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HEAT EXCHANGER TRAINING APPARATUS MODEL: HE 158C SOLTEQ ® Equipment for Engineering Education & Research T HIS Heat Exchanger Training Apparatus (Model: HE 158C) is a bench type unit designed to allow students to get familiarised with different kinds of heat exchangers and to collect the necessary experimental data for the calculation of heat loss, heat transfer coefficient, log mean temperature difference, etc. Student will also be able to study the effect of flow rate on the heat transfer rate. Later, students may use this knowledge for designing complex industrial heat exchangers. The HE 158C is supplied with four types of heat exchangers with two 50-L stainless steel sump tanks as the source for the hot and cold water circuit. The hot tank is fitted with a 11.5 kW immersion type heater which is protected against possible over heating. Each tank has a centrifugal pump to deliver the hot and cold water to the heat exchangers. The pumps are somehow protected from dry-run by level switch installed in each of the sump tanks. A temperature sensor and temperature controller are also provided to maintain a constant desired temperature inside the hot water tank. The unit is supplied with all necessary instruments to measure the inlet and outlet temperatures of the hot and cold water as well as the flow rates of the hot and cold water and the pressure drops across the heat exchangers. Piping and fittings are made of stainless steel materials to prevent rust. The hot water and cold water circuits are properly insulated to minimize heat losses or heat gains between the tank and the heat exchangers. Rev1.0 17/06/2011

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  • HEAT EXCHANGER TRAINING

    APPARATUSMODEL: HE 158C

    SOLTEQ Equipment for Engineering Education & Research

    THIS Heat Exchanger Training Apparatus (Model: HE 158C) is a bench type unit designed to allow

    students to get familiarised with different kinds of heat exchangers and to collect the necessary experimental

    data for the calculation of heat loss, heat transfer coefficient, log mean temperature difference, etc. Studentwill also be able to study the effect of flow rate on the heat transfer rate. Later, students may use this knowledge for

    designing complex industrial heat exchangers.

    The HE 158C is supplied with four types of heat

    exchangers with two 50-L stainless steel sump tanks

    as the source for the hot and cold water circuit. The hot

    tank is fitted with a 11.5 kW immersion type heater which

    is protected against possible over heating. Each tank

    has a centrifugal pump to deliver the hot and cold water

    to the heat exchangers. The pumps are somehow

    protected from dry-run by level switch installed in each

    of the sump tanks. A temperature sensor and

    temperature controller are also provided to maintain a

    constant desired temperature inside the hot water tank.

    The unit is supplied with all necessary instruments to

    measure the inlet and outlet temperatures of the hot

    and cold water as well as the flow rates of the hot and

    cold water and the pressure drops across the heat

    exchangers. Piping and fittings are made of stainless

    steel materials to prevent rust. The hot water and cold

    water circuits are properly insulated to minimize heat

    losses or heat gains between the tank and the heat

    exchangers.

    Rev1.0 17/06/2011

  • SOLTEQ

    SOLTEQ

    Equipment for Engineering Education & Research

    EXPERIMENTAL CAPABILITIES

    Energy balance determination Temperature profiles in co-current and counter-

    current flow

    Log mean temperature difference Heat transfer coefficient Flow rate effects on heat transfer rate Heat loss estimation Relationship between Nusselt (Nu) and Reynold

    (Re) numbers

    SPECIFICATIONS:

    Bench

    Epoxy coated mobile steel bench with lockable swivel

    castors.

    Shell & Tube Heat Exchanger

    Shell : I.D. = 85 mm

    Length = 500 mm

    Material = borosilicate glass

    Tubes : O.D. = 9.53 mm

    I.D. = 7.75 mm

    Length = 500 mm

    Tube count = 10 (single pass)

    Tube pitch = 18 mm (triangle)

    Baffle = 8

    Baffle cut = 20%

    Material = stainless steel 316L

    Exchange area : 0.15 m2 (approx.)

    Concentric (Double Pipe) Heat Exchanger

    Shell : I.D. = 85 mm

    Length = 500 mm

    Material = borosilicate glass

    Tube : O.D. = 33.4 mm

    I.D. = 26.64 mm

    Length = 500 mm

    Material = stainless steel 316L

    Exchange area : 0.05 m2 (approx.)

    Spiral Heat Exchanger

    Shell : I.D. = 85 mm

    Length = 500 mm

    Material = borosilicate glass

    Coil : O.D. = 9.53 mm

    I.D. = 7.05 mm

    Length = 5 m

    Material = stainless steel 316L

    Exchange area : 0.15 m2 (approx.)

