PVC (blue) CE-VDE 35OB-BL-PAAR-CY Shielded Intrinsically safe PVC (blue) CE 36NEO-FLAT NGFLGöU Festoon Cable Rubber CE 37REEL CABLE - NSHTöU Rubber CE-VDE 38

ROBOTICS & TRACK CABLE SECTION

Installation Instruction for Cable in Track 39JZ-602-RC PVC UL-CSA-CE 40JZ-602RC-CY Shielded PVC UL-CSA-CE 41JZ-HF PVC VDE-CE 42JZ-HF PVC VDE-CE 43JZ-HF-CY Shielded PVC VDE-CE 44TOPFLEX 611-PUR & 611-C-PUR Shielded Motor Power Supply Cable Polyurethane CE 45SUPERTRONIC-PVC & SUPERTRONIC-C-PVC Shielded PVC CE 46SUPERTRONIC-PURö & SUPERTRONIC-C-PURö Shielded Polyurethane CE 47SUPER-PAAR-TRONIC-C-PUR Shielded Polyurethane CE 48PURö-JZ-HF Polyurethane CE 49PURö-JZ-HF Polyurethane CE 50PURö-JZ-HF-YCP Shielded Polyurethane CE 51PURö-JZ-HF-YCP Shielded Polyurethane CE 52MULTIFLEX 512-PUR Polyurethane CE 53MULTIFLEX 512-C-PUR Polyurethane CE 54ROBOFLEX 2001 & ROBOFLEX 2001-C Shielded Polyurethane CE 55LiFY European Hook-up Wire PVC CE 56

Continued on next page

Page 5: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

5

Description PageDATA & COMMUNICATION CABLE SECTION

TRONIC (LiYY) PVC CE 57TRONIC (LiYY) PVC CE 58TRONIC-CY (LiY-CY) Shielded PVC CE 59TRONIC-CY (LiY-CY) Shielded PVC CE 60PAAR-TRONIC PVC CE 61PAAR-TRONIC-(LiYY-TP) PVC UL-CE 62PAAR-TRONIC-CY Shielded PVC CE 63PAAR-TRONIC-CY Shielded PVC CE 64PAAR-TRONIC-CY (LiYCY-TP) Shielded PVC UL-CE 65PAAR-TRONIC-CY-CY Shielded (LiCY-CY) PVC CE 66

HOOK-UP WIRE SECTION

European CE HarmonizedHook-up Wire LiY, H05V-K PVC VDE-CE-HAR 67European CE Harmonized Hook-up Wire LiY, H07V-K, (H)07V-K PVC VDE-CE-HAR 68European CE / US-UL / Canadian-CSA Hook-up Wire PVC UL-CSA-CE 69European FIVENORM UL / CSA Hook-up Wire PVC UL-CSA-CE-HAR 70

EXTREME TEMPERATURE CABLE SECTION

SIHF Silicone CE 71SIHF Silicone CE 72SIHF Silicone UL-CSA-CE 73SIHF Silicone UL-CSA-CE 74SIHF-C-Si Shielded Silicone UL-CSA-CE 75SiF, SiFF, SiF/GL, SiD, SiD/GL Hook-up Wire Silicone CE 76HELUTHERM 145 Silicone CE 77

HALOGEN FREE SECTION

JZ-500 HMH Halogen-free CE 78JZ-500 HMH Halogen-free CE 79JZ-500 HMH-C Shielded Halogen-free CE 80H05Z-K / H07Z-K Rubber CE-HAR 81DATAFLAMM Halogen-free CE 82

EUROPEAN & INTERNATIONAL HARMONIZED CABLE SECTION

H05VV-F Power Cordage PVC CE-VDE-HAR 83H05VV-F / SJT International Power Cordage PVC UL-CSA-CE-VDE-HAR 84H07RN-F Harmonized Power Cordage & Hook-up Wire Rubber CE-VDE-HAR 85H07RN-F Harmonized Power Cordage & Hook-up Wire Rubber CE-VDE-HAR 86

COMPOSITE SERVO SPECIAL CABLE SECTION

TOPSERV 109 Servo Motor Cable / Shielded PUR UL-CSA-CE 87TOPSERV-110 & TOPSERV-120 Composite Servo / Feedback Cable / Shielded PUR CE 88TOPFLEX EMV-2YSLCY-J Double Shielded VFD Motor Power Supply Cable PVC CE 89TOPFLEX EMV-3 PLUS 2YSLCY-J Double Shielded VFD Motor Power Supply Cable PVC CE 90MOTORFLEX EMV 1/1 Triple Shielded Motor Supply Cable PUR UL-CSA-CE 91SOLARFLEX 100, 101, 102 Double Insulated, UV Resistant PUR/PVC CE 92BUS Cable 93Spiral Cable 94

TECHNICAL INFORMATION SECTION

European Stranding per DIN VDE 0295 IEC 60228 and Conversion AWG to mm2 95AWG = Actual mm2 and Resistance, UL-CSA Current Rating 96Color Codes DIN 47100 & VDE 0293 97European Current ratings for flexible cables 98Limited Warranty, Disclaimer and Limitation of Remedies, Condition of Sale 99

INDEX Continued from previous page

Page 6: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

6

Part Number / Page FinderPart Number Description Application Page

10001 - 13140 JZ-500 Control 13 / 1411001 - 11098 JB-500 Control – Shielded 1711104 - 11149 JB-750 Control 1811201 - 11331 JZ-500 HMH Control - Halogen Free 78 / 7911656 - 11811 JZ-500 HMH-C Shielded - Halogen Free 8012001 - 12070 SY-JZ Control – Steel Braid 2812071 - 12327 SY-JZ Control – Steel Braid 2914001 - 14102 OZ-BL / OZ-BL-CY Control – Intrinsic 3514077 - 14099 OB-BL-PARR-CY Control – Shielded 3615001 - 15150 JZ-HF Track 42 / 4315100 - 15913 LiFY Track – Hook-up 5615155 - 15983 JZ-HF-CY Track 4415520 - 15652 PÜRO-JZ-HF Track 49 / 5016001 - 16514 TRONIC-CY (LiY-CY) Data – Shielded 5916320 - 16445 F-CY-JZ Control – Shielded 15 / 1617001 - 17022 PAAR-TRONIC-CY Data – Shielded 6318001 - 18118 TRONIC LiYY Data 57 / 5819001 - 19066 PAAR-TRONIC Data – Paired 6119101 - 19141 SUPER PAAR-TRONIC-C-PUR Track – Paired 4819970 - 19995 PAAR-TRONIC-CY Data – Shielded 6420001 - 20082 TRONIC-CY (LiY-CY) Data – Shielded 59 / 6021001 - 21064 PAAR-TRONIC-CY Data – Shielded 6321065 - 21110 PAAR-TRONIC-CY-CY Data – Shielded 6621200 - 21322 F-C-PURö-JZ Control – Shielded 3222084 - 22097 TOPFLEX EMV Servo – Motor 8922100 - 22163 PURö-JZ Control 3022164 - 22192 PURö-JZ Control 3122368 - 22382 TOPFLEX EMV-3 PLUS VFD – Motor Supply 9022400 - 22494 PÜRO-JZ-HF-YCP Track – Shielded 51 / 5222501 - 22565 MULTIFLEX 512-PUR Track 5322571 - 22634 MULTIFLEX 512-C-PUR Track 5422637 - 22667 UL-CSA SILICONE Shielded Extreme Temperature 7522870 - 22985 611-PUR & 611-C-PUR Servo – Track 4522989 - 23059 Silicone Extreme Temperature 71 / 7223200 - 23959 Silicone Extreme Temperature – Hook-up 7623214 - 23290 UL-CSA Silicone Extreme Temperature 73 / 7425459 - 25508 ROBOFLEX 2001 & 2001-C Track – Robotic 5526001 - 26032 NSHTöU Reel 3826405 - 26498 LiY Hook-up – Tinned 6726590 - 26635 H05 V-K Hook-up 6726690 - 26934 H07 V-K Hook-up 6828001 - 28033 NEO-FLAT Crane – Festoon 3728034 - 28049 H05VV-F / SJT UL-CSA-CE-HAR 8428240 - 28366 JZ-600-PUR Control – UL-CSA 3328370 - 28483 JZ-600-YC-PUR Control – UL-CSA 3429081 - 29126 H05 V-K Hook-up 6729129 - 29366 H07 V-K Hook-up 6829450 - 29826 H05VV-F Control - HAR 8337001 - 37099 H07 RN-F Power Cordage 85 / 8645100 - 47020 Silicone Extreme Temperature - Hook-up 7549550 - 49582 SUPERTRONIC-PVC Track 4649583 - 49615 SUPERTRONIC-PURö Track 47

Continued on next page

Page 7: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

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Part Number Description Application Page49620 - 49652 SUPERTRONIC-C-PVC Track – Shielded 4649653 - 49685 SUPERTRONIC-C-PURö Track – Shielded 4750998 - 51558 HELUTHERM 145 Extreme Temperature - Hook-up 7751768 - 52898 H05Z-K /H07Z-K Hook-up - Halogen Free 81 52300 - 52361 DATAFLAMM Data - Halogen Free 8260100 - 62901 UL Style 1015 & CE Hook-up 6964075 - 64330 UL 1015 - CSA - HAR - CE Hook-up 7069661 - 69714 JZ-604-TC Control – Tray rated 2469715 - 69737 JZ-604-TC Control – Tray rated 2569750 - 69803 JZ-604-FCY TC Control – Tray rated 2669804 - 69826 JZ-604-FCY TC Control – Tray rated 2771491 - 71711 TOPSERV-110 Track – Composite 8871990 - 72106 TOPSERV-120 Track – Shielded Composite 8873164 - 78990 SOLARFLEX Photo-voltaic 9275943 - 75951 TOPSERV-109 Servo – UL-CSA 8778377 - 78479 MOTORFLEX EMV 1/1 VFD – Motor Supply 9182934 - 83000 JZ-602-CY Control – UL-CSA 2183001 - 83099 JZ-602 Control – UL-CSA 19 / 2083650 - 83708 JZ-603 Control – UL-CSA-HAR 2283709 - 83773 JZ-603-CY Control – UL-CSA-HAR 2383774 - 83845 PAAR-TRONIC-CY UL Data – Shielded 6583904 - 83975 PAAR-TRONIC UL Data – Paired 6289900 - 89941 JZ-602-RC Track – UL-CSA 40

Part Number / Page Finder Continued from previous page

Automatic Cable Retrieval System with 16,000 Pallet Locations

Page 8: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

8

Cable Selection ChartSIZE NO. OF MATERIAL TEMP. VOLT- PAGE

DESCRIPTION AWG MM2 CONDUCTORS1* CONDUCTOR SHIELD JACKET C° 2* AGE3*

INSULATIONCONTROL CABLES

JZ-500 20 - 17 0.50 - 1.00 2 - 100 PVC PVC -40 to 80 500 13JZ-500 17 - 350MCM 1.00 - 185 2 - 100 PVC PVC -40 to 80 500 14F-CY-JZ 20 - 18 0.50 - 0.75 2 - 100 PVC x PVC -30 to 80 500 15F-CY-JZ 17 - 4/0 1.00 - 120 2 - 100 PVC x PVC -30 to 80 500 16JB-500 20 - 16 0.50 - 1.50 2 - 56 PVC PVC -40 to 80 500 17JB-750 14 - 350MCM 2.50 - 185 2 - 61 PVC PVC -40 to 80 750 18JZ-602 UL/CSA 20 - 8 0.50 - 10 2 - 41 PVC PVC -40 to 90 600 19JZ-602 UL/CSA 6 - 4/0 16 - 120 2 - 7 PVC PVC -40 to 90 600 20JZ-602-CY UL/CSA 20 - 2 0.50 - 35 2 - 41 PVC x PVC -40 to 90 600 21JZ-603 UL/CSA/HAR 20 - 14 0.50 - 2.50 2 - 61 PVC PVC -40 to 90 600 22JZ-603-CY UL/CSA/HAR 20 - 14 0.50 - 2.50 2 - 61 PVC x PVC -40 to 90 600 23JZ-604 TC UL/CSA 18 - 8 1.00 - 10 2 - 61 PVC PVC -25 to 90 600 24JZ-604 TC UL/CSA 6 - 4/0 16 - 120 3 - 7 PVC PVC -25 to 90 600 25JZ-604-FCY TC UL/CSA 18 - 8 1.00 - 10 2 - 61 PVC x PVC -25 to 90 600 26JZ-604-YCY TC UL/CSA 6 - 4/0 16 - 120 3 - 7 PVC x PVC -25 to 90 600 27SY-JZ 20 - 16 0.50 - 1.50 2 - 100 PVC x PVC -40 to 80 500 28SY-JZ 16 - 300MCM 1.50 - 150 2 - 61 PVC x PVC -40 to 80 500 29PURö-JZ 20 - 16 0.50 - 1.50 2 - 50 PVC PUR -40 to 80 500 30PURö-JZ 14 - 3/0 2.50 - 95 2 - 25 PVC PUR -40 to 80 500 31FC-PURö-JZ 20 - 10 0.50 - 6 2 - 50 PVC x PUR -40 to 80 500 32JZ-600-PUR 20 - 4 0.50 - 25 2 - 25 PVC PUR -40 to 80 1000 33JZ-600-YC-PUR 20 - 6 0.50 - 16 2 - 25 PVC x PUR -40 to 80 1000 34OZ-BL / OZ-BL-CY 18 - 14 0.75 - 2.50 2 - 41 PVC x PVC -40 to 80 500 35OB-BL-PAAR-CY 20 - 18 0.50 - 0.75 2 - 25 Pairs PVC x PVC -30 to 80 900 36NEO-FLAT 16 - 4/0 1.50 - 120 4 - 24 Rubber Rubber -40 to 80 500 37NSHTöU Reel Cable 16 - 3/0 1.50 - 95 3 - 50 Rubber NEO -40 to 70 1000 38

ROBOTICS AND TRACK CABLES

JZ-602-RC 20 - 2 0.50 - 35 3 - 34 PVC PVC -40 to 90 600 40JZ-602-RC-CY 20 - 2 0.50 - 35 3 - 34 PVC x PVC -40 to 90 600 41JZ-HF 20 - 16 0.50 - 1.50 2 - 65 PVC PVC -40 to 80 500 42JZ-HF 16 - 6 1.50 - 16 2 - 50 PVC PVC -40 to 80 500 43JZ-HF-CY 20 - 6 0.50 - 16 2 - 65 PVC x PVC -40 to 80 500 44TOPFLEX 611-PUR, 16 - 4/0 1.50 - 120 4 TPE-E x PUR -50 to 90 1000 45

611-C-PURSUPERTRONIC-PVC 26 - 22 0.14 - 0.34 2 - 25 PVC PVC -40 to 70 350 46SUPERTRONIC-C-PVC 26 - 22 0.14 - 0.34 2 - 25 PVC x PVC -40 to 70 350 46SUPERTRONIC-PUR 26 - 22 0.14 - 0.34 2 - 25 PVC PUR -50 to 70 500 47SUPERTRONIC-C-PUR 26 - 22 0.14 - 0.34 2 - 25 PVC x PUR -50 to 70 500 47SUPER-PAAR- 24 - 17 0.25 - 1.00 1 - 14 Pairs TPE-E x PUR -50 to 70 350 48

TRONIC-C-PURPÜRO-JZ-HF 20 - 16 0.50 - 1.50 2 - 65 PVC PUR -40 to 80 500 49PÜRO-JZ-HF 14 - 3/0 2.50 - 95 2 - 25 PVC PUR -40 to 80 500 50PÜRO-JZ-HF-YCP 20 - 16 0.50 - 1.50 2 - 65 PVC x PUR -40 to 80 500 51PÜRO-JZ-HF-YCP 16 - 6 1.50 - 16 2 - 25 PVC x PUR -40 to 80 500 52MULTIFLEX 512-PUR 20 - 6 0.50 - 16 2 - 65 TPE-E PUR -50 to 70 500 53MULTIFLEX 512-C-PUR 20 - 6 0.50 - 16 2 - 65 TPE-E x PUR -50 to 70 500 54ROBOFLEX 2001 24 - 2 0.25 - 35 3 - 41 TPE-E PUR -40 to 80 500 55 ROBOFLEX 2001-C 26 - 16 0.14 - 1.50 12 - 25 TPE-E x PUR -40 to 80 500 55LiFY Hook-up 27 - 2/0 0.10 - 70 1 PVC – -15 to 80 1000 56

Continued on next pageNOTES:1* Number of conductors shown may not be available in every size.2* Actual temperature range may vary with size and application (fixed or flexing). 3* Voltage may vary with size and type of current (single- , 3- phase or direct).

Page 9: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

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Cable Selection ChartSIZE NO. OF MATERIAL TEMP. VOLT- PAGE

DESCRIPTION AWG MM2 CONDUCTORS1* CONDUCTOR SHIELD JACKET C° 2* AGE3*

INSULATIONDATA AND COMPUTER CABLES

TRONIC LiYY 26 - 24 0.14 - 0.25 2 - 100 PVC PVC -40 to 80 500 57TRONIC LiYY 22 - 16 0.34 - 1.5 2 - 100 PVC PVC -40 to 80 500 58TRONIC-CY LiY-CY 26 - 24 0.14 - 0.25 1 - 100 PVC x PVC -40 to 80 500 59TRONIC-CY LiY-CY 22 - 16 0.34 - 1.5 1 - 100 PVC x PVC -40 to 80 500 60PAAR-TRONIC 26 - 24 0.14 - 0.25 1 - 55 Pairs PVC PVC -30 to 80 250 61PAAR-TRONIC UL 26 - 20 0.14 - 0.5 1 - 25 Pairs PVC PVC -20 to 80 300 62PAAR-TRONIC-CY 26 - 24 0.41 - 0.25 1 - 55 Pairs PVC x PVC -30 to 80 500 63PAAR-TRONIC-CY 22 - 18 0.34 - 0.75 1 - 61 Pairs PVC x PVC -30 to 80 500 64PAAR-TRONIC-CY UL 26 - 20 0.14 - 0.56 1 - 25 Pairs PVC x PVC -20 to 80 300 65PAAR-TRONIC-CY-CY 26 - 20 0.14 - 0.5 2 - 24 Pairs PVC x PVC -20 to 80 500 66

HOOK-UP WIRE

LiY, H05 V-K 26 - 16 0.14 - 1.5 1 PVC – -30 to 80 900 67H07 V-K 16 - 500MCM 1.5 - 240 1 PVC – -30 to 80 750 68UL Style 1015 24 - 500MCM 0.25 - 240 1 PVC – -30 to 105 750 69FIVE NORM 20 - 300MCM 0.50 - 150 1 PVC – -10 to 105 750 70

EXTREME TEMPERATURE CABLE

Silicone SIHF 20 - 16 0.5 - 1.5 2 - 25 Silicone Silicone -60 to 180 500 71Silicone SIHF 16 - 2 1.5 - 35 2 - 25 Silicone Silicone -60 to 180 500 72Silicone UL/CSA 20 - 16 0.5 - 1.5 2 - 41 Silicone Silicone -60 to 180 600 73Silicone UL/CSA 14 - 2 2.5 - 35 2 - 25 Silicone Silicone -60 to 180 600 74Silicone UL/CSA 20 - 8 0.5 - 10 2 - 12 Silicone x Silicone -60 to 180 600 75Silicone Hook-up 24 - 350MCM 0.25 - 185 1 Silicone – -60 to 180 500 76HELUTHERM 145 24 - 500MCM 0.25 - 240 1 XLP – -55 to 145 1000 77

HALOGEN-FREE CABLE

JZ-500 HMH 20 - 17 0.50 - 1 2 - 65 Halogen-Free Halg-Free -40 to 70 500 78JZ-500 HMH 16 - 4/0 1.50 - 120 2 - 65 Halogen-Free Halg-Free -40 to 70 500 79JZ-500 HMH-C 20 - 4/0 0.5 - 120 2 - 25 Halogen-Free x Halg-Free -40 to 70 500 80H05Z-K / H07Z-K 20 - 500MCM 0.5 - 240 1 XLPE – -40 to 90 750 81DATAFLAMM 26 - 18 0.14 - 0.75 2 - 50 Halogen-Free Halg-Free -40 to 70 500 82

EUROPEAN HARMONIZED CABLE

H05 VV-F 18 - 10 0.75 - 6 2 - 7 PVC PVC -40 to 70 825 83H05 VV-F / SJT 18 - 12 1 - 4 2 - 5 PVC PVC -40 to 70 500 84H07 RN-F 17 - 1000MCM 1 - 500 1 - 3 Rubber Rubber -30 to 60 750 85H07 RN-F 17 - 600MCM 1 - 300 4 - 24 Rubber Rubber -30 to 60 750 86

SERVO MOTOR AND COMPOSITE – VFD CABLES

TOPSERV 109 16 - 1 1.5 - 50 4 TPE-E x PUR -50 to 80 1000 87TOPSERV 110 & 120 16 - 1 1.5 - 50 4 - 12 TPE-E x PUR -40 to 90 1000 88Motor CableEMV-2YSLCY-J 16 - 350MCM 1.5 - 185 4 PE x PVC -40 to 70 1000 89Motor CableEMV-3 Plus 16 - 500MCM 1.5 - 240 3 + 3 PE x PVC -40 to 70 1000 90MOTORFLEX EMV 1/1 16 - 350MCM 1.5 - 185 4 PE x PUR -40 to 80 600 91

PHOTO-VOLTAIC CABLE

Solarflex 100, 101, 102 14 - 10 2.5 - 6 1 - 2 TPE PVC -50 to 90 1000 92

Continued from previous page

NOTES:1 Number of conductors shown may not be available in every size.2 Actual temperature range may vary with size and application (fixed or flexing). 3 Voltage may vary with size and type of current (single- , 3- phase or direct).

Page 10: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

Selection Chart Cable in track

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UL/CSA-approvedAdapted to VDE 0245/0281/0282

VDE Registereduv-rays

Radiation resistant at 80/100 MradCoolant

LyeMicrobes

Jacket flame retardantOil resistantOil resistantHalogen free

908070-5-10-20-30-40

1000 V600 V/UL-CSA

300/500 V300/300 V

TPE specialPUR specialPVC special

Cu-braid, Cu-layerInner jacketPUR specialTPE specialPVC special

10 Mil.5 Mil.1 Mil.

50 m/s2

10 m/s2

5 m/s4 m/s3 m/s2 m/s15 x D

12.5 x D10 x D7.5 x D5 x D450 m100m30 m15 m5 m

•Th

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* Visit our website at www.helukabel.com or call us for technical information.

Page 11: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

11

Selection Chart Cable in track

Elec

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1*

UL/CSA-approvedAdapted to VDE 0245/0281/0282

VDE Registereduv-rays

Radiation resistant at 80/100 MradCoolant

LyeMicrobes

Jacket flame retardantOil resistantOil resistantHalogen free

908070-5

-10-20-30-40

1000 V600 V/UL-CSA

300/500 V300/300 V

TPE specialPUR specialPVC special

Cu-braid, Cu-layerInner jacketPUR special

PETPE specialPVC special

10 Mil.5 Mil.1 Mil.

50 m/s2

10 m/s2

5 m/s4 m/s3 m/s2 m/s15 x D

12.5 x D10 x D7.5 x D5 x D450 m100m30 m15 m5 m

* Visit our website at www.helukabel.com or call us for technical information.

•Th

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Page 12: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

12

Serv

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xx

xx

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DESINA®1*

UL/CSA-approvedAdapted to VDE 0245/0281/0282

VDE-Register No.uv-rays

Radiation resistant at 80/100 Mradcoolant

LyeMicrobes

Jacket flame retardantOil resistantOil resistantHalogen free

908070-5

-10-20-30-40

1000 V600 V/UL-CSA

300/500 V300/300 V

TPE specialPUR specialPVC special

Cu-braid, Cu-layerInner jacketPUR specialTPE specialPVC special

10 Mil.5 Mil.1 Mil.

50 m/s2

10 m/s2

5 m/s4 m/s3 m/s2 m/s15 x D

12.5 x D10 x D7.5 x D5 x D450 m100m30 m15 m5 m

* Visit our website at www.helukabel.com or call us for technical information.

Selection Chart Cable in track

•Th

is ta

ble

is a

gui

delin

e fo

r bas

ic/s

tand

ard

appl

icat

ions

.•

In c

ases

whe

re th

e ca

ble

requ

irem

ents

are

out

side

the

para

met

ers

liste

d ab

ove,

ple

ase

cont

act u

s fo

r add

ition

al te

chni

cal s

uppo

rt.•

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f orig

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sam

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ach

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s be

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ycle

life

info

rmat

ion

is o

nly

valid

whe

nth

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ble

is c

orre

ctly

and

pro

fess

iona

lly in

stal

led

acco

rdin

g to

the

inst

ruct

ions

on

page

39.

NO

TE

S:

1*

DE

SIN

mea

ns “

Dec

entr

aliz

ed a

nd S

tand

ardi

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Inst

alla

tion

Tech

nolo

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– S

tand

ards

set

bet

wee

n th

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achi

ne T

ool,

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omob

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nd t

he C

ontr

actin

g In

dust

ries.

*C

able

list

ed in

Mas

ter

Cat

alog

Page 13: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

Control Cable JZ-500Flexible • Number coded • Oil resistant • 80° C/ 500 V

TECHNICAL DATA– Special PVC control cable– Requirements adapted to DIN VDE

0245, 0281, 0293, 0295– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 300/ 500 V– Test voltage 4000 V– Minimum bending radius

stationary installation 7.5 x cable Ø– Insulation resistance

min. 20 MOhm x km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding, per

DIN VDE 0295 cl. 5 IEC 60228.– Special PVC conductor insulation.– Conductors cable.– Black conductors printed with white

numbers per DIN VDE 0293.– Green/yellow ground conductor.– Special grey PVC outer jacket.– Oil and chemical resistant.– PVC flame retardant and self-extin-

guishing, test method B according toVDE 0472 part 804 and IEC 60332-1.

*Available with red or blue conductors.

APPLICATIONSJZ cables are used as measuring andcontrol cables in machine tools, con-veyors, production lines, air condition-ing and steel production.– The conductors are numbered 3/4”

on center, making identification easy.– The numbers are underlined to avoid

confusion.– The ground conductor is located in

the outer layer.– Not suitable for outdoor use.– Suitable for wet and dry environments.– Cleanroom certified per US Standard

209E, ISO 14644-1 or VDI 2083.

13

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

10001 OZ 2x0.5 .19 4.8 9.6 40 2710002 3G0.5 .20 5.1 14.4 46 3110003 OZ 3x0.5 .20 5.1 14.4 46 3110004 4G0.5 .22 5.7 19.0 56 3810005 OZ 4x0.5 .22 5.7 19.0 56 3810006 5G0.5 .24 6.2 24.0 65 4410007 OZ 5x0.5 .24 6.2 24.0 65 4410008 6G0.5 .26 6.7 29.0 75 5010009 7G0.5 .29 7.4 33.6 80 5410010 OZ 7x0.5 .29 7.4 33.6 80 5410011 8G0.5 .31 8.0 38.0 97 6510172 OZ 8x0.5 .31 8.0 38.0 97 6510012 10G0.5 .35 8.8 48.0 116 7810013 12G0.5 .36 9.1 58.0 135 9110014 OZ 12x0.5 .36 9.1 58.0 135 9110015 14G0.5 .37 9.5 67.0 150 10110183 16G0.5 .39 10.0 76.0 175 11710016 18G0.5 .42 10.7 86.0 196 13110017 20G0.5 .44 11.2 96.0 215 14410018 21G0.5 .46 11.8 101.0 240 16110019 25G0.5 .51 13.0 120.0 270 18110020 30G0.5 .53 13.5 144.0 310 20810021 32G0.5 .55 14.0 154.0 323 21710022 34G0.5 .57 14.5 163.0 362 24310023 40G0.5 .62 15.8 192.0 434 29110024 42G0.5 .62 15.8 202.0 449 30110025 50G0.5 .68 17.3 240.0 513 34410169 52G0.5 .68 17.3 252.0 534 35810026 61G0.5 .76 19.4 293.0 625 41910027 65G0.5 .76 19.4 312.0 682 45710028 80G0.5 .84 21.3 384.0 780 52310029 100G0.5 .93 23.7 480.0 980 657

10030 OZ 2x0.75 .20 5.2 14.4 46 3110031 3G0.75 .22 5.5 21.6 54 3610032 OZ 3x0.75 .22 5.5 21.6 54 3610033 4G0.75 .24 6.2 29.0 66 4410034 OZ 4x0.75 .24 6.2 29.0 66 4410035 5G0.75 .27 6.8 36.0 80 5410036 OZ 5x0.75 .27 6.8 36.0 80 5410037 6G0.75 .30 7.5 43.0 99 6610177 OZ 6x0.75 .30 7.5 43.0 99 6610038 7G0.75 .32 8.1 50.0 110 74

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

10039 OZ 7x0.75 .32 8.1 50.0 110 7410040 8G0.75 .35 8.9 58.0 130 8710173 OZ 8x0.75 .35 8.9 58.0 130 8710041 9G0.75 .37 9.5 65.0 153 10310042 10G0.75 .38 9.6 72.0 162 10910043 12G0.75 .39 9.9 86.0 179 12010044 OZ 12x0.75 .39 9.9 86.0 179 12010045 14G0.75 .42 10.6 101.0 214 14410046 15G0.75 .44 11.2 108.0 218 14610047 18G0.75 .47 11.9 130.0 257 17210533 19G0.75 .48 12.3 137.0 264 17810048 20G0.75 .50 12.6 144.0 286 19210049 21G0.75 .52 13.3 151.0 320 21510050 25G0.75 .57 14.5 180.0 365 24510534 27G0.75 .60 15.2 195.0 382 25610051 32G0.75 .61 15.6 230.0 455 30510052 34G0.75 .65 16.4 245.0 510 34210182 37G0.75 .68 17.2 260.0 537 36010053 40G0.75 .69 17.6 288.0 595 39910054 41G0.75 .69 17.6 296.0 607 40710055 42G0.75 .69 17.6 302.0 612 41010056 50G0.75 .78 19.8 360.0 735 49310057 61G0.75 .82 20.9 439.0 845 56710178 65G0.75 .85 21.5 468.0 895 60010058 80G0.75 .93 23.6 576.0 1070 71810059 100G0.75 1.07 27.2 720.0 1322 887

10060 OZ 2x1 .22 5.5 19.2 60 4010061 3G1 .24 6.0 29.0 72 4810062 OZ 3x1 .24 6.0 29.0 72 4810063 4G1 .26 6.6 38.4 86 5810064 OZ 4x1 .26 6.6 38.4 86 5810065 5G1 .28 7.2 48.0 104 7010066 OZ 5x1 .28 7.2 48.0 104 7010067 6G1 .31 8.0 58.0 125 8410068 7G1 .34 8.6 67.0 141 9510069 OZ 7x1 .34 8.6 67.0 141 9510070 8G1 .37 9.4 77.0 175 11710071 9G1 .40 10.1 86.0 200 13410180 10G1 .41 10.4 96.0 217 14610170 OZ 10x1 .41 10.4 96.0 217 14610072 12G1 .42 10.7 115.0 230 15410073 OZ 12x1 .42 10.7 115.0 230 154

18 AWG`=`0.75 mm

17 AWG = 1mm2

Dimensions and specifications may be changed without prior notice.NOTES:* Available also with red or blue conductors (Special Order)• For shielded Control cable see F-CY-JZ on pages 15 & 16• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor

• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Continued on next page

Page 14: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

14

Dimensions and specifications may be changed without prior notice.

Control Cable JZ-500Flexible • Number coded • Oil resistant • 80° C/ 500 V

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

10074 14G1 .44 11.3 134.0 271 18210075 16G1 .47 12.0 154.0 300 20110076 18G1 .50 12.7 173.0 343 23010174 OZ 18x1 .50 12.7 173.0 343 23010197 19G1 .51 13.0 182.0 355 23810077 20G1 .53 13.5 192.0 375 25210184 OZ 20x1 .53 13.5 192.0 375 25210179 21G1 .56 14.1 205.0 420 28210175 24G1 .58 14.7 236.0 440 29510078 25G1 .61 15.6 240.0 485 32510176 OZ 25x1 .61 15.6 240.0 485 32510196 26G1 .61 15.6 252.0 500 33510198 27G1 .62 15.8 259.0 534 35810168 OZ 30x1 .63 16.0 308.0 550 36910079 34G1 .69 17.4 326.0 650 43610080 36G1 .69 17.4 346.0 668 44810199 37G1 .72 18.4 355.0 701 47010081 40G1 .74 18.9 384.0 755 50610167 OZ 40x1 .74 18.9 384.0 755 50610082 41G1 .74 18.9 394.0 770 51610083 42G1 .74 18.9 403.0 810 54310084 50G1 .83 21.0 480.0 936 62810085 56G1 .85 21.5 538.0 920 61710086 61G1 .87 22.2 586.0 1100 73810087 65G1 .90 22.8 628.0 1180 79110088 80G1 1.00 25.4 786.0 1294 86810089 100G1 1.11 28.2 960.0 1644 1103

10090 OZ 2x1.5 .25 6.3 29.0 70 4710091 3G1.5 .26 6.7 43.0 90 6010092 OZ 3x1.5 .26 6.7 43.0 90 6010093 4G1.5 .29 7.3 58.0 109 7310094 OZ 4x1.5 .29 7.3 58.0 109 7310095 5G1.5 .32 8.2 72.0 131 8810096 OZ 5x1.5 .32 8.2 72.0 131 8810097 6G1.5 .35 8.9 86.0 157 10510098 7G1.5 .39 9.8 101.0 184 12310099 OZ 7x1.5 .39 9.8 101.0 184 12310100 8G1.5 .42 10.6 115.0 216 14510101 9G1.5 .45 11.5 129.0 259 17410181 10G1.5 .46 11.7 144.0 275 18410102 11G1.5 .48 12.1 158.0 300 20110103 12G1.5 .48 12.1 173.0 309 20710104 OZ 12x1.5 .48 12.1 173.0 309 20710105 14G1.5 .51 12.9 202.0 345 23110106 16G1.5 .54 13.6 230.0 386 25910107 18G1.5 .57 14.5 259.0 440 29510185 19G1.5 .60 15.2 279.0 445 29810108 20G1.5 .60 15.2 288.0 490 32910109 21G1.5 .63 16.1 302.0 555 37210110 25G1.5 .70 17.8 360.0 620 41610535 27G1.5 .75 19.0 389.0 670 44910111 32G1.5 .75 19.1 461.0 790 53010112 34G1.5 .78 19.8 490.0 830 55710536 37G1.5 .80 20.2 533.0 892 59810113 41G1.5 .83 21.0 576.0 996 66810114 42G1.5 .84 21.4 605.0 1007 67510115 50G1.5 .93 23.7 720.0 1250 83810116 56G1.5 .98 25.0 806.0 1332 89310117 61G1.5 1.00 25.3 878.0 1440 96610187 65G1.5 1.02 26.0 936.0 1602 107410118 80G1.5 1.14 29.0 1152.0 1871 125510119 100G1.5 1.28 32.5 1440.0 2353 1578

10120 OZ 2x2.5 .30 7.6 48.0 112 7510121 3G2.5 .33 8.3 72.0 148 9910122 OZ 3x2.5 .33 8.3 72.0 148 9910123 4G2.5 .36 9.1 96.0 178 11910124 OZ 4x2.5 .36 9.1 96.0 178 11910125 5G2.5 .40 10.2 120.0 221 14810126 OZ 5x2.5 .40 10.2 120.0 221 14810127 7G2.5 .48 12.1 168.0 306 20510128 OZ 7x2.5 .48 12.1 168.0 306 20510129 8G2.5 .52 13.2 192.0 363 24310130 12G2.5 .60 15.2 288.0 498 33410131 14G2.5 .63 16.1 336.0 569 38110132 18G2.5 .71 18.1 432.0 764 51210133 21G2.5 .80 20.4 504.0 914 613

17 AWG = 1mm2

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

10134 25G2.5 .87 22.2 600.0 1044 70010135 34G2.5 .99 25.1 816.0 1470 98610136 42G2.5 1.07 27.2 1008.0 1790 120110137 50G2.5 1.18 30.0 1200.0 2095 140510138 61G2.5 1.26 32.0 1464.0 2750 184410139 100G2.5 1.61 41.0 2400.0 4450 2985

10140 OZ 2x4 .36 9.2 77.0 195 13110141 3G4 .39 9.9 115.0 230 15410142 4G4 .43 11.0 154.0 295 19810143 5G4 .48 12.1 192.0 361 24210144 7G4 .52 13.3 269.0 458 30710145 8G4 .63 15.9 307.0 590 39610146 12G4 .72 18.3 461.0 790 530

10147 3G6 .46 11.7 173.0 355 23810148 4G6 .51 13.0 230.0 424 28410149 5G6 .57 14.5 288.0 525 35210150 7G6 .63 16.0 403.0 625 419

10151 3G10 .60 15.0 288.0 540 36210152 4G10 .66 16.8 384.0 701 47010153 5G10 .74 18.7 480.0 858 57510154 7G10 .81 20.6 672.0 1106 742

10190 3G16 .69 17.6 461.0 827 55510155 4G16 .78 19.7 614.0 1035 69410156 5G16 .86 21.9 768.0 1259 84410157 7G16 .96 24.4 1075.0 1780 1194

10191 3G25 .89 22.5 720.0 1186 79510158 4G25 1.00 25.2 960.0 1582 106110159 5G25 1.10 27.9 1200.0 1999 134110160 7G25 1.22 31.0 1680.0 2825 1895

10192** 3G35 .99 25.2 1008.0 1585 106310161** 4G35 1.10 28.0 1344.0 2105 141210162** 5G35 1.15 29.3 1680.0 2633 1766

10193** 3G50 1.18 29.9 1440.0 2550 171010163** 4G50 1.31 33.4 1920.0 2940 197210188** 5G50 1.46 37.2 2400.0 3936 2640

10194** 3G70 1.46 37.0 2016.0 3180 213310164** 4G70 1.62 41.2 2688.0 4090 274310189** 5G70 1.81 46.0 3360.0 5443 3651

10195** 3G95 1.61 41.0 2736.0 4680 313910165** 4G95 1.81 46.0 3648.0 5540 371610333** 5G95 1.99 50.5 4560.0 6931 4649

10166** 4G120 1.98 50.3 4608.0 7000 4695

13139** 4G150 2.24 57.0 5760.0 8340 5594

13140** 4G185 2.50 63.5 7104.0 9904 6643

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

6 AWG = 16 mm2

4 AWG = 25 mm2

2 AWG = 35 mm2

1 AWG = 50 mm2

2/0 = 70 mm2

3/0 = 95 mm2

300 MCM = 150 mm2

350 MCM = 185 mm2

4/0 = 120 mm2

Continued from previous page

NOTES:* Available also with red or blue conductors (Special Order)** Available color coded only• For shielded Control cable see F-CY-JZ on pages 15 & 16• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 15: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

15

Dimensions and specifications may be changed without prior notice.

Control Cable F–CY–JZ shieldedFlexible • Number coded • Oil resistant • 80° C / 300 - 500 V

TECHNICAL DATA– Special PVC control cables adapted to

DIN VDE 0245, 0281 part 13– Temperature range

Flexing -5° C to +80° CStationary -30° C to +80° C

– Nominal voltage Uo/ U 300/ 500 V– Test voltage

Conductor / conductor 4000 V Conductor / shield 2000 V

– Minimum bending radius10 x cable Ø

– Insulation resistancemin. 20MΩ/km

– Coupling resistancemax. 250 Ohm/km

– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)– Mutual capacitance

0.5mm2 to 2.5 mm2 (20 AWG to 14AWG) conductor to conductor 150 nF/km

CABLE CONSTRUCTION– Bare copper, fine wire stranding, per

DIN VDE 0295 and IEC 60228 cl. 5.– Special PVC Z7225 conductor

insulation.– Black conductors printed with consec-

utive white numbers per DIN VDE0293.

– Green/yellow ground in outer layer (3conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– Tinned copper shield, approx. 85%coverage.

– Special grey PVC outer jacket TM2,according to DIN VDE 0281 part 1 andHD 21.1.

– Extensively oil and chemical resistant.– PVC flame retardant and self-extin-

guishing, test method B per VDE 0472part 804 and IEC 60332-1.

APPLICATIONSFor use as a data cable in control cir-cuits, tool making, and machineindustry as well as a signal cable incomputer systems and electronics.The normal PVC inner jacket hasbeen replaced with a mylar wrapseparator, thus reducing the cablediameter, weight and bending radius.The cable offers a virtual distur-bance-free signal due to the highpercentage coverage of the tinned-copper shielding.EMI = EMC = Electromagnetic compatibility

– Cleanroom certified per US Standard209E, ISO 14644-1 or VDI 2083.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

16320 OZ 2x0.5 .22 5.7 29 45 3016321 3G0.5 .24 6.0 39 55 3716322 4G0.5 .26 6.5 46 61 4116323 5G0.5 .28 7.0 52 74 5016324 6G0.5 .29 7.4 66 89 6016325 7G0.5 .31 7.9 68 98 6616326 8G0.5 .33 8.5 80 117 7816327 10G0.5 .37 9.3 93 135 9116328 12G0.5 .38 9.6 117 157 10516329 14G0.5 .39 10.0 122 190 12716330 16G0.5 .42 10.7 129 210 14116331 18G0.5 .44 11.2 152 217 14616332 20G0.5 .47 11.9 173 240 16116333 21G0.5 .49 12.5 189 250 16816334 24G0.5 .51 12.9 236 300 20116335 25G0.5 .53 13.5 250 314 21116336 30G0.5 .55 14.0 297 360 24116337 32G0.5 .57 14.6 301 425 28516165 34G0.5 .60 15.3 312 433 29016338 36G0.5 .60 15.3 320 446 29916339 40G0.5 .65 16.4 345 475 31916340 50G0.5 .71 18.1 407 573 38416341 61G0.5 .78 19.8 580 653 43816342 80G0.5 .86 21.9 690 784 52616343 100G0.5 .96 24.3 814 995 667

20 AWG = 0.5 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

16344 OZ 2x0.75 .24 6.1 38 59 4016345 3G0.75 .25 6.4 50 66 4416346 4G0.75 .27 6.9 57 77 5216347 5G0.75 .29 7.4 70 93 6216348 6G0.75 .31 8.0 87 113 7616349 7G0.75 .34 8.6 96 130 8716350 8G0.75 .37 9.4 110 145 9716351 10G0.75 .40 10.2 140 180 12116353 12G0.75 .41 10.4 151 202 13516354 14G0.75 .44 11.1 167 225 15116355 16G0.75 .46 11.6 183 275 18416356 18G0.75 .49 12.4 207 292 19616447 19G0.75 .50 12.6 221 308 20716357 20G0.75 .51 12.9 238 320 21516358 21G0.75 .54 13.8 246 378 25416359 24G0.75 .57 14.5 270 435 29216360 25G0.75 .59 15.1 278 415 27816361 27G0.75 .59 15.0 287 435 29216362 30G0.75 .61 15.6 315 450 30216363 32G0.75 .63 16.1 330 484 32516166 34G0.75 .67 16.9 350 502 33716364 36G0.75 .67 16.9 370 535 35916448 37G0.75 .70 17.7 386 592 39716365 40G0.75 .72 18.3 395 610 40916491 41G0.75 .72 18.3 411 622 41716366 50G0.75 .79 20.0 480 777 52116367 61G0.75 .86 21.9 555 900 60416368 80G0.75 .96 24.3 715 1210 81216369 100G0.75 1.06 26.8 910 1445 969

18 AWG = 0.75 mm2

NOTES:• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Continued on next page

Page 16: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

Control Cable F–CY–JZ shieldedFlexible • Number coded • Oil resistant • 80° C / 300 - 500 V

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EECContinued from previous page

16

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

16370 OZ 2x1 .25 6.4 46 65 4416371 3G1 .26 6.7 56 80 5416372 4G1 .29 7.3 69 98 6616373 5G1 .31 7.8 89 127 8516374 6G1 .33 8.5 105 144 9716375 7G1 .36 9.1 111 158 10616376 8G1 .39 9.9 130 197 13216377 10G1 .43 10.8 140 232 15616378 12G1 .44 11.2 168 260 17416379 14G1 .46 11.8 198 302 20316380 16G1 .48 12.3 218 346 23216381 18G1 .52 13.2 245 380 25516352 19G1 .53 13.5 260 412 27616382 20G1 .54 13.8 267 440 29516383 24G1 .61 15.5 320 493 33116384 25G1 .64 16.2 332 534 35816439 27G1 .63 16.2 360 562 37716385 28G1 .66 16.7 370 595 39916386 30G1 .66 16.7 375 616 41316387 34G1 .71 18.0 440 741 49716446 37G1 .74 18.8 485 790 53016388 40G1 .76 19.4 510 835 56016492 41G1 .76 19.4 521 843 56516389 50G1 .84 21.4 625 1025 68716390 61G1 .92 23.4 710 1205 80816391 80G1 1.02 26.0 940 1445 96916392 100G1 1.13 28.8 1180 1613 1082

16393 OZ 2x1.5 .28 7.0 63 88 5916394 3G1.5 .29 7.4 76 100 6716395 4G1.5 .32 8.1 98 126 8516396 5G1.5 .35 8.9 116 160 10716397 7G1.5 .41 10.5 152 208 14016398 8G1.5 .44 11.2 172 244 16416399 10G1.5 .50 12.6 193 315 21116400 12G1.5 .50 12.8 222 338 22716401 14G1.5 .55 13.6 272 383 25716402 16G1.5 .56 14.3 285 424 28416403 18G1.5 .60 15.2 368 479 32116449 19G1.5 .62 15.8 390 508 34116404 20G1.5 .63 15.9 407 545 36616405 21G1.5 .67 17.0 424 560 37616406 24G1.5 .70 17.9 448 690 46316407 25G1.5 .73 18.5 500 705 47316450 27G1.5 .73 18.5 513 774 51916408 28G1.5 .75 19.0 525 810 54316409 30G1.5 .75 19.0 555 830 55716410 35G1.5 .82 20.8 645 890 59716451 37G1.5 .83 21.2 693 945 63416411 40G1.5 .89 22.5 725 1060 71116493 41G1.5 .89 22.5 734 1071 71816412 50G1.5 .96 24.5 885 1290 86516413 61G1.5 1.06 27.0 1120 1705 114416414 80G1.5 1.18 30.0 1360 2010 134816415 100G1.5 1.31 33.3 1690 2505 1680

17 AWG = 1 mm2

16 AWG = 1.5 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

16416 OZ 2x2.5 .33 8.3 96 130 8716417 3G2.5 .35 9.0 146 167 11216418 4G2.5 .39 9.8 174 195 13116419 5G2.5 .43 10.9 200 223 14916420 7G2.5 .51 12.9 235 344 23116421 10G2.5 .62 15.8 335 460 30916438 12G2.5 .63 15.9 441 570 38216452 18G2.5 .74 18.9 570 681 457

16422 OZ 2x4 .39 9.8 135 185 12416423 3G4 .42 10.6 178 240 16116424 4G4 .45 11.5 240 310 20816425 5G4 .50 12.7 328 385 25816426 7G4 .55 14.0 355 500 335

16427 OZ 2x6 .45 11.5 175 268 18016428 3G6 .49 12.4 240 330 22116429 4G6 .54 13.8 335 415 27816430 5G6 .62 15.7 441 509 34116431 7G6 .65 16.6 505 672 451

16432 OZ 2x10 .59 14.9 265 425 28516433 3G10 .63 15.9 370 500 33516434 4G10 .70 17.8 485 783 52516435 5G10 .77 19.6 714 856 57416436 7G10 .85 21.6 820 1305 875

16440 4G16 .82 20.8 809 880 59016437 5G16 .90 22.9 1050 1295 869

16441 4G25 1.03 26.2 1165 1570 105316442 5G25 1.16 29.4 1440 1965 1318

16443 4G35 1.20 30.4 1576 2070 138816444 5G35 1.33 33.8 1930 2690 1804

16445 4G50 1.36 34.6 2155 3015 2022

4x70 2/0 We recommend version Y - CY-JZ**4x95 3/0 We recommend version Y - CY-JZ**4x120 4/0 We recommend version Y - CY-JZ**

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

6 AWG = 16 mm2

4 AWG = 25 mm2

2 AWG = 35 mm2

1 AWG = 50 mm2

NOTES:• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96..• Cleanroom certified to US Standard 209E, ISO 14644-1 or VDI 2083.

NOTES:** For these sizes call supplier

Braiding Machine

Page 17: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

Dimensions and specifications may be changed without prior notice.

Control Cable JB-500Flexible • Color coded • Oil resistant • 80° C / 500 V

TECHNICAL DATA– Special PVC control cables– Requirements adapted to DIN VDE

0245, 0281, 0293,0295– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 300/ 500 V– Test voltage 4000 V – Minimum bending radius

7.5 x cable Ø– Insulation resistance

min. 20 MOhm x km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding, per

DIN VDE 0295 and IEC 60228 cl. 5.– Special PVC Z7225 conductor insulation.– Conductors color coded per JB/OB

color code.– Green/yellow ground in outer layer (3

conductors and above).– Conductors cabled in layers with opti-

mal selected lay-length.– Outer gray jacket made of special PVC,

TM2, to DIN VDE 0281 part 1.– Extensively oil and chemical resistant.– PVC flame retardant and self-extin-

guishing, test method B per VDE 0472part 804 and IEC 60332-1.

APPLICATIONSThese cables are used for flexible usein medium mechanical stresses withfree movement without tensile stressor forced movements in dry, moist andwet rooms, as measuring and controlcables in machine tools, conveyorbelts, production lines, as well as inmachinery production, in air-condition-ing and steel production plants. Thegreen-yellow ground is located imme-diately below the outer jacket. JBcables are suitable for use in all elec-trical equipment either in dry or wetareas. They are not suitable for outdoorinstallations.

– Cleanroom certified per US Standard209E, ISO 14644-1 or VDI 2083.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

17

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

11001 OB 2x0.5 .19 4.8 9.6 40 2711002 3G0.5 .20 5.1 14.4 46 3111003 OB 3x0.5 .20 5.1 14.4 46 3111004 4G0.5 .22 5.7 19.2 56 3811005 OB 4x0.5 .22 5.7 19.2 56 3811006 5G0.5 .24 6.2 24.0 65 4411007 OB 5x0.5 .24 6.2 24.0 65 4411008 6G0.5 .26 6.7 29.0 75 5011009 7G0.5 .29 7.4 34.0 80 5411010 OB 7x0.5 .29 7.4 34.0 84 5611011 8G0.5 .31 8.0 38.0 97 6511012 10G0.5 .34 8.8 48.0 116 7811013 12G0.5 .36 9.1 58.0 135 9111014 14G0.5 .37 9.5 67.0 150 10111015 16G0.5 .39 10.0 77.0 172 11511016 21G0.5 .46 11.8 101.0 240 16111017 24G0.5 .50 12.8 128.0 265 17811018 27G0.5 .52 13.2 130.0 290 19511019 30G0.5 .53 13.5 144.0 310 20811020 35G0.5 .58 14.7 168.0 370 24811021 40G0.5 .62 15.8 192.0 434 29111022 52G0.5 .68 17.3 250.0 534 358

11026 OB 2x0.75 .20 5.2 14.4 46 3111027 3G0.75 .22 5.5 21.6 54 3611028 OB 3x0.75 .22 5.5 21.6 54 3611029 4G0.75 .24 6.2 28.8 66 4411030 OB 4x0.75 .24 6.2 28.8 66 4411031 5G0.75 .27 6.8 36.0 80 5411032 OB 5x0.75 .27 6.8 36.0 80 5411033 6G0.75 .30 7.5 43.2 99 6611034 7G0.75 .32 8.1 50.0 110 7411035 OB 7x0.75 .32 8.1 50.0 110 7411036 8G0.75 .35 8.9 58.0 130 8711037 9G0.75 .37 9.5 65.0 153 10311038 10G0.75 .38 9.6 72.0 162 10911039 12G0.75 .39 9.9 86.0 179 12011040 15G0.75 .44 11.2 108.0 218 14611041 18G0.75 .46 11.9 130.0 257 17211042 21G0.75 .52 13.3 151.0 320 21511043 25G0.75 .57 14.5 180.0 365 24511044 32G0.75 .61 15.6 230.0 455 30511045 40G0.75 .69 17.6 288.0 595 39911046 50G0.75 .78 19.8 360.0 699 469

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

11050 OB 2x1 .22 5.5 19.2 60 4011051 3G1 .24 6.0 27.0 72 4811052 OB 3x1 .24 6.0 29.0 72 4811053 4G1 .26 6.6 38.4 86 5811054 OB 4x1 .26 6.6 38.4 86 5811055 5G1 .28 7.2 48.0 104 7011056 OB 5x1 .28 7.2 48.0 104 7011057 6G1 .31 8.0 58.0 125 8411058 OB 6x1 .31 8.0 58.0 125 8411059 7G1 .34 8.6 67.0 141 9511060 OB 7x1 .34 8.6 67.0 141 9511061 8G1 .37 9.4 77.0 175 11711062 9G1 .40 10.1 87.0 200 13411063 10G1 .41 10.4 96.0 207 13911064 12G1 .42 10.7 115.0 230 15411065 14G1 .44 11.3 134.0 271 18211066 16G1 .47 12.0 154.0 300 20111067 18G1 .50 12.7 173.0 343 23011068 20G1 .53 13.5 192.0 375 25211069 24G1 .58 14.7 230.0 468 31411070 25G1 .61 15.6 240.0 485 32511071 34G1 .69 17.4 326.0 650 43611072 48G1 .76 19.4 461.0 819 55011073 56G1 .85 21.5 538.0 920 617

11077 OB 2x1.5 .25 6.3 29.0 70 4711078 3G1.5 .26 6.7 43.0 90 6011079 OB 3x1.5 .26 6.7 43.0 90 6011080 4G1.5 .29 7.3 58.0 109 7311081 OB 4x1.5 .29 7.3 58.0 109 7311082 5G1.5 .32 8.2 72.0 131 8811083 OB 5x1.5 .32 8.2 72.0 131 8811084 6G1.5 .35 8.9 86.4 157 10511085 7G1.5 .39 9.8 101.0 184 12311086 OB 7x1.5 .39 9.8 101.0 184 12311087 8G1.5 .41 10.6 115.0 216 14511088 11G1.5 .48 12.1 158.0 300 20111089 12G1.5 .48 12.1 173.0 309 20711090 14G1.5 .51 12.9 202.0 345 23111091 16G1.5 .53 13.6 230.0 386 25911092 18G1.5 .57 14.5 259.0 440 29511093 20G1.5 .60 15.2 288.0 490 32911094 25G1.5 .70 17.8 360.0 620 41611095 32G1.5 .75 19.1 461.0 790 53011096 34G1.5 .78 19.8 490.0 830 55711097 42G1.5 .84 21.4 605.0 1007 67611098 50G1.5 .93 23.7 720.0 1250 839

17 AWG = 1mm2

16 AWG = 1.5 mm2

NOTES:• OB = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications • AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 18: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

Dimensions and specifications may be changed without prior notice.

18

NOTES:• OB = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Control Cable JB-750Flexible • Color coded • Oil resistant • 80° C / 750 V

TECHNICAL DATA– Special PVC control cables– Requirements adapted to DIN VDE

0281, 0293,0295 and IEC 602275– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 450/ 750 V– Test voltage

Conductor / conductor 4000 V – Minimum bending radius

7.5 x cable Ø– Insulation resistance min. 20MΩ/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding, per

DIN VDE 0295 and IEC 60228 cl. 5.– Special PVC conductor insulation T12

per DIN VDE 0281 part 1.– Conductors color coded per JB/OB.– Green/yellow ground in the outer layer

(3 conductors and above).– Conductors cabled in layers with opti-

mal selected lay-length.– Outer gray jacket made of special PVC,

TM2, to DIN VDE 0281 part 1.– Extensively oil and chemical resistant.– PVC flame retardant and self-extin-

guishing, test method B per VDE 0472part 804 and IEC 60332-1.

APPLICATIONSThese cables are used for flexible usein medium mechanical stresses withfree movements in dry, moist and wetrooms, as measuring and controlcables in machine tools, conveyorbelts, production lines, as well as inmachinery production, air-condition-ing and steel production plants. Thegreen-yellow ground is located imme-diately below the outer jacket. JBcables are suitable for use in all elec-trical equipment either in dry or wetareas. They are not suitable for out-door installations.

