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Brij Bhooshan Asst. Professor B.S.A College of Engg. & Technology, Mathura (India)
Copyright by Brij Bhooshan @ 2013 Page 1
HHeeaatt aanndd MMaassss TTrraannssffeerr
CChhaapptteerr -- 88 CCoonnddeennssaattiioonn aanndd BBooiilliinngg
PPrreeppaarreedd BByy
BBrriijj BBhhoooosshhaann
AAsssstt.. PPrrooffeessssoorr
BB.. SS.. AA.. CCoolllleeggee ooff EEnngggg.. AAnndd TTeecchhnnoollooggyy
MMaatthhuurraa,, UUttttaarr PPrraaddeesshh,, ((IInnddiiaa))
SSuuppppoorrtteedd BByy::
PPuurrvvii BBhhoooosshhaann
In This Chapter We Cover the Following Topics
Art. Content Page
8.1 Condensation Heat Transfer 2
8.2 Laminar Film Condensation on a Vertical Plate 3
8.3 Film Condensation on Horizontal Tubes 8
8.4 Condensation Number 9
8.5 Turbulent Film Condensation 10
8.6 Film Condensation inside Horizontal Tubes 11
8.7 Boiling Heat Transfer
Regimes of Boiling
Correlations of Boiling Heat-Transfer Data
Factors Affecting Nucleate Boiling
13
13
15
16
References:
1- J. P. Holman, Heat Transfer, 9th Edn, MaGraw-Hill, New York, 2002.
2- James R. Welty, Charles E. Wicks, Robert E. Wilson, Gregory L. Rorrer
Fundamentals of Momentum, Heat, and Mass Transfer, 5th Edn, John Wiley & Sons,
Inc., 2008.
3- F. Kreith and M. S. Bohn, Principal of Heat Transfer, 5th Edn, PWS Publishing Co.,
Boston, 1997.
4- P. K. Nag, Heat and Mass Transfer, 2nd Edn, MaGraw-Hill, New Delhi 2005.
Please welcome for any correction or misprint in the entire manuscript and your
valuable suggestions kindly mail us [email protected].
Condensation occurs when a vapour contacts a surface that is at a temperature below
the saturation temperature of the vapour. When the liquid condensate forms on the
surface, it will flow under the influence of gravity.
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Copyright by Brij Bhooshan @ 2013 Page 2
2 Chapter 8: Condensation and Boiling
Heat energy is being converted into electrical energy with the help of water as a
working fluid. Water is first converted into steam when heated in a heat exchanger and
then the exhaust steam coming out of the steam turbine/engine is condensed in a
condenser so that the condensate (water) is recycled again for power generation.
Therefore, the condensation and boiling processes involve heat transfer with change of
phase. When a fluid changes its phase, the magnitude of its properties like density,
viscosity, thermal conductivity, specific heat capacity, etc., change appreciably and the
processes taking place are greatly influenced by them. Thus, the condensation and
boiling processes must be well understood for an effective design of different types of
heat exchangers being used in thermal and nuclear power plants, and in process cooling
and heating systems.
8.1 CONDENSATION HEAT TRANSFER
When a saturated vapour comes in contact with a surface the temperature of which is
maintained below the saturation temperature at the vapour pressure, the vapour cannot
but condense into liquid releasing the latent heat of condensation at that pressure with
a coolant (cooling water) carrying away this heat (Diagram 8.1).
Diagram 8.1 condensing of saturated
There are two modes in which condensation can take place on a cooling surface.
1. Dropwise condensation
2. Filmwise condensation
Film wise condensation: If the liquid wets the surface, a smooth film is formed, and
the process is called film condensation.
In the film-condensation process the surface is blanketed by the film, which grows in
thickness as it moves down the plate. A temperature gradient exists in the film, and the
film represents a thermal resistance to heat transfer.
