HELM Conveyor Technology Intelligent Solutions … Conveyor Technology Intelligent Solutions for Logistics Tasks 3 Quality-conscious since 1925 ..... Page 4 Sustainable since 1925

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HELM Conveyor Technology Intelligent Solutions for Logistics Tasks

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Quality-conscious since 1925 ....................................................... Page 4

Sustainable since 1925 ................................................................. Page 5

HELM Service ............................................................................... Page 6

HELM Customized Solutions ........................................................ Page 7

HELM Application Systems ........................................................... Page 8

HELM Combination Conveyor System .......................................... Page 10

HELM Power & Free Conveyor System .......................................... Page 11

HELM Circular Conveyor .............................................................. Page 12

HELM Suspension Track ............................................................... Page 13

HELM Lift Station ......................................................................... Page 14

HELM Light Crane Systems ........................................................... Page 15

HELM Power Supply Systems ........................................................ Page 16

HELM Wall- and Column-Mounted Slewing Crane ....................... Page 17

HELM Shelf Servicing Device ........................................................ Page 18

HELM Hardware for Personal Protective Equipment (PPE) .............. Page 19

HELM Systems for Curtains .......................................................... Page 20

HELM Industrial Equipment .......................................................... Page 21

HELM 4.0 - Intelligent Network .................................................... Page 22

HELM Contact Form ..................................................................... Page 23

HELM Conveyor Technology - Intelligent Solutions for Logistics Tasks

Contents

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woelm. quality-conscious since 1925, certified since 1996

We have been developing and manufacturing products from the areas of building hardware and conveyor technology at

our site in Heiligenhaus since 1925. We place great importance on quality – Made in Germany – and have been certified in

accordance with DIN ISO 9001 since 1996 and DIN ISO 1090 since 2015.

For us, the training and development of young people

guarantees that long-term experience is constantly

passed on to ensure that our quality promise will always

be met.

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Fa. Woelm GmbH

ÖKOPROFIT Kreis Mettmann 2016/2017

woelm. sustainable since 1925, certified since 2016

Ecologically-responsible action has always been one of our com-

pany’s maxims. The treatment of waste water and air, the eco-

nomical use of resources and the design of durable products are

ingrained in our company.

It was therefore only logical that we were pleased to participate in the ÖKOPROFIT

consultation programme, which guides companies towards a practical and highly

efficient environmental management system. To take it one step further, we also

introduced an energy management system in accordance with DIN ISO 50001. Two

distinctions for one goal: voluntary commitment to environmental protection and

sustainable management.

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HELM ServiceWhenever you need us – we are there for you

As part of our service concept, every installed conveyor system is supported by a customised service offer, which

provides a clear overview of the necessary spare parts and recommended service intervals. Upon request, we can take over

preventive and reactive maintenance activities on all mechanical components for you in order to guarantee the

availability of the system.

If the time has come to optimise your production process and the conveyor system needs to be adapted to new

conditions, we are always ready and willing to provide support as a competent partner. We help you modify your con-

veyor system to the new conditions with professional advice and project planning through to assembly.

At a glance• Short and flexible response time• Service inspections, fault clearance and repairs• Spare parts service for all systems, irrespective of the year of manufacture• System extensions/system modifications• Online support• Maintenance contracts individually tailored to your system• Maintenance training sessions• Preventive maintenance• Installation and maintenance of systems during operation is possible upon consultation

HELM Conveyor Technology

COMPETENCEEXPERIENCE

SERVICERELIABLE

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KNOWLEDGE

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LITY KNOW-HOW

PERFORMANCE

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NETWORK STRATEGY

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INNOVATIVESUCCESSFUL

GOALS

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HELM Conveyor Technology: Tailored Solutions Woelm GmbH with its HELM Conveyor Technology brand have made a name for themselves as a systems specialist and

reliable partner in numerous application markets.

Even after 90 years, we still aim and claim to find intelligent solutions for the most diverse logistical tasks and to guaran-

tee you maximum flexibility, capacity and mobility.

Our comprehensive product range includes individual branch solutions. We offer a diverse portfolio and, as a complete

provider, deliver everything under one roof, from the planning to the steel construction, from the automation to the

assembly and commissioning of the conveyor system as well as the maintenance service. All of the conveyor systems

designed by Woelm GmbH are individual solutions tailored to the specific application. These are adapted and assembled

from our various base modules in order to meet your requirements.