– Cleanroom certified per US Standard209E, ISO 14644-1 or VDI 2083.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

11104 OB 2x2.5 .36 9.1 48.0 112 7511105 3G2.5 .39 9.9 72.0 148 9911106 OB 3x2.5 .39 9.9 72.0 148 9911107 4G2.5 .43 11.0 96.0 178 11911108 OB 4x2.5 .43 11.0 96.0 178 11911109 5G2.5 .47 12.0 120.0 221 14811110 OB 5x2.5 .47 12.0 120.0 221 14811111 6G2.5 .52 13.3 144.0 293 19711112 7G2.5 .57 14.6 168.0 306 20511113 8G2.5 .63 16.1 192.0 363 24411114 11G2.5 .69 17.6 264.0 482 32311115 16G2.5 .81 20.5 383.0 701 47011116 18G2.5 .85 21.7 432.0 764 51211117 25G2.5 1.04 26.5 600.0 1044 70011118 32G2.5 1.25 31.8 766.0 1386 93011119 50G2.5 1.50 38.0 1200.0 2095 140511120 61G2.5 1.57 40.0 1464.0 2750 1845

11121 OB 2x4 .41 10.4 76.8 195 13111144 3G4 .44 11.2 115.0 235 15811122 4G4 .49 12.5 154.0 295 19811123 5G4 .55 13.9 192.0 361 24211124 7G4 .66 16.8 269.0 498 33411125 11G4 .88 22.3 422.0 767 514

11126 3G6 .50 12.6 173.0 355 23811127 4G6 .55 14.0 230.0 424 28411128 5G6 .61 15.5 288.0 525 35211129 7G6 .75 19.0 403.0 625 419

11153 3G10 .63 16.0 290.0 611 41011130 4G10 .71 18.0 384.0 701 47011131 5G10 .79 20.0 480.0 858 57611132 7G10 .91 23.1 672.0 1106 742

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

11154 3G16 .72 18.5 461.0 912 61111133 4G16 .82 20.8 614.0 1035 69411134 5G16 .91 23.0 768.0 1259 84511135 7G16 1.22 31.0 1075.0 1780 1194

11155 3G25 .92 23.3 720.0 1388 93111136 4G25 1.02 26.0 960.0 1581 106111137 5G25 1.14 29.0 1200.0 1997 1340

11156 3G35 1.02 26.6 1080.0 1767 118611138 4G35 1.17 29.7 1344.0 2105 141211139 5G35 1.30 33.1 1680.0 2636 1769

11157 3G50 1.19 30.2 1440.0 2556 171511140 4G50 1.33 33.9 1920.0 2940 197311145 5G50 1.48 37.6 2400.0 3936 2640

11158 3G70 1.47 37.4 2016.0 3182 213511141 4G70 1.64 41.6 2688.0 4090 274411146 5G70 1.82 46.3 3360.0 5443 3652

11159 3G95 1.58 40.1 2736.0 4676 313711142 4G95 1.76 44.8 3648.0 5540 371711147 5G95 1.98 50.2 4560.0 6931 4650

11160 3G120 1.79 45.5 3456.0 5630 377711143 4G120 2.00 50.8 4608.0 7000 4697

11148 4G150 2.24 57.0 5760.0 8340 5596

11149 4G185 2.59 65.8 7104.0 9904 6643

6 AWG = 16 mm2

4 AWG = 25 mm2

2 AWG = 35 mm2

1 AWG = 50 mm2

2/0 = 70 mm2

3/0 = 95 mm2

4/0 = 120 mm2

300 MCM = 150 mm2

350 MCM = 185 mm2

Page 19: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

Dimensions and specifications may be changed without prior notice.

19

NOTES:• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Control Cable JZ-602Multiple Approvals • Flexible • Number coded • Oil resistant • 90° C / 600 V

TECHNICAL DATA– Control cables of special PVC per UL

AWM conductor insulation Style10012, jacket insulation per UL Style2587 and CSA.

– Temperature rangeFlexing -5° C to +90° CStationary -40° C to +90° C

– Nominal voltage according to UL andCSA 600 V

– Test voltage 3000 V – Minimum bending radius

Stationary installations 7.5 x cable Ø– Insulation resistance

min. 20MΩ/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding.– Special PVC insulation Y18 to DIN VDE

0207 part 4 and class 43 to ULStandard 1581.

– Black conductors with consecutivewhite numbers.

– Green/yellow ground in the outer layer(3 conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– Special PVC jacket YM5, to DIN VDE0207 part 5 and class 43 to UL 1581.Gray jacket (RAL 7001). Printed with:e.g. •HELUKABLE JZ-602 E170315® AWM...AWG (...mm2).. C VW-1xxx LL113926 CSA AWM I/II A/B 600V 90°C FT1 *

– PVC flame retardant and self-extin-guishing, test method B per VDE 0472part 804 and IEC 60332-1.

APPLICATIONSUL-listed and CSA certified flexiblecontrol cable rated at 600 V, designedfor the US and Canadian markets.Used in machine tools, control sys-tems, connection between controlpanels and machines, assembly linesand other industrial equipment.Suitable for installation in dry or wetenvironment and moderate flexingapplications. Resistant to mineral oils,synthetic oils and water basedcoolants. The outer jacket has beenimproved for greater oil-resistance.Flexible and easily stripable due to theuse of talcum powder between con-ductors and pressure molded outerjacket.

– Cleanroom certified per US Standard209E, ISO 14644-1 or VDI 2083.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

83090 OZ 2x0.5 .23 5.9 9.6 49 3383091 3G0.5 .25 6.3 14.0 58 3983092 4G0.5 .26 6.7 19.0 69 4683093 5G0.5 .29 7.3 24.0 84 5689094 7G0.5 .33 8.5 34.0 123 8283100 8G0.5 .38 9.6 38.4 140 9483101 9G0.5 .41 10.4 43.2 177 11983095 12G0.5 .43 10.9 58.0 192 12983096 18G0.5 .51 12.9 86.0 256 17283097 25G0.5 .61 15.5 120.0 358 24083098 34G0.5 .70 17.7 163.0 487 32783099 41G0.5 .78 19.9 197.0 580 389

83080 OZ 2x1 .25 6.3 19.2 53 3683081 3G1 .26 6.7 27.0 61 4183082 4G1 .29 7.3 38.4 74 5083083 5G1 .31 7.9 48.0 90 6083084 7G1 .36 9.2 67.0 130 8783102 8G1 .39 10.0 76.8 144 9783103 9G1 .44 11.1 86.4 180 12183085 12G1 .46 11.8 115.2 198 13383086 18G1 .56 14.1 173.0 274 18483087 25G1 .67 17.1 240.0 384 25883088 34G1 .76 19.3 326.0 494 33183089 41G1 .83 21.2 394.0 508 341

83070 OZ 2x1.5 .27 6.9 28.8 73 4983071 3G1.5 .30 7.5 44.0 94 6383072 4G1.5 .32 8.1 58.0 117 7883073 5G1.5 .34 8.7 72.0 140 9483074 7G1.5 .42 10.6 101.0 186 12583104 9G1.5 .50 12.8 129.7 244 164

20 AWG = 0.5 mm2

18 AWG = 1 mm2

16 AWG = 1.5 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

83075 12G1.5 .53 13.4 173.0 319 21483076 18G1.5 .62 15.8 260.0 451 30283077 25G1.5 .74 18.9 360.0 625 41983078 34G1.5 .85 21.7 490.0 840 56383079 41G1.5 .93 23.7 590.0 1032 692

83060 OZ 2x2.5 .32 8.2 48.0 115 7783061 3G2.5 .34 8.7 72.0 143 9683062 4G2.5 .40 10.1 96.0 185 12483063 5G2.5 .43 10.9 120.0 221 14883064 7G2.5 .52 13.1 168.0 293 19783065 9G2.5 .61 15.6 216.0 429 28883066 12G2.5 .66 16.7 288.0 563 37883067 18G2.5 .77 19.6 432.0 854 57383068 19G2.5 .78 19.7 456.0 914 61383069 25G2.5 .94 24.0 600.0 1188 797

83051 3G4 .44 11.2 115.0 232 15683052 4G4 .49 12.5 154.0 298 20083053 5G4 .54 13.8 192.0 358 24083054 7G4 .64 16.3 269.0 460 309

83041 3G6 .51 12.9 173.0 360 24183042 4G6 .56 14.2 231.0 402 27083043 5G6 .63 15.9 288.0 484 32583044 7G6 .76 19.4 403.0 630 423

83031 3G10 .67 16.9 288.0 535 35983032 4G10 .73 18.5 384.0 653 43883033 5G10 .80 20.3 480.0 786 52783034 7G10 .88 22.3 672.0 1100 738

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

Continued on next page

Page 20: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

20

Control Cable JZ-602Multiple Approvals • Flexible • Number coded • Oil resistant • 90° C / 600 V

TECHNICAL DATA– Control cables of special PVC per UL

AWM conductor insulation Style10012, jacket insulation per UL Style2587 and CSA.

– Temperature rangeFlexing -5° C to +90° CStationary -40° C to +90° C

– Nominal voltage according to UL andCSA 600 V

– Test voltage 3000 V – Minimum bending radius

Stationary installations 7.5 x cable Ø– Insulation resistance

min. 20MΩ/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding.– Special PVC insulation Y18 to DIN VDE

0207 part 4 and class 43 to ULStandard 1581.

– Black conductors with consecutivewhite numbers.

– Green/yellow ground in the outer layer(3 conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– Special PVC jacket YM5, to DIN VDE0207 part 5 and class 43 to UL 1581.Gray jacket (RAL 7001). Printed with:e.g. •HELUKABLE JZ-602 E170315® AWM...AWG (...mm2).. C VW-1xxx LL113926 CSA AWM I/II A/B 600V 90°C FT1 *

– PVC flame retardant and self-extin-guishing, test method B per VDE 0472part 804 and IEC 60332-1.

APPLICATIONSUL-listed and CSA certified flexiblecontrol cable rated at 600 V, designedfor the US and Canadian markets.Used in machine tools, control sys-tems, connection between controlpanels and machines, assembly linesand other industrial equipment.Suitable for installation in dry or wetenvironment and moderate flexingapplications. Resistant to mineral oils,synthetic oils and water basedcoolants. The outer jacket has beenimproved for greater oil-resistance.Flexible and easily stripable due to theuse of talcum powder between con-ductors and pressure molded outerjacket.

– Cleanroom certified per US Standard209E, ISO 14644-1 or VDI 2083.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Dimensions and specifications may be changed without prior notice.

NOTES:• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

83020 OZ 2x16 .76 19.4 307.0 640 42983021 3G16 .81 20.7 461.0 810 54383022 4G16 .91 23.2 615.0 1045 70183023 5G16 1.01 25.7 768.0 1260 84583024 7G16 1.12 28.4 1075.0 1760 1180

83011 3G25 .98 25.0 720.0 1180 79183012 4G25 1.11 28.1 960.0 1507 101183013 5G25 1.22 30.9 1200.0 1858 124683014 7G25 1.40 35.5 1680.0 2830 1898

83001 3G35 1.13 28.6 1008.0 1590 106683002 4G35 1.25 31.7 1344.0 2123 142483003 5G35 1.39 35.2 1680.0 2612 1752

6 AWG = 16 mm2

4 AWG = 25 mm2

2 AWG = 35 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

83004 3G50 1.23 31.2 1440 2652 177983005 4G50 1.41 35.8 1920 3058 205183006 5G50 1.52 38.7 2400 4093 2745

83007 3G70 1.54 39.2 2016 3307 221883008 4G70 1.64 41.6 2688 4254 285383009 5G70 1.91 48.4 3360 5661 3797

83010 3G95 1.66 42.1 2736 4867 326483015 4G95 1.81 46.0 3648 5762 386583016 5G95 2.02 51.2 4560 7208 4834

83017 3G120 1.88 47.8 3456 5580 374283018 4G120 2.08 52.8 4608 7280 488383019 5G120 2.32 59.0 5760 8692 5830

1 AWG = 50 mm2

2/0 = 70 mm2

3/0 = 95 mm2

4/0 = 120 mm2

Continued from previous page

Works Photo: Varta

Page 21: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

21

Control Cable JZ-602-CY shieldedMultiple Approvals • EMI Compatible • Flexible •Number coded • Oil resistant • 90° C / 600 V

TECHNICAL DATA– Control cables of special PVC.– Temperature range

Flexing -5° C to +90° CStationary -40° C to +90° C

– Nominal voltage according to UL andCSA 600 V

– Test voltage 3000 V – Minimum bending radius

Stationary installations 10 x cable Ø– Insulation resistance

min. 20MΩ/km– Coupling Resistance

max. 250 Ohm/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)– PVC flame retardant and self-extin-

guishing, test method B per VDE 0472part 804 and IEC 60332-1.

CABLE CONSTRUCTION– Bare copper, fine wire stranding.– Special PVC insulation Y18 to DIN VDE

0207 part 4 and class 43 to ULStandard 1581 and Style 10012.

– Black conductors with consecutivewhite numbers.

– Green/yellow ground in the outer layer(3 conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– PVC inner jacket, per UL Style 2587and CSA.

– Tinned-copper 85% braided shield.– Special PVC outer jacket YM5, per DIN

VDE 0207 and UL 1581. – Gray jacket (RAL 7001). Printed with:

e.g. •HELUKABLE JZ-602-CY E170315® AWM...AWG (...mm2).. C VW-1LL113926 CSA AWM I/II A/B FT 1 600V 90°C

APPLICATIONSUL and CSA approved flexible 600 Vcontrol cables, for all machinery intooling and plant construction, suit-able for installation in dry and wetenvironments for medium mechanicalloads. Designed for the USA andCanadian market. Resistant to mineraloils, synthetic oils and refrigerants.The outer jacket has been improved towithstand harsher oil-resistant tests.Talcum powder between the conduc-tors and extruded jacket allows thecable to be easily stripped and flexed.The high percentage tinned-coppershielding ensures compliance withelectromagnetic requirements.

– Cleanroom certified per US Standard209E, ISO 14644-1 or VDI 2083.EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Dimensions and specifications may be changed without prior notice.

NOTES:• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

82990 OZ 2x0.5 .31 7.8 40 93 6282991 3G0.5 .32 8.1 45 124 8382992 4G0.5 .34 8.7 52 133 8982993 5G0.5 .37 9.3 68 153 10382994 7G0.5 .42 10.6 93 191 12882995 9G0.5 .49 12.4 134 243 16382996 12G0.5 .52 13.1 163 322 21682997 18G0.5 .62 15.7 191 374 25182998 25G0.5 .72 18.3 223 436 29282999 34G0.5 .80 20.2 284 560 37683000 41G0.5 .88 22.4 336 663 445

82979 OZ 2x1 .32 8.2 51 107 7282980 3G1 .33 8.5 56 130 8782981 4G1 .36 9.2 81 155 10482982 5G1 .40 10.1 90 181 12182983 7G1 .45 11.4 101 209 14082984 9G1 .53 13.4 161 321 21582985 12G1 .55 13.9 175 341 22982986 18G1 .64 16.3 241 473 31782987 25G1 .77 19.6 342 650 43682988 34G1 .89 22.6 434 781 52482989 41G1 .96 24.4 499 892 598

82968 OZ 2x1.5 .35 8.8 70 136 9182969 3G1.5 .37 9.3 89 165 11182970 4G1.5 .40 10.1 97 192 12982971 5G1.5 .43 10.9 111 224 15082972 7G1.5 .51 13.0 147 273 18382973 9G1.5 .59 14.9 193 340 22882974 12G1.5 .62 15.7 256 461 30982975 18G1.5 .72 18.4 380 674 45282976 25G1.5 .88 22.4 544 950 63782977 34G1.5 1.00 25.3 674 1203 80782978 41G1.5 1.08 27.5 881 1588 1065

20 AWG = 0.5 mm2

18 AWG = 1 mm2

16 AWG = 1.5 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

82959 OZ 2x2.5 .41 10.4 73 173 11682960 3G2.5 .43 10.9 111 220 14882961 4G2.5 .47 11.9 141 270 18182962 5G2.5 .52 13.3 169 329 22182963 7G2.5 .62 15.7 251 428 28782964 9G2.5 .72 18.2 326 580 38982965 12G2.5 .76 19.3 430 761 51082966 18G2.5 .91 23.2 639 1140 76582967 25G2.5 1.12 28.5 892 1551 1040

82954 OZ 2x4 .50 12.6 116 209 14082955 3G4 .52 13.2 198 310 20882956 4G4 .57 14.6 232 456 30682957 5G4 .63 15.9 275 532 35782958 7G4 .75 19.1 395 737 494

82949 OZ 2x6 .56 14.3 183 318 21382950 3G6 .60 15.3 242 411 27682951 4G6 .66 16.7 316 572 38482952 5G6 .73 18.5 411 732 49182953 7G6 .87 22.2 570 961 645

82945 3G10 .76 19.2 416 741 49782946 4G10 .84 21.3 571 988 66382947 5G10 .94 23.9 690 1202 80682948 7G10 1.05 26.7 971 1743 1169

82941 3G16 .96 24.4 660 1088 72982942 4G16 1.08 27.4 821 1662 111582943 5G16 1.21 30.8 1127 2021 135682944 7G16 1.33 33.8 1512 2720 1824

82937 3G25 1.20 30.4 1091 1947 130682938 4G25 1.32 33.5 1443 2591 173882939 5G25 1.58 40.0 1802 3197 214482940 7G25 1.61 40.8 2520 4530 3638

82934 3G35 1.34 34.0 1501 2701 181282935 4G35 1.49 37.9 1889 3277 219882936 5G35 1.64 41.7 2532 4530 3038

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

6 AWG= 16 mm2

4 AWG = 25 mm2

2 AWG = 35 mm2

Page 22: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

22

TECHNICAL DATA– Special PVC control cable with oil

resistant outer jacket to DIN VDE 0281part 13, HD 21.13 S1 and to UL-Style2587.

– Temperature rangeFlexing -5° C to +70° C (HAR)

-5° C to +90° C (UL + CSA)Stationary -40° C to +70° C (HAR)

-40° C to +90° C (UL + CSA)– Nominal voltage

Uo/ U - 300/ 500 V (HAR)U - 600 V (UL + CSA)

– Test voltage 3000 V – Minimum bending radius

Stationary installations 7.5 x cable Ø– Insulation resistance

min. 20MΩ/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)– Oil and flame resistant per VDE 0207,

UL 1581 part 50.182, ASTM-OIL No.2, VDE 0472 part 803, UL 1581 part50.182.

CABLE CONSTRUCTION– Bare copper, fine wire stranding to DIN

VDE 0295 cl.5 and IEC 60228 cl. 5.– Special PVC insulation TL1 to DIN VDE

0281 part 1, HD 21.1S2 and class 43to UL Standard 1581.

– Black conductors with consecutivewhite numbers.

– Green/yellow ground in the outer layer.– Conductors cabled in layers with opti-

mal selected lay-length.– Special gray PVC jacket TM5, to DIN

VDE 0281 part 1, HD21.1 S2 and class43 to UL 1581.

– Outer jacket printing •HELUKABLE JZ-603 <VDE> <HAR> HO5VV5-F(Conductor count x cross section size)

E170315 ® AWM Style2587...AWG (...mm2).. C VW-1 xxxLL113926 CSA AWM I/II A/B 600 V90°C FT1

– PVC flame retardant and self-extin-guishing, test method B per VDE 0472part 804 and IEC 60332-1 UL-VW-1.

APPLICATIONSUL-CSA-HAR approved cable for theworld market, used in machine tools,control systems, assembly lines andother industrial equipment. Suitablefor flexible use under mediummechanical stresses with free move-ments in dry, moist and wet locations,but not for outdoor applications.

– Cleanroom certified per US Standard209E, ISO 14644-1 or VDI 2083.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Control Cable JZ-603Three Approvals 90°C / 600V 70°C / 500 V Flexible • Number coded • Oil resistant

Dimensions and specifications may be changed without prior notice.

NOTES:The following amendments in the cable designation result from the new DINVDE 0281 part 12/ harmonized in accordance with HD 21.13S1: NYSLYö-J(new: H05VV5-F) and NYSLYCYö-J (new: H05VVC4V5-K). SEV-approval is nolonger applicable as a result of the harmonization.

• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

83704 OZ 2x0.5 .22 5.7 9.6 52 3583650 3G0.5 .24 6.1 14.0 63 4283651 4G0.5 .26 6.7 19.0 69 4683652 5G0.5 .29 7.3 24.0 87 5883653 7G0.5 .35 8.8 34.0 119 8083654 12G0.5 .44 11.1 58.0 198 13383655 18G0.5 .51 12.9 86.0 266 17883656 25G0.5 .63 16.0 120.0 380 25583657 34G0.5 .70 17.7 163.0 508 34183658 41G0.5 .77 19.5 197.0 594 39883659 50G0.5 .84 21.3 240.0 715 48083660 61G0.5 .94 23.8 293.0 840 563

83705 OZ 2x0.75 .24 6.0 14.4 66 4483661 3G0.75 .26 6.5 22.0 76 5183662 4G0.75 .28 7.1 29.0 85 5783663 5G0.75 .31 7.9 36.0 113 7683664 7G0.75 .37 9.5 50.0 144 9783665 12G0.75 .46 11.6 86.0 245 16483666 18G0.75 .55 13.9 130.0 327 21983667 25G0.75 .67 17.1 180.0 466 31383668 34G0.75 .75 19.1 245.0 626 42083669 41G0.75 .82 20.9 296.0 747 50183670 50G0.75 .91 23.0 360.0 896 60183671 61G0.75 1.00 25.3 439.0 1070 718

20 AWG = 0.5 mm2

19 AWG = 0.75 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

83706 OZ 2x1 .25 6.3 19.2 70 4783672 3G1 .27 6.8 29.0 88 5983673 4G1 .30 7.5 39.0 99 6683674 5G1 .33 8.4 48.0 132 8983675 7G1 .39 10.0 67.0 170 11483676 12G1 .49 12.5 115.0 285 19183677 18G1 .58 14.7 173.0 405 27283678 25G1 .71 18.0 240.0 570 38283679 34G1 .80 20.3 326.0 742 49883680 41G1 .88 22.4 394.0 885 59483681 50G1 .96 24.3 480.0 1071 71883682 61G1 1.06 26.8 586.0 1265 848

83707 OZ 2x1.5 .29 7.4 28.8 91 6183683 3G1.5 .31 8.0 43.0 110 7483684 4G1.5 .34 8.7 58.0 141 9583685 5G1.5 .39 9.8 72.0 167 11283686 7G1.5 .47 11.9 101.0 225 15183687 12G1.5 .57 14.5 173.0 361 24283688 18G1.5 .69 17.4 259.0 518 34783689 25G1.5 .84 21.3 360.0 730 49083690 34G1.5 .95 24.1 490.0 945 63483691 41G1.5 1.03 26.2 591.0 1135 76183692 50G1.5 1.13 28.8 720.0 1381 92683693 61G1.5 1.24 31.5 878.0 1640 1100

83708 OZ 2x2.5 .36 9.2 48.0 125 8483694 3G2.5 .39 9.9 72.0 169 11383695 4G2.5 .43 11.0 96.0 209 14083696 5G2.5 .47 12.0 120.0 256 17283697 7G2.5 .57 14.6 168.0 340 22883698 12G2.5 .71 18.1 288.0 579 38883699 18G2.5 .87 22.1 432.0 851 57183700 25G2.5 1.04 26.5 600.0 1175 78883701 34G2.5 1.18 29.9 816.0 1529 102583702 50G2.5 1.39 35.2 1200.0 2290 153683703 61G2.5 1.51 38.4 1464.0 2724 1827

18 AWG = 1 mm2

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

Page 23: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

23

TECHNICAL DATA– Special PVC control cable with oil

resistant outer jacket per DIN VDE0281 part 13, HD 21.13 S1 and to UL-Style 2587.

– Temperature rangeFlexing -5° C to +70° C (HAR)

-5° C to +90° C (UL + CSA)Stationary -40° C to +70° C (HAR)

-40° C to +90° C (UL + CSA)– Nominal voltage

Uo/ U - 300/ 500 V (HAR)U - 600 V (UL + CSA)

– Test voltage 3000 V – Minimum bending radius

10 x cable Ø– Insulation resistance

min. 20MΩ/km– Coupling Resistance

max. 250 Ohm/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding to DIN

VDE 0295 cl.5 and IEC 60228 cl. 5.– Special PVC conductor insulation TL1

to DIN VDE 0281 part 1, HD 21.1S2,class 43, UL 1581.

– Black conductors with consecutivewhite numbers.

– Green/yellow ground in the outer layer.– PVC inner jacket.– Tinned-copper 85% braided shield.– Special gray PVC outer jacket TM5, to

DIN VDE 0281 part 1, HD21.1 S2 andclass 43 to UL 1581.

– Printed •HELUKABLE JZ-603-CY<VDE><HAR> HO5VVC4V5-K: Conductorcount x cable x cross section size)E170315 ® AWM Style 2587...AWG(...mm2).. CVW-1 LL113926 CSA AWMI/II A/B 600 V 90°C FT1

– PVC flame retardant and self-extin-guishing, test method B per VDE 0472part 804 and IEC 60332-1 UL-VW-1.

APPLICATIONSUL-CSA-HAR approved cable for theworld market, used in machine tools,control systems, assembly lines andother industrial equipment. Suitablefor flexible use under mediummechanical stresses with free move-ments in dry, moist and wet locations,but not for outdoor applications.

The high percentage shielding assuresdisturbance-free signal transmission.

EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Control Cable JZ-603-CY shieldedThree Approvals 90°C / 600V 70°C / 300-500 V EMI compatible • Flexible • Number coded • Oil resistant

NOTES:The following amendments in the cable designation result from the new DINVDE 0281 part 13 / harmonized in accordance with HD 21.13S1: NYSLYö-J(new: H05VV5-F) and NYSLYCYö-J (new: H05VVC4V5-K). SEV-approval is nolonger applicable as a result of the harmonization.

• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

83709 OZ 2x0.5 .30 7.7 30 90 6083720 3G0.5 .33 8.3 42 105 7083721 4G0.5 .35 8.9 51 123 8283722 5G0.5 .38 9.7 56 147 9983723 7G0.5 .44 11.2 75 195 13183724 12G0.5 .54 13.6 124 276 18583725 18G0.5 .61 15.4 166 418 28083726 25G0.5 .73 18.6 196 504 33883727 34G0.5 .82 20.8 242 632 42383728 41G0.5 .89 22.6 351 750 50383729 50G0.5 .98 24.8 398 968 64983730 61G0.5 1.02 26.0 447 1068 716

83710 OZ 2x0.75 .31 8.0 41 101 6883731 3G0.75 .34 8.6 50 127 8583732 4G0.75 .37 9.4 61 155 10483733 5G0.75 .40 10.1 73 180 12183734 7G0.75 .47 11.9 93 225 15183735 12G0.75 .56 14.2 155 326 21883736 18G0.75 .65 16.6 211 457 30683737 25G0.75 .79 20.0 278 635 42683738 34G0.75 .88 22.4 360 805 53983739 41G0.75 .94 24.0 454 908 60883740 50G0.75 1.03 26.2 541 1155 77483741 61G0.75 1.18 30.0 628 1400 938

83711 OZ 2x1 .33 8.5 48 113 7683742 3G1 .36 9.2 61 144 9783743 4G1 .39 9.8 76 178 119

20 AWG = 0.5 mm2

19 AWG = 0.75 mm2

18 AWG = 1 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

83744 5G1 .42 10.7 85 205 13783745 7G1 .49 12.5 113 263 17683746 12G1 .59 15.1 195 424 28483747 18G1 .68 17.3 256 560 37583748 25G1 .83 21.1 342 760 50983749 34G1 .93 23.5 447 945 63383750 41G1 1.00 25.5 575 1151 77183751 50G1 1.09 27.6 666 1300 87183752 61G1 1.28 32.4 780 1500 1005

83712 OZ 2x1.5 .37 9.4 69 144 9783753 3G1.5 .40 10.1 80 160 10783754 4G1.5 .43 11.0 94 210 14183755 5G1.5 .48 12.3 114 240 16483756 7G1.5 .56 14.2 143 305 20483757 12G1.5 .67 17.1 254 482 32383758 18G1.5 .79 20.0 314 611 40983759 25G1.5 .94 24.0 477 950 63783760 34G1.5 1.07 27.1 671 1200 80483761 41G1.5 1.17 29.7 777 1400 93883762 50G1.5 1.25 31.8 911 1665 111683763 61G1.5 1.36 34.6 1079 1852 1241

83713 OZ 2x2.5 .44 11.1 81 189 12783764 3G2.5 .47 12.0 115 244 16483765 4G2.5 .53 13.4 141 296 19883766 5G2.5 .57 14.6 188 367 24683767 7G2.5 .68 17.2 241 478 32083768 12G2.5 .83 21.2 397 622 41783769 18G2.5 .98 24.8 556 1010 67783770 25G2.5 1.17 29.8 790 1375 92183771 34G2.5 1.35 34.4 1007 1893 126883772 50G2.5 1.54 39.0 1498 2666 178683773 61G2.5 1.61 41.0 1794 3077 2062

18 AWG = 1 mm2

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

Dimensions and specifications may be changed without prior notice.

• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 24: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

24

Tray Rated Control Cable JZ-604 TCUL/cUL • Flexible • Number coded • 90° C / 600 V

TECHNICAL DATA– PVC control cable Tray rated per UL

1277.– Multi Approvals

These Tray rated cables have the fol-lowing approvals: (UL) MTW per UL1063 AWM Style 2587 per UL 758(cUL) and CSA Type TC FT4 per C22.2NO. 210.2 I/II A/B 90° C 600 V FT4

– Temperature rangeDry environment:Flexing -5° C to +90° CStationary -25° C to +90° CHumid environment:Flexing -5° C to +75° CStationary -25° C to +75° C

– Nominal voltage per UL 600 V– Test voltage 3000 V – Minimum bending radius

7.5 x cable Ø– Insulation resistance

min. 20MΩ/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper conductor finely stranded,

cl. 5 per DIN VDE 0295 and IEC 60228cl.5.

– Special PVC conductor insulation class12 B per UL 1581 Table 50.155 TypeTFF per UL 62 Table 6.2 (AWG20-16)Type THHW per UL 83 Table 5.2(≥AWG 14).

– Black conductors with consecutivewhite numbers per DIN VDE 0293.

– Green/yellow ground in the outer layer(3 conductors and above).

– Conductors cabled with optimal select-ed lay-length.

– Special black PVC jacket, Y2400 perUL 1277, Table 11.18.

– PVC flame retardant and self-extin-guishing per UL 1277.

APPLICATIONSUL approved flexible Tray rated PVCcontrol cable for applications up to600 V. Used in machine tools, andother machinery. Suitable for dry,humid and wet installations. Indoorsand outdoors in ducts, cable trays orpipes. Works satisfactorily as directburial cable or for open installation inmachines and industrial equipment.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Dimensions and specifications may be changed without prior notice.

NOTES:• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

69661 2x1 .31 8.0 19.2 74 5069662 3G1 .33 8.4 29 87 5869663 4G1 .36 9.1 39 99 6669664 5G1 .39 10.0 48 117 7869665 7G1 .46 11.7 67 151 10169666 9G1 .50 12.6 84 172 11569667 10G1 .56 14.3 96 206 13869668 12G1 .58 14.7 115 260 17469669 13G1 .67 17.1 173 371 24969670 25G1 .80 20.3 240 481 32269671 34G1 .93 23.7 326 551 36969672 50G1 1.03 26.1 480 959 643

69673 2x1.5 .33 8.4 28.8 91 6169674 3G1.5 .35 8.8 43 105 7169675 4G1.5 .38 9.6 58 122 8269676 5G1.5 .41 10.5 72 147 9969677 7G1.5 .48 12.3 101 192 12969678 8G1.5 .52 13.3 115 213 14369679 9G1.5 .52 13.3 130 261 17569680 10G1.5 .59 15.1 144 294 19769681 12G1.5 .61 15.6 173 331 22269682 16G1.5 .67 17.1 230 402 26969683 18G1.5 .72 18.2 259 430 28869684 25G1.5 .89 22.7 360 597 40069685 34G1.5 1.00 25.3 489 714 47969686 41G1.5 1.05 26.7 590 803 53969687 50G1.5 1.07 27.3 720 1021 68569688 61G1.5 1.16 29.4 878 1238 830

18 AWG = 1 mm2

16 AWG = 1.5 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

69689 2x2.5 .37 9.4 48 111 7469690 3G2.5 .39 9.9 72 140 9469691 4G2.5 .43 10.8 96 161 10869692 5G2.5 .46 11.8 120 194 13069693 7G2.5 .58 14.7 168 257 17269694 8G2.5 .63 16.0 192 339 22769695 9G2.5 .63 16.0 216 341 22969696 10G2.5 .67 17.1 240 392 26369697 12G2.5 .70 17.7 288 470 31569698 18G2.5 .82 20.8 432 682 45769699 25G2.5 1.02 25.8 600 891 597

69700 3G4 .43 11.0 115 190 12769701 4G4 .47 12.0 154 229 15369702 5G4 .52 13.2 192 284 19069703 7G4 .65 16.5 269 394 26469704 9G4 .70 17.8 346 480 32269705 12G4 .78 19.9 461 841 56469706 18G4 .95 24.2 691 981 657

69707 3G6 .49 12.5 173 290 19469708 4G6 .57 14.5 230 384 25769709 5G6 .62 15.8 288 468 31469710 7G6 .68 17.3 403 654 438

69711 3G10 .67 16.9 288 511 34269712 4G10 .73 18.6 384 587 39369713 5G10 .80 20.4 480 784 52569714 7G10 .93 23.5 672 970 650

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

Continued on next page

Page 25: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

Tray Rated Control Cable JZ-604 TCUL/cUL • Flexible • Number coded • 90° C / 600 V

TECHNICAL DATA– PVC control cable Tray rated per UL

1277.– Multi Approvals

These Tray rated cables have the fol-lowing approvals: (UL) MTW per UL1063 AWM Style 2587 per UL 758(cUL) and CSA Type TC FT4 per C22.2NO. 210.2 I/II A/B 90° C 600 V FT4

– Temperature rangeDry environment:Flexing -5° C to +90° CStationary -25° C to +90° CHumid environment:Flexing -5° C to +75° CStationary -25° C to +75° C

– Nominal voltage per UL 600 V– Test voltage 3000 V – Minimum bending radius

7.5 x cable Ø– Insulation resistance

min. 20MΩ/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper conductor finely stranded,

cl. 5 per DIN VDE 0295 and IEC 60228cl.5.

– Special PVC conductor insulation class12 B per UL 1581 Table 50.155 TypeTFF per UL 62 Table 6.2 (AWG20-16)Type THHW per UL 83 Table 5.2(≥AWG 14).

– Black conductors with consecutivewhite numbers per DIN VDE 0293.

– Green/yellow ground in the outer layer(3 conductors and above).

– Conductors cabled with optimal select-ed lay-length.

– Special black PVC jacket, Y2400 perUL 1277, Table 11.18.

– PVC flame retardant and self-extin-guishing per UL 1277.

APPLICATIONSUL approved flexible Tray rated PVCcontrol cable for application up to 600V. Used in machine tools, and othermachinery. Suitable for dry, humid andwet installations. Indoors and out-doors in ducts, cable trays or pipes.Works satisfactorily as direct burialcable or for open installation inmachines and industrial equipment.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Dimensions and specifications may be changed without prior notice.

NOTES:• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

69715 3G16 .83 21.0 461 651 43669716 4G16 .94 23.9 614 869 58269717 5G16 1.04 26.3 768 1117 74869718 7G16 1.13 28.8 1075 1364 915

69719 3G25 .98 24.9 720 1090 73169720 4G25 1.07 27.2 960 1421 95269721 5G25 1.19 30.3 1200 1611 108169722 7G25 1.30 33.1 1680 1943 1303

69723 3G35 1.07 27.1 1008 1734 116369724 4G35 1.17 29.8 1344 2011 134969725 5G35 1.30 33.0 1680 2347 1574

69726 3G50 1.31 33.2 1440 2041 136869727 4G50 1.44 36.7 1920 2539 170369728 5G50 1.63 41.5 2400 2894 1941

69729 3G70 1.48 37.6 2016 2831 189969730 4G70 1.65 42.0 2688 3494 234869731 5G70 1.87 47.6 3360 4260 2857

6 AWG = 16 mm2

4 AWG = 25 mm2

2 AWG = 35 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

69732 3G95 1.64 41.8 2736 5010 336069733 4G95 1.85 47.0 3648 6104 409469734 5G95 2.07 52.5 4560 7891 5923

69735 3G120 1.81 46.0 3456 5940 398469736 4G120 2.03 51.5 4608 7604 510069737 5G120 2.22 56.5 5760 8751 5870

1 AWG = 50 mm2

2/0 = 70 mm2

3/0 = 95 mm2

4/0 = 120 mm2

25

Continued from previous page

Burn Test

Page 26: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

26

Tray Rated Control CableJZ-604-FCY TC shieldedUL/cUL • Flexible • Number coded • 90° C / 600 V

TECHNICAL DATA– PVC control cable Tray rated per UL 1277.– Multi Approvals

These Tray rated cables have the fol-lowing approvals: (UL) MTW per UL1063 AWM Style 2587 per UL 758(cUL) and CSA Type TC FT4 per C22.2NO. 210.2 I/II A/B 90° C 600 V FT4

– Temperature rangeDry environment:Flexing -5° C to +90° CStationary -25° C to +90° CHumid environment:Flexing -5° C to +75° CStationary -25° C to +75° C

– Nominal voltage per UL 600 V– Test voltage 3000 V – Minimum bending radius

10 x cable Ø– Insulation resistance

min. 20MΩ/km– Coupling Resistance

max. 250 Ω/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper conductor finely stranded,

cl. 5 per DIN VDE 0295 cl.5 and IEC60228 cl.5.

– Special PVC conductor insulation class12 B per UL 1581 Table 50.155 TypeTFF per UL 62 Table 6.2 (AWG20-16)Type THHW per UL 83 Table 5.2(≥AWG 14).

– Black conductors with consecutivewhite numbers per DIN VDE 0293.

– Green/yellow ground in the outer layer(3 conductors and above).

– Conductors cabled with optimal select-ed lay-length.

– Special separating foil.– Tinned-copper 85% braided shield.– Special PVC jacket, Y2400 per UL

1277, Table 11.18.– PVC flame retardant and self-extin-

guishing per UL 1277.

APPLICATIONSUL approved flexible Tray rated PVCcontrol cable for applications up to600 V. Used in machine tools, andother machinery. Suitable for dry,humid and wet installations. Indoorsand outdoors in ducts, cable trays orpipes. Works satisfactorily as directburial cable or for open installation inmachines and industrial equipment.

EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Dimensions and specifications may be changed without prior notice.

NOTES:• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

69750 2x1 .34 8.6 51.2 151 10169751 3G1 .35 9.0 76.4 164 11069752 4G1 .38 9.7 102.9 200 13469753 5G1 .41 10.5 126.4 229 15469754 7G1 .48 12.2 204.8 306 20669755 9G1 .52 13.2 269.8 371 24969756 10G1 .59 15.0 304.7 411 27669757 12G1 .61 15.4 331.1 460 30969758 18G1 .70 17.8 494.7 624 41969759 25G1 .83 21.1 642.1 845 56769760 34G1 .96 24.5 807.6 984 66069761 50G1 1.03 26.2 892.1 1096 735

69762 2x1.5 .35 9.0 78.3 161 10869763 3G1.5 .37 9.4 114.2 181 12269764 4G1.5 .40 10.2 152.1 240 16169765 5G1.5 .44 11.1 189.2 274 18469766 7G1.5 .51 12.9 279.4 367 24669767 8G1.5 .57 14.5 308.6 431 28969768 9G1.5 .57 14.5 326.8 437 29369769 10G1.5 .62 15.8 401.6 511 34369770 12G1.5 .64 16.2 491.7 598 40169771 16G1.5 .70 17.9 526.1 630 42369772 18G1.5 .74 18.9 749.1 787 52869773 25G1.5 .88 22.3 1011.4 1240 83269774 34G1.5 .98 24.9 1214.7 1401 94069775 41G1.5 1.05 26.7 2060.6 2671 179269776 50G1.5 1.33 33.7 3040.8 3614 242469777 61G1.5 1.42 36.0 3146.1 4089 2743

18 AWG = 1 mm2

16 AWG = 1.5 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

69778 2x2.5 .39 10.0 128.4 269 18069779 3G2.5 .41 10.5 189.5 294 19769780 4G2.5 .43 11.4 250.1 341 22969781 5G2.5 .49 12.4 314.2 420 28269782 7G2.5 .60 15.3 464.3 551 37069783 8G2.5 .65 16.5 490.9 583 39169784 9G2.5 .65 16.5 498.6 593 39869785 10G2.5 .70 17.9 511.6 631 42369786 12G2.5 .72 18.4 764.1 847 56869787 18G2.5 .88 22.4 1120.4 1336 89669788 25G2.5 1.04 26.5 1714.0 1921 1288

69789 3G4 .46 11.6 304.2 381 25669790 4G4 .50 12.6 402.7 504 33869791 5G4 .57 14.5 514.2 692 46469792 7G4 .67 17.1 721.2 908 60969793 9G4 .72 18.4 849.3 1104 74169794 12G4 .81 20.5 1211.8 1497 100469795 18G4 .98 25.0 1714.9 2104 1411

69796 3G6 .54 13.8 457.2 623 41869797 4G6 .59 15.1 608.6 729 48969798 5G6 .65 16.4 763.9 1082 72669799 7G6 .71 18.0 1002.8 1414 948

69800 3G10 .69 17.6 796.7 1108 74369801 4G10 .76 19.3 1029.6 1324 88969802 5G10 .87 22.1 1273.8 1596 107169803 7G10 .95 24.2 1696.2 2186 1466

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 27: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

27

Tray Rated Control CableJZ-604-YCY TC shieldedUL/cUL • Flexible • Number coded • 90° C / 600 V

TECHNICAL DATA– PVC control cable Tray rated per UL 1277.– Multi Approvals

These Tray rated cables have the fol-lowing approvals: (UL) MTW per UL1063 AWM Style 2587 per UL 758(cUL) and CSA Type TC FT4 per No.230. CSA C22.2 NO. 210.2 I/II A/B 90°C 600 V FT4

– Temperature rangeDry environment:Flexing -5° C to +90° CStationary -25° C to +90° CHumid environment:Flexing -5° C to +75° CStationary -25° C to +75° C

– Nominal voltage per UL 600 V– Test voltage 3000 V – Minimum bending radius

10 x cable Ø– Insulation resistance

min. 20 MΩ/km– Coupling Resistance

max. 250 Ω/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper conductor finely stranded,

cl. 5 per DIN VDE 0295 cl.5 and IEC60228 cl.5.

– Special PVC conductor insulation class12 B per UL 1581 Table 50.155 TypeTFF per UL 62 Table 6.2 (AWG20-16)Type THHW per UL 83 Table 5.2(≥AWG 14).

– Black conductors with consecutivewhite numbers per DIN VDE 0293.

– Green/yellow ground in the outer layer(3 conductors and above).

– Conductors cabled with optimal select-ed lay-length.

– PVC inner jacket, Y2400 per UL 1277,Table 11.18.

– Tinned-copper 85% braided shield.– Special black PVC outer jacket, Y2400

per UL 1277, Table 11.18.– PVC flame retardant and self-extin-

guishing per UL 1277.

APPLICATIONSUL approved flexible Tray rated PVCcontrol cable for applications up to600 V. Used in machine tools, andother machinery. Suitable for dry,humid and wet installations. Indoorsand outdoors in ducts, cable trays orpipes. Works satisfactorily as directburial cable or for open installation inmachines and industrial equipment.

EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Dimensions and specifications may be changed without prior notice.

NOTES:• G = Number of conductors includes ground• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

69804 3G16 .99 25.2 1245 1385 93169805 4G16 1.09 27.8 1655 1861 125169806 5G16 1.23 31.2 2063 2614 175769807 7G16 1.36 34.5 2886 3211 2158

69808 3G25 1.14 29.0 1932 2455 165069809 4G25 1.28 32.4 2561 2721 182969810 5G25 1.35 34.2 3140 3490 234569811 7G25 1.58 40.3 4481 4960 3333

69812 3G35 1.28 32.4 2504 3130 210369813 4G35 1.42 36.2 3320 4100 275569814 5G35 1.59 40.5 4180 4921 3307

6 AWG = 16 mm2

4 AWG = 25 mm2

2 AWG = 35 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

69815 3G50 1.59 40.4 3520 4560 306469816 4G50 1.79 45.5 4821 5761 387169817 5G50 1.97 50.0 5820 7186 4831

69818 3G70 1.85 47.1 5020 5580 375169819 4G70 2.01 51.1 6620 7387 496669820 5G70 2.20 56.0 8420 9290 6245

69821 3G95 1.97 50.1 6724 8520 572869822 4G95 2.17 55.0 9100 10200 685769823 5G95 2.38 60.5 10940 13800 9277

69824 3G120 2.13 54.0 8620 11090 745569825 4G120 2.34 59.5 11420 13620 915669826 5G120 2.54 64.5 12940 15420 10366

1 AWG = 50 mm2

2/0 = 70 mm2

3/0 = 95 mm2

4/0 = 120 mm2

Page 28: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

28

Dimensions and specifications may be changed without prior notice.

Control Cable SY–JZFlexible • Number coded • Steel wire braiding •Oil resistant (limited) • 80° C / 300 - 500 V

TECHNICAL DATA– Special PVC control cables– Requirements adapted to DIN VDE

0245, 0281, 0293, 0295– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 300/ 500 V– Test voltage 4000 V – Minimum bending radius

stationary installation 6 x cable Ø– Insulation resistance

min. 20 MΩ/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire conductors, per

DIN VDE 0295 and IEC 60228 cl. 5.– Special PVC Z7225 conductor insulation.– Black conductors with consecutive

white numbers.– Green/yellow ground in outer layer (3

conductors and above).– Conductors cabled in layers with opti-

mal selected lay-length.– Special PVC inner jacket.– Galvanized steel wire braiding.– Special outer jacket (transparent or gray).– Oil and chemical resistant per VDE

0250 and 0472.– PVC flame retardant and self-extin-

guishing, test method B per VDE 0472part 804 and IEC 60332-1.

– Also available with color coded conductors.

APPLICATIONSSY-JZ cables are used as measuringand control cables in machine tools,plant installation, power stations and indata equipment. The braided screenoffers the best possible protectionagainst mechanical damage. The galva-nized coating on the steel wire braidingnot only helps protect against corro-sion, but also notably improves the sol-dering performance. The clear trans-parent outer PVC jacket gives the cablea smooth surface.– Cleanroom certified per US Standard

209E, ISO 14644-1 or VDI 2083.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

NOTES:These cables can also be delivered with color conductors • OZ = Without ground conductor• G = Number of conductors includes ground

• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

12001 OZ 2x0.5 .28 7.2 9.6 80 5412002 3G0.5 .30 7.7 14.4 92 6212003 4G0.5 .32 8.1 19.2 102 6812004 5G0.5 .34 8.6 24.0 119 8012005 7G0.5 .39 9.8 33.6 157 10512006 10G0.5 .45 11.5 48.0 205 13812007 12G0.5 .46 11.6 58.0 218 14612008 14G0.5 .48 12.2 67.0 242 16212009 18G0.5 .53 13.5 86.0 340 22812010 21G0.5 .59 14.9 101.0 370 24812114 25G0.5 .63 15.9 120.0 406 27212012 30G0.5 .65 16.4 144.0 439 29512013 35G0.5 .70 17.8 168.0 500 33512014 40G0.5 .76 19.3 192.0 565 37912015 42G0.5 .76 19.3 202.0 593 39812016 50G0.5 .83 21.0 240.0 690 46312017 61G0.5 .90 22.9 293.0 843 56612018 80G0.5 .99 25.2 384.0 1050 70412011 100G0.5 1.09 27.8 480.0 1240 834

12019 OZ 2x0.75 .31 7.8 14.4 98 6612020 3G0.75 .32 8.1 21.6 103 6912021 4G0.75 .34 8.6 28.8 122 8212022 5G0.75 .37 9.4 36.0 142 9512112 6G0.75 .39 9.9 43.2 180 12112023 7G0.75 .42 10.7 50.0 185 12412188 8G0.75 .44 11.1 57.6 201 13512024 9G0.75 .48 12.2 65.0 249 16712113 10G0.75 .49 12.5 72.0 252 16912025 12G0.75 .50 12.8 86.0 292 19612026 15G0.75 .56 14.1 108.0 335 22512027 18G0.75 .58 14.8 130.0 388 26012028 21G0.75 .64 16.2 151.0 474 31812029 25G0.75 .70 17.8 180.0 503 33812030 32G0.75 .74 18.9 230.0 644 43212031 34G0.75 .77 19.6 245.0 663 44512032 41G0.75 .83 21.0 296.0 741 49712033 50G0.75 .92 23.3 360.0 925 62112034 61G0.75 .99 25.1 439.0 1082 726

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

12035 OZ 2x1 .32 8.2 19.2 112 7512036 3G1 .33 8.5 28.8 132 8912037 4G1 .37 9.3 38.4 143 9612038 5G1 .39 9.8 48.0 166 11112039 6G1 .42 10.6 58.0 220 14812040 7G1 .44 11.3 67.0 227 15212041 8G1 .48 12.1 77.0 277 18612042 9G1 .50 12.8 86.0 295 19812043 12G1 .54 13.6 115.0 340 22812044 14G1 .56 14.2 134.0 420 28212045 18G1 .61 15.6 173.0 500 33512046 20G1 .64 16.4 192.0 532 35712047 25G1 .74 18.7 240.0 664 44612048 34G1 .82 20.8 326.0 845 56712049 36G1 .82 20.8 346.0 857 57512050 41G1 .87 22.2 394.0 993 66612051 50G1 .95 24.2 480.0 1112 74612052 56G1 .98 24.8 538.0 1225 82212053 61G1 1.05 26.6 586.0 1306 87812054 65G1 1.08 27.5 624.0 1540 103312055 80G1 1.16 29.5 786.0 1750 117612056 100G1 1.30 33.2 960.0 1950 1311

12057 OZ 2x1.5 .35 8.9 29.0 129 8712058 3G1.5 .37 9.3 43.0 149 10012059 4G1.5 .39 9.9 58.0 185 12412060 5G1.5 .43 10.8 72.0 205 13812109 6G1.5 .46 11.6 87.0 255 17112061 7G1.5 .49 12.5 101.0 285 19112062 8G1.5 .54 13.6 115.0 340 22812063 9G1.5 .56 14.3 130.0 347 23312064 10G1.5 .59 14.9 144.0 418 28012065 11G1.5 .59 15.1 158.0 430 28912066 12G1.5 .59 15.1 173.0 444 29812067 14G1.5 .62 15.7 202.0 533 35812068 18G1.5 .68 17.3 259.0 593 39812069 25G1.5 .82 20.9 360.0 781 52512070 32G1.5 .89 22.6 461.0 1015 682

17 AWG = 1 mm2

16 AWG = 1.5 mm2

Continued on next page

Page 29: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

29

Dimensions and specifications may be changed without prior notice.

Control Cable SY–JZFlexible • Number coded • Steel wire braiding •Oil resistant (limited) • 80° C / 300 - 500 V

TECHNICAL DATA– Special PVC control cables– Requirements adapted to DIN VDE

0245, 0281, 0293, 0295– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 300/ 500 V– Test voltage 4000 V – Minimum bending radius

stationary installation 6 x cable Ø– Insulation resistance

min. 20 MΩ/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire conductors, per

DIN VDE 0295 and IEC 60228 cl. 5.– Special PVC Z7225 conductor insulation.– Black conductors with consecutive

white numbers.– Green/yellow ground in outer layer (3

conductors and above).– Conductors cabled in layers with opti-

mal selected lay-length.– Special PVC inner jacket.– Galvanized steel wire braiding.– Special outer jacket (transparent or gray).– Oil and chemical resistant per VDE

0250 and 0472.– PVC flame retardant and self-extin-

guishing, test method B per VDE 0472part 804 and IEC 60332-1.

– Also available with color coded conductors.

APPLICATIONSSY-JZ cables are used as measuringand control cables in machine tools,plant installation, power stations and indata equipment. The braided screenoffers the best possible protectionagainst mechanical damage. The galva-nized coating on the steel wire braidingnot only helps protect against corro-sion, but also notably improves the sol-dering performance. The clear trans-parent outer PVC jacket gives the cablea smooth surface.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

NOTES:These cables can also be delivered with color conductors • OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

12071 34G1.5 .90 22.9 490.0 1124 75412072 42G1.5 .97 24.6 605.0 1401 94012073 50G1.5 1.07 27.1 720.0 1583 106212074 61G1.5 1.17 29.8 878.0 1810 121412075 80G1.5 1.31 33.2 1152.0 2316 155412076 100G1.5 1.43 36.4 1440.0 2900 1946

12077 OZ 2x2.5 .41 10.4 48.0 185 12412078 3G2.5 .43 11.0 72.0 248 16612079 4G2.5 .47 11.9 96.0 290 19512080 5G2.5 .50 12.8 120.0 347 23312081 7G2.5 .60 15.2 168.0 420 28212082 12G2.5 .72 18.2 288.0 660 44312083 14G2.5 .74 18.9 336.0 750 50312084 18G2.5 .85 21.5 432.0 893 59912085 20G2.5 .89 22.6 480.0 1169 78412086 25G2.5 1.00 25.5 600.0 1458 97812087 30G2.5 1.05 26.7 720.0 1686 113112088 34G2.5 1.13 28.7 816.0 1869 125412089 50G2.5 1.35 34.3 1200.0 2200 147612090 61G2.5 1.48 37.7 1464.0 3000 2013

12115 3G4 .50 12.6 117.0 350 23512091 4G4 .55 13.9 154.0 428 28712092 5G4 .59 15.0 192.0 504 33812093 7G4 .65 16.4 269.0 640 42912094 11G4 .87 22.0 422.0 1204 808

12095 4G6 .62 15.8 230.0 571 38312096 5G6 .67 17.2 288.0 671 45012097 7G6 .74 18.9 403.0 845 567

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

12098 4G10 .79 20.0 384 943 63312099 5G10 .86 21.9 480 1065 71512100 7G10 .95 24.2 672 1551 1041

12101 4G16 .90 22.9 614 1360 91212102 5G16 1.00 25.5 768 1740 116712103 7G16 1.10 28.0 1075 2166 1453

12104 4G25 1.14 28.9 960 2020 135512105 5G25 1.25 31.8 1200 2465 1654

12106 4G35 1.27 32.2 1344 2570 172412107 5G35 1.43 36.4 1680 3185 2137

12108 4G50 1.50 38.2 1920 3513 235712116 5G50 1.70 43.2 2400 4248 2850

12111 4G70 1.84 46.8 2688 4810 322712117 5G70 2.03 51.8 3360 5880 3945

12110 4G95 2.02 51.5 3648 6360 426712118 5G95 2.22 56.4 4560 8071 5415

12119 4G120 2.22 56.3 4608 8170 5482

12327 4G150 2.5 63.5 5760 9970 6689

8 AWG = 10 mm2

6 AWG = 16 mm2

4 AWG = 25 mm2

2 AWG = 35 mm2

1 AWG = 50 mm2

2/0 = 70 mm2

3/0 = 95 mm2

4/0 = 120 mm2

300 MCM = 150 mm2

Continued from previous page

Page 30: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

30

Dimensions and specifications may be changed without prior notice.

Control Cable PURÖ-JZFlexible • Number coded • Oil, coolant & tear resistant • 80° C / 500 VFor adverse conditions

TECHNICAL DATA– Special PUR control cables– Requirements adapted to DIN VDE

0245, 0281– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 300/ 500 V– Test voltage 4000 V – Minimum bending radius

stationary installation 7.5 x cable Ø– Insulation resistance

min. 20 MΩ/km– Radiation resistance up to 100 x 106

cJ/kg (up to 100 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire conductors, per

DIN VDE 0295 and IEC 60228 cl. 5.– Oil resistant PVC conductor insulation

TI2, adapted to DIN VDE 0281 part 1,for less friction.

– Black conductors with consecutivewhite numbers.

– Green/yellow ground in outer layer (3conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– Special gray polyurethane outer jacketTMPU to DIN VDE 0282 part 10.

– Jacket also available in other colors.

APPLICATIONSPurö-JZ is an exremely robust controlcable with high abrasion and tear resist-ant properties. Due to its high resist-ance to mineral oils and cooling fluids,it is especially suited for installation inproblem areas of machine tool and steelplants.

– The high flexibility of this cable allowsfor quick and easy installation.

