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HELIXAUTOMATICFT4DCL DLP
SISTEMA AZUD S.A. reserves the right to change the characteristics of these products without prior notice. 00000541
SELF-CLEANING DISC FILTRATION EQUIPMENT
> Filtration in cooling towers
> Filtration in heat exchange systems
> Ultrafiltration membrane protection
> Make-up water filtration
> Media filters prefiltration
Working conditions
Salinity < 6000 mg/lMax. working pressure 10 bar (145 psi)Min. working pressure 0.8 bar (11.6 psi)
Min. backwash pressure 1.5 bar (22 psi)Min. backwash flow 5 l/s (79 gpm) per filter 4"Backwash duration 20 – 30 s per filter 4"
pH 4 - 11Water temperature ≤ 60 ºC (140 ºF)
Filtration degrees (micron)400 200 130 100 50 20 10 5
DESCRIPTION
Self-cleaning disc filtration equipment composed by 3 to 12 filters AZUD HELIX AUTOMATIC Ø4" with discs AZUD MG/WS, which perform an in-depth 3D filtration, installed in-line on Ø6"-12" inlet/outlet manifolds. Includes Ø3" backwash valves 3-way membrane type and the innovative DLP TECHNOLOGY, that enable the sequential low-pressure backwashing of each filter using filtered water from the rest of filters of the equipment, while continues the filtered water supply downstream. The patented AZUD HELIX anti-clogging deflector provides a reliable filtration thanks to an effect of centrifugal separation, with less backwash frequency and less water and energy consumption.
Smart, compact and modular plug&play solution, made of technical thermoplastics, increases the shelf life of the installation providing a long-term operation with minimum operational costs and less maintenance downtime.
APPLICATIONS
Avda. de las Américas P. 6/6 • Polígono Industrial Oeste 30820 Alcantarilla • Murcia - Spain • Apdo. 147 • 30169 San Ginés • Murcia - SpainTel.: +34 968 808 402 • Fax.: +34 968 808 302 • E-mail: [email protected] • www.azud.com
Check our YouTube channel for more details
DRAINAGE MANIFOLD: Ø4" Grooved/PVC *Maximum flowrate is limited by the size and type of the auxiliary elements (manifold, flanges and valves).**AZUD FBC control unit not included with the equipment.
Filtration area Model Q max. 50 µm*m³/h (gpm)
Q max. 130 µm*m³/h (gpm) Connection
INLET AND OUTLET MANIFOLD AZUD FBC control unit**DIN 2576 ANSI B16.5 CLASS 150
9720 cm² FT4DCL33 filters Ø4" 84 (370) 156 (687) Ø6" • • 103/3
12960 cm² FT4DCL44 filters Ø4" 112 (493) 160 (705)
208 ( 916) Ø6" Ø8" • • 112/4
16200 cm² FT4DCL55 filters Ø4" 140 (616) 160 (705)
240 (1057)Ø6" Ø8" • • 112/5
19440 cm² FT4DCL66 filters Ø4" 168 (740) 240 (1057)
312 (1374)Ø8"
Ø10" • • 112/6
22680 cm² FT4DCL77 filters Ø4" 196 (863) 240 (1057)
364 (1603)Ø8"
Ø10" • • 112/7
25920 cm² FT4DCL88 filters Ø4" 224 (986) 240 (1057)
380 (1673)Ø8"
Ø10" • • 112/8
29160 cm² FT4DCL99 filters Ø4" 252 (1110) 380 (1673)
468 (2061) Ø10" Ø12" • • 112/9
32400 cm² FT4DCL1010 filters Ø4" 280 (1233) 380 (1673)
520 (2290)Ø10" Ø12" • • 112/10
35640 cm² FT4DCL1111 filters Ø4" 308 (1356) 380 (1673)
572 (2519)Ø10" Ø12" • • 112/11
38880 cm² FT4DCL1212 filters Ø4" 336 (1480) 380 (1673)
624 (2748)Ø10" Ø12" • • 112/12
Filters Backwash valvesInlet/outlet/drainage manifolds Scheme
Ø4" Filters (3-12 units)• MG/WS discs: PP/HDPE• Support structure: rPP• Base-lid: rPA• Spring: SS 302• Clamp: SS 304• Sealing o-rings: NBR/HDPE
Ø3" Valves 3 way-membrane (1 unit / filter)• Body: rPA• Axis, seat and spring: SS• Sealing o-rings: NBR• Command: Hydraulic (H)Manifolds: HDPE PE-100Flanges: Aluminum
PP: Polypropylene rPP: Reinforced polypropylene SS: Stainless steel rPA: Reinforced polyamide HDPE: High density polyethylene NBR: Nitrile rubber
HELIX AUTOMATICFT4DCL DLP
FILTRATION PHASE: • Water flows from the inlet manifold to the inside of the filter, passing through the anti-
clogging deflector AZUD HELIX, which throws the heavy particles away from the disc stack, avoiding the quick clogging of the filter and minimizing the backwash frequency.