During consultation, planning and implementation, you benefit from our extensive experience and know-how from

numerous national and international projects. We believe that personal service and individual customer consultation are

just as important and quality and safety.

At a glance: We convey your efficiency to the top• Overheadconveyortechnology• Transportationofdiversegoods• Securityofinvestment• Developmentandextensionoptions• Diversesolutionsbycombiningbasemodulesandindividualcomponents• Industry4.0:compatibilitywithyourERPsystem• Personalsupport–evenafterthesystemiscompleted

• Sparepartsguarantee

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HELM Service Page 6

HELM Combination Conveyor System Page 10

HELM Power & Free Conveyor System Page 11

HELM Circular Conveyor Page 12

HELM Suspension Track Page 13

HELM Lift Station Page 14

HELM Light Crane System Page 15

HELM Power Supply Systems (EZS) Page 16

HELM Wall- and Column-Mounted Slewing Crane Page 17

HELM Shelf Servicing Device (RGB) Page 18

HELM Personal Protective Equipment (PPE) Page 19

HELM Systems for Curtains Page 20

HELM Industrial Equipment Page 21

HELM 4.0 - Intelligent Network Page 22

HELM Conveyor TechnologyThe Application Systems

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HELM Conveyor TechnologyThe Application Systems

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HELM Combination Conveyor SystemCombination of automated and manual production processes

The HELM combination conveyor system combines the benefits of a Power & Free conveyor system and a manual

suspension track. The system provides optimal space utilisation and ensures that even intersecting material flows can be

automated. It consists of high-quality standard components. Individually modified components and special solutions can

be used where necessary. This ensures that a customised solution can be offered with the highest product quality at an

attractive price. Low ceiling structure projects can also be implemented in low halls.

The benefits• Intelligent control technology

• Suspension track can be automated at any time as required

• Low space requirement due to small curve radii

• Automation of turntables

• Low ceiling structure, can also be used in low halls

The features • Individual complete solution for optimum

material flow

• Different speeds are possible within a system

• Temperature resistant up to 250°C

• Weights of up to 1,600 kg

HELM steel construction

HELM track

HELM clamp support bracket

HELM drag-chain conveyor with drive wheel

HELM drive rail with conveyor chain

HELM carrier

HELM tongue switch

HELM traverse trolley

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HELM Power & Free Conveyor SystemTime- and target-controlled production processes for a continuously operating transport chain

The HELM Power & Free conveyor system is used wherever different cycle times are required. The transported material

can be decoupled, as required, on a time- and target-controlled basis despite the continuous operation of the transport

chain. This function allows the transported materials to be distributed, stopped, buffered or temporarily stored as per

your requirements. This enables the HELM Power & Free conveyor system to fully integrate into your production process.

A central and fully-automatic control system guarantees a seamless operation.

The features• Integration into the production process

• Different cycle times possible within the system


• Weights of up to 320 kg

The benefits• Intelligent control technology and automation

• Customised removal of transported material

• Ergonomic operation


HELM conveyor rail

HELM clamping assembly

HELM drag-chain drive

HELM conveyor chain

HELM carrier

HELM trolley

HELM transport hook

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HELM Circular ConveyorContinuous, reliable material flow - even for difficult-to-access areas

Do you want to ensure the continuous and reliable transportation of your components? Then the HELM circular conveyor

is the right choice. The compact, self-contained system is also suitable for the tightest of spaces and is perfect for use

in difficult-to-access areas, such as pretreatment lines. Expansion and adaptation to modified production processes is

possible at any time thanks to the modular structure.


The features• Continuous transport speed across the entire

transport chain


• Weights of up to 160 kg

The benefits• Optimum space utilisation with low

ceiling structure

• Economic solution for processes with constant cycle times

• Customised traverse sheet

• Extremely smooth and quiet operation


HELM conveyor rail

HELM flange connection


HELM drag-chain drive

HELM conveyor chain

HELM traverse sheet

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HELM Suspension TrackOptimised process flow for manual and flexible transport

The HELM suspension track is the first step towards efficient as well as ergonomic production and is also the ideal

solution for manual and flexible transport. Even complicated production areas can be fully utilised, without obstructing

paths for employees or industrial trucks, thanks to the efficient design. The suspension tracks can be upgraded (even at a

later date) with the HELM combination conveyor system to create a fully or partially powered conveyor system.