– Its resistance against UV-radiation,oxygen, ozone and hydrolysis makethe cable perfect for outdoor applica-tions.

– Limited fungus resistance.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

NOTES:• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• Cables with cross linked jacket material are available upon request.• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

22100 OZ 2x0.5 .19 4.8 9.6 45 3022101 3G0.5 .20 5.1 14.4 55 3722102 4G0.5 .22 5.7 19.0 65 4422103 5G0.5 .24 6.2 24.0 75 5022104 7G0.5 .28 7.2 33.6 90 6022105 8G0.5 .31 8.0 38.0 105 7022106 10G0.5 .35 8.8 48.0 120 8122107 12G0.5 .36 9.1 58.0 135 9122108 14G0.5 .37 9.5 67.0 170 11422109 18G0.5 .42 10.7 86.0 205 13822110 21G0.5 .47 12.0 96.0 225 15122111 25G0.5 .52 13.2 120.0 270 18122112 30G0.5 .53 13.5 144.0 315 21122113 34G0.5 .58 14.7 163.0 380 25522114 42G0.5 .62 15.8 202.0 415 27822115 50G0.5 .67 17.5 240.0 550 369

22116 OZ 2x0.75 .21 5.4 14.4 44 3022117 3G0.75 .22 5.7 21.6 53 3622118 4G0.75 .24 6.2 29.0 64 4322119 5G0.75 .27 6.8 36.0 76 5122120 7G0.75 .32 8.1 50.0 96 6422121 8G0.75 .34 8.7 58.0 111 7422122 10G0.75 .38 9.6 72.0 140 9422123 12G0.75 .39 9.9 86.0 170 11422124 14G0.75 .41 10.4 101.0 202 13622125 18G0.75 .47 11.9 130.0 260 17422126 21G0.75 .52 13.3 151.0 269 18022127 25G0.75 .57 14.5 180.0 282 18922128 30G0.75 .59 15.0 216.0 400 26822129 34G0.75 .64 16.3 245.0 475 31922130 42G0.75 .70 17.7 302.0 600 40322131 50G0.75 .76 19.4 360.0 720 483

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

22132 OZ 2x1 .22 5.7 19 53 3622133 3G1 .24 6.0 29 63 4222134 4G1 .26 6.6 38 75 5022135 5G1 .28 7.1 48 89 6022136 7G1 .34 8.6 67 115 7722137 8G1 .37 9.4 77 131 8822138 10G1 .40 10.2 96 166 11122139 12G1 .42 10.7 115 201 13522140 14G1 .45 11.5 134 230 15422141 18G1 .51 12.9 173 289 19422142 21G1 .56 14.1 196 306 20522143 25G1 .59 14.9 240 380 25522144 32G1 .66 16.7 308 620 41622145 34G1 .69 17.4 326 645 43322146 42G1 .74 18.8 403 730 49022147 50G1 .82 20.9 480 890 597

22148 OZ 2x1.5 .24 6.2 29 68 4622149 3G1.5 .26 6.6 43 87 5822150 4G1.5 .28 7.2 58 106 7122151 5G1.5 .31 8.0 72 131 8822152 7G1.5 .38 9.6 101 173 11622153 8G1.5 .41 10.5 115 199 13422154 10G1.5 .45 11.4 144 245 16422155 12G1.5 .47 12.0 173 293 19722156 14G1.5 .49 12.5 202 347 23322157 18G1.5 .56 14.1 259 454 30522158 21G1.5 .59 15.0 302 534 35822159 25G1.5 .66 16.0 360 641 43022160 30G1.5 .71 18.0 410 800 53722161 34G1.5 .77 19.5 490 945 63422162 42G1.5 .83 21.1 605 1100 73822163 50G1.5 1.00 25.4 720 1250 839

17 AWG = 1 mm2

16 AWG = 1.5 mm2

Continued on next page

Page 31: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

31Dimensions and specifications may be changed without prior notice.

Control Cable PURÖ-JZFlexible • Number coded • Oil, coolant & tear resistant • 80° C / 500 VFor adverse conditions

TECHNICAL DATA– Special PUR control cables– Requirements adapted to DIN VDE

0245, 0281– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 300/ 500 V– Test voltage 4000 V – Minimum bending radius

stationary installation 7.5 x cable Ø– Insulation resistance

min. 20 MΩ/km– Radiation resistance up to 100 x 106

cJ/kg (up to 100 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire conductors, per

DIN VDE 0295 and IEC 60228 cl. 5.– Oil resistant PVC conductor insulation

TI2, adapted to DIN VDE 0281 part 1,for less friction.

– Black conductors with consecutivewhite numbers.

– Green/yellow ground in outer layer (3conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– Special gray polyurethane outer jacketTMPU to DIN VDE 0282 part 10.

– Jacket also available in other colors.

APPLICATIONSPurö-JZ is an exremely robust controlcable with high abrasion and tear resist-ant properties. Due to its high resist-ance to mineral oils and cooling fluids,it is especially suited for installation inproblem areas of machine tool and steelplants.

– The high flexibility of this cable allowsfor quick and easy installation.

– Its resistance against UV-radiation,oxygen, ozone and hydrolysis makethe cable perfect for outdoor applica-tions.

– Limited fungus resistance.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

NOTES:• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• Cables with cross linked jacket material are available upon request.• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

22164 OZ 2x2.5 .31 7.8 48 110 7422165 3G2.5 .33 8.3 72 146 9822166 4G2.5 .36 9.2 96 183 12322167 5G2.5 .40 10.1 120 222 14922168 7G2.5 .48 12.3 168 293 19722169 12G2.5 .60 15.3 288 512 34422170 18G2.5 .72 18.2 432 740 49722171 25G2.5 .88 22.3 600 940 631

22172 OZ 2x4 .38 9.6 77 147 9922173 3G4 .45 10.4 115 228 15322174 4G4 .45 11.4 154 291 19522175 5G4 .50 12.7 192 355 23822176 7G4 .55 14.0 269 503 337

22177 3G6 .48 12.1 173 362 24322178 4G6 .53 13.4 230 468 31422179 5G6 .59 14.9 288 570 38222180 7G6 .65 16.5 403 808 542

22181 3G10 .60 15.2 288 555 37222182 4G10 .67 16.9 384 720 48322183 5G10 .74 18.7 480 894 60022184 7G10 .82 20.9 672 1295 869

7

22185 4G16 .79 19.8 614 1063 71322186 5G16 .89 22.2 768 1400 93922187 7G16 1.15 29.3 1075 1800 1207

22188 4G25 1.16 29.4 960 1590 1067

22189 4G35 1.29 32.8 1344 2200 1489

22190 4G50 1.53 38.9 1920 2400 1610

22191 4G70 1.76 44.7 2688 4400 2951

22192 4G95 2.35 59.6 3648 6000 4024

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

6 AWG = 16 mm2

4 AWG = 25 mm2

2 AWG = 35 mm2

1 AWG = 50 mm2

2/0 = 70 mm2

3/0 = 95 mm2

Continued from previous page

Photo: Fuchs Dea Schmierstoffe GMBH & Co. KG

Page 32: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

32

Dimensions and specifications may be changed without prior notice.

Control Cable F-C-PURÖ-JZ shieldedFlexible • Number coded • Oil, coolant & tear resistant • 80° C / 300 - 500 V

TECHNICAL DATA– Special polyurethane jacketed multi-

conductor cable per VDE 0245– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 300/ 500 V– Test voltage 3000 V – Minimum bending radius

10 x cable Ø– Coupling resistance

max. 250 MΩ/km– Radiation resistance up to 100 x 106

cJ/kg (up to 100 Mrad)

CABLE CONSTRUCTION– Plain copper conductor, finely stranded,

per DIN VDE 0295 and IEC 60228 cl. 5.– Oil resistant PVC conductor insulation

TI2, per DIN VDE 0281 part 1.– Black conductors with consecutive

white numbers per VDE 0293.– Green/yellow ground in outer layer (3

conductors and above).– Conductors cabled in layers.– Separating mylar tape.– Tinned braided 85%CU shield.– Fleece separator.– Special gray polyurethane outer jacket

TMPU to DIN VDE 0282 part 10.

APPLICATIONSExtremely tough control cable featuringhigh abrasion and notch resistance. Forcritical applications such as machinetools, in plant construction, steel millsand rolling mills. Quick and safe instal-lation due to good flexibility of the cable.Suitable for outdor installations.Resistant to UV, radiation, oxygen,ozone and hydrolysis. Resistant to fun-gus. The high density shield assures andinterference-free signal transmission.EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

NOTES:• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

21200 OZ 2x0.5 .21 5.3 29 44 3021201 3G0.5 .22 5.6 38 56 3821202 4G0.5 .24 6.2 46 60 4021203 5G0.5 .26 6.5 51 75 5021205 7G0.5 .30 7.5 68 97 6521207 10G0.5 .35 9.0 93 133 8921208 12G0.5 .36 9.2 118 158 10621209 14G0.5 .39 9.9 122 190 12721211 18G0.5 .43 10.9 155 218 14621213 21G0.5 .48 12.1 190 252 16921215 25G0.5 .52 13.3 251 315 21121217 30G0.5 .54 13.7 298 362 24321220 36G0.5 .59 15.0 320 447 30021221 40G0.5 .64 16.2 344 475 31921224 50G0.5 .70 17.8 408 572 384

21227 OZ 2x0.75 .23 5.8 38 60 4021228 3G0.75 .24 6.1 50 67 4521229 4G0.75 .26 6.5 58 76 5121230 5G0.75 .28 7.1 70 92 6221232 7G0.75 .33 8.3 96 131 8821234 10G0.75 .40 10.1 141 180 12121235 12G0.75 .41 10.3 151 204 13721236 14G0.75 .42 10.7 167 226 15221238 18G0.75 .48 12.1 207 290 19521240 21G0.75 .53 13.4 246 376 25221242 25G0.75 .59 14.9 278 413 27721245 32G0.75 .63 16.0 330 485 32521249 41G0.75 .70 17.9 395 611 41021251 50G0.75 .78 19.7 480 775 520

21253 OZ 2x1 .24 6.1 46 66 4421254 3G1 .25 6.3 56 82 5521255 4G1 .27 6.9 70 100 6721256 5G1 .30 7.5 89 128 8621257 6G1 .33 8.3 105 145 9721258 7G1 .35 8.9 111 157 10521259 8G1 .38 9.6 130 198 13321261 10G1 .42 10.7 143 230 15421262 12G1 .43 10.9 172 262 17621263 14G1 .46 11.6 199 302 20321264 16G1 .48 12.2 218 345 23121265 18G1 .51 13.0 248 381 256

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

17 AWG = 1 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

21267 21G1 .54 13.6 278 480 32221268 25G1 .63 15.9 343 535 35921273 34G1 .70 17.9 452 740 49721276 41G1 .76 19.3 510 855 57421278 50G1 .84 21.2 630 1027 689

21280 OZ 2x1.5 .26 6.6 63 87 5821281 3G1.5 .27 6.9 76 102 6821282 4G1.5 .30 7.5 98 127 8521283 5G1.5 .33 8.4 116 159 10721285 7G1.5 .39 10.0 152 207 13921286 8G1.5 .42 10.7 172 245 16421287 10G1.5 .47 11.8 193 313 21021288 12G1.5 .48 12.1 222 340 22821290 14G1.5 .51 12.9 272 384 25721291 16G1.5 .54 13.6 285 425 28521292 18G1.5 .58 14.6 368 480 32221295 21G1.5 .64 16.2 424 563 37821296 25G1.5 .71 17.9 505 704 47221297 34G1.5 .79 20.0 650 870 58421298 42G1.5 .86 21.8 770 1040 69821299 50G1.5 .93 23.6 976 1292 867

21300 OZ 2x2.5 .32 8.2 96 131 8821301 3G2.5 .34 8.6 147 168 11321302 4G2.5 .38 9.6 175 194 13021303 5G2.5 .42 10.6 203 222 14921304 7G2.5 .50 12.6 235 345 23121305 10G2.5 .60 15.1 335 462 31021306 12G2.5 .61 15.5 445 570 382

21313 OZ 2x4 .39 10.0 136 187 12521314 3G4 .41 10.5 178 243 16321315 4G4 .46 11.7 242 310 20821316 5G4 .52 13.3 329 386 25921317 7G4 .57 14.5 357 498 334

21319 3G6 .48 12.2 241 333 22321320 4G6 .54 13.6 338 414 27721321 5G6 .60 15.2 442 510 34221322 7G6 .61 15.4 505 673 451

17 AWG = 1 mm2

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

For cable diameter of 8 AWG = 10 mm2 and above, use cable with oilresistant inner jacket. Call us for more information.

Page 33: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

33

Dimensions and specifications may be changed without prior notice.

TECHNICAL DATA– Special PUR control cables– Requirements adapted to DIN VDE

0276 part 627, DIN VDE 0281 part 13,with insulation thickness for 1kV, andUL-Std. 758 Style 20234

– Temperature rangeFlexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 0.6/1 kV– Test voltage 4000 V – Minimum bending radius

stationary installation 7.5 x cable Ø– Insulation resistance

min. 20 MΩ/km– Power Rating per DIN VDE 0298– Radiation resistance up to 100 x 106

cJ/kg (up to 100 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding, per

DIN VDE 0295 and IEC 60228 cl. 5.– Special PVC conductor insulation TI2

per DIN VDE 0281 part 1, class 43, UL-Std. 1581, UL-Style 10012.

– Black conductors with consecutivewhite numbers per DIN VDE 0293.

– Green/yellow ground in outer layer (3conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– Special polyurethane outer jacket adaptedto DIN VDE 0282 part 10, appendix A,flame retardant per UL-Std. 758 tab. 7.1and 7.2, FT1 color black or grey.

APPLICATIONSUL and CSA approved, extremely tearresistant control cable, compatible withmineral oils and coolant emulsions.Used in machine tools, conveyer belts,productions lines, for plant installa-tions, air conditioning, in steel manu-facturing plants and rolling mills.Suitable in installations requiring flexi-ble use for medium mechanical stress-es with free movement in dry, moistand wet rooms as well as outside.

– High abrasion resistance– High flexibility– Resistant to ultravoilet rays– Wear and notch resistant

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

NOTES:• G = Number of conductors includes ground• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications

Control Cable JZ-600-PUR

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

Black Grey (mm2)

28240 28305 2x0.5 .27 6.9 9.6 60 4028241 28306 3G0.5 .29 7.3 14.4 70 4728242 28307 4G0.5 .31 7.9 19.0 104 7028243 28308 5G0.5 .33 8.5 24.0 120 8128244 28309 7G0.5 .39 9.9 33.6 141 9528245 28310 12G0.5 .48 12.2 58.0 208 14028246 28311 18G0.5 .57 14.4 86.0 289 19428247 28312 25G0.5 .68 17.2 120.0 342 230

28248 28313 2x0.75 .29 7.3 14.4 70 4728249 28314 3G0.75 .30 7.7 21.6 78 5228250 28315 4G0.75 .33 8.3 29.0 134 9028251 28316 5G0.75 .36 9.1 36.0 149 10028252 28317 7G0.75 .42 10.7 50.0 201 13528253 28318 12G0.75 .52 13.1 86.0 269 18128254 28319 18G0.75 .61 15.6 130.0 378 25428255 28320 25G0.75 .74 18.9 180.0 498 335

28256 28321 2x1 .31 7.9 19.2 86 5828257 28322 3G1 .33 8.3 29.0 100 6728258 28323 4G1 .36 9.1 38.4 107 7228259 28324 5G1 .39 9.9 48.0 130 8728260 28325 7G1 .46 11.7 67.0 174 11728261 28326 12G1 .57 14.5 115.0 290 19528262 28327 18G1 .68 17.3 173.0 405 27228263 28328 25G1 .83 21.1 240.0 570 383

28264 28329 2x1.5 .34 8.7 29.0 97 6528265 28330 3G1.5 .36 9.2 43.0 118 7928266 28331 4G1.5 .39 10.0 58.0 141 9528267 28332 5G1.5 .43 11.0 72.0 181 12228268 28333 7G1.5 .52 13.3 101.0 234 15728269 28334 12G1.5 .65 16.6 173.0 370 24928270 28335 18G1.5 .77 19.7 259.0 520 34928271 28336 25G1.5 .94 23.9 360.0 730 490

20 AWG = 0.5 mm2

19 AWG = 0.75 mm2

18 AWG = 1 mm2

16 AWG = 1.5 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

Black Grey (mm2)

28272 28337 2x2.5 .37 9.5 48.0 170 11428273 28338 3G2.5 .39 10.0 72.0 181 12228274 28339 4G2.5 .44 11.1 96.0 203 13628275 28340 5G2.5 .49 12.4 120.0 251 16928276 28341 7G2.5 .59 15.0 168.0 330 22228277 28342 12G2.5 .72 18.4 288.0 553 37228278 28343 18G2.5 .87 22.0 432.0 795 53428279 28344 25G2.5 1.06 26.9 600.0 1110 746

28280 28345 2x4 .45 11.4 77.0 190 12828281 28346 3G4 .48 12.3 115.0 235 15828282 28347 4G4 .54 13.8 154.0 310 20828283 28348 5G4 .60 15.3 192.0 410 27528284 28349 7G4 .66 16.8 269.0 540 36328285 28350 12G4 .90 22.9 461.0 860 578

28286 28351 3G6 .53 14.1 173.0 370 24928287 28352 4G6 .61 15.6 230.0 430 28928288 28353 5G6 .68 17.3 288.0 650 43728289 28354 7G6 .76 19.3 403.0 860 578

28290 28355 3G10 .65 16.5 288.0 660 44428291 28356 4G10 .72 18.4 384.0 790 53028292 28357 5G10 .81 20.5 480.0 960 64528293 28358 7G10 .88 22.5 672.0 1300 874

28294 28359 3G16 .77 19.6 461.0 709 47628295 28360 4G16 .85 21.7 614.0 1114 74928296 28361 5G16 .95 24.2 768.0 1620 108828297 28362 7G16 1.02 25.8 1075.0 1900 1274

28298 28363 3G25 .94 24.0 720.0 1450 97228299 28364 4G25 1.06 26.9 960.0 1600 107328300 28365 5G25 1.15 29.3 1200.0 2050 137528301 28366 7G25 1.28 32.6 1680.0 2900 1945

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

6 AWG = 16 mm2

4 AWG = 25 mm2

Flexible • Number coded • UL/c approved • Wear resistant •Coolant resistant • 80° C .6/1.0 KV

• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 34: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

34

Dimensions and specifications may be changed without prior notice.

TECHNICAL DATA– Special PUR control cables– Requirements adapted to DIN VDE

0276 part 627, DIN VDE 0281 part 13,with insulation thickness for 1kV, andUL-Std. 758 Style 20234

– Temperature rangeFlexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 0.6/1 kV– Test voltage 4000 V – Minimum bending radius

stationary installation 10 x cable Ø– Insulation resistance

min. 20 MΩ/km– Coupling resistance

max. 250 MΩ/km– Power Rating per DIN VDE 0298– Radiation resistance up to 100 x 106

cJ/kg (up to 100 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding, per

DIN VDE 0295 and IEC 60228 cl. 5.– Special PVC conductor insulation TI2

per DIN VDE 0281 part 1, class 43, UL-Std. 1581, UL-Style 10012.

– Black conductors with consecutivewhite numbers per DIN VDE 0293.

– Green/yellow ground in outer layer (3conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– Oil resistant PVC inner insulation, TM5per DIN VDE 0281 part 1 and class 43.UL-Std. 1581.

– Tinned 85% copper braided shield.– Special polyurethane outer jacket adapted

to DIN VDE 0282 part 10, appendix A,flame retardant per UL-Std. 758 tab. 7.1and 7.2, FT1 color black or grey.

APPLICATIONSUL and CSA approved, extremely tearresistant control cable, compatible withmineral oils and coolant emulsions.Used in machine tools, conveyer belts,productions lines, for plant installa-tions, air conditioning, in steel manu-facturing plants and rolling mills.Suitable in installations requiring flexi-ble use for medium mechanical stress-es with free movement in dry, moistand wet rooms as well as outside.

– High abrasion resistance– High flexibility– Resistant to ultravoilet rays– Wear and notch resistant

EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

NOTES:• G = Number of conductors includes ground• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Control Cable JZ-600-YC-PUR shielded

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

Black Grey (mm2)

28370 28430 2x0.5 .35 9.0 25.9 131 8828371 28431 3G0.5 .37 9.3 38.9 154 10328372 28432 4G0.5 .39 9.9 51.3 176 11828373 28433 5G0.5 .42 10.6 64.9 204 13728374 28434 7G0.5 .48 12.2 94.1 237 15928375 28435 12G0.5 .58 14.7 168.2 323 21728376 28436 18G0.5 .68 17.3 266.5 431 29028377 28437 25G0.5 .81 20.6 372.0 507 341

28378 28438 2x0.75 .37 9.4 39.0 143 9628379 28439 3G0.75 .39 9.8 58.3 158 10628380 28440 4G0.75 .41 10.4 78.3 193 13028381 28441 5G0.75 .44 11.1 97.2 231 15528382 28442 7G0.75 .51 13.0 135.0 337 22728383 28443 12G0.75 .62 15.8 249.0 424 28528384 28444 18G0.75 .70 17.9 357.0 568 38228385 28445 25G0.75 .90 22.8 458.0 741 498

28386 28446 2x1 .39 9.9 51.8 158 10628387 28447 3G1 .41 10.3 78.3 169 11428388 28448 4G1 .44 11.1 103.7 207 13928389 28449 5G1 .48 12.2 129.6 244 16428390 28450 7G1 .57 14.5 187.6 292 19628391 28451 12G1 .69 17.4 333.5 472 31728392 28452 18G1 .81 20.7 501.7 634 42628393 28453 25G1 .98 24.8 644.0 861 579

28394 28454 2x1.5 .42 10.7 78.3 166 11228395 28455 3G1.5 .44 11.2 116.1 192 12928396 28456 4G1.5 .48 12.3 156.6 246 16528397 28457 5G1.5 .52 13.3 194.4 294 19828398 28458 7G1.5 .63 16.0 282.2 392 26328399 28459 12G1.5 .77 19.6 501.7 599 40328400 28460 18G1.5 .92 23.4 751.1 817 54928401 28461 25G1.5 1.11 28.2 1016.0 1261 847

20 AWG = 0.5 mm2

19 AWG = 0.75 mm2

18 AWG = 1 mm2

16 AWG = 1.5 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

Black Grey (mm2)

28402 28462 2x2.5 .46 11.8 129.6 280 18828403 28463 3G2.5 .48 12.3 194.4 301 20228404 28464 4G2.5 .53 13.4 259.2 352 23728405 28465 5G2.5 .59 14.9 324.0 433 29128406 28466 7G2.5 .70 17.9 470.4 569 38228407 28467 12G2.5 .86 21.9 777.6 864 58128408 28468 18G2.5 1.03 26.1 1152.8 1365 91728409 28469 25G2.5 1.26 31.9 1760.0 1997 1339

28410 28470 2x4 .56 14.3 208.0 310 20828411 28471 3G4 .59 15.1 310.5 396 26628412 28472 4G4 .65 16.7 415.8 531 35728413 28473 5G4 .73 18.6 518.4 704 47328414 28474 7G4 .79 20.0 726.3 932 626

28415 28475 3G6 .67 17.0 467.1 633 42528416 28476 4G6 .74 18.7 621.0 742 49828417 28477 5G6 .81 20.7 777.6 1117 749

28418 28478 3G10 .77 19.6 806.4 1131 75928419 28479 4G10 .86 21.9 1036.8 1357 91628420 28480 5G10 .95 24.1 1296.0 1646 1104

28421 28481 3G16 .93 23.5 1244.7 1397 93728422 28482 4G16 1.04 26.4 1657.8 1880 126128423 28483 5G16 1.13 28.8 2073.6 2721 1825

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

6 AWG = 16 mm2

Flexible • Number coded • UL/c approved • Wear resistant •Coolant resistant • 80° C .6/1.0 KV

Page 35: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

35

Intrinsically Safe Control CableOZ-BL / OZ-BL-CY shieldedFlexible • Number coded • Oil resistant • 80° C / 300 - 500 V

TECHNICAL DATA– PVC control cable with blue outer

jacket for hazardous areas to hazardtype + (= intrinsically safe), markingper DIN VDE 0165 part 1, EN 60079-14 and IEC 60079-14 section 12.2.2.6

– Temperature rangeFlexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 300/ 500 V– Test voltage 3000 V – Minimum bending radius

OZ-BL 7.5 x, OZ-BL-CY 10 x cable Ø– Insulation resistance min. 20 MΩ/km– Mutual capacitance

Non-shielded cond./cond. 120 nF/kmShielded cond./cond. 140 nF/kmConductor/shield 187 nF/km

– Inductance approx. 0.68 MH/km for CY-type– Coupling resistance

for CY-type max. 250 MΩ/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTIONOZ-BL– Bare copper, fine wire conductors, per

DIN VDE 0295 and IEC 60228 cl. 5.– Special PVC conductor insulation YI2,

per DIN VDE 0207 part 4.– Black conductors with consecutive

numbers per DIN VDE 0293 withoutground.

– Conductors cabled in layers with opti-mal selected lay-length.

– Special RAL 5015 blue PVC outer jack-et YM2 to DIN VDE 0207 part 5.

– PVC flame retardant and self-extin-guishing, test method B according toVDE 0472 part 804 and IEC 60332-1.

OZ-BL-CYSame as OZ-BL with the following excep-

tions:– Conductors wrapped with plastic foil.– Tinned 85% copper braided shield.

APPLICATIONSThese flexible control cables, designedfor hazardous locations, are speciallymarked (blue)(hazard type i). Used asflexible control and measuring cables tomeet the requirements for the installa-tion of electrical equipment. Theseinstallations are not grounded andrequire a separate power circuit. Notsuitable for direct burial. The copperbraided shield ensures the transmissionof signals free from interference.– Oil and chemical resistant per VDE

0250 and 0472.EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

14001 2x0.75 .20 5.2 14.4 46 3114002 3x0.75 .22 5.5 21.6 54 3614003 4x0.75 .24 6.2 29.0 66 4414004 5x0.75 .27 6.8 36.0 80 5414075 7x0.75 .32 8.1 52.0 110 7414005 8x0.75 .35 8.9 58.0 130 8714076 12x0.75 .39 9.9 88.0 179 12014006 18x0.75 .47 11.9 130.0 257 17214007 25x0.75 .57 14.5 180.0 365 24514008 30x0.75 .62 15.8 215.0 448 30114009 34x0.75 .65 16.4 245.0 510 34214010 41x0.75 .69 17.6 298.0 607 407

14011 2x1 .22 5.5 19.0 60 4014012 3x1 .24 6.0 29.0 72 4814013 4x1 .26 6.6 38.0 86 5814014 5x1 .28 7.2 48.0 104 7014015 7x1 .34 8.6 67.0 141 9514016 12x1 .42 10.7 115.0 230 15414017 18x1 .50 12.7 173.0 343 23014018 25x1 .61 15.6 240.0 485 325

14019 2x1.5 .25 6.3 29.0 70 4714020 3x1.5 .26 6.7 43.0 90 6014021 4x1.5 .29 7.3 58.0 109 7314022 5x1.5 .32 8.2 72.0 131 8814023 7x1.5 .39 9.8 101.0 184 12314024 12x1.5 .48 12.1 173.0 309 20714025 18x1.5 .57 14.5 259.0 440 29514026 25x1.5 .70 17.8 360.0 620 41714027 30x1.5 .79 20.0 440.0 842 565

14100 3x2.5 .33 8.3 72.0 148 9914101 4x2.5 .36 9.1 93.0 178 11914102 5x2.5 .40 10.2 120.0 221 148

18 AWG = 0.75 mm2

17 AWG = 1 mm2

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

OZ-BLPart No. Cond. x Nominal O.D. Cop. Wt. Approx. Weight

Number cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)(mm2)

14028 2x0.75 .22 5.7 39.0 59 4014029 3x0.75 .24 6.2 49.0 66 4414030 4x0.75 .26 6.7 57.0 77 5214031 5x0.75 .28 7.2 69.0 93 6214088 7x0.75 .34 8.6 86.0 130 8714032 8x0.75 .37 9.4 88.0 145 9714033 10x0.75 .40 10.2 140.0 180 12114034 12x0.75 .41 10.4 151.0 202 13614035 18x0.75 .49 12.4 207.0 292 19614036 20x0.75 .51 12.9 220.0 362 24314037 25x0.75 .59 15.1 257.0 415 27814038 30x0.75 .61 15.6 297.0 486 32614039 34x0.75 .67 16.9 340.0 523 35114040 41x0.75 .72 18.3 397.0 680 456

14041 2x1 .24 6.0 46.0 65 4414042 3x1 .26 6.5 56.0 81 5414043 4x1 .28 7.1 69.0 98 6614044 5x1 .30 7.6 85.0 127 8514045 7x1 .36 9.1 107.0 158 10614046 12x1 .44 11.2 186.0 260 17414047 18x1 .52 13.2 240.0 380 25514048 25x1 .64 16.2 342.0 534 35814049 34x1 .71 18.0 440.0 741 497

14050 2x1.5 .27 6.8 63.0 88 5914051 3x1.5 .29 7.3 76.0 100 6714052 4x1.5 .32 8.1 96.0 126 8514053 5x1.5 .35 8.9 111.0 160 10714054 7x1.5 .41 10.5 147.0 208 14014055 12x1.5 .50 12.8 254.0 338 22714056 18x1.5 .60 15.2 367.0 479 32114057 25x1.5 .73 18.5 492.0 705 47314058 30x1.5 .75 19.0 550.0 830 55714059 34x1.5 .82 20.8 640.0 900 604

18 AWG = 0.75 mm2

17 AWG = 1 mm2

16 AWG = 1.5 mm2

OZ-BL-CY

NOTES:• OZ = Without ground conductor• x = Without green-yellow ground conductor• Further sizes and configurations available upon request

• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 36: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

36

Intrinsically Safe Control CableOB-BL-PAAR-CY shieldedFlexible • Color coded twisted pairs • Oil resistant • 80° C / 900 V

TECHNICAL DATA– Special PVC control cable with blue

outer jacket for hazardous areas tohazard type -i- for intrinsically safeinstallation marking per DIN VDE 0165part 1, EN 60079-14 and IEC 60079-14 section 12.2.2.6

– Temperature rangeFlexing -5° C to +80° CStationary -30° C to +80° C

– Nominal voltage Uo/ U 900 V (not forpower installation)

– Test voltageConductor / conductor 2000 V Conductor / screen 1000 V

– Minimum bending radiusapprox. 15 x cable Ø

– Conductor resistance0.5mm2 ≤ 37.8 Ohm/km0.75mm2 ≤ 25.3 Ohm/km

– Insulation resistance min. 20 MΩ/km– Mutual capacitance

Conductor/conductorapprox. 105 nF/km

Conductor/screenapprox. 145 nF/km

– Inductance approx. 0.68 MH/km– Coupling resistance

max. 250 Ohm/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire conductors,

bunch stranded per DIN VDE 0295 andIEC 60228 cl. 5.

– Special PVC conductor insulation YI2,per DIN VDE 0207 part 4.

– Conductors color coded according toDIN 47100.

– Conductors twisted in pairs.– Conductors cabled in layers with opti-

mal selected lay-length.– Mylar wrap separator.– Tinned 80% copper braided shield.– Special RAL 5015 blue PVC outer jack-

et YM2 to DIN VDE 0207 part 5.– Oil and chemical resistant per VDE

0250 and 0472.– PVC flame retardant and self-extin-

guishing, test method B according toVDE 0472 part 804 and IEC 60332-1.

APPLICATIONSDesigned for hazardous locations, thisflexible control cable has been con-structed for closed circuit systems inaccordance with VDE 0165 part 1, sec-tion 12.2.2.6, which covers the require-ments for the special marking (blue) ofthe type (hazard type i).

The paired construction and the copperbraided shield ensure reliable and inter-ference free transmission of signals.

EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Dimensions and specifications may be changed without prior notice.

NOTES:• OB = Without ground conductor• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

14077 2 x 2 x 0.5 .31 8.0 46 89 6014078 3 x 2 x 0.5 .33 8.4 63 104 7014079 4 x 2 x 0.5 .36 9.1 81 126 8514080 6 x 2 x 0.5 .42 10.7 111 171 11514081 8 x 2 x 0.5 .51 13.0 137 251 16814082 10 x 2 x 0.5 .56 14.2 162 261 17514083 12 x 2 x 0.5 .57 14.4 185 282 18914084 16 x 2 x 0.5 .70 17.7 240 445 29914085 20 x 2 x 0.5 .76 19.2 291 525 35214086 24 x 2 x 0.5 .81 20.7 346 590 39614087 25 x 2 x 0.5 .82 20.9 358 622 417

14089 2 x 2 x 0.75 .34 8.7 59 105 7014090 3 x 2 x 0.75 .36 9.2 87 128 8614091 4 x 2 x 0.75 .39 10.0 108 156 10514092 6 x 2 x 0.75 .44 11.1 146 216 14514093 8 x 2 x 0.75 .57 14.6 180 309 20714094 10 x 2 x 0.75 .63 16.0 220 355 23814095 12 x 2 x 0.75 .65 16.4 267 405 27214096 16 x 2 x 0.75 .79 20.0 330 560 37614097 20 x 2 x 0.75 .85 21.6 425 671 45014098 24 x 2 x 0.75 .96 24.3 488 795 53314099 25 x 2 x 0.75 .96 24.4 530 803 539

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

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MCI Switchboard with security barrier

Page 37: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

37

Rubber Festoon Cable NEO-FLAT NGFLGÖU (PVC and shielded available)Color coded (≤ 5) • Number coded (>5) • Oil resistant • 60° C / 500 V

TECHNICAL DATA– Special Neoprene-flat cable to DIN

VDE 0250 part 809– Temperature range

Flexing -25° C to +60° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 300/500 V– Test voltage 3000 V – Minimum bending radius

10 x cable Ø– Radiation resistance up to 50 x 106

cJ/kg (up to 50 Mrad)– PVC flame retardant and self-extin-

guishing, test method B according toVDE 0472 part 804 and IEC 60332-1

CABLE CONSTRUCTION– Bare copper, fine or extra-fine wire,

stranded per DIN VDE 0295 and IEC60228 according to different crosssections

1 to 25 mm2 - class 6, col. 435 to 95 mm2 - class 5

– Special rubber conductor insulationGI1, per DIN VDE 0207 part 20.

– Conductor identification up to 5 con-ductors, color coded per DIN VDE0293. 7 conductors and above arenumber coded.

– Conductors laying parallel.– Green/yellow ground conductor.– Special rubber outer jacket 5GM2, per

DIN VDE 0207 part 21, flexible at lowtemperatures.

– Color black.– Oil and chemical resistant per VDE

0250 and 0472.

APPLICATIONSFlat neoprene cables are used mainly forcrane installation, conveyer systems andautomatic storage retrieval systems.InstallationCable reels with festoon cable must betransported in a standing position onthe flanges. The cable is flexible in onedirection only.Follow these directions:

– Mount two cable trolleys on the trackand slide them together.

– Allow sufficient space for the cablepackage between adjacent trolleys.

– When stacking the festoon cables,place the cable with the smallest con-ductors at the bottom and the onewith the largest conductors on top.

– Symmetry and even load distributionis important.

– Multi-conductor cables with < 2.50mm2 (AWG 14) should include 10%spare conductors due to the limitedmechanical strength.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

NOTES:* 6 conductors per row, 4 rows• G = Number of conductors included ground• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Part No. Cond. x Outer ø Dim. Cop. Wt. Approx. WeightNumber cross sec. (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

28001 4G1.5 5.9 x 16.25 58.0 234 15728002 5G1.5 5.9 x 23.7 72.0 304 20428003 7G1.5 5.9 x 30.5 101.0 391 26228004 8G1.5 5.9 x 34.0 115.0 441 29628005 10G1.5 5.9 x 43.5 144.0 460 30928006 12G1.5 6.5 x 50.4 173.0 646 43328007 24G1.5* 13.0 x 56.0 346.0 1290 866

28008 4G2.5 7.2 x 19.6 96.0 316 21228009 5G2.5 7.2 x 27.8 120.0 391 26228010 7G2.5 7.2 x 36.1 168.0 533 35828011 8G2.5 7.2 x 40.2 192.0 602 40428012 12G2.5 7.8 x 59.4 288.0 890 59728013 24G2.5* 15.5 x 66.8 576.0 1480 993

28014 4G4 8.8 x 24.2 154.0 506 34028015 5G4 8.8 x 33.4 192.0 621 41728016 7G4 8.8 x 42.5 269.0 851 571

28017 4G6 9.6 x 27.4 230.0 661 44328018 5G6 9.6 x 37.4 288.0 740 49728019 7G6 9.6 x 47.2 403.0 1004 674

28020 4G10 10.4 x 30.8 384.0 1027 68928021 5G10 10.4 x 41.6 480.0 1171 786

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

Part No. Cond. x Outer ø Dim. Cop. Wt. Approx. WeightNumber cross sec. (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

28022 4G16 11.6 x 35.6 614.0 1430 95928023 5G16 12.2 x 48.2 768.0 1590 1067

28024 4G25 14.1 x 45.8 960.0 1890 126828025 5G25 14.7 x 58.3 1200.0 2215 148628026 7G25 15.3 x 78.7 1680.0 3000 2013

28027 4G35 15.8 x 50.8 1344.0 2460 165128028 5G35 16.4 x 64.4 1680.0 2880 193228029 7G35 16.4 x 86.4 2352.0 4100 2751

28030 4G50 18.6 x 60.2 1920.0 3385 2271

28031 4G70 21.0 x 68.0 2688.0 4480 3006

28032 4G95 24.1 x 78.6 3648.0 5990 4019

28033 4G120 25.5 x 84.2 4608.0 7240 4858

6 AWG = 16 mm2

4 AWG = 25 mm2

2 AWG = 35 mm2

1 AWG = 50 mm2

2/0 = 70 mm2

3/0 = 95 mm2

4/0 = 120 mm2

Dimensions and specifications may be changed without prior notice.

Page 38: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

38

Rubber Reel Cable NSHTÖUFlexible • Number coded • 70° C 0.6/1.0 KV • Reel and Pendant Cable

TECHNICAL DATA– Special crane-reel cable per DIN VDE

0250 part 814– Temperature range

Flexing -35° C to +70° CStationary -40° C to +70° C

– Nominal voltage Uo/ U 0.6/1 kV– Maximum voltage

For three phase and one phase ACUo/ U 0.69/1.2 kV

For DC Uo/ U 0.9/1.8 kV– Test voltage 2500 V – Minimum bending radius

min. 10 x cable Ø– Insulation resistance

min. 20 MΩ/km– Flame resistance

Test method B according to VDE 0472part 804 and IEC 60332-1

– Oil and chemical resistant per VDE0250 and 0472

– Radiation resistance up to 20 x 106

cJ/kg (up to 20 Mrad)

CABLE CONSTRUCTION– Conductor with fine tinned wire,

stranded per DIN VDE 0295 and IEC60228 cl. 5.

– Special rubber conductor insulationGI1, per DIN VDE 0207 part 20.

– Conductor identification 6 conductorsand above are number coded.

– Conductors cabled (except straightcentral conductor) with max. lay-lengthof 8x Ø.

– Messenger wire as strain relieving ele-ment.

– Fabric tape, non-wicking.– Braided fabric molded into outer jacket

to prevent corkscrewing.– Black neoprene outer jacket, type

5GM2 per DIN VDE 0207 part 21.– Designed for reel applications.– Max. cable speed is 120 m/min.– The neoprene jacket is extremely cold

resistant.

APPLICATIONSReel cables are used for high mechani-cal stress, especially with frequent wind-ing and unwinding resulting in tensileand torsional stress, for constructionmachinery, conveyers, lifting equipmentand cranes. They are used as tough andall weather resistant power supplycables in hostile applications, such asmining, mobile equipment and railroadmotors. The cables are resistant againstozone and radiation, oils, acids, fats,gasoline, solvents and chemicals. Thecables are suitable for outdoor installa-tion in dry, humid and wet locations.Note

– During installation and operation ten-sile conductor stress should notexceed 15 N/mm2 = 2200 PSI.

– Acceleration not to exceed 0.4 m/sec2

= 1.3 ft./sec.2.– During operation 1 to 2 windings

should remain on the drum.– The tensile stress of the cable should

be evaluated on a case by case basisif high speed and accelerations arepresent. Call for technical assistance.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

NOTES:• G = Number of conductors included ground• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2.See page 96.

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

26001 3G1.5 .54 13.8 47 236 15926029 4G1.5 .59 15.0 58 274 18426002 5G1.5 .62 15.8 80 316 21226003 7G1.5 .66 16.8 115 390 26226004 12G1.5 .93 23.5 196 606 40726005 16G1.5 .96 24.5 300 696 46826006 18G1.5 1.02 25.8 303 743 49926007 24G1.5 1.22 31.0 392 1115 74926008 30G1.5 1.26 32.0 432 1325 890

26009 3G2.5 .59 15.0 75 305 20526010 4G2.5 .68 17.3 96 416 28026011 5G2.5 .73 18.6 124 465 31226012 7G2.5 .79 20.0 180 576 38726013 12G2.5 .98 25.0 308 905 60826014 18G2.5 1.10 28.0 450 1181 79426015 24G2.5 1.30 33.0 616 1585 106526016 30G2.5 1.38 35.0 771 1840 123626017 40G2.5 2.11 53.5 1210 3110 208626018 50G2.5 2.43 61.7 1340 4380 2938

26019 4G4 .75 19.0 160 530 35626030 5G4 .81 20.6 200 641 431

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

12 AWG = 4 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

26020 4G6 .87 22.0 240 683 45926031 5G6 .91 23.0 317 830 558

26021 4G10 .94 24.0 460 1018 68426022 5G10 1.10 28.0 520 1200 806

26023 4G16 1.14 29.0 736 1370 92126032 5G16 1.24 31.5 768 1740 1169

26024 4G25 1.50 38.0 1150 1985 1334

26025 4G35 1.54 39.0 1610 2610 1754

26026 4G50 1.73 44.0 2300 3600 2419

26027 4G70 2.05 52.0 3220 4950 3326

26028 4G95 2.36 60.0 4370 6495 4365

10 AWG = 6 mm2

8 AWG = 10 mm2

6 AWG = 16 mm2

4 AWG = 25 mm2

1 AWG = 50 mm2

2/0 = 70 mm2

3/0 = 95 mm2

2 AWG = 35 mm2

Page 39: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

Cable Installation in Track(Also called drag chains, energy chains, etc.)

Cable tracks perform the important task of transferring electrical, pneumatic and hydraulic power from a fixed to a mobile loca-tion. They can be made of plastic or steel and are available with internal vertical dividers and shelves to keep cables and hosesof various diameters separate during operation of the cable track. Cables, flexible electrical conduit and hoses must be routedvery carefully to minimize the relative motion between the individual elements. The following important facts should be consid-ered when designing a cable track system:

1. Always submit the total number of cables, conduits and hoses with diameter to thecable track manufacturer. They can provide you with a layout taking into accounttotal travel, acceleration, speed and cycle rate.

2. Dividers and shelves should be used when routing cables of different diameters andflat cables in the same cable track. Separate different size cables with verticaldividers. Only if very limited space conditions exist should the cables be stacked. Inthat case, shelves must be installed to keep the cables from sliding on top of eachother. Follow cable track manufacturer’s recommendations in regards to dividers andshelf spacing (F).

3. Space between cables, dividers, shelves and the inside frame of the cable trackshould be at least 10% to 20%. This will allow the cables to move freely (A).

4. The cables should be able to follow the motion of the cable track without beingforced (stretched). It is very important that the cable and hoses follow the neutral(center) line of the cable track (B).

5. Check free movement of cables which are stacked when operating the cable trackthrough its full stroke. Shelves must separate these cables. Cables, hoses and con-duits must be clamped on both ends of the cable track. A cable track bending radiusof at least 15 x the diameter of the largest cable/hose is recommended (B, F).

6. Cables should always be reeled tangentially from a drum, laid flat on the ground andchecked for any twisting or kinking. In many cases, the printing on the cable can beused as a guideline. Cables which are supplied in coils require special attention toavoid a twisted installation. Violation of this precaution will result in “cork screwing”of the cables and premature failure. The cable must be at least 10% longer than thecable track in its stretched out (non-installed) length (C).

7. In situations where cables cannot be installed as shown in A or F, and additional pro-tection for the cables is required, the use of flexible conduit is recommended. Cablesof equal or similar diameter should be installed in the same conduit. The inside crosssection of the conduit should be substantially larger than the sum of all cable crosssections to assure free cable movement inside the conduit. The conduit should beheld in its relative position within the cable track by dividers and, if required, withshelves. Never tie cables within the cable track together or to the track. The weightof the cables and hoses should be divided up evenly with the outside edge of thecable track (D).

8. If air or hydraulic hoses are installed along the cables, care should be taken thatalternating pressurization, which expands and contracts the hoses, will not interruptproper performance of all the other components in the cable track and does not jeop-ardize the integrity of the cable track system (E).

9. It is HELUKABEL’s recommendation to not exceed 25 conductors per cable. If morethan 25 conductors are needed, use multiple cables. They perform more reliably andyield better cycle life.

IMPORTANTPLEASE SEE LIMITED WARRANTY, WARNINGS, DISCLAIMER AND LIMITATION OF REMEDIES ON THE

INSIDE BACK COVER.

39

A

B

C

D

E

F

Page 40: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

40

TECHNICAL DATA– Special PVC, UL, CSA control cable to

UL AWM conductor insulation Style10012 and to UL jacket Style 2587.

– Temperature rangeFlexing -5° C to +90° CStationary -40° C to +90° C

– Nominal voltageUo/ U - 600 V (UL + CSA)

– Test voltage 4000 V – Minimum bending radius

Continuous flex 7.5 x cable Ø– Insulation resistance

min. 20MΩ/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, extra-fine wire stranding

to DIN VDE 0295 cl.6 col. 4 and IEC60228 cl. 6.

– Special PVC conductor insulation, Y18to DIN VDE 0207 part 4 and class 43to UL Standard 1581.

– Red conductors with consecutive whitenumbers.

– Green/yellow ground in the outer layer(3 conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– Conductors wrapped with fleece overeach layer.

– Special black PVC outer jacket, YM5,to DIN VDE 0207 part 5, UL Style 2587and CSA C22.2 No. 210 HELUKABLEJZ-602 RC ULTRA FLEX ® AWMSTYLE 2587...AWG (...mm2).. C E170315 90° C 600V LL113926 CSAAWM I/II A/B 90°C 600 V FT1

– Oil and chemical resistant.– PVC flame retardant and self-extin-

guishing, test method B per VDE 0472part 804 and IEC 60332-1.

APPLICATIONSThis continuous flex cable is perfectfor robotics, pick and place equipment,automatic material handling machines,machine tools, conveyer systems orany other applications where continu-ous 2-dimensional flexing of the cableoccurs. It performs reliably in unpro-tected or drag chain installations. Theshielded version provides EMI protec-tion.

The design features extra fine wirestranding and specially formulatedPVC insulation and jacketing.

– UV Resistant

WARNING:Before installation in cable track,please read the information on page39. Follow all recommendations ofcable track manufacturers.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Robotics & Track Cable JZ-602 RCMulti-Approvals • Ultra flexible • Red conductors• Number coded • Oil resistant • 90°C / 600 V

Dimensions and specifications may be changed without prior notice.

NOTES:• G = Number of conductors includes ground• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2.See page 96.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

89900 3G0.5 .24 6.0 14.0 58 3989901 4G0.5 .26 6.5 19.0 69 4689902 5G0.5 .28 7.1 24.0 84 5689903 7G0.5 .32 8.2 34.0 123 8289904 9G0.5 .39 10.0 43.2 177 11989905 12G0.5 .41 10.5 58.2 192 12989906 18G0.5 .49 12.5 86.0 256 17289907 25G0.5 .59 15.0 120.0 358 24089908 34G0.5 .68 17.2 163.0 487 326

89909 3G0.75 .26 6.6 28.8 88 5989910 4G0.75 .28 7.1 38.4 101 6889911 5G0.75 .31 7.8 48.0 126 8489912 7G0.75 .36 9.2 67.0 145 9789913 9G0.75 .43 11.0 86.4 168 11389914 12G0.75 .45 11.5 115.0 260 17489915 15G0.75 .52 13.2 144.0 300 20189916 18G0.75 .55 14.0 173.0 360 24189917 25G0.75 .68 17.2 240.0 640 42989918 34G0.75 .75 19.1 326.0 730 489

89919 3G1.5 .29 7.4 44.0 94 6389920 4G1.5 .31 8.0 58.0 117 7889921 5G1.5 .35 8.8 72.0 140 9489922 7G1.5 .43 10.8 101.0 186 12589923 9G1.5 .50 12.8 129.7 244 16489924 12G1.5 .53 13.5 173.0 319 21489925 18G1.5 .63 16.0 260.0 451 30289926 25G1.5 .78 19.8 360.0 625 41989927 34G1.5 .88 22.4 490.0 840 563

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

16 AWG = 1.5 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

89932 3G2.5 .35 8.9 72 150 10189928 4G2.5 .40 10.1 96 185 12489933 5G2.5 .44 11.3 120 242 16289929 7G2.5 .54 13.6 168 293 19689934 12G2.5 .66 16.8 288 498 334

89935 3G4 .43 10.9 115 231 15589930 4G4 .49 12.4 154 298 20089936 5G4 .54 13.8 192 370 24889931 7G4 .65 16.6 269 460 308

89937 4G6 .57 14.6 231 430 288

89938 4G10 .72 18.2 384 720 482

89939 4G16 .87 22.0 615 1060 710

89940 4G25 1.04 26.5 960 1590 1065

89941 4G35 1.21 30.8 1344 2105 1412

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

6 AWG = 16 mm2

4 AWG = 25 mm2

2 AWG = 35 mm2

Page 41: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

41

TECHNICAL DATA– Special PVC, UL, CSA control cable to

UL AWM conductor insulation Style10012 and to UL jacket Style 2587.

– Temperature rangeFlexing -5° C to +90° CStationary -40° C to +90° C

– Nominal voltageUo/ U - 600 V (UL + CSA)

– Test voltage 4000 V – Minimum bending radius

Continuous flex 10 x cable Ø– Insulation resistance

min. 20MΩ/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, extra-fine wire stranding to DIN

VDE 0295 cl.6 col. 4 and IEC 60228 cl. 6.– Special PVC conductor insulation, Y18

to DIN VDE 0207 part 4 and class 43to UL Standard 1581.

– Red conductors with consecutive whitenumbers per DIN VDE 0293.

– Green/yellow ground in the outer layer(3 conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– Conductors wrapped with fleece overeach layer.

– Shielding:• up to 17 mm Ø – tinned copper wrapping• over 17 mm Ø – tinned copper 85%braided shield

– Special black PVC outer jacket, YM5,per DIN VDE 0207 part 5, UL Style2587 and CSA C22.2 No. 210 HELUK-ABLE JZ-602 RC-CY ULTRA FLEX® AWM STYLE 2587...AWG(...mm2).. CE 170315 90° C 600VW-1LL113926 CSA AWM I/II A/B 90°C 600V FT1

– Oil and chemical resistant.– PVC flame retardant and self-extin-

guishing, test method B per VDE 0472part 804 and IEC 60332-1.

APPLICATIONSThis continuous flex cable is perfect forrobotics, pick and place equipment,automatic material handling machines,machine tools, conveyer systems or anyother applications where continuous 2-dimensional flexing of the cable occurs.It performs reliably in unprotected ordrag chain installations. The shieldedversion provides EMI protection.

The design features extra fine wirestranding and specially formulatedPVC insulation and jacketing.

– UV resistant

WARNING:Before installation in cable track,please read the information on page39. Follow all recommendations ofcable track manufacturers.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Robotics & Track Cable JZ-602 RC-CY shieldedMulti-Approvals • Ultra flexible • Red conductors• Number coded • Oil resistant • 90°C / 600 V

Dimensions and specifications may be changed without prior notice.NOTES:• G = Number of conductors includes ground• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

89950 3G0.5 .33 8.5 45 124 8389951 4G0.5 .36 9.1 52 135 9089952 5G0.5 .39 9.9 68 153 10389953 7G0.5 .43 11.0 93 191 12889954 9G0.5 .49 12.4 134 243 16389955 12G0.5 .53 13.5 163 322 21689956 15G0.5 .58 14.8 174 350 23589957 18G0.5 .63 16.0 191 374 25189958* 25G0.5 .75 19.0 223 436 292

89959 3G0.75 .35 8.9 56 130 8789960 4G0.75 .38 9.7 81 155 10489961 5G0.75 .41 10.4 90 181 12189962 7G0.75 .47 12.0 106 208 13989963 9G0.75 .56 14.1 161 321 21589964 12G0.75 .60 15.2 175 341 22989965 15G0.75 .66 16.7 204 396 26689966* 18G0.75 .69 17.6 241 473 31789967* 25G0.75 .81 20.7 342 650 43689968* 34G0.75 .96 24.3 434 781 524

89969 3G1.5 .40 10.2 89 165 11189970 4G1.5 .43 11.0 97 192 12989971 5G1.5 .46 11.8 111 224 150

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

16 AWG = 1.5 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

89972 7G1.5 .55 14.0 147 274 18489973 9G1.5 .65 16.4 193 340 22889974* 12G1.5 .67 17.1 256 461 30989975* 18G1.5 .80 20.2 360 674 45289976* 25G1.5 .99 25.2 544 950 63789977* 34G1.5 1.11 28.1 674 1203 807

89984 3G2.5 .46 11.8 141 220 14789978 4G2.5 .52 13.2 170 270 18189985 5G2.5 .56 14.2 195 350 23589979* 7G2.5 .69 17.4 251 428 28789986* 12G2.5 .83 21.0 368 730 49089980* 18G2.5 1.00 25.4 639 1140 765

89987 3G4 .55 14.0 180 296 19889981 4G4 .63 15.9 232 450 30289988* 5G4 .70 17.7 330 456 30689982* 7G4 .82 20.9 395 737 494

89983* 4G6 .72 18.3 316 572 38389989* 4G10 .91 23.2 490 1012 67989990* 4G16 1.09 27.6 850 1400 93989991* 4G25 1.30 33.1 1450 2100 140989992* 4G35 1.49 37.8 1890 2550 1709

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

12 AWG = 4 mm2

Misc. Conductor Sizes**

* With braided shield** 10AWG = 6 mm2, 8 AWG = 10 mm2, 6 AWG = 16 mm2,

4 AWG = 25 mm2, 2 AWG = 35 mm2

Page 42: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

42

Robotics & Track Cable JZ-HFFlexible • Number coded • Oil resistant • Standard duty • 80° C / 500 V

TECHNICAL DATA– Special conductor PVC control cable

for extreme flexing applications– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 300/500 V– Test voltage 4000 V – Minimum bending radius

Continuous flex 7.5 x cable Ø– Insulation resistance

min. 20 MΩ/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)– Cleanroom certified to US Standard

209E, ISO 14644-1 or VDI 2083.

CABLE CONSTRUCTION– Bare copper, extra-fine wire stranding to

DIN VDE 0295 cl.6 col. 4 and IEC 60228cl. 6.

– Special PVC Z 7225 conductor insulation.– Black conductors with consecutive

white numbers per DIN VDE 0293.– Green/yellow ground in outer layer (3

conductors and above).– Conductors cabled in layers with opti-

mal selected lay-length.– Fleece wrapping separating conductors

from jacket.– Special gray PVC outer jacket, TM2 to

DIN VDE 0281 part 1 and HD 21.1.– Oil and chemical resistant.

– PVC flame retardant and self-extin-guishing, test method B per VDE 0472part 804 and IEC 60332-1.

