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7/28/2019 He Va King Roller 125 153 Spare Parts
1/44
Importa
the Ope
that you
De
1
t: Before using the machine, please study
rating Instructions thoroughly to ensure
are familiar with the safety instructions.
perating Instructions
laration of Conformity
Spare Part List
ing-Roller.5m & 15.3m
N. A.DK-7Tel: 9Fax:9www
UK
Christensensvej 3400 Nykbing Mors772 4288772 2112he-va.com
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Summary drawing / Contents
Outer wing sectionPage 26
Inner wing sectionPage 27
Centre sectionPage 28
Wheel frame
Page 20
Outer wing sectionPage 26
Inner wing sectionPage 27
Outer wingPage 25
ChassisPage 23
DrawbarPage 22
TrianglePage 21
Stabilizer bar 15.3mPage 19
Inner wingPage 17
Blocks of ringsPage 10-16
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1
Contents
SUMMARY DRAWING / CONTENTS .................................................................................. .............................. 1
MACHINE DESCRIPTION ................................ ............................................................ ....................................... 3
FIELDS OF APPLICATION .......................................................... ........................................................... .................... 3
DELIVERY CHECK ...................................................... ........................................................... .............................. 3
INSTRUCTIONS REGARDING UNLOADING AND FINAL MOUNTING ........................................................ .................... 3
SAFETY INSTRUCTIONS........................ ............................................................ ................................................. 5
GENERAL INFORMATION ......................................................... ........................................................... .................... 5INSTRUCTIONS ON TRANSPORT ON PUBLIC ROADS ........................................................... ....................................... 5FRONT AXLE LOAD ........................................................ ........................................................... .............................. 5SAFETY AND OTHER MARKINGS ON THE MACHINE........................................................ ....................................... 6
TECHNICAL SPECIFICATIONS .................................................... ........................................................... .......... 7
UNFOLDING ...................................................................................... ........................................................... .......... 8FOLDING .................................................... ............................................................ ................................................. 8
CONSOLIDATION .................................................................. ........................................................... .................... 9
SPARE PARTS: ........................................................................ ........................................................... .................... 10
BLOCK OF RINGS NO.1+5 ......................................................................................................... .............................. 10BLOCK OF RINGS NO.3 .......................................................................................... ................................................. 12BLOCK OF RINGS NO.2+4 ......................................................................................................... .............................. 14RING TYPES: ........................................................ ............................................................ ....................................... 16INNER WING: ........................................................................... ........................................................... .................... 17STABILIZER BAR 15.3M ........................................................... ........................................................... .................... 19WHEEL FRAME ....................................................................................................................................................... 20
TRIANGLE .............................................................................................................................................................. 21DRAWBAR .............................................................................................................................................................. 22CHASSIS ................................................................................................................................................................. 23OUTER WING .......................................................................................................................................................... 25OUTER WING SECTION ................................................... ........................................................... .............................. 26INNER WING SECTION .................................................... ........................................................... .............................. 27CENTRE SECTION........................................................... ........................................................... .............................. 28
NOTES: ........................................................ ............................................................ ................................................. 29
HYDRAULICS ...................................................... ............................................................ ....................................... 30
BRACKET FOR ACCUMULATOR ......................................................... ........................................................... .......... 30HYDRAULIC CIRCLE:SUPPORTING LEG ....................................................... ........................................................... 31HYDRAULIC CIRCLE:CENTRE SECTION/CHAIN CYLINDER FOR OUTER WING SECTION ........................................... 32HYDRAULIC CIRCLE:SIDE SECTION /WHEEL FRAME /LOCKING CLAW ....................................................... .......... 34
BRAKES .............................................................................................. ........................................................... .......... 36
HYDRAULIC BRAKE....................................................... ........................................................... .............................. 36AIR BRAKE ............................................................................................................................................................. 37
LIGHTS ........................................................................... ........................................................... .............................. 39
LIGHT SET .............................................................................................................................................................. 39LIGHTING SET:EL. DIAGRAM .................................................. ........................................................... .................... 40
NOTES: ........................................................ ............................................................ ................................................. 41
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EC D
in accor
hereby confirms that the foll
The
Nykbing the 01 June 2010
The undersigned is furthermo
2
CLARATION OF CONFOR
ance with the EU Machinery Directive 2006
applicable as from December 29th
2009:
HE-VA ApS
N. A. Christensensvej 34,
DK-7900 Nykbing Mors
owing machine has been manufactured in a
Directive 2006/42/EC.
declaration comprises the following machin
King-Roller 12.5m 15.3m
Villy Christiansen
re authorised to compile technical documen
ITY
42/EC
cordance with the Council
e:
tation for the above machine.
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Machine Description
Fields of application
King-Roller is a 5-section hydraconsolidating it to press stones iand 15.3m with a choice of 7 difThe independent centre-suspendfield the centre section hasAdjustable Transfer-system, whi(drawbar, cylinder and wheels),from working to transport positiand stable transport width of onl
Delivery check
Check the roller for any damage.that the other hydraulic componenCheck that the frame constructiohave not been exposed to impacts,Finally check that the transport w
Instructions regarding unloadin
To minimize freight size, the Kinthe dealer to assemble the roller
Attach the roller to a tractor. As tsignificant upward strain on thesafety above the towing eye.
