GensetParts CatalogHGJAA HGJAB HGJAC

Printed in U.S.A.

9830201C 5/02 (AC)Replaces Spec AB

To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Onan nameplate. For handy reference, insert your nameplate information in the spaces below.

The following symbols are used in Onan manuals to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe.This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage.

MODEL AND SPEC NO.

SERIAL NO.

DIGITAL CONTROL SOFTWARE VERSION AND DATE (IF APPLICABLE)

Service and repair of Onan equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on.

Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.

Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing!

Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing!PSP-1

IntroductionThis parts catalog applies to the standard generator sets listed below. Parts are arranged in groups of related items and each illustrated part is defined by a reference number corresponding to the same reference number in the parts list. Parts illustrations are typical. Using the model and specification number from your generator set nameplate, select parts that apply to your set. Right and left sides are detemined by facing the engine end (front) of the set.

Generator Set Data TableModel Identification5.5HGJAA600A/B/C 5.5HGJAA1116A/B/C 5.5HGJAA1117A/B/C 5.5HGJAA1273A/B/C 5.5HGJAA1274A/B/C 5.5HGJAA1275A/B/C 5.5HGJAA2354A/B/C 6.5HGJAA896A/B/C 6.5HGJAA1278A/B/C 6.5HGJAA1277A/B/C 6.5HGJAA898A/B/C 7.0HGJAA97A/B/C 7.0HGJAA1276A/B/C 7.0HGJAA2355A/B/C 5.5JGHAB901A/B/C 5.5HGJAB1118A/B/C 5.5HGJAB1119A/B/C 5.5HGJAB1270A/B/C 5.5JGHAB1271A/B/C 6.5HGJAB902A/B/C 6.5HGJAB904A/B/C 6.5HGJAB1037A/B/C 6.5HGJAB1272A/B/C 7.0HGJAB900A/B/C 7.0HGJAB1036A/B/C 7.0HGJAB1037A/B/C 7.0HGJAB1038A/B/C 5.5HGJAC907A/C 5.5HGJAC1120A/C 5.5HGJAC1121A/C 5.5HGJAC1264A/C 5.5HGJAC1265A/C 5.5HGJAC1266A/C 6.5HGJAC908A/C 6.5HGJAC910A/C 6.5HGJAC1268A/C 6.5HGJAC1269A/C 7.0HGJAC1267A/C 7.0HGJAC906A/C

FuelGasoline (EFI) LP (Liquid) LP (Vapor) Gasoline (EFI) LP (Vapor) LP (Vapor) Gasoline LP (Liquid) LP (Liquid) LP (Vapor) LP (Vapor) Gasoline (EFI) Gasoline (EFI) Gasoline (EFI) Gasoline LP (Liquid) LP (Vapor) LP (Vapor) LP (Liquid) LP (Liquid) LP (Vapor) LP (Liquid) LP (Vapor) Gasoline Gasoline LP (Liquid) Gasoline Gasoline LP (Liquid) LP (Vapor) Gasoline LP (Vapor) LP (Liquid) LP (Liquid) LP (Vapor) LP (Vapor) LP (Liquid) Gasoline Gasoline

Wiring Diagram6111272 6111271 6111271 6111272 6111271 6111271 6111272 6111271 6111271 6111271 6111271 6111272 6111272 6111272 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271 6111271

Voltage120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120

Hertz60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60

Phase1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

* The specification number denotes customer requested options or deviations from a standard (1A, 1B, etc.) model. The specification letter advances (A, to B, to C, etc.) with major manufacturing changes.

1

IndexAdapter Pipe 3/8 NPT, 22 Adapter, LP Vapor Solenoid Pipe, 22 Arm, Rocker, 7 Arm, Tensioner, 8 Backplate, Fan, 8 Baffle, Exhaust (HGJAA, HGJAB), 28 Ball, Oil Pump Steel, 25 Base, Mounting, 30 Bearing, Flywheel Drive, 8 Bearing, Generator Rotor Ball, 37 Bearing, Governor Shaft Needle, 9 Bearing, Main, 5 Bearing, Thrust, 25 Belt, 8 Block, Cylinder, 5 Block, Generator Brush, 37 Body Assy, EFI Throttle, 11 Body, Assy, Throttle, 12 Body, Throttle, 12 Boot, Rubber Battery, 30 Boot, Rubber Wiring, 30 Bracket, Converter (HGJAA, HGJAB), 17 Bracket, Converter (HGJAC), 18 Bracket, Generator Stab, 37 Bracket, Pump, 14 Bracket, Regulator, 21 Bracket, Shutoff Valve Mounting, 19 Bracket, Speed Control, 9 Breaker, Circuit, 38 Brush, Generator, 37 Bulkhead, EFI, 15 Bushing, Regulator Reducer, 21 Bushing, Tensioner, 8 Camshaft, 7 Carburetor, Gasoline, 10 Cleaner, Air, 23 Clip, Brush Seal (HGJAA,HGJAB), 32 Clip, Brush Seal (HGJAC), 34 Clip, Cylinder Shroud Wire, 29 Clip, Hose, 5 Clip, Piston Pin, 6 Coil, Ignition, 30 Collet, Valve, 7 Components, EFI Throttle Body, 12 Components, Fuel Rail, 13 Components, Starter, 26 Connector, EFI Manifold Hose, 13 Connector, Fuel Pump Hose, 10 Control, PCB, 38 Converter (HGJAA, HGJAB), 17 Converter (HGJAC), 18 Converter, LP Liquid High Pressure (HGJAA, HGJAB), 17 Converter, LP Liquid High Pressure (HGJAC), 18 Coupling, Flywheel, 8 Cover, Air Cleaner, 23 Cover, Air Inlet (HGJAA,HGJAB), 33 Cover, Assembly Inlet (HGJAC), 34 Cover, Breather, 5 Cover, Control, 38 Cover, Drip Pan Air Inlet (HGJAA, HGJAB), 33 Cover, Main Bearing, 25 Cover, Oil Filter (HGJAA,HGJAB), 32 Cover, Oil Filter (HGJAC), 34 Cover, Oil Pump, 25 Cover, Rocker, 5 Cover, Switch, 38 Cover, Throttle Body, 12 Crankshaft, 6 Door, Assy., 35 Door, Enclosure, 35 Elbow, Conduit (HGJAA,HGJAB), 32 Elbow, Conduit (HGJAC), 34 Elbow, EFI Bulkhead 90 Degree Hose, 15 Elbow, Fuel Filter Street, 10 Elbow, Fuel Valve Shutoff 90 Degree Pipe, 19 Elbow, LP Vapor Bulkhead 90 Degree Pipe, 22 Elbow, LP Vapor Solenoid 90 Degree Street, 22 Elbow, Regulator Pipe, 21 Element, Air Cleaner, 23 Enclosure, Assy (HGJAA, HGJAB), 35 Endbell, 37 Engine, Replacement, 5 Fan, Generator, 8 Filter, EFI Fuel, 11 Filter, Gasoline Fuel, 10 Filter, Oil, 25 Filter, Oil Pump, 25 Fitting, EFI Bulkhead, 15 Fitting, LP Vapor Bulkhead, 22 Flywheel, 8 Foam, EFI Fuel Filter Isolator, 11 Gasket, Breather Plate, 5 Gasket, Cylinder Head, 5 Gasket, Door, 35 Gasket, EFI Intake Manifold, 11 Gasket, EFI Throttle Body, 11 Gasket, Exhaust Manifold, 27 Gasket, Gasoline Carburetor, 10 Gasket, Gasoline Intake Manifold, 10 Gasket, LP Vapor Carburetor, 20 Gasket, LP Vapor Intake Manifold, 20 Gasket, LPG Liquid Carburetor, 16 Gasket, LPG LIquid Intake Manifold, 16 Gasket, Main Bearing Cover, 25 Gasket, Muffler (HGJAA, HGJAB), 28 Gasket, Rocker Cover, 5 Gauge, Oil, 25 Gear, Governor, 25 Generator, 37 Governor, 9