APPLICATIONSJZ-HF cables are ideal for use in themachine tool industry, in robotics andmachine production or anywhere highflexibility is essential. These cables haveshown excellent performance in stan-dard drag chain and 2-dimensionalrobotics applications.IMPORTANT: For conditions where a highperformance cable is required (highcycle rate, elevated temperature, etc.)use the MULTIFLEX 512 or Robotics2001 cable shown on pages 53 - 55 orconsult the factory. Data transmissioncables for drag chains are shown onpages 46 - 48. WARNING:Before installation in cable track,please read the information on page39. Follow all recommendations ofcable track manufacturers.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

NOTES:• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

15001 OZ 2x0.5 .20 5.0 9.6 46 3115002 3G0.5 .21 5.3 14.0 57 3815003 4G0.5 .22 5.7 19.0 70 4715004 5G0.5 .25 6.4 24.0 93 6215005 7G0.5 .30 7.5 34.0 127 8515090 OZ 7x0.5 .30 7.5 34.0 127 8515006 10G0.5 .36 9.1 48.0 161 10815007 12G0.5 .36 9.2 58.0 177 11915008 14G0.5 .39 9.8 67.0 213 14315009 16G0.5 .41 10.3 77.0 260 17415010 18G0.5 .44 11.1 86.0 284 19015011 20G0.5 .46 11.6 96.0 318 21315012 25G0.5 .53 13.4 120.0 363 24315013 30G0.5 .54 13.7 144.0 432 29015014 34G0.5 .59 15.0 163.0 487 32715015 36G0.5 .59 15.0 173.0 518 34715016 42G0.5 .63 16.1 202.0 575 38615017 50G0.5 .70 17.9 240.0 675 45315018 61G0.5 .77 19.6 290.0 829 556

15019 OZ 2x0.75 .21 5.4 14.4 58 3915020 3G0.75 .22 5.7 22.0 73 4915021 4G0.75 .25 6.4 29.0 77 5215022 5G0.75 .28 7.0 36.0 119 8015023 7G0.75 .33 8.3 50.0 165 11115024 10G0.75 .40 10.1 72.0 216 14515025 12G0.75 .40 10.2 86.0 247 16615026 14G0.75 .43 10.9 101.0 284 19015027 16G0.75 .45 11.5 115.0 320 21515028 18G0.75 .48 12.1 130.0 356 23915029 20G0.75 .50 12.8 144.0 453 30415030 25G0.75 .59 14.9 180.0 498 33415031 30G0.75 .60 15.2 216.0 510 34215032 34G0.75 .65 16.6 245.0 550 36915033 36G0.75 .65 16.6 259.0 570 38215034 42G0.75 .71 18.1 302.0 600 402

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

15035 50G0.75 .79 20.0 360.0 700 47015036 61G0.75 .92 23.3 432.0 820 55015091 65G0.75 .97 24.7 439.0 841 564

15037 OZ 2x1 .22 5.7 19.0 65 4315038 3G1 .24 6.0 29.0 84 5615039 4G1 .27 6.8 38.0 113 7615040 5G1 .29 7.4 48.0 137 9215041 7G1 .35 8.8 67.0 192 12915042 10G1 .42 10.7 96.0 251 16815043 12G1 .43 10.8 115.0 295 19815044 14G1 .46 11.6 134.0 337 22615045 16G1 .48 12.2 154.0 379 25415046 18G1 .51 13.0 173.0 420 28215047 20G1 .54 13.6 192.0 480 32215048 25G1 .62 15.8 240.0 600 40215049 30G1 .65 16.4 288.0 695 46615050 34G1 .70 17.8 326.0 777 52115051 36G1 .70 17.8 346.0 825 55315052 41G1 .76 19.3 403.0 926 62115214 42G1 .76 19.3 403.0 948 63615053 50G1 .83 21.2 480.0 1092 73315092 61G1 .91 23.2 586.0 1204 80815054 65G1 .93 23.7 624.0 1400 939

15055 OZ 2x1.5 .25 6.4 29.0 91 6115056 3G1.5 .27 6.8 43.0 117 7815057 4G1.5 .29 7.4 58.0 147 9815058 5G1.5 .33 8.3 72.0 181 12115059 7G1.5 .39 9.9 101.0 273 18315060 10G1.5 .47 11.9 144.0 344 23115061 12G1.5 .48 12.1 173.0 391 26215062 14G1.5 .51 12.9 202.0 457 30615063 16G1.5 .54 13.6 230.0 523 35115064 18G1.5 .57 14.5 259.0 590 39615065 20G1.5 .60 15.2 288.0 650 436

18 AWG = 0.75 mm2

17 AWG = 1 mm2

16 AWG = 1.5 mm2

Continued on next page

Page 43: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

43

Robotics & Track Cable JZ-HFFlexible • Number coded • Oil resistant • Standard duty • 80° C / 500 V

TECHNICAL DATA– Special conductor PVC control cable

for extreme flexing applications– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 300/500 V– Test voltage 4000 V – Minimum bending radius

Continuous flex 7.5 x cable Ø– Insulation resistance

min. 20 MΩ/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)– Cleanroom certified to US Standard

209E, ISO 14644-1 or VDI 2083.

CABLE CONSTRUCTION– Bare copper, extra-fine wire stranding to

DIN VDE 0295 cl.6 col. 4 and IEC 60228cl. 6.

– Special PVC Z 7225 conductor insulation.– Black conductors with consecutive

white numbers per DIN VDE 0293.– Green/yellow ground in outer layer (3

conductors and above).– Conductors cabled in layers with opti-

mal selected lay-length.– Fleece wrapping separating conductors

from jacket.– Special gray PVC outer jacket, TM2 to

DIN VDE 0281 part 1 and HD 21.1.– Oil and chemical resistant.

– PVC flame retardant and self-extin-guishing, test method B per VDE 0472part 804 and IEC 60332-1.

APPLICATIONSJZ-HF cables are ideal for use in themachine tool industry, in robotics andmachine production or anywhere highflexibility is essential. These cables haveshown excellent performance in stan-dard drag chain and 2-dimensionalrobotics applications.IMPORTANT: For conditions where a highperformance cable is required (highcycle rate, elevated temperature, etc.)use the MULTIFLEX 512 or Robotics2001 cable shown on pages 53 - 55 orconsult the factory. Data transmissioncables for drag chains are shown onpages 46 - 48. WARNING:Before installation in cable track,please read the information on page39. Follow all recommendations ofcable track manufacturers.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

NOTES:• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

15066 25G1.5 .70 17.8 360.0 801 53715067 30G1.5 .72 18.2 432.0 958 64315068 34G1.5 .78 19.7 490.0 1084 72715069 36G1.5 .78 19.7 518.0 1135 76115070 42G1.5 .85 21.5 605.0 1290 86515071 50G1.5 .93 23.7 720.0 1521 102015072 60G1.5 1.00 25.3 864.0 1885 126515215 61G1.5 1.03 26.2 878.0 1916 128515216 65G1.5 1.09 27.6 936.0 1994 1338

15073 OZ 2x2.5 .30 7.7 43.0 130 8715074 3G2.5 .33 8.4 72.0 160 10715075 4G2.5 .36 9.1 96.0 200 13415076 5G2.5 .40 10.2 120.0 269 18015077 7G2.5 .48 12.2 168.0 357 23915078 10G2.5 .59 15.0 240.0 486 32615079 12G2.5 .60 15.2 288.0 572 38415080 14G2.5 .63 16.1 336.0 612 41115081 16G2.5 .68 17.2 384.0 702 47115082 18G2.5 .71 18.1 432.0 800 53715083 20G2.5 .76 19.2 480.0 920 61715084 25G2.5 .89 22.5 600.0 1100 73815085 30G2.5 .93 23.5 720.0 1400 93915086 34G2.5 .99 25.2 816.0 1500 100615087 36G2.5 .99 25.2 864.0 1600 107315088 42G2.5 1.08 27.4 1008.0 1800 120815089 50G2.5 1.18 30.0 1200.0 2100 1409

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

15142 3G4 .41 10.4 115.0 221 14815143 4G4 .45 11.4 154.0 260 17415144 5G4 .50 12.7 192.0 318 213

15145 4G6 .52 13.3 230.0 392 26315146 5G6 .57 14.5 288.0 481 323

15147 4G10 .70 17.7 384.0 642 43115148 5G10 .78 19.7 480.0 780 523

15149 4G16 .78 19.8 614.0 926 62115150 5G16 .88 22.3 768.0 1135 761

12 AWG = 4 mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

6 AWG = 16 mm2

Continued from previous page

Wor

ks P

hoto

: HEL

UKAB

EL®

Reversed bending machine for cable testing accordingto VDE 0472 part 603 test method H

Page 44: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

44

Robotics & Track Cable JZ-HF-CY shieldedFlexible • Number coded • Oil resistant • High flex • 80° C / 500 V

TECHNICAL DATA– Specially constructed PVC control

cable for extreme flexing applications– Requirements adapted to DIN VDE

0281 part 13– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 300/500 V– Test voltage 4000 V – Minimum bending radius

Continuous flex 10 x cable Ø– Insulation resistance

min. 20 MΩ/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)– PVC flame retardant and self-extin-

guishing, test method B per VDE 0472part 804 and IEC 60332-1.

– Cleanroom certified to US Standard209E, ISO 14644-1 or VDI 2083.

CABLE CONSTRUCTION– Bare copper, extra-fine wire stranding

to DIN VDE 0295 cl.6 col. 4 and IEC60228 cl. 6.

– Special PVC Z 7225 conductor insulation.– Black conductors with consecutive

white numbers per VDE 0293.– Green/yellow ground in outer layer (3

conductors and above).– Conductors cabled in layers with opti-

mal selected lay-length.– Fleece wrapping separates layers of

conductors.– PVC inner jacket.– Tinned copper shielding interwoven

with synthetic cross-helix to improveflexibility.

– Minimum shield coverage 80%.– Special gray PVC outer jacket, TM2 to

DIN VDE 0281 part 1 and HD 21.1.– Oil and chemical resistant per VDE

0250, and 0472.

APPLICATIONSJZ-HF-CY cables are designed for themachine tool, robotics industry or for anyhigh flex medium mechanical stressapplication. Especially suited for cabletrack and 2-dimensional robotics applica-tions. The dense tinned copper shieldingassures disturbance-free transmission ofall signals and impulses. An ideal controlcable for any high flex application.IMPORTANT: For conditions where a highperformance cable is required (highcycle rate, elevated temperature, etc.)use the MULTIFLEX 512 or Robotics2001 cable shown on pages 53 - 55 orconsult the factory. Data transmissioncables for drag chains are shown onpages 46 - 48.EMI = EMC = Electromagnetic compatibilityWARNING:Before installation in cable track,please read the information on page39. Follow all recommendations ofcable track manufacturers.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

NOTES:* 12AWG = 4 mm2, 10 AWG = 6 mm2, 8 AWG = 10 mm2, 6 AWG = 16 mm2

• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

15930 OZ 2x0.5 .27 6.9 30 90 6015931 3G0.5 .28 7.2 38 115 7715932 4G0.5 .31 7.8 48 140 9415933 5G0.5 .33 8.3 64 168 11315934 7G0.5 .38 9.6 70 217 14515935 12G0.5 .44 11.3 96 274 18415876 14G0.5 .47 11.9 101 332 22315877 16G0.5 .50 12.7 126 388 26015936 18G0.5 .53 13.5 141 445 29815937 20G0.5 .55 14.0 157 497 33315878 21G0.5 .57 14.5 165 500 33515938 25G0.5 .62 15.8 196 505 33915879 30G0.5 .64 16.3 236 515 34515880 34G0.5 .65 16.4 267 530 35515881 36G0.5 .67 17.0 283 572 38415882 42G0.5 .74 18.8 330 605 40615883 50G0.5 .82 20.8 393 742 498

15945 OZ 2x0.75 .29 7.3 49 105 7015946 3G0.75 .31 7.8 58 128 8615947 4G0.75 .33 8.3 75 184 12315948 5G0.75 .36 9.1 83 200 13415949 7G0.75 .40 10.2 85 269 18015885 10G0.75 .48 12.3 96 327 21915950 12G0.75 .50 12.6 140 366 24515886 14G0.75 .52 13.1 163 426 28615887 16G0.75 .55 13.9 187 487 32715951 18G0.75 .57 14.5 211 547 36715888 20G0.75 .60 15.2 216 551 37015889 21G0.75 .63 15.9 272 590 39615952 25G0.75 .68 17.3 322 600 40215890 30G0.75 .70 17.8 414 650 43615891 34G0.75 .76 19.4 473 685 45915892 36G0.75 .79 20.0 500 740 49615893 42G0.75 .81 20.6 583 800 53715894 50G0.75 .89 22.7 695 954 640

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

15961 OZ 2x1 .31 7.8 56 115 7715962 3G1 .32 8.1 66 142 9515963 4G1 .34 8.7 80 196 13115964 5G1 .37 9.5 114 271 18215965 7G1 .43 10.9 129 307 20615966 12G1 .52 13.1 235 474 31815967 18G1 .61 15.4 309 622 41715968 25G1 .73 18.6 417 828 55515969 34G1 .81 20.6 519 1049 70415970 41G1 .87 22.1 635 1257 84315971 50G1 .95 24.1 735 1437 96415972 65G1 1.27 32.2 932 1823 1223

515

15976 OZ 2x1.5 .33 8.3 75 170 11415977 3G1.5 .34 8.7 90 203 13615978 4G1.5 .37 9.5 112 243 16315979 5G1.5 .40 10.2 132 288 19315980 7G1.5 .48 12.2 218 403 27015981 12G1.5 .57 14.5 309 592 39715982 18G1.5 .67 16.9 481 844 56615983 25G1.5 .81 20.6 584 1155 77515151 34G1.5 .95 24.2 702 1020 68415152 42G1.5 1.02 25.8 867 1227 82315153 50G1.5 1.10 28.0 970 1445 96915154 61G1.5 1.20 30.6 1028 1724 1157

15925 3G2.5 .41 10.5 140 215 14415926 4G2.5 .44 11.2 169 264 17715927 5G2.5 .50 12.7 194 344 23115928 7G2.5 .58 14.8 234 410 27515929 12G2.5 .71 18.0 364 721 484

15155 3G4 .50 12.7 178 292 19615156 4G4 .55 13.9 222 372 24915157 5G4 .60 15.3 328 448 30015158 4G6 .62 15.7 305 526 35315159 5G6 .67 17.1 441 632 42415160 4G10 .82 20.8 485 838 56215161 5G10 .90 22.8 610 998 67015162 4G16 .90 22.9 840 1225 82215163 5G16 1.05 26.7 1050 1560 1047

17 AWG = 1 mm2

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

Misc. Conductor Sizes*

Page 45: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATATOPFLEX® 611-PUR

– Special PUR-insulating drag chaincable per DIN VDE 0293, 0295, 0250,0281

– Temperature rangeFlexing -30° C to +80° CStationary -50° C to +90° C

– Nominal voltageUo/ U - 600/1000 V

– Test voltage 4000 V – Minimum bending radius

7.5 x cable Ø– Insulation resistance

min. 20MΩ/km

TOPFLEX® 611-C-PUR– Minimum bending radius

approx. 10 x cable Ø– Coupling resistance

max. 250 Ohm/km

CABLE CONSTRUCTIONTOPFLEX® 611-PUR

– Finely stranded, bare Cu wire conduc-tor per DIN VDE 0295 cl. 6 and IEC60228 cl. 6.

– TPE-E conductor insulation.– Black conductors with consecutive

white numbers per DIN VDE 0293.– Green/yellow ground conductor.– Conductors cabled with optimal pitch,

stabilized with fillers.– Fleece wrapped to reduce internal friction.– Extremely abrasion resistant, halogen-

free, flame retardant, PUR outer jacket.Resistant to hydrolysis and fungus.

– Gray color.

TOPFLEX® 611-C-PUR

– Construction same as TOPFLEX® 611-PUR up to fleece tape.

– Oil resistant inner jacket.– Tinned braided 90% Cu shield.– Slick, abrasion resistant, halogen-free,

flame retardant, PUR outer jacket.Resistant to hydrolysis and fungus.

APPLICATIONSTOPFLEX® 611-PUR

Motor supply cable. particularly forDNC and Servo motors. Designed forcable track, material handling equip-ment, robotics, machine tools andmachining centers.Outer jacket is resistant to mineral oil,grease, refrigerants, hydraulic fluids,many alkalis and solvents.Small outside diameter results inreduced weight, better compatibilitywith torsion and suitable for extremelyhigh bending cycles for continuousoperation.Designed for indoor and outdoorinstallations.

TOPFLEX® 611-C-PURSame application as described abovebut also EMI compatible due to thebraided copper shield.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Motor Supply Cable TOPFLEX®

611-PUR & 611-C-PUR shieldedFlexible • Number coded • Oil resistant • Halogen free •90°C / 600V-1,000V/3Ph • Track cable for Servo Motors

45

NOTES:• G = Number of conductors includes ground• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x AWG Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)22870 4G1.5 16 .41 10.5 58 125 8422871 4G2.5 14 .50 12.8 96 215 14422872 4G4 12 .59 15.0 154 310 20822873 4G6 10 .63 16.0 231 470 31522874 4G10 8 .76 19.2 384 760 51022875 4G16 6 .88 22.3 615 1250 83922876 4G25 4 1.08 27.5 960 1510 101322877 4G35 2 1.31 33.3 1344 2100 140922978 4G50 1 1.41 35.8 1920 2950 197922979 4G70 2/0 1.61 40.9 2640 4090 274422980 4G95 3/0 2.04 51.8 3648 5580 374422981 4G120 4/0 2.38 60.5 4608 7040 4723

TOPFLEX® 611-PURPart No. Cond. x AWG Nominal O.D. Cop. Wt. Approx. Weight

Number cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)(mm2)

22970 4G1.5 16 .45 11.5 106 220 14822971 4G2.5 14 .52 13.1 164 340 22822972 4G4 12 .61 15.5 245 490 32922973 4G6 10 .66 16.8 338 680 45622974 4G10 8 .82 20.8 530 1035 69422975 4G16 6 .94 24.0 800 1460 98022976 4G25 4 1.14 29.0 1250 1990 133522977 4G35 2 1.33 34.0 1653 2535 170122982 4G50 1 1.69 42.8 2280 3360 225422983 4G70 2/0 2.07 52.5 3120 4650 311922984 4G95 3/0 2.28 58.0 4090 6090 408522985 4G120 4/0 2.72 69.0 5340 7380 4902

TOPFLEX® 611-C-PUR

Page 46: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special PVC cable for drag chains,

adapted to DIN VDE 0245, 0281– Very flexible due to special construction– Temperature range

Flexing -5° C to +70° CStationary -40° C to +70° CShort time +105C

– Nominal voltage 350 V– Test voltage 1500 V – Minimum bending radius

7.5 x cable Ø (unshielded)10 x cable Ø (shielded)

– Insulation resistancemin. 20MΩ/km

– Coupling resistancemax. 250 Ohm/km (shielded)

– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, extra-fine wire stranding

per DIN VDE 0295 cl. 6 col. 4 and 5.– Special PVC conductor insulation TI2,

per DIN VDE 0281 part 1.– Conductors color-coded per DIN

47100.– Conductors cabled in layers with opti-

mal selected lay-length.– Conductors wrapped with textile tape.– Tinned-copper braided shield, approx.

85% coverage for C-PVC type.– Special gray (RAL 7001) PVC outer

jacket, TM2, per DIN VDE 0281 part 1.– PVC flame retardant and self-extin-

guishing, test method B per VDE 0472part 804 and IEC 60332-1.

APPLICATIONSHighly flexible cable for track applica-tions in the machine tool and roboticsindustry. This is a durable, economicalsolution for fast flexing cables. Thetinned copper braided shield providesprotection from internal and externalinterference.

EMI = EMC = Electromagnetic compatibility

WARNING:Before installation in cable track,please read the information on page39. Follow all recommendations ofcable track manufacturers.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Robotics & Track Cable SUPERTRONIC-PVC& SUPERTRONIC-C-PVC shieldedSuper flexible • Color coded • Oil resistant • 70°C / 350 V

46

NOTES:• x = Without green-yellow ground conductor• Further sizes and configurations available upon request

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

49550 2x0.14 .14 3.5 2.8 23 1549551 3x0.14 .14 3.6 4.1 25 1749552 4x0.14 .16 4.0 5.6 30 2049553 5x0.14 .17 4.2 7.0 35 2349554 7x0.14 .19 4.8 9.8 49 3349555 10x0.14 .26 6.6 14.0 64 4349556 12x0.14 .27 6.9 16.8 71 4849557 14x0.14 .28 7.1 19.6 77 5249558 18x0.14 .28 7.0 25.2 90 6049559 24x0.14 .33 8.4 33.6 119 8049560 25x0.14 .34 8.7 35.0 124 83

49561 2x0.25 .16 4.1 5.0 28 1949562 3x0.25 .17 4.3 7.5 33 2249563 4x0.25 .19 4.8 10.0 39 2649564 5x0.25 .20 5.1 12.5 50 3449565 7x0.25 .21 5.3 17.5 63 4249566 10x0.25 .30 7.6 25.0 83 5649567 12x0.25 .31 7.8 30.1 95 6449568 14x0.25 .31 8.0 35.0 107 7249569 18x0.25 .35 9.0 45.0 130 8749570 24x0.25 .40 10.1 60.0 170 11449571 25x0.25 .41 10.4 62.5 177 119

49572 2x0.34 .18 4.6 6.8 33 2249573 3x0.34 .19 4.8 10.2 42 2849574 4x0.34 .21 5.4 13.6 56 3849575 5x0.34 .26 6.6 17.0 64 4349576 7x0.34 .29 7.4 23.8 84 5649577 10x0.34 .35 8.9 34.0 116 7849578 12x0.34 .35 9.0 40.8 133 8949579 14x0.34 .36 9.1 47.6 150 10149580 18x0.34 .39 10.0 61.2 182 12249581 24x0.34 .48 12.1 81.5 240 16149582 25x0.34 .49 12.5 85.0 250 168

26 AWG = 0.14 mm2

24 AWG = 0.25 mm2

22 AWG = 0.34 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

49620 2x0.14 .16 4.0 11.2 33 2249621 3x0.14 .17 4.2 14.1 36 2449622 4x0.14 .17 4.4 15.5 41 2749623 5x0.14 .19 4.8 18.3 46 3149624 7x0.14 .21 5.4 27.6 70 4749625 10x0.14 .26 6.7 39.3 88 5949626 12x0.14 .27 6.8 42.1 97 6649627 14x0.14 .28 7.0 45.3 105 7049628 18x0.14 .30 7.6 54.1 122 8249629 24x0.14 .35 9.0 66.3 156 10549630 25x0.14 .43 9.0 68.4 162 109

49631 2x0.25 .18 4.5 14.9 39 2649632 3x0.25 .19 4.7 18.8 45 3049633 4x0.25 .20 5.0 21.3 52 3549634 5x0.25 .24 6.1 31.0 70 4749635 7x0.25 .26 6.7 39.6 88 5949636 10x0.25 .33 8.5 53.9 114 7649637 12x0.25 .35 8.8 59.1 128 8649638 14x0.25 .35 8.8 64.2 140 9449639 18x0.25 .36 9.2 78.4 166 11149640 24x0.25 .43 11.0 89.9 210 14149641 25x0.25 .44 11.2 101.0 220 148

49642 2x0.34 .19 4.9 16.1 46 3149643 3x0.34 .21 5.4 28.7 62 4249644 4x0.34 .24 6.2 35.7 80 5449645 5x0.34 .27 6.8 39.1 88 5949646 7x0.34 .30 7.6 52.7 116 7849647 10x0.34 .37 9.3 67.4 156 10549648 12x0.34 .37 9.4 76.4 167 11249649 14x0.34 .38 9.6 85.3 195 13149650 18x0.34 .41 10.4 99.7 225 15149651 24x0.34 .50 12.8 147.1 312 20949652 25x0.34 .50 12.8 155.0 325 218

26 AWG = 0.14 mm2

24 AWG = 0.25 mm2

22 AWG = 0.34 mm2

SUPERTRONIC-PVC SUPERTRONIC-C-PVC (shielded)

• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 47: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special PUR cable for drag chains,

adapted to DIN VDE 0281 part 13– Very flexible due to special construction– Temperature range

Flexing -5° C (-40° Shielded) to +70° CStationary -40° C (-50° Shielded) to +70° C

– Nominal voltage 350 VShielded 26 AWG = 350V

24 and 22 AWG = 500V– Test voltage 1500 V

Shielded 26 AWG = 800V24 and 22 AWG = 1200V

– Minimum bending radiusContinuous flex 7.5 x cable ØShielded 10 x cable Ø

– Insulation resistancemin. 20MΩ/km

– Radiation resistance up to 100 x 106

cJ/kg (up to 100 Mrad)

CABLE CONSTRUCTION– Bare copper, extra-fine wire stranding

per DIN VDE 0295 cl. 6 col. 4 and IEC60228 cl. 6.

– Oil resistant PVC conductor insulationTI2, per DIN VDE 0218 part 1 for lessfriction.

– Conductors color-coded per DIN 47100.– Conductors cabled in layers with opti-

mal selected lay-length.– Conductors wrapped with textile tape.– Special gray (RAL 7001) TMPU to DIN

VDE 0282 polyurethane outer jacket.– Tinned-copper braided shield (for type

C-PUR). The copper braiding can bemixed and woven with synthetic fibers.

– Adhesion-free mat finished outer jacket.– Flame retardant.– EMI = EMC = Electromagnetic compatibility

APPLICATIONSThis highly flexible PUR control cableis designed for cable track and appli-cations requiring rapid continuousmovement. This durable, long lastingcable offers an economical solution inrobotics. The PUR jacket is extremelyrobust, having high tear resistance andabrasion resistance.Resistant to:– UV-radiation – Hydrolysis– Oxygen – Oil– OzoneLimited Resistance to:– Fungus – Alkalis– Hydraulics – LyeWARNING:Before installation in cable track,please read the information on page39. Follow all recommendations ofcable track manufacturers.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Robotics & Track Cable SUPERTRONIC-PURÖ& SUPERTRONIC-C-PURÖ shieldedSuper flexible • Number coded • Oil resistant • 70°C / 350 - 500 V

NOTES:• x = Without green-yellow ground conductor• Further sizes and configurations available upon request

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

49583 2x0.14 .14 3.5 2.8 22 1549584 3x0.14 .14 3.6 4.1 24 1649585 4x0.14 .16 4.0 5.6 29 1949586 5x0.14 .17 4.2 7.0 33 2249587 7x0.14 .19 4.8 9.8 47 3149588 10x0.14 .26 6.5 14.0 59 3949589 12x0.14 .26 6.6 16.8 67 4549590 14x0.14 .27 6.8 19.6 74 5049591 18x0.14 .28 7.0 25.2 86 5849592 24x0.14 .33 8.4 33.6 115 7749593 25x0.14 .34 8.7 35.0 120 80

49594 2x0.25 .16 4.1 5.0 27 1849595 3x0.25 .17 4.3 7.5 33 2249596 4x0.25 .19 4.8 10.0 40 2749597 5x0.25 .20 5.2 12.5 48 3249598 7x0.25 .26 6.6 17.5 60 4049599 10x0.25 .30 7.6 25.0 79 5349600 12x0.25 .31 7.8 30.1 91 6149601 14x0.25 .31 8.0 35.0 102 6849602 18x0.25 .35 9.0 45.0 125 8449603 24x0.25 .42 10.7 60.0 163 10949604 25x0.25 .43 11.0 62.5 170 114

49605 2x0.34 .18 4.6 6.8 32 2149606 3x0.34 .19 4.8 10.2 40 2749607 4x0.34 .21 5.4 13.6 55 3749608 5x0.34 .26 6.6 17.0 60 4049609 7x0.34 .29 7.4 23.8 80 5449610 10x0.34 .35 8.9 34.0 112 7549611 12x0.34 .35 9.0 40.8 127 8549612 14x0.34 .36 9.1 47.6 142 9549613 18x0.34 .39 10.0 61.2 175 11749614 24x0.34 .48 12.1 81.5 229 15449615 25x0.34 .49 12.5 85.0 238 160

26 AWG = 0.14 mm2

24 AWG = 0.25 mm2

22 AWG = 0.34 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

49653 2x0.14 .16 4.0 11.2 32 2149654 3x0.14 .17 4.2 14.1 35 2349655 4x0.14 .17 4.4 15.5 40 2749656 5x0.14 .19 4.8 18.3 45 3049657 7x0.14 .21 5.4 27.8 66 4449658 10x0.14 .26 6.7 39.3 86 5849659 12x0.14 .27 6.8 42.1 94 6349660 14x0.14 .28 7.0 45.3 102 6849661 18x0.14 .30 7.6 54.1 118 7949662 24x0.14 .35 9.0 66.3 149 10049663 25x0.14 .35 9.0 68.4 156 105

49664 2x0.25 .18 4.5 14.9 38 2549665 3x0.25 .19 4.7 18.8 44 2949666 4x0.25 .20 5.0 21.3 51 3449667 5x0.25 .24 6.1 31.0 68 4649668 7x0.25 .26 6.7 39.6 82 5549669 10x0.25 .33 8.5 53.9 110 7449670 12x0.25 .35 8.8 59.1 124 8349671 14x0.25 .35 8.8 64.2 135 9049672 18x0.25 .36 9.2 78.4 160 10749673 24x0.25 .43 11.0 89.9 202 13549674 25x0.25 .44 11.2 101.0 211 142

49675 2x0.34 .23 4.9 18.1 45 3049676 3x0.34 .21 5.4 28.7 60 4049677 4x0.34 .24 6.2 35.7 76 5149678 5x0.34 .27 6.8 39.1 82 5549679 7x0.34 .30 7.6 52.7 110 7449680 10x0.34 .37 9.3 67.4 148 9949681 12x0.34 .37 9.4 76.4 166 11149682 14x0.34 .38 9.6 85.8 185 12449683 18x0.34 .41 10.4 99.7 216 14549684 24x0.34 .50 12.8 147.1 300 20149685 25x0.34 .50 12.8 155.0 313 210

26 AWG = 0.14 mm2

24 AWG = 0.25 mm2

22 AWG = 0.34 mm2

SUPERTRONIC-PURÖ SUPERTRONIC-C-PURö (shielded)

• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

47

Page 48: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special PETP/PUR cable, twisted in

pairs, adapted to DIN VDE 0812, 0245– Temperature range

Flexing -40° C to +70° CStationary -50° C to +70° C

– Nominal voltage 350 V– Test voltage 1500 V – Minimum bending radius

0.25 mm2 min. 10 x cable Ø0.50 - 1.0 mm2 min. 12 x cable Ø

– Insulation resistancemin. 20MΩ/km

– Coupling resistancemax. 250 Ohm/km

– Radiation resistance up to 100 x 106

cJ/kg (up to 100 Mrad)

CABLE CONSTRUCTION– Bare copper, extra-fine wire stranding

per DIN VDE 0295 cl. 6 col. 4.– Special modified TPE-E conductor

insulation.– Conductors twisted in pairs. The pairs

are cabled.– Conductors color coded per DIN 47100.– Special fabric tape wrapped around

outer layer of conductors.– Tinned-copper braided shield with

approx. 85% coverage.– Gray polyurethane outer jacket, adapt-

ed to DIN VDE 0282 part 10.Special Features:– Oil resistant, test method according to

DIN VDE 0472 part 803.– Weather, ozone and UV-radiation resistant.– Chemically resistant to solvents, acids,

alkalis and hydraulic fluids.

APPLICATIONSThese special drag chain cables featuretwisted pairs cabled in layers with anoverall braided shield. They can be usedwhere EMI is a problem and performwell in high frequency and impulsetransmission. The cables are designedfor continuous flexing applications com-mon in the robotics and machine toolindustry. The long life and extreme flexi-bility is the result of the low friction PETPconductor insulation. The cable has hightensile strength, is abrasion resistantand performs well at low temperatures.EMI = EMC = Electromagnetic compatibilityWARNING:Before installation in cable track,please read the information on page39. Follow all recommendations ofcable track manufacturers.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Robotics & Track Cable SUPER-PAAR-TRONIC-C-PUR shieldedHigh flex • Color coded • Oil resistant • 70°C / 350 V

NOTES:• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

19101 1 x 2 x 0.25 .21 5.3 14.0 28 1919102 2 x 2 x 0.25 .24 6.0 32.0 61 4119103 3 x 2 x 0.25 .32 8.1 38.4 73 4919104 4 x 2 x 0.25 .35 8.9 43.2 90 6019105 5 x 2 x 0.25 .38 9.6 51.5 105 7019106 6 x 2 x 0.25 .41 10.4 71.8 133 8919107 8 x 2 x 0.25 .51 13.0 74.4 156 10519108 10 x 2 x 0.25 .56 14.1 90.0 188 12619109 14 x 2 x 0.25 .56 14.1 111.2 220 148

19119 1 x 2 x 0.5 .26 6.7 22.0 47 3219120 2 x 2 x 0.5 .28 7.2 50.0 100 6719121 3 x 2 x 0.5 .41 10.4 71.8 131 8819122 4 x 2 x 0.5 .45 11.4 74.4 149 10019123 5 x 2 x 0.5 .49 12.5 84.5 169 11319124 6 x 2 x 0.5 .52 13.3 99.6 196 13119125 8 x 2 x 0.5 .67 16.9 144.3 285 19119126 10 x 2 x 0.5 .70 17.7 176.0 344 23119127 14 x 2 x 0.5 .70 17.7 215.4 401 269

19128 1 x 2 x 0.75 .28 7.2 34.0 61 4119129 2 x 2 x 0.75 .38 9.6 60.0 113 7619130 3 x 2 x 0.75 .45 11.4 85.7 158 10619131 4 x 2 x 0.75 .49 12.5 93.6 173 11619132 5 x 2 x 0.75 .53 13.5 113.0 203 13619133 6 x 2 x 0.75 .58 14.7 130.4 231 15519134 8 x 2 x 0.75 .71 18.1 192.2 343 23019135 10 x 2 x 0.75 .81 20.7 258.0 467 31319136 14 x 2 x 0.75 .81 20.7 316.6 546 366

24 AWG = 0.25 mm2

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

19137 1 x 2 x 1 .30 7.6 42.0 71 4819138 2 x 2 x 1 .33 8.3 73.0 130 8719139 3 x 2 x 1 .48 12.2 93.6 170 11419140 4 x 2 x 1 .52 13.2 117.8 204 13719141 5 x 2 x 1 .57 14.6 139.0 238 160

17 AWG = 1 mm2

48Photo: Hüller Hille GmbH

Page 49: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special polyurethane control cable

adapted to DIN VDE 0245, 0281, 0282– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 300/500 V– Test voltage 4000 V – Minimum bending radius

Continuous flex 7.5 x cable Ø– Radiation resistance up to 100 x 106

cJ/kg (up to 100 Mrad)

CABLE CONSTRUCTION– Bare copper, extra-fine wire stranding

per DIN VDE 0295 cl. 6 and IEC 60228cl. 6.

– Oil resistant PVC conductor insulationTI2, per DIN VDE 0281 part 1 for lessfriction.

– Black conductors with consecutivewhite numbers per VDE 0293.

– Green/yellow ground in outer layer (3conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– Conductor wrapped with fleece.– Special 100% polyurethane outer jacket,

TMPU, gray (RAL 7001) or orange (RAL2003).

– Adhesion-free matte finish outer jacket.– Jacket also available in other colors.– Flame retardant, test method B per

VDE 0472 part 804 and IEC 60332-1.

APPLICATIONSPURÖ-JZ-HF is an extremely robustcable noted for its good tear and abra-sion resistance. Due to its good per-formance with mineral oils and espe-cially in connection with coolants, thiscable is well suited for use in machinetools and steel mills. Its high abrasionresistance and good flexing ability makeit quick and easy to install. In addition,its tight bending radius is ideal for usein cable tracks. Suitable for outdoorsand resistant to UV-radiation, oxygen,ozone and hydrolysis. Limited fungusresistance. WARNING:Before installation in cable track,please read the information on page39. Follow all recommendations ofcable track manufacturers.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Robotics & Track Cable PURÖ-JZ-HFHigh flex • Number coded • Oil, abrasion & coolant resistant • 80°C / 300V - 500 V

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

15520 OZ 2x0.5 .21 5.4 9.6 45 3015521 3G0.5 .23 5.9 14.4 56 3815522 4G0.5 .25 6.3 19.1 69 4615523 5G0.5 .27 6.9 24.0 92 6215524 7G0.5 .31 7.8 33.6 126 8415525 8G0.5 .34 8.6 38.0 136 9115526 10G0.5 .38 9.6 48.0 158 10615527 12G0.5 .41 10.3 58.0 176 11815528 14G0.5 .41 10.3 67.0 212 14215529 18G0.5 .45 11.5 86.4 283 19015530 21G0.5 .50 12.6 96.0 310 20815531 25G0.5 .54 13.6 120.0 330 22115532 30G0.5 .56 14.2 144.0 390 26115533 34G0.5 .59 15.1 163.0 420 28115534 42G0.5 .64 16.2 202.0 500 33515535 50G0.5 .71 18.0 240.0 580 389

15538 OZ 2x0.75 .23 5.9 14.4 57 3815539 3G0.75 .24 6.2 21.6 72 4815540 4G0.75 .26 6.7 29.0 97 6515541 5G0.75 .29 7.3 36.0 119 8015542 7G0.75 .34 8.7 50.0 165 11115543 8G0.75 .37 9.5 58.0 189 12715544 10G0.75 .41 10.5 72.0 214 14315545 12G0.75 .43 11.0 86.0 247 16615546 14G0.75 .45 11.4 101.0 283 19015547 18G0.75 .50 12.6 130.0 356 23915548 21G0.75 .55 14.0 151.0 502 33715549 25G0.75 .60 15.2 180.0 698 46815550 30G0.75 .62 15.7 216.0 720 48315551 34G0.75 .67 17.1 245.0 770 51615552 42G0.75 .73 18.5 302.0 840 56315553 50G0.75 .79 20.0 360.0 990 664

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

15556 OZ 2x1 .26 6.6 19.2 64 4315557 3G1 .28 7.0 29.0 83 5615558 4G1 .30 7.6 38.5 113 7615559 5G1 .32 8.2 48.0 137 9215560 7G1 .38 9.6 67.0 191 12815561 8G1 .41 10.5 77.0 218 14615562 10G1 .46 11.6 96.0 251 16815563 12G1 .47 12.0 115.0 294 19715564 14G1 .51 13.0 134.0 337 22615565 18G1 .57 14.5 173.0 420 28215566 21G1 .63 16.0 196.0 504 33815567 25G1 .69 17.6 240.0 600 40215568 32G1 .74 18.8 308.0 732 49115569 34G1 .78 19.7 326.0 776 52015570 41G1 .98 24.9 394.0 925 62015571 42G1 .83 21.1 403.0 949 63715572 50G1 .92 23.4 480.0 1092 73215573 65G1 1.22 30.9 624.0 1400 939

15575 OZ 2x1.5 .28 7.1 29.0 90 6015576 3G1.5 .30 7.5 43.0 117 7815577 4G1.5 .32 8.2 58.0 147 9915578 5G1.5 .35 9.0 72.0 181 12115579 7G1.5 .43 10.8 101.0 274 18415580 8G1.5 .46 11.6 115.0 313 21015581 10G1.5 .53 13.4 144.0 344 23115582 12G1.5 .53 13.4 173.0 391 26215583 14G1.5 .56 14.3 202.0 457 30715584 18G1.5 .63 16.0 259.0 589 39515585 21G1.5 .69 17.5 302.0 680 45615586 25G1.5 .77 19.5 360.0 801 53715587 30G1.5 .79 20.0 410.0 938 62915588 34G1.5 .87 22.0 490.0 1048 70215589 42G1.5 .94 23.8 605.0 1290 86515590 50G1.5 1.14 29.1 720.0 1520 102015591 61G1.5 1.28 32.4 889.0 1850 124115592 65G1.5 1.32 33.6 940.0 1970 1321

17 AWG = 1 mm2

16 AWG = 1.5 mm2

49

NOTES:• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• Cables with cross linked jacket material are available upon request• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Continued on next page

Page 50: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special polyurethane control cable

adapted to DIN VDE 0245, 0281, 0282– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 300/500 V– Test voltage 4000 V – Minimum bending radius

Continuous flex 7.5 x cable Ø– Radiation resistance up to 100 x 106

cJ/kg (up to 100 Mrad)

CABLE CONSTRUCTION– Bare copper, extra-fine wire stranding

per DIN VDE 0295 cl. 6 and IEC 60228cl. 6.

– Oil resistant PVC conductor insulationTI2, per DIN VDE 0281 part 1 for lessfriction.

– Black conductors with consecutivewhite numbers per VDE 0293.

– Green/yellow ground in outer layer (3conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– Conductor wrapped with fleece.– Special 100% polyurethane outer jacket,

TMPU, gray (RAL 7001) or orange (RAL2003).

– Adhesion-free matte finish outer jacket.– Jacket also available in other colors.– Flame retardant, test method B per

VDE 0472 part 804 and IEC 60332-1.

APPLICATIONSPURÖ-JZ-HF is an extremely robustcable noted for its good tear and abra-sion resistance. Due to its good per-formance with mineral oils and espe-cially in connection with coolants, thiscable is well suited for use in machinetools and steel mills. Its high abrasionresistance and good flexing ability makeit quick and easy to install. In addition,its tight bending radius is ideal for usein cable tracks. Suitable for outdoorsand resistant to UV-radiation, oxygen,ozone and hydrolysis. Limited fungusresistance. WARNING:Before installation in cable track,please read the information on page39. Follow all recommendations ofcable track manufacturers.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Robotics & Track Cable PURÖ-JZ-HFHigh flex • Number coded • Oil, abrasion & coolant resistant • 80°C / 300V - 500 V

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

15620 OZ 2x2.5 .34 8.6 48.0 128 8615621 3G2.5 .37 9.3 72.0 160 10715622 4G2.5 .41 10.3 96.0 200 13415623 5G2.5 .45 11.5 120.0 268 18015624 7G2.5 .53 13.4 168.0 357 23915625 12G2.5 .67 17.0 288.0 571 38315626 14G2.5 .73 18.5 336.0 612 41115627 18G2.5 .79 20.0 432.0 800 53715628 25G2.5 .96 24.4 600.0 1100 738

15630 OZ 2x4 .41 10.4 77.0 190 12715631 3G4 .44 11.2 115.0 250 16815632 4G4 .49 12.5 154.0 320 21515633 5G4 .54 13.8 192.0 400 26815634 7G4 .61 15.6 269.0 550 369

15636 3G6 .51 13.0 173.0 350 23515637 4G6 .58 14.7 230.0 500 33515638 5G6 .63 16.0 288.0 580 38915639 7G6 .69 17.5 403.0 800 537

15641 3G10 .69 17.4 288.0 660 44315642 4G10 .75 19.0 384.0 750 50315643 5G10 .84 21.3 480.0 990 66415644 7G10 .93 23.6 672.0 1300 872

15645 4G16 .91 23.2 614.0 1200 80515646 5G16 1.01 25.6 768.0 1500 100615647 7G16 1.30 33.0 1075.0 1900 1274

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

6 AWG = 16 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

15648 4G25 1.34 34.0 960.0 1700 1140

15649 4G35 1.46 37.0 1344.0 2300 1543

15650 4G50 1.73 44.0 1920.0 2500 1677

15651 4G70 2.09 53.0 2688.0 4600 3085

15652 4G95 2.32 59.0 3648.0 6400 4293

4 AWG = 25 mm2

2 AWG = 35 mm2

1 AWG = 50 mm2

2/0 = 70 mm2

3/0 = 95 mm2

50

NOTES:• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• Cables with cross linked jacket material are available upon request• AWG sizes approximate. Actual cross sections in mm2. See page 96. Car Washing Station Photo: KARCHER

Continued from previous page

Page 51: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special polyurethane control cable

adapted to DIN VDE 0245, 0281, 0282– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 300/500 V– Test voltage 4000 V – Minimum bending radius

Continuous flex 10 x cable Ø– Insulation resistance

min. 20MΩ/km– Radiation resistance up to 100 x 106

cJ/kg (up to 100 Mrad)

CABLE CONSTRUCTION– Bare copper, extra-fine wire stranding per

DIN VDE 0295 cl. 6 and IEC 60228 cl. 6.– Oil resistant PVC conductor insulation

TI2, per DIN VDE 0281 part 1 for lessfriction.

– Black conductors with consecutivewhite numbers per DIN VDE 0293.

– Green/yellow ground in outer layer (3conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– Fleece separator.– Oil resistant PVC inner jacket.– One layer of tinned copper wire shield,

approx. 85% coverage.– Special 100% polyurethane outer jacket

to DIN VDE 0282 part 10, gray (RAL7001) or orange (RAL 2003).

– Adhesion-free matte finish outer jacket.– Flame retardant, test method B per

VDE 0472 part 804 and IEC 60332-1.

APPLICATIONSPURÖ-JZ-HF-YCP is an extremelyrobust cable noted for its good tear andabrasion resistance. Due to its goodperformance with mineral oils, espe-cially in connection with coolants, thiscable is well suited for use in machinetools and steel mills. Its high abrasionresistance and good flexing ability makeit quick and easy to install. In addition,its tight bending radius is ideal for usein cable tracks. Suitable for outdoorsand resistant to UV-radiation, oxygen,ozone and hydrolysis. Limited fungusresistance. WARNING:Before installation in cable track,please read the information on page39. Follow all recommendations ofcable track manufacturers.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Robotics & Track Cable PURÖ-JZ-HF-YCP shieldedHigh flex • Number coded • Oil, abrasion & coolant resistant • 80°C / 500 V

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

22400 OZ 2x0.5 .30 7.5 47 90 6022401 3G0.5 .31 7.8 52 104 7022402 4G0.5 .32 8.2 55 123 8222403 5G0.5 .39 9.9 65 131 8822404 7G0.5 .39 10.0 84 172 11522405 8G0.5 .42 10.7 110 195 13122406 10G0.5 .44 11.3 115 230 15422407 12G0.5 .49 12.5 117 250 16822408 14G0.5 .52 13.2 148 280 18822409 18G0.5 .57 14.5 157 321 21522410 21G0.5 .59 14.9 183 380 25522411 25G0.5 .66 16.8 227 445 29822412 30G0.5 .72 18.4 275 509 34122413 34G0.5 .73 18.6 305 560 37622414 42G0.5 .79 20.0 373 780 52322415 50G0.5 .85 21.7 444 960 64422416 61G0.5 .91 23.0 541 1050 704

22417 OZ 2x0.75 .33 8.3 53 106 7122418 3G0.75 .33 8.5 62 120 8022419 4G0.75 .37 9.5 77 150 10122420 5G0.75 .42 10.8 86 158 10622421 7G0.75 .45 11.5 107 205 13722422 8G0.75 .47 12.0 134 272 18222423 10G0.75 .52 13.1 148 290 19522424 12G0.75 .55 14.0 156 304 20422425 14G0.75 .60 15.3 214 380 25522426 18G0.75 .68 17.3 235 418 28022427 21G0.75 .71 18.1 274 485 32522428 25G0.75 .74 18.7 313 578 38822429 30G0.75 .85 21.5 351 630 42322430 34G0.75 .89 22.6 388 720 48322431 42G0.75 .93 23.6 458 780 52322432 50G0.75 1.01 25.7 626 954 64022433 61G0.75 1.06 26.8 763 1085 728

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

22434 OZ 2x1 .39 10.0 60 116 7822435 3G1 .40 10.2 70 135 9122436 4G1 .43 11.0 86 178 11922437 5G1 .46 11.8 99 188 12622438 7G1 .50 12.7 125 235 15822439 8G1 .54 13.8 140 270 18122440 10G1 .57 14.6 178 340 22822441 12G1 .61 15.5 186 358 24022442 14G1 .66 16.7 250 415 27822443 18G1 .71 18.0 280 500 33522444 21G1 .76 19.4 328 525 35222445 25G1 .83 21.0 378 678 45522446 32G1 .91 23.1 450 777 52122447 34G1 .94 24.0 478 825 55322448 41G1 1.00 25.4 576 980 65722449 42G1 1.04 26.4 590 998 66922450 50G1 1.09 27.6 702 1160 77822451 65G1 1.22 31.0 913 1670 1120

22452 OZ 2x1.5 .41 10.5 79 141 9522453 3G1.5 .43 10.8 94 164 11022454 4G1.5 .45 11.5 113 220 14822455 5G1.5 .49 12.5 129 233 15622456 7G1.5 .52 13.2 170 323 21722457 8G1.5 .57 14.4 226 369 24822458 10G1.5 .59 14.9 258 461 30922459 12G1.5 .64 16.2 280 481 32322460 14G1.5 .71 18.1 340 561 37622461 18G1.5 .80 20.3 395 672 45122462 21G1.5 .85 21.7 461 780 52322463 25G1.5 .91 23.1 533 927 62222464 30G1.5 1.04 26.4 608 1030 69122465 34G1.5 1.08 27.4 702 1180 79122466 42G1.5 1.16 29.5 867 1458 97822467 50G1.5 1.24 31.6 1033 1857 1246

17 AWG = 1 mm2

16 AWG = 1.5 mm2

51

NOTES:• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Continued on next page

Page 52: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special polyurethane control cable

adapted to DIN VDE 0245, 0281, 0282– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage Uo/ U 300/500 V– Test voltage 4000 V – Minimum bending radius

Continuous flex 10 x cable Ø– Insulation resistance

min. 20MΩ/km– Radiation resistance up to 100 x 106

cJ/kg (up to 100 Mrad)

CABLE CONSTRUCTION– Bare copper, extra-fine wire stranding per

DIN VDE 0295 cl. 6 and IEC 60228 cl. 6.– Oil resistant PVC conductor insulation

TI2, per DIN VDE 0281 part 1 for lessfriction.

– Black conductors with consecutivewhite numbers per DIN VDE 0293.

– Green/yellow ground in outer layer (3conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– Fleece separator.– Oil resistant PVC inner jacket.– One layer of tinned copper wire shield,

approx. 85% coverage.– Special 100% polyurethane outer jacket

to DIN VDE 0282 part 10, gray (RAL7001) or orange (RAL 2003).

– Adhesion-free matte finish outer jacket.– Flame retardant, test method B per

VDE 0472 part 804 and IEC 60332-1.

APPLICATIONSPURÖ-JZ-HF-YCP is an extremelyrobust cable noted for its good tear andabrasion resistance. Due to its goodperformance with mineral oils, espe-cially in connection with coolants, thiscable is well suited for use in machinetools and steel mills. Its high abrasionresistance and good flexing ability makeit quick and easy to install. In addition,its tight bending radius is ideal for usein cable tracks. Suitable for outdoorsand resistant to UV-radiation, oxygen,ozone and hydrolysis. Limited fungusresistance. WARNING:Before installation in cable track,please read the information on page39. Follow all recommendations ofcable track manufacturers.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Robotics & Track Cable PURÖ-JZ-HF-YCP shieldedHigh flex • Number coded • Oil, abrasion & coolant resistant • 80°C / 500 V

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

22468 61G1.5 1.33 33.9 1233 2250 150922469 65G1.5 1.38 35.0 1315 2401 1610

1

22470 OZ 2x2.5 .46 11.8 96 185 12422471 3G2.5 .51 13.0 150 278 18622472 4G2.5 .55 14.0 174 370 24822473 5G2.5 .59 15.1 200 412 27622474 7G2.5 .64 16.2 240 470 31522475 12G2.5 .83 21.0 410 738 49522476 14G2.5 .92 23.4 480 870 58422477 18G2.5 1.01 25.7 620 1100 73822478 25G2.5 1.22 31.0 821 1512 1014

22479 OZ 2x4 .53 13.4 135 235 15822480 3G4 .62 15.8 178 350 23522481 4G4 .68 17.3 222 460 30922482 5G4 .75 19.0 328 550 36922483 7G4 .83 21.0 360 700 470

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

12 AWG = 4 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

22484 3G6 .77 19.5 250 525 35222485 4G6 .83 21.0 305 700 46922486 5G6 .91 23.0 441 800 53722487 7G6 .94 24.0 505 1100 738

22488 3G10 .74 18.8 370 855 57422489 4G10 .98 25.0 485 1140 76522490 5G10 1.04 26.4 610 1310 87922491 7G10 1.18 30.0 820 1630 1094

22492 4G16 1.10 28.0 840 1391 93322493 5G16 1.24 31.5 1050 1810 121422494 7G16 1.34 34.0 1510 2166 1453

10 AWG = 6 mm2

8 AWG = 10 mm2

6 AWG = 16 mm2

52

NOTES:• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Continued from previous page

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Page 53: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special drag chains for high mechani-

cal stress, adapted to DIN VDE 0282part 1 and part 10

– Temperature rangeFlexing -40° C to +70° CStationary -50° C to +70° C

– Nominal voltage Uo/ U 300/500 V– Test voltage 3000 V – Minimum bending radius

min. 7.5 x cable Ø– Insulation resistance

min. 100MΩ/km– Test of alternating bending cycles

approx. 10 million, tested accordingto DIN VDE 0472 part 603 testmethod H

– Radiation resistance up to 50 x 106

cJ/kg (up to 50 Mrad)

CABLE CONSTRUCTION– Bare copper, extra-fine wire stranding

per DIN VDE 0295 cl. 6, col. 4 and IEC60228 cl. 6.

– Special TPE-E insulation.– Black conductors with consecutive

white numbers.– Green/yellow ground in outer layer (3

conductors and above).– Conductors cabled in layers with opti-

mal selected lay-length.– Special conductor wrapping over each

layer.– Special gray 100% polyurethane outer

jacket, TMPU, to DIN VDE 0282 part10, matte finish to prevent adhesion.

– Oil and chemical resistant.– PUR jacket flame retardant, test

method B per VDE 0472 part 804 andIEC 60332-1.

APPLICATIONSThese high performance cables weredeveloped utilizing state-of-the-arttechnology. They are the perfect choicefor robots and cable track applications,where continuous high flex conditionsexist. The PUR outer jacket is abrasionand cut resistant. The cable retains itsflexibility even at low temperature.Resistant to:– Environment– Ozone and UV-radiation– Solvents, acids and alkalis– HydraulicsWARNING:Before installation in cable track,please read the information on page39. Follow all recommendations ofcable track manufacturers.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Robotics & Track Cable MULTIFLEX 512-PUR Ultra flexible • Number coded • High performance • Halogen free • 70°C / 500 V

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

22501 OZ 2x0.5 .22 5.5 9.6 38 2522502 3G0.5 .23 5.8 14.4 46 3122503 4G0.5 .25 6.4 19.0 59 4022504 5G0.5 .28 7.0 24.0 68 4622505 7G0.5 .32 8.1 33.6 88 5922506 12G0.5 .39 9.9 58.0 131 8822507 18G0.5 .45 11.5 86.0 197 13222508 20G0.5 .47 12.0 96.0 260 17422509 25G0.5 .54 13.6 120.0 282 18922510 30G0.5 .56 14.3 144.0 315 21122511 36G0.5 .60 15.3 172.0 374 251

22512 OZ 2x0.75 .24 6.2 14.4 47 3122513 3G0.75 .26 6.5 21.6 58 3922514 4G0.75 .28 7.0 29.0 69 4622515 5G0.75 .31 7.8 36.0 85 5722516 7G0.75 .35 9.0 50.0 118 7922517 12G0.75 .43 11.0 86.0 183 12322518 18G0.75 .51 12.9 130.0 270 18122519 20G0.75 .53 13.5 144.0 290 19522520 25G0.75 .61 15.4 180.0 374 25122521 30G0.75 .63 16.1 216.0 420 28222522 36G0.75 .69 17.4 259.0 498 334

22523 OZ 2x1 .27 6.9 19.2 55 3722524 3G1 .29 7.4 29.0 70 4722525 4G1 .31 8.0 38.0 86 5822526 5G1 .34 8.7 48.0 102 6822527 7G1 .40 10.2 67.0 143 9622528 12G1 .50 12.6 115.0 225 15122529 18G1 .74 18.8 173.0 334 22422530 20G1 .62 15.8 192.0 370 24822531 25G1 .70 17.8 240.0 460 30922532 30G1 .73 18.5 288.0 530 35522533 36G1 .79 20.1 346.0 625 41922878 41G1 .83 21.2 410.0 779 52322879 50G1 .94 24.0 498.0 953 63922880 65G1 1.07 27.2 650.0 1205 808

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

17 AWG = 1 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

22534 OZ 2x1.5 .30 7.6 29.0 70 4722535 3G1.5 .32 8.1 43.0 90 6022536 4G1.5 .34 8.7 58.0 106 7122537 5G1.5 .38 9.7 72.0 145 9722538 7G1.5 .44 11.3 101.0 205 13722539 12G1.5 .54 13.8 173.0 320 21522540 18G1.5 .64 16.3 259.0 465 31222541 20G1.5 .68 17.3 288.0 510 34222542 25G1.5 .78 19.7 360.0 650 43622543 30G1.5 .80 20.3 432.0 750 50322544 36G1.5 .87 22.2 518.0 880 59022881 42G1.5 .94 24.0 628.0 1209 81122882 50G1.5 1.03 26.2 749.0 1449 97222883 61G1.5 1.14 28.9 912.0 1712 1149

22545 OZ 2x2.5 .36 9.2 48.0 115 7722546 3G2.5 .38 9.7 72.0 162 10922547 4G2.5 .41 10.5 96.0 196 13122548 5G2.5 .46 11.6 120.0 230 15422549 7G2.5 .54 13.8 168.0 312 20922550 12G2.5 .67 16.9 288.0 532 35722551 18G2.5 .79 20.0 432.0 762 51122552 20G2.5 .83 21.2 480.0 858 57522553 25G2.5 .96 24.3 600.0 998 670

22554 4G4 .52 13.1 154.0 283 19022555 5G4 .56 14.2 192.0 349 23422556 7G4 .67 17.1 269.0 498 334

22557 4G6 .56 14.3 230.0 432 29022558 5G6 .62 15.8 288.0 529 35522559 7G6 .76 19.2 403.0 782 525

8

22560 4G10 .72 18.4 384.0 685 45922561 5G10 .81 20.7 480.0 817 54822562 7G10 .97 24.7 672.0 1023 686

22563 4G16 .84 21.3 614.0 1042 69922564 5G16 .94 23.8 768.0 1292 86722565 7G16 1.13 28.6 1075.0 1709 1147

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

12 AWG = 4mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

6 AWG = 16 mm2

53

NOTES:• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 54: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special cables for drag chains with

excellent abrasion resistance per DINVDE 0282 part 1 and part 10

– Temperature rangeFlexing -40° C to +70° CStationary -50° C to +70° C

– Nominal voltage Uo/ U 300/500 V– Test voltage 3000 V – Minimum bending radius 10 x cable Ø– Insulation resistance min. 100MΩ/km– Life expectancy 10 million cycles,

tested per DIN VDE 0472 part 603 H.Suitable for continuous operation

– Radiation resistance up to 50 x 106

cJ/kg (up to 50 Mrad)– Coupling resistance max. 250 Ohm/km

– Oil and chemical resistant per DIN VDE0472 part 803

– Clean room approved

CABLE CONSTRUCTION– Bare copper, extra-fine wire stranding

per DIN VDE 0295 cl. 6, col. 4 and IEC60228 cl. 6.