Unfold the roller to working posi
King-Roller 12.5m 15.3m
3
ulic roller with wheels. King-Roller packsnto the ground. King-Roller is available inerent ring types.d sections ensure a flexible roller which fothe same flexible independent abilities.ch distributes the weight of the constructiothe soil pressure is uniform in the entire won is hydraulic, and the low and compact c3.00m.
Check the hydraulic hoses for cuts and squets have not been damaged during transport.has not been damaged. You should also chewhich may have damaged the rings or the doeel nuts are tightened and OK. Check the air
g and final mounting
g-Roller is delivered partly disassembled. Itefore delivery to the user.
he roller tends to be heavier at the back durrawbar, the tractor must be equipped with fo
tion however avoid raising the wheel fram
01/06 2010
he ploughed soils, whileorking widths of 12.5m
llows the contours of thehanks to the Hydraulicevenly on all 5 sections
rking width. The transfernstruction permits a safe
ezing damage. Check also
ck that the blocks of ringsble-sealed ball bearings.ressure in the tyres
is therefore necessary for
ing unfolding, causingrks or a similar type of
.
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Raise the roller blocks into positi
Block no. 2 and no. 4 a
Mount block no. 3, then block n
Remember to tighten up all bolts
1
2
King-Roller 12.5m 15.3m
4
on under the frame and mount them in the fo
e mounted by
. 1 and finally block no. 5.
before any operation of the machine.
3
4
01/06 2010
llowing order:
5
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Safety instructions
General information
Do not start-up the machine if
When persons are in expoattachment and uncoupling), t
1. The machine shall be l
2. The hydraulics shall b
3. The tractor shall be st
4. The driver shall ensure
* Persons in exposed po
hazardous area.
** Hazardous area: On a
Most accidents that happemachines are caused by non-Therefore it is vital that ainstructions as well as otherThe machine may only bethis work and who are furtmachine.
Instructions on transport on pu
Check before transport on paccordance with the local ruletransport width, lights, warninThe transport wheels and con
30 km/h.If this speed is exceeded, all
Front axle load
After the attachment of the mbe checked. Check that the frbe 20% of the tractor weightalways be observed.
NB! The driving, controlli
combination.
King-Roller 12.5m 15.3m
5
there are persons in exposed positions* with
sed positions (e.g. in connection with ae following conditions shall be observed:
owered to firm ground.
relieved.
pped and the key removed from the ignition
that no persons are staying in exposed posit
itions: Any person who is staying wholly
d under the machine within a distance of
in connection with the operation, transcompliance with the most elementary safetyybody working at the machine carefullynstructions applying to the machine.perated, maintained and repaired by persoer familiar with the possible elements of d
lic roads
ublic roads that the attachment of the mas and regulations in force (permitted total weg signs, etc.).struction of the King-Rollers were designed
arranty claims are repealed.
chine and at maximum load, the driving pront axle is sufficiently loaded. As a minimu
. Permitted axle load and permitted total w
g and braking properties are affected b
01/06 2010
in a hazardous area**.
djustment, maintenance,
switch.
ons during the operation.
r partly within a
10 m from the machine.
ort and maintenance ofconditions.omplies with the safety
s, who are familiar withnger with this particular
hine at the tractor is inight, permitted axle load,
for maximum speeds of
perties of the tractor shall, the front axle load shallight for the tractor shall
the attached machine
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Safety and other markings on
King-Roller 12.5m 15.3m
6
the machine
Study the Operating Instructions thoperation of the machine and obser
Take care that no persons are withiarea during the unfolding and foldi
Tighten up the bolts regularly. If thwarranty obligations will no longer
Plate with number and year of man
Indication label for the machines h
Red: Hydraulics for transport wheewings
Blue: Hydraulics for folding the ouweight transfer system
Green: Support leg
01/06 2010
roughly before anye all safety instructions.
the machines hazardousg procedure.
s is not performed, ourapply.
facture
ydraulic systems:
ls and folding the inner
ter wing sections and
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Technical specification
Working width:
Transport width:
Machine length:
Wheels:
Tyre pressure at 40km/h:
Number of hydr. outlets:
Hydraulic pressure (minimum):
Oil type:
Voltage:
Working speed (recommended):
Working
widthRing type
12.5m Cambridge12.5m Cambridge12.5m Cam
12.5m Crosskill12.5 m Crosskill
12.5m Corrugated12.5m Plain
15.3m Cambridge15.3m Cambridge15.3m Cam15.3m Crosskill
15.3m Crosskill15.3m Corrugated15.3m Plain
King-Roller 12.5m 15.3m
7
12.5m
12.5m
3.00m
6.55m
500/50x17 18 Ply 500/
4.4bar / 63 p.s.i. 4.4
3 double-acting
190 bar
Hydro Texaco HD
12 Volt
7 - 10 Km/h
Ring size No. of rings Weig
510mm(21) 241 82620mm(24) 241 97550mm(22) 85 66
485-530mm 125 78550-600mm 125 94
505mm 250 78505mm 42 70
510mm(21) 295 97620mm(24) 295 11550mm(22) 102 77485-530mm 153 92
550-600mm 153 111505mm 306 92505mn 51 82
01/06 2010
15.3m
15.3m
3.00m
7.75m
0 x17 18 Ply
ar / 63 p.s.i.