The benefits• Ergonomic operation for your employees

• Subsequent automation possible

• Long service life

• Quick adjustment to changes in production possible

The features• Individual complete solution for optimum

material flow

• Integration into the existing product system




HELM track


HELM tongue switch

HELM switch operation


HELM load carrier

HELM splice joint

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HELM Lift StationCan be integrated into the HELM suspension track, Power & Free systems and combination conveyor system

Fully pre-assembled, tested and ready to install, the HELM lift station is the ideal solution for lifting and lowering trans-

ported materials as well as moving them to different levels. This makes it the ideal system for ergonomic operation at

feeding and delivery points, for coating procedures or other processing stations, as the system can be adjusted to the

employee’s desired position.


The features• Manual or fully-automatic operation

• Retrospective integration into HELM conveyor technology

• For loads up to 1,600 kg

The benefits• Ergonomic operation

• Higher quality coating

• Available with turning device

• Lateral movement possible with light crane system

• Special solution for extreme ambient conditions (high temperature, ATEX, aggressive media)


HELM control


HELM lowering bar

HELM chain hoist

HELM gate


HELM control element

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HELM light crane systemErgonomic, simple and reliable production flow for goods up to 1,000 kg

The HELM light crane system is the ideal solution for ergonomic, simple and reliable operation, as it provides a high level

of flexibility within a defined area. It is characterised by high stability, smooth, quiet operation and easy handling. It can

be loaded with goods weighing up to 1,000 kg. The HELM light crane system can be combined with an existing HELM

suspension track or afterwards extended with this.


The features• Optimum space utilisation, even in complex

floor plans

• Use of existing support structure, stand-alone option

• ATEX-certified in accordance with Directive 2014/34/EU

• For loads up to 1,000 kg

The benefits• Solutions adapted to customer requirements

• Smooth transport of goods

• Absolute flexibility within the work area

• Operation with friction wheel drive

• Extensible with jib


HELM crane gantry


HELM cross bridge

HELM light crane system trolley

HELM crab

HELM chain hoist

HELM end terminal with power supply

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HELM Power Supply Systems (EZS)Flexible transport of measuring, control and media lines

The HELM power supply systems are perfect for flexible, economical and mobile operation thanks to their easy handling.

Hose and cable carriers can be used to transport round and flat cables as well as for flexible hoses and are therefore used

across the board for the automation of transport and lift systems. This system allows measuring and control lines as well

as media, such as compressed air and fluids, to be transported.


The features• For power and media supply to

mobile systems

• High mobility

• High stability under extreme load

• Extensive accessories

The benefits• Freely suspended construction provides ground

clearance

• Controlled safety standards in accordance with VDE and DIN

• Suitable for confined spaces


HELM track


HELM driver trolley

HELM flat cable trolley

HELM end clamp

HELM end stop

HELM end stop lock

HELM power supply

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HELM Wall- and Column-Mounted Slewing CraneEfficient and fast material flow for small loads

The manual transport, combination or relocation of small loads is particularly time-consuming and ergonomically

stressful. HELM wall- and column-mounted slewing cranes enable the efficient and fast handling of goods up to

1,000 kg. It makes no difference whether they are mounted on a column structure or on a wall.

The features• Assembly on a column structure or

wall-mounting


The benefits• Individually customised radius


• Efficient and fast handling

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HELM Shelf Servicing Device (RGB)Simple and fast pick and place - even in confined spaces

Anyone looking to ensure simple and fast pick and placement for shelving systems cannot go past a HELM shelf servicing

device. The HELM shelf servicing device is primarily used where automatic systems are too cumbersome and in confined

spaces. The HELM shelf servicing device is easy to move and makes optimum use of all directions of movement.


The features• Construction height of up to 5 metres

• Low space requirement due to low approach dimensions

• For weights of up to 300 kg

The benefits• Freely suspended construction provides ground

clearance

• The operator is protected by a frame

• Suitable for confined spaces


• Optimum use of storage capacities

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HELM Hardware for Personal Protective Equipment (PPE)Safety systems for fall-risk areas

Personal safety systems are used whenever people operate in fall-risk areas. Whether as a safety system for cleaning and

maintenance personnel or in ropes courses - the certified hardware for HELM personal protective equipment ensures that

you are perfectly protected against falls. The HELM range is complemented by straps, arresters and other safety acces-

sories.