In film condensation, a stable coherent film of liquid condensate is formed on the surface
through which the heat released during condensation is conducted into the surface
(Diagram 8.1). On a wettable cooling surface, film condensation takes place.
Drop wise Condensation: If the liquid does not wet the surface, droplets are formed
that fall down the surface in some random fashion. This process is named as dropwise
condensation.
In dropwise condensation a large portion of the area of the plate is directly exposed to
the vapor; there is no film barrier to heat flow, and higher heat-transfer rates are
experienced. In fact, heat-transfer rates in dropwise condensation may be as much as 10
times higher than in film condensation.
Saturation
vapour
Condensation
film
Cooling water
Saturation vapour
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3 Heat and Mass Transfer By Brij Bhooshan
Diagram 8.2 Dropwise condensation
In dropwise condensation, vapour condenses on the surface in the form of drops, and
consequently a large part of cooling surface is always bare to vapour for undergoing
condensation (Diagram 8.2). The rate of heat transfer is many times larger than what is
achieved in film condensation. Dropwise condensation occurs on a nonwettabie cooling
surface where the liquid condensate drops do not spread.
Let us explain briefly what is a wettable or a nonwettable surface. The surface of a
liquid always tends towards a minimum. A freely suspended drop of liquid always takes
the shape of a sphere which is of the geometrical shape having the minimum surface
area for the same volume. This is due to the effect of surface tension. Surface tension
always exists whenever there is a discontinuity in the material medium. Mercury in
contact with air has a certain surface tension. With water, mercury has another surface
tension. Let us consider the equilibrium of a liquid drop on a solid surface (Diagram 8.3),
σ being the surface tension as shown.
Diagram 8.3 Equilibrium of a liquid drop on a solid surface
If σ1 cos 1 + σ3 = σ2, the liquid drop remains in equilibrium and does not spread. The
surface is nonwettable (e.g. mercury in glass).
where is the angle of contact.
If σ1 cos 1 + σ3 > σ2, me liquid drop spreads and the surface is wettable (e.g. water in
glass). When is obtuse, the surface is nonwettable, and if is acute, the surface is
wettable.
Dropwise condensation is much desirable because of its higher heat transfer rates.
However, it hardly occurs on a cooling surface. When the surface is coated with some
promoter like teflon, grease, mercaptan, oleic acid and so on, drop condensation can
occur for some time. But the effectiveness of the promoter gradually decays due to
fouling, oxidation or its slow removal by the flow of the condensate. Condensers are
usually designed on the basis that film condensation would prevail.
8.2 LAMINAR FILM CONDENSATION ON A VERTICAL PLATE
Numerous experimental and theoretical investigations have been conducted to
determine the heat transfer coefficient for film condensation on surfaces. The first
fundamental analysis in this aspect was given by Nusselt in 1916. Nusselt's theory of
film condensation of pure vapours on a vertical plate is presented below. It serves as a
basis to better understand heat transfer during condensation.
Liquid drop
Solid
Air
Bore surface
Liquid condensate
drop
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Copyright by Brij Bhooshan @ 2013 Page 4
4 Chapter 8: Condensation and Boiling
Nusselt's Theory:
Let us consider condensation of a vapour on a vertical plate as shown in Diagram 8.4.
Here x is the axial coordinate, measured downward along the plate, and y is the
coordinate normal to the condensing surface. The condensate thickness is represented
by (x). Nusselt made the following assumptions:
1. The vapour is pure, dry and saturated.
2. The condensate flow is under the action of gravity and is laminar.
3. The vapour at the liquid-vapour interface is stagnant so that there is no shear
stress or drag on the flow of condensate.
4. The plate is maintained at a uniform temperature Tw that is less than the
saturation temperature of the vapour Tg.
5. The liquid temperature at the interface is that of saturated vapour.
6. Fluid properties are constant.
7. Heat transfer across the condensate layer is by pure conduction, and the liquid
temperature profile is linear.
8. Heat transfer is at steady state.
Diagram 8.4 Film condensation on a vertical flat plate.