2
t kg Power re-quirement HP
0 170-2000 190-2200 150-190
0 170-2005 170-200
0 170-2000 170-200
0 180-23090 200-2500 170-2200 180-230
70 180-2300 180-2300 180-230
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Unfolding
1. Check that the male quiccouplings.
2. When (un)folding, the Kitractor is able to move fre
3. Activate the hydraulics m
the side sections fully bacthe wheel frame forward
4. With the wheels completwing sections into workin
The Hydraulic Adjustable Transf
folding system. The S.A.T. Systeonto sections 1, 3 & 5. This allouniform pressure in the entire woThe oil pressure in the S.A.T. Sywith blue allows you to set the d
Folding
1. When (un)folding, the Kitractor is able to move fre
2. Activate the hydraulics minto transport position.
3. Activate the hydraulics mthe wheel are fully foldedside sections are fully fol
King-Roller 12.5m 15.3m
8
couplings mounted from the factory fit the t
ng-Roller should be stationary on level, firely.
arked withredto unlock the side section trakwards. The oil flow automatically switcheshen up.
ly raised, activate the hydraulics marked witg position.
er-system (S.A.T. System) of the King-Rolle
m transfers weight from sections 2 & 4, whis you to adjust the hydraulic weight transferrking width.tem can be monitored on the manometer. Tsired working pressure. 50-60 bar is recom
ng-Roller should be stationary on level, firely.
arked withblue to fold the outer wing sectio
arked withredto lower the wheel frame do, the oil flow automatically switches to side sed, the transport safety activates automatica
01/06 2010
ractors female quick
ground, while the
sport safety, then pivotto the wheel frame. Pull
hblue to fold the outer
r is connected to the
h carry the main frame,system to ensure a
e hydraulics markedended.
ground, while the
ns from working position
n and backwards. Whenection folding. When thely.
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Consolidation
The transport wheels are to be lo
Never drive the roller on the whconstruction of the machine.
Maximum working speed 10 km
When turning on the headland, trings rotating in a forward directiDo not drive over large or earth-
When working on varying soil ty
adjust the Hydraulic Transfer Syroller.
The recommended working pressdriver to inspect the field crosswinecessary to adjust the hydraulicIf the consolidation is heaviest oto reduce the weight transfer. Thiconsolidation is heaviest on the iput more weight on the centre se
King-Roller 12.5m 15.3m
9
ered only when folding into transport positi
els in working position, as it would put inap
h.
rn in the widest possible curves. Only turn aon.
ast stones, as it may damage the rings.
pes, it is necessary to check the work results
tem. Current settings can be read on the ma
ure is 50-60 bar. The best way to check these of the working direction. If the consolidatpressure:the middle and wing outer sections, the pre
s will put more weight on the inner wing secner wing sections (2 & 4), the pressure shoution and outer wing sections.
01/06 2010
on.
ropriate strain on the
sharply as to keep the
regularly, and possibly
ometer in the front of the
ork results is for theion seems uneven, it is
sure should be decreasedtions (2 & 4) If theld be increased. This will
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Spare parts:
Block of rings no. 1+5
King-Roller 12.5m 15.3m
10
1
2
3
4
5
01/06 2010
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Pos. Item no.