• Water flows OUT-IN through the disc stack to the outlet manifold while particles bigger than the filtration degree are trapped in the discs.
SELF-CLEANING PHASE:• When automatic backwash is activated, the pressurized water flows IN-OUT,
decompressing the disc stack.
• High-speed flushing water flowing through the spray nozzles, creates a tangential cleaning effect that flush out the trapped particles.
HOW DO THEY WORK
MODELS
MATERIALS OF CONSTRUCTION
SISTEMA AZUD S.A. reserves the right to change the characteristics of these products without prior notice.
Avda. de las Américas P. 6/6 • Polígono Industrial Oeste 30820 Alcantarilla • Murcia - Spain • Apdo. 147 • 30169 San Ginés • Murcia - SpainTel.: +34 968 808 402 • Fax.: +34 968 808 302 • E-mail: [email protected] • www.azud.com
0,05
0,5
60 160
0,2
7
3
1
12080
007025063072
HELIX AUTOMATICFT4DCL DLP
SISTEMA AZUD S.A. reserves the right to change the characteristics of these products without prior notice.
Avda. de las Américas P. 6/6 • Polígono Industrial Oeste 30820 Alcantarilla • Murcia - Spain • Apdo. 147 • 30169 San Ginés • Murcia - SpainTel.: +34 968 808 402 • Fax.: +34 968 808 302 • E-mail: [email protected] • www.azud.com
100MICRON
HEAD LOSS PER FILTRATION DEGREE*
HEAD LOSS PER FILTRATION DEGREE*
HEAD LOSS PER FILTRATION DEGREE*
gpm
gpm
gpm
Flow rate (m3/h)
Flow rate (m3/h)
Flow rate (m3/h)
Hea
d lo
ss (b
ar)
Hea
d lo
ss (b
ar)
Hea
d lo
ss (b
ar)
psi
psi
psi
Ø4" Drainage manifold
Ø4" Drainage manifold
Ø4" Drainage manifold
*The backwash frequency depends on the design flowrate. For hydraulic calculation, consider the set-point value for the self-cleaning cycle (usually 0.5 bar/7.25 psi).
Ø6" Inlet manifold
Ø8" Inlet manifold
Ø8" Inlet manifold
Ø6" Outlet manifold
Ø8" Outlet manifold
Ø8" Outlet manifold
FT4DCL3 DLP
FT4DCL4 DLP
FT4DCL5 DLP
130 200 400
0,05
0,5
80 210
0,2
7
3
1
160100
029007054063
0,05
0,5
100 260
0,2
7
3
1
200140
0411088026054
1200 mm [47.2"]
1195 mm [47.0"]
306 mm [12.0"]
1300 mm [51.2"]
B
A
C
C
A
B
320 mm [12.6"]
613 mm [24.1"]
1248 mm [49.1"]
1770 mm[69.7"]
1200 mm [47.2"]
930 mm [36.6"]
306 mm [12.0"]
1040 mm [41.0"]
B
A
C
C
A
B
300 mm [11.8"]
573 mm [22.6"]
1188 mm [46.8"]
1690 mm[66.6"]
1200 mm [47.2"]
1470 mm [57.9"]
306 mm [12.0"]
1575 mm [62.0"]
B
A
C
C
A
B
320 mm [12.6"]
613 mm [24.1"]
1248 mm [49.1"]
1770 mm[69.7"]
HELIX AUTOMATICFT4DCL DLP
SISTEMA AZUD S.A. reserves the right to change the characteristics of these products without prior notice.