2

IndexGrommet, Drip Pan (HGJAA,HGJAB), 32 Grommet, Drip Pan (HGJAC), 34 Grommet, Ignition, 30 Grommet, Pin, 35 Grommet, Remote, 35 Guide, Valve, 5 Harness, AC Output, 38 Harness, EFI Engine, 40 Harness, LP/Gasoline Engine, 39 Harness, Remote Pump (15), 14 Head, Cylinder, 5 Hose, Air, 30 Hose, Bulk (3/8ID), 21 Hose, EFI Fuel, 11 Hose, EFI Vacuum, 13 Hose, Gasoline Fuel, 10 Hose, LP Liquid, 16 Hose, LP Vapor, 21 Hose, LP Vapor Fuel, 20 Hose, LPG Liquid Drain, 16 Hose, Oil Drain, 25 Housing, Air Cleaner, 23 Housing, Control, 38 Housing, Genset, 35 Injector, EFI Fuel, 13 Insulation, Door, 35 Insulation, Exhaust Manifold (HGJAC), 27 Insulation, Housing Cover, 35 Insulation, Inlet Baffle (HGJAA,HGJAB), 33 Insulator, Gasoline Carburetor, 10 Insulator, LP Vapor Carburetor, 20 Insulator, LPG Liquid Carburetor, 16 Isolator, Rubber (HGJAA,HGJAB), 32 Isolator, Rubber (HGJAC), 34 Isolator, Snubber (HGJAA,HGJAB), 32 Isolator, Snubber (HGJAC), 34 Isolator, Spring (HGJAA,HGJAB), 32 Isolator, Spring (HGJAC), 34 Key, Crankshaft, 8 Kit, Breather, 41 Kit, Conversion (LP), 41 Kit, Door, 35 Kit, Exhaust (HGJAC), 41 Kit, Exhaust Elbow, 41 Kit, Mounting (Underfloor), 41 Kit, Remote Fuel Pump, 14 Kit, Starter Brush, 26 Kit, Starter Nut Pinion Stop, 26 Kit, Starter Ring Snap, 26 Kit, Tailpipe (22), 41 Kit, Tailpipe (26), 41 Labels, Accessories, 41 Latch, Door, 35 Lever, Governor, 9 Link, Throttle, 9 Manifold, EFI Intake, 13 Manifold, Exhaust, 27 Manifold, Exhaust (HGJAA, HGGJAB), 27 Manifold, Gasoline Intake, 10 Manifold, LP Vapor Intake, 20 Manifold, LPG LIquid Intake, 16 Mixer, LP Vapor Low Pressure, 20 Mixer, LPG Liquid High Pressure, 16 Muffler (HGJAA, HGJAB), 28 Nipple, LP Vapor Solenoid Pipe, 22 ORing, EFI Injector, 13 ORing, Generator, 37 ORing, Injector, 13 ORing, Main Bearing Cover, 25 ORing, Oil Gauge, 25 ORing, Oil Pump Cover, 25 ORing, Rail Assy, 13 Pan, Drip (HGJAA, HGJAB), 32 Pan, Drip (HGJAA,HGJAB), 32 Pan, Drip (HGJAC), 34, 34 Pin, Cylinder Block Dowel, 5 Pin, Governor Shaft Snap, 9 Pin, Latch, 35 Pin, Piston, 6 Piston, 6 Pivot, Rocker Arm, 7 Plate, Breather, 5 Plate, Guide, 7 Plate, Leaf Valve Retainer, 5 Plug, Pipe, 22 Plug, Cylinder Block Blind, 5 Plug, Drain, 25 Plug, Drip Pan Hole (HGJAA,HGJAB), 32 Plug, Inlet Cover Hole (HGJAA,HGJAB), 33 Plug, Main Bearing Cover Blind, 25 Plug, Spark, 5 Pulley, Flywheel Drive, 8 Pulley, Generator, 8 Pulley, Tensioner, 8 Pump, Fuel, 10 Regulator, EFI Fuel Rail Pressure, 13 Regulator, LP Vapor Low Pressure, 21 Remote Fuel Pump Kit, 14 Retainer, Inlet Cover Insulation (HGJAA,HGJAB), 33 Retainer, Screw, 12 Retainer, Valve Spring, 7 Ring, Collector, 37 Ring, EFI Pressure Regulator Snap, 13 Ring, Throttle Body Retainer, 12 Rod, Connecting, 6 Rod, Push, 7 Rotor, Generator, 37 Rotor, Oil Pump, 25

3

IndexRotor, Throttle Body Governor, 12 Screen, Vent, 22 Seal, Cylinder Block Oil, 5 Seal, Drip Pan Air Intake (HGJAA,HGJAB), 32 Seal, Drip Pan Air Intake (HGJAC), 34 Seal, Drip Pan Brush (HGJAA,HGJAB), 32 Seal, Drip Pan Brush (HGJAC), 34 Seal, Housing Cover, 35 Seal, Main Bearing Case Oil, 25 Seal, Valve, 5 Sensor, EFI Manifold Air Temperature, 13 Sensor, Map, 13 Set, Piston Ring, 6 Shaft, Governor Lever, 9 Shaft, Oil Pump, 25 Shield, Exhaust Manifold (HGJAA, HGJAB), 27 Shroud, Air Cylinder, 29 Shroud, Fan, 31 Sleeve, Governor, 25 Snubber, Exhaust Spring (HGJAA, HGJAB), 28 Solenoid, LP Vapor Shutoff, 22 Spacer, Crankshaft, 6 Spacer, Governor Shaft, 9 Spacer, LP Vapor Solenoid, 22 Spring, Generator Brush, 37 Spring, Governor, 9 Spring, Governor Tension, 9 Spring, Relief Valve, 25 Spring, Tensioner Arm, 8 Spring, Torsion, 12 Spring, Valve, 7 Standoff, Battery Insulated, 30 Starter (Mounting), 25 Stator, Generator, 37 Stator, Throttle Body, 12 Strap, Bond (HGJAA,HGJAB), 32 Strap, Bond (HGJAC), 34 Switch, Oil Pressure, 25 Switch, Rocker, 38 Tappet, 7 Tee, LP Vapor Solenoid Pipe, 22 Tube, Breather, 23 Tube, Exhaust, 28 Valve, 7 Valve, Fuel, 17 Valve, Leaf, 5 Valve, LP Vapor Fuel Shutoff, 22 Valve, LP Vapor Solenoid Shutoff, 22 Valve, LPG Liquid Fuel Shutoff, 16 Valve, LPG Liquid Shutoff, 19 Valve, Oil Drain, 25 Valve, Oil Drain Shutoff, 25

4

Cylinder Block28 24 26 19 15 17 9 27 20 11 14 10 12 10 13 11 22 28 24 27 13 10 18 12 10 23

17

20 4 21 5 1 25 6 7 8REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 1003438 1876223 1876001 1876002 1876005 1876006 1876225 1876226 1876227 1876232 1876233 1876016 1876015 1876234 1876235 QTY USED 1 1 1 2 1 1 2 2 4 1 4 4 2 2 1 PART DESCRIPTION Engine, Replacement Block Assy, Cylinder (Includes Parts Marked *) *Bearing, Main *Pin, Dowel *Plug, Blind (w/Sealant) *Seal, Oil *Valve, Leaf *Plate, Retainer *Screw, Washer Assy Head, Cylinder (1) (Includes Guide and Stud) Guide, Valve Stud Seal, Intake Valve Seal, Exhaust Valve Head, Cylinder (2) (Includes Guides and Studs)

16

26 3PART NO. 1103929 1103930 1876236 1876224 1876230 1876025 1876026 1876238 1876030 1876033 1876035 1876241 1671638 5180533 QTY USED 1 1 2 1 1 2 1 1 4 8 2 8 2 1/2 PART DESCRIPTION Cover, Rocker (1) Cover, Rocker (2) Gasket, Rocker Cover Gasket, Cylinder Head (1) Gasket, Cylinder Head (2) Gasket, Breather Plate Cover, Breather Plate, Breather Pin, Dowel Bolt, Flange Bolt, Flange Bolt, Flange Plug, Spark Clip, Hose (EFI, LP Vapor Sets)

2REF NO. 15 16 17 18 19 20 21 22 23 24 25 26 27 28

* Parts Included in Cylinder Block Assy.

