H Y P E R T A Ci n t e r c o n n e c t

D I N 4 1 6 1 2

H D B - H D C - H D D - H D S - H D T S E R I E S

All of the connectors that we manufacture have machine turned round pins in the male half and the uniqueHypertac® socket in the female half. The socket has a number of spring wires, the position of which isdefined by a wire carrier which is itself fitted into an outer sleeve or shank that carries the termination of thesocket.

The spring wires within the socket are set at a small angle to the centre line and are deflected when the pinenters. Each spring wire is deflected within its elastic limit and makes a line contact with the pin.

There is a very smooth wiping action and little wear of the plated surfaces of the pin and the socket wires.

This construction allows very tight control of the spring forces and hence of the insertion and withdrawalforces.

The smallest practical pin diameter is 0.5mm but there is effectively no upper limit.

Performance features of this combination of round pin in aHypertac® socket are:

w Low insertion and separation forces

w Multiple contact areas

w Long life and low rate of wear

w Low electrical resistance

w High reliability

w Uniform electrical and mechanical characteristics over a highnumber of operations

w Shock and vibration proof

w High current and voltage ratings

HYPERTACHYPERTACTwo Part Printed Board

Connector Catalogue

HDB-HDC-HDD-HDS-HDT Series

C O N T E N T SC O N T E N T S

SECTION A - HYPERTAC PAGE No

Brief History of Hypertac/Sitac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . Inside Front Cover

Qualification Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . . . . . . .2

SECTION B - REFERENCE SHEETS

The Principle of The Hypertac® Socket ........................................................................................... 3

The Benefits of Hypertac® Contact Technology .............................................................................. 4

Contact Plating Finishes .................................................................................................................................... 5

Two Part Printed Board Connectors Summary .......................................................................................... 5

Contact - Insertion and Removal.. ................................................................................................................. 6

SECTION C - TWO PART PRINTED BOARD CONNECTORS

Specification ...................................................................................................................................................... 8

...................................................................................................................................... 9Ordering Information

.......................................................................................................................................... 10-17Insulator Data

............................................................................................................18-19Contact Termination and Codes

............................................................................................................................20Co-Axial Contacts

.............................................................................................................................................. 21Power Contacts

22Polarising, Crimp Tooling, Information ..............................................................................................

SECTION D - ACCESSORIES

Aligners, Polarising Studs/Pins, Removal Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. . . . . . . . . . . . . . 23

Covers, Mounting Brackets, Alignment Combs ........................................................................................ 24

HYPERTAC LIMITED reserve the right to modify specifications, materials, processes, etc;

used in the design and manufacture of their products.

ENDURANCEThe Hypertac® contact is capable of significantly enhanced performance, above and beyond therequirements of BS and MIL approval. Tests have been successfully concluded as follows:

w 500 Insertion and withdrawals followed by 1000 hours at 125°C, multiple exposure to salt mist, or 21days exposure to sulphur dioxide.

w 20,000 full insertion and withdrawal cycles in a benign environment.

w Over 10 million fretting cycles of approximately 1 mm movement.

w The Hypertac® contact has been monitored for circuit interrupt of greater than 2 Nano-seconds andhas sucessfully passed all tests.

TEMPERATUREThe very low contact resistance of the Hypertac® socket ensures the minimum temperature rise at highcurrents.

Peak temperature of insulator material is the primary limiting factor. Materials used in Hypertac®connectors are chosen to:

w Provide Widest Ambient Temperature range

w Withstand Temperature Peaks during assembly, even those generated during Vapour Phase soldering.

VOLTAGE RATINGThe exposed airgap and surface path length determine the breakdown voltage. The voltage rating can beimproved by the use of additional dielectric material such as:

w Fluorosilicone interfacial seals.

w Potting or conformal coating.

C U R R E N T R A T I N GR A T I N GThe Hypertac® contact design and manufacturing tolerances endows the product with the followingattributes:

Double the current rating of other contact designs of a similar size.

Current surges considerably in excess of d.c. rating e.g. 0.6mm dia 4 Amp rated contact will withstand50 Amp, 5 second pulse, at 25°C

Low contact resistance in high current application minimises temperature rise thereby enabling higherdensity interconnects.