The plate temperature is maintained at Tw, and the vapor temperature at the edge of
the film is the saturation temperature Tg. The film thickness is represented by δ, and we
choose the coordinate system with the positive direction of x measured downward, as
shown. It is assumed that the viscous shear of the vapor on the film is negligible at y = δ.
It is further assumed that a linear temperature distribution exists between wall and
vapor conditions.
The weight of the fluid element of thickness dx between y and δ per unit length
Viscous shear force at y
Buoyancy force due to the displaced vapor
Under steady state condition force balance equation is
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5 Heat and Mass Transfer By Brij Bhooshan
where ρ = density of liquid film, ρv = density of vapour, u = velocity of the liquid film.
Integrating and using the boundary condition that u = 0 at y = 0 gives
The mass flow of condensate through any x position of the film is thus given by
when unit depth is assumed. The heat transfer at the wall in the area dx is
since a linear temperature profile was assumed. As the flow proceeds from x to x + dx,
the film grows from δ to δ + dδ as a result of the influx of additional condensate. The
amount of condensate added between x to x + dx is
The heat removed by the wall must equal this incremental mass flow times the latent
heat of condensation of the vapor.
Thus
Equation (8.9) may be integrated with the boundary condition δ = 0 at x = 0 to give
The heat-transfer coefficient is
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6 Chapter 8: Condensation and Boiling
The average value of the heat-transfer coefficient is obtained by integrating over the
length of the plate:
Equation (8.13) may be used for vertical plates and cylinders and fluids with Pr >0.5
and cT/hfg ≤1.0.
Since ρ >>>>ρv, then equation (8.13) will be
Equations (8.13) and (8.14) are the Nusselt's equations for laminar film condensation on
a vertical plate, which can also be applied to condensation outside a tube of large
diameter. These give conservative values of heat transfer coefficient McAdams
suggested 20% increase over this value so that
The bulk temperature of the condensate is always less than saturation temperature and
hence, subcooled.
If TB is the bulk temperature, then by energy balance,
Assuming a linear temperature profile (Diagram 8.4),
and since the velocity distribution (Eq. (8.5)) is given by
at y = 0, u = 0, then
at y = , u = u, then
Equation (8.16) becomes
Again T = my + C
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7 Heat and Mass Transfer By Brij Bhooshan
at y = 0, T = Tw = Tg,
at y = , T = Tsat = Ts = Tg, then
From equation 8.17, then we have
The average enthalpy change during condensation with subcooling,
From equations (8.13) and (8.19),
If the surface is inclined at an angle with the horizontal (Diagram 8.5), the average
coefficient is
Diagram 8.5 Flimwise condensation on an inclined plane surface
For Pr > 0.5 and Ja = (cpf /h'fg) < 1.0, where Ja is the Jakob number, it yields results
similar to Eqns. (8.13) - (8.15) and (8.20), except that h'fg is replaced by
then
Eq. (8.13) in terms of commonly used dimensionless products
where GrL is based on the plate length
PrL is the liquid Prandtl number, and Ja is the Jakob number defined as
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8 Chapter 8: Condensation and Boiling
As in forced-convection flow problems, the criterion for determining whether the flow is
laminar or turbulent is the Reynolds number, and for the condensation system it is
defined as
where DH = hydraulic diameter, A = flow area, P = shear, or “wetted,” perimeter, V =
average velocity in flow.
But
ṁ = ρAV
so that
The Reynolds number is sometimes expressed in terms of the mass flow per unit depth
of plate , so that
In calculating the Reynolds numbers the mass flow may be related to the total heat
transfer and the heat-transfer coefficient by
But A = LW and P = W, where L and W are the height and width of the plate,
respectively, so that
8.3 FILM CONDENSATION ON HORIZONTAL TUBES
The condensate film on the outside of horizontal tubes flows around the tube and off the
bottom in a sheet, as shown in Diagram 8.6.