1 678672720 Axle 27
1 678672520 Axle 25
2 690140808 Bearing3 690103147 Bolt M2
4 690113009 Self-loc
5 690117005 Facet pl
6 671040400 Stop rin
7 690150032 Cambri
7 690150046 Cambri
8 690150042 Cambri
8 690150050 Cambri
9 630150030 Cambri
9 690150049 Cambri
10 690150007 Cam rin
11 690150013 Corruga12 690150028 Plain ri
13 690150034 Crosskil
13 690150074 Crosskil
14 690150011 Loose C
14 690150075 Loose C
15 690150035 Hub for
15 690150076 Hub for
16 630764031 Cambri
16 630764041 Cambri
17 630764030 Cambri
17 630764040 Cambri
King-Roller 12.5m 15.3m
11
Designation
20mm 60 CrNiM06
20mm 60 CrNiM06
complete UCF 312 (60)0x65 8.8
ing nut M20
ate 20
w/bolt 60 axle
ge serrated ring 510 mm 21
ge serrated ring 620 mm 24
ge plain ring 510 mm (reduced hub 80mm) 21
ge plain ring 620 mm (reduced hub 80mm) 24
ge plain ring 510mm 21
ge plain ring 620mm 24
22
ted ring 500g 505
l ring 485 (60)
l ring 550 (60)
rosskill ring 530
rosskill ring 600
loose Crosskill ring
loose Crosskill ring 104/60
ge plain ring 21 hub width 72 mm
ge plain ring 24 hub width 72 mm
ge plain ring 21 hub width 82 mm
ge plain ring 24 hub width 82 mm
01/06 2010
12.5m 15.3m
0 2
2 0
4 416 16
16 16
32 32
4 4
42 44
42 44
- -
- -
42 44
42 44
32 34
46 5028 30
48 52
48 52
43 48
43 48
43 48
43 48
2 2
2 2
2 2
2 2
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Block of rings no. 3
King-Roller 12.5m 15.3m
12
1
2
3
4
5
01/06 2010
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Pos. Item number
1 678612960 Axle 29
2 690140808 Bearing
3 690103147 Bolt M2
4 690113009 Self-loc5 690117005 Facet pl
6 671040400 Stop rin
7 690150032 Cambri
7 690150046 Cambri
8 690150042 Cambri
8 690150050 Cambri
9 690150030 Cambri
9 690150049 Cambri
10 690150007 Cam rin
11 690150013 Corruga
12 690150028 Plain ri
13 690150034 Crosskil13 690150074 Crosskil
14 690150011 Loose C
14 690150075 Loose C
15 690150035 Hub for
15 690150076 Hub for
16 630764031 Cambri
16 630764041 Cambri
17 630764030 Cambri
17 630764040 Cambri
18 690117102 Shim x2
18a 690600015 Distanc
19 691370150 Seeger c
20 630670250 Support21 630764008 Bearing
22 690113008 Self-loc
23 690117013 Facet pl
24 690110105 U-bolt
King-Roller 12.5m 15.3m
13
Designation
60 mm 60 St.60
complete UCF 312 (60)
0x65 8.8
ing nut M20ate 20
w/bolt 60 axle
ge serrated ring 510 mm 21
ge serrated ring 620 mm 24
ge plain ring 510 mm (reduced hub 80mm) 21
ge plain ring 620 mm (reduced hub 80mm) 24
ge plain ring 510mm 21
ge plain ring 620mm 24
22
ted ring 500
g 505
l ring 485 (60)l ring 550 (60)
rosskill ring 530
rosskill ring 600
loose Crosskill ring
loose Crosskill ring 104/60
ge plain ring 21 hub width 72 mm
ge plain ring 24 hub width 72 mm
ge plain ring 21 hub width 82 mm
ge plain ring 24 hub width 82 mm
mm at support bearing UC312
bush 60 L=15
irclip-ring outer 150 DIN471
bearinghousing f/UC 312 bearing
ing nut M16
ate 16
16x100x200x100
01/06 2010
12.5m 15.3m
1 1
2 2
8 8
8 816 16
2 2
27 27
27 27
1 1
1 1
27 27
27 27
18 18
59 59
17 17
29 2929 29
24 24
24 24
24 24
24 24
1 1
1 1
1 1
1 1
2 2
1 1
1 1
1 11 1
4 4
4 4
2 2
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Block of rings no. 2+4
King-Roller 12.5m 15.3m
14
1
2
3
4
5
01/06 2010
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Pos. Item no.
1 678614140 Axle 41
1 678612920 Axle 29
2 690140808 Bearing3 690103147 Bolt M2
4 690113009 Self-loc
5 690117005 Facet pl
6 671040400 Stop rin
7 690150032 Cambri
7 690150046 Cambri
8 690150042 Cambri
8 690150050 Cambri
9 690150030 Cambri
9 690150049 Cambri
10 690150007 Cam rin
11 690150013 Corruga
12 690150028 Plain ri
13 690150034 Crosskil
13 690150074 Crosskil
14 690150011 Loose C
14 690150075 Loose C
15 690150035 Hub for
15 690150076 Hub for
16 630764031 Cambri
16 630764041 Cambri
17 630764030 Cambri
17 630764040 Cambri
18 690117102 Support
18a 690600015 Distanc19 691370150 Seeger-
20 630670250 Support
21 630764008 Bearing
22 690113008 Self-loc
23 690117013 Facet pl
24 690110105 U-bolt
King-Roller 12.5m 15.3m
15
Designation
0 mm 60 St.60
20 mm 60 St.60
complete UCF 312 (60)0x65 8.8
ing nut M20
ate 20
w/bolt 60 axle
ge serrated ring 510 mm 21
ge serrated ring 620 mm 24
ge plain ring 510 mm (reduced hub 80mm) 21
ge plain ring 620 mm (reduced hub 80mm) 24
ge plain ring 510mm 21
ge plain ring 620mm 24
22
ted ring 500
g 505
l ring 485 (60)
l ring 550 (60)
rosskill ring 530
rosskill ring 600
loose Crosskill ring
loose Crosskill ring 104/60
ge plain ring 21 hub width 72 mm
ge plain ring 24 hub width 72 mm
ge plain ring 21 hub width 82mm
ge plain ring 24 hub width 82mm
disc x2mm at support bearing UC312
bush 60 L=15irclip ring outer 150 DIN471
bearing
housing f/UC 312 bearing
ing nut M16
ate 16
16x100x200x100
01/06 2010
12.5m 15.3m
0 2
2 0
4 416 16
16 16
32 32
4 4
52 76
52 76
2 2
2 2
52 76
52 76
36 52
116 154
34 46
56 78
56 78
46 68
46 68
46 68
46 68
2 2
2 2
2 2
2 2
4 4
2 22 2
2 2
2 2
8 8
8 8
4 4
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Ring types:
The item numbers are to be foun
Position 7
Position 10
Position 13
King-Roller 12.5m 15.3m
16
under the individual roller blocks on the pr
Position 8
Position 11
Position 14
01/06 2010
ceding pages.