– Special modified TPE-E conductorinsulation.

– Black conductors with white numbers.– Green/yellow ground in outer layer (3

conductors and above).– Conductors cabled in layers with opti-

mal selected lay-length.– Special fleece wrapping over each layer

of conductors.– Halogen-free TPE-Inner jacket.– Tinned copper braided 85% shield.– Special gray low friction polyurethane

outer jacket, TMPU per DIN VDE 0282part 10.

– PUR jacket is flame retardant per testmethod B, VDE 0472 part 804 and IEC60332-1.

APPLICATIONSThese shielded cables are the perfectchoice for high cycle and high stress appli-cations. Used in cables track and roboticsapplications. Developed according to lead-ing edge technology. The jacket is cut- andabrasion resistant and its low frictionextends the cycle life. The cables can beused outdoors with exceptional perform-ance even at extreme temperatures.Resistant to:– Ozone and UV-radiation– Solvents, acids and alkalis– HydraulicsEMI = EMC = Electromagnetic compatibilityWARNING:Before installation in cable track,please read the information on page39. Follow all recommendations ofcable track manufacturers.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Robotics & Track Cable MULTIFLEX 512-C-PUR Ultra flexible • Number coded • High performance • Halogen free • 70°C / 500 V

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

22571 OZ 2x0.5 .33 8.3 47.0 90 6022572 3G0.5 .33 8.5 52.0 105 7122573 4G0.5 .35 9.0 55.0 124 8322574 5G0.5 .38 9.7 65.0 132 8922575 7G0.5 .44 11.1 84.0 175 11822576 12G0.5 .50 12.7 117.0 250 16822577 18G0.5 .58 14.7 157.0 325 21822578 20G0.5 .61 15.4 167.0 350 23522579 25G0.5 .67 17.0 227.0 450 30222580 30G0.5 .70 17.9 273.0 510 34322581 36G0.5 .76 19.2 306.0 580 390

22582 OZ 2x0.75 .35 8.8 53.0 110 7422583 3G0.75 .37 9.3 62.0 120 8122584 4G0.75 .38 9.7 77.0 148 9922585 5G0.75 .41 10.5 86.0 160 10822586 7G0.75 .47 11.9 106.0 205 13822587 12G0.75 .56 14.2 156.0 308 20722588 18G0.75 .64 16.3 233.0 420 28222589 20G0.75 .67 16.9 249.0 450 30222590 25G0.75 .76 19.2 313.0 579 38922591 30G0.75 .78 19.7 351.0 630 42322592 36G0.75 .83 21.2 400.0 745 501

22593 OZ 2x1 .38 9.7 60.2 120 8122594 3G1 .39 10.0 70.0 135 9122595 4G1 .43 10.8 86.0 173 11622596 5G1 .46 11.7 99.0 187 12622597 7G1 .53 13.4 124.0 240 16122598 12G1 .63 16.0 186.0 360 24222599 18G1 .73 18.5 279.0 498 33522600 20G1 .76 19.4 322.0 568 38222601 25G1 .85 21.7 377.0 670 45022602 30G1 .89 22.5 429.0 774 52022603 36G1 .96 24.3 516.0 895 60122884 41G1 1.03 26.1 610.0 1032 69422885 50G1 1.12 28.4 690.0 1160 78022886 65G1 1.27 32.2 852.0 1660 1116

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

17 AWG = 1 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

22604 OZ 2x1.5 .40 10.2 79.0 145 9722605 3G1.5 .43 11.0 94.0 168 11322606 4G1.5 .46 11.6 113.0 217 14622607 5G1.5 .50 12.6 129.0 235 15822608 7G1.5 .57 14.5 170.0 325 21822609 12G1.5 .69 17.4 279.0 481 32322610 18G1.5 .78 19.9 393.0 675 45422611 25G1.5 .93 23.7 533.0 927 62322612 30G1.5 .96 24.5 607.0 1025 68922613 36G1.5 1.04 26.4 702.0 1210 81322887 42G1.5 1.12 28.4 829.0 1441 96822888 50G1.5 1.23 31.2 1025.0 1709 114822889 61G1.5 1.25 34.2 1190.0 2025 1358

22614 OZ 2x2.5 .47 11.9 104.0 198 13322615 3G2.5 .50 12.6 129.0 284 19122616 4G2.5 .54 13.6 164.0 378 25422617 5G2.5 .58 14.7 190.0 423 28422618 7G2.5 .69 17.4 274.0 486 32722619 12G2.5 .82 20.9 426.0 756 50822620 18G2.5 .95 24.2 607.0 1127 75722621 20G2.5 1.01 25.6 661.0 1210 81322622 25G2.5 1.15 29.1 796.0 1530 1028

22623 4G4 .65 16.5 222.0 448 30122624 5G4 .71 18.1 328.0 533 35822625 7G4 .79 20.0 360.0 678 456

22626 4G6 .71 18.1 305.0 636 42722627 5G6 .77 19.6 441.0 772 51922628 7G6 .91 23.2 505.0 1028 691

22629 4G10 .89 22.5 485.0 1052 70722630 5G10 .97 24.7 610.0 1096 73722631 7G10 1.15 29.3 820.0 1530 1028

22632 4G16 1.01 25.7 840.0 1386 93122633 5G16 1.11 28.2 1050.0 1759 118222634 7G16 1.32 33.6 1510.0 2087 1402

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

12 AWG = 4mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

6 AWG = 16 mm2

54

NOTES:• OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 55: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special TPE-E/PUR, adapted to DIN

VDE 00245, 0250, 0282– Temperature range

Flexing -30° C to +80° CStationary -40° C to +80° C

– Nominal voltage≤ 0.34 mm2 350V> 0.5 mm2 Uo/ U 300/500 V

– Test voltage≤ 0.34mm2 1.5 kV, 5 minutes> 0.5 mm2 3.0 kV, 5 minutes

– Minimum bending radius7.5 x cable Ø

– Mutual capacitanceconductor/conductor approx. 100 nF/kmconductor/shield approx. 120 nF/km

– Inductance approx. 0.69 mH/kmFeatures:– High flexibility at low temperatures– High abrasion resistance

CABLE CONSTRUCTION– Bare copper, fine or extra-fine wires

cabled to DIN VDE 0295 and IEC60228 cl. 5 or cl. 6.up to 0.34 mm2 cl. 5up to 0.5 mm2 cl. 6

– Special TPE-E conductor insulation.– Conductor coding:

≤ 0.34 mm2 according to DIN 47100 ≥ 0.5 mm2 black conductors with con-secutive white numbers per VDE 0293.

– Green/yellow ground in outer layer (3conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length, separated byspecial fleece.

– Helical wound Cu shield (C-type).– Special low friction polyurethane outer

jacket.– Flame retardant, test method B per DIN

VDE 0472 part 804 and IEC 60332-1.

APPLICATIONSThese special control and signal cablesare specifically designed for torsion andbending stress in robots and equipmentwith motion in 3 axis.

Resistant to:– Fungus– Oxygen and Ozone – Vibrations– UV-radiation– Oil and fat– HydrolysisEMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Robotics Cable ROBOFLEX 2001 & 2001-C shieldedFlexible (torsion & bending) at low temps • Color/Number coded • 80°C / 500 V

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

25459 7x0.25 .23 5.8 16.8 48 3225460 25x0.25 .41 10.4 60.0 143 96

25461 2x0.34 .16 4.0 6.6 28 1925462 3x0.34 .16 4.0 9.8 34 23

25463 12G0.5 .41 10.4 57.8 90 6025464 18G0.5 .50 12.7 86.4 121 8125465 25G0.5 .56 14.2 120.0 256 172

25466 4G0.75 .24 6.0 28.8 63 4225467 12G0.75 .65 11.5 84.4 171 11525468 14G0.75 .50 12.8 100.8 200 134

25469 2x1 .24 6.0 19.2 48 3225470 3G1 .24 6.0 29.0 60 4025471 4G1 .25 6.3 38.4 78 5225472 7G1 .34 8.5 67.2 131 8825473 12G1 .48 12.5 115.2 216 14525474 18G1 .61 15.4 172.8 306 20525475 25G1 .69 17.4 240.0 432 29025476 34G1 .84 21.1 326.4 569 38225477 41G1 .91 23.2 393.6 694 466

25478 12G1.5 .61 15.5 172.8 356 23925479 18G1.5 .76 19.3 259.2 445 29825480 25G1.5 .86 21.8 360.0 636 427

25481 3G25 .33 8.4 72.0 136 9125482 4G25 .36 9.1 96.0 170 114

25483 3G4 .41 10.3 116.0 227 15225484 3G10 .61 15.6 288.0 518 34725485 3G16 .72 18.2 460.8 722 48425486 3G25 .90 22.9 720.0 1180 79225487 3G35 1.04 26.5 1008.0 1600 1073

24 AWG = 0.25 mm2

22 AWG = 0.34 mm2

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

17 AWG = 1 mm2

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

Misc. Conductor Sizes*

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

25488 12x0.14 .31 7.8 42.1 95 6425489 18x0.14 .38 9.7 54.5 120 8025490 25x0.14 .43 10.9 69.0 158 106

25491 12x0.25 .33 8.5 59.5 126 8525492 18x0.25 .40 10.1 80.0 164 11025493 25x0.25 .44 11.1 103.0 215 144

25494 12x0.34 .35 8.6 78.0 160 10725495 18x0.34 .43 10.8 101.0 210 14125496 25x0.34 .48 12.1 158.0 305 205

25497 12G0.5 .44 11.2 117.0 175 11725498 18G0.5 .54 13.6 160.0 231 15525499 25G0.5 .58 14.8 255.0 347 233

25500 12G0.75 .47 11.8 155.0 220 14825001 18G0.75 .59 15.0 210.0 305 20525502 25G0.75 .65 16.6 275.0 415 278

25503 12G1 .51 13.0 190.0 265 17825504 18G1 .63 16.1 245.0 390 26225505 25G1 .71 18.0 345.0 540 362

25506 12G1.5 .64 16.2 260.0 345 23125507 18G1.5 .80 20.3 370.0 485 32525508 25G1.5 .89 22.5 498.0 710 476

26 AWG = 0.14 mm2

24 AWG = 0.25 mm2

22 AWG = 0.34 mm2

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

17 AWG = 1 mm2

16 AWG = 1.5 mm2

55

NOTES:* 12AWG = 4 mm2, 8 AWG = 10 mm2, 6 AWG = 16 mm2, 4 AWG = 25 mm2, 2

AWG = 35 mm2

• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

ROBOFLEX 2001 ROBOFLEX 2001-C (shielded)

Page 56: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special PVC extra fine stranded wires– Adapted to VDE 0250, 0281, 0295– Temperature range

-15° C to +80° C– Nominal voltage 1000V– Test voltage 3000V– Minimum bending radius

8 x cable Ø

CABLE CONSTRUCTION– Bare copper, fine wire stranding (see

table below).– Conductors specially stranded.– Special PVC conductor insulation, soft

and flexible.– PVC flame retardant and self-extin-

guishing, test method B according toVDE 0472 part 804 and IEC 60332-1.

APPLICATIONSThe LifY single conductors are used asultra flexible insulated stranded wiresfor robotics and cable track applica-tions. Its flexiblity makes it an excellentchoice for switch cabinets.WARNING:Before installation in cable track,please read the information on page39. Follow all recommendations ofcable track manufacturers.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

European High Flex Hook-up wire LifY Ultra flexible • Many colors available • Extra-fine stranding • 80°C / 1000 V

Dimensions and specifications may be changed without prior notice.

Part Cross Section Nominal O.D. Cop. Wt. Approx. WeightNumber Color AWG mm2 Stranding (in) (mm) (kg/km) (kg/km) (lbs/mft)

151.. * 27 0.10 51 x 0.05 .04 1.0 1.2 2.1 1.4152.. * 26 0.14 72 x 0.05 .04 1.1 1.4 2.6 1.8153.. * 24 0.25 66 x 0.07 .06 1.4 2.5 4.2 2.8154.. * 20 0.50 132 x 0.07 .08 2.0 5.5 8.0 5.4155.. * 18 0.75 195 x 0.07 .09 2.2 8.0 12.0 8.1156.. * 17 1.00 260 x 0.07 .10 2.5 10.8 18.0 12.1157.. * 16 1.50 192 x 0.10 .14 3.5 15.0 22.0 14.8158.. * 14 2.50 320 x 0.10 .15 3.8 25.0 37.0 24.8159.. * 12 4.00 512 x 0.10 .20 5.0 40.0 50.0 33.615135 gn-ye 10 6.00 768 x 0.10 .26 6.5 60.0 71.0 48.015093 black 10 6.00 768 x 0.10 .26 6.5 60.0 71.0 48.015114 red 10 6.00 768 x 0.10 .26 6.5 60.0 71.0 48.015115 blue 10 6.00 768 x 0.10 .26 6.5 60.0 71.0 48.015116 brown 10 6.00 768 x 0.10 .26 6.5 60.0 71.0 48.015136 gn-ye 8 10.00 1280 x 0.10 .30 7.5 100.0 130.0 87.015094 black 8 10.00 1280 x 0.10 .30 7.5 100.0 130.0 87.015117 red 8 10.00 1280 x 0.10 .30 7.5 100.0 130.0 87.015118 blue 8 10.00 1280 x 0.10 .30 7.5 100.0 130.0 87.015119 brown 8 10.00 1280 x 0.10 .30 7.5 100.0 130.0 87.015137 gn-ye 6 16.00 2048 x 0.10 .35 9.0 160.0 187.0 126.015095 black 6 16.00 2048 x 0.10 .35 9.0 160.0 187.0 126.015120 red 6 16.00 2048 x 0.10 .35 9.0 160.0 187.0 126.015121 blue 6 16.00 2048 x 0.10 .35 9.0 160.0 187.0 126.015122 brown 6 16.00 2048 x 0.10 .35 9.0 160.0 187.0 126.015138 gn-ye 4 25.00 3234 x 0.10 .41 10.5 240.0 294.0 198.015096 black 4 25.00 3234 x 0.10 .41 10.5 240.0 294.0 198.015123 red 4 25.00 3234 x 0.10 .41 10.5 240.0 294.0 198.015124 blue 4 25.00 3234 x 0.10 .41 10.5 240.0 294.0 198.015125 brown 4 25.00 3234 x 0.10 .41 10.5 240.0 294.0 198.015139 gn-ye 2 35.00 4508 x 0.10 .46 11.7 336.0 380.0 255.015097 black 2 35.00 4508 x 0.10 .46 11.7 336.0 380.0 255.015126 red 2 35.00 4508 x 0.10 .46 11.7 336.0 380.0 255.015127 blue 2 35.00 4508 x 0.10 .46 11.7 336.0 380.0 255.015128 brown 2 35.00 4508 x 0.10 .46 11.7 336.0 380.0 255.015140 gn-ye 1 50.00 6468 x 0.10 .58 14.7 480.0 521.0 350.015098 black 1 50.00 6468 x 0.10 .58 14.7 480.0 521.0 350.015129 red 1 50.00 6468 x 0.10 .58 14.7 480.0 521.0 350.015130 blue 1 50.00 6468 x 0.10 .58 14.7 480.0 521.0 350.015131 brown 1 50.00 6468 x 0.10 .58 14.7 480.0 521.0 350.015141 gn-ye 2/0 70.00 8967 x 0.10 .67 17.0 672.0 740.0 497.015099 black 2/0 70.00 8967 x 0.10 .67 17.0 672.0 740.0 497.015132 red 2/0 70.00 8967 x 0.10 .67 17.0 672.0 740.0 497.015133 blue 2/0 70.00 8967 x 0.10 .67 17.0 672.0 740.0 497.015134 brown 2/0 70.00 8967 x 0.10 .67 17.0 672.0 740.0 497.0

56

NOTES:• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• LiffY (ultrafine stranding) available upon request• AWG sizes approximate. Actual cross sections in mm2. See page 96.

* Add the last two digits of partnumbers 151.. - 159.. toidentify the color.– 00 Green gn– 01 Black bk– 02 Red rd– 03 Blue bu– 04 Brown bn– 05 White wh– 06 Grey gy– 07 Violet vt– 08 Yellow ye– 09 Orange og– 10 Transparent tr– 11 Pink pk– 12 Beige bg– 13 Twin-color t-c

Photo: R. Stahl GmbH

Page 57: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special PVC cables, adapted to VDE

0812, 0245– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage≤ 0.14 mm2 350V≥ 0.25 mm2 500 V

– Test voltage≤ 0.25 mm2 1200V

– Minimum bending radius7.5 x cable Ø

– Insulation resistancemin. 200MΩ/km

– Inductance min. 0.65 mH/km

CABLE CONSTRUCTION– Bare copper, fine wire stranding, per

VDE 0295 cl. 5. Exception: 7-wirestranding for 0.34 mm2.

– Oil and chemical resistant.– Special PVC conductor insulation.– Color coded per DIN 47100 up to 44

conductors without color repetition.– Special PVC outer jacket.– PVC flame retardant and self-extin-

guishing, test method B according toVDE 0472 part 804 and IEC 60332-1.

APPLICATIONSWherever the design calls for a mini-mum outer diameter, TRONIC is theright cable to use. This applies especial-ly to such areas as machine tools, com-puters, scales and electronic devices.Also used in instrumentation and elec-tronic feedback systems.

Can be used in dry and wet indoorapplications. Not suitable for outdoors.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Data & Communication CableTRONIC LiYY Flexible • Color coded per DIN 47100 • Extremely oil resistant • 80°C / 350 to 500V

57

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

18001 2x0.14 .13 3.2 2.7 13 818002 3x0.14 .13 3.2 4.0 16 1118003 4x0.14 .14 3.5 5.4 19 1318004 5x0.14 .16 4.0 6.7 22 1518005 6x0.14 .17 4.3 8.1 25 1718006 7x0.14 .17 4.3 9.4 28 1918007 8x0.14 .18 4.6 10.7 35 2318008 10x0.14 .21 5.3 13.4 41 2718009 12x0.14 .22 5.6 16.1 48 3218010 14x0.14 .23 5.9 18.8 53 3618011 16x0.14 .24 6.2 21.5 59 4018012 18x0.14 .26 6.5 24.2 65 4418013 20x0.14 .26 6.5 26.9 70 4718014 21x0.14 .27 6.8 28.2 77 5218015 24x0.14 .30 7.6 32.3 87 5818117 25x0.14 .30 7.6 33.3 91 6118016 27x0.14 .30 7.7 36.3 97 6518017 30x0.14 .31 8.0 40.3 108 7218018 32x0.14 .32 8.2 43.0 114 7618019 36x0.14 .34 8.7 48.4 126 8518020 40x0.14 .37 9.5 54.0 139 9318021 42x0.14 .39 9.8 56.0 146 9818022 44x0.14 .41 10.3 59.0 153 10318023 48x0.14 .41 10.4 65.0 164 11018024 52x0.14 .42 10.7 70.0 173 11618025 56x0.14 .43 11.0 75.0 187 12518026 61x0.14 .44 11.3 82.0 204 13718027 80x0.14 .61 15.5 108.0 280 18818028 100x0.14 .71 18.1 135.0 370 248

26 AWG = 0.14 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

18029 2x0.25 .15 3.8 4.8 18 1218030 3x0.25 .15 3.9 7.2 22 1518031 4x0.25 .17 4.3 9.6 26 1718032 5x0.25 .19 4.8 12.0 30 2018033 6x0.25 .21 5.2 14.4 36 2418034 7x0.25 .21 5.2 16.8 42 2818035 8x0.25 .22 5.7 19.2 49 3318036 10x0.25 .25 6.4 24.0 57 3818037 12x0.25 .26 6.7 28.8 66 4418038 14x0.25 .28 7.1 33.6 75 5018039 16x0.25 .30 7.5 38.4 84 5618040 18x0.25 .31 7.9 43.2 72 4818114 19x0.25 .33 8.4 46.0 84 5618041 20x0.25 .36 9.1 48.0 101 6818042 21x0.25 .37 9.3 50.0 107 7218043 24x0.25 .39 9.8 60.0 120 8018118 25x0.25 .39 9.9 61.0 132 8918044 27x0.25 .40 10.1 65.0 140 9418045 30x0.25 .41 10.3 72.0 156 10518046 32x0.25 .41 10.5 77.0 164 11018047 36x0.25 .44 11.1 86.0 182 12218115 37x0.25 .44 11.3 89.0 190 12818048 40x0.25 .45 11.5 96.0 200 13418049 42x0.25 .46 11.8 101.0 211 14218050 44x0.25 .50 12.6 106.0 225 15118051 48x0.25 .50 12.7 115.0 245 16418052 52x0.25 .54 13.6 125.0 263 17618053 56x0.25 .55 14.0 134.0 280 18818054 61x0.25 .57 14.4 146.0 305 20518055 80x0.25 .77 19.6 192.0 450 30218056 100x0.25 .91 23.1 240.0 590 396

24 AWG = 0.25 mm2

NOTES:• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

CrossSection (MM2) 0.14 0.25 0.34 0.50

Capacitance @800Hz (pF/m) 120 150 150 150

Current A 1.5 2.5 4.5 6.0

Photo: Helukabel

Continued on next page

Page 58: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special PVC cables, adapted to VDE

0812, 0245– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage≥ 0.34 mm2 500 V

– Test voltage≤ 0.34 mm2 2000 V

– Minimum bending radius7.5 x cable Ø

– Insulation resistancemin. 200MΩ/km

– Inductance min. 0.65 mH/km

CABLE CONSTRUCTION– Bare copper, fine wire stranding, per

VDE 0295 cl. 5. Exception: 7-wirestranding for 0.34 mm2.

– Oil and chemical resistant.– Special PVC conductor insulation.– Color coded per DIN 47100 up to 44

conductors without color repetition.– Special PVC outer jacket.– PVC flame retardant and self-extin-

guishing, test method B according toVDE 0472 part 804 and IEC 60332-1.

APPLICATIONSWherever the design calls for a mini-mum outer diameter, TRONIC is theright cable to use. This applies especial-ly to such areas as machine tools, com-puters, scales and electronic devices.Also used in instrumentation and elec-tronic feedback systems.

Can be used in dry and wet indoorapplications. Not suitable for outdoors.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Data & Communication CableTRONIC LiYY Flexible • Color coded • Extremely oil resistant • 80° C / 350 - 500 V

58

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

18057 2x0.34 .17 4.2 6.5 22 1518058 3x0.34 .17 4.4 9.8 30 2018059 4x0.34 .19 4.9 13.1 43 2918060 5x0.34 .21 5.3 16.3 54 3618061 6x0.34 .23 5.8 19.6 58 3918062 7x0.34 .23 5.9 22.8 61 4118063 8x0.34 .25 6.3 26.1 73 4918064 10x0.34 .28 7.2 32.6 82 5518065 12x0.34 .30 7.6 39.2 102 6818066 14x0.34 .31 8.0 45.7 108 7318067 16x0.34 .33 8.4 52.0 126 8518068 18x0.34 .35 8.9 59.0 143 9618069 20x0.34 .39 9.8 65.0 160 10718070 21x0.34 .39 9.8 69.0 166 11118071 24x0.34 .43 11.0 78.0 186 12518096 25x0.34 .44 11.2 82.0 192 12918072 27x0.34 .44 11.2 88.0 206 13818073 30x0.34 .46 11.6 98.0 226 15218074 32x0.34 .47 11.9 104.0 245 16418075 36x0.34 .50 12.6 118.0 285 19118116 37x0.34 .51 12.9 121.0 292 19618076 40x0.34 .53 13.5 131.0 318 21318077 42x0.34 .55 14.0 137.0 330 22118078 44x0.34 .58 14.7 144.0 370 24818079 48x0.34 .59 14.9 157.0 405 27218080 52x0.34 .60 15.3 170.0 430 28918081 53x0.34 .61 15.5 183.0 440 29518082 61x0.34 .64 16.2 199.0 610 40918083 80x0.34 .87 22.0 264.0 880 59118084 100x0.34 1.00 25.4 327.0 1050 705

22 AWG = 0.34 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

18085 2x0.5 .19 4.8 9.6 40 2718086 3x0.5 .20 5.1 14.4 46 3118087 4x0.5 .22 5.7 19.2 55 3718088 5x0.5 .24 6.2 24.0 64 4318089 6x0.5 .26 6.7 28.8 73 4918090 7x0.5 .29 7.4 33.6 81 5418091 8x0.5 .31 8.0 38.4 97 6518092 10x0.5 .35 8.8 48.0 116 7818093 12x0.5 .36 9.1 58.0 135 9118103 16x0.5 .39 10.0 77.0 168 11318101 20x0.5 .44 11.2 96.0 213 14318094 24x0.5 .48 12.3 116.0 241 16218102 30x0.5 .53 13.5 144.0 303 20318095 40x0.5 .62 15.8 192.0 391 262

18104 2x0.75 .20 5.2 14.4 47 3218097 3x0.75 .22 5.5 21.6 54 3618098 4x0.75 .24 6.2 29.0 66 4418099 5x0.75 .27 6.8 36.0 80 5418100 7x0.75 .32 8.1 50.0 110 7418105 8x0.75 .35 8.9 58.0 125 8418106 10x0.75 .38 9.6 72.0 148 9918107 12x0.75 .35 9.9 86.0 176 11818108 16x0.75 .46 11.6 115.0 220 14818109 20x0.75 .50 12.6 144.0 276 185

.48 c

.5318110 2x1 .22 5.5 19.2 56 3818111 3x1 .24 6.0 29.0 71 48

18112 2x1.5 .26 6.5 29.0 75 5018113 3x1.5 .27 6.9 43.0 90 60

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

17 AWG = 1 mm2

16 AWG = 1.5 mm2NOTES:• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

CrossSection (MM2) 0.14 0.25 0.34 0.50

Capacitance @800Hz (pF/m) 120 150 150 150

Current A 1.5 2.5 4.5 6.0

Continued from previous page

Page 59: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special PVC cables, adapted to VDE

0245, 0812– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Nominal voltage26 AWG 350V

≥ 24 AWG 500 V– Test voltage

conductor/conductor 1200Vconductor/shield 800V

– Minimum bending radius10 x cable Ø

– Insulation resistancemin. 200 MΩ/km

– Inductance min. 0.65 mH/km– Impedance approx. 78 Ω– Coupling resistance ≤ 250 Ω/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding for

≥ 0.5 mm2 to DIN VDE 0295 cl. 5 andIEC 60228 cl. 5.Stranding make-up:

for 26 AWG = 18 x 38 AWGfor 24 AWG = 14 x 35 AWGfor 22 AWG = 7 x 30 AWG

– Special PVC conductor insulation, TI2per DIN VDE 0281 part 1.

– Conductors cabled in layers with opti-mal selected lay-length.

– Conductors color coded per DIN47100, but without color repetition.

– Conductor wrapped with polyester foil.– Drain-wire, tinned.– Tinned, copper 85% braided shield.– Special PVC outer jacket, TM2 per DIN

VDE 0281 part 1, jacket color gray RAL7001.

– Oil and chemical resistant.– PVC flame retardant and self-extin-

guishing, test method B according toVDE 0472 part 804 and IEC 60332-1.

APPLICATIONSFlexible, shielded cable for free move-ment without tensile stress or forcedmovement in dry, moist or wet environ-ments, but not for outdoors. Optimalwhen requiring a small cable outsidediameter. This applies to the machinetool industry, electronics and comput-ers. The small outer cable diametermeets the miniature plug and connectorspecifications.EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Data & Communication CableTRONIC-CY LiY-CY shielded Flexible • Color coded • Oil resistant • 80° C / 350 - 500 V

59

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

20139 1x0.14** .13 3.2 6.1 16 1120001 2x0.14 .15 3.7 12.0 20 1320002 3x0.14 .15 3.8 13.0 27 1820003 4x0.14 .16 4.1 14.5 32 2120004 5x0.14 .18 4.6 15.5 37 2520005 6x0.14 .19 4.9 18.2 42 2820006 7x0.14 .19 4.9 19.0 48 3220007 8x0.14 .21 5.3 21.3 55 3720008 10x0.14 .24 6.0 28.7 65 4420009 12x0.14 .24 6.2 30.5 77 5220010 14x0.14 .26 6.6 32.0 79 5320011 16x0.14 .27 6.9 43.2 89 6020012 18x0.14 .28 7.1 51.0 103 6920013 20x0.14 .30 7.6 55.0 116 7820014 21x0.14 .30 7.6 56.0 120 8020015 24x0.14 .31 8.0 62.0 131 8820091 25x0.14 .32 8.1 61.0 136 9120016 27x0.14 .34 8.6 65.0 142 9520017 30x0.14 .35 8.9 69.0 157 10520018 32x0.14 .36 9.1 76.0 163 10920019 36x0.14 .38 9.7 83.0 182 12220020 40x0.14 .40 10.2 88.0 209 14020021 42x0.14 .42 10.7 94.0 217 14520022 44x0.14 .44 11.1 111.0 226 15220023 48x0.14 .44 11.1 115.0 240 16120024 52x0.14 .45 11.4 124.0 270 18120025 56x0.14 .46 11.8 132.0 320 21520026 61x0.14 .48 12.2 146.0 370 24820027 80x0.14 .75 19.0 226.0 510 34220028 100x0.14 .91 23.0 267.0 580 389

26 AWG = 0.14 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

20084 1x0.25** .11 2.9 7.2 27 1820029 2x0.25 .17 4.3 15.8 31 2120030 3x0.25 .18 4.5 18.6 36 2420031 4x0.25 .19 4.9 22.0 40 2720032 5x0.25 .21 5.3 26.5 51 3420083 6x0.25 .23 5.8 32.4 58 3920033 7x0.25 .23 5.9 35.0 64 4320034 8x0.25 .25 6.3 42.1 82 5520035 10x0.25 .28 7.0 49.9 85 5720036 12x0.25 .29 7.3 58.0 90 6020037 14x0.25 .31 7.8 62.0 99 9720038 16x0.25 .32 8.2 67.0 110 7420039 18x0.25 .34 8.6 78.0 142 9520086 19x0.25 .34 8.7 79.0 146 9820040 20x0.25 .36 9.1 88.0 152 10220041 21x0.25 .36 9.1 91.0 150 10120042 24x0.25 .40 10.2 96.0 163 10920092 25x0.25 .41 10.3 99.0 169 11320043 27x0.25 .41 10.5 122.0 176 11820044 30x0.25 .43 10.8 132.0 189 12720045 32x0.25 .43 11.0 138.0 204 13720046 36x0.25 .46 11.7 146.0 219 14720087 37x0.25 .46 11.7 152.0 230 15420047 40x0.25 .48 12.1 157.0 247 16620048 42x0.25 .50 12.7 160.0 269 18020049 44x0.25 .52 13.1 164.0 292 19620050 48x0.25 .52 13.3 164.0 317 21320051 52x0.25 .55 14.0 175.0 330 22120052 56x0.25 .57 14.4 189.0 343 23020053 61x0.25 .58 14.8 204.0 365 24520054 80x0.25 1.00 25.5 387.0 480 32220055 100x0.25 1.10 28.0 505.0 605 406

24 AWG = 0.25 mm2

NOTES:HELUKABEL®-TRONIC is also available in a paired version (e.g. HELUKABEL®

-PAAR-TRONIC 20 x 2 x 0.14mm2** For 1 conductor cable, helically wound shield• x = Without green-yellow ground conductor• Further sizes and configurations available upon request

CrossSection (MM2) 0.14 0.25 0.34

Capacitance @800Hz (pF/m)Cond./cond. 120 150 150Cond./shield 240 270 270Load (A) 1.5 2.5 4.5

• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Continued on next page

Page 60: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Data & Communication CableTRONIC-CY LiY-CY shielded Flexible • Color coded • Oil resistant • 80° C / 350 - 500 V

60

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

20088 1x0.34 .13 3.2 13.5 24 1620056 2x0.34 .19 4.8 18.0 30 2020057 3x0.34 .20 5.1 22.0 37 2520058 4x0.34 .22 5.6 32.2 48 3220059 5x0.34 .24 6.0 31.0 54 3620085 6x0.34 .26 6.5 45.0 61 4120060 7x0.34 .26 6.6 51.0 67 4520061 8x0.34 .28 7.1 54.0 81 5420062 10x0.34 .31 8.0 65.0 103 6920063 12x0.34 .33 8.4 70.0 110 7420064 14x0.34 .35 8.9 81.0 153 10320065 16x0.34 .37 9.4 88.0 159 10720066 18x0.34 .39 9.9 103.0 172 11520089 19x0.34 .40 10.1 106.0 181 12120067 20x0.34 .43 10.8 112.0 191 12820068 21x0.34 .43 10.8 116.0 199 13320069 24x0.34 .46 11.6 129.0 229 15420093 25x0.34 .46 11.6 120.0 241 16220070 27x0.34 .48 12.2 138.0 258 17320071 30x0.34 .50 12.6 158.0 290 19520072 32x0.34 .51 12.9 163.0 305 20520073 36x0.34 .54 13.6 178.0 330 22120090 37x0.34 .54 13.8 192.0 348 23320074 40x0.34 .57 14.4 198.0 364 24420075 42x0.34 .59 15.1 203.0 389 26120076 44x0.34 .61 15.5 214.0 414 27820077 48x0.34 .62 15.8 227.0 420 28220078 52x0.34 .64 16.2 242.0 450 30220079 56x0.34 .65 16.6 267.0 480 32220080 61x0.34 .67 17.1 295.0 520 34920081 80x0.34 1.01 25.6 524.0 580 38920082 100x0.34 1.12 28.5 620.0 694 466

16001 1x0.5** .13 3.4 15.0 40 2716002 2x0.5 .21 5.4 29.0 45 3016003 3x0.5 .23 5.8 39.0 55 3716004 4x0.5 .25 6.4 46.0 61 4116005 5x0.5 .27 6.8 52.0 76 5116006 6x0.5 .29 7.4 66.0 89 6016007 7x0.5 .30 7.6 68.0 98 6616008 8x0.5 .33 8.3 80.0 117 7816009 10x0.5 .37 9.4 93.0 135 9116010 12x0.5 .38 9.7 117.0 157 10516011 14x0.5 .41 10.4 122.0 190 12716012 16x0.5 .44 11.1 129.0 210 14116013 18x0.5 .46 11.6 152.0 217 14516526 19x0.5 .46 11.7 156.0 246 16516014 20x0.5 .50 12.6 173.0 275 18416015 24x0.5 .54 13.7 236.0 337 22616016 25x0.5 .55 13.9 250.0 351 23516527 27x0.5 .55 14.0 265.0 373 25016017 30x0.5 .57 14.6 297.0 396 26616018 32x0.5 .59 15.0 301.0 431 28916164 34x0.5 .61 15.4 312.0 440 29516019 36x0.5 .62 15.7 320.0 445 29916528 37x0.5 .63 16.1 325.0 458 30716020 40x0.5 .65 16.5 345.0 470 31516021 50x0.5 .72 18.4 407.0 570 38216022 61x0.5 .76 19.4 580.0 650 43616023 80x0.5 .91 23.0 690.0 780 52316024 100x0.5 1.02 25.9 814.0 990 664

22 AWG = 0.34 mm2

20 AWG = 0.5 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

16025 1x0.75 .15 3.8 19.0 41 2716026 2x0.75 .24 6.2 38.0 59 4016027 3x0.75 .25 6.4 50.0 66 4416028 4x0.75 .28 7.0 57.0 77 5216029 5x0.75 .30 7.6 70.0 93 6216030 6x0.75 .33 8.3 87.0 113 7616031 7x0.75 .33 8.5 96.0 130 8716032 8x0.75 .36 9.2 110.0 145 9716033 10x0.75 .41 10.5 140.0 180 12116034 12x0.75 .43 10.9 151.0 202 13516035 14x0.75 .46 11.6 167.0 225 15116036 16x0.75 .48 12.3 183.0 275 18416037 18x0.75 .51 13.0 207.0 292 19616529 19x0.75 .52 13.2 221.0 322 21616038 20x0.75 .55 14.0 238.0 362 24316039 24x0.75 .61 15.5 270.0 435 29216040 25x0.75 .61 15.5 278.0 451 27816041 27x0.75 .64 16.2 287.0 467 31316042 30x0.75 .66 16.8 315.0 486 32616043 32x0.75 .67 17.1 330.0 530 35516163 34x0.75 .69 17.5 350.0 570 38216044 36x0.75 .70 17.8 370.0 600 40216530 37x0.75 .72 18.2 386.0 640 42916045 40x0.75 .75 19.0 395.0 680 45616120 42x0.75 .78 19.7 408.0 714 47916046 50x0.75 .82 20.9 480.0 810 54316047 61x0.75 .90 22.9 555.0 900 60416048 80x0.75 1.08 27.4 715.0 1200 80516049 100x0.75 1.23 31.2 910.0 1440 966

16475 2x1 .26 6.5 46.0 65 4416476 3x1 .27 6.9 56.0 80 5416477 4x1 .30 7.5 69.0 98 6616478 5x1 .33 8.3 89.0 127 8516479 6x1 .35 8.9 105.0 144 9716480 7x1 .35 9.0 111.0 158 10616481 8x1 .40 10.2 130.0 197 13216482 10x1 .45 11.4 140.0 232 15616483 12x1 .46 11.7 168.0 260 17416484 14x1 .50 12.7 198.0 302 20316485 16x1 .53 13.4 218.0 346 23216486 19x1 .55 13.9 268.0 412 27616487 24x1 .65 16.5 320.0 493 33116488 27x1 .66 16.8 360.0 562 37716489 37x1 .74 18.8 485.0 790 530

16500 2x1.5 .30 7.5 63.0 88 5916501 3x1.5 .31 8.0 76.0 100 6716502 4x1.5 .34 8.7 98.0 126 8516503 5x1.5 .38 9.6 116.0 160 10716504 6x1.5 .42 10.6 140.0 192 12916505 7x1.5 .42 10.7 152.0 208 14016506 8x1.5 .46 11.7 172.0 244 16416507 10x1.5 .53 13.5 193.0 315 21116508 12x1.5 .55 14.0 254.0 338 22716509 14x1.5 .59 15.0 272.0 383 25716510 16x1.5 .62 15.7 285.0 424 28416511 19x1.5 .67 17.1 387.0 506 33916512 24x1.5 .77 19.5 448.0 690 46316513 27x1.5 .78 19.8 506.0 781 52416514 37x1.5 .93 23.6 682.0 941 631

18 AWG = 0.75 mm2

17 AWG = 1 mm2

16 AWG = 1.5 mm2

NOTES:HELUKABEL®-TRONIC is also available in a paired version (e.g. HELUKABEL®

-PAAR-TRONIC 20 x 2 x 0.14mm2** For 1 conductor cable, helically wound shield• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Continued from previous page

Page 61: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special PVC cables, adapted to DIN

VDE 0812, 0814– Temperature range

Flexing -5° C to +80° CStationary -30° C to +80° C

– Nominal voltage 250 V (not for highcurrent or power installation)

– Test voltage 1200V– Minimum bending radius

7.5 x cable Ø– Insulation resistance

min. 200 MΩ/km– Inductance min. 0.65 mH/km– Impedance approx. 78 Ω– K1-Coupling approx. 300 pF/100 m– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding per

DIN VDE 0295 cl. 5 and IEC 60228 cl.5.

– Special PVC conductor insulation, YI2per DIN VDE 0207 part 4.

– Pairs cabled in layers with optimalselected lay-length.

– Conductors color coded per DIN47100.

– Conductor wrapped with polyester foil.– Special PVC outer jacket, YM2 per DIN

VDE 0207 part 5, jacket color gray RAL7001.

– Oil and chemical resistant.– PVC flame retardant and self-extin-

guishing, test method B according toVDE 0472 part 804 and IEC 60332-1.

APPLICATIONSThese data control cables are used forflexible free movements, without tensilestress or forced bending in dry, moistand wet rooms. They are not suitablefor outdoors. PAAR-TRONIC is perfectfor use in areas where a small diameteris essential. For example, these cablesare great as control and signal cables inmeasuring instruments, computers,signal tranfers, etc. This cable is suit-able for low current applications only.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Data & Communication CablePAAR-TRONICFlexible • Color coded to DIN 47100 • Oil resistant • 80° C / 250 V

61

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

19001 1 x 2 x 0.14 .15 3.7 2.7 20 1319002 2 x 2 x 0.14 .20 5.1 5.4 25 1719003 3 x 2 x 0.14 .22 5.5 8.0 31 2119004 4 x 2 x 0.14 .22 5.7 10.7 38 2519005 5 x 2 x 0.14 .25 6.4 13.4 45 3019006 6 x 2 x 0.14 .28 7.2 16.1 50 3319007 7 x 2 x 0.14 .28 7.2 18.8 57 3819008 8 x 2 x 0.14 .30 7.6 21.5 64 4319009 10 x 2 x 0.14 .32 8.2 26.9 78 5219010 11 x 2 x 0.14 .35 8.8 29.5 86 5819011 12 x 2 x 0.14 .36 9.1 32.3 94 6319012 14 x 2 x 0.14 .38 9.6 37.6 105 7019013 15 x 2 x 0.14 .39 9.8 40.3 108 7219014 16 x 2 x 0.14 .40 10.2 43.0 110 7419015 18 x 2 x 0.14 .41 10.5 48.4 119 8019016 20 x 2 x 0.14 .42 10.7 54.0 130 8719017 22 x 2 x 0.14 .43 10.9 59.0 150 10019018 24 x 2 x 0.14 .47 12.0 65.0 170 11419019 25 x 2 x 0.14 .49 12.4 67.0 180 12019020 26 x 2 x 0.14 .49 12.4 70.0 184 12319021 27 x 2 x 0.14 .50 12.6 73.0 188 12619022 28 x 2 x 0.14 .50 12.8 75.0 192 12919023 30 x 2 x 0.14 .53 13.4 81.0 200 13419024 32 x 2 x 0.14 .54 13.6 86.0 224 15019025 34 x 2 x 0.14 .55 13.9 91.0 247 16619026 36 x 2 x 0.14 .56 14.2 97.0 260 17419027 38 x 2 x 0.14 .57 14.4 102.0 272 18219028 40 x 2 x 0.14 .58 14.8 108.0 294 19719029 44 x 2 x 0.14 .61 15.5 118.0 334 22419030 45 x 2 x 0.14 .62 15.8 121.0 342 22919031 50 x 2 x 0.14 .65 16.6 134.0 387 26019032 52 x 2 x 0.14 .68 17.3 140.0 403 27019033 55 x 2 x 0.14 .70 17.8 148.0 427 286

26 AWG = 0.14 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

19034 1 x 2 x 0.25 .16 4.0 5.0 32 2119035 2 x 2 x 0.25 .21 5.4 10.0 37 2519036 3 x 2 x 0.25 .23 5.8 15.0 47 3119037 4 x 2 x 0.25 .25 6.4 20.0 58 3919038 5 x 2 x 0.25 .28 7.2 25.0 70 4719039 6 x 2 x 0.25 .31 8.0 30.0 80 5419040 7 x 2 x 0.25 .31 8.0 35.0 89 6019041 8 x 2 x 0.25 .34 8.7 40.0 99 6619042 10 x 2 x 0.25 .38 9.7 50.0 114 7619043 11 x 2 x 0.25 .40 10.2 55.0 126 8419044 12 x 2 x 0.25 .42 10.6 60.0 137 9219045 14 x 2 x 0.25 .44 11.2 70.0 161 10819046 15 x 2 x 0.25 .46 11.8 75.0 174 11719047 16 x 2 x 0.25 .48 12.2 80.0 187 12519048 18 x 2 x 0.25 .49 12.5 90.0 212 14219049 20 x 2 x 0.25 .52 13.3 100.0 234 15719050 22 x 2 x 0.25 .54 13.7 110.0 250 16819051 24 x 2 x 0.25 .57 14.4 120.0 280 18819052 25 x 2 x 0.25 .60 15.3 125.0 300 20119053 26 x 2 x 0.25 .60 15.3 130.0 320 21519054 27 x 2 x 0.25 .61 15.4 135.0 330 22119055 28 x 2 x 0.25 .61 15.5 140.0 345 23119056 30 x 2 x 0.25 .63 16.0 150.0 370 24819057 32 x 2 x 0.25 .64 16.3 160.0 410 27519058 34 x 2 x 0.25 .67 16.9 170.0 425 28519059 36 x 2 x 0.25 .67 17.1 180.0 440 29519060 38 x 2 x 0.25 .68 17.2 190.0 480 32219061 40 x 2 x 0.25 .68 17.2 200.0 530 35519062 44 x 2 x 0.25 .69 17.4 220.0 580 38919063 45 x 2 x 0.25 .69 17.5 225.0 600 40219064 50 x 2 x 0.25 .71 18.0 250.0 650 43619065 52 x 2 x 0.25 .71 18.1 260.0 670 44919066 55 x 2 x 0.25 .72 18.3 275.0 790 530

24 AWG = 0.25 mm2

NOTES:• x = Without green-yellow ground conductor• Further sizes and configurations available upon request

CrossSection (MM2) 0.14 0.25

Capacitance @800Hz (pF/m)Cond./cond. 120 150Load (A) 1.5 2.5

• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 62: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special PVC command cable, adapted

to UL Style 2464– Temperature range

Flexing -10° C to +80° CStationary -20° C to +80° C

– Nominal voltage 300 V – Test voltage 1500V– Minimum bending radius

approx. 15 x cable Ø– Insulation resistance

min. 100 MΩ/km

CABLE CONSTRUCTION– Stranded tinned copper conductors:

26 AWG 0.14 mm2 = 7 x 34 AWG24 AWG 0.22 mm2 = 7 x 32 AWG22 AWG 0.34 mm2 = 7 x 30 AWG20 AWG 0.56 mm2 = 7 x 28 AWG

– Special PVC conductor insulation perUL Std. 1581 table 50.182 and 50.183.

– Conductors color coded per DIN47100.

– Conductors cabled in pairs with opti-mal lay-length.

– Pairs cabled in layers with optimalselected lay-length.

– Special PVC outer jacket, color gray(standard) or black.

– PVC flame retardant and self-extin-guishing per UL VW-1.

APPLICATIONSTwisted pair control and signal cable foruse in machine tools, conveyer sys-tems, productions lines, industrialplants and air conditioning as well as insteel mills.

Limited compatibility with– Oil– Solvents– Acids– Alkalis

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Data & Communication Cable PAAR-TRONIC UL Style 2464 (LiYY-TP)Color coded • Oil resistant • 80° C / 300 V

62

Dimensions and specifications may be changed without prior notice.

Part No. Pairs x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

83904 1 x 2 x 0.14 .14 3.6 2.7 20 1383905 2 x 2 x 0.14 .20 5.1 5.4 24 1683906 3 x 2 x 0.14 .21 5.3 8.0 30 2083907 4 x 2 x 0.14 .23 5.8 10.7 38 2683908 5 x 2 x 0.14 .24 6.2 13.4 44 3083909 6 x 2 x 0.14 .27 6.8 16.1 51 3483910 7 x 2 x 0.14 .27 6.8 18.8 57 3883911 8 x 2 x 0.14 .29 7.3 21.5 64 4383912 10 x 2 x 0.14 .29 7.4 26.9 76 5183913 12 x 2 x 0.14 .36 9.1 32.3 93 6283914 14 x 2 x 0.14 .39 9.8 37.6 103 6983915 15 x 2 x 0.14 .42 10.6 40.3 104 7083916 16 x 2 x 0.14 .42 10.6 43.0 112 7583917 18 x 2 x 0.14 .44 11.1 48.4 119 8083918 20 x 2 x 0.14 .47 11.9 54.0 130 8783919 22 x 2 x 0.14 .49 12.4 59.0 150 10183920 24 x 2 x 0.14 .52 13.1 65.0 169 11483921 25 x 2 x 0.14 .53 13.4 67.0 178 120

83922 1 x 2 x 0.22 .15 3.8 5.0 32 2283923 2 x 2 x 0.22 .21 5.4 10.0 36 2483924 3 x 2 x 0.22 .22 5.7 15.0 48 3283925 4 x 2 x 0.22 .24 6.2 20.0 56 3883926 5 x 2 x 0.22 .26 6.6 25.0 71 4883927 6 x 2 x 0.22 .28 7.2 30.0 80 5483928 7 x 2 x 0.22 .28 7.2 35.0 89 6083929 8 x 2 x 0.22 .31 7.8 40.0 98 6683930 10 x 2 x 0.22 .36 9.2 50.0 111 7583931 12 x 2 x 0.22 .38 9.7 60.0 135 9183932 14 x 2 x 0.22 .40 10.2 70.0 160 10883933 15 x 2 x 0.22 .43 10.9 75.0 171 11583934 16 x 2 x 0.22 .43 10.9 80.0 185 12483935 18 x 2 x 0.22 .45 11.5 90.0 204 13783936 20 x 2 x 0.22 .48 12.0 100.0 230 15583937 22 x 2 x 0.22 .51 13.0 110.0 248 16783938 24 x 2 x 0.22 .54 13.7 120.0 279 18783939 25 x 2 x 0.22 .56 14.2 125.0 292 196

26 AWG = 0.14 mm2

24 AWG = 0.22 mm2

Part No. Pairs x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

83940 1 x 2 x 0.34 .17 4.2 7.6 38 2683941 2 x 2 x 0.34 .23 5.9 15.2 44 3083942 3 x 2 x 0.34 .25 6.3 22.8 60 4083943 4 x 2 x 0.34 .28 7.0 30.4 79 5383944 5 x 2 x 0.34 .30 7.6 33.0 92 6283945 6 x 2 x 0.34 .32 8.2 45.7 119 8083946 7 x 2 x 0.34 .32 8.2 53.3 128 8683947 8 x 2 x 0.34 .35 9.0 60.9 139 9383948 10 x 2 x 0.34 .42 10.7 76.0 171 11583949 12 x 2 x 0.34 .45 11.3 91.3 194 13083950 14 x 2 x 0.34 .48 12.1 106.5 222 14983951 15 x 2 x 0.34 .50 12.7 114.1 231 15583952 16 x 2 x 0.34 .50 12.7 121.7 240 16183953 18 x 2 x 0.34 .54 13.6 137.0 264 17783954 20 x 2 x 0.34 .57 14.4 152.2 291 19683955 22 x 2 x 0.34 .59 15.1 167.4 300 20283956 24 x 2 x 0.34 .64 16.2 182.6 359 24183957 25 x 2 x 0.34 .66 16.7 190.2 381 256

83958 1 x 2 x 0.56 .18 4.6 12.2 60 4083959 2 x 2 x 0.56 .26 6.5 24.3 80 5483960 3 x 2 x 0.56 .28 7.1 36.5 94 6383961 4 x 2 x 0.56 .31 7.8 48.7 104 7083962 5 x 2 x 0.56 .34 8.6 60.9 130 8783963 6 x 2 x 0.56 .38 9.6 73.0 151 10183964 7 x 2 x 0.56 .38 9.6 85.2 174 11783965 8 x 2 x 0.56 .48 12.1 97.4 262 17683966 10 x 2 x 0.56 .49 12.5 121.7 298 20083967 12 x 2 x 0.56 .52 13.1 146.1 302 20383968 14 x 2 x 0.56 .54 13.8 170.4 327 22083969 15 x 2 x 0.56 .58 14.7 182.6 370 24983970 16 x 2 x 0.56 .58 14.7 194.8 402 27083971 18 x 2 x 0.56 .62 15.7 219.1 480 32383972 20 x 2 x 0.56 .66 16.7 243.5 551 37083973 22 x 2 x 0.56 .68 17.2 267.8 621 41783974 24 x 2 x 0.56 .73 18.6 292.2 703 47283975 25 x 2 x 0.56 .76 19.2 304.3 721 485

22 AWG = 0.34 mm2

20 AWG = 0.56 mm2

NOTES:• x = Without green-yellow ground conductor• Further sizes and configurations available upon request

• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 63: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special PVC data cables, adapted to

DIN VDE 0812, 0814– Temperature range

Flexing -5° C to +80° CStationary -30° C to +80° C

– Nominal voltage Uo/ U 300/500 V – Operating voltage 350 V – Test voltage

Conductor/conductor 1200VConductor/shield 800V

– Minimum bending radius 10 x cable Ø– Insulation resistance min. 200 MΩ/km– Inductance approx. 0.65 mH/km– Impedance approx. 78 Ω– Coupling Resistance max. 250 Ω/km– K1-Coupling approx. 300 pF/100 m– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding per DIN

VDE 0295 cl. 5 and IEC 60228 cl. 5.– Special PVC conductor insulation, YI2

per DIN VDE 0207 part 4.– Conductors color coded per DIN

47100.– Pairs cabled in layers with optimal

selected lay-length.– Conductor wrapped with polyester tape.– Tinned copper braided 85% shielding.– Special gray PVC outer jacket, YM2 per

DIN VDE 0207 part 5.– Oil and chemical resistant.– PVC flame retardant and self-extin-

guishing, test method B according toVDE 0472 part 804 and IEC 60332-1.

APPLICATIONSWell suited to areas where EMI is amajor problem. The dense shield sup-presses outside interference frompower cables in the vicinity of thiscable. The braided shield can be usedas a ground conductor. The twistedpairs greatly reduce the problem ofcross talk between pairs.

These cables are suitable for use in dryand wet environments, but not for out-door installation.EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Data & Communication Cable PAAR-TRONIC-CY shieldedFlexible • Color coded • Oil resistant • 80° C / 300 - 500 V

63

Dimensions and specifications may be changed without prior notice.