The liquid film is very thin so that the above analysts applies here except that g is
replaced by g sin and average value of h follows from integration over the range of
values from 0 to 180°, as given below:
Diagram 8.6 Condensate film on horizontal tubes
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9 Heat and Mass Transfer By Brij Bhooshan
where D0 is the outside diameter of the tube. This is the Nusselt's equation for film
condensation on a horizontal tube.
Therefore, hm D01/4, smaller D0 would yield higher hm. But smaller D0 means less
surface area D0L exposed for condensation, and so less heat transfer. Thus there is an
optimum tube diameter.
The heat transfer coefficient on a horizontal tube decreases from a maximum value at
= 0 to essentially zero for = 180°. The condensing rate on the upper half of the tube is
46% greater than on the lower half.
Dividing Eq. (8.29) by Eq. (8.13),
If L/D0 = 2.87, then (hm)H = (hm)V,
If L > 2.87 D0, then (hm)H > (hm)V.
For a bank of horizontal tubes in a vertical tier
where N is the number of tubes in the tier.
Thus, hm 1/N1/4. Therefore, as N increases, hm decreases. Thus, the film thickness is
greater for the lower tubes, increasing the resistance to heat transfer.
For condensation on a sphere, it can similarly be shown,
where D is the diameter of sphere.
The total heat transfer to the surface is
The physical properties of the liquid film should be evaluated at an effective film
temperature.
Average temperature
8.4 CONDENSATION NUMBER
Because the film Reynolds number is so important in determining condensation
behavior, it is convenient to express the heat-transfer coefficient directly in terms of Re.
We include the effect of inclination and write the heat-transfer equations in the form
where the constant is evaluated for a plate or cylindrical geometry. From Equation
(8.26) we can solve for Tg −Tw as
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Copyright by Brij Bhooshan @ 2013 Page 10
10 Chapter 8: Condensation and Boiling
From equations (8.33) and (8.34), we have
We now define a new dimensionless group, the condensation number Co, as
From equations (8.35) and (8.36), we have
For a vertical plate A/PL = 1.0, and we obtain, using the constant from Equation (8.14),
For a horizontal cylinder A/PL = and
When turbulence is encountered in the film, an empirical correlation by Kirkbride may
be used:
8.5 TURBULENT FILM CONDENSATION
Just as a fluid flowing over a surface undergoes a transition from laminar to turbulent
flow, in the same way the motion of the condensate becomes turbulent when its
Reynolds number exceeds a critical value of 2000.
For Re > 2000, Colburn's relation can be used
We obtain average values of heat transfer coefficient, using Eq. (8.13) for 4/f < 2000
and Eq. (8.39) for 4/f > 2000.
Turbulent flow of condensate is hardly ever reached on a horizontal tube, where flow is
almost always laminar, but it may occur on the lower part of a vertical surface, when hm
becomes larger due to turbulence with larger length.
Kirkbride proposed the following empirical correlation for film condensation on a
vertical plate after the start of turbulence.
8.6 FILM CONDENSATION INSIDE HORIZONTAL TUBES
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11 Heat and Mass Transfer By Brij Bhooshan
For refrigeration and air conditioning systems, condensers often involve condensation
inside horizontal or vertical tubes. Conditions within the tube are complicated and
greatly depend on the vapour velocity inside the tube. If the vapour velocity is small, the
condensate flow is from the upper portion of the tube to the bottom, from which it flows
in a longitudinal direction with the vapour (Diagram 8.7).
Diagram 8.7 Film condensation in a horizontal tube
For low vapour velocities such that
where i refers to the tube inlet, Chato recommends the following equation
where
Equation (8.41) is restricted to low vapor Reynolds numbers such that
where Rev is evaluated at inlet conditions to the tube.
For higher flow rates an approximate empirical expression is given by Akers, Deans, and
Crosser as
where now Rem is a mixture Reynolds number, defined as
The mass velocities for the liquid Gf and vapor Gv are calculated as if each occupied the
entire flow area.