Position 9
Position 12
Position 15
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Inner wing:
Right inner wing shown, the left
Pos. Item no.
1 630670223 Inner
1 630670124 Inner1 630670104 Inner1 630670105 Inner2 69435185G Pin 3
3 630532600 Lock b4 690101101 Bolt M5 69530060F Pin 36 690200190 Cylind6 690200115 Cylind
6a 690200268 Gasket7 690115014 Facet8 690130132 Roll pi
9 630670260 Conne
10 69430130G Pin 3
11 630670261 Chain12 69440525G Pin 413 630670258 Grippi
13 630670259 Grippi
King-Roller 12.5m 15.3m
17
is laterally reversed (not shown).
Designation
ing, right
ing, lefting, righting, left
5 L=185
ush for pin head12x25 8.80 L=58er 90/40 x800er 90/40 x800
set for 90/40 cylinderlate 30n 6x40mm
ting link
0 L=130
or wing0 L=525g bracket for locking claw
g bracket for locking claw
01/06 2010
12.5m 15.3m
1 -
1 -- 1- 12 2
6 66 68 82 22 2
- -8 88 8
4 4
2 2
2 22 21 1
1 1
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Pos. Item no.
14 690117005 Facet15 690113009 Self-lo16 690103151 Bolt M17 630984503 Roll
18 690117013 Facet19 690113008 Self-lo
20 690110402 U-bolt21 690103069 Bolt M22 690136029 Lubric
23 690103284 Bolt M24 690112005 Nut M25 690140710 Bearin
26 690140712 Slidin
King-Roller 12.5m 15.3m
18
Designation
late 20cking nut M2020x90 10.920,5 x 56 L=30
late 16cking nut M16
M16x160x80x16020x80 10.9ating nipple M8
16x100 8.816g bush 50/55 L=50
disc 52/78x2
01/06 2010
12.5m 15.3m
8 86 62 22 2
8 88 8
4 44 46 6
2 24 4
12 12
6 6
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Stabilizer bar 15.3m
Left shown, the right is laterally
Pos. Item no.
1 6306701812 6306701821 630670179
2 6306701803 690136029
4 6901170055 690103188
6 6901130097 6901031978 6901170139 690113008
10 630670282
King-Roller 12.5m 15.3m
19
eversed (not shown).
Designation
Stabilizer bar on chassis, leftStabilizer bar on inner wing leftStabilizer bar on chassis, right
Stabilizer bar on inner wing, rightLubricating nipple M8
Facet plate 20Bolt M20x160 8.8
Self-locking nut M20Bolt M16x50 8.8Facet plate 16Self-locking nut M16
BK-tube 30x5 L=100
01/06 2010
15.3m
111
16
42
2242
2
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Wheel frame
Pos. Item no.
1 630532600 Lock b2 690101101 Bolt M
3 69435185G Pin 3
4 630670087 Wheel5 690141360 Wheel6 690136029 Lubric7 690112005 Nut M8 690103284 Bolt M
9 690141110 Hub 39 690141032 Hub w
10 690141055 Hub n11 690141361 Wheel12 690141352 Tyre 5
13 690141039 Hub b
King-Roller 12.5m 15.3m
20
Designation
ush for pin head12x25 8.8
5 L=185
framecomplete 500/50-17ating nipple M81616x100 8.8
00 kgith brake 3400 kgt M18x1,5rim0/50x17 18pr
lt M18x1.549
01/06 2010
12.5m 15.3m
1 11 1
1 1
1 12 22 22 21 1
2 22 2
12 122 22 2
12 12
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Triangle
Pos. Item no.
1 630670102 Triang2 630984503 Roll
3 690117005 Facet
4 690113009 Self-lo5 690103157 Bolt M6 690103130 Bolt M7 690117013 Facet8 690113008 Self-lo
9 69430100G Pin 310 630532600 Lock b11 690101101 Bolt M12 690103284 Bolt M13 690112005 Nut M
King-Roller 12.5m 15.3m
21
Designation
le20,5x56 L=30
late 20
cking nut M2020x100 8.816x70 10.9late 16cking nut M16
0 L=100ush for pin head12x25 8.816x100 8.816
01/06 2010
12.5m 15.3m
1 12 2
8 8
2 22 28 8
18 188 8
1 11 11 11 12 2
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Drawbar
Pos. Item no.
