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heavy oil extraction process

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Primary

Separation

Produced Gas

Oil

Sand

De-Oiling

Softening/Silica

Removal

Formation

Make-up

Water

SteamGeneration

Feed

Oil

Recycle

Sludge,RegenWaste

Blowdown

WasteFormation

Water

Steam

Produced Water

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API Gravity 150 µµµµm

CPI Coalescer 20 µµµµm-50 µµµµm

DAF / IGF Air Bubbles/Gas Down to 25-30 µµµµm

Hydrocyclone Centrifugal Force Down to 20 µµµµm

Centrifuge Centrifugal Force Between 5 µµµµm to 30 µµµµm

FiltrationAdsorption, Filtration

Coalescence  ≥≥≥≥ 2 µµµµm

G.A.C Adsorption   <<<<2 µµµµm

Ultra Filtration Membrane   <<<<1 µµµµm

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7/)(8 )) )

Gravity Separation(Skim Tank, APISeparator)

Flotation (IGF, ISF)

Produced Water

Polishing(Filters, Coalescers)

De-Oiled Produced Waterto Softening System

Oil

Recycle

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Vt = g⋅⋅⋅⋅d2 ⋅⋅⋅⋅(ρρρρw - ρρρρo)/(18⋅µ⋅µ⋅µ⋅µw)

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