Part No. Pairs x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

21001 1 x 2 x 0.14 .16 4.0 15.6 34 2321002 2 x 2 x 0.14 .20 5.2 18.5 40 2721003 3 x 2 x 0.14 .22 5.6 23.0 49 3321004 4 x 2 x 0.14 .23 5.8 26.6 55 3721005 5 x 2 x 0.14 .26 6.5 30.7 66 4421006 6 x 2 x 0.14 .29 7.3 48.5 86 5821007 7 x 2 x 0.14 .29 7.3 51.1 91 6121008 8 x 2 x 0.14 .31 7.8 53.7 97 6521009 10 x 2 x 0.14 .33 8.5 59.0 109 7321010 12 x 2 x 0.14 .37 9.3 66.0 141 9421011 14 x 2 x 0.14 .39 10.0 74.0 148 9921012 15 x 2 x 0.14 .41 10.3 76.0 152 10221013 16 x 2 x 0.14 .42 10.7 79.0 155 10421014 18 x 2 x 0.14 .43 11.0 83.0 171 11521015 20 x 2 x 0.14 .44 11.2 97.0 183 12321016 22 x 2 x 0.14 .46 11.6 103.0 205 13721017 24 x 2 x 0.14 .50 12.6 111.0 228 15321018 25 x 2 x 0.14 .50 12.8 113.0 239 16021019 26 x 2 x 0.14 .50 12.8 122.0 245 16421020 27 x 2 x 0.14 .51 13.0 125.0 251 16821021 28 x 2 x 0.14 .52 13.2 128.0 258 17321022 30 x 2 x 0.14 .54 13.6 140.0 270 18121023 32 x 2 x 0.14 .56 14.2 145.0 284 19021024 34 x 2 x 0.14 .57 14.6 150.0 300 20121025 36 x 2 x 0.14 .58 14.8 156.0 316 21221026 38 x 2 x 0.14 .58 15.0 162.0 350 23521027 40 x 2 x 0.14 .61 15.4 177.0 370 24821028 44 x 2 x 0.14 .63 16.0 181.0 390 26221029 46 x 2 x 0.14 .65 16.4 195.0 430 28821030 50 x 2 x 0.14 .70 17.8 202.0 440 29521031 52 x 2 x 0.14 .71 18.0 206.0 460 30921032 55 x 2 x 0.14 .74 18.8 210.0 480 322

26 AWG = 0.14 mm2

Part No. Pairs x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

21033 1 x 2 x 0.25 .19 4.8 15.0 45 3021034 2 x 2 x 0.25 .25 6.3 28.0 53 3521035 3 x 2 x 0.25 .26 6.7 32.0 65 4321036 4 x 2 x 0.25 .27 6.8 38.0 80 5421037 5 x 2 x 0.25 .31 7.8 55.0 98 6621038 6 x 2 x 0.25 .35 8.8 65.0 114 7621039 7 x 2 x 0.25 .35 8.9 70.0 121 8121040 8 x 2 x 0.25 .38 9.6 75.0 129 8621041 10 x 2 x 0.25 .42 10.6 110.0 157 10521042 12 x 2 x 0.25 .46 11.6 117.0 189 12721043 14 x 2 x 0.25 .47 12.0 122.0 213 14321044 15 x 2 x 0.25 .49 12.5 134.0 225 15121045 16 x 2 x 0.25 .51 13.0 143.0 237 15921046 18 x 2 x 0.25 .52 13.2 148.0 248 16621047 20 x 2 x 0.25 .54 13.7 162.0 275 18421048 22 x 2 x 0.25 .57 14.4 172.0 303 20321049 24 x 2 x 0.25 .59 15.0 223.0 330 22121050 25 x 2 x 0.25 .61 15.4 233.0 343 23021051 26 x 2 x 0.25 .62 15.8 238.0 345 23121052 27 x 2 x 0.25 .64 16.2 244.0 350 23521053 28 x 2 x 0.25 .64 16.3 249.0 360 24121054 30 x 2 x 0.25 .66 16.7 254.0 375 25121055 32 x 2 x 0.25 .67 16.9 290.0 400 26821056 34 x 2 x 0.25 .69 17.5 312.0 410 27521057 36 x 2 x 0.25 .70 17.7 322.0 420 28221058 38 x 2 x 0.25 .71 18.0 339.0 450 30221059 40 x 2 x 0.25 .74 18.8 349.0 485 32521060 44 x 2 x 0.25 .75 19.0 359.0 500 33521061 46 x 2 x 0.25 .76 19.2 398.0 540 36221062 50 x 2 x 0.25 .78 19.9 403.0 550 36921063 52 x 2 x 0.25 .79 20.0 435.0 580 38921064 55 x 2 x 0.25 .83 21.0 464.0 630 423

24 AWG = 0.25 mm2

NOTES:• x = Without green-yellow ground conductor• Further sizes and configurations available upon request

• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

CrossSection (MM2) 0.14 0.25 0.34

Capacitance @800Hz (pF/m)Cond./cond. 120 150 150Cond./shield 240 270 270Load (A) 1.5 2.5 4.5

Continued on next page

Page 64: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special PVC data cables, adapted to

DIN VDE 0812, 0814– Temperature range

Flexing -5° C to +80° CStationary -30° C to +80° C

– Nominal voltage Uo/ U 300/500 V – Operating voltage 350 V – Test voltage

Conductor/conductor 1200VConductor/shield 800V

– Minimum bending radius 10 x cable Ø– Insulation resistance min. 200 MΩ/km– Inductance approx. 0.65 mH/km– Impedance approx. 78 Ω– Coupling Resistance max. 250 Ω/km– K1-Coupling approx. 300 pF/100 m– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding per DIN

VDE 0295 cl. 5 and IEC 60228 cl. 5.– Special PVC conductor insulation, YI2

per DIN VDE 0207 part 4.– Conductors color coded per DIN

47100.– Pairs cabled in layers with optimal

selected lay-length.– Conductor wrapped with polyester tape.– Tinned copper braided 85% shielding.– Special gray PVC outer jacket, YM2 per

DIN VDE 0207 part 5.– Oil and chemical resistant.– PVC flame retardant and self-extin-

guishing, test method B according toVDE 0472 part 804 and IEC 60332-1.

APPLICATIONSWell suited to areas where EMI is amajor problem. The dense shield sup-presses outside interference frompower cables in the vicinity of thiscable. The braided shield can be usedas a ground conductor. The twistedpairs greatly reduce the problem ofcross talk between pairs.

These cables are suitable for use in dryand wet environments, but not for out-door installation.EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Data & Communication Cable PAAR-TRONIC-CY shieldedFlexible • Color coded • Oil resistant • 80° C / 300 - 500 V

64

Dimensions and specifications may be changed without prior notice.

Part No. Pairs x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

19970 1 x 2 x 0.34 .21 5.4 16.0 58 3919971 2 x 2 x 0.34 .25 6.3 36.9 65 4319972 3 x 2 x 0.34 .30 7.5 44.9 78 5219973 4 x 2 x 0.34 .31 8.0 54.2 90 6019974 5 x 2 x 0.34 .35 8.9 63.5 110 7419975 6 x 2 x 0.34 .41 10.5 73.1 130 8719976 7 x 2 x 0.34 .41 10.5 79.5 145 9719977 8 x 2 x 0.34 .43 10.9 88.4 150 10119978 9 x 2 x 0.34 .45 11.4 99.3 170 11419979 10 x 2 x 0.34 .47 12.0 106.9 190 12719980 12 x 2 x 0.34 .52 13.2 122.1 220 14719981 14 x 2 x 0.34 .54 13.6 138.2 245 16419982 16 x 2 x 0.34 .59 15.1 154.2 250 16819983 18 x 2 x 0.34 .60 15.2 197.9 275 18419984 21 x 2 x 0.34 .64 16.2 214.4 300 20119985 25 x 2 x 0.34 .70 17.9 238.5 400 26819986 27 x 2 x 0.34 .72 18.2 262.5 410 27519987 30 x 2 x 0.34 .75 19.0 286.6 440 29519988 34 x 2 x 0.34 .79 20.0 310.1 510 34219989 37 x 2 x 0.34 .80 20.3 368.7 550 36919990 40 x 2 x 0.34 .83 21.0 392.6 590 39619991 44 x 2 x 0.34 .87 22.2 424.3 600 40219992 50 x 2 x 0.34 .93 23.5 455.9 650 43619993 52 x 2 x 0.34 .97 24.6 487.6 680 45619994 56 x 2 x 0.34 .99 25.1 518.5 750 50319995 61 x 2 x 0.34 1.04 26.3 557.2 840 563

22 AWG = 0.34 mm2

Part No. Pairs x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

17001 2 x 2 x 0.5 .31 7.8 54 89 6017002 3 x 2 x 0.5 .33 8.5 70 104 7017003 4 x 2 x 0.5 .36 9.1 91 126 8417004 5 x 2 x 0.5 .41 10.4 105 148 9917005 6 x 2 x 0.5 .46 11.8 120 171 11517006 8 x 2 x 0.5 .52 13.1 144 290 19417007 10 x 2 x 0.5 .56 14.3 178 320 21517008 12 x 2 x 0.5 .59 15.0 199 361 24217009 16 x 2 x 0.5 .69 17.5 254 421 28217010 20 x 2 x 0.5 .77 19.5 302 580 38917011 25 x 2 x 0.5 .89 22.5 344 740 496

17012 2 x 2 x 0.75 .32 8.2 58 105 7017013 3 x 2 x 0.75 .35 9.0 84 128 8617014 4 x 2 x 0.75 .36 9.2 108 156 10517015 5 x 2 x 0.75 .43 11.0 126 189 12717016 6 x 2 x 0.75 .49 12.4 146 216 14517017 8 x 2 x 0.75 .56 14.1 180 309 20717018 10 x 2 x 0.75 .60 15.3 220 355 23817019 12 x 2 x 0.75 .65 16.4 261 405 27217020 16 x 2 x 0.75 .76 19.2 328 565 37917021 20 x 2 x 0.75 .83 21.2 392 700 47017022 25 x 2 x 0.75 .93 23.5 470 950 637

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

NOTES:• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

CrossSection (MM2) 0.14 0.25 0.34

Capacitance @800Hz (pF/m)Cond./cond. 120 150 150Cond./shield 240 270 270Load (A) 1.5 2.5 4.5

Continued from previous page

Page 65: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special PVC control and signal cable

per UL Style 2464– Temperature range

Flexing -10° C to +80° CStationary -20° C to +80° C

– Nominal voltage 300 V – Test voltage 1500V– Minimum bending radius

approx. 20 x cable Ø– Insulation resistance

min. 100 MΩ/km

CABLE CONSTRUCTION– Stranded tinned copper conductors:

26 AWG 0.14 mm2 =18x 0.1 mm24 AWG 0.22 mm2 =14x 0.15 mm22 AWG 0.34 mm2 = 7 x 0.254 mm20 AWG 0.56 mm2 = 7 x 0.32 mm

– Special PVC conductor insulation.– Conductors color coded per DIN

47100.– Conductors cabled in pairs with opti-

mal lay-length.– Pairs cabled in layers with optimal

selected lay-length.– Conductors wrapped with polyester tape.– Tinned copper braided 85% shielding.– Drain wire.– Special PVC outer jacket, color gray

(standard) or black.– PVC flame retardant and self-extin-

guishing per UL VW-1.

APPLICATIONSTwisted pair control and signal cable foruse in machine tools, conveyer sys-tems, productions lines, industrialplants and air conditioning as well as insteel mills.

Limited compatibility with– Oil– Solvents– Acids– AlkalisEMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Data & Communication Cable PAAR-TRONIC-CYUL Style 2464 (LiYCY-TP) shieldedFlexible • Color coded • Oil resistant • 80° C / 300 V

65

Dimensions and specifications may be changed without prior notice.

Part No. Pairs x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

83774 1 x 2 x 0.14 .16 4.0 15.6 32 2283775 2 x 2 x 0.14 .22 5.6 18.3 39 2683776 3 x 2 x 0.14 .23 5.8 23.0 47 3283777 4 x 2 x 0.14 .25 6.3 26.6 55 3783778 5 x 2 x 0.14 .26 6.7 30.7 68 4683779 6 x 2 x 0.14 .29 7.3 48.5 86 5883780 7 x 2 x 0.14 .29 7.3 51.1 92 6283781 8 x 2 x 0.14 .31 7.8 53.7 97 6583782 10 x 2 x 0.14 .36 9.1 59.0 111 7583783 12 x 2 x 0.14 .39 9.8 66.0 141 9583784 14 x 2 x 0.14 .41 10.5 74.0 150 10183785 15 x 2 x 0.14 .44 11.1 76.0 154 10383786 16 x 2 x 0.14 .44 11.1 79.0 155 10483787 18 x 2 x 0.14 .47 11.8 83.0 170 11483788 20 x 2 x 0.14 .50 12.4 97.0 183 12383789 22 x 2 x 0.14 .52 13.1 103.0 207 13983790 24 x 2 x 0.14 .54 13.6 111.0 228 15383791 25 x 2 x 0.14 .59 15.4 113.0 239 161

83792 1 x 2 x 0.22 .17 4.2 14.0 46 3183793 2 x 2 x 0.22 .23 5.9 26.0 53 3683794 3 x 2 x 0.22 .24 6.2 29.0 65 4483795 4 x 2 x 0.22 .26 6.7 35.0 79 5383796 5 x 2 x 0.22 .28 7.2 51.0 98 6683797 6 x 2 x 0.22 .30 7.7 60.0 114 7783798 7 x 2 x 0.22 .30 7.7 64.0 121 8183799 8 x 2 x 0.22 .33 8.4 69.0 129 8783800 10 x 2 x 0.22 .39 9.9 101.0 152 10283801 12 x 2 x 0.22 .40 10.2 108.0 189 12783802 14 x 2 x 0.22 .43 10.9 112.0 213 14383803 15 x 2 x 0.22 .45 11.4 123.0 225 15183804 16 x 2 x 0.22 .45 11.4 132.0 227 15383805 18 x 2 x 0.22 .48 12.2 136.0 238 16083806 20 x 2 x 0.22 .50 12.7 149.0 270 18183807 22 x 2 x 0.22 .53 13.5 158.0 300 20283808 24 x 2 x 0.22 .57 14.5 205.0 321 21683809 25 x 2 x 0.22 .58 14.8 214.0 340 228

26 AWG = 0.14 mm2

24 AWG = 0.22 mm2

Part No. Pairs x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

83810 1 x 2 x 0.34 .18 4.6 60.0 58 3983811 2 x 2 x 0.34 .25 6.4 67.0 65 4483812 3 x 2 x 0.34 .27 6.9 80.0 78 5283813 4 x 2 x 0.34 .30 7.5 93.0 88 5983814 5 x 2 x 0.34 .32 8.1 113.0 110 7483815 6 x 2 x 0.34 .35 8.8 134.0 126 8583816 7 x 2 x 0.34 .35 8.8 149.0 140 9483817 8 x 2 x 0.34 .38 9.7 154.0 148 9983818 10 x 2 x 0.34 .45 11.5 196.0 184 12483819 12 x 2 x 0.34 .47 12.0 226.0 210 14183820 14 x 2 x 0.34 .50 12.6 252.0 241 16283821 15 x 2 x 0.34 .53 13.4 255.0 245 16583822 16 x 2 x 0.34 .53 13.4 257.0 251 16983823 18 x 2 x 0.34 .57 14.4 283.0 275 18583824 20 x 2 x 0.34 .59 15.0 309.0 300 20283825 22 x 2 x 0.34 .63 15.9 340.0 320 21583826 24 x 2 x 0.34 .62 17.0 407.0 371 24983827 25 x 2 x 0.34 .68 17.3 412.0 402 270

83828 1 x 2 x 0.56 .20 5.0 54.0 70 4783829 2 x 2 x 0.56 .28 7.0 60.0 89 6083830 3 x 2 x 0.56 .30 7.6 78.0 102 6983831 4 x 2 x 0.56 .33 8.3 102.0 119 8083832 5 x 2 x 0.56 .36 9.1 118.0 140 9483833 6 x 2 x 0.56 .40 10.1 134.0 162 10983834 7 x 2 x 0.56 .40 10.1 145.0 198 13383835 8 x 2 x 0.56 .50 12.3 161.0 272 18383836 10 x 2 x 0.56 .52 13.2 199.0 307 20683837 12 x 2 x 0.56 .54 13.6 223.0 318 21483838 14 x 2 x 0.56 .57 14.4 247.0 342 23083839 15 x 2 x 0.56 .61 15.5 270.0 381 25683840 16 x 2 x 0.56 .61 15.5 284.0 417 28083841 18 x 2 x 0.56 .64 16.3 310.0 494 33283842 20 x 2 x 0.56 .67 17.1 338.0 570 38383843 22 x 2 x 0.56 .70 18.0 354.0 643 43283844 24 x 2 x 0.56 .76 19.4 370.0 724 48783845 25 x 2 x 0.56 .78 19.8 385.0 740 497

22 AWG = 0.34 mm2

20 AWG = 0.56 mm2

NOTES:• x = Without green-yellow ground conductor• Further sizes and configurations available upon request

• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 66: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– Special PVC data cables, adapted to

DIN VDE 0812 and 0814– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

– Minimum bending radiusFlexing 12 x cable ØStationary 6 x cable Ø

– Insulation resistancemin. 100 MΩ/km

– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)– Electrical characteristics:

26 AWG 24 AWG0.14 mm2 0.25 mm2

Conductor resistanceΩ/km max. 138 77.8

Nominal voltagevolt (max.) 350 500

Test voltagevolt 1200 2000

Mutual capacitancepF/m cond./cond. 147 152.5pF/m cond./shield 147 263

ImpedanceΩ/1 kHz/20° C 536 396

CouplingpF/100 m/1 kHz 250 250

Shield resistanceΩ/km 36 18

AttenuationdB/1 kHz/km 3.6 2.2

CABLE CONSTRUCTION– Bare copper, fine wire stranding per DIN

VDE 0812.– Stranding:

26 AWG = 18 x 38 AWG (.10 mm)24 AWG = 14 x 35 AWG (.15 mm)

– Special PVC conductor insulation, YI2,per DIN VDE 0207 part 4.

– Conductors color coded per DIN47100.

– Conductors cabled in pairs with opti-mal lay-length.

– Pairs shielded individually, tinned cop-per, 85% coverage.

– Special PVC insulation over individualshielded pairs.

– Conductors wrapped with overlappingpolyester wrap.

– Tinned copper braided 85% shielding.– Special gray PVC outer jacket, YM2,

per DIN VDE 0207 part 5.– Oil and chemical resistant.– PVC flame retardant and self-extin-

guishing, test method B according toVDE 0472 part 804 and IEC 60332-1.

APPLICATIONSThis cable offers total interference-freedata transfer and is ideal for use as asignal and control cable for computerswith remote sensors. The shieldingproperties also make this cable wellsuited for sound studio equipment,measuring and feedback systems. Ithas also proven to be a highly reliablecable for process-control in machinecenters and safety equipment. The cop-per shielding assures a disturbance freedata and signal transmission for meas-uring and control systems.

EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Data & Communication Cable PAAR-TRONIC-CY-CY (LiYCY-CY) Color coded • Oil resistant • Shielded in pairs & overall • 80° C / 350 - 500 V

66

Dimensions and specifications may be changed without prior notice.

Part No. Pairs x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

21065 2 x 2 x 0.14 .29 7.3 31.0 95 6421066 3 x 2 x 0.14 .30 7.5 34.0 105 7021067 4 x 2 x 0.14 .37 9.3 45.0 140 9421068 5 x 2 x 0.14 .41 10.5 58.0 160 10721069 6 x 2 x 0.14 .43 11.0 67.0 185 12421070 7 x 2 x 0.14 .43 11.0 78.0 230 15421071 8 x 2 x 0.14 .51 13.0 97.0 245 16421072 9 x 2 x 0.14 .56 14.1 101.0 280 18821073 10 x 2 x 0.14 .55 14.0 108.0 325 21821074 12 x 2 x 0.14 .59 15.0 134.0 380 25521075 16 x 2 x 0.14 .67 17.0 179.0 440 29521076 20 x 2 x 0.14 .70 17.8 225.0 520 349

21077 2 x 2 x 0.25 .37 9.5 62.0 125 8421078 3 x 2 x 0.25 .39 10.0 78.2 140 9421079 4 x 2 x 0.25 .47 12.0 124.1 205 13721080 5 x 2 x 0.25 .48 12.1 137.6 230 15421081 6 x 2 x 0.25 .51 13.0 148.1 275 18421082 7 x 2 x 0.25 .63 16.0 159.1 295 19821083 8 x 2 x 0.25 .67 17.0 178.7 330 22121084 10 x 2 x 0.25 .68 17.2 213.9 420 28221085 12 x 2 x 0.25 .69 17.5 238.3 465 31221086 16 x 2 x 0.25 .87 22.0 291.4 590 39621087 20 x 2 x 0.25 .89 22.6 325.0 620 41621088 24 x 2 x 0.25 1.08 27.5 367.5 690 463

26 AWG = 0.14 mm2

24 AWG = 0.25 mm2

Part No. Pairs x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

21089 32 x 2 x 0.25 1.17 29.8 588.0 785 52721090 48 x 2 x 0.25 1.36 34.5 840.5 970 651

21091 2 x 2 x 0.34 .40 10.1 73.1 139 9321092 3 x 2 x 0.34 .43 11.0 88.1 157 10521093 4 x 2 x 0.34 .49 12.4 137.2 213 14321094 6 x 2 x 0.34 .57 14.5 174.8 308 20721095 8 x 2 x 0.34 .69 17.6 247.2 385 25821096 10 x 2 x 0.34 .69 17.6 288.7 433 29021097 12 x 2 x 0.34 .73 18.5 321.0 495 33221098 14 x 2 x 0.34 .81 20.7 388.4 600 40221099 16 x 2 x 0.34 .89 22.5 425.5 637 42721100 24 x 2 x 0.34 1.10 28.0 577.1 781 524

21101 2 x 2 x 0.50 .43 10.8 83.1 143 9621102 3 x 2 x 0.50 .45 11.4 106.4 179 12021103 4 x 2 x 0.50 .51 13.0 158.0 241 16221104 6 x 2 x 0.50 .59 14.9 201.4 319 21421105 8 x 2 x 0.50 .74 18.8 311.5 441 29621106 10 x 2 x 0.50 .71 18.0 334.5 464 31121107 12 x 2 x 0.50 .79 20.1 394.1 529 35521108 14 x 2 x 0.50 .85 21.6 446.0 641 43021109 16 x 2 x 0.50 .94 23.8 501.2 694 46621116 20 x 2 x 0.50 .99 25.1 604.10 772 51821110 24 x 2 x 0.50 1.12 28.4 712.4 930 624

24 AWG = 0.25 mm2

22 AWG = 0.34 mm2

20 AWG = 0.5 mm2

NOTES:• x = Without green-yellow ground conductor• Further sizes and configurations available upon request

• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 67: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– PVC single conductors per DIN VDE

0812, 0281LiY tinned per DIN VDE 0812H05V-K/H05V-U per DIN VDE 0281part 3

– Temperature rangeFlexing -5° C to +70° CStationary -30° C to +80° C

– Nominal voltage Uo/ U LiY tinned 0.14 mm2 = 500 V

0.25 - 1.5mm2 = 900 VH05V-K/H05V-U = 300/500 V

– Test voltageLiY tinned 0.14 mm2 = 1200 V

0.25 - 1.5mm2 = 2500 VH05V-K/H05V-U = 2000 V

– Minimum bending radius12.5 x cable Ø

– Insulation resistancemin. 10 MΩ/km

– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– LiY - tinned copper stranding per DIN

VDE 0295 cl. 5.– H05V-K - Bare copper, fine wire strand-

ing per DIN VDE 0295 cl. 5.– PVC conductor insulation material:

LiY YI3 per DIN VDE 0812H05 TI1 per DIN VDE 00281 part 3.

– Conductors colors, see below.– PVC flame retardant and self-extin-

guishing, test method B according toVDE 0472 part 804 and IEC 60332-1.

Conductor color coding per DIN VDE 0293– H05V-K (Uo/ U 300/500 V) recommend-

ed colors as shown below. Two colorcombinations of all colors available.Green and yellow are permitted onlywhere allowed by safety regulations.

APPLICATIONSHarmonized European hook-up wire isused in electrical and electronic equip-ment, designed for the European mar-ket. It meets CE guidelines.

LiY: Per VDE 0812 PVC jacketed for lowpower and signal transmission.

H05V-K: Per VDE 0281 part 3, PVCjacketed for environmentally protectedinstallation in equipment, control pan-els, conduit and other dry areas.

Dual colors, other colors and sizes to240 mm2 (500 MCM) are available.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

European Hook-up WireLiY, H05V-KPVC • Flexible • Many colors available • 70°- 80° C / 300 - 900 V

67

Dimensions and specifications may be changed without prior notice.

Cross Section Nom. O.D. Cop. Wt. Part Numbermm2 AWG (in) (mm) (kg/km) Black Grn/Yl Blue Brown Red White Grey Violet Yellow Pink Green Clear Dk. Blue Orange

0.14 26 .05 1.2 1.4 26405 26406 26407 26408 26409 26410 26411 26412 26413 26414 26415 26416 26417 264180.25 24 .06 1.4 2.4 26421 26422 26423 26424 26425 26426 26427 26428 26429 26430 26431 26432 26433 264340.5 20 .07 1.9 4.8 26437 26438 26439 26440 26441 26442 26443 26444 26445 26446 26447 26448 26449 264500.75 18 .08 2.1 7.2 26453 26454 26455 26456 26457 26458 26459 26460 26461 26462 26463 26464 26465 264661 17 .09 2.2 9.6 26469 26470 26471 26472 26473 26474 26475 26476 26477 26478 26479 26480 26481 264821.5 16 .11 2.7 14.4 26485 26486 26487 26488 26489 26490 26491 26492 26493 26494 26495 26496 26497 26498

0.5 20 .10 2.5 4.8 29081 29082 29083 29084 29085 29086 29087 29088 29089 29090 29091 29092 29093 290940.75 18 .11 2.7 7.2 29097 29098 29099 29100 29101 29102 29103 29104 29105 29106 29107 29108 29109 291101 17 .11 2.8 9.6 29113 29114 29115 29116 29117 29118 29119 29120 29121 29122 29123 29124 29125 29126

0.5 20 .10 2.5 4.8 26590 26591 26592 26593 26594 26595 26596 26597 26598 26599 26600 26601 26602 266030.75 18 .11 2.7 7.2 26606 26607 26608 26609 26610 26611 26612 26613 26614 26615 26616 26617 26618 266191 17 .11 2.8 9.6 26622 26623 26624 26625 26626 26627 26628 26629 26630 26631 26632 26633 26634 26635

LiY (Spools in various lengths)

H05V-K (Coils in boxes 100 m = 328 ft.)

H05V-K (Spools in various lengths)

NOTES:• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 68: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– PVC single conductors per DIN VDE

0281 part 3, HD 21.3 S3 and IEC60227-3

– Temperature rangeFlexing -5° C to +70° CStationary -30° C to +80° C

– Nominal voltage Uo/ U 450/750V– Test voltage 2500V– Minimum bending radius

12.5 - 15 x cable Ø– Insulation resistance

min. 10 MΩ/km– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding per DIN

VDE 0295 cl. 5, HD 383 and IEC 60228cl. 5.

– PVC conductor insulation material, TI1per DIN VDE 0281 part 3, HD 21.3 S3and IEC 60227-3.

– Conductors colors, see below.– PVC flame retardant and self-extin-

guishing, test method B according toVDE 0472 part 804 and IEC 60332-1.

APPLICATIONSHarmonized European hook-up wire isused in electrical and electronic equip-ment, designed for the European mar-ket. It meets CE guidlines.

Dual colors, other colors and sizes to240 mm2 (500 MCM) are available.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

European Hook-up WireHarmonized H07V-KPVC • Flexible • Many colors available • 70°- 80° C / 450 - 750 V

68

Dimensions and specifications may be changed without prior notice.

Cross Section Nom. O.D. Cop. Wt. Part Numbermm2 AWG (in) (mm) (kg/km) Black Grn/Yl Blue Brown Red White Grey Violet Yellow Pink Green Clear Dk. Blue Orange

1.5 16 .13 3.4 14.4 29129 29130 29131 29132 29133 29134 29135 29136 29137 29138 29139 29140 29141 291422.5 14 .16 4.1 24.0 29145 29146 29147 29148 29149 29150 29151 29152 29153 29154 29155 29156 29157 291584 12 .19 4.8 38.0 29161 29162 29163 29164 29165 29166 29167 29168 29169 29170 29171 29172 29173 291746 10 .21 5.3 58.0 29177 29178 29179 29180 29181 29182 29183 29184 29185 29186 29187 29188 29189 29190

1.5 16 .13 3.4 14.4 26690 26691 26692 26693 26694 26695 26696 26697 26698 26699 26700 26701 26702 267032.5 14 .16 4.1 24.0 26706 26707 26708 26709 26710 26711 26712 26713 26714 26715 26716 26717 26718 267194 12 .19 4.8 38.0 26722 26723 26724 26725 26726 26727 26728 26729 26730 26731 26732 26733 26734 267356 10 .21 5.3 58.0 26738 26739 26740 26741 26742 26743 26744 26745 26746 26747 26748 26749 26750 26751

10 8 .27 6.8 96.0 26825 26826 26827 26828 26829 26830 26831 26832 26833 26834 26835 26836 26837 2683816 6 .32 8.1 154.0 26841 26842 26843 26844 26845 26846 26847 26848 26849 26850 26851 26852 26853 2685425 4 .40 10.2 240.0 26857 26858 26859 26860 26861 26862 26863 26864 26865 26866 26867 26868 26869 2687035 2 .46 11.7 336.0 26873 26874 26875 26876 26877 26878 26879 26880 26881 26882 26883 26884 26885 2688650 1 .55 13.9 480.0 26889 26890 26891 26892 26893 26894 26895 26896 26897 26898 26899 26900 26901 2690270 2/0 .63 16.0 672.0 26905 26906 26907 26908 26909 26910 26911 26912 26913 26914 26915 26916 26917 2691895 3/0 .72 18.2 912.0 26921 26922 26923 26924 26925 26926 26927 26928 26929 26930 26931 26932 26933 26934

120 4/0 .80 20.2 1152.0 29305 29306 29307 29308 29309 29310 29311 29312 29313 29314 29315 29316 29317 29318150 300 MCM .89 22.5 1440.0 29321 29322 29323 29324 29325 29326 29327 29328 29329 29330 29331 29332 29333 29334185 350 MCM .98 24.9 1776.0 29337 29338 29339 29340 29341 29342 29343 29344 29345 29346 29347 29348 29349 29350240 500 MCM 1.12 28.4 2304.0 29353 29354 29355 29356 29357 29358 29359 29360 29361 29362 29363 29364 29365 29366

H07V-K (Coils in boxes 100 m = 328 ft.)

H07V-K (Spools in various lengths)

H07V-K (Drums in various lengths)

NOTES:• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 69: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

TECHNICAL DATA– PVC insulated building wire per UL

AWM Style 1015/MTW and CSAAWM/TEW per UL-Style 1015 andCSA-TEW

– Temperature rangeFlexing -5° C to +105° CStationary -30° C to +105° C

– Temperature at conductor max.UL and CSA: + 105° C

– Nominal voltage 600 V– Test voltage (spark test)

AWG 24 : 4 kVAWG 22 and 20 : 5 kVAWG 18 - 10 : 6 kV≥AWG 8 : 7.5 kVUL-type AWM + MTW 105° C 600 VCSA-type AWM + TEW 105° C 600 V

– Minimum bending radiusStationary approx. 5 x cable ØFlexing approx. 10 x cable Ø

CABLE CONSTRUCTION– Stranded tinned copper or bare wire**,

AWG sizes per table below.– PVC conductor insulation according to

UL-Standard 1581, class 43 and CSA-C22.2 No. 210, UL VW-1 and CSA FT1,heat and damp resistant.

– Printing on conductor surface: HELUKABEL ® AWM STYLE 1015AWG xx 600 V 105C VW-1 or (UL)MTW CE LL 113926 CSA AWM 1 A/B600 V 105 C FT1 or TEW.

– PVC flame retardant and self-extin-guishing per UL VW-1.

StandardsUL = Underwriter’s Laboratories Inc.

(USA)CSA = Canadian Standards Association

(Canada)

APPLICATIONSFor the internal wiring of switchboards,electrical equipment, household goods,radios, televisions and control desks.Suitable as power supply wires formachines, installed in flexible conduit orpipes and for motors and transformers.

UL and CSA:AWM: Appliance Wiring Materials. Forinternal wiring of electrical equipmentand control apparatus e.g. electronicassemblies and controls.

UL-MTW: Machine Tool WiresCSA-TEW: Equipment Lead Wires

Limited resistance to:– Oil– Solvents– Acids– Alkalis

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Hook-up Wire UL Style 1015 –European / US-UL / Canadian-CSAFlexible • Many colors available • 105° C / 600 V

Dimensions and specifications may be changed without prior notice.

Part AWG Cross Section UL-AWM MTW CSA AWM TEW Nominal O.D. Cop. Wt. Approx. WeightNo. (mm2) (in) (mm) (kg/km) (kg/km) (lbs/mft)

601___ 24 0.25 1015/MTW AWM/TEW .09 2.2 2.3 8 5602___ 22 0.34 1015/MTW AWM/TEW .09 2.4 3.2 10 7603___ 20 0.5 1015/MTW AWM/TEW .10 2.5 5.0 12 8604___ 18 0.75 1015/MTW AWM/TEW .11 2.8 7.9 16 11605___ 16 1.5 1015/MTW AWM/TEW .12 3.0 12.6 22 15606___ 14 2.5 1015/MTW AWM/TEW .14 3.6 20.7 31 21607___ 12 4 1015/MTW AWM/TEW .17 4.2 33.0 45 30608___ 10 6 1015/MTW AWM/TEW .19 4.8 51.6 65 43609___ 8 10 1015/MTW AWM/TEW .25 6.4 80.6 110 74610___ 6 16 1015/MTW AWM/TEW .32 8.2 125.0 175 117611___ 4 25 1015/MTW AWM/TEW .37 9.3 201.0 260 174612___ 3 1015/MTW AWM/TEW .37 9.5 253.0 340 228613___ 2 35 1015/MTW AWM/TEW .46 11.8 317.0 380 255614___ 1 50 1015/MTW AWM/TEW .55 14.0 399.0 500 335615___ 1/0 1015/MTW AWM/TEW .59 15.0 500.0 615 413616___ 2/0 70 1015/MTW AWM/TEW .63 16.0 631.0 750 503617___ 3/0 90 1015/MTW AWM/TEW .73 18.5 792.0 900 604618___ 4/0 120 1015/MTW AWM/TEW .80 20.2 996.0 1070 71862501 250 MCM 1015/MTW .77 19.6 1178.0 1280 85962601 300 MCM 150 1015/MTW .82 20.9 1410.0 1518 101862701 350 MCM 185 1015/MTW .87 22.2 1645.0 1756 117862801 400 MCM 1015/MTW .96 24.5 1902.0 2002 134362901 500 MCM 240 1015/MTW 1.02 25.8 2345.0 2475 1661

NOTES:• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

69

UL/CSA AWM = 105° C, UL MTW, CSA TEW = 105° C, 600 V Please complete thepart no. for the colorrequired using thefollowing table– 00 Green– 01 Black– 02 Blue– 03 Brown– 04 Red– 05 White– 06 Grey– 07 Violet– 08 Yellow– 09 Orange– 10 Clear– 11 Pink– 12 Beige– 13 Green/Yellow– 14 Blue/White– 15 Dark Blue

** Bare copper on request

Page 70: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

70

TECHNICAL DATA– PVC single hook-up wire per DIN VDE

0281 part 3 and HD 21.3 S3, UL-Std.1063, UL-Style 1015 and CSA-TEWand CSA-AWM I/A/B

– Temperature rangeH05 V2-K/H07 V-K

Flexing +5° C to +90° CStationary -10° C to +105° C

UL / CSA +105° C– Nominal voltage

H05 V2-K Uo/ U 300/ 500 V (≤ 1mm2)H07 V2-K Uo/ U 450/ 750 V (≥ 1.5mm2)UL / CSA 600 V AC, 750 V DC

– Test voltageH05 V2-K / H07 V2-K 2000 V

– Spark TestAWG 20 : 5 kV>AWG 20 : 6 kV

– Minimum bending radiusFor permanent bending approx. 10 to 15 x cable Ø

– Insulation resistancemin. 20 MΩ/km

CABLE CONSTRUCTION– Bare copper fine wire* stranded per

DIN VDE 0295 cl. 5, HD 383 and IEC60228 cl. 5 and UL-Subject 758Section G.

– PVC conductor insulationTI3 per DINVDE 0281 part 1 and UL-Std. 1581,class 43, CSA-C 22.2 No. 210 Tab. 12class H.

– Conductor colors per DIN VDE 0293.– PVC flame retardant and self-extin-

guishing, test method B per VDE 0472part 804 and IEC 60332-1, CSA FT1.

* Tinned conductor on request.

APPLICATIONSFive norms certified hook-up wiremeans that one style wire can be usedfor all your domestic and internationalapplications. This results in major costsavings due to simplified inventory.

This wire is used for internal wiring ofswitchboards, machine tools and elec-trical equipment.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Hook-up Wire FIVENORM UL 1015 / UL 1063HAR - / CSA / AWM / MTW StandardsFlexible • Many colors available • 105° C / 600 V

Dimensions and specifications may be changed without prior notice.

Cross Nom. Cop. Part NumberSection O.D. Wt. Black Green Blue Brown Red White Grey Violet Yellow Pink Green Clear Dark Orange Other Twin

mm2 AWG (in) (mm) (kg/km) Yellow Blue Colors Tone

0.5 20 .10 2.5 4.8 64075 64076 64077 64078 64079 64080 64081 64082 64083 64084 64085 64086 64087 64088 64089 640900.75 19 .11 2.7 7.2 64091 64092 64093 64094 64095 64096 64097 64098 64099 64100 64101 64102 64103 64104 64105 641061 18 .11 2.8 9.6 64107 64108 64109 64110 64111 64112 64113 64114 64115 64116 64117 64118 64119 64120 64121 64122

1.5 16 .12 3.1 14.4 64123 64124 64125 64126 64127 64128 64129 64130 64131 64132 64133 64134 64135 64136 64137 641382.5 14 .14 3.6 24.0 64139 64140 64141 64142 64143 64144 64145 64146 64147 64148 64149 64150 64151 64152 64153 641544 12 .16 4.1 38.0 64155 64156 64157 64158 64159 64160 64161 64162 64163 64164 64165 64166 64167 64168 64169 641706 10 .19 4.8 58.0 64171 64172 64173 64174 64175 64176 64177 64178 64179 64180 64181 64182 64183 64184 64185 64186

10 8 .25 6.4 96.0 64187 64188 64189 64190 64191 64192 64193 64194 64195 64196 64197 64198 64199 64200 64201 6420216 6 .32 8.1 154.0 64203 64204 64205 64206 64207 64208 64209 64210 64211 64212 64213 64214 64215 64216 64217 6421825 4 .38 9.6 240.0 64219 64220 64221 64222 64223 64224 64225 64226 64227 64228 64229 64230 64231 64232 64233 6423435 2 .43 10.8 336.0 64235 64236 64237 64238 64239 64240 64241 64242 64243 64244 64245 64246 64247 64248 64249 64250

50 1 .54 13.6 480.0 64251 64252 64253 64254 64255 64256 64257 64258 64259 64260 64261 64262 64263 64264 64265 6426670 2/0 .60 15.2 672.0 64267 64268 64269 64270 64271 64272 64273 64274 64275 64276 64277 64278 64279 64280 64281 6428295 3/0 .66 16.8 912.0 64283 64284 64285 64286 64287 64288 64289 64290 64291 64292 64293 64294 64295 64296 64297 64298

120 4/0 .77 19.5 1152.0 64299 64300 64301 64302 64303 64304 64305 64306 64307 64308 64309 64310 64311 64312 64313 64314150 300 MCM .87 22.2 1440.0 64315 64316 64317 64318 64319 64320 64321 64322 64323 64324 64325 64326 64327 64328 64329 64330

H05 V2-K (Spools in various lengths)

H07 V2-K (Spools in various lengths)

H07 V-K (Drums in various lengths)

NOTES:• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 71: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

71

TECHNICAL DATA– Special silicone multi-conductor cable

with higher heat-resistance rangeadapted to DIN VDE 0250 part 1 andpart 816

– Temperature range-60° C to +180° C (up to +220° C fora short term)

– Nominal voltage Uo/ U 300/ 500 V– Test voltage 2000 V– Breakdown voltage min. 5000 V– Minimum bending radius

7.5 x cable Ø– Insulation resistance

min. 200 MΩ/km– Power rating

At ambient temperature: up to +145° Cper DIN VDE 0100At elevated temperature:

– Radiation resistance up to 20 x 106

cJ/kg (up to 20 Mrad)– Halogen free per DIN VDE 0472 part

813 and IEC 60754-2– Flame retardant and self-extinguishing,

test method B according to DIN VDE0472 part 804 and IEC 60332-1.

CABLE CONSTRUCTION– Tinned copper stranding per DIN VDE

0295 cl. 5 and IEC 60228 cl. 5.– Silicone conductor insulation.– Conductor identification per DIN VDE

0293 color coded or black conductorswith consecutive white numbers.

– For two conductors brown, blue.– Conductors cabled in layers with opti-

mal selected lay-length.– Green/yellow ground (3 conductors

and above).– Reddish brown silicone jacket.

Advantages– Minimal changes to dielectric proper-

ties and insulation resistance at hightemperature.

– High ignition or flash point.– In case of fire, forms an insulating

layer of SiO2.

Note:Fixed installations are allowed only inopen and ventilated pipe systems orducts. Mechanical properties may bereduced by enclosed air temperaturesin excess of 90° C.

APPLICATIONSSilicone cables were designed for usewherever insulation is subjected toextreme temperature changes. They areheat resistant for permanent tempera-tures up to +180° C, and for short timeoperation to +220° C. These cableshave great environmental resistanceproperties and can be used at tempera-tures as low as -60° C. Silicone cablesare halogen-free and are especially suit-ed for installation in power stations.SiHF cables can also be utilized in thesteel producing, aviation and shipbuilding industries as well as in ceram-ic, glass and cement factories.

Resistant to:– High molecular oils– Fat from vegetables and animals– Alcohol– Diluted acids– Alkalis and salt solutions– Plasticizers and clophenes– Oxidation substances– Tropical influences and weather– Salt water– Oxygen and UV-radiation

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Extreme Temperature Silicone Cable SIHF – Shielded version availableUltra flexible • Number coded • Halogen free • Wide temperature range -60° to 180° C / 500 V

Dimensions and specifications may be changed without prior notice.

Part No. Cond x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

22989 2x0.5 .22 5.5 9.6 42 2822990 3G0.5 .23 5.8 14.5 44 2922991 4G0.5 .24 6.2 19.3 58 3922992 5G0.5 .27 6.8 24.0 62 4122993 6G0.5 .29 7.4 28.9 79 5322994 7G0.5 .29 7.4 33.7 85 5722995 8G0.5 .34 8.6 38.4 99 6622996 10G0.5 .37 9.5 48.1 124 8322997 12G0.5 .39 9.8 57.6 141 9422998 16G0.5 .43 11.0 76.7 186 12522999 18G0.5 .45 11.5 86.5 211 14123000 25G0.5 .54 13.7 120.3 271 182

23001 2x0.75 .25 6.4 14.4 53 3523002 3G0.75 .27 6.8 21.6 63 4223104 OB 3x0.75 .27 6.8 21.6 63 4223003 4G0.75 .31 7.8 29.0 83 5623105 OB 4x0.75 .31 7.8 29.0 83 5623004 5G0.75 .33 8.5 36.0 101 6823005 6G0.75 .36 9.2 43.0 115 7723006 7G0.75 .36 9.2 50.0 124 8323127 8G0.75 .38 9.7 57.7 138 9223128 10G0.75 .43 10.9 72.1 156 10523129 12G0.75 .44 11.1 86.5 185 12423130 16G0.75 .50 12.6 115.2 218 146

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

Part No. Cond x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

23131 18G0.75 .52 13.3 129.7 260 17423132 25G0.75 .61 15.6 180.6 370 248

23007 2x1 .26 6.6 19.0 59 3923008 3G1 .29 7.4 29.0 77 5223009 4G1 .31 8.0 38.0 94 6323010 5G1 .35 8.8 48.0 115 7723011 6G1 .37 9.5 58.0 134 9023012 7G1 .37 9.5 67.0 144 9623133 8G1 .41 10.4 76.7 175 11723134 10G1 .44 11.3 96.1 216 14523135 12G1 .45 11.5 115.2 231 15523136 16G1 .52 13.1 153.5 302 20223137 18G1 .54 13.8 172.9 340 22823138 25G1 .64 16.2 240.0 431 289

23013 2x1.5 .30 7.6 29.0 81 5423014 3G1.5 .31 8.0 43.0 98 6423015 4G1.5 .35 8.8 58.0 122 8223016 5G1.5 .38 9.6 72.0 147 9823017 6G1.5 .41 10.4 86.0 173 11623018 7G1.5 .41 10.4 101.0 187 12523019 8G1.5 .46 11.6 114.0 213 14323020 10G1.5 .54 13.6 116.0 263 17623021 12G1.5 .57 14.6 173.0 314 211

18 AWG = 0.75 mm2

17 AWG = 1 mm2

16 AWG = 1.5 mm2

AmbientTemp. ° C 145 150 155 160 165 170 175

Loadfactor % 100 92 85 75 65 53 38

NOTES:• OB = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor

• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Continued on next page

Page 72: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

72

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Extreme Temperature Silicone Cable SIHF – Shielded version availableUltra flexible • Number coded • Halogen free • Wide temperature range -60° to 180° C / 500 V

Continued from previous page

TECHNICAL DATA– Special silicone multi-conductor cable

with higher heat-resistance rangeadapted to DIN VDE 0250 part 1 andpart 816

– Temperature range-60° C to +180° C (up to +220° C fora short term)

– Nominal voltage Uo/ U 300/ 500 V– Test voltage 2000 V– Breakdown voltage min. 5000 V– Minimum bending radius

7.5 x cable Ø– Insulation resistance

min. 200 MΩ/km– Power rating

At ambient temperature: up to +145° Cper DIN VDE 0100At elevated temperature:

– Radiation resistance up to 20 x 106

cJ/kg (up to 20 Mrad)– Halogen free per DIN VDE 0472 part

813 and IEC 60754-2– Flame retardant and self-extinguishing,

test method B according to DIN VDE0472 part 804 and IEC 60332-1.

CABLE CONSTRUCTION– Tinned copper stranding per DIN VDE

0295 cl. 5 and IEC 60228 cl. 5.– Silicone conductor insulation.– Conductor identification per DIN VDE

0293 color coded or black conductorswith consecutive white numbers.

– For two conductors brown, blue.– Conductors cabled in layers with opti-

mal selected lay-length.– Green/yellow ground (3 conductors

and above).– Reddish brown silicone jacket .

Advantages– Minimal changes to dielectric proper-

ties and insulation resistance at hightemperature.

– High ignition or flash point.– In case of fire, forms an insulating

layer of SiO2.

Note:Fixed installations are allowed only inopen and ventilated pipe systems orducts. Mechanical properties may bereduced by enclosed air temperaturesin excess of 90° C.

APPLICATIONSSilicone cables were designed for usewherever insulation is subjected toextreme temperature changes. They areheat resistant for permanent tempera-tures up to +180° C, and for short timeoperation to +220° C. These cableshave great environmental resistanceproperties and can be used at tempera-tures as low as -60° C. Silicone cablesare halogen-free and are especially suit-ed for installation in power stations.SiHF cables can also be utilized in thesteel producing, aviation and shipbuilding industries as well as in ceram-ic, glass and cement factories.

Resistant to:– High molecular oils– Fat from vegetables and animals– Alcohol– Diluted acids– Alkalis and salt solutions– Plasticizers and clophenes– Oxidation substances– Tropical influences and weather– Salt water– Oxygen and UV-radiation

Dimensions and specifications may be changed without prior notice.

Part No. Cond x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

23022 14G1.5 .61 15.4 202.0 379 25423023 16G1.5 .66 16.7 231.0 445 29823024 18G1.5 .69 17.6 260.0 506 33923025 20G1.5 .72 18.2 288.0 566 38023026 24G1.5 .79 20.0 346.0 722 484

23027 2x2.5 .36 9.2 48.0 134 9023028 3G2.5 .38 9.7 72.0 152 10223029 4G2.5 .42 10.6 96.0 188 12623030 5G2.5 .46 11.6 120.0 228 15323139 6G2.5 .51 12.9 144.0 304 20423032 7G2.5 .51 13.0 168.0 320 21523140 8G2.5 .59 14.9 192.2 373 25023141 10G2.5 .65 16.5 240.1 450 30223033 12G2.5 .70 17.8 288.0 502 33723142 16G2.5 .75 19.1 384.0 659 44223143 18G2.5 .79 20.0 432.2 761 51023144 25G2.5 .96 24.5 600.0 1007 676

23034 2x4 .43 10.8 77.0 180 12123035 3G4 .45 11.4 115.0 224 15023036 4G4 .52 13.1 154.0 295 19823037 5G4 .57 14.4 192.0 359 24123039 7G4 .64 16.2 269.0 479 321

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

12 AWG = 4 mm2

Part No. Cond x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

23040 2x6 .53 13.4 115.0 274 18423041 3G6 .56 14.2 173.0 338 22723042 4G6 .64 16.2 230.0 441 29623043 5G6 .70 17.7 288.0 535 35923045 7G6 .76 19.2 403.0 685 460

23046 2x10 .69 17.6 192.0 400 26823047 3G10 .74 18.7 288.0 620 41623048 4G10 .80 20.4 384.0 707 47423049 5G10 .89 22.5 480.0 900 60423145 7G10 .96 24.4 672.2 1151 772

23050 2x16 .80 20.4 308.0 400 26823051 3G16 .87 22.0 462.0 500 33523052 4G16 .96 24.3 616.0 614 41223053 5G16 1.05 26.7 770.0 850 57023146 7G16 1.09 27.6 1075.3 1682 1128

23054 2x25 .97 24.6 480.0 700 47023055 3G25 1.03 26.2 720.0 1100 73823056 4G25 1.25 31.8 960.0 1500 1006

23057 2x35 1.11 28.2 672.0 1100 73823058 3G35 1.18 29.9 1008.0 1500 100623059 4G35 1.29 32.8 1344.0 2100 1409

10 AWG = 6 mm2

8 AWG = 10 mm2

6 AWG = 16 mm2

4 AWG = 25 mm2

2 AWG = 35 mm2

AmbientTemp. ° C 145 150 155 160 165 170 175

Loadfactor % 100 92 85 75 65 53 38

NOTES:• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 73: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

73

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Extreme Temperature Silicone Cable SiHF UL/CSA Flexible • Color coded • Halogen free • Wide temperature range -50° to 150° C / 600 V

TECHNICAL DATA– Special silicone multi-conductor cable

with higher heat-resistance rangeadapted to UL Style 4476 and CSAAWM II A/B

– Temperature rangeVDE -60° C to +180° C (up to

220° C for short time exposure)UL/CSA -50° C to +150° C

– Nominal voltageVDE Uo/ U 300/ 500 VUL/CSA U 600 V

– Test voltage 2000 V– Breakdown voltage min. 5000 V– Minimum bending radius

7.5 x cable Ø– Insulation resistance

min. 200 MΩ/km– Radiation resistance up to 20 x 106

cJ/kg (up to 20 Mrad)– Halogen free per DIN VDE 0472 part

815 and IEC 60754-2– Flame retardant and self-extinguish-

ing, test method B according to VDE0472 part 804 and IEC 60332-1.

CABLE CONSTRUCTION– Tinned copper stranding per DIN VDE

0295 cl. 5 and IEC 60228 cl. 5.– Silicone conductor insulation.– Conductor identification per DIN VDE

0293 color coded or black conductorswith consecutive white numbers.

– For two conductors brown, blue.– Conductors cabled in layers with opti-

mal selected lay-length.– Green/yellow ground (3 conductors

and above).– Black silicone jacket.Advantages– Minimal changes to dielectric proper-

ties and insulation resistance at hightemperature.

– High ignition or flash point.– In case of fire, forms an insulating

layer of SiO2.Note:

Fixed installations are allowed only inopen and ventilated pipe systems orducts. Mechanical properties may bereduced by enclosed air temperaturesin excess of 90° C.

APPLICATIONSUL/CSA silicone cables are used wher-ever insulation is subjected to extremetemperature changes. They are heatresistant to permanent temperatures upto +150° C, and for short time exposureto +220° C. Silicone cables can be usedat temperatures as low as -50° C. Theyare halogen-free and are especially suit-ed for installation in power stations.Further uses include steel mills, aviationindustry, ship building, ceramic, glassand cement factories. Due to the flexi-bility of the cables, they are used aspatch cables.

Resistant to:– High molecular oils– Fat from vegetables and animals– Alcohol– Diluted acids– Alkalis and salt solutions– Plasticizers and clophenes– Oxidation substances– Tropical influences and weather– Salt water– Oxygen and UV-radiation

Dimensions and specifications may be changed without prior notice.

Part No. Cond x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

23214 2x0.5 .30 7.7 9.6 73 4923215 3G0.5 .32 8.1 14.4 82 5523216 4G0.5 .35 8.8 19.2 98 6623217 5G0.5 .37 9.4 24.0 120 8123218 6G0.5 .41 10.4 28.8 131 8823219 7G0.5 .41 10.4 33.6 140 9423220 8G0.5 .43 10.8 38.4 183 12323221 10G0.5 .50 12.8 48.0 201 13523222 12G0.5 .53 13.4 57.6 241 16223223 16G0.5 .55 13.9 76.8 269 18123224 18G0.5 .57 14.4 86.4 311 20923225 25G0.5 .66 16.8 120.0 401 269

23226 2x1 .32 8.2 19.2 88 5923227 3G1 .35 9.0 28.2 111 7523228 4G1 .39 10.0 38.4 130 8723229 5G1 .42 10.6 48.0 161 10823230 6G1 .45 11.4 57.6 182 12223231 7G1 .45 11.4 67.2 198 13323232 8G1 .49 12.4 76.8 251 15023233 10G1 .52 13.2 96.0 304 16923234 12G1 .57 14.4 115.2 343 20423235 16G1 .62 15.7 153.6 441 23023236 18G1 .65 16.6 172.8 492 33123237 25G1 .75 19.1 240.0 617 415

20 AWG = 0.5 mm2

18 AWG = 1 mm2

Part No. Cond x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

23238 2x1.5 .36 9.1 28.8 117 7923239 3G1.5 .38 9.6 43.2 131 8823240 4G1.5 .42 10.6 57.6 166 11223241 5G1.5 .45 11.4 72.0 198 13323242 6G1.5 .49 12.4 86.4 240 16123243 7G1.5 .49 12.4 100.8 261 17523244 8G1.5 .55 13.9 115.2 298 20023245 10G1.5 .63 16.1 144.0 359 24123246 12G1.5 .65 16.6 172.6 431 29023247 14G1.5 .71 18.0 201.6 520 34923248 16x1.5 .79 20.0 230.4 569 38223249 18G1.5 .82 20.9 259.2 652 43823250 20G1.5 .86 21.8 288.0 724 48723251 25G1.5 .94 24.0 345.6 925 62223252 41G1.5 1.15 29.2 590.4 1440 968

16 AWG = 1.5 mm2

NOTES:• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Continued on next page

Page 74: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

74

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Extreme Temperature Silicone Cable SiHF UL/CSA Flexible • Color coded • Halogen free • Wide temperature range -50° to 150° C / 600 V

TECHNICAL DATA– Special silicone multi-conductor cable

with higher heat-resistance rangeadapted to UL Style 4476 and CSAAWM II A/B

– Temperature rangeVDE -60° C to +180° C (up to

220° C for short time exposure)UL/CSA -50° C to +150° C

– Nominal voltageVDE Uo/ U 300/ 500 VUL/CSA U 600 V

– Test voltage 2000 V– Breakdown voltage min. 5000 V– Minimum bending radius

7.5 x cable Ø– Insulation resistance

min. 200 MΩ/km– Radiation resistance up to 20 x 106

cJ/kg (up to 20 Mrad)– Halogen free per DIN VDE 0472 part

815 and IEC 60754-1– Flame retardant and self-extinguish-

ing, test method B according to VDE0472 part 804 and IEC 60332-1.

CABLE CONSTRUCTION– Tinned copper stranding per DIN VDE

0295 cl. 5 and IEC 60228 cl. 5.– Silicone conductor insulation.– Conductor identification per DIN VDE

0293 color coded or black conductorswith consecutive white numbers.

– For two conductors brown, blue.– Conductors cabled in layers with opti-

mal selected lay-length.– Green/yellow ground (3 conductors

and above).– Black silicone jacket.Advantages– Minimal changes to dielectric proper-

ties and insulation resistance at hightemperature.

– High ignition or flash point.– In case of fire, forms an insulating

layer of SiO2.Note:

Fixed installations are allowed only inopen and ventilated pipe systems orducts. Mechanical properties may bereduced by enclosed air temperaturesin excess of 90° C.

APPLICATIONSUL/CSA silicone cables are used wher-ever insulation is subjected to extremetemperature changes. They are heatresistant to permanent temperatures upto +150° C, and for short time exposureto +220° C. Silicone cables can be usedat temperatures as low as -50° C. Theyare halogen-free and are especially suit-ed for installation in power stations.Further uses include steel mills, avia-tionindustry, ship building, ceramic,glass and cement factories. Due to theflexibility of the cables, they are used aspatch cables.