Avda. de las Américas P. 6/6 • Polígono Industrial Oeste 30820 Alcantarilla • Murcia - Spain • Apdo. 147 • 30169 San Ginés • Murcia - SpainTel.: +34 968 808 402 • Fax.: +34 968 808 302 • E-mail: [email protected] • www.azud.com
100MICRON
HEAD LOSS PER FILTRATION DEGREE*
HEAD LOSS PER FILTRATION DEGREE*
HEAD LOSS PER FILTRATION DEGREE*
gpm
gpm
gpm
Flow rate (m3/h)
Flow rate (m3/h)
Flow rate (m3/h)
Hea
d lo
ss (b
ar)
Hea
d lo
ss (b
ar)
Hea
d lo
ss (b
ar)
psi
psi
psi
Ø4" Drainage manifold
Ø4" Drainage manifold
Ø4" Drainage manifold
*The backwash frequency depends on the design flowrate. For hydraulic calculation, consider the set-point value for the self-cleaning cycle (usually 0.5 bar/7.25 psi).
Ø10" Inlet manifold
Ø10" Inlet manifold
Ø10" Inlet manifold
Ø10" Outlet manifold
Ø10" Outlet manifold
Ø10" Outlet manifold
FT4DCL6 DLP
FT4DCL7 DLP
FT4DCL8 DLP
130 200 400
0,05
0,5
120 320
0,2
7
3
1
240160
00410501017045
0,05
0,5
140 380
0,2
7
3
1
280200
06610421009026
0,05
0,5
160 420
0,2
7
3
1
320220
04810441069027
1200 mm [47.2"]
2329 mm [91.7"]
306 mm [12.0"]
2420 mm [95.3"]
B
A
C
C
A
B
350 mm [13.8"]
668 mm [26.3"]
1328 mm [52.3"]
1875 mm[73.8"]
1200 mm [47.2"]
1779 mm [70.0"]
306 mm [12.0"]
1870 mm [73.6"]
B
A
C
C
A
B
350 mm [13.8"]
668 mm [26.3"]
1328 mm [52.3"]
1875 mm[73.8"]
1200 mm [47.2"]
2054 mm [80.9"]
306 mm [12.0"]
2145 mm [84.4"]
B
A
C
C
A
B
350 mm [13.8"]
668 mm [26.3"]
1328 mm [52.3"]
1875 mm[73.8"]
HELIX AUTOMATICFT4DCL DLP
SISTEMA AZUD S.A. reserves the right to change the characteristics of these products without prior notice.
Avda. de las Américas P. 6/6 • Polígono Industrial Oeste 30820 Alcantarilla • Murcia - Spain • Apdo. 147 • 30169 San Ginés • Murcia - SpainTel.: +34 968 808 402 • Fax.: +34 968 808 302 • E-mail: [email protected] • www.azud.com
100MICRON
HEAD LOSS PER FILTRATION DEGREE*
HEAD LOSS PER FILTRATION DEGREE*
gpm
gpm
Flow rate (m3/h)
Flow rate (m3/h)
Hea
d lo
ss (b
ar)
Hea
d lo
ss (b
ar)
psi
psi
Ø4" Drainage manifold
Ø4" Drainage manifold
*The backwash frequency depends on the design flowrate. For hydraulic calculation, consider the set-point value for the self-cleaning cycle (usually 0.5 bar/7.25 psi).
Ø12" Inlet manifold
Ø12" Inlet manifold
Ø12" Outlet manifold
Ø12" Outlet manifold
FT4DCL9 DLP
FT4DCL10 DLP
ASK FOR OUR EQUIPMENT UP TO 12 FILTERS
130 200 400
0,05
0,5
180 480
0,2
7
3
1
360240
8001 0501 5802 100
0,05
0,5
200 520
0,2
7
3
1
400280
9001 2401 7802 280
1200 mm [47.2"]
3029 mm [119.3"]
306 mm [12.0"]
3120 mm [122.8"]
B
A
C
C
A
B
390 mm [15.4"]
741 mm [29.2"]
1433 mm [56.4"]
2005 mm[78.9"]
1200 mm [47.2"]
2612 mm [102.8"]
306 mm [12.0"]
2700 mm [106.3"]
B
A
C
C
A
B
390 mm [15.4"]
741 mm [29.2"]
1433 mm [56.4"]
2010 mm[79.1"]
WORLDWIDE
SISTEMA AZUD S.A. reserves the right to change the characteristics of these products without prior notice.
Avda. de las Américas P. 6/6 • Polígono Industrial Oeste 30820 Alcantarilla • Murcia - Spain • Apdo. 147 • 30169 San Ginés • Murcia - SpainTel.: +34 968 808 402 • Fax.: +34 968 808 302 • E-mail: [email protected] • www.azud.com
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