Carpenter and Colburn correlated their experimental data for condensation with high
vapour velocity
Gm = Mean value of mass velocity of vapour kg/m2s.
Condensate
Vapour
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12 Chapter 8: Condensation and Boiling
G1 = mass velocity at the top of tube, G2 = mass velocity at the bottom of tube.
f = fraction of co-efficient evaluated at the average vapour velocity
w = wall shear stress N/m2.
All physical properties of equation (8.46) are evaluated at a reference temperature of
(0.25Tg + 0.75Tw).
Problem 8.1: A square pan with its bottom surface maintained at 350 K is exposed to
water vapor at 1 atm pressure and 373 K. The pan has a lip all around, so the
condensate that forms cannot flow away. How deep will the condensate film be after 10
min have elapsed at this condition?
Solution: We will employ a ‘‘pseudo-steady-state’’ approach to solve this problem. An
energy balance at the vapor–liquid interface will indicate that the heat flux and rate of
mass condensed,
The condensation rate, ṁcond, may be expressed as follows:
where dδ/dt is the rate at which the condensate film thickness, δ, grows.
The heat flux at the interface
This heat flux is now equated to that which must be conducted through the film to the
cool pan surface. The heat flux expression that applies is
This is a steady-state expression; that is, we are assuming d to be constant. If δ is not
rapidly varying, this ‘‘pseudo-steady-state’’ approximation will give satisfactory results.
Now, equating the two heat fluxes, we have
and, progressing, the condensate film thickness is seen to vary with time according to
A quantitative answer to our example problem now yields the result
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13 Heat and Mass Transfer By Brij Bhooshan
8.7 BOILING HEAT TRANSFER
Boiling heat transfer is associated with a change in phase from liquid to vapor.
Extremely high heat fluxes may be achieved in conjunction with boiling phenomena,
making the application particularly valuable where a small amount of space is available
to accomplish a relatively large energy transfer. One such application is the cooling of
nuclear reactors. Another is the cooling of electronic devices where space is very critical.
The advent of these applications has spurred the interest in boiling, and concentrated
research in this area in recent years has shed much light on the mechanism and
behavior of the boiling phenomenon
There are two basic types of boiling: pool boiling and flow boiling. Pool boiling occurs on
a heated surface submerged in a liquid pool that is not agitated. Flow boiling occurs in a
flowing stream, and the boiling surface may itself be a portion of the flow passage. The
flow of liquid and vapor associated with flow boiling is an important type of two-phase
flow.
When a surface is exposed to a liquid and is maintained at a temperature above the
saturation temperature of the liquid, boiling may occur, and the heat flux will depend on
the difference in temperature between the surface and the saturation temperature.
When the heated surface is submerged below a free surface of liquid, the process is
referred to as pool boiling. If the temperature of the liquid is below the saturation
temperature, the process is called subcooled, or local, boiling. If the liquid is maintained
at saturation temperature, the process is known as saturated, or bulk, boiling.
Regimes of Boiling
An electrically heated horizontal wire submerged in a pool of water at its saturation
temperature is a convenient system to illustrate the regimes of boiling heat transfer. A
plot of the heat flux associated with such a system as the ordinate vs. the temperature
difference between the heated surface and saturated water is depicted in Diagram 8.8.
There are six different regimes of boiling associated with the behavior exhibited in this
Diagram.
Diagram 8.8 Pool boiling in water on a horizontal wire at atmospheric
In regime I, the wire surface temperature is only a few degrees higher than that of the
surrounding saturated liquid. Natural convection currents circulate the superheated
0.1 1.0 10 100 1000 10000
Sp
hero
idal
state
begin
nin
g
Interface evaporation Bubbles Film
I II III IV V VI
Boiling
curve
Radiation
coming into play
Sta
ble
fil
m b
oil
ing P
artia
l nu
cleate
boilin
g a
nd
un
stable
film N
ucl
eate
boil
ing.