5

HGJAA/AB/AC

Crankshaft

8 4 6 4 6 7

5

8 4 3 7 5

4 1 3

2

REF NO. 1 2

PART NO. 1876242 1876249 1876250 1876251

QTY USED 1 1 1 1 2 2 2

PART DESCRIPTION Crankshaft Spacer 0.6 0.8 1.0 Set, Piston Ring Standard 0.25 Oversize 0.50 Oversize

REF NO. 4 5

PART NO. 1876045 1876042 1876045 1876046 1876043 1876243 1876244

QTY USED 4 2 2 2 2 2 2

PART DESCRIPTION Clip Piston Standard 0.25 Oversize 0.50 Oversize Pin, Piston Rod, Connecting (Includes Bolt) Bolt, Connecting Rod

3 1876044 1876047 1876048

6 7 8

6

HGJAA/AB/AC

Camshaft

7 6 7 6 9 10 5

5

3

4 12 11 9

8 10 13 4 3

12 11 8

2 13 5 8 9 11 12 8 9 11 12 10 5 10 6 7 6 7 1 2

REF NO. 1 2 3 4 5 6 7

PART NO. 1876252 1876055 1876056 1876057 1876058 1876059 1876060

QTY USED 1 4 2 2 4 8 4

PAR DESCRIPTION Camshaft Tappet Valve, Intake Valve, Exhaust Spring, Valve Collet, Valve Retainer, Spring

REF NO. 8 9 10 11 12 13

PART NO. 1876255 1876256 1876257 1876258 1876259 1876260

QTY USED 4 4 4 4 4 2

PART DESCRIPTION Rod, Push Arm, Rocker Bolt, Pivot Pivot Nut Plate, Guide

7

HGJAA/AB/AC

Flywheel19 18 17 20 21

23

22 1 4 15 16 3 2 4 5 14 7 6 8

8 13 12 10 11REF NO. 1 2 PART NO. 5150094 511019002 511019001 3 1041958 1042000 4 5120208 5120243 1041959 870206502 5120216 1041953 104199902 5260172 8150930 8212033 1 1 1 8 1 1 1 1 1 3 1 1 QTY USED 1 1 1 PART DESCRIPTION Key, Crankshaft Woodruff Belt 6.5 and 7kW 5.5kW Flywheel Assy (Includes Parts Marked *) Spec A Begin Spec C *Pulley Assy, Drive (Includes Bearing) Spec A Begin Spec C *Bearing *Nut, Hex Flange *Coupling *Flywheel Spec A Begin Spec C Washer, Flat (1/2 ID x 2.25 OD) Screw, Cap (M12 x 1.25 x .60mm) Screw, Lock Flange (M6 x 1 x 16mm) REF NO. 12 13 14 15 16

9

6PART NO. 7181058 5260017 2050265 2050266 5120200 5120194 1900745 1900753 1900758 5120199 1900759 5260461 815082906 QTY USED 1 1 1 1 1 1 1 1 1 1 1 1 1 PART DESCRIPTION Screw, Hex Head Cap (M10 x 45mm) Washer, Flat (15/32 ID x 1.25 OD) Fan, Generator Backplate, Fan Pulley, Generator 6.5 and 7kW 5.5kW Bushing, Tensioner Spring, Tensioner Arm Assy, Tensioner (Includes Pulley) Pulley, Tensioner Washer, Tensioner Washer, Flat (M9 x 34mm) Screw, Hex Washer Head Thread Form (M8 x 1.25 x 20mm)

17 18 19 20 21 22 23

5 6 7 8

9 10 11

* Parts Included in Flywheel Assy.

8

HGJAA/AB/AC

Governor

12 13 15 11

14

10 6 1 7 9 8 4 5 3 2

REF NO. 1 2 3 4 5 6 7 8 9

PART NO. 1876270 1876085 1876092 1876271 1876272 1502748 1502745 1582771 5051567

QTY USED 1 1 1 1 2 1 1 1 1

PART DESCRIPTION Shaft, Governor Lever Pin, Snap Washer Spacer Bearing, Needle Spring, Tension Link, Throttle Lever, Governor Bushing, Governor

REF NO. 10 11

PART NO. 8700558 1502747 1510777 8700506 150274402 8212032 1502743

QTY USED 1 1 1 1 1 1 1

PART DESCRIPTION Nut, Left Hand (M6 x 1) Spring, Governor 60 Hz 50 Hz Nut, Nylon Lock (M6 x 1) Stud, Speed Adjust Screw, Flange Head Machine Bracket, Speed Control

12 13 14 15

9

HGJAA/AB/AC

Carburetor(Gasoline) 9 2 10 4

11

3 12 1

7

5 8 5 6

11 14 10

15

13REF NO. 1 2 3 4 5 6 7 8 PART NO. 1543085 154306701 5201015 815095408 1410982 1460773 1460774 1410983 QTY USED 2 1 2 4 2 1 1 1 PART DESCRIPTION Gasket, Intake Manifold Manifold, Intake Stud (M6 x 1 x 96mm) Screw, Flange Head Machine (M8 x 1.25 x 42mm) Gasket, Carburetor Insulator, Carburetor Carburetor Gasket, Carburetor REF NO. 9 10 11 12 13 14 15 PART NO. 5051573 1492629 503195108 503213802 1492620 5021572 8150753 QTY USED 1 2 2 1 1 1 2 PART DESCRIPTION Elbow, Steel Street (1/8) Filter, Fuel Clamp, Hose Hose, Fuel (1/4ID x 1/2OD) (355mm) Pump, Fuel Connector, Hose Screw, Hex Washer Head Thread Form (M6 x 14mm)

10

HGJAA/AB/AC

Throttle BodyEFI (HGJAA)

1

5

7 8

6 4 3

2

12 9 4 4 4

11 10

3

13

REF NO. 1 2 3 4 5 6 7

PART NO. 815095408 1543085 503195108 503195113 1410982 5201015 1460782

QTY USED 4 2 2 4 1 2 1

PART DESCRIPTION Screw, Flange Head Machine (M8 x 1.25 x 42mm) Gasket, Intake Manifold Clamp, Hose Clamp, Hose Gasket Stud (M6 x 1 x 96mm) Body Assy, Throttle (See Separate Page for Components)

REF NO. 8 9 10 11 12 13

PART NO. 1410983 1470860 8950394 503213602 503213601 503213801

QTY USED 1 1 1 1 1 1

PART DESCRIPTION Gasket Filter, Fuel (EFI) Foam, Isolator Hose, Fuel (5/16ID) (216mm) Hose, Fuel (5/16ID) (183mm) Hose, Fuel (1/4ID) (635mm)

11

HGJAA/AB/AC

Throttle Body Components(HGJAA)

1

2

3 4

5

6 7 8

9

REF NO. 1 2 3 4 5

PART NO. 1460782 1460736 1510718 1510723 5180672 1502685

QTY USED 1 1 1 1 1 1

PART DESCRIPTION Body Assy, Throttle Body, Throttle Rotor, Governor Spring, Torsion Ring, Retainer Stator, Wound

REF NO. 6 7 8 9

PART NO. 1460786 5260003 8003009 1510719

QTY USED 1 4 4 1

PART DESCRIPTION Retainer, Screw Washer, Flat (3/16 ) Screw, Hex Head Cap Cover

12

HGJAA/AB/AC

Intake ManifoldEFI (HJGAA) 3 1 2

4

9

12

5

8 10 14 7 6

6 7 11

13 12 11 17REF NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 154306702 5021314 1930469 5032126 1930480 8502006 8002033 1470856 1470864 1470865 QTY USED 1 1 1 1 1 2 2 2 2 2 PART DESCRIPTION Manifold Assy, Intake (Includes Hose Connector) Connector, Hose Sensor, Map Hose, Vacuum Sensor, Manifold Air Temperature Washer, Split Lock (M6) Screw, Hex Head Cap (M6 x 1 x 16mm) Injector, Fuel (Includes Parts Marked #) #ORing, Injector #ORing, Injector REF NO. 11 12 13 14 15 16 17

10 15 16 17PART NO.