1 630670082 Front2 630771200 Parkin
3 690113009 Self-lo
4 690103173 Bolt M5 690117005 Facet6 690105006 Towin7 690141098 Hydra
King-Roller 12.5m 15.3m
22
Designation
rawbardevice for hoses
cking nut M20
20x70 10.9late 20eye
lic supporting leg 4300 kg
01/06 2010
12.5m 15.3m
1 11 1
14 14
14 1428 281 11 1
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Chassis
Pos. Item no.
1 69430110G Pin 32 690101101 Bolt M3 630670006 Bracke
4 630670000 Chassi4 630670200 Chassi5 630670005 Lockin
6 630670004 Lockin7 690200170 Cylind8 690103131 Bolt M9 690113008 Self-lo
10 690117013 Facet11 630532600 Lock b
King-Roller 12.5m 15.3m
23
Designation
L=11012x25 8.8t for locking claws
s frames frameg claw right
g claw - lefter 40/25x8016x60 8.8cking nut M16
late 16ush for pin head
01/06 2010
12.5m 15.3m
2 28 101 1
- 11 -1 1
1 11 12 22 4
4 88 10
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Pos. Item no.
12 690103151 Bolt M13 690117005 Facet14 690139001 Spring
15 690113009 Self-lo16 630941066 Pressu17 690103098 Bolt M18 690113009 Self-lo
19 690117012 Facet20 690200020 Cylind20a 690200028 Gasket
21 69440230G Pin 422 69430145G Pin 4
23 69450190G Pin 524 630532700 Lock b
25 690103198 Bolt M26 69430393G Pin 3
27 69435175G Pin 3
28 690103197 Bolt M29 690200029 Cylind29a 690200028 Gasket30 690200180 Cylind
31 69528106J Pin 232 695134004 Ring p
33 690136029 Lubric
King-Roller 12.5m 15.3m
24
Designation
20x90 8.8late 2060x10x31 turns
cking nut M20e gauge housing10x40 8.8cking nut M10
late 10er 100/50 x700 35/35set 100/50
0 L=2300 L=145
0 L=190ush for pin head
16x30 8.80 L=393
5 L=175
16x50 8.8er 100/50x700 35/35set 100/50
er 80x40x280
8 L=106in 10
ating nipple M8
01/06 2010
12.5m 15.3m
2 26 61 3
2 21 12 22 2
4 41 1- -
2 21 1
4 44 4
4 42 2
3 3
- 22 2- -1 1
1 11 1
2 2
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Outer wing
The right outer wing shown, the l
Pos. Item no.
1 630670162 Outer
1 630670163 Outer1 630670197 Outer
1 630670198 Outer2 69450358G Pin 53 630532700 Lock b
4 690103198 Bolt M5 690117013 Facet
6 690103136 Bolt M7 690113008 Self-lo8 690136029 Lubric
King-Roller 12.5m 15.3m
25
eft is laterally reversed (not shown).
Designation
ing, right
ing, lefting, right
ing, left0 L=358ush for pin head
16x30 8.8late 16
16x90 10.9cking nut M16ating nipple M8
01/06 2010
12.5m 15.3m
- 1
- 11 -
1 -2 22 2
2 28 8
4 44 44 4
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Outer wing section
The left outer wing section show
Pos. Item no.
1 630670175 Outer1 630670176 Outer1 630670211 Outer1 630670213 Outer
2 69440620G Pin 5
4 630532600 Self-lo6 690101101 Bolt M
King-Roller 12.5m 15.3m
26
, the right is laterally reversed (not shown).
Designation
ing section, righting section, lefting section, righting section, left
0 L=358
cking nut16x90 10.9
01/06 2010
12.5m 15.3m
- 1- 11 -1 -
2 2
2 24 4
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Inner wing section
The right inner wing section sho
Pos. Item no.
1 630670165 Inner
1 630670164 Inner1 630670216 Inner1 630670214 Inner
2 690136029 Lubric3 630670052 Guide
4 690103131 Bolt M5 690117013 Facet6 690113008 Self-lo
King-Roller 12.5m 15.3m
27
n, the left is laterally reversed (not shown).
Designation
ing section, right
ing section, lefting section, righting section, left
ating nipple M8for inner wing section
16x60 8.8late 16cking nut M16
01/06 2010
12.5m 15.3m
- 1
- 11 -1 -
2 21 1
2 24 42 2
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Centre section
Pos. Item no.1 630670280 Centre
King-Roller 12.5m 15.3m
28
Designationsection
01/06 2010
12.5m 15.3m1 1
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King-Roller 12.5m 15.3m
29
Notes:
01/06 2010
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Hydraulics
Bracket for accumulator
Pos. Item no.
1 630670195 Bracke
2 690110106 U-bolt3 690117013 Facet4 690113008 Self-lo
5 690206510 Accu6 690106511 Clamp
King-Roller 12.5m 15.3m
30
Designation
t for accumulator
M16x200x100x200late 16cking nut M16
ulator HST 2,3L 40bar122 130
01/06 2010
12.5m 15.3m
1 1
2 24 44 4
2 22 2
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Hydraulic circle: Supporting le
Pos. Item no.