We will be pleased to advise on your application and installation requirements. Hypertac® contacts canprovide the solution to your interconnection needs.

CONTACT PLATING F I N I S H E SF I N I S H E S

* PLATING THICKNESS

These values apply to mating surfaces.

The gold plating finishes published here are the standard finishes offered by Hypertac. Ifthe customer has a particular application which may require a non-standard gold finish,then this can be applied to a suitable specification.

The Hypertac® sockets have a very low wear rate and in the interest of maintaining lowprices we will always select or recommend a minimum thickness of plating for thedesired application of the customer. The construction of the Hypertac® socket enablesa high degree of selective plating to be achieved - only the contact wire need carry themating surface plating.

T W O P A R T P R I N T E D C I R C U I T P R I N T E D C I R C U I T B O A R DCONNECTORS SUMMARY

FRONT RELEASE/REAR REMOVABLE CONTACTS

CONTACT INSERTION

1 Assembly Tool Tweezer - Non Ferrous.

2 Pick up contact with tweezer, align flats on contact withflats in insulator.

3 Insert contact into insulator insuring flats are correctlyaligned.

4 Push contact fully into insulator and insure that contactshoulder is 0.15mm minimum below insulator face.This will insure the contact retention clips ears springout and engage behind the shoulder inside the contactcavity. A gentle pull - not exceeding 18N (4.0lb) willcheck for correct installation.

CONTACT REMOVAL

1 Extraction Tool HPD-286 0.6mm male and femalecontacts and 1mm male contact.HD240 1 mm female contact.

2 Holding main body of extraction tool, aligncontact cavity on mating face of insulator.

above

3 Insert tubular tip fully, insuring that tool remains in linewith the contact cavity. To avoid damage, do not rotateor exert sideways movement. This will retract contactretention clip ears from engagement with the shoulderin the contact cavity.

4 With the tool held fully inserted, depress handle. Thiswill eject the contact out of the rear of the insulator.

SPECIFICATIONAll values at s.t.p. unless otherwise stated. The majority of values given are BS Specification or similar, but in all respectsthe performance is superior.

MaterialsInsulators

HDB/C/D/S : Glass reinforced phenolicHDT : ThermoplasticContacts : Copper alloySocket wires : Copper alloyPolarising studs : Copper alloy

and pins : Nickel plated

Signal and Power Contacts

Male pin diameter : 0.6mm nominal1.0mm nominal3.6mm nominal

Contact plating : Refer to OrderingInformation

Contact resistance0.6mm contact : 7 milliohms maximum1.0mm contact : 3 milliohms maximum

3.6mm contact : 1 milliohm maximum

Termination : 3 milliohms maximumresistance (i.d.c.)

Current rating0.6mm contact : 4 Amps1.0mm contact : 7.5 Amps3.6mm contact : 10 Amps

Voltage RatingHDB/C/S/THDDProof VoltageHDB/C/S/THDDInsulation Resistance

Engagement/Withdrawal forces0.6mm contactMechanical endurance

Co-axial ContactslmpedenceFrequency

Dielectric withstandingvoltage

Temperature

: 170V dc or ac peak nominal: 250V dc or ac peak nominal

: 1.0kV minimum: 1.5kV minimum

: 5 gigohms minimum at 500V. dc

: 0.28N (1.0 oz.) per contact: In excess of 2000 operations

with appropriate plating finish

: 50 ohm: 0 - 50 MHz

: 750V rms

: -55 to + 125°C

ORDERING INFORMATIONS O L I D I N S U L A T O R

NON-STANDARD CONNECTORSLonger contact pins, which mate before standard pins, are available and can be supplied to order. Anycontact or polarising arrangement will be considered on request and supplied if practicable. Centre blockin HDT connector can be used with contacts. Planforms for HDT single eurocard can be offered reversed(i.e. alignment block on right of connector instead of left).

Consult sales office for all above.