8

9

QTY USED 1 1 1 1 1 1 1

PART DESCRIPTION Rail Assy, Fuel (Includes Parts Marked *) *Ring, Pressure Regulator Snap *ORing *Regulator, Fuel Pressure *Clamp, Fuel Rail *Washer, Split Lock (M5) *Screw, Hex Head Cap (M5 x 0.8 x8mm)

1470855 1470868 1470865 1470867 1470866 8502005 8002000

* Parts Included in Fuel Rail Assy. See Remote Fuel Pump Kit for Fuel Pump.

13

HGJAA/AB/AC

Remote Fuel Pump KitEFI (HGJAA)

1

2

16

10

10

11 13,14

11

9

8

4

5

3

6

7

19 22 21 20 22 16 18 21 17

REF NO.

PART NO. 1472715

QTY USED 1

PART DESCRIPTION Kit, Remote Fuel Pump Includes Models 600, 1273 97 and 1276 Bracket, Pump Isolator, Vibration Nut, Hex Lock (1/420) Clamp, Loop(1.5 OD) Washer, Flat (14) Screw, Hex Head (1/420 x 1.5 ) Lead, Ground Screw, Hex Washer Head Thread Forming (1032 x 1/2) Pump, Fuel (EFI) Hose, Fuel (1/4 ID, 6.25) Clamp, Hose (1/4) Clamp, Hose (5/16) (Packed Loose in Kit)

REF NO. 13 14 15 16 17 18 19 20 21 22

PART NO. 1492661 1492674 5021511 338396001 3231709 3231884 3231707 3231889 3231890 3231708

QTY USED 1 1 1 1 2 1 2 1 2 4

PART DESCRIPTION Filter, Fuel Cover, Fuel Filter Connector, Hose (Packed Loose in Kit) Harness, Remote Pump (15) (Includes Parts Marked #) Terminal, Socket Connector, 2 Pin Terminal, Pin Connector, 2 Pin Housing, Lock Seal, Cable

1 2 3 4 5 6 7 8 9 10 11 12

149264002 4020760 8700065 5032190 5260018 8210009 2264813 8150770 1470859 503244401 503244701 503244702

1 3 3 3 3 3 1 1 1 1 1 1

* Parts Included in Remote Fuel Pump Kit * Parts Included in Remote Fuel Pump Kit

14

HGJAA/AB/AC

BulkheadEFI (HGJAA) 4 3

5 5

1 1 2 2 4 3

REF NO. 1 2 3

PART NO. 8540028 8680007 5020313

QTY USED 2 2 2

PART DESCRIPTION Washer, IT Lock (5/8) Nut, Hex Jam (5/818) Elbow, 90 Return Hose (1/4 Hose ID)

REF NO. 4 5

PART NO. 502031302 502129602

QTY USED 2 2

PART DESCRIPTION Elbow, 90 Supply Hose (5/16 Hose ID) Fitting, Bulkhead

15

HGJAA/AB/AC

High Pressure Mixer(LP Liquid)

1 2 5 6 7 8 5 4 3

10 9 9

11 12

11 13

REF NO. 1 2 3 4 5 6 7

PART NO. 154306701 815095408 1543085 5201015 1410982 1460773 1460790 1460796

QTY USED 1 4 2 2 2 1 1 1 1

PART DESCRIPTION Manifold, Intake Screw, Flange Head Machine (M8 x 1.25 x 42mm) Gasket, Intake Manifold Stud (M6 x 1 x 96mm) Gasket, Carburetor Insulator, Carburetor Mixer HGJAA, HGJAB HGJAC

REF NO. 8 9 10 11 12 13

PART NO. 1410983 503195120 503214301 503195206 503217101 5040203

QTY USED 1 2 1 2 1 1

PART DESCRIPTION Gasket, Carburetor Clamp, Hose Hose, LP Clamp, Hose Hose, Drain Valve, Fuel Shutoff

16

HGJAA/AB/AC

High Pressure ConverterHGJAA, HGJAB (LP Liquid)

12 4

15 2 13 14 11

13

13 10

9 7 3 1 8

6 5

REF NO. 1 2 3 4 5 6 7 8 9

PART NO. 1481203 148120602 148120702 815094103 503195120 5051604 5052023 5051585 5052026

QTY USED 1 1 1 2 1 1 1 1 1

PART DESCRIPTION Converter Bracket, Converter (IMPCO) Bracket, Converter (IMPCO) Screw Hex Head (M6 x 16mm) Clamp, Hose Elbow, Pipe 45 Nipple, Pipe(LP) Adapter, Elbow Nipple, Pipe (W/Sealant)

REF NO. 10 11 12 13 14 15

PART NO. 3072955 5051589 503214401 8210018 518054844 8700212

QTY USED 1 1 1 5 1 1

PART DESCRIPTION Valve, Fuel Elbow, Male/Female (1/4 NPT) Line, Fuel Screw, Locking Head (1/420 x 5/8) Clamp Nut, Hex Jam (1/420)

17

HGJAA/AB/AC

High Pressure ConverterLP Liquid (HGJAC)

11

4 10

14 3 14 8

9

5 2 1

7 16 15

14

6

12 13

REF NO. 1 2 3 4 5 6 7 8 9

PART NO. 1481203 148120502 148121502 815094103 5052023 148120802 5051585 5052026 3072955

QTY USED 1 1 1 1 1 1 1 1 1

PART DESCRIPTION Converter Bracket, Converter (IMPCO) Bracket, Converter (IMPCO) Screw Hex Head (M6 x 16mm) Nipple, Pipe (LP) Bracket, Converter Elbow, Male/Female (1/4 NPT) Nipple, Pipe (W/Sealant) Valve, Fuel

REF NO. 10 11 12 13 14 15 16

PART NO. 5051589 503214401 5051604 503195120 8210018 518054844 8700212

QTY USED 1 1 1 1 5 1 1

PART DESCRIPTION Adapter, Elbow Line, Fuel Elbow, Pipe 45 Clamp, Hose Screw, Locking Head (1/420 x 5/8) Clamp Nut, Hex Jam (1/420)

18

HGJAA/AB/AC

Fuel Valve Shutoff(LP Liquid)

3

2 3

1

4

5

6

REF NO. 1 2 3

PART NO. 5051587 502132901 823000304

QTY USED 1 1 2

PART DESCRIPTION Adapter, Male/Female (1/4NPT) Elbow, 90 Pipe Screw, Pan Head (M6 x 1 x 25mm)

REF NO. 4 5 6

PART NO. 1492645 8210004 1492648

QTY USED 1 1 1

PART DESCRIPTION Bracket, Mounting Screw, Lock (1032 UNF x 5/6) Filter, LP Fuel

19

HGJAA/AB/AC

Low Pressure Mixer (LP Vapor)