1 690203001 Quick
2 690203003 Fitting
3 690201048 Hydra4 690203016 Fitting5 690203002 Fitting
King-Roller 12.5m 15.3m
31
Designation
oupling 1/2", male
, straight 10 x1/2" BSP
lic hose 3610 mm 1/4" st/st90angle 10mm
, straight 10-3/8" BSP
01/06 2010
12.5m 15.3m
2 2
2 2
2 22 22 2
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Hydraulic circle: Centre section
King-Roller 12.5m 15.3m
32
/ chain cylinder for outer wing section
01/06 2010
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Hydraulic circle: Centre section /
Pos. Item no.
1 690200115 Cylind2 690200180 Cylind3 690200190 Cylind4 690203001 Quick
5 690203003 Fitting
6 690203120 Fitting7 690206510 Accu8 690203016 Fitting
9 690203020 Fitting10 690203096 Fitting11 690206823 Pressu
12 690206822 Pressu13 690110003 U-bolt
14 690203015 Fitting15 690206001 Filter16 690203006 Fitting17 690201005 Hydra
18 690201007 Hydra19 690201060 Hydra20 690201029 Hydra21 690201070 Hydra
22 690201038 Hydra23 690201074 Hydra24 690201033 Hydra
26 690201073 Hydra27 690201072 Hydra
28 690201038 Hydra29 690201009 Hydra30 690201064 Hydra31 690201070 Hydra
32 690201048 Hydra
King-Roller 12.5m 15.3m
33
chain cylinder for outer wing section
Designation
er 90/40x800er 80x40x280er 90/40x800oupling 1/2" E402, male
straight 10 x1/2" BSP
T 10 L, premounted w/O-ringulator HST 2,3 L -40 bar10mm, premounted w/O-ring
EVT10 L without union nut and olive ringstraight M18x1,5x10mme gauge fitting 10 x 1/2"
e gauge 250 bar, 100M8x60x35
T10lug 3/8"
, 90angle 10-3/8" BSPlic hose 3300 mm 1/4" st/st
lic hose 3700 mm 1/4" st/stlic hose 3000 mm 1/4" st/stlic hose 4300 mm 1/4" st/stlic hose 2800 mm 1/4" st/st
lic hose 4000 mm 1/4" st/stlic hose 7450 mm 1/4" st/stlic hose 2500 mm 1/4" st/st
lic hose 8600 mm 1/4" st/stlic hose 5200 mm 1/4" st/st
lic hose 4000 mm 1/4" st/stlic hose 350 mm 1/4" st/stlic hose 820 mm 1/4" st/stlic hose 2800 mm 1/4" st/st
lic hose 3610 mm 1/4" st/st
01/06 2010
12.5m 15.3m
2 21 12 22 2
2 2
2 22 22 2
1 12 21 1
1 11 1
4 44 46 61
111
1
111
1 11
12 22 21
1
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Hydraulic circle: Side section /
King-Roller 12.5m 15.3m
34
wheel frame / locking claw
01/06 2010
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Hydraulic circle: Side section / w
Pos. Item no.
1 690200029 Cylind2 690200020 Cylind3 690200170 Cylind4 690203001 Quick5 690207101 Stop v
6 690203003 Fitting7 690203002 Fitting
8 690203006 Fitting9 690203120 Fitting
10 690203016 Fitting
11 690203015 Fitting12 690201004 Hydra13 690201025 Hydra
14 690201015 Hydra
15 690201020 Hydra16 690201055 Hydra
17 690201041 Hydra18 690201070 Hydra
19 690201059 Hydra20 690201073 Hydra
21 690201066 Hydra22 690201013 Hydra23 690201060 Hydra24 690201067 Hydra
26 690201015 Hydra
King-Roller 12.5m 15.3m
35
heel frame / locking claw
Designation
er 100/50x700 35/35er 100/50x700 35/35er 40/25x80oupling 1/2" E402, malelve
straight 10 x1/2" BSPstraight 10-3/8" BSP
90angle 10-3/8" BSPT 10 L, premounted w/O-ring90angle 10mm, premounted w/O-ring
T10lic hose 4950 mm 1/4" st/stlic hose 5640 mm 1/4" st/st
lic hose 710 mm 1/4" st/st
lic hose 1625 mm 1/4" st/stlic hose 1010 mm 1/4" st/st
lic hose 1850 mm 1/4" st/stlic hose 2800 mm 1/4" st/st
lic hose 350 mm 1/4" st/stlic hose 8600 mm 1/4" st/st
lic hose 7800 mm 1/4" st/stlic hose 1770 mm 1/4" st/stlic hose 3000 mm 1/4" st/stlic hose 790 mm 1/4" st/st
lic hose 710 mm 1/4" st/st
01/06 2010
12.5m 15.3m
2 21 11 12 24 4
2 26 6
9 92 21 1
3 11
1
2 4
2 31
1 11 1
1 11 1
11 11 1
2
2
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Brakes
Hydraulic brake
Pos. Item no.