Bu
bble
s ri
se t
o
inte
rface
Nu
cleate
boil
ing.
Bu
bble
s
Free
convection
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14 Chapter 8: Condensation and Boiling
liquid, and evaporation occurs at the free liquid surface as the superheated liquid
reaches it.
An increase in wire temperature is accompanied by the formation of vapor bubbles on
the wire surface. These bubbles form at certain surface sites, where vapor bubble nuclei
are present, break off, rise, and condense before reaching the free liquid surface. This is
the process occurring in regime II.
At a still higher wire surface temperature, as in regime III, larger and more numerous
bubbles form, break away from the wire surface, rise, and reach the free surface.
Regimes II and III are associated with nucleate boiling.
Beyond the peak of this curve, the transition boiling regime is entered. This is region IV
on the curve. In this regime, a vapor film forms around the wire, and portions of this
film break off and rise, briefly exposing a portion of the wire surface. This film collapse
and reformation and this unstable nature of the film is characteristic of the transition
regime. When present, the vapor film provides a considerable resistance to heat
transfer; thus, the heat flux decreases.
When the surface temperature reaches a value of approximately 400°F above the
saturated liquid, the vapor film around the wire becomes stable. This is region V, the
stable film-boiling regime.
For surface temperatures of 1000°F or greater above that of the saturated liquid,
radiant energy transfer comes into play, and the heat flux curve rises once more. This is
designated as region VI in Diagram 8.8.
The curve in Diagram 8.8 can be achieved if the energy source is a condensing vapor. If,
however, electrical heating is used, then regime IV will probably not be obtained
because of wire ‘‘burnout.’’ As the energy flux is increased, ΔT increases through regions
I, II, and III. When the peak value of q/A is exceeded slightly, the required amount of
energy cannot be transferred by boiling. The result is an increase in ΔT accompanied by
a further decrease in the possible q/A. This condition continues until point b is reached.
As ΔT at point b is extremely high, the wire will long since have reached its melting
point. Point a on the curve is often referred to as the ‘‘burnout point’’ for these reasons.
As the mechanism of energy removal is intimately associated with buoyant forces, the
magnitude of the body-force intensity will affect both the mechanism and the magnitude
of boiling heat transfer. Other than normal gravitational effects are encountered in
space vehicles.
Note the somewhat anomalous behavior exhibited by the heat flux associated with
boiling. One normally considers a flux to be proportional to the driving force; thus, the
heat flux might be expected to increase continuously as the temperature difference
between the heated surface and the saturated liquid increases. This, of course, is not the
case; the very high heat fluxes associated with moderate temperature differences in the
nucleate-boiling regime are much higher than the heat fluxes resulting from much
higher temperature differences in the film-boiling regime. The reason for this is the
presence of the vapor film, which covers and insulates the heating surface in the latter
case.
Correlations of Boiling Heat-Transfer Data
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15 Heat and Mass Transfer By Brij Bhooshan
As the fluid behavior in a boiling situation is very difficult to describe, there is no
adequate analytical solution available for boiling transfer. Various correlations of
experimental data have been achieved for the different boiling regimes; the most useful
of these follow.
In the natural convection regime, regime I of Diagram 8.8, the correlations presented in
Chapter 7 for natural convection may be used.
Regime II, the regime of partial nucleate boiling and partial natural convection, is a
combination of regimes I and III, and the results for each of these two regimes may be
superposed to describe a process in regime II.
The nucleate-boiling regime, regime III, is of great engineering importance because of
the very high heat fluxes possible with moderate temperature differences. That data for
this regime are correlated by equations of the form
The parameter Nub in equation (8.48) is a Nusselt number defined as
where q/A is the total heat flux, Db is the maximum bubble diameter as it leaves the
surface, Tw Ts is the excess temperature or the difference between the surface and
saturated liquid temperatures, and kL is the thermal conductivity of the liquid. The
quantity, PrL, is the Prandtl number for the liquid. The bubble Reynolds number, Reb, is
defined as
where Gb is the average mass velocity of the vapor leaving the surface and L is the
liquid viscosity.