9 10

1

2 9 5 6 5 7 4 8 3

REF NO. 1 2 3 4 5

PART NO. 154306701 815095408 1543085 5201015 1410982

QTY USED 1 4 2 2 2

PART DESCRIPTION Manifold, Intake Screw, Flange Head Machine (M8 x 1.25 x 42mm) Gasket, Intake Manifold Stud (M6 x 1 x 96mm) Gasket, Carburetor

REF NO. 6 7 8 9 10

PART NO. 1460773 1460791 1410983 503195120 503214302

QTY USED 1 1 1 2 1

PART DESCRIPTION Insulator, Carburetor Mixer Gasket, Carburetor Clamp, Hose Hose (690mm)

20

HGJAA/AB/AC

Low Pressure Regulator(LP Vapor)

15 15 2

4 5 6 4

14 1

3 3

11

8 7

13 12 9 10 12

REF NO. 1 2 3 4 5 6 7

PART NO. 1481145 5021345 8150753 8212046 8212033 148112602 8212032

QTY USED 1 1 2 2 1 1 2

PART DESCRIPTION Regulator Elbow, 90 Pipe Screw, Hex Washer Head Thread Form (M6 x 14mm) Screw, Lock Flange (M8 X 1.25 x 20mm) Screw, Lock Flange Bracket, Regulator Screw, Lock Flange (M6 X 1 X 12mm)

REF NO. 8 9 10 11 12 13 14 15

PART NO. 5050057 502134401 502134601 502135301 503195120 503214303 5032191 503144504

QTY USED 1 1 1 1 2 1 1 2

PART DESCRIPTION Plug, Square Head Bushing, Reducer Elbow, 45 Pipe Elbow, 90 Pipe Clamp, Hose Hose LP Vapor Fuel Hose, Bulk (3/8ID) (99cm) Clamp, Hose

21

HGJAA/AB/AC

Solenoid Shutoff Valve(LP Vapor) 14

13 15 16 17 18 2 3

4 9 10 8

12 11 2 1 10 6 5

7

REF NO. 1 2 3 4 5 6 7 8 9 10

PART NO. 3072938 1492628 5021366 3072935 502134701 502134801 5021339 5020090 502133102 8150776

QTY USED 1 1 1 1 1 1 1 1 1 2

PART DESCRIPTION Solenoid Assy, Shutoff (Includes Parts Marked *) *Spacer, Solenoid *Adapter, Pipe (3/8 NPT x 3/8 NPT) *Valve, Fuel Shutoff *Elbow, 90 Street *Nipple, Pipe *Plug, Pipe *Tee, Pipe *Adapter, Pipe *Screw, Hex Head Flange (M8 x1.25mm)

REF NO. 11 12 13 14 15 16 17 18

PART NO. 8002040 5260018 502129602 502135301 8540028 8680007 1481158 503195120

QTY USED 2 2 1 1 1 1 1 1

PART DESCRIPTION Screw, Hex Head Flange (M8 x 11/4 x 45mm) Washer Fitting, Bulkhead Elbow, 90 Pipe Washer, IT Lock (5/8) Nut, Hex Jam (5/818) Screen, Vent Clamp, Hose

* Parts Included in Shutoff Solenoid.

22

HGJAA/AB/AC

Air Cleaner2

7

6

6 5 1 2

3

4

REF NO. 1 2 3

PART NO. 1403123 815094103 1403116

QTY USED 1 2 1

PART DESCRIPTION Housing, Air Cleaner Screw, Hex Washer Head Thread Form (M6 x 1 x 18mm) Element, Air Cleaner

REF NO. 4 5 6 7

PART NO. 1403122 870206502 1403121 1232109

QTY USED 1 2 3 1

PART DESCRIPTION Cover, Air Cleaner Nut, Hex Flange Clip, Metal Tube, Breather

23

HGJAA/AB/AC

Main Bearing Cover27 26 29 28 29 23

22

24

25

21 2 1 19

20 6 5

3

7 4 8

10

11 12 9 13 14 15 16

17

18

24

HGJAA/AB/AC

Main Bearing CoverREF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 1876266 5090307 1876265 1220836 1876231 1876240 5040204 5040150 5030103 1876108 1876263 1876261 1876262 1876268 1876112 1876111 1021492 QTY USED 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 PART DESCRIPTION Gauge, Oil (Includes ORing) ORing Switch, Oil Pressure Filter, Oil Plug, Drain Bolt, Flange Valve, Oil Shutoff (LP Liquid) Valve, Oil Drain (LP Vapor Gasoline, EFI) Hose, Oil Drain (6) ORing Shaft, Oil Pump Rotor, Inner Rotor, Outer Filter, Oil Pump Ball, Steel Spring, Relief Valve Cover, Oil Pump REF NO. 18 19 20 21 22 23 24 25 26 27 28 29 PART NO. 1876269 1021491 1876228 1912231 815095403 1876237 1876005 1876239 1876229 1876011 1876036 1876012 QTY USED 4 1 1 1 2 1 1 2 1 1 1 2 PART DESCRIPTION Bolt, Flange Cover, Main Bearing (Includes Oil Seal) Seal, Oil Starter (See Separate Page for Components) Screw, Flange Head Machine (M8 x 1.25 x 25mm) Gasket, Main Bearing Cover Plug, Blind ORing Gear, Governor Sleeve, Governor Bearing, Thrust Washer

* Starter Assy On Next Page

25

HGJAA/AB/AC

Starter

12

19 18 17 6 10 9 15

14 11 16 7

13 8 9 3 4 2 1 5

REF NO. 1 2 3 4 5 6 7 8 9 10 11

PART NO. 1912231 1912290 1912291 1912292 1912293 1912294 1912295 1912296 1912297 1912298 1912299 1912301

QTY USED 1 1 4 4 1 1 1 1 1 2 1 1

PART DESCRIPTION Starter Yoke Kit, Starter Brush Spring, Brush Holder, Brush Insulator Armature Clutch Housing Bearing, Needle Frame, Commutator End Lever, Starter Drive

REF NO. 12 13 14 15 16 17 18 19

PART NO. 1912302 1912303 1912304 1912305 1912306 1912307 8602008 8502008

QTY USED 1 1 1 2 2 1 1 1

PART DESCRIPTION Switch, Magnetic Kit, Starter Nut Pinion Stop Kit, Starter Snap Ring Bolt, Through Nut Nut *Nut, Hex (M8 x 1.25) *Washer, Spring (M8)

* Parts NOT Included with Starter.

26

HGJAA/AB/AC

Exhaust Manifold3 3

6 6 5

4 4

2 1

3

3 1 4 7

REF NO. 1

PART NO.

QTY USED

PART DESCRIPTION Manifold, Exhaust (HGJAA, HGJAB) Housed sets) (Unhoused sets HGJAC) Shield, Exhaust Manifold (HGJAA, HGJAB) Tie, Stainless Steel (HGJAA, HGJAB)

REF NO. 4 5 6 7

PART NO. 8700557 1543092 1542746 4056103

QTY USED 4 1 2 1

PART DESCRIPTION Nut, Hex Flange (M8 x 1.25) Shield, Exhaust Manifold (HGJAA, HGJAB) Gasket, Exhaust Manifold Insulation, Exhaust Manifold (Unhoused HGJAC)

2 3

1543103 1543043 1543091 5032176

1 1 1 4

27

HGJAA/AB/AC

Muffler(HGJAA, HGJAB)

1

2 7 3

6 3 8

12 5 11 6 3 3 7 7 8 6 9 10

4

REF NO. 1

PART NO. 134521201 134521202

QTY USED 1 1 1 1 1 7 2

PART DESCRIPTION Baffle, Exhaust LP Vapor and Gasoline LP Liquid Muffler, Exhaust HGJAA HGJAB Screw, Hex Head Thd Form (M6 x 1 x 14mm) Nut, Hex Flange (M8 x 1.25mm)