Resistant to:– High molecular oils– Fat from vegetables and animals– Alcohol– Diluted acids– Alkalis and salt solutions– Plasticizers and clophenes– Oxidation substances– Tropical influences and weather– Salt water– Oxygen and UV-radiation

Dimensions and specifications may be changed without prior notice.

Part No. Cond x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

23253 2x2.5 .39 9.8 48.0 141 9523254 3G2.5 .41 10.4 72.0 174 11723255 4G2.5 .46 11.6 96.0 217 14623256 5G2.5 .49 12.4 120.0 271 18223257 6G2.5 .54 13.6 144.0 314 21123258 7G2.5 .54 13.6 168.0 331 22223259 8G2.5 .59 14.9 192.0 404 27123260 10G2.5 .68 17.2 240.0 495 33223261 12G2.5 .83 21.0 288.0 554 37223262 16G2.5 .89 22.6 384.0 725 48623263 18G2.5 .94 24.0 432.0 838 56223264 25G2.5 1.13 28.8 600.0 1108 743

23265 2x4 .43 10.9 76.8 190 12723266 3G4 .46 11.8 115.2 241 16223267 4G4 .51 12.9 153.6 304 20423268 5G4 .57 14.5 192.0 384 25823269 7G4 .70 17.8 268.8 527 353

23270 2x6 .57 14.4 115.2 284 19123271 3G6 .59 15.1 172.8 392 26323272 4G6 .65 16.4 230.4 492 33123273 5G6 .72 18.2 288.0 610 40923274 7G6 .83 21.1 403.2 681 457

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

Part No. Cond x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

23275 2x10 .71 18.0 192.0 405 27223276 3G10 .74 18.9 288.0 620 41623277 4G10 .79 20.0 384.0 741 49723278 5G10 .87 22.1 480.0 914 61323279 7G10 .98 24.9 672.0 1164 781

23280 2x16 .82 20.9 307.2 441 29623281 3G16 .90 22.8 460.8 501 33623282 4G16 .98 24.9 614.4 623 41823283 5G16 1.06 26.9 768.0 971 65123284 7G16 1.11 28.1 1075.3 1690 1133

23285 2x25 .99 25.1 480.0 711 47723286 3G25 1.06 27.0 720.0 1210 81223287 4G25 1.26 32.1 960.0 1524 1022

23288 2x35 1.13 28.7 672.0 1140 76523289 3G35 1.20 30.6 1008.0 1523 102223290 4G35 1.30 32.9 1344.0 2217 1489

8 AWG = 10 mm2

6 AWG = 16 mm2

4 AWG = 25 mm2

2 AWG = 35 mm2

NOTES:• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Continued from previous page

Page 75: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

75

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Extreme Temperature Silicone Cable SiHF-C-Si UL/CSA shielded Flexible • Color coded • Halogen free • Wide temperature range -50° to 150° C / 600 V

TECHNICAL DATA– Special silicone multi-conductor cable

with higher heat-resistance range perUL Style 4476 and CSA AWM II A/B

– Temperature rangeVDE -60° C to +180° C (up to

220° C for short time exposure)UL/CSA -50° C to +150° C

– Nominal voltageVDE Uo/ U 300/ 500 VUL/CSA U 600 V

– Test voltage 2000 V– Breakdown voltage min. 5000 V– Minimum bending radius

10 x cable Ø– Insulation resistance min. 200 MΩ/km– Coupling resistance max. 250 MΩ/km– Radiation resistance up to 20 x 106

cJ/kg (up to 20 Mrad)– Halogen free per DIN VDE 0472 part

815 and IEC 60754-1– Flame retardant and self-extinguish-

ing, test method B according to VDE0472 part 804 and IEC 60332-1.

CABLE CONSTRUCTION– Tinned copper stranding per DIN VDE

0295 cl. 5 and IEC 60228 cl. 5.– Silicone conductor insulation.– Conductor identification per DIN VDE

0293 color coded or black conductorswith consecutive white numbers.

– For two conductors brown, blue.– Green/yellow ground (3 conductors

and above).– Conductors cabled in layers with opti-

mal selected lay-length.– Foil separator.– Tinned copper braided shield, approx.

85% coverage.– Black silicone jacket.Advantages– Minimal changes to dielectric proper-

ties and insulation resistance at hightemperature.

– High ignition or flash point.– Forms an insulating layer of SiO2,in

case of fire.Note:

Fixed installations are allowed only inopen and ventilated pipe systems orducts. Mechanical properties may bereduced by enclosed air temperaturesin excess of 90° C.

APPLICATIONSUL/CSA approved silicone cables areused wherever insulation is subjectedto extreme temperature changes. Theycan be used at temperatures as low as-50° C and up to 150° C. Silicone cablesare halogen-free and especially suitedfor installation in power plants. Furtheruses include steel mills, aviation indus-try, ship building, ceramic, glass andcement factories. Due to the flexibilityof the cables, they are used as patchcables. Interference-free transmissionof signals and pulses is assured by thedense shield.

Resistant to:– High molecular oils– Fat from vegetables and animals– Alcohol– Plasticizers and clophenes– Diluted acids– Alkalis and salt solutions– Oxidation substances– Tropical influences and weather– Salt water– Oxygen and UV-radiationEMI = EMC = Electromagnetic compatibility

Dimensions and specifications may be changed without prior notice.

Part No. Cond x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

22637 2x0.5 .35 9.0 55.5 94 6322638 3G0.5 .37 9.3 60.8 104 7022639 4G0.5 .38 9.7 66.5 125 8422640 5G0.5 .40 10.1 81.6 149 10022641 7G0.5 .41 10.5 92.2 168 11322642 10G0.5 .52 13.2 124.0 237 15922643 12G0.5 .53 13.4 134.4 260 175

22644 2x1 .37 9.5 66.7 130 8722645 3G1 .38 9.6 86.2 151 10122646 4G1 .42 10.6 96.8 169 11322647 5G1 .46 11.6 108.3 198 13322648 7G1 .48 12.1 141.2 236 15822649 10G1 .58 14.7 190.0 248 16622650 12G1 .59 15.1 209.8 364 244

22651 2x1.5 .42 10.6 87.7 169 11322652 3G1.5 .43 11.0 103.5 191 12822653 4G1.5 .46 11.6 131.7 230 15422654 5G1.5 .52 13.1 148.5 272 18222655 7G1.5 .56 14.1 193.4 341 22922656 10G1.5 .68 17.3 268.5 478 32122657 12G1.5 .70 17.9 298.4 521 349

20 AWG = 0.5 mm2

18 AWG = 1 mm2

16 AWG = 1.5 mm2

Part No. Cond x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

22658 2x2.5 .47 12.0 122.3 226 15222659 3G2.5 .50 12.7 147.7 271 18222660 4G2.5 .55 14.0 188.6 332 22322661 5G2.5 .59 15.1 214.9 384 25822662 7G2.5 .67 16.9 265.7 478 321

22663 4G4 .67 17.0 294.0 516 34622664 5G4 .75 19.1 374.0 641 430

22665 4G6 .73 18.6 449.0 773 51822666 5G6 .84 21.3 563.0 980 657

22667 4G10 1.00 25.5 759.0 1284 861

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

NOTES:• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

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76

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Extreme Temperature Silicone Hook-up Wire SiF, SiF/GL, SiD & SiD/GLHalogen free • Wide temperature range -60° to 180° C / 500 V

TECHNICAL DATA– Special silicone single conductor

hook-up wire with exceptional temper-ature range per DIN VDE 0250 part 1and part 502

– Temperature range-60° C to +180° C (up to 220° C forshort term exposure)

– Nominal voltage 500 V– Test voltage 2000 V– Minimum bending radius 15 x cable Ø

(SiD only for fixed installations)– Radiation resistance up to 20 x 106

cJ/kg (up to 20 Mrad)– Halogen free per DIN VDE 0472 part

813 and IEC 60754-2– Flame retardant and self-extinguish-

ing, test method B according to VDE0472 part 804 and IEC 60332-1.

CABLE CONSTRUCTIONType SiF:– Tinned copper conductors. – Fine wire stranding:

0.25 mm2 = 14 AWG x 0.15 mm Ø≥0.5 mm2 = 20 AWG per DIN VDE 0295cl. 5 and IEC 60228 cl. 5 (page XX).

– Silicone conductor insulation.Type SiFF:– Same as SiF, but with extra fine highly

flexible stranding:0.25 to 1.0 mm2 - cl. 6 col. 7 (page XX).(single strand Ø 0.05 mm)1.5 to 10 mm2 - cl. 6 col. 6 (page XX).(single strand Ø 0.07 mm)

Type SiF/GL:– Same as SiF, but with fiberglass braiding.Type SiD:– Solid tinned copper conductor, silicone

insulated.Type SiD/GL:– Same as SiD, but with an additional

fiberglass braiding.

APPLICATIONSSilicone hook-up wires for high and lowtemperature areas. They are used main-ly in the steel producing industry, avia-tion, ship building, cement, glass andceramic factories. The cables are halo-gen free. Especially suited for use inpower plants.

Special Features– Excellent resistance against high

molecular oils, fats from vegetablesand animals, alcohol, plasticizers andclophenes, diluted acids, alkalis andsalt solutions, lake water, oxygen andUV-radiation.

Note:Fixed installations are allowed only inopen and ventilated pipe systems orducts. Mechanical properties may bereduced by enclosed air temperaturesin excess of 90° C.

Dimensions and specifications may be changed without prior notice.

Part No. Cond x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2) (AWG)

232.. 0.25 24 .07 1.9 2.4 5.5 4233.. 0.5 20 .08 2.1 4.8 8.6 6234.. 0.75 18 .09 2.4 7.2 11.8 8235.. 1 17 .10 2.5 9.6 13.5 9236.. 1.5 16 .11 2.8 14.4 18.5 12237.. 2.5 14 .13 3.4 24.0 30.0 20238.. 4 12 .17 4.2 38.0 47.3 32239.. 6 10 .20 5.2 58.0 71.1 48246... 10 8 .28 7.0 96.0 119.4 80247... 16 6 .33 8.4 154.0 187.7 126248... 25 4 .41 10.3 240.0 289.6 19423953 35 2 .46 11.6 336.0 398.3 26723954 50 1 .55 13.9 480.0 559.7 37523955 70 2/0 .63 16.0 672.0 765.8 51423956 95 3/0 .73 18.4 912.0 1031.5 69223957 120 4/0 .79 20.0 1152.0 1284.6 86123958 150 300 MCM .91 23.0 1440.0 1563.4 104823959 185 350 MCM .98 24.9 1776.0 1858.2 1246

451.. 0.25 24 .07 1.9 2.4 6.0 4452.. 0.5 20 .08 2.1 4.8 10.0 7453.. 0.75 18 .10 2.5 7.2 13.0 9454.. 1 17 .11 2.7 9.6 15.0 10455.. 1.5 16 .12 3.0 14.4 19.0 13456.. 2.5 14 .15 3.8 24.0 32.0 21457.. 4 12 .18 4.6 38.0 50.0 34458.. 6 10 .22 5.7 58.0 73.0 49459.. 10 8 .30 7.6 96.0 125.0 84

Type SiF*

Type SiFF*

Part No. Cond x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2) (AWG)

47001 0.25 24 .09 2.4 2.4 7.7 547002 0.5 20 .10 2.6 4.8 12.4 847003 0.75 18 .11 2.9 7.2 16.2 1147004 1 17 .12 3.0 9.6 18.2 1247005 1.5 16 .13 3.3 14.4 23.4 1647006 2.5 14 .15 3.9 24.0 35.2 2447007 4 12 .19 4.7 38.0 53.5 3647008 6 10 .22 5.7 58.0 77.4 5247009 10 8 .30 7.5 96.0 129.2 8747010 16 6 .35 8.9 154.0 198.4 13347011 25 4 .43 10.8 240.0 303.0 20347012 35 2 .48 12.1 336.0 413.2 27747013 50 1 .57 14.4 480.0 577.8 388

461.. 0.2 – .07 1.7 1.9 4.2 3462.. 0.28 – .07 1.8 2.7 5.1 4463.. 0.5 20 .08 2.0 4.8 7.5 5464.. 0.75 18 .08 2.1 7.2 10.2 7465.. 1 17 .09 2.3 9.6 12.6 8466.. 1.5 16 .10 2.5 14.4 18.1 12467.. 2.5 14 .13 3.2 24.0 28.7 19468.. 4 12 .15 3.9 38.0 45.2 30469.. 6 10 .17 4.4 58.0 64.3 43

47014 0.5 20 .10 2.5 4.8 10.0 747015 0.75 18 .11 2.7 7.2 15.0 1047016 1 17 .11 2.8 9.6 19.0 1347017 1.5 16 .12 3.1 14.4 28.0 1947018 2.5 14 .14 3.7 24.0 40.0 2747019 4 12 .17 4.4 36.0 55.0 3747020 6 10 .19 4.9 58.0 80.0 54

Type SiF/GL

Type SiD*

Type SiD/GL

NOTES:• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

*Add the last two digits of part numbers ending in “..” to identify color.– 00 Green– 01 Black– 02 Red– 03 Blue– 04 Brown

– 05 White– 06 Grey– 07 Violet– 08 Yellow– 09 Orange

– 10 Clear– 11 Pink– 12 Beige– 13 Twin Color

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77

TECHNICAL DATA– Halogen free single conductors for

elevated temperatures– Temperature range

Flexing -35° C to +120° CStationary -55° C to +145° C

– Nominal voltageUo/ U 450/750V ≤ 0.75 mm2 (18 AWG)Uo/ U 600/1000V ≥ 1 mm2 (17 AWG)

– Test voltage 3500 VAC– Minimum bending radius

approx. 4 x cable ØTests per VDE 0472– Flame test per part 804 C. IEC 60332-

3 and HD 504.3– Corrosion resistance per part 813 and

IEC 60754-2 and HD 602– Halogen free per part 815 and IEC

60754-1– Smoke density per VDE 0472 part

816, IEC 61034-1/2, HD 606 and BS7622 part 1 and 2, test method C

Call us for heat rise information.For power rating see back of catalog.

CABLE CONSTRUCTION– Tinned copper wires per DIN VDE 0295

cl. 5 and IEC 60228 cl. 5.– Conductor insulation electron beam

cross linked polyolefin-copolymer.– PVC flame retardant and self-extin-

guishing.

Features– Halogen free design prevents forma-

tion of toxic and corrosive gases.– Limited fire and smoke propagation.– Abrasion and chafing resistance.– Oil, UV and Ozone resistant.– Resistant to liquid solder and contact

with soldering iron = 380° C.– Since the insulation can tolerate elevat-

ed temperatures, smaller AWG sizesmay be used.

APPLICATIONSThese temperature resistant wires areused for internal wiring of lighting fix-tures, heaters, electrical machinery,control panels and plant installations.They are suitable for installation on, inand under stucco or drywall. They canbe used in- and outdoors. Installation inconduit is allowed, however, they arenot tray rated and cannot be installed inracks, trays or tanks. When used in aprotected environment, they can oper-ate at 1,000 VAC or 750 VDC. Thesehalogen free wires have an amazing tol-erance to elevated temperatures andcontribute to the safety in installationsin critical applications.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Extreme Temperature Hook-up WireHELUTHERM 145Flexible • Electron beam cross linked jacket • Halogen free • -55° – 145° C

Dimensions and specifications may be changed without prior notice.

Cross Section Nom. O.D. Cop. Wt. Part Number(mm2) (AWG) (in) (mm) (kg/km) Gn/Yl Black Lt. Blue Brown Red White Grey Violet Yellow Orange Green Dk. Blue Beige Twintone

0.25 24 .06 1.6 2.4 50998 50999 51070 51071 51072 51073 51074 51075 51076 51077 51078 51079 51164 511650.33 22 .07 1.7 3.0 51166 51167 51168 51169 51170 51171 51172 51173 51174 51175 51176 51177 51178 511790.5 20 .07 1.9 4.8 51280 51281 51282 51283 51284 51285 51286 51287 51288 51289 51290 51291 51292 512930.75 18 .09 2.2 7.2 51294 51295 51296 51297 51298 51299 51300 51301 51302 51303 51304 51305 51306 513071 17 .10 2.5 9.6 51308 51309 51310 51311 51312 51313 51314 51315 51316 51317 51318 51319 51320 513211.5 16 .11 2.9 14.4 51322 51323 51324 51325 51326 51327 51328 51329 51330 51331 51332 51333 51334 513352.5 14 .14 3.5 24.0 51336 51337 51338 51339 51340 51341 51342 51343 51344 51345 51346 51347 51348 513494 12 .17 4.3 38.0 51350 51351 51352 51353 51354 51355 51356 51357 51358 51359 51360 51361 51362 513636 10 .21 5.4 58.0 51364 51365 51366 51367 51368 51369 51370 51371 51372 51373 51374 51375 51376 51377

10 8 .26 6.7 96.0 51378 51379 51380 51381 51382 51383 51384 51385 51386 51387 51388 51389 51390 5139116 6 .33 8.4 154.0 51419 51420 51421 51422 51423 51424 51425 51426 51427 51428 51429 51430 51431 5143225 4 .40 10.2 240.0 51433 51434 51435 51436 51437 51438 51439 51440 51441 51442 51443 51444 51445 5144635 2 .46 11.6 336.0 51447 51448 51449 51450 51451 51452 51453 51454 51455 51456 51457 51458 51459 5146050 1 .54 13.7 480.0 51461 51462 51463 51464 51465 51466 51467 51468 51469 51470 51471 51472 51473 5147470 2/0 .62 15.8 672.0 51475 51476 51477 51478 51479 51480 51481 51482 51483 51484 51485 51486 51487 5148895 3/0 .72 18.2 912.0 51489 51490 51491 51492 51493 51494 51495 51496 51497 51498 51499 51500 51501 51502

120 4/0 .80 20.2 1152.0 51503 51504 51505 51506 51507 51508 51509 51510 51511 51512 51513 51514 51515 51516150 300 MCM .87 22.1 1440.0 51517 51518 51519 51520 51521 51522 51523 51524 51525 51526 51527 51528 51529 51530185 350 MCM .98 24.8 1776.0 51531 51532 51533 51534 51535 51536 51537 51538 51539 51540 51541 51542 51543 51544240 500 MCM 1.09 27.7 2304.0 51545 51546 51547 51548 51549 51550 51551 51552 51553 51554 51555 51556 51557 51558

NOTES:• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Page 78: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

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Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

11201 OZ 2x0.5 .19 4.8 9.6 45 3011202 3G0.5 .20 5.1 14.4 60 4011203 4G0.5 .22 5.7 19.0 70 4711204 5G0.5 .24 6.2 24.0 90 6011205 7G0.5 .29 7.4 33.6 125 8411206 8G0.5 .31 8.0 38.0 140 9411207 10G0.5 .35 8.8 48.0 160 11311208 12G0.5 .36 9.1 58.0 180 12711209 16G0.5 .39 10.0 76.0 215 15211210 18G0.5 .40 10.7 86.0 280 19711211 20G0.5 .44 11.2 96.0 310 21811212 25G0.5 .51 13.0 120.0 330 23311213 30G0.5 .53 13.5 144.0 390 27511214 34G0.5 .57 14.5 163.0 420 29611215 37G0.5 .59 15.0 178.0 480 33811216 41G0.5 .62 15.8 197.0 510 35911217 42G0.5 .62 15.8 202.0 530 37411218 50G0.5 .68 17.3 240.0 580 40911219 61G0.5 .76 19.4 293.0 980 65711220 65G0.5 .76 19.4 312.0 1020 719

11221 OZ 2x0.75 .20 5.2 14.4 60 4011222 3G0.75 .22 5.5 21.6 75 5011223 4G0.75 .25 6.2 29.0 100 6711224 5G0.75 .27 6.8 36.0 125 8411225 7G0.75 .32 8.1 50.0 170 11411226 8G0.75 .35 8.9 58.0 190 12711227 10G0.75 .38 9.6 72.0 215 14411228 12G0.75 .39 9.9 86.0 250 16811229 16G0.75 .45 11.5 115.0 330 23511230 18G0.75 .47 11.9 130.0 360 241

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

11231 20G0.75 .49 12.6 144.0 500 33511232 25G0.75 .57 14.5 180.0 698 46811233 30G0.75 .61 15.4 216.0 720 48311234 34G0.75 .65 16.4 245.0 770 51611235 37G0.75 .68 17.2 260.0 795 53311236 41G0.75 .69 17.6 296.0 800 53711237 42G0.75 .69 17.6 302.0 840 56311238 50G0.75 .78 19.8 360.0 990 66411239 61G0.75 .80 20.8 439.0 1280 85811240 65G0.75 .85 21.5 468.0 1530 1026

11241 OZ 2x1 .22 5.5 19.2 66 4411242 3G1 .24 6.0 29.0 90 6011243 4G1 .26 6.6 38.4 120 8011244 5G1 .28 7.2 48.0 146 9811245 7G1 .34 8.6 67.0 210 14111246 8G1 .39 9.4 77.0 225 15111247 10G1 .41 10.4 96.0 270 18011248 12G1 .42 10.7 115.0 303 20311249 16G1 .47 12.0 154.0 406 27211250 18G1 .50 12.7 173.0 425 28511251 20G1 .53 13.5 192.0 505 33911252 25G1 .61 15.6 240.0 600 40211253 34G1 .69 17.4 326.0 776 52011254 37G1 .72 18.4 355.0 833 55911255 41G1 .74 18.9 394.0 925 62011256 42G1 .74 18.9 403.0 950 63711257 50G1 .83 21.0 480.0 1030 69111258 61G1 .87 22.2 586.0 1140 76511259 65G1 .90 22.8 628.0 1304 875

18 AWG = 0.75 mm2

17 AWG = 1 mm2

Continued on next page

NOTES:* Fire retardant and non-corrosive • OZ = Without ground conductor• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Halogen-free Control Cable JZ-500 HMHFlexible • Number Coded • Fire & Oil resistant • Clean room compatible • 70° C / 500 V

TECHNICAL DATA– Halogen free flexible control cable per

DIN VDE 0281 part 14 and DIN VDE0281 part 13

– Temperature rangeFlexing -5° C to +70° CStationary -40° C to +70° C

– Nominal voltage Uo/ U 300/500V– Test voltage 2000 V– Minimum bending radius

stationary installation 15 x cable Ø– Conductor resistance per DIN VDE

0295 table 3– Radiation resistance up to 100 x 106

cJ/kg (up to 100 Mrad)Tests per VDE 0472– Flame test per part 804 C. IEC 60332-3

and HD 405.3– Corrosiveness of flammable gases per part

813 and IEC 60754-2 and HD 602 and 606– Halogen free per part 815 and IEC 60754-1– Smoke density per VDE 0472 part 816,

test method C, IEC 61034-1/2, HD 606and BS 7622 part 1 and 2

CABLE CONSTRUCTION– Bare copper conductors, fine wire

stranded per DIN VDE 0295 cl. 5 andIEC 60228 cl. 5.

– Conductor insulation halogen-freepolymer compound HI2 per DIN VDE0207 part 23.

– Black conductors with consecutivewhite numbers per DIN VDE 0293.

– Green/yellow ground conductor in theouter layer (3 conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– Halogen-free jacket compound HM2,per DIN VDE 0207 part 24, outer jacketcolor grey.

APPLICATIONSHalogen-free, flame retardant controlcables are used as measuring and con-trol cables in machine tools, conveyerbelts, production lines, plant installa-tions, air-conditioning and steel pro-duction facilities. For fixed installationsor flexible applications without forcedmovements and without tensile force,for medium mechanical stress. Thiscable is suitable for application in dry,damp and wet environments and alsofor laying on, in and under drywall, aswell as in concrete and masonry. Do notinstall in concrete which is vibrated orcompressed before curing.

It can also be used in clean room appli-cations.

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79

TECHNICAL DATA– Halogen free flexible control cable per

DIN VDE 0282 part 9 and DIN VDE0250 part 214

– Temperature rangeFlexing -5° C to +70° CStationary -40° C to +70° C

– Nominal voltage Uo/ U 300/500V– Test voltage 2000 V– Minimum bending radius

stationary installation 15 x cable Ø– Conductor resistance per DIN VDE

0295 table 3– Radiation resistance up to 100 x 106

cJ/kg (up to 100 Mrad)Tests per VDE 0472– Flame test per part 804 C. IEC 60332-3

and HD 405.3– Corrosiveness of flammable gases per part

813 and IEC 60754-2 and HD 602 and 606– Halogen free per part 815 and IEC 60754-1– Smoke density per VDE 0472 part 816,

test method C, IEC 61034-1/2, HD 606and BS 7622 part 1 and 2

CABLE CONSTRUCTION– Bare copper conductors, fine wire

stranded per DIN VDE 0295 cl. 5 andIEC 60228 cl. 5.

– Conductor insulation halogen-freepolymer compound HI2 per DIN VDE0207 part 23.

– Black conductors with consecutivewhite numbers per DIN VDE 0293.

– Green/yellow ground conductor in theouter layer (3 conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– Halogen-free jacket compound HM2,per DIN VDE 0207 part 24, outer jacketcolor grey.

APPLICATIONSHalogen-free, flame retardant controlcables are used as measuring and con-trol cables in machine tools, conveyerbelts, production lines, plant installa-tions, air-conditioning and steel pro-duction facilities. For fixed installationsor flexible applications without forcedmovements and without tensile force,for medium mechanical stress. Thiscable is suitable for application in dry,damp and wet environments and alsofor laying on, in and under drywall, aswell as in concrete and masonry. Do notinstall in concrete which is vibrated orcompressed before curing.

It can also be used in clean room appli-cations.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Halogen-free Control Cable JZ-500 HMHFlexible • Number Coded • Fire & Oil resistant • Clean room compatible • 70° C / 500 V

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

11260 OZ 2x1.5 .28 7.2 29.0 100 6711261 3G1.5 .31 7.9 43.0 120 8111262 4G1.5 .34 8.6 58.0 155 10411263 5G1.5 .38 9.6 72.0 200 13411264 7G1.5 .46 11.6 101.0 208 14011265 8G1.5 .51 12.9 115.0 340 22811266 10G1.5 .56 14.2 144.0 360 24211267 12G1.5 .57 14.5 173.0 375 25211268 16G1.5 .65 16.6 230.0 440 29611269 18G1.5 .70 17.7 259.0 590 39611270 20G1.5 .73 18.6 288.0 680 45411271 25G1.5 .85 21.5 360.0 801 53811272 34G1.5 .96 24.3 490.0 1050 70611273 37G1.5 .96 24.3 533.0 1140 76611274 50G1.5 1.17 29.7 720.0 1410 94811275 61G1.5 1.28 32.6 878.0 1630 109311276 65G1.5 1.31 33.4 936.0 1810 1216

11277 OZ 2x2.5 .31 8.0 48.0 150 10111278 3G2.5 .33 8.5 72.0 180 12111279 4G2.5 .37 9.5 96.0 236 15911280 5G2.5 .42 10.7 120.0 296 19911281 7G2.5 .51 13.0 168.0 363 24411282 8G2.5 .55 14.0 192.0 378 25411283 10G2.5 .62 15.8 240.0 444 29811284 12G2.5 .69 16.3 288.0 571 38411285 16G2.5 .72 18.2 384.0 730 49111286 18G2.5 .76 19.4 432.0 800 58811287 20G2.5 .81 20.6 480.0 1070 71911288 25G2.5 .93 23.7 600.0 1100 73911289 30G2.5 .98 24.9 720.0 1280 850

11290 OZ 2x4 .39 9.8 77.0 199 13411291 3G4 .42 10.6 115.0 282 19011292 4G4 .46 11.7 154.0 369 24811293 5G4 .52 13.2 192.0 444 29811294 7G4 .63 16.0 269.0 525 35311295 8G4 .70 17.8 307.0 603 40511296 10G4 .77 19.6 384.0 798 53611297 12G4 .80 20.2 481.0 984 66111298 16G4 .90 22.8 614.0 1350 90711299 18G4 .95 24.2 691.0 1510 1015

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

12 AWG = 4 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

11300 OZ 2x6 .47 12.0 115.0 266 17911301 3G6 .50 12.7 173.0 399 26811302 4G6 .56 14.1 230.0 590 39611303 5G6 .62 15.8 288.0 715 48011304 7G6 .69 17.6 403.0 963 647

11305 OZ 2x10 .59 15.0 192.0 490 32911306 3G10 .64 16.2 288.0 750 50411307 4G10 .71 18.0 384.0 908 51011308 5G10 .78 19.8 480.0 1120 75311309 7G10 .89 22.5 672.0 1460 981

11310 OZ 2x16 .63 17.3 307.0 665 44711311 3G16 .74 18.7 461.0 998 67111312 4G16 .81 20.6 614.0 1338 89911313 5G16 .93 23.5 768.0 1685 113211314 7G16 1.03 26.2 1075.0 1869 1256

11315 3G25 .96 24.5 720.0 1245 83711316 4G25 1.09 27.7 960.0 1681 111611317 5G25 1.21 30.8 1200.0 2099 1411

11318 3G35 1.17 29.8 1008.0 1664 111811319 4G35 1.33 33.7 1344.0 2210 148511320 5G35 1.48 37.7 1680.0 2765 1858

11321 3G50 1.33 33.8 1440.0 2678 180011322 4G50 1.50 38.0 1920.0 3087 207411323 5G50 1.86 42.1 2400.0 4133 2777

11324 3G70 1.58 40.2 2016.0 3339 224411325 4G70 1.74 44.2 2688.0 4295 288611326 5G70 1.91 48.5 3360.0 5715 384011327 3G95 1.83 46.6 2736.0 4914 330211328 4G95 2.02 51.2 3648.0 5817 390911329 5G95 2.72 56.3 4560.0 7278 489111330 3G120 1.46 49.8 3456.0 5515 370611331 4G120 2.16 54.8 4608.0 7350 4939

10 AWG = 6 mm2

8 AWG = 10 mm2

6 AWG = 16 mm2

4 AWG = 25 mm2

2 AWG = 35 mm2

1 AWG = 50 mm2

Misc. Conductor Sizes**

NOTES:* Fire retardant and non-corrosive • OZ = Without ground conductor• G = Number of conductors includes ground

• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

** 2/0 = 70 mm2, 3/0 = 95 mm2,4/0 = 120 mm2

Continued from previous page

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80

TECHNICAL DATA– Halogen free flexible control cable per

DIN VDE 0281 part 14 and DIN VDE0281 part 13

– Temperature rangeFlexing -5° C to +70° CStationary -40° C to +70° C

– Nominal voltage Uo/ U 300/500V– Test voltage 2000 V– Minimum bending radius

stationary installation 15 x cable Ø– Conductor resistance per DIN VDE

0295 table 3– Coupling resistance max. 250 Ohm/km– Radiation resistance up to 100 x 106

cJ/kg (up to 100 Mrad)Tests per VDE 0482– Flame test per part 804 C. IEC 60332-3

and HD 405.3– Corrosiveness of flammable gases per part

813 and IEC 60754-2 and HD 602 and 606– Halogen free per part 815 and IEC 60754-1– Smoke density per VDE 0482 part 268,

test method C, IEC 61034-1+2, HD 606and BS 7622 part 1 and 2

CABLE CONSTRUCTION– Bare copper conductors, fine wire

stranded per DIN VDE 0295 cl. 5 andIEC 60228 cl. 5.

– Conductor insulation halogen-freepolymer compound T16 per DIN VDE0281 part 14.

– Black conductors with consecutivewhite numbers per DIN VDE 0293.

– Green/yellow ground conductor in theouter layer (3 conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– Separating tape.– Tinned copper braided shield approx.

85%.– Halogen-free jacket compound TM7,

per DIN VDE 0281 part 14, outer jacketcolor grey.

APPLICATIONSHalogen-free, flame retardant controlcables are used for instrumentation andcontrol cables in machine tools, con-veyer belts, production lines, in plantconstruction, air-conditioning system-sas well as iron and steel plants. Forfixed installations or flexing applica-tions without forced movements andwithout tensile force, for mediummechanical stress loads. This cable is suitable for use in dry,damp and wet environments for instal-lation above, on and under plaster, aswell as in masonry and concrete walls.Do not install in concrete which isvibrated or compressed before curing.Interference-free transmission of sig-nals is accomplished by the effectivebraided shield.EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Halogen-free Control Cable JZ-500 HMH-CFlexible • Number Coded • Fire & Oil resistant • Clean room compatible • 70° C / 500 V

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

11656 OZ 2x0.5 .24 5.1 32.1 46 3111657 3G0.5 .25 6.0 39.2 56 3811658 4G0.5 .27 6.8 46.1 62 4211659 5G0.5 .29 7.4 52.1 75 5011660 7G0.5 .35 8.8 68.3 98 6611663 12G0.5 .43 10.9 117.0 158 10611665 18G0.5 .51 13.0 156.2 216 14511667 25G0.5 .62 13.5 205.5 315 212

11678 OZ 2x0.75 .26 6.6 39.3 60 4011679 3G0.75 .28 7.0 49.4 68 4611680 4G0.75 .30 7.6 57.2 78 5211681 5G0.75 .33 8.4 69.0 95 6411682 7G0.75 .39 10.0 87.1 130 8711685 12G0.75 .49 12.4 151.2 203 13611687 18G0.75 .58 14.8 207.5 290 19511689 25G0.75 .71 18.1 275.8 413 278

11700 OZ 2x1 .27 6.9 46.3 66 4411701 3G1 .28 7.2 56.4 80 5411702 4G1 .31 7.9 69.7 100 6711703 5G1 .35 8.8 85.4 130 8711704 7G1 .42 10.7 107.3 160 10811707 12G1 .51 13.0 187.0 260 47511709 18G1 .63 15.9 253.5 382 25711711 25G1 .76 19.2 342.6 540 363

11722 OZ 2x1.5 .31 7.8 63.3 88 5911723 3G1.5 .33 8.4 76.2 100 6711724 4G1.5 .37 9.4 96.2 125 8411725 5G1.5 .40 10.2 111.5 158 10611726 7G1.5 .49 12.4 148.0 210 14111729 12G1.5 .61 15.5 254.5 340 22811731 18G1.5 .72 18.4 367.7 480 32311733 25G1.5 .89 22.7 492.4 702 472

11744 OZ 2x2.5 .34 8.6 96.4 132 8911745 3G2.5 .36 9.1 148.5 168 11311746 4G2.5 .40 10.1 174.2 195 13111747 5G2.5 .44 11.2 200.8 222 14911748 7G2.5 .54 13.6 235.6 345 23211751 12G2.5 .67 17.0 441.0 572 384

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

17 AWG = 1 mm2

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

11766 OZ 2x4 .42 10.6 135.5 184 12411768 3G4 .44 11.2 178.1 238 16011769 4G4 .49 12.4 220.3 305 20511770 5G4 .54 13.8 328.0 388 26111771 7G4 .67 16.9 355.2 504 339

11781 OZ 2x6 .49 12.4 175.3 270 18111782 3G6 .52 13.3 240.0 328 22011783 4G6 .59 14.9 305.7 416 28011784 5G6 .65 16.4 441.8 510 34311785 7G6 .76 18.3 506.0 670 450

11786 OZ 2x10 .62 15.7 265.2 420 28211787 3G10 .66 16.8 370.5 495 33211788 4G10 .73 18.6 486.0 785 52611789 5G10 .81 20.7 611.2 855 57511790 7G10 .91 23.2 820.5 1309 879

11793 4G16 .86 21.8 810.2 882 59311794 5G16 .96 24.3 1050.7 1293 86911812 7G16 1.07 27.2 1183.0 2149 1444

11795 3G25 1.01 25.8 792.0 1432 96211796 4G25 1.14 28.9 1280.0 1911 128411797 5G25 1.25 31.8 1440.0 2414 1622

11798 3G35 1.21 30.9 1110.0 1914 128611799 4G35 1.37 34.8 1690.0 2542 170811800 5G35 1.54 39.0 1930.0 3180 2137

11801 3G50 1.63 35.7 1584.0 3080 207011802 4G50 1.78 39.2 2315.0 3550 238611803 5G50 1.95 43.3 2694.0 4753 3194

11804 3G70 1.63 41.4 2218.0 3840 258011805 4G70 1.78 45.3 3020.0 4939 331711806 5G70 1.95 49.6 3696.0 6572 441611807 3G95 1.88 47.7 3010.0 5651 379711808 4G95 2.06 52.4 4013.0 6690 449511809 5G95 2.26 57.5 5016.0 8370 562511810 3G120 2.01 51.0 3802.0 6342 426211811 4G120 2.20 56.0 5067.0 8453 5680

12 AWG = 4 mm2

10 AWG = 6 mm2

8 AWG = 10 mm2

6 AWG = 16 mm2

4 AWG = 25 mm2

2 AWG = 35 mm2

1 AWG = 50 mm2

Misc. Conductor Sizes**

NOTES:* Fire resistant and non-corrosive • OZ = Without ground conductor• G = Number of conductors includes ground

• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

** 2/0 = 70 mm2, 3/0 = 95 mm2,4/0 = 120 mm2

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81

TECHNICAL DATA– Rubber-insulated single conductor

wires for low emission of smoke andcorrosive gases in case of fire perVDE 0282 part 9 and HD 22.9 S2

– Temperature range-40° C to +90° C

– Max. operating temperature near theconductor is 90° C

– Conductor resistance per DIN VDE0295 cl. 5

– Nominal voltage Uo/ U 450/ 750 V– Test voltage 2500 V– Minimum bending radius

approx. 8 x cable Ø– Radiation resistance up to 20 x 106

cJ/kg (up to 20 Mrad)

CABLE CONSTRUCTION– Bare or tinned copper conductor, fine

wire stranding, per DIN VDE 0295 cl. 5,IEC 60228, HD383.

– Conductor identification according toDIN VDE 0293.

– Separator over conductor permitted.– Conductor insulation cross-linked poly-

olefin, compound type E15 per DINVDE 0282 part 1.

Tests– Flame test per VDE 0472 part 804, test

method B and IEC 60332-1.– Ozone resistant per HD 505.2.1 and 811.– Smoke density per HD 606, IEC

61043-1, 61034-2 and BS 7622 part 1and 2.

APPLICATIONSHalogen-free single conductor wires areused for installation in dry environ-ments for wiring lighting fixtures andunits where valuable assets are to beprotected from further damage result-ing from fire. These cables may beinstalled on, in and under drywall, aswell as in non-vented ducts. When usedin railroad cars, max 900 V betweenphase and ground is permissible.Alternating nominal voltage up to 1000V or direct voltage up to 750 V isacceptable when used inside enclo-sures.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Halogen-free Hook-up WireH05Z-K / H07Z-KFlexible • Many colors • Rubber insulated • Fine stranding • 90° C / 750 V

Dimensions and specifications may be changed without prior notice.NOTES:• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Cross Nom. Cop. Weight Part NumberSection O.D. Wt. Black Green Blue Brown Red White Grey Violet Yellow

mm2 AWG (in) (mm) (kg/km) (kg/km) Yellow

0.5 20 .09 2.3 4.8 9.0 52872 52873 52874 52875 52876 52877 52878 52879 528800.75 18 .10 2.5 7.2 12.4 52881 52882 52883 52884 52885 52886 52887 52888 528891 17 .10 2.6 9.6 15.0 52890 52891 52892 52893 52894 52895 52896 52897 52898

1.5 16 .14 3.5 14.4 24.0 51768 51769 51770 51771 51772 51773 51774 51775 517762.5 14 .16 4.0 24.0 35.0 51777 51778 51779 51780 51781 51782 51783 51784 517854 12 .19 4.8 38.0 51.0 51786 51787 51788 51789 51790 51791 51792 51793 517946 10 .24 6.0 58.0 71.0 51795 51796 51797 51798 51799 51800 51801 51802 51803

10 8 .26 6.7 96.0 118.0 51804 51805 51806 51807 51808 51809 51810 51811 5181216 6 .32 8.2 154.0 180.0 51813 51814 51815 51816 51817 51818 51819 51820 5182125 4 .40 10.2 240.0 278.0 51822 51823 51824 51825 51826 51827 51828 51829 5183035 2 .45 11.5 336.0 375.0 51831 51832 51833 51834 51835 51836 51837 51838 5183950 1 .54 13.6 480.0 560.0 51840 51841 51842 51843 51844 51845 51846 51847 5184870 2/0 .63 16.0 672.0 780.0 51849 51850 51851 51852 51853 51854 51855 51856 5185795 3/0 .72 18.4 912.0 952.0 51858 51859 51860 51861 51862 51863 51864 51865 51866

120 4/0 .80 20.3 1152.0 1200.0 51867 51868 51869 51870 51871 51872 51873 51874 51875150 300MCM .89 22.7 1440.0 1505.0 51876 51877 51878 51879 51880 51881 51882 51883 51884185 350MCM 1.00 25.3 1776.0 1845.0 51885 51886 51887 51888 51889 51890 51891 51892 51893240 500MCM 1.11 28.3 2304.0 2400.0 51894 51895 51896 51897 51898 51899 51900 51901 51902

H05Z-K (Coils 100m = 328 ft.)

H07Z-K (Coils, spools or Drums – Call for details)

Page 82: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

82

TECHNICAL DATA– Special data cable– Special polyethylene conductor insulation– Temperature range

Flexing +5° C to +70° CStationary -40° C to +70° C

– Nominal voltage 0.14 mm2 = 350 V>0.14 mm2 = 500 V

– Test voltage 0.14 mm2 = 800 V>0.14 mm2 =1200 V

– Minimum bending radiusstationary installation 7.5 x cable Ø

– Insulation resistancemin. 2 GOhm x km

– Capacitance conductor / conductor < 70nF/km

– Radiation resistance up to 100 x 106

cJ/kg (up to 1000 Mrad)– Corrosiveness of combustion gases

per DIN VDE 0472 part 813, IEC60754-2 and HD 602

– Halogen-free per DIN VDE 0472 part813 and IEC 60754-1

CABLE CONSTRUCTION– Bare copper, fine wire conductors, per

DIN VDE 0812 (example: 0.34 mm2 –7 x 0.25 mm).

– PE-insulation compound type 2YJ1 perDIN VDE 0207 part 2.

– Conductors color coded per DIN47100, see page 97.

– Conductors twisted in layers with opti-mal lay-length.

– Halogen-free outer jacket per DIN VDE0207 part 24, compound type HM2,jacket color grey..

– Halogen-free jacket compound flameretardant and self-extinguishing, testmethod B according to VDE 0472 part804 and IEC 60332-1.

Also available with braided shieldand twisted pairs. See our web site.

APPLICATIONSDATAFLAMM halogen-free cables areused as connecting cable for signal,measuring, control, two-way intercomsystems, clock installations, electronicweighing equipment and electricalapparatus for office requirements. Thecables are suitable for installation indry, damp and wet environments aswell as under masonry and in concrete.

PE-insulated conductors compared toPVC-insulted conductors assure superi-or capacitance values. These cables aregenerally installed in telecommunica-tions equipment and data transmissionsystems in public buildings, laborato-ries, department stores where in case offire, flame propagation must be avoided.

The halogen-free thermoplastic jacketproduces neither corrosive nor toxicgases.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Halogen-free Cable DATAFLAMMFlexible • Color coded • Fire & Oil resistant • 70° C / 500 V

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

52300 2x0.14 .13 3.3 2.6 14 952301 3x0.14 .14 3.5 4.0 17 1152302 4x0.14 .15 3.7 5.3 19 1352303 5x0.14 .16 4.1 6.6 23 1552304 6x0.14 .17 4.2 7.9 25 1752305 7x0.14 .17 4.4 9.2 27 1852306 8x0.14 .19 4.8 10.3 30 2052307 10x0.14 .22 5.5 13.2 38 2652308 12x0.14 .24 6.0 16.0 45 3052309 15x0.14 .26 6.5 20.1 57 3852310 18x0.14 .28 7.0 23.7 65 4452311 21x0.14 .31 7.8 27.9 76 5152312 25x0.14 .33 8.3 33.4 88 5952313 30x0.14 .35 8.8 39.3 98 6652314 34x0.14 .36 9.2 45.5 111 7552315 40x0.14 .41 10.4 53.6 139 9352316 50x0.14 .49 12.5 64.9 164 110

52317 2x0.25 .14 3.6 4.7 18 1252318 3x0.25 .15 3.8 7.1 21 1452319 4x0.25 .16 4.1 9.5 26 1752320 5x0.25 .18 4.5 12.0 31 2152321 7x0.25 .20 5.0 16.6 40 2752322 10x0.25 .25 6.3 24.0 56 3852323 12x0.25 .26 6.5 28.6 64 4352324 15x0.25 .29 7.3 36.0 80 5452330 18x0.25 .31 7.9 43.2 90 6052331 21x0.25 .34 8.6 50.4 105 7152325 25x0.25 .36 9.2 59.8 121 8152326 34x0.25 .43 10.8 81.3 168 11352327 40x0.25 .45 11.4 96.0 196 132

26 AWG = 0.14 mm2

24 AWG = 0.25 mm2

Part No. Cond. x Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

52328 2x0.34 .17 4.3 6.4 25 1752329 3x0.34 .18 4.5 9.7 30 2052330 4x0.34 .19 4.8 13.0 35 2452331 5x0.34 .21 5.3 16.4 43 2952332 7x0.34 .24 6.0 22.7 58 3952333 10x0.34 .30 7.7 32.4 80 5452334 12x0.34 .31 8.0 39.1 91 6152335 15x0.34 .35 8.8 49.1 115 7752336 18x0.34 .38 9.6 59.1 135 9152337 21x0.34 .41 10.4 68.3 154 10352338 25x0.34 .45 11.4 81.4 180 12152339 34x0.34 .50 12.8 111.1 233 15752340 40x0.34 .54 13.7 130.5 272 183

52341 2x0.5 .18 4.5 9.5 30 2052342 3x0.5 .19 4.8 14.2 36 2452343 4x0.5 .20 5.2 19.2 43 2952344 5x0.5 .24 6.0 24.0 56 3852345 7x0.5 .25 6.4 33.7 70 4752346 10x0.5 .33 8.3 48.0 101 6852347 12x0.5 .34 8.6 57.4 117 7952348 15x0.5 .37 9.5 72.0 145 9752349 18x0.5 .41 10.5 86.4 171 11552350 21x0.5 .44 11.3 101.0 197 13252351 25x0.5 .49 12.4 120.0 230 15552352 30x0.5 .52 13.1 142.6 269 18152353 34x0.5 .54 13.8 163.1 301 20252354 40x0.5 .60 15.2 192.0 365 245

52355 2x0.75 .20 5.2 14.3 40 2752356 3x0.75 .22 5.5 21.5 51 3452357 4x0.75 .24 6.1 28.6 61 4152358 5x0.75 .26 6.7 36.1 76 5152359 7x0.75 .29 7.3 50.3 97 6552360 10x0.75 .37 9.5 72.0 137 9252361 12x0.75 .40 10.2 86.2 167 112

22 AWG = 0.34 mm2

20 AWG = 0.5 mm2

18 AWG = 0.75 mm2

NOTES:* FRNC = Fire retardant & non-corrosive• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

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= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

European Harmonized Power Cordage H05VV-FFlexible • Color coded • 70° C / 300 - 825 V

TECHNICAL DATA– PVC control cables per DIN VDE 0281

part 5 and IEC 60227-5, HD 21.5 S3– Temperature range

Flexing -5° C to +70° CStationary -40° C to +70° C

– Nominal voltage Uo/ U 300/500 V– Operating voltage max. permissible

in three phase and one phase a.c. system Uo/ U 330/550 Vin direct current system

Uo/ U 495/825 V– Test voltage 2000 V– Minimum bending radius

flexing 7.5 x cable Ø– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding per DIN

VDE 0295 cl. 5, IEC 60228 cl. 5 and HD383.

– PVC conductor insulation, TI2 per DINVDE 0207 part 4.

– Conductors color coded per DIN VDE0293.

– Green/yellow ground in outer layer (3conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– PVC outer jacket in white or black.– PVC outer jacket, TM2 per DIN VDE

0207 part 5.– PVC flame retardant and self-extin-

guishing, test method B according toVDE 0472 part 804 and IEC 60332-1.

APPLICATIONSThese cables are suited for mediummechanical stress in damp and wetenvironments such as refrigerators,washing machines, spin dryers andother appliances, as long as it meetsapplicable equipment specifications.These cables are also suited for cookingand heating apparatus, provided thecable does not come in direct contactwith hot parts of the apparatus, or anyother heat source. Further applicationsof this cable include: Fixed installationin furniture, partition walls, decorativecovering, and in hollow spaces of pre-fabricated building parts. They are notsuitable for use in outdoors, industrial,except clothing manufacture, or farm-ing applications.

Dimensions and specifications may be changed without prior notice.

NOTES:This type is also available with UL-approval.The above list contains a selection of the types we carry in stock.* These cables with 7 conductors are only available as “A”-type (Authorized v.s.

Harmonized)**Manufactured according to standards• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Part No. Cond. x Color Nominal Cop. Approx. Number cross sec. O.D. Wt. Weight

(mm2) (in) (mm) (kg/km) (kg/km) (lbs/mft)

29450 2x0.75 bl .25 6.4 14.4 50 3329451 2x0.75 wh .25 6.4 14.4 50 3329452 3G0.75 bl .27 6.8 21.6 60 4029453 3G0.75 wh .27 6.8 21.6 60 4029454 4G0.75 bl .29 7.4 29.0 73 4929455 4G0.75 wh .29 7.4 29.0 73 4929456 5G0.75 bl .33 8.3 36.0 88 5929457 5G0.75 wh .33 8.3 36.0 88 59

29458 2x1 bl .27 6.8 19.0 57 3829459 2x1 wh .27 6.8 19.0 57 3829460 3G1 bl .28 7.2 29.0 73 4929461 3G1 wh .28 7.2 29.0 73 4929462 4G1 bl .31 8.0 38.0 85 5729463 4G1 wh .31 8.0 38.0 85 5729464 5G1 bl .35 8.8 48.0 105 7029465 5G1 wh .35 8.8 48.0 105 7029466 7G1* bl .39 9.8 67.0 131 8829467 7G1* wh .39 9.8 67.0 131 88

18 AWG = 0.75 mm2

17 AWG = 1 mm2

Part No. Cond. x Color Nominal Cop. Approx. Number cross sec. O.D. Wt. Weight

(mm2) (in) (mm) (kg/km) (kg/km) (lbs/mft)

29484 2x1.5 bl .30 7.6 29.0 82 5529485 2x1.5 wh .30 7.6 29.0 82 5529468 3G1.5 bl .32 8.2 43.0 95 6429469 3G1.5 wh .32 8.2 43.0 95 6429470 4G1.5 bl .36 9.2 58.0 117 7829471 4G1.5 wh .36 9.2 58.0 117 7829472 5G1.5 bl .37 9.3 72.0 144 9629473 5G1.5 wh .37 9.3 72.0 144 9629474 7G1.5* bl .43 10.8 101.0 183 12329475 7G1.5* wh .43 10.8 101.0 183 123

29478 3G2.5 bl .40 10.1 72.0 152 10229479 3G2.5 wh .40 10.1 72.0 152 10229480 4G2.5 bl .44 11.2 96.0 192 12929481 4G2.5 wh .44 11.2 96.0 192 12929482 5G2.5 bl .49 12.4 120.0 243 16329483 5G2.5 wh .49 12.4 120.0 243 16329486 7G2.5* bl .51 12.9 168.0 316 21229487 7G2.5* wh .51 12.9 168.0 316 212

29825 3G4 bl .44 11.3 115.0 235 15829826 3G4 wh .44 11.3 115.0 235 15829488 4G4 bl .49 12.5 154.0 300 20129489 4G4 wh .49 12.5 154.0 300 20129490 5G4 bl .54 13.7 192.0 361 24229491 5G4 wh .54 13.7 192.0 361 242

29492 4G6** bl .55 13.9 230.0 490 32929493 4G6** wh .55 13.9 230.0 490 329

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

12 AWG = 4 mm2

10 AWG = 6 mm2

Page 84: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

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= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

European Harmonized – US/CanadianPower Cordage H05VVF/SJTFlexible • Color coded • Multiple approvals • 70° C / 300 V

TECHNICAL DATA– PVC control cables per DIN VDE 0281

part 5 and part 2, IEC 60227-5, HD21.5 S3 and UL-Std. 62 and CSA 22.2No. 49

– Temperature rangeFlexing -5° C to +70° CStationary -40° C to +70° C

– Nominal voltageDIN VDE 0281 Uo/ U 300/500 VUL 62 U 300 VCSA U 300 V

– Test voltage 2500 V, 5 min.– Minimum bending radius

flexing 7.5 x cable Ø– Spark test 6000 V– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding per DIN

VDE 0295 cl. 5, IEC 60228 cl. 5, HD383 and UL-Std. 62.

– PVC insulation, TI2 per DIN VDE 0281part 1 and class 43 and per UL-Std. 62(Table 50.182, UL-Std. 1581) accordingto CSA-Std. C 22.2 No. 49 Type SJT.

– Conductors color coded per DIN VDE0293, single color.

– Green/yellow ground in outer layer (3conductors and above).

– Conductors cabled in layers with opti-mal selected lay-length.

– PVC outer jacket, TM2 per DIN VDE0281 part 1 and class 43 to UL-Std. 62(Table 50.182, UL-Std. 1581) accordingto CSA-Std. C 22.2 No. 49 Type SJT.

– Jacket color black.– Imprint on the outer jacket: e.g.

HELUKABLE VDE HAR CE E 192384(UL) SJT xxxx VW-1/LL 113926 CSASJT 60° C FT1

– PVC flame retardant and self-extin-guishing, test method B according toVDE 0472 part 804, IEC 60332-1 andHDE 405.1.

APPLICATIONSThese flexible PVC control cables, withVDE-HAR-UL-CSA approvals, aredesigned for the export and domesticmarket. They are suited for applianceswith medium mechanical stress, freemovement and without tensile stressesin households, kitchens and offices.They are also well suited for appliancesin damp and wet areas (i.e. refrigera-tors, washing machines, spin-dryers)as long as mechanically applicable perthe specifications of the equipment.These cables are also suited for use incooking and heating equipment, furni-ture, partition walls, decorative cover-ings, tailoring workshops, and in hollowpre-fabricated building parts. They arenot suited for outdoors, agriculturalplants, or connecting commercial elec-trical tools.

Dimensions and specifications may be changed without prior notice.NOTES:• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Part No. Cond. x Jacket Insulated Cond. Ø Nominal O.D. Cop. Wt. Approx. Weight Number cross sec. Color

(mm2) (in) (mm) (in) (mm) (kg/km) (kg/km) (lbs/mft)

28034 2x1 black .11 2.80 .28 7.2 19.2 56 3828035 3G1 black .11 2.80 .30 7.6 28.8 73 4928036 4G1 black .11 2.80 .34 8.6 38.4 86 5828037 5G1 black .11 2.80 .37 9.4 48.0 105 70

28038 2x1.5 black .12 3.00 .30 7.6 28.8 82 5528039 3G1.5 black .12 3.00 .33 8.3 44.0 96 6428040 4G1.5 black .12 3.00 .37 9.3 58.0 117 7828041 5G1.5 black .12 3.00 .41 10.4 72.0 144 97

28042 2x2.5 black .14 3.60 .36 9.2 48.0 118 7928043 3G2.5 black .14 3.60 .39 10.0 72.0 152 10228044 4G2.5 black .14 3.60 .43 10.9 96.0 192 12928045 5G2.5 black .14 3.60 .48 12.2 120.0 243 163

28046 2x4 black .16 4.15 .42 10.6 76.8 195 13128047 3G4 black .16 4.15 .45 11.5 115.0 235 15828048 4G4 black .16 4.15 .49 12.4 154.0 300 20128049 5G4 black .16 4.15 .56 14.1 192.0 361 242

18 AWG = 1 mm2

16 AWG = 1.5 mm2

14 AWG = 2.5 mm2

12 AWG = 4 mm2

Page 85: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

85

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

European Harmonized Rubber Power Cordage & Hook-up Wire H07 RN-F

TECHNICAL DATA– Rubber jacketed cable, H07 RN-F per

DIN VDE 0282 part 4, HD 22.4 S3 andIEC 60245-4

– Temperature range -30° C to +60° C– Nominal voltage Uo/ U 450/750 V– Operating voltage max. permissible

in three phase and one phase a.c. system Uo/ U 476/825 Vd.c system Uo/ U 619/1238 V

– Test voltage 2500 V– Continuous allowable tensile stress

max. 15 N/mm2 under considerationof total copper cross-sections

– Minimum bending radiusFixed installation 4 x cable ØGuided over roller 7.5 x cable ØWound on drum 5 - 7 x cable Ø

– Test behavior in fire to test method Baccording to VDE 0472 part 804 andIEC 60332-1)

– Insulation ozone resistant per DINVDE 0472 part 805, test method A orpart 805 A1, test method C

NoteThe conductor jacket identification fora single insulated wire is black. Forapplication as ground, the ends are tobe identified with green-yellow, and ifused as a middle conductor, with lightblue.