    Plate Heat Exchanger

    No. of plates : 6

    Plate material : stainless steel 316L

    Connections : 3/4 NPT

    Dimensions : 4.9 x 12.2 x 1.7 (W x L x D)

    Exchange area : 0.18 m2

    Sump Tanks

    Capacity : 50 L

    Material : Stainless steel

    Ports : Inlet/outlet/drain

    Heater : 11.5 kW for hot tank with temperature

    control

    Pumps

    Type : Centrifugal, stainless steel

    Capacity : 0 to 50 LPM

    Head : 10 m

    Electrical : 240VAC/1-phase/50 Hz

    Instrumentations

    Flow meters : 0 to 10 LPM (cold water)

    0 to 10 LPM (hot water)

    Temperatures : 0 to 100 C

    Manometer : 0 to 50 cm of water

    Temperature sensor and controller

    Control Panel

    Temperature controller for heater input to maintainthe hot water temperature and prevent over heating.

    On/off buttons for pumps and heater.

    OPTIONAL ITEMS

    - EI

    DIGITAL INSTRUMENTATIONS

    i) 8 units of digital indicators

    ii) 4 units of temperature sensors c/w transmitter

    iii) 2 units of electronic flow meters

    iv) 2 units of differential pressure transmitters

    Rev1.0 17/06/2011

  • SOLTEQ

    TYPICAL EXPERIMENT RESULTS

    Shell & Tube Heat Exchanger with Variable Hot Water Flow Rate

    0

    200

    400

    600

    800

    1000

    1200

    0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000

    Tube side (hot water) Reynolds number

    Ov

    eral

    l hea

    t tra

    nsf

    er co

    eff.

    (W/m

    2.K)

    Cold water at 20 LPM Cold water at 15 LPM Cold water at 10 LPM

    Cold water at 20 LPM

    Cold water at 15 LPM

    Cold water at 10 LPM

    -DAS

    SOLDAS DATA ACQUISITION SYSTEM

    i) A PC with latest Pentium Processor

    ii) An electronic signal conditioning system

    iii) Stand alone data acquisition modules

    iv) Windows based data acquisition software

    Data Logging Signal Analysis Process Control Real-Time Display Tabulated Results Graph of Experimental Results

    - CAL

    SOLCAL COMPUTER AIDED LEARNING

    SOFTWARE

    i) Interactive multimedia features

    ii) Graphical simulation

    iii) Experiment results samples

    iv) Full experiment manuals

    REQUIREMENTS

    Electrical supply: 415VAC/3-phase/50Hz

    Water supply

    Drainage points

    OVERALL DIMENSIONS

    Height : 1.50 m

    Width : 1.52 m

    Depth : 0.91 m

    MANUAL

    The unit is supplied with Operating and Experiment

    Manuals in English giving full descriptions of the unit,

    summary of theory, experimental procedures and

    typical experimental results.

    SOLTEQ Equipment for Engineering Education & Research

    Rev1.0 17/06/2011

  • Our range of teaching equipment can be complemented with our

    SOLDAS and SOLCAL software.

    SOFTWARE & E - LEARNING

    SOLDAS - Supervisory Control & Data Acquisition

    - Data Logging

    - Signal Analysis

    - Process Control

    - Real-Time Display

    - Tabulated Results

    - Graph of Experimental Results

    SOLCAL - Computer Aided Learning

    - Multimedia Features

    - Interactive

    - Graphic Simulation

    - Experiment Result Samples

    - Full Experiment Manuals

    SOLTEQ

    Contact us for a catalog CD

    SOLUTION ENGINEERING SDN. BHD.(Co. No. 174876-M)

    Sales Office :

    No.3, Jalan TPK 2/4, Taman Perindustrian Kinrara,47100 Puchong, Selangor Darul Ehsan, Malaysia.Tel. No. : +(603) 80758000Fax. No. : +(603) 80755784

    R&D Office :

    G-2A, Incubator 3, Technology Park Malaysia,Bukit Jalil, 57000 Kuala Lumpur, Malaysia.Tel. No. : +(603) 8996 0023

    Email : [email protected] site : http//www.solution.com.my/

    AGENT:

    Equipment for Engineering Education & Research

    BUATAN MALAYSIAMSC- Status

    Company

    Rev1.0 17/06/2011