REF NO. 5 6 7 8 9 10 11 12

PART NO. 1543112 5260018 4020754 8700462 155261002 8000730 1542765 4020755

QTY USED 1 4 3 1 1 2 1 1

PART DESCRIPTION Gasket, Muffler Washer, Flat (1/4) Snubber, Spring Nut, Push On Tube, Exhaust Screw, Hex Head Crescent Gasket, Muffler Snubber, Spring

2 1553178 1553387 8150753 8700557

3 4

28

HGJAA/AB/AC

Air Cylinder Shroud

1

4

2 1 3

1

1

4

1

1

REF NO. 1 2

PART NO. 8150753 134518802

QTY USED 8 1

PART DESCRIPTION Screw, Hex Washer Head Thread Form (M6 x 1 x 14mm) Shroud, Cylinder (LH)

REF NO. 3 4

PART NO. 134518902 3322904

QTY USED 1 2

PART DESCRIPTION Shroud, Cylinder (RH) Clip, Wire

29

HGJAA/AB/AC

Mounting Base

12

13

14

9 11 8 10 11 7 5 4 6

3 1

2REF NO. 1 2 3 4 5 6 7 PART NO. 4034200 815095405 8210010 8210028 3323708 8500045 8702222 QTY USED 1 5 1 1 1 1 2 PART DESCRIPTION Base, Mounting Screw, Flange Head Machine (M8 x 1.25 x 35mm) Screw, Lock Head (1/420 x 1/2) Screw, Lockhead Standoff, Insulated Washer, Nut, Hex Flange (5/1618) REF NO. 8 9 10 11 12 13 14 PART NO. 5081142 166085901 166085902 815079305 5081133 1403212 5081134 QTY USED 1 1 1 4 1 1 2 PART DESCRIPTION Boot, Rubber Battery Coil, Ignition (800mm Lead) Coil, Ignition (573mm Lead) Screw, Hex Flange Thread Form (M5 x 0.8 x 20mm) Boot, Rubber Wiring Hose, Air Grommet, Ignition

30

HGJAA/AB/AC

Fan Shroud

3

2

1

2

2

1 2

1

REF NO. 1 2 3

PART NO.

QTY USED 4 4 1

PART DESCRIPTION Screw, Hex Washer Head Thread Form (M6 x 1 x 46.5mm) Screw, Hex Washer Head Thread Form (M6 x 1 x 33mm) Shroud, Fan

815096903 815096902 134520501

31

HGJAA/AB/AC

Drip Pan(HGJAA, HGJAB)

1 7 9 5 6 24 11 12 13 21 20 2 3 4 23

7,8 10

22

10

14 16

14 15

17

18REF NO. 1 2 3 4 5 6 7 PART NO. 5090349 4020733 5260449 4020746 1403203 4020744 QTY USED 1 2 2 2 2 3 PART DESCRIPTION Seal, Brush Isolator, Spring Washer, Flat Isolator, Rubber Clip, Brush Isolator, Snubber Screw, Hex Washer Head (M8 x 1.25 x 20mm) EFI, LP Liquid LP Vapor Screw, Hex Washer Head (5/1618 x 1.50) Strap, Bond Grommet Plug, Hole LP Vapor LP Liquid, Carbureted Gasoline (Not used on EFI) REF NO. 12 13 14 15 PART NO. 4056570 1345211 8560008 8150508 QTY USED 1 1 2 1

19PART DESCRIPTION

16 17 18 19 20 21 22 23 24

8620015 3310569 8150384 403420101 4020745 5260448 4020727 8150965 5081182

1 1 4 1 2 2 2 2 1

8 9 10 11

815082906 815082906 8150836 3370049 5081145 5170136 5170136

2 1 1 1 2 1 2

Seal, Air Intake Cover, Filter Washer, EIT Lock (5/16) Screw, Hex Washer Head Thread Form (5/1618 x 3/4) LP Liquid, Carbureted, EFI Nut, Hex Heavy (5/1618 UNC) LP Vapor Elbow, 45 Conduit Screw, Hex Washer Head Thread Form (3/818 x 3/4) Pan, Drip Isolator, Rubber Washer, Flat Isolator, Vibration Spring Bolt, Failsafe Grommet (5/8)

32

HGJAA/AB/AC

Drip Pan Inlet Cover (HGJAA, HGJAB)

1

3

2

4

5

6

REF NO. 1 2 3 4

PART NO. 4056768 1345255 8700462 1345232

QTY USED 1 1 8 1

PART DESCRIPTION Insulation, Inlet Baffle Retainer, Insulation Nut, PushOn Cover, Inlet

REF NO. 5 6

PART NO.

QTY USED

PART DESCRIPTION Plug, Hole Screw, Hex Washer Head Thread Form (M6 x 14mm)

517035101 1 8150753 10

33

HGJAA/AB/AC

Drip Pan(HGJAC) 1 7, 8 7 9 23 6 2 3 4

5

20 19 18 17

11

10 12 15

12 14

16

13 21

22

REF NO. 1 2 3 4 5 6 7

PART NO. 5090349 4020733 5260449 4020746 1403203 4020744

QTY USED 1 2 2 2 2 3

PART DESCRIPTION Seal, Brush Isolator, Spring Washer, Flat Isolator, Rubber Clip, Brush Isolator, Snubber Screw, Hex Washer Head Thd Form (M8 x 1.25 x 20mm) (Vapor LP) (Gasoline, Liquid LP) Screw, Hex Washer Head Thd Form (5/1618 x 1.5mm) Liquid Vapor Strap, Bond Cover, Oil Filter Seal, Air Intake

REF NO. 12 13

PART NO. 8560008 8150508

QTY USED 2 1

PART DESCRIPTION Washer, EIT Lock Screw, Hex Washer Head Thd Form (5/1618 x 3/4) Gasoline, Liquid LP Nut Hex Heavy (5/1618 UNC) Elbow, 45 Conduit Pan, Drip Isolator, Rubber Washer, Flat Isolator, Spring Bolt, Failsafe Cover Assy, Inlet Screw, Locking Flange (M6 x 1 x 14) Grommet (5/8)

8

815082906 815082906 8150836

1 2 1

14 15 16 17 18 19 20 21 22 23

8820015 1 3310569 1 403420103 1 4020745 2 5260448 2 4020727 1 8150965 2 1345232 2 8150753 10 5081182 1

9 10 11

3370049 1345211 4056570

1 1 1

34

HGJAA/AB/AC

Housing(HGJAA, HGJAB)

2 1 9 20

8 3

2

7 9 14 12 15 10 5,6

4 15 19 14 13

16 17 17

11REF NO. PART NO. 5410796 1 4056602 405691601 818022602 8700462 4055940 5260394 5260130 8191145 5081164 5081116 8230015 5081155 1 1 2 2 1 3 2 5 2 1 4 1 QTY USED 1 PART DESCRIPTION Kit, Door (Includes Door and Pins) Enclosure, Assy (Included Parts Marked *) Spec A Begin Spec B *Rivet *Nut, Pushon *Insulation, Cover *Washer, Flat (1/4 ID x 1.25 OD) *Washer, Flat (1/4 ID x 1 OD)) *Screw, Pan Head Thread Form) (#10 x 1/2) *Grommet, Pin *Grommet, Remote Screw, Shoulder Torx (M6 x 1 x 10mm) Seal, Cover (2736mm) Door Assy (Includes Parts Marked +) Spec A REF NO. 13 14 15 16 17 18

17 18PART NO. 405691801 5260394 8191145 4055943 5160258 405431101 4055942 405691901 4060978 4055939 QTY USED 1 4 4 1 2 1 1 1 2 1 PART DESCRIPTION Begin Spec B +Washer, Flat (1/4 ID x 1.25 OD) +Screw, Round Head Machine (#10 x1/2 ) +Insulation, Door +Pin, Latch +Gasket, Door (1182mm) +Door, Enclosure Spec A Begin Spec B +Latch, Door +Cover, Enclosure

2 3 4 5 6 7 8 9 10 11 12

19 20

* Parts Included in Housing Assy. + Parts Included in Door Assy. HGJAC is Unhoused.