CABLE CONSTRUCTION– Bare or tinned copper, fine wire strand-

ing per DIN VDE 0295 cl. 5, IEC 60228cl. 5 and HD 383.

– Rubber conductor insulation, EI4 perDIN VDE 0282 part 1.

– Insulation thickness per DIN VDE 0282part 4.

– Conductor identification per DIN VDE0293 and HD 186.

– Conductor colors:• up to 5 conductors color coded.• 6 and more conductors, black with

numbers• 3 conductors and above, with green-

yellow ground• 2 conductors without green-yellow

ground– Conductors cabled in layers with opti-

mal selected lay-length.– Outer rubber jacket compound per DIN

VDE 0282 part 1.– Jacket thickness per DIN VDE 0282

part 4.

Color codeConductor colors:1 = black2 = brown/blue3 = green-yellow/brown/blue4 = green-yellow/black/blue/brown5 = green-yellow/black/blue/brown/black6+ = green-yellow/black with consecutive

white numbers

APPLICATIONSHeavy duty rubber jacketed flexiblecables are suited for use in mediummechanical stress, dry, damp and wetareas, as well as agricultural plants andoutdoors. They can also be utilized inindustrial equipment such as boilers,heating plates, hand lamps, electricaltools, household goods, mobilemotors, machines and constructionsites. These cables are also suitable forfixed installation on drywall, in tempo-rary buildings and residential housing.They can be installed directly on com-ponents of machines such as cranesand lifts. They can also be used in pro-tected and fixed installation in conduit,and in the rotor connecting the cablesin motors with an operating voltage upto 1000 V (alternating voltage) or adirect voltage up to 750 V againstground. The operating direct voltage ispermitted up to 900 V against groundwhen they are used in trains.Installation allowed in hazardous areasaccording to DIN VDE 0165.

Resistant to:– Ozone– Environment

Dimensions and specifications may be changed without prior notice.NOTES:• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request

Part No. Cond. x AWG Nominal Cop. Approx. No. cross sec. O.D. mm Wt. Weight

(mm2) (min)(max) (kg/km) (kg/km)(lbs/mft)

37001 1x1.5 16 5.7 - 7.1 14.4 58 3937002 1x2.5 14 6.3 - 7.9 24.0 71 4837003 1x4 12 7.2 - 9.0 38.0 100 67 37004 1x6 10 7.9 - 9.8 58.0 130 8737005 1x10 8 9.5 - 11.9 96.0 230 15437006 1x16 6 10.8 - 13.4 154.0 290 19537007 1x25 4 12.7 - 15.8 240.0 420 28237008 1x35 2 14.3 - 17.9 336.0 530 35537009 1x50 1 16.5 - 20.6 480.0 750 50337010 1x70 2/0 18.6 - 23.3 672.0 960 64437011 1x95 3/0 20.8 - 26.0 912.0 1250 84037012 1x120 4/0 22.8 - 28.6 1152.0 1560 104937013 1x150 300 MCM 25.2 - 31.4 1440.0 1900 127737014 1x185 350 MCM 27.6 - 34.4 1776.0 2300 154637015 1x240 500 MCM 30.6 - 38.3 2304.0 2950 198337016 1x300 600 MCM 33.5 - 41.9 2880.0 3600 242037017 1x400 750 MCM 37.4 - 46.8 3840.0 4600 309137018 1x500 1000 MCM 41.3 - 52.0 4800.0 6000 4024

37019 2x1 17 7.7 - 10.0 19.0 98 6637020 2x1.5 16 8.5 - 11.0 29.0 135 9137021 2x2.5 14 10.2 - 13.1 48.0 193 12937022 2x4 12 11.8 - 15.1 77.0 280 188

Part No. Cond. x AWG Nominal Cop. Approx. No. cross sec. O.D. mm Wt. Weight

(mm2) (min)(max) (kg/km) (kg/km)(lbs/mft)

37023 2x6 10 13.1 - 16.8 115.0 330 22137024 2x10 8 17.7 - 22.6 192.0 586 39437025 2x16 6 20.2 - 25.7 307.0 810 54437026 2x25 4 24.3 - 30.7 480.0 1160 780

37027 3G1 17 8.3 - 10.7 29.0 130 8737028 3G1.5 16 9.2 - 11.9 43.0 165 11137029 3G2.5 14 10.9 - 14.0 72.0 235 15837030 3G4 12 12.7 - 16.2 115.0 320 21537031 3G6 10 14.1 - 18.0 173.0 420 28237032 3G10 8 19.1 - 24.2 288.0 810 54437033 3G16 6 21.8 - 27.6 461.0 1050 70637034 3G25 4 26.1 - 33.0 720.0 1250 84037035 3G35 2 29.3 - 37.1 1008.0 1900 127737036 3G50 1 34.1 - 42.9 1440.0 2600 174837037 3G70 2/0 38.4 - 48.3 2016.0 3400 228637038 3G95 3/0 43.3 - 54.0 2736.0 4450 298537039 3G120 4/0 47.4 - 60.0 3456.0 5180 347437040 3G150 300 MCM 52.0 - 66.0 4320.0 6500 435937041 3G185 350 MCM 57.0 - 72.0 5328.0 7860 527237042 3G240 500 MCM 65.0 - 82.0 6192.0 10224 685737043 3G300 600 MCM 72.0 - 90.0 8640.0 12620 8464

Flexible • Color coded • Heavy duty • 60° C / 450 - 1238 V

• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Continued on next page

Page 86: Hi-Tech Controls Cable and Wire Catalog - 100 page catalog · PDF fileWelcome to HELUKABEL and Hi-Tech Controls, Inc. Our company imports and supplies cables, wire and accessories

86

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

European Harmonized Rubber Power Cordage & Hook-up Wire H07 RN-F

Dimensions and specifications may be changed without prior notice.

NOTES:• G = Number of conductors includes ground• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

NOTES: Method of installation• Single conductors bundled • 2 conductors, cables layed parallel, ends touching • 3 conductor cables arranged in a triangle

EXAMPLE: 4mm2 3 conductors, 2 conductors energized at 50° C ambient temperature. Solution: At 30°C ambient temp. rating 35 AMPs. At 50° C 35 AMP x 0.58 Derating factor = 20.3 A.

Part No. Cond. x AWG Nominal Cop. Approx. No. cross sec. O.D. mm Wt. Weight

(mm2) (min)(max) (kg/km) (kg/km)(lbs/mft)

37044 4G1 17 9.2 - 11.9 38.0 150 10137045 4G1.5 16 10.2 - 13.1 58.0 200 13437046 4G2.5 14 12.1 - 15.5 96.0 290 19437047 4G4 12 14.0 - 17.9 154.0 395 26537048 4G6 10 15.7 - 20.0 230.0 540 36237049 4G10 8 20.9 - 26.5 384.0 950 63737050 4G16 6 23.8 - 30.1 614.0 1260 84737051 4G25 4 28.9 - 36.6 960.0 1860 125037052 4G35 2 32.5 - 41.1 1344.0 2380 160037053 4G50 1 37.7 - 47.5 1920.0 3190 214437054 4G70 2/0 42.7 - 54.0 2688.0 4260 286437055 4G95 3/0 48.4 - 61.0 3648.0 5600 376437056 4G120 4/0 53.0 - 66.0 4608.0 6830 458137057 4G150 300 MCM 58.0 - 73.0 5760.0 8320 558037058 4G185 350 MCM 64.0 - 80.0 7104.0 9800 657337059 4G240 500 MCM 72.0 - 91.0 9216.0 12100 815437060 4G300 600 MCM 80.0 -101.0 11520.0 15200 10195

Part No. Cond. x AWG Nominal Cop. Approx. No. cross sec. O.D. mm Wt. Weight

(mm2) (min)(max) (kg/km) (kg/km)(lbs/mft)

37061 5G1.5 16 11.2 - 14.4 72.0 240 16137062 5G2.5 14 13.3 - 17.0 120.0 345 23137063 5G4 12 15.6 - 19.9 192.0 485 32537064 5G6 10 17.5 - 22.2 288.0 650 43637065 5G10 8 22.9 - 29.1 480.0 1200 80737066 5G16 6 26.4 - 33.3 768.0 1550 104237067 5G25 4 32.0 - 40.4 1200.0 2250 151337068 5G35 2 36.8 - 45.8 1680.0 2750 184937091 5G50 1 approx. 44.5 2400.0 3950 2655

37092 7G1.5 16 approx. 14.5 101.0 375 25137093 12G1.5 16 approx. 18.3 175.0 460 30837094 19G1.5 16 approx. 23.5 274.0 810 54337095 24G1.5 16 approx. 23.5 346.0 1015 682

37079 7G2.5 14 16.5 - 20.0 168.0 520 34937096 12G2.5 14 approx. 19.0 288.0 760 51137097 18G2.5 14 approx. 25.0 432.0 850 57037098 19G2.5 14 approx. 27.0 456.0 1075 72137099 24G2.5 14 approx. 32.0 576.0 1390 934

Flexible • Color coded • Heavy duty • 60° C / 450 - 1238 V

Continued from previous page

Current ratings for H07 RN-F in industrial applicationConductor operating temperature 60° C, ambient temperature 30° C (air)

Derating factors for various ambient temperatures

Number of Conductors 1-Conductor 2-Conductors 3-Conductors 4-Conductors 5-Conductors

Number of EnergizedConductors 2-Conductors 3-Conductors 2-Conductors 2-Conductors 3-Conductors 3-Conductors 3-Conductors

4 34 30 34 35 29 30 306 43 38 43 44 36 37 38

10 60 53 60 62 51 52 5416 79 71 79 82 67 69 7125 104 94 105 109 89 92 9435 129 117 - 135 110 114 -50 162 148 - 169 138 143 -70 202 185 - 211 172 178 -95 240 222 - 250 204 210 -

120 280 260 - 292 238 246 -150 321 300 - 335 273 282 -185 363 341 - 378 309 319 -240 433 407 - 447 365 377 -300 497 468 - 509 415 430 -400 586 553 - - - - -500 670 634 - - - - -630 784 742 - - - - -

Cross-section mm2 Current Rating in Ampere (A)

Ambient temperature at air °C 30 35 40 45 50 55

Factor 1.0 0.91 0.82 0.71 0.58 0.41

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87

TECHNICAL DATA– Special PUR drag chain cables adapt-

ed to UL AWM 20234 and CSA AWM– Temperature range

Flexing -40° C to +80° CStationary -50° C to +90° C

– Nominal voltageVDE Uo/ U 600/1000 VUL/CSA 600/1000 V

– Test voltage 4000 V– Minimum bending radius

approx. 7.5 x cable Ø– Insulation resistance

min. 20 MΩ/km– Coupling resistance

max. 250 Ω/km

CABLE CONSTRUCTION– Bare copper, extra-fine wire stranding

per DIN VDE 0295 cl. 6 and IEC 60228cl. 6.

– TPE-E halogen free conductor insulation.– Black conductors with continuous

white numbers per DIN VDE 0293.– Green-yellow ground conductor.– Conductors cabled in layers with opti-

mal selected lay-length and stabilizingfiller.

– Fleece wrapping separating jacket fromconductors for less friction.

– Tinned copper braided shield, approx.85% coverage.

– PUR outer jacket, low adhesion, abra-sion resistant, halogen free, resistantto UV-, oil-, hydrolysis and fungus.PUR outer jacket flame retardant andself-extinguishing, test method Baccording to VDE 0472 part 804, IEC60332-1.

– Jacket color orange per RAL 2003.

APPLICATIONSAn optimal power supply cable espe-cially designed for DNC motors. Thesecables are particularly suitable for theinstallation in cable track, material han-dling equipment, robotics, machinetools, processing equipment etc.

The special jacket material assuresresistance against oil (including miner-al oil), fats, coolants, hydraulic fluid,numerous lyes and solvents.

The small outer diameter, light weightand excellent performance under tor-sion assures reliable performance inmulti-shift and high cycle applications.

The 85% braided shield meets stringentEMI requirements.WARNING:Before installation in cable track,please read the information on page39. Follow all recommendations ofcable track manufacturers.EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

High Flex Servo Motor Supply Cables TOPSERV 109 shielded Halogen free

Dimensions and specifications may be changed without prior notice.

NOTES:• G = Number of conductors includes ground• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Part No. Cond. x AWG Nominal Cop. Approx. No. cross sec. O.D. mm Wt. Weight

(mm2) (in) (mm) (kg/km) (kg/km)(lbs/mft)

75943 4G1.5 16 .40 10.2 105 140 9475944 4G2.5 14 .45 11.4 158 215 14475945 4G4 12 .52 13.1 232 295 19875946 4G6 10 .61 15.5 333 425 28675947 4G10 8 .74 18.8 527 670 45075948 4G16 6 .94 24.0 794 985 66275949 4G25 4 1.08 27.5 1180 1425 95875950 4G35 2 1.26 32.0 1603 1895 127375951 4G50 1 1.44 36.7 2165 2620 1761700437 4G70 2/0 1.67 42.5 3120 4600 3085

Flexible Automation Works Photo: HELUKABEL

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88

TECHNICAL DATA– Special PUR cables for drag chains,

adapted to DIN VDE 0295, 0250, 0281– Temperature range

Flexing -40° C to +90° CStationary -40° C to +90° C

– Nominal voltagePower supply conductors

Uo/ U 600/1000 VControl conductors Uo/ U 300/500 V

– Test voltagePower supply conductors 4000 VControl conductors 1000 V

– Minimum bending radiusapprox. 7.5 x cable Ø

– Carrying capacityaccording to DIN VDE 0298 part 4

– Insulation resistancemin. 20 MΩ/km

– Coupling resistancemax. 250 Ω/km

CABLE CONSTRUCTION– Bare copper conductor, extra-fine wire

stranding.– TPE-E halogen free conductor insulation.– Conductor identification:

Power supply conductors - black withimprint U1, V2, W3 and green-yellowground.Control conductors - black with imprintBR1, BR2 or 5-6 and 7-8 for the 2-pair-version numbers.

– Shielding of the control conductors inpairs with aluminum foil, tinned drainwire and tinned copper braided shield;single pair with tinned copper shieldonly.

– Control conductors cabled in pairs andlayed in layers together with the powersupply conductor.

– Overall tinned copper braided shield,min. 80% coverage.

– Fleece wrapping.– PUR outer jacket, flame retardant,

color teal RAL 5018.

APPLICATIONSThe combination of power supply con-ductors with control conductors, makesthese cables ideal for brake functionsand for thermal protection. Used todayin many highly technological manufac-turing fields requiring high-quality, reli-able and long serving cable. It alsofunctions precisely in a SERVO-motor.TOPSERVE® 110 and 120 meet thestrict requirements of electromagneticcompatibility (EMI). These highly flexi-ble cables are enhanced with an addi-tional overall braided shield to maxi-mize EMI compatibility, i.e. the protec-tion against electromagnetic interfer-ence. These cables can also be used indrag chains. Manufacturing is based onspecifications from renowned manufac-turers of SERVO-actuators and SERVO-controls. They meet the various VDEstandards. Application for SystemSIMODRIVE.

Features:

PUR outer jacket is flame retardant, lowadhesion, resistant to hydrolysis andmicrobial attack, halogen free.EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Composite Servo/Feedback Cables TOPSERV 110 & TOPSERV 120 shielded Ultra flexible • Number coded • Cable track rated • 90° C / 0.6/1 KV

Dimensions and specifications may be changed without prior notice.

Part No. Cond. Nominal O.D. Cop. Wt. Approx. WeightNumber & Pairs (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)71491 4G1.5 + (2x1) .44 11.1 139 211 14271493 4G2.5 + (2x1) .54 13.6 188 273 18371705 4G4.0 + (2x1) .56 14.2 260 352 23671706 4G6.0 + (2x1) .65 16.5 360 500 33571707 4G10 + (2x1) .88 22.4 590 753 50571708 4G16 + (2x1) .94 23.8 845 1061 71171709 4G25 + (2x1) 1.10 28.0 1320 1499 100571710 4G35 + (2x1) 1.20 30.4 1840 1992 133671711 4G50 + (2x1) 1.38 35.1 2530 2880 1932

NOTES:• G = Number of conductors includes ground• x = Without green-yellow ground conductor• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

TOPSERV® 110 (1 pair shielded and overall braided shield)

Part No. Cond. Nominal O.D. Cop. Wt. Approx. WeightNumber & Pairs (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)71990 4G1.5 +2 x (2x1) .50 12.6 186 242 16271991 4G2.5 +2 x (2x1) .57 14.6 231 316 21271992 4G4.0 +2 x (2x1) .63 16.0 308 415 27871993 4G6.0 +2 x (2x1) .76 19.2 420 574 38571994 4G10 +2 x (2x1) .90 22.8 647 805 54071995 4G16 +2 x (2x1) 1.00 25.9 918 1122 75371996 4G25 +2 x (2x1) 1.17 29.8 1400 1584 106272106 4G35 +2 x (2x1) 1.20 30.1 1882 2185 146571997 4G50 +2 x (2x1) 1.42 36.0 2574 2974 1995

TOPSERV® 120 (2 single pairs indiv. shielded and overall braided shield)

Part No. Cond. Nominal O.D. Cop. Wt. Approx. WeightNo. & Pairs (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)72042 12x0.25 .30 7.5 65 90 6072043 4x2x0.34 + 4x0.5 .37 9.5 77 144 9771492 3x2x0.14 + 4x0.14

+ 4x0.25 + 2x0.5 .42 10.7 139 145 97

TOPSERV®- Feedback Cable (overall braided shield)

Cable Structure (same as TOPSERV® except...)

PVC-conductor insulation, conductor color coded, foil taped, PUR-JacketPVC-conductor insulation, conductor color coded, foil taped, PUR-JacketTPE-conductor insulation, conductor color coded, fleece wrapping, PUR-Jacket

Works Photo: Helukabel

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89

TECHNICAL DATA– Special motor power supply cable for

frequency converters adapted to DINVDE 0250

– Temperature rangeFlexing +5° C to +70° CStationary -40° C to +70° C

– Nominal voltage Uo/ U 600/1000 V– Operating voltage, max.

AC and 3 phase 700-1200 VDC operation 900/1800 V

– Test voltage 2500 V– Minimum bending radius

Fixed installation for outer Ø:up to 12 mm 5 x cable Ø>12 to 20 mm 7.5 x cable Ø> 20 mm 10 x cable Ø

Free movement for outer Ø:up to 12 mm 10 x cable Ø>12 to 20 mm 15 x cable Ø> 20 mm 20 x cable Ø

– Insulation resistancemin. 200 MΩ/km

– Coupling resistance max. 250 Ω/kmdepending on cross section

– Mutual capacitancedepending on cross section

cond./cond. 70 to 250 nF/kmcond./shield 110 to 410 nF/km

– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding per DIN

VDE 0295 cl. 5, IEC 60228 cl. 5.– Polyethylene (PE) conductor insulation.– Conductor colors: black, brown, blue,

green-yellow.– Conductors cabled in concentric layers.– 1. shielding with special aluminum foil.

2. shielding with copper braiding,tinned-copper, coverage approx. 80%.

– Special transparent PVC outer jacket.

Tests– Fire resistant, test method B according

to DIN VDE 0472 part 804, test methodB and IEC 60332-1.

– Low mutual capacitance per DIN VDE0472 part 504, test method B.

Features– PE insulation results in a lower dielec-

tric loss, double voltage potential, highlife expectancy and low shield-interfer-ence currents.

– Installation in hazardous locations.– Meets EMI requirements per EN 55011

and DIN VDE 0875 part 11.– Low coupling resistance for high elec-

tromagnetic compatibility.

APPLICATIONSThis TOPFLEX®-EMV-2YSLCY-J motorpower supply cable for frequency con-verters assures electromagnetic com-patibility in plants and buildings, andany facilities with equipment where thefields of electromagnetic interferencemight have adverse effects on the sur-roundings. They can be utilized as asupply and connecting cable with medi-um mechanical stress in fixed installa-tions and forced movements in dry,moist and wet environments. They arenot suitable for outdoor applications.They can also be used in automotive,food, environmental engineering, pack-aging, machine tools and material han-dling industries. These shielded motorsupply cables are also suitable forSIMOVERT drivers, industrial pumps,ventilators, conveyer belts, air condi-tioning installations and similar applica-tions. It has low mutual single conduc-tor capacitance, because the special PEconductor insulation and low shieldcapacitance enables a low-loss trans-mission of power compared to PVC-jacketed cables. Interference-free oper-ation of frequency converters is possi-ble due to the optimal shielding.EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

VFD Motor Power Supply Cable TOPFLEXEMV-2YSLCY-J double shielded Power supply connection to frequency converter • Color coded • 70° C / 600 - 1000 V

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x AWG Nominal Mutual Capacitance Coupling Resistance Power Rating* Cop. Wt. Approx. WeightNo. cross sec. O.D. cond./cond. cond./shield at 1 MHz at 2 MHz with 3 energized

(mm2) (in) (mm) (approx. nF/km)(approx. nF/km) (Ω/km) (Ω/km) Cond. (A) (kg/km) (kg/km) (lbs/mft)

22084 4G1.5 16 .42 10.6 70 110 - - 18 95 230 15422085 4G2.5 14 .48 12.3 80 130 18 210 26 150 300 20122086 4G4 12 .57 14.5 90 150 11 210 34 235 485 32522087 4G6 10 .65 16.4 90 150 6 150 44 320 633 42422088 4G10 8 .79 20.1 120 200 7 180 61 533 863 57822089 4G16 6 .92 23.4 140 230 9 190 82 789 1291 86522090 4G25 4 1.06 27.0 120 210 4 95 108 1236 1862 124922091 4G35 2 1.21 30.7 150 260 3 85 135 1662 2611 175022092 4G50 1 1.42 36.1 190 320 2 40 168 2345 2955 198122093 4G70 2/0 1.66 42.3 190 320 2 45 207 3196 3953 265122094 4G95 3/0 1.88 47.7 250 410 1 50 250 4316 5304 355722095 4G120 4/0 2.04 51.9 - - - - 292 5435 6604 442922096 4G150 300 MCM 2.26 57.5 - - - - 335 6394 7043 472422097 4G185 350 MCM 2.40 61.1 - - - - 382 7639 8384 5623

NOTES:Design and construction: Siemens PROTOFLEX 2YSLCY-J 600/1000 V.* Max. allowable current for continuous operation at 30° C ambient temperature.

The derating factors shown on page 98 should be used for different tempera-tures. Also see DIN VDE 0298 part 4.

• G = Number of conductors includes ground• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

Also available with Black Jacket UV Protection

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90

TECHNICAL DATA– Special motor power supply cable for

frequency converters adapted to DINVDE 0250

– Temperature rangeFlexing +5° C to +70° CStationary -40° C to +70° C

– Nominal voltage Uo/ U 600/1000 V– Operating voltage, max.

AC and 3 phase 700-1200 VDC operation 900-1800 V

– Peak voltage û 1700 V– Test voltage 2500 V– Minimum bending radius

Fixed installation for outer Ø:up to 12 mm 5 x cable Ø>12 to 20 mm 7.5 x cable Ø> 20 mm 10 x cable Ø

Unrestricted movement for outer Ø:up to 12 mm 10 x cable Ø>12 to 20 mm 15 x cable Ø> 20 mm 20 x cable Ø

– Insulation resistancemin. 200 MΩ/km

– Coupling resistance max. 250 Ω/kmdepending on cross section

– Mutual capacitancedepending on cross section

cond./cond. 270 nF/kmcond./shield 520 nF/km

– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding per DIN

VDE 0295 cl. 5, IEC 60228 cl. 5.– Polyethylene (PE) conductor insulation.– Conductor colors: black, brown, blue,

green-yellow.– Conductors cabled in concentric layers.– 3 + 3 conductor design.– 1. shielding with special aluminum foil.

2. shielding with copper braiding,tinned-copper, coverage approx. 80%.

– Special transparent orange PVC outerjacket.

Tests– Fire resistant, test method B according

to VDE 0472 part 804 and IEC 60332-1.– Low mutual capacitance per DIN VDE

0472 part 504, test method B.Features– PE insulation results in a lower dielec-

tric loss, double electrical potential,high life expectancy and low shield-interference currents.

– Installation in hazardous locations.– Meets EMI requirements per EN 55011

and DIN VDE 0875 part 11.– Low coupling resistance for high elec-

tromagnetic compatibility.– Low mutual capacitance.

APPLICATIONSThis TOPFLEX®-EMV-3 PLUS 2YSLCY-Jmotor power supply cable for frequencyconverters assures electromagnetic com-patibility in plants, buildings, and facilitieswith equipment where the fields of electro-magnetic interference might have adverseeffects on the surroundings. They can beutilized as a supply and connecting cablewith medium mechanical stress in fixedinstallations and forced movements in dry,moist and wet environments. They are notsuitable for outdoor applications. They canalso be used in automotive, food, environ-mental engineering, packaging, machinetools and material handling industries.These shielded motor supply cables arealso suitable for SIMOVERT drivers, indus-trial pumps, ventilators, conveyer belts, airconditioning installations and similar appli-cations. It has low mutual single conductorcapacitance because the special PE con-ductor insulation and low shield capaci-tance enables a low-loss transmission ofpower compared to PVC-jacketed cables.Interference-free operation of frequencyconverters is possible due to the optimalshielding.The 3-PLUS construction of motor powersupply cables features a symmetrical 3-conductor design compared to a 4-con-ductor design. The 3 ground conductorsare symetrically arranged and cabledbetween the filler. The minimum cross sec-tion of 0.75 mm2 meets DIN EN 60204part 1.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

VFD Motor Power Supply Cable TOPFLEXEMV-3 PLUS 2YSLCY-J double shielded Power supply connection to frequency converter • Color coded • 70° C / 600 - 1000 V

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x Nominal Coupling Resistance Power Rating* Cop. Wt. Approx. WeightNumber cross sec. O.D. at 1 MHz at 30 MHz with 3 energized

(mm2) (mm) (in) (Ω/km) (Ω/km) Cond. (A) (kg/km) (kg/km) (lbs/mft)22368 3x1.5 + 3G0.25 10.2 .40 - - 18 86 140 9422369 3x2.5 + 3G0.5 11.4 .45 18 210 26 144 220 14822370 3x4 + 3G0.75 13.0 .51 11 210 34 224 323 21722371 3x6 + 3G1 15.0 .59 6 150 44 298 420 28222372 3x10 + 3G1.5 18.4 .72 7 180 61 491 615 41323373 3x16 + 3G2.5 21.6 .85 9 190 82 723 819 54922374 3x25 + 3G4 25.3 1.00 4 95 108 1138 1325 88922375 3x35 + 3G6 27.8 1.09 3 85 135 1535 1718 115222376 3x50 + 3G10 32.6 1.28 2 40 168 2208 2399 160922377 3x70 + 3G10 39.0 1.54 2 45 207 2871 3056 205022378 3x95 + 3G16 44.3 1.74 1 50 250 3953 4162 279222379 3x120 + 3G16 46.8 1.84 - - 292 4836 5074 340322380 3x150 + 3G25 53.5 2.11 - - 335 5412 6128 411022381 3x185 + 3G35 59.5 2.34 - - 382 6969 7189 482222382 3x240 + 3G42.5 65.2 2.57 - - 453 8540 9540 6398

NOTES:Design and construction: Siemens PROTOFLEX-EMV 3 Plus 2YSLCY-J 600/1000 V.* Max. allowable current for continuous operation at 30° C ambient temperature.

The derating factors shown on page 98 should be used for different tempera-tures. Also see DIN VDE 0298 part 4.

• G = Number of conductors includes ground• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

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91

TECHNICAL DATA– Special PUR motor power supply

cable for frequency converters per ULAWM Style 20235 and CSA AWMadapted to DIN VDE 0250

– Temperature rangeFlexing -30° C to +80° CStationary -40° C to +80° C

– Nominal voltageUL: 600 VVDE: Uo/ U 450/750 V

– Test voltage 3000 V– Minimum bending radius

Fixed installation for outer Ø:up to 12 mm 5 x cable Ø>12 to 20 mm 7.5 x cable Ø> 20 mm 10 x cable Ø

Free movement for outer Ø:up to 12 mm 10 x cable Ø>12 to 20 mm 15 x cable Ø> 20 mm 20 x cable Ø

– Insulation resistancemin. 200 MΩ/km

– Coupling resistance max. 250 Ω/kmdepending on cross section

– Mutual capacitance at 4 kHzdepending on cross section

cond./cond. 70 to 250 nF/kmcond./shield 110 to 410 nF/km

– Radiation resistance up to 80 x 106

cJ/kg (up to 80 Mrad)

CABLE CONSTRUCTION– Bare copper, fine wire stranding per DIN

VDE 0295 cl. 5, IEC 60228 cl. 5.– Polyethylene (PE) conductor insulation.– Conductor color: black with printing

U1, V2, W3.– Green-yellow ground conductor.– Conductors cabled in concentric layers.– Wrapped with special fleece tape, alu-

minum foil and braided tinned-coppershield, coverage approx. 85%.

– Adhesion-free, flame retardant,extremely abrasion resistant, halogen-free PUR outer jacket resistant to UV,oil, hydrolysis and fungus.

– Color orange RAL 2003.

Tests– Fire resistant, test method B according

to VDE 0472 part 804 and IEC 60332-1.– Low mutual capacitance per DIN VDE

0472 part 504, test method B.

APPLICATIONSThese MOTORFLEX 1/1 Motor connec-tion cables guarantee exceptional EMIprotection in machines and generalinstallations.Suitable for in- and out-door applications with high mechanicalstress. For fixed installation or freemovement in dry, damp or wet condi-tions. They are recommended for use inmachine tools, processing machinery,machining centers, work centers,industrial robots, handling equipmentetc. These shielded motor connectingcables have lower operating capaci-tance, due to the special PE insulationcompared to PVC insulated cables. The3 layer shielding provides optimal com-pliance with the requirements of EMI.

EMI = EMC = Electromagnetic compatibility

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

PUR Motor Power Supply Cable Motorflex EMV1/1 – triple shielded Power supply connection to frequency converter • 80° C / 600 V

Dimensions and specifications may be changed without prior notice.

Part No. Cond. x AWG Nominal Mutual Capacitance Coupling Resistance Power Rating* Cop. Wt. Approx. WeightNo. cross sec. O.D. cond./cond. cond./shield at 1 MHz at 2 MHz with 3 energized

(mm2) (in) (mm) (approx. nF/km)(approx. nF/km) (Ω/km) (Ω/km) Cond. (A) (kg/km) (kg/km) (lbs/mft)

78377 4G1.5 16 .45 11.5 70 110 - - 18 95 230 15578378 4G2.5 14 .53 13.5 80 130 18 210 26 150 300 20278379 4G4 12 .62 15.8 90 150 11 210 34 235 485 32678380 4G6 10 .70 17.8 90 150 6 150 44 320 630 42378381 4G10 8 .85 21.6 120 200 7 180 61 533 860 57878382 4G16 6 1.00 25.4 140 230 9 190 82 789 1290 86778358 4G25 4 1.22 31.0 120 210 4 95 108 1180 1800 121078383 4G35 2 1.30 33.0 150 260 3 85 135 1662 2610 175478384 4G50 1 1.54 39.0 190 320 2 40 168 2345 2950 198278385 4G70 2/0 1.77 45.0 190 320 2 45 207 3196 3950 265478386 4G95 3/0 1.97 50.1 250 410 1 50 250 4316 5300 356278387 4G120 4/0 2.13 54.2 - - - - 292 5435 6600 443578388 4G150 300 MCM 2.41 61.3 - - - - 335 6394 7040 473178479 4G185 350 MCM 2.53 64.2 - - - - 382 7639 8380 5633

NOTES:• G = Number of conductors includes ground• Further sizes and configurations available upon request• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

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92

TECHNICAL DATASOLARFLEX 100– Temperature range

Flexing -40° C to +80° CStationary -50° C to +90° C

– Nominal voltage600/1000 V

– Test voltage 3500 V– Minimum bending radius

Flexing approx. 8 x cable Ø

SOLARFLEX 101 same as SOLARFLEX100 except:– Temperature range

Flexing -30° C to +115° CStationary -40° C to +115° C

SOLARFLEX 102 same as SOLARFLEX100 except:– Temperature range

Flexing -5° C to +80° CStationary -40° C to +80° C

CABLE CONSTRUCTIONSOLARFLEX 100 (Li11Y11Y/LiTPE11Y)

double insulated– Bare copper, fine wire stranded conduc-

tor per DIN VDE 0295 cl. 5 and IEC60228 cl. 5.

– 1 conductor insulation, TPE, halogen-free, flame retardant, test method B perDIN VDE 0472 part 804 and IEC 60332-1, colors see table below.

– 2 conductor insulation,PUR, halogen-free, flame retardant, test method B perDIN VDE 0472 part 804 and IEC 60332-1, color black.

SOLARFLEX 101 (LiTPE/TPE) doubleinsulated same as SOLARFLEX 100,except:

– 1 conductor insulation, TPE black.– 2 conductor insulation,TPE black.

SOLARFLEX 102 (LiYY-OB-600) same asSOLARFLEX 100, except not halogen free:

– 1 conductor insulation, special PVC TI2per DIN VDE 0207 part 1.4.

– 2 conductor insulation,special PVC YM2per DIN VDE 0207 part 5, oil resistant,self extinguishing and flame retardant,test method B per DIN VDE 0472 part804 and IEC 60332-1.

– Chemical resistance - call for information.

APPLICATIONSWind, sun and water are alternativepower sources which are always avail-able and inexhaustible. These cable areintended for photo-voltaic systems.

Photo-voltaic systems convert the ener-gy of the sun directly into electricalenergy. The cable is UV radiation andtemperature resistant, and can be usedto connect individual solar cells.Because of their excellent weather-resistance, the cables can also beinstalled outside, but not buried or sub-mersed in water.

SOLARFLEX 102– 2 conductor special cable for ground

and short circuit proof installation con-necting modules to rectifier.

= The product conforms to the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC

Solarflex 100 Solarflex 101Solarflex 102 Flexible • Oil & UV resistant • Halogen free • Photo-voltaic cable • 600 - 1000 V

Part No. Cond. x AWG Color Nominal O.D. Cop. Wt. Approx. WeightNumber cross sec. Cond. Jacket (in) (mm) (kg/km) (kg/km) (lbs/mft)

(mm2)

70054974652 1x2.5 14 Red Black .23 5.8 24.0 46 3170027770027874654 1x4 12 Red Black .25 6.3 38.4 68 4674655 1x4 12 Blue Black .25 6.3 38.4 68 4678162 1x6 10 Red Black .30 7.6 57.6 95 6470036878163 1x6 10 Blue Black .30 7.6 57.6 95 64700369

78990 1x2.5 14 Black Black .26 6.6 24.0 46 3178165 1x4 12 Black Black .30 7.5 38.4 68 4678166 1x6 10 Black Black .32 8.3 57.6 95 64700610700611

73740 2x2.5 14 Red Black .37 9.4 48.0 115 7773604 2x4 12 Red Black .45 11.4 77.0 195 13173164 2x6 10 Red Black .52 13.1 115.2 300 201

NOTES:• x = Without green-yellow ground conductor• Further sizes and configurations available upon request

Dimensions and specifications may be changed without prior notice.

SOLARFLEX 100 Li11Y11Y/LiTPE11Y

SOLARFLEX 101 LiTPE/TPE

SOLARFLEX 102 LiYY

• Call with applications which are beyond standard specifications• AWG sizes approximate. Actual cross sections in mm2. See page 96.

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93

Bus Cables

www.hitechcontrols.com

Visit our Web site for more information

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94

Spiral Cables

PVC – PUR – Neoprene – Shielded or Non-shielded

Call for technical details and availability

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95

TECHNICAL INFORMATIONThe following tables show important technical information. More comprehensive data is available regarding Chemical compati-bility, Conductor resistance, European Standards, International abbreviations, Conversion factors, Glossary of terms for wire andcable, Characteristics of insulating and jacket materials, Reference to DIN VDE standards and Harmonized identifications. Callyour distributor or Hi-Tech Controls, Inc. for more details.

Conversion AWG to mm2

StrandedWires

Multi-strandedWires

Fine Wires Extra-fine Wires

Class 2VDE 0295

Class 5 VDE 0295

Class 6VDE 0295Column 4Column 1 Column 2 Column 3 Column 5 Column 6 Column 7

Qty xStrand ø(mm) *3

Cross Sectionmm2 AWG

Qty x Strand ø(mm) *1,2

Qty x Strand ø(mm) *1,2

Qty x Strand ø(mm) *1

Qty x Strand ø(mm) *1

Qty x Strand ø(mm) *1

Qty x Strand ø (mm) *1,2

0.14 26 18 x 0.10 18 x 0.10 18 x 0.10 36 x 0.07 72 x 0.050.25 24 14 x 0.15 32 x 0.10 32 x 0.10 65 x 0.07 128 x 0.050.34 22 7 x 0.25 19 x 0.15 42 x 0.10 42 x 0.10 88 x 0.07 174 x 0.050.38 21 7 x 0.27 12 x 0.20 21 x 0.15 48 x 0.10 100 x 0.07 194 x 0.050.50 20 7 x 0.30 7 x 0.30 16 x 0.20 28 x 0.15 64 x 0.10 131 x 0.07 256 x 0.050.75 18 7 x 0.37 7 x 0.37 24 x 0.20 42 x 0.15 96 x 0.10 195 x 0.07 384 x 0.051.00 17 7 x 0.43 7 x 0.43 32 x 0.20 56 x 0.15 128 x 0.10 260 x 0.07 512 x 0.051.50 16 7 x 0.52 7 x 0.52 30 x 0.25 84 x 0.15 192 x 0.10 392 x 0.07 768 x 0.052.50 14 7 x 0.67 19 x 0.41 50 x 0.25 140 x 0.15 320 x 0.10 651 x 0.07 1280 x 0.054 12 7 x 0.85 19 x 0.52 56 x 0.30 224 x 0.15 512 x 0.10 1040 x 0.076 10 7 x 1.05 19 x 0.64 84 x 0.30 192 x 0.20 768 x 0.10 1560 x 0.07

10 8 7 x 1.35 49 x 0.51 80 x 0.40 320 x 0.20 1280 x 0.10 2600 x 0.0716 6 7 x 1.70 49 x 0.65 128 x 0.40 512 x 0.20 2048 x 0.1025 4 7 x 2.13 84 x 0.62 200 x 0.40 800 x 0.20 3200 x 0.1035 2 7 x 2.52 133 x 0.58 280 x 0.40 1120 x 0.2050 1 19 x 1.83 133 x 0.69 400 x 0.40 705 x 0.3070 2/0 19 x 2.17 189 x 0.69 356 x 0.50 990 x 0.3095 3/0 19 x 2.52 259 x 0.69 485 x 0.50 1340 x 0.30

120 4/0 37 x 2.03 336 x 0.67 614 x 0.50 1690 x 0.30150 300 MCM 37 x 2.27 392 x 0.69 765 x 0.50 2123 x 0.30185 350 MCM 37 x 2.52 494 x 0.69 944 x 0.50 1470 x 0.40240 500 MCM 61 x 2.24 627 x 0.70 1225 x 0.50 1905 x 0.40300 600 MCM 61 x 2.50 790 x 0.70 1530 x 0.50 2385 x 0.40400 750 MCM 61 x 2.89 2035 x 0.50500 1000 MCM 91 x 3.23 1768 x 0.60

Notes:1. The number of individual strands may vary.2. According to VDE 0295, the individual strands should not exceed the values shown by more than 0.01 mm. All

individual strands of a stranded cable must have the same nominal diameter.3. Minimum number for single wires of stranded conductor, class 2.

European Stranding per DIN VDE 0295, IEC 60228 & HD 383

AWG mm2

18 0.75

17 1.00

16 1.50

14 2.50

12 4

10 6

8 10

AWG mm2

6 16

4 25

2 35

1 50

2/0 70

3/0 95

4/0 120

AWG mm2

300 MCM 150

350 MCM 185

500 MCM 240

600 MCM 300

750 MCM 400

1000 MCM 500

AWG mm2

30 0.05

28 0.08

26 0.14

24 0.25

22 0.34

21 0.38

20 0.50

This cross reference list shows equivalent nominal values. Actual cross sections may vary. The AWG values are approximate, ifthe cables are made to European Standards (mm2) and vice versa. In critical applications, where the current reaches upper limits,consult your distributor or the manufacturer for the actual cable cross section.

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96

AWG (American Wire Gage) used in the USA is shown below with its exact equivalent value in mm2 and diameter (mm). Thetable on the previous page shows commercially used equivalent values, which are approximations.

AWG = Actual mm2 and Resistance

1000 MCM* 507 25.4 0.035750 380 22.0 0.047600 304 19.7 0.059500 254 20.7 0.07400 203 18.9 0.09350 178 17.3 0.10300 152 16.0 0.12250 127 14.6 0.14

4/0 107.20 11.68 0.183/0 85.00 10.40 0.232/0 67.50 9.27 0.290 53.40 8.25 0.371 42.40 7.35 0.472 33.60 6.54 0.573 26.70 5.83 0.714 21.20 5.19 0.915 16.80 4.62 1.126 13.30 4.11 1.447 10.60 3.67 1.788 8.66 3.26 2.369 6.63 2.91 2.77

10 5.26 2.59 3.6411 4.15 2.30 4.4412 3.30 2.05 5.4113 2.62 1.83 7.02

AWG Number

Cross Sectionmm2

Diametermm

Conductor resistanceΩ/km

24 0.21 3.522 0.33 5.020 0.52 6.018 0.82 9.516 1.31 2014 2.08 2412 3.32 34

AWG Cross Sectionmm2

CurrentRating A

10 5.26 528 8.35 756 13.29 954 21.14 1203 26.65 1542 33.61 1701 42.38 180

14 2.08 1.63 8.7915 1.65 1.45 11.2016 1.31 1.29 14.7017 1.04 1.15 17.8018 0.8230 1.0240 23.019 0.6530 0.9120 28.320 0.5190 0.8120 34.521 0.4120 0.7230 44.022 0.3250 0.6440 54.823 0.2590 0.5730 70.124 0.2050 0.5110 89.225 0.1630 0.4550 111.026 0.1280 0.4050 146.027 0.1020 0.3610 176.028 0.0804 0.3210 232.029 0.0646 0.2860 282.030 0.0503 0.2550 350.031 0.0400 0.2270 446.032 0.0320 0.2020 578.033 0.0252 0.1800 710.034 0.0200 0.1600 899.035 0.0161 0.1430 1125.036 0.0123 0.1270 1426.037 0.0100 0.1130 1800.038 0.00795 0.1010 2255.039 0.00632 0.0897 2860.0

AWG Number

Cross Sectionmm2

Diametermm

Conductor resistanceΩ/km

PVC-insulated single and multi-conductor cables according to UL-AWM and CSA-TEW standards are used in switchboard anddistribution cabinets of electrical equipment, as well as for the installation in machines and transformers in protecting tubes.PVC-insulation has a maximum temperature limit of 105°C. The indicated values stated in the following tables are guidelines only.

For temperatures over 30°C, multiply theCurrent Rating in the tables times the correc-tion-factor (f) to obtain the allowable current.

UL/CSA Current Rating for flexible cables

4/0 is also known as 0000; 1 mil = 0.001 inch = 0.0254 mm*Shown in MCM (circular mills) for bigger cross sections

1 CM = 1 Circ. mil. = 0.0005067 mm2

1 MCM = 1000 Circ. mils = 0.5067 mm2

Hook-up wire at ambient temperature up to 30° C

31 - 40 0.8241 - 45 0.7146 - 50 0.58

Ambient temperature

°C

Current Rating values of tables

correction-factorsf

Correction-factors at ambient tem-perature over 30° C

24 0.21 2 1.6 1.4 1.2 1.022 0.33 3 2.4 2.1 1.8 1.520 0.52 5 4.0 3.5 3.0 2.518 0.82 7 5.6 4.9 4.2 3.516 1.31 10 8.0 7.0 6.0 5.014 2.08 15 12.0 10.5 9.0 7.512 3.32 20 16.0 14.0 12.0 10.0

AWG Cross Sectionmm2

Current Rating A (no. of Conductors)up to 3 4 - 6 7 - 24 25 - 42 43 & above

Multi conductor cables at ambient temperature up to 30° C

10 5.26 30 24 21 18 158 8.35 40 32 28 24 206 13.29 55 44 38 33 274 21.14 70 56 49 42 353 26.65 80 64 56 48 402 33.61 95 76 66 57 571 42.38 110 88 77 66 55

AWG Cross Sectionmm2

Current Rating A (no. of Conductors)up to 3 4 - 6 7 - 24 25 - 42 43 & above

AWG Cross Sectionmm2

CurrentRating A

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Color code per DIN 47100

Color code for paired cables per DIN 47100

Color code for multi-conductor flexible cablesper VDE 0293

Without color repetitionNo. Basic ring colors

1 white2 brown3 green4 yellow5 grey6 pink7 blue8 red9 black

10 violet11 grey / pink12 red / blue13 white / green14 brown / green15 white / yellow16 yellow / brown17 white / grey18 grey / brown19 white / pink20 pink / brown21 white / blue22 brown / blue

No. Basic ring colors

45 white / brown / black46 yellow / green / black47 grey / pink / black48 red / blue / black49 white / green / black50 brown / green / black51 white / yellow / black52 yellow / brown / black53 white / grey / black54 grey / brown / black55 white / pink / black56 pink / brown / black57 white / blue / black58 brown / blue / black59 white / red / black60 brown / red / black61 black / white

No. Basic ring colors

23 white / red24 brown / red25 white / black26 brown / black27 grey / green28 yellow / grey29 pink / green30 yellow / pink31 green / blue32 yellow / blue33 green / red34 yellow / red35 green / black36 yellow / black37 grey / blue38 pink / blue39 grey / red40 pink / red41 grey / black42 pink / black43 blue / black44 red / black

No. of Color Colorpairs cond. a cond. b

1,23,45 white brown2,24,46 green yellow3,25,47 grey pink4,26,48 blue red5,27,49 black violet6,28,50 grey / pink red / blue7,29,51 white / green brown / green8,30,52 white / Yellow yellow / brown

No. of Color Colorpairs cond. a cond. b

17,39,61 green / red yellow / red18,40,62 green / black yellow / black19,41,63 grey / blue pink / blue20,42,64 grey / red pink / red21,43,65 grey / black pink / black22,44,66 blue / black red / black

No. of Color Colorpairs cond. a cond. b

9,31,53 white / grey grey / brown10,32,54 white / pink pink / brown11,33,55 white / blue brown / blue12,34,56 white / red brown / red13,35,57 white / black brown / black14,36,58 grey / green yellow / grey15,37,59 pink / green yellow / pink16,38,60 green / blue yellow / blue

Note: Color code for paired cables in accordance with DIN 47100. At 23 pairs, the identification repeats itself for the first timeand from 45 pairs for the second time.

No. of Cables with green-yellow ground Conductors without green-yellow groundcond. conductor (-J) conductors (-O)

Old Color Code valid until April 1, 20062 – brown / blue3 green-yellow / brown / blue black / blue / brown4 green-yellow / black / blue / brown black / blue / brown / black5 green-yellow / black / blue / brown / black black / blue / brown / black / black6 and up green-yellow / others black with white numbers black with white numbers

New Color Code2 – brown / blue3 green-yellow / brown / blue grey / brown / black4 green-yellow / brown / black / grey grey / blue / brown / black5 green-yellow / grey / black / brown / blue grey / black / blue / brown / black

With color repetition

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98

European Current Rating for Flexible Cables

Ambient temperature Rubber PVC(C°) ins. (60°C) ins. (70°C)

(%) (%)over 30 to 35 91 92over 35 to 40 82 87over 40 to 45 71 79over 45 to 50 58 71over 50 to 55 41 61over 55 to 60 – 50over 60 to 65 – 35

Cross Section Current*mm2 AWG* (A)0.08 28 3.80.14 26 5.30.25 24 7.50.34 22 9.00.50 20 12.0

Cross Section Current*mm2 AWG* (A)0.75 18 15.01.00 17 17.01.50 16 23.02.50 14 33.0

Amb. temp. C° for Derating Amb. temp. C° for Deratingcables rated at: factor cables rated at: factor

90°C (%) 110°C (%)over 50 to 55 94 over 50 to 80 100over 55 to 60 87 over 80 to 85 91over 60 to 65 79 over 85 to 90 82over 65 to 70 71 over 90 to 95 71over 70 to 75 61 over 95 to 100 58over 75 to 80 50 over 100 to 105 41over 80 to 85 35 over 105 to 110 –over 85 to 90 –

The values shown in the following tables are guidelines, taken from VDE 0298 part 4 and VDE 0100 part 430. General recom-mendations can be found in VDE 0298 part 2 and 4.

Current rating for conductors (30°C ambient)Power rating values of insulated cables at 30°C ambient temperature. For conductors which carry load simultaneously, see thetable below.

NominalCross

Section(mm2) (AWG)*

Group 1 Group 3Group 2Max.load(A)

Fuse

(A)

Max.load(A)

Fuse

(A)

Max.load(A)

Fuse

(A)0.05 30 1.0 – 1.0 – 2.0 –0.14 26 2.0 – 2.0 – 3.5 –0.25 24 4.0 – 4.5 – 6.0 –0.34 22 6.0 – 6.0 – 9.0 –0.50 20 9.0 – 9.0 – 12.0 –0.75 18 12.0 – 12.0 10.0 15.0 10.01.00 17 15.0 10.0 15.0 10.0 19.0 16.01.50 16 18.0 16.0 18.0 16.0 24.0 20.02.50 14 26.0 25.0 26.0 25.0 32.0 25.04 12 34.0 25.0 34.0 25.0 42.0 35.06 10 44.0 35.0 44.0 35.0 54.0 50.0

10 8 61.0 50.0 61.0 50.0 73.0 63.0

NominalCross

Section(mm2) (AWG)*

Group 1 Group 3Group 2Max.load(A)

Fuse

(A)

Max.load(A)

Fuse

(A)

Max.load(A)

Fuse

(A)16 6 82.0 80.0 82.0 63.0 98.0 80.025 4 108.0 100.0 108.0 80.0 129.0 100.035 2 135.0 125.0 135.0 100.0 158.0 125.050 1 168.0 160.0 168.0 125.0 198.0 160.070 2/0 207.0 200.0 207.0 160.0 245.0 200.095 3/0 250.0 250.0 250.0 200.0 292.0 250.0

120 4/0 292.0 250.0 292.0 250.0 344.0 315.0150 300 MCM 335.0 315.0 335.0 315.0 391.0 355.0185 350 MCM 382.0 355.0 382.0 355.0 448.0 400.0240 500 MCM – – 453.0 425.0 528.0 400.0300 600 MCM – – 523.0 500.0 608.0 500.0400 750 MCM – – – – 726.0 630.0

Group 1: One or more single conductor cables and wires installed in conduit, e.g. PVC insulated single conductorsH03V../H05V.. and H07V.. per VDE 0281.

Group 2: Multi conductor cables, e.g. PVC jacketed cables, flexible cables, metal clad cables in open or ventilated plenums.Group 3: Single conductor cables installed in open air with a min. spacing of one cable diameter. Typical applications include

single conductor wiring of switch-and rail distribution systems and control panel boxes.

Current rating of insulated cables(30°C to 50°C)

Current rating for multi conductor cables & Derating factor6 or more conductors carrying current simultaneously

Current rating of insulated hightemperature cables ( above 50°C)

Values shown in the tables below are % of normal values. (Continuous load.)

*Max. current at 20°C ambient temperature

* Current ratings are based on mm2. The equivalentAWG values are for reference only.

No. of Deratingcond. (%)

14 3416 3218 3020 2924 2728 2540 2260 1880 16100 15

No. of Deratingcond. (%)

2 753 654 585 516 487 458 429 4010 3912 36

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Limited Warranty, Disclaimer & Limitation of RemediesHELUKABEL and its representative, HI-TECH CONTROLS, INC., (hereinafter called “Suppliers”) expressly warrants, that allcables (hereinafter referred to as “products”) will be free from defects in material and workmanship for one year from date ofshipment. Only material manufactured in accordance with the standards of the Verband Deutscher Elektrotechniker (VDE) andper IS0 9002 is to be supplied in so far as such standards exist. Other quality requirements must be specially agreed upon priorto manufacture. The purchaser should inspect goods delivered in respect to possible external damage immediately uponreceipt. Such damage must be reported in writing within 10 days of arrival of the material, stating bill of lading number, carrier,date of delivery and invoice number. No claim will be accepted if these conditions have not been fulfilled. Where a complaintis justified a replacement will be supplied within a reasonable period. Should any product or product’s components thereof fail,during the warranty of the product, due to defects in material or workmanship, Suppliers, after examining the products anddetermining failure, at their option and expense, shall replace the product within a reasonable period of time. This warranty spe-cially excludes failures due to misuse, abuse, physical damage, contamination, wear and tear or use outside the limits for thematerial as stipulated by the supplier, including environmental, chemical, electrochemical or electrical conditions. Suppliersreserve the right to inspect all failures to determine the cause of such failures. The warranty of Suppliers shall not apply to anygoods or components thereof, which have been subjected to any of the following:A. Improper operation, storage or maintenance.B. Material modifications: Items materially modified unless the modifications are approved by Suppliers.C. Accidental damage: Any damage caused by accident regardless of fault.

Except as expressly set forth above, Suppliers shall not be liable for incidental or consequential damages of any nature includ-ing but not limited to, loss of profits, downtime expenses, production facilities, or increased costs of operation. The liability ofSuppliers shall, in all cases, and at its sole and absolute discretion, be limited to replacement, repair or refund of the purchaseprice of the particular goods manufactured by Suppliers. Suppliers reserve the right to discontinue manufacture of any product,or change product materials, designs, or specifications at any time and without prior notice.

WarningThese products are intended for use in industrial systems only. Do not use these products where temperatures can exceedthose listed under Specifications. Before using the products for non-industrial applications, life-support systems, or other appli-cations not within published specifications, consult Suppliers. Through misuse, age, or malfunction, components used in sys-tems can fail in various modes. The system designer is warned to consider the failure modes of all components used in a sys-tem and to provide adequate safeguards to prevent personal injury or damage to equipment in the event of such failure modes.A warning must be shown on the equipment and in the instructional manual if protection against a failure mode cannot be ade-quately provided.

Conditions of SaleGeneralOnly our conditions of sale shall be valid in respect to all deliveries. Contradicting conditions of purchase will not be accepted.Conditions of purchase shall be valid only if they have been explicitly accepted by us and confirmed in writing.

Delivered lengthsA variation of 10% of the required quantity may be delivered. Material specially made to customer’s requirements will be deliv-ered in lengths as manufactured and may be subject to variations dictated by technical manufacturing considerations.

OwnershipAll Materials delivered by the suppliers shall remain supplier’s property in its entirety until after receipt of all payments includ-ing additional costs which may arise, where materials are used by the purchaser as part of his own manufacturing program.The suppliers are to be regarded as the manufacturer and retains the right to part-ownerships of the product in proportion ofthe value of the goods supplied to the value of the end product.

Acceptance of riskThe purchaser is responsible for all risks once a consignment (material and packing) has been handed to the transportationcontractor or once the purchaser has been notified that the material is ready for dispatch. This condition shall apply also wherepoint of shipment is not the same as the destination.

Cancellation of order and return of materialMaterial will only be accepted back from the purchaser after written agreement to this effect has been issued by the seller. A35% cancellation charge applies to all orders once the merchandise has been shipped from its place of manufacturing(Germany, Italy etc.). The cancellation charge is 25% for standard merchandise which can be readily resold. Specially manu-factured products for a customer cannot be cancelled and require a 60% down payment. Freight charges are not refundable.

Construction changesDiameters of cables stated by the seller are dependent upon variations inherent in production techniques. Generally diameter tol-erances for cables up to 16 mm diameter are 0.2 mm from 18-30 mm diameter 0.5 mm and larger than 30 mm diameter 0.4 mmdiameter. We reserve the right to alter cable constructions without notice in the interest of technical improvement and development.

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14853 East Hinsdale Ave. Suite DCentennial, CO 80112-4240, USAE-Mail:[email protected]

Web Site: www.hitechcontrols.com

Phone: 303.680.5159 Fax: 303.680.5344Order Desk: 800.677.8942