The mass velocity, Gb, may be determined from
where hfg is the latent heat of vaporization
Rohsenow has used equation (8.48) to correlate Addoms’s pool-boiling data for a 0.024-
in.-diameter platinum wire immersed in water.
This correlation is
where cpL is the heat capacity for the liquid.
An analysis of conditions at burnout modified by experimental results is expressed in
Regime IV, that of unstable film boiling, is not of great engineering interest, and no
satisfactory correlation has been found for this region as yet.
The stable-film-boiling region, regime V, requires high surface temperatures; thus, few
experimental data have been reported for this region.
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16 Chapter 8: Condensation and Boiling
Stable film boiling on the surface of horizontal tubes and vertical plates has been
studied both analytically and experimentally by Bromley. Considering conduction alone
through the film on a horizontal tube, Bromley obtained the expression
where D0, which is the outside diameter of the tube.
A modification in equation (8.54) was proposed by Berenson to provide a similar
correlation for stable film boiling on a horizontal surface. In Berenson’s correlation, the
tube diameter, D0, is replaced by the term [/g( v]1/2, and the recommended
expression is
where kvf, vf, and vf are to be evaluated at the film temperature as indicated.
Hsu and Westwater considered film boiling for the case of a vertical tube. Their test
results were correlated by the equation
where
ṁ being the flow rate of vapor at the upper end of the tube.
Hsu states that heat-transfer rates for film boiling are higher for vertical tubes than for
horizontal tubes when all other conditions remain the same.
In regime VI, the correlations for film boiling still apply; however, the superimposed
contribution of radiation is appreciable, becoming dominant at extremely high values of
ΔT. Without any appreciable flow of liquid, the two contributions may be combined, as
indicated by equation (8.58).
The contribution of radiation to the total heat-transfer coefficient may be expressed as
where h is the total heat-transfer coefficient, hc is the coefficient for the boiling
phenomenon, and hr is an effective radiant heat-transfer coefficient considering
exchange between two parallel planes with the liquid between assigned a value of unity
for its emissivity.
Factors Affecting Nucleate Boiling
Since high heat transfer rates and convection coefficients are associated with small
values of the excess temperature, it is desirable that many engineering devices operate
in the nucleate boiling regime. It is possible to get heat transfer coefficients in excess of
104 W/m2 in nucleate boiling regime and these values are substantially larger than those
normally obtained in convection processes with no phase change. The factors which
affect the nucleate boiling are:
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Brij Bhooshan Asst. Professor B.S.A College of Engg. & Technology, Mathura (India)
Copyright by Brij Bhooshan @ 2013 Page 17
17 Heat and Mass Transfer By Brij Bhooshan
(a) Pressure: Pressure controls the rate of bubble growth and therefore affects the
temperature difference causing the heat energy to flow. The maximum allowable
heat flux for a boiling liquid first increases with pressure until critical pressure is
reached and then decreases.
(b) Heating Surface Characteristics: The material of the heating element has a
significant effect on the boiling heat transfer coefficient. Copper has a higher
value than chromium, steel and zinc. Further, a rough surface gives a better heat
transfer rate than a smooth or coated surface, because a rough surface gets wet
more easily than a smooth one.
(c) Thermo-mechanical Properties of Liquids: A higher thermal conductivity of the
liquid will cause higher heat transfer rates and the viscosity and surface tension
will have a marked effect on the bubble size and their rate of formation which
affects the rate of heat transfer.
(d) Mechanical Agitation: The rate of heat transfer will increase with the increasing
degree of mechanical agitation. Forced convection increases mixing of bubbles
and the rate of heat transfer.