4056601

1

35

HGJAA/AB/AC

36

HGJAA/AB/AC

Generator

13 14 17 11 12 16

15

6 8 , 9 , 10 7 3 18 4 5 2

1

2

REF NO. 1

PART NO. 220454401 220454402 5090196

QTY USED 1 1 2

PART DESCRIPTION Stator 6.5/7.0kW 5.5kW ORing Rotor Assy (Includes Bearings and Collector Ring 5.5kW 6.5/7.0kW Bearing, Ball Ring, Collector Washer, Wave Block, Brush (Includes Block, Brush and Spring) Block, Brush Brush, Generator

REF NO. 10 11 12 13

PART NO. 212127603 8150753 5262083 815092701 815092702 2110508 211049402 211050002 815082906 3322319 4056701

QTY USED 2 1 1 4 4 1 1 1 4 1 1

PART DESCRIPTION Spring, Generator Brush Screw, Lock Flange Washer, Flat (M6) Bolt 6.5/7.0kW (M6 x 1 x 160mm) 5.5kW (M6 x 1 x 145mm) Endbell, Generator Bracket, Generator Stab 6.5/7.0kW 5.5kW Screw, Hex Washer Thread Form (M8 x 1.25 x 20mm) Clamp, Cable Seal, Control

2 3

4 5 6 7 8 9

201356701 201356702 5100099 2040141 8510045 2121303 2121304 2140109

1 1 2 1 1 1 1 2

14 15

16 17 18

37

HGJAA/AB/AC

Control Housing5

10

1

3 6

2

4 9 7 8

2

REF NO. 1 2 3 4

PART NO. 3194308 815094103 319430701 3005503 3005374 815094302 3081038

QTY USED 1 6 1 1 1 2 1

PART DESCRIPTION Cover, Control Screw, Hex Washer Head Thread Form (M6 x 1 x 18mm) Cover, Switch Control, PCB EFI Sets All Others Screw, Hex Washer Head Thread Form (1/410 x 1/2) Switch, Rocker

REF NO. 7

PART NO. 3201323 3201323 320200301 815055003 3383706

QTY USED 2 1 1 4 1

PART DESCRIPTION Breaker, Circuit 6.5 and 7 kW 5.5 kW Breaker, Circuit (5 and 5.5 kW) Screw, ET Pan Head Cross Recessed (#632 x 3/8) Harness, AC Output

8 9 10

5 6

38

HGJAA/AB/AC

Engine Harness(All Sets Except EFI)

1

2

3

P1

10 6 5 4 11

E48 9

7

J2 P9REF NO. 1 2 3 4 5 6 PART NO. QTY USED PART DESCRIPTION Harness, Engine Connector, Plug (P1) (23 Pin) Plug, Cavity (P1) Terminal, Socket (P1) Seal, Cable (J2) Terminal, Socket (J2) Housing, Lock (J2) REF NO. 7 8 9 10 11 PART NO. 3231743 3081019 3322928 3231861 3231860 QTY USED 1 1 AR AR AR PART DESCRIPTION Connector, Plug (J2) (8 Pin) Connector, Switch Housing (P9) Terminal, Receptacle (P9) Housing, 2 Pin (E4) Terminal, Socket (E4)

3383847 1 323160501 1 3231615 5 323161401 AR 3231708 7 3231709 AR 3231741 1

39

HGJAA/AB/AC

Engine Harness(EFI Sets)

1 2 4

3

P1 INJ25 6

20 7 8 9 13 14 19

MAT

5

10 12 5

7 11

18

16

J2

MAP15 17

P9

INJ1REF NO. 11 12 13 14 15 16 17 18 19 20 PART NO. 3081019 3322928 3231815 3231816 3231812 3231813 3231810 3231814 3231817 3231818 QTY USED 1 AR 1 1 2 4 AR 2 1 AR PART DESCRIPTION Connector, Switch Housing (P9) Terminal, Receptacle (P9) Housing, Connector (MAP) Housing, Lock (MAP) Housing, Connector (INJ1, INJ2) Terminal, Seal (INJ1, INJ2) Terminal, Socket (INJ1, INJ2) Housing, Lock (INJ1, INJ2) Housing, Connector (MAT) Terminal, Socket (MAT)

REF NO. 1 2 3 4 5 6 7 8 9 10

PART NO.

QTY USED

PART DESCRIPTION Harness, Engine Connector, Plug (P1) (35 Pin) Plug, Cavity (P1) Socket, Terminal (P1) Connector, (2 Pin) (E2) Terminal, Socket (E2)(J2)(MAP) Housing, Lock (E2) Seal, Cable (J2)(MAP) Housing, Lock (J2) Connector, Plug (J2) (8 Pin) Plug, Cavity (J2)

3383609 1 323181901 1 3231615 5 323161401 AR 3231884 1 3231709 AR 3231883 1 3231708 10 3231741 1 3231743 1 3231712 1

40

HGJAA/AB/AC

Labels , AccessoriesREF NO. PART NO. 98770301 98770302 987704 987705 98770601 98770602 987707 987708 98770901 98770902 987711 98771601 98771602 98771603 98778701 98778702 98778703 987788 987789 987790 QTY USED 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PART DESCRIPTION #Label, Start (20 and 30Amp) #Label, Start (2 x 30Amp) #Label, Warning (Voltage) #Label, Service *Label, Warning (Installation) *Label, Warning (Installation) *Label, Warning (Operation) Label, Warning (Fan) *Label, Caution (Overheat) #Label, Caution (Overheat) #Label, B+ +Label, Fuel (Side) +Label, Fuel (Supply) +Label, Fuel (Return) Label, Package (Includes *) Label, Package (Includes +) Label, Package (Includes ) +Label, (B) #Label (Ground) #Label, Warning (Lift) REF NO. PART NO. 987792 98749403 Accessories 1481161 1553408 1553409 1553410 1553411 1553439 155348101 155348102 4056698 4056699 5410678 QTY USED 1 1 PART DESCRIPTION Label, Package (Includes #) Label, Listed (White, With Black Background) Kit, Conversion (LP) (HGJAB, HGJAC) Kit, Exhaust (HGJAC) Kit, Exhaust (HGJAC) Kit, Exhaust (HGJAC) Kit, Exhaust (HGJAC) Kit, Exhaust Elbow Kit, Tailpipe (22) Kit, Tailpipe (26) Kit, Mounting (Underfloor) (HGJAA , HGJAB) Kit, Mounting (Underfloor) (HGJAA , HGJAB) Kit, Breather

1 1 1 1 1 1 1 1 1 1 1

41

HGJAA/AB/AC

Numerical Index

Part No. 1003438, 5 1021491, 25 1021492, 25 1041953, 8 1041958, 8 1041959, 8

Page

Part No. 1470864, 13 1470865, 13 1470866, 13 1470867, 13 1470868, 13 1472715, 14

Page

Part No. 1543091, 27 1543092, 27 1543103, 27 1543112, 28

Page

Part No. 1876057, 7 1876058, 7 1876059, 7 1876060, 7 1876085, 9 1876092, 9 1876108, 25 1876111, 25 1876112, 25 1876223, 5 1876224, 5 1876225, 5 1876226, 5 1876227, 5 1876228, 25 1876229, 25 1876230, 5 1876231, 25 1876232, 5 1876233, 5 1876234, 5 1876235, 5 1876236, 5 1876237, 25 1876239, 25 1876240, 25 1876241, 5 1876242, 6 1876243, 6 1876244, 6 1876249, 6 1876250, 6 1876251, 6 1876252, 7 1876255, 7 1876256, 7 1876257, 7 1876258, 7 1876259, 7 1876260, 7