1 690141032 Hub with br2 690201071 Hydraulic h
3 690203018 Fitting 10m
4 690201015 Hydraulic h
5 690203015 FittingT10
6 690201065 Hydraulic h
7 690203003 Fitting, strai
8 690203001 Quick coupl
King-Roller 12.5m 15.3m
36
Designation
ake (inner cylinder)se 500mm st/90
se 710mm st/st
se 10000mm st/st
ght 10-1/2 BSP
ing, male E402
01/06 2010
12.5 m 15.3 m
2 22 2
1 2
1 2
1 1
1 1
1 1
1 1
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Air brake
King-Roller 12.5m 15.3m
37
01/06 2010
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Pos. Item no.
1 690190001 Membrane c2 690190070 Hose fitting
3 690190005 Test fitting,
4 690208102 Bonded seal
5 690190010 Mounting se
6 690202930 Fitting, strai
7 690190015 Relay valve
8 690202941 Fitting, strai
9 690202940 Fitting, strai
10 690190080 Nylon tube
11 690190085 Nylon tube
12 690190105 Hose 14,5
13 690190073 Hose fitting
14 690190090 Support bus
15 690190095 Support bus
16 690190020 Brake powe
17 690190025 Trailer air br
18 690190026 Plug
19 690190035 Relief valve
20 690203420 Fitting, strai
21 690190040 Filter M22x
22 690190045 Hose coupli
23 690190046 Hose coupli
24 690190030 V-Fitting M
25 690190050 Air receiver
26 690190051 Drainage val
27 690190052 Suspension
28 690190060 Pressure rin
29 690190065 O-ring M22
30 690109305 Clamp 15-2
King-Roller 12.5m 15.3m
38
Designation
w/nylon t
f/
membrane
ylinder 16 2M16x1,5 m/ 12 fitting 0
traight M16x1,5 2
PP 45-12 1
t, short U-bracket 2
ht, lige M16x1,5, 15 hose 2
M22x1,5 1
ht M22x1,5, 15 hose 6
ht M22x1,5, 10 hose 2
10x1mm 1
15x1,5mm 4
5mm 2
M22x1,5, m/12 fitting 4
ing for tube 10x1,5mm 2
ing for tube 15x1,5mm 8
regulator M22x1,5 1
ake valve M22x1,5 1
2
1
ht M16x1,5+M22x1,5 1
,5 2
g M22x1,5 (red) 1
g M22x1,5 (yellow) 1
2x1,5 1
40ltr 1
ve 1
or air receiver 2
M22x1,5 15
1,5 15
mm 4
01/06 2010
be
cyl.
w/rubber hose
for
membrane cyl.
22
2
3
2
0
1
4
2
1
2
4
6
2
4
1
1
2
1
1
2
1
1
1
1
1
2
15
15
8
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Lights
Light set
Pos. Item no.
1 690103014 Bolt M5x20
2 690117002 Facet plate
3 690113002 Self-locking
4 630930110 Bracket f/li
5 690103025 Bolt M6x20
6 690117003 Facet plate
7 690113003 Self-locking
8 690160010 Light box (l
8 690160011 Light box (r
9 690160030 Rear light (c
10 690160031 Glass f/rear
King-Roller 12.5m 15.3m
39
Designation
5
nut M5
hting box
6
nut M6
ft)
ight)
omplete)
light
01/06 2010
12.5 m 15.3 m
8 8
8 8
10 10
2 2
8 8
12 12
4 4
1 1
1 1
2 2
2 2
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Pos. Item no.
11 690160032 Bulb f/flash
12 690160033 Bulb f/rear
13 690160041 Reflex (whi
14 690160040 Reflex (red)
15 690160042 Reflex (yell
16 690160060 Side light (
17 690160065 Glass f/side
18 690160066 Glass f/side
19 690160067 Bulb f/side l
20 690210100 Screw M5x
21 690160080 Cable 5 x 1
21 690160080 Cable 5 x 1
22 690209492 Connecting
23 690209475 Connector
24 690160080 Cable 5 x 1
24 690160080 Cable 5 x 1
25 690160070 Plug 7-pole
Lighting set: El. diagram
King-Roller 12.5m 15.3m
40
Designation
r 12V 1x21W BA15s
nd stop light 12V 1x21/5W BAY 15d
e) w/screwed pin and nut
w/hole
w) w/screwed pin and nut
+R)
light (white)
light (red)
ight 12V 10W BA15s
6
mm, left
mm, right
box 105x105x60
G11 w/nut
mm
mm
DIN 72 577 ISO 1724
01/06 2010
12.5 m 15.3 m
2 2
2 2
2 2
2 2
2 2
2 2
2 2
2 2
4 4
4 4
1 1
1 1
1 1
3 3
1 0
0 1
1 1
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King-Roller 12.5m 15.3m
41
Notes:
01/06 2010
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