R O W A N D C O N T A C T I D E N T I F I C A T I O NI D E N T I F I C A T I O N

TWO ROW - STYLE HDB/HDS

Male Half Termination Face

Female Half Termination Face

THREE ROW - STYLE HDC/HDD

Male Half Termination Face

Female Half Termination Face

THREE ROW - STYLE HDT

Male Half Termination Face

Female Half Termination Face

Male Half Termination Face

Female Half Termination Face

INSULATORS

All diagrams are shown in 3rd angle projection and dimensioned in millimetres

TWO ROW - STYLE HDB/HDS

Shrouded Male Half (Pin Contacts)

Female Half (Socket Contacts)

THREE ROW - STYLE HDC/HDD

Shrouded Male Half (Pin Contacts)

Female Half (Socket Contacts)

INSULATORS

THREE ROW - STYLE HDT

Shrouded Male Half

Female Half

INSULATORS

THREE ROW - STYLE HDT

Shrouded Male Half

Female Half

INSULATORS

THREE ROW - STYLE HDT

Shrouded Male Half

Female Half

P A N E L P R E P A R A T I O N D E T A I L SH D B / H D C / H D D / H D S

CONNECTOR MOUNTING

M2.5 screws must be cheese head type - not supplied

B O A R D P R E P A R A T I O N D E T A I L SS T Y L E H D B / H D S

UNSHROUDED INSULATORS - VERTICAL MOUNTING

UNSHROUDED INSULATORS - TRANSVERSE MOUNTING

(for connectors fitted with female through board solder 90° terminations and using mounting conversion

bracket ref. HD 214)

SHROUDED INSULATORS - TRANSVERSE MOUNTING

† N holes: Increase dia. min. to 1.2 for termination styles F, W and Z.

B O A R D P R E P A R A T I O N D E T A I L SS T Y L E H D C

UNSHROUDED INSULATORS - VERTICAL MOUNTING

UNSHROUDED INSULATORS - TRANSVERSE MOUNTING

(for connectors fitted with female through board solder 90° terminations and using mounting conversion

bracket ref. HD 214)

SHROUDED INSULATORS - TRANSVERSE MOUNTING

† N holes: Increase dia. min. to 1.2 for termination styles F, W and Z.

S T Y L E H D D

UNSHROUDED INSULATORS - VERTICAL MOUNTING

SHROUDED INSULATORS - TRANSVERSE MOUNTING

N holes: ‡ and † to be increased, when needed, to accept wrap post F, W and Z terminations ‡ to 1.65

dia. min and † to 1.20 dia. min.

P A N E L P R E P A R A T I O N D E T A I L SH D T

CONNECTOR MOUNTING

M2.5 screws must be cheese head type - not supplied

B O A R D P R E P A R A T I O N D E T A I L SS T Y L E H D T

UNSHROUDED INSULATORS - VERTICAL MOUNTING

UNSHROUDED INSULATORS - TRANSVERSE MOUNTING

(for connectors fitted with female through board solder 90° terminations and using mounting conversion

bracket ref. HD 214)

SHROUDED INSULATORS - TRANSVERSE MOUNTING

† N holes: Increase dia. min. to 1.20 for termination styles F, W and Z.

M A L E C O N T A C T T E R M I N A T I O N S A N D C O D E S

* PLEASE NOTE

When using 1.0mm Pin diameter HDD 032 (Two Row) HDD 042 & 048 (Three Row) up to thirty two 1.0mm pins

will be used. Plus a maximum of sixteen pins 0.6mm diameter.

F E M A L E S O C K E T T E R M I N A T I O N S A N D C O D E S

PLEASE NOTE

When using 1.0mm socket diameter HDD 032 (Two Row) HDD 042 & 048 (Three Row) up to thirty two 1.00mm

sockets will be used. Plus a maximum of sixteen sockets 0.6mm dia.

C O - A X I A L C O N T A C T S ~ D I N 4 1 6 2 6 C L A S S 1

SPECIFICATION

I m p e d a n c e : 50 Ω Frequency : 0 - 1 0 G H z

Cable group : RG 178 B/UMIL-SPEC

Proof Voltage : 7 5 0 V / 5 0 H z

RG 196 A/U Temperature Range : -55°C to + 125°C

P O W E R C O N T A C T S ~ D I N 4 1 6 2 6 C L A S S 1

SPECIFICATION

Nominal current : 10A

Cable section : 1.0mm2

Cable stripping length : 7.50/7.00

P O L A R I S I N G

POLARISING IN LIEU OF CONTACTS (HDB/HDC/HDD/HDS) FOR USE INCONNECTORStandard polarising utilizes contact positions:

b-11, b-13, b-15

b-17, b-19, b-21

3 off polarising pins or studs willl be supplied loose if

‘W’ specified. Otherwise the letters 'A' through ‘V’

excluding ‘O’ and ‘Q’ may be used to identify the

code required out of the 20 positions available.