Page

155261002, 28 1553178, 28 1553408, 41 1553409, 41 1553410, 41 1553411, 41 1553439, 41 155348101, 41 155348102, 41 1582771, 9 166085901, 30 166085902, 30 1671638, 5 1876001, 5 1876002, 5 1876005, 5, 25 1876006, 5 1876011, 25 1876012, 25 1876015, 5 1876016, 5 1876025, 5 1876026, 5 1876030, 5 1876033, 5 1876035, 5 1876036, 25 1876042, 6 1876043, 6 1876044, 6 1876045, 6 1876046, 6 1876047, 6 1876048, 6 1876055, 7 1876056, 7

104199902, 8 1042000, 8 1103929, 5 1103930, 5 1220836, 25 1232109, 23 134518802, 29 134518902, 29 134520501, 31 1345211, 32, 34 134521201, 28 134521202, 28 1345232, 33, 34 1345255, 33 1403116, 23 1403121, 23 1403122, 23 1403123, 23 1403203, 32, 34 1403212, 30 1410982, 10, 11, 16, 20 1410983, 10, 11, 16, 20 1460736, 12 1460773, 10, 16, 20 1460774, 10 1460782, 11, 12 1460786, 12 1460790, 16 1460791, 20 1460796, 16 1470855, 13 1470856, 13 1470859, 14 1470860, 11

148112602, 21 1481145, 21 1481158, 22 1481161, 41 1481203, 17, 18 148120502, 18 148120602, 17 148120702, 17 148120802, 18 148121502, 18 1492620, 10 1492628, 22 1492629, 10 149264002, 14 1492645, 19 1492648, 19 1492661, 14 1492674, 14 1502685, 12 1502743, 9 150274402, 9 1502745, 9 1502747, 9 1502748, 9 1510718, 12 1510719, 12 1510723, 12 1510777, 9 1542746, 27 1542765, 28 1543043, 27 154306701, 10, 16, 20 154306702, 13 1543085, 10, 11, 16, 20

42

Numerical Index

Part No. 1876261, 25 1876262, 25 1876263, 25 1876265, 25 1876266, 25 1876268, 25 1876269, 25 1876270, 9 1876271, 9 1876272, 9 1876238, 5 1900753, 8 1900754, 8 1900758, 8 1900759, 8

Page

Part No.

Page

Part No. 3231861, 39 3231883, 40

Page

Part No.

Page

211049402, 37 211050002, 37 2110508, 37 212127603, 37 2121303, 37 2121304, 37 2140109, 37 220454401, 37 220454402, 37 2264813, 14 3005374, 38 3005503, 38 3072935, 22 3072938, 22 3072955, 17, 18 3081019, 39, 40 3081038, 38 319430701, 38 3194308, 38 3201323, 38 320200301, 38 323160501, 39 323161401, 39, 40 3231615, 39, 40 3231707, 14 3231708, 14, 39, 40 3231709, 14, 39, 40 3231712, 40 3231741, 39, 40 3231743, 39, 40 3231810, 40 3231812, 40 3231813, 40 3231814, 40 3231815, 40 3231816, 40 3231817, 40 3231818, 40 323181901, 40 3231860, 39

405691801, 35 405691901, 35 4060978, 35 5020090, 22 5020313, 15 502031302, 15 502129602, 15, 22 5021314, 13 502132901, 19 502133102, 22 5021339, 22 502134401, 21 5021345, 21 502134601, 21 502134701, 22 502134801, 22 502135301, 21, 22 5021366, 22 5021511, 14 5021572, 10 5030103, 25 503144504, 21 503195108, 10, 11 503195113, 11 503195120, 16, 17, 18, 20, 21, 22 503195206, 16 5032126, 13 503213601, 11 503213602, 11 503213801, 11 503213802, 10 503214301, 16 503214302, 20 503214303, 21 503214401, 17, 18 503217101, 16 5032176, 27 5032190, 14 5032191, 21

3231884, 14, 40 3231889, 14 3231890, 14 3310569, 32, 34 3322319, 37 3322904, 29 3322928, 39, 40 3323708, 30 3370049, 32, 34 3383609, 40 3383706, 38 3383847, 39 338396001, 14 4020727, 32, 34 4020733, 32, 34 4020744, 32, 34 4020745, 32, 34 4020746, 32, 34 4020754, 28 4020755, 28 4020760, 14 4034200, 30 403420101, 32 403420103, 34 405431101, 35 4055939, 35 4055940, 35 4055942, 35 4055943, 35 4056094, 33 4056103, 27 4056570, 32, 34 4056601, 35 4056602, 35 4056698, 41 4056699, 41 4056701, 37 405691601, 35

1912231, 25, 26 1912290, 26 1912291, 26 1912292, 26 1912293, 26 1912294, 26 1912295, 26 1912296, 26 1912297, 26 1912298, 26 1912299, 26 1912301, 26 1912302, 26 1912303, 26 1912304, 26 1912305, 26 1912306, 26 1912307, 26 1930469, 13 1930480, 13 201356701, 37 201356702, 37 2040141, 37 2050265, 8 2050266, 8

43

Numerical Index

Part No.

Page

Part No.

Page

Part No.

Page

Part No.

Page

503244401, 14 503244701, 14 503244702, 14 5040150, 25 5040203, 16 5040204, 25 5050057, 21 5051567, 9 5051573, 10 5051585, 17, 18 5051587, 19 5051589, 17, 18 5051604, 17, 18 5052023, 17, 18 5052026, 17, 18 5081116, 35 5081133, 30 5081134, 30 5081142, 30 5081145, 32 5081155, 35 5081164, 35 5081182, 32, 34 5090196, 37 5090307, 25 5090349, 32, 34 5100099, 37 511019001, 8 511019002, 8 5120194, 8 5120199, 8 5120200, 8 5120208, 8 5120216, 8 5120243, 8 5150094, 8 5160258, 35 5170136, 32 517035101, 33 5180533, 5

518054844, 17, 18 5180672, 12 5201015, 10, 11, 16, 20 5260003, 12 5260017, 8 5260018, 14, 22, 28 5260130, 35 5260172, 8 5260394, 35 5260448, 32, 34 5260449, 32, 34 5260461, 8 5262083, 37 5410678, 41 5410796, 35 7181058, 8 8000730, 28 8002000, 13 8002033, 13 8002040, 22 8003009, 12 8050045, 30 8150384, 32 8150508, 32, 34 815055003, 38 8150753, 10, 21, 28, 29, 33, 34, 37 8150770, 14 8150776, 22 815079305, 30 815082906, 8, 32, 34, 37 8150836, 32, 34 815092701, 37 815092702, 37 8150930, 8 815094103, 17, 18, 23, 38 815094302, 38 815095403, 25 815095405, 30

815095408, 10, 11, 16, 20 8150965, 32, 34 815096902, 31 815096903, 31 818022602, 35 8191145, 35 8210004, 19 8210009, 14 8210010, 30 8210018, 17, 18 8210028, 30 8212032, 9, 21 8212033, 8, 21 8212046, 21 823000304, 19 8230015, 35 8502005, 13 8502006, 13 8502008, 26 8510045, 37 8540028, 15, 22 8560008, 32, 34 8602008, 26 8620015, 32 8680007, 15, 22 8700065, 14 8700212, 17, 18 8700462, 28, 33, 35 8700506, 9 8700557, 27, 28 8700558, 9 870206502, 8, 23 8702222, 30 8820015, 34 8950394, 11 98749403, 41 98770301, 41 987704, 41 987705, 41

98770601, 41 98770602, 41 987707, 41 987708, 41 98770901, 41 98770902, 41 987711, 41 98771601, 41 98771602, 41 98771603, 41 98778701, 41 98778702, 41 98778703, 41 987788, 41 987789, 41 987790, 41 987792, 41

44

Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 763-574-5000 Fax: 763-574-8087Cummins and Onan are registered trademarks of Cummins Inc.