The features• Certified in accordance with

DIN EN 795:2012 Type D

• High load capacity

• Easy assembly

The benefits• Individual solutions for all applications

• Subsequent extensions possible

• Various certified suspension options

• Guide rails can be adjusted to the specific structure

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HELM Systems for CurtainsMobile separation with optimum glare and dirt protection

HELM provides various systems for the suspension of industrial curtains, which can be used depending on the weight and

stability requirements. We also deliver complete solutions with high-quality industrial curtains.

The HELM system provides optimum protection, e.g. against arc radiation, and can be adjusted to the most diverse

operating conditions.


The features• smooth operation

• Different systems for different weights and requirements

• Optimum work safety

• For weights of up to 85 kg

The benefits• Glare and dirt protection

• Complete delivery with curtain rail and suspension

• Flexible room separation

HELM track

HELM trolley hanger (double pair)

HELM trolley hanger (one pair)

HELM end stop

HELM hook

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HELM Industrial Equipment Optimisation of workflows and reduction of setup times

The HELM tool kit is a simple modular system that ensures the perfect setup of workplaces in the handicraft sector. The

focus is on optimising the workflow and reducing setup times to maximise efficiency. The individual tools can also be

tightened as required to prevent disruptions to the production process.

The benefits• Individual system solutions

• No cables in the work area - reduction of trip hazards

• Fast provision of equipment and tools, reduction of paths

• Protection of equipment and tools and resulting extended service life

The features• Tailored equipment

• Reliable and durable

• For an orderly and safe work environment

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HELM 4.0Intelligent network

HELM Conveyor Technology enables perfect interaction with other production planning and control systems. The opera-

tion is simple and intuitive. Power consumption measurements as well as the positioning of the individual transported

materials can be quickly determined together with other system and production parameters.


The features• Central control via PLC

• Hardware and software project planning

• Initialisation of the components

• Individual monitoring of system and production parameters

• Energy monitoring

The benefits• Interconnection between the HELM control sys-

tem and other system controls

• PPS system possible

• User-friendly control

• Remote maintenance

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Contact form

We would be pleased to consult with you in a personal meeting and also pay you a visit on-site to discuss your applica-

tion requirements. If you would like further information on HELM Conveyor Technology products, please complete the

contact form below.

Woelm GmbH

Hasselbecker Str. 2-4

D-42579 Heiligenhaus

Phone: +49 2056 18 0

Fax: +49 2056 18 21

Email: [email protected]

Woelm Austria GmbH

Seewalchen 5a

A-5201 Seekirchen

Phone: +43 6212 25 02

Fax: +43 6212 69 95

Email: [email protected]

Privacy noticeYour data will be treated as strictly confidential and will not be passed on to third parties.

Required information

Company _______________________________________

Name __________________________________________

Street __________________________________________

Postcode/City ____________________________________

Telephone _______________________________________

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Contact partner __________________________________

Please send us more information on the following products: ______________________________________________

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Woelm Austria GmbHSeewalchen 5aA - 5201 SeekirchenTel.: + 43 (0) 62 12 - 25 02Fax: + 43 (0) 62 12 - 69 [email protected]

Woelm GmbHHasselbecker Str. 2- 4D - 42579 HeiligenhausTel.: + 49 (0) 20 56 - 18 - 0Fax: + 49 (0) 20 56 - 18 - [email protected]

Item no.: BEH_FT/04.2017All previous catalogues are hereby invalidated.

The technical information represents the latest availab-le data. We reserve the right to modify the design and style in the course of technical development. Please be aware that we assume no liability for misprints or obvious errors. Any reproduction, including extracts of the document, is prohibited without our express consent.

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HELM rangeTDH_14 HELM Suspension TrackTDH_14a HELM Light Crane SystemsTDH_17 HELM Power Supply SystemsTDH_17a HELM Cable Trolleys for I-BeamsTDH_18 HELM Shelf Servicing Device (SSD)TDH_50 HELM Circular and Power & Free Conveyors

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HELM Conveyor Technology Intelligent Solutions … Conveyor Technology Intelligent Solutions for Logistics Tasks 3 Quality-conscious since 1925 ..... Page 4 Sustainable since 1925