Key

• = Polarising stud in female half; = Polarising pin in male half;

Nothing in male half. Nothing in female half.

POLARISING HDT FOR USE IN ALIGNMENT BLOCK

9 off supplied loose when style ‘W’ specified.

T O O L I N G I N F O R M A T I O N

0.6mm and 1.0mm ContactsContact extraction tool

0.6mm male and female

contacts and 1.0mm male

Contacts

1.0 Co-axial Contacts and Power ContactsConsult Sales Office

: HPD 2860.6mm

HD 2321.0mm male

Spare tips for above : H P D 2 8 0 HPD 280

Contact extraction tool for 1.0mm female contacts : HD 240

Spare tips from above : HD 236

Polarising component tool : H D 2 1 0

Contact Insertion Tool : Use non ferrous long pointed tweezers

Crimp tool positioner

for 0.6mm contacts : HPD 309

for 1.0mm contacts : H D 2 7 2

Crimp tool (0.6mm and 1.0mm contacts) : MIL-C-22520/201 (BS 5310-34-300)

C R I M P I N F O R M A T I O N

A C C E S S O R I E S

All diagrams are shown in 3rd angle projection and dimensioned in millimetres

HD 181 HD 182

Polarising stud (front removal) Polarising pin (front removal)

Use with HD 286 Use with HD 283 and HD 285

HD 210

Removal Tool

Polarising pins and studs are to be ordered separately and will be supplied loose.

C O V E R ( H D C / H D D O N L Y )All diagrams are shown in 3rd angle projection and dimensioned in millimetres

PANEL PREPARATION B R A C K E T H D 2 9 7(for use in conjunction with male connector only)

M O U N T I N GB R A C K E T H D 2 1 4

Nickel plated copper alloy

screws for securing bracket to insulator

20-232-5082-18

A L I G N M E N T C O M BHD 173 (HDC Style)HD 174 (HDD Style)

Supplied loose for use with through board solder -

90° termination.

HDB/HDC/HDD/HDS/HDT SERIES. Printed Circuit Board Connectors (PCB)Interchangeable with DIN 41612 styles B,C and D. Two and three row insulators with up to 192 positions 0.6mm

and 1.0mm pin dia on a 2.54mm square grid. Full range of contact terminations. Mixed contact arrangement includingsignal, power, coax and fibre optic contacts.

HPA/HPT SERIES (PCB)High density connectors using 0.5mm pin dia contacts. Pin carrier option for low profile applications.

HPC SERIES (PCB)Rugged two part, single and two pcb connectors for heavy duty applications.

4 to 35 contact with current ratings up to 8A.

HPD/HPP/HPF/HPM SERIES (PCB)Qualified to BS 9525 N 0001, MIL-C-55302 and ESA SCC 3401. Contacts are front release, rear removal.Two and three rows with up to 320 contacts in shrouded and unshrouded insulators.

Wide range of terminations, jacking and polarising styles.

Contacts 0.6mm dia on a 2.54mm pitch, staggered on a 1.27mm grid.

HPH SERIES (PCB)Up to 303 contacts on a 1.905mm staggered grid. Nominal pin dia 0.6mm.

Three, four, five and six rows of contacts. Removable contacts for ease of maintenance.Wide range of termination options including: tin dipped, flex circuit and surface mount.

Epoxy rear contact sealing available.

KMC SERIES (PCB)Qualified to HE 808 and ESA SCC 3401 and GAM TI listed.High density configuration using 0.5mm contacts in three rows. Between 26 and 144 positions.

SPF SERIES (PCB)160 removable contacts in three rows. 0.6mm dia pin contacts on a 1.27mm grid, 2.54mm centres.Male insulators available shrouded. Tin dipped terminations and back sealing available as options

AIRFRAME CONNECTORSHypertac low force contacts designed to MIL-C 32909. Signal, power, coax and databus contacts Crimp, solder

bucket, wire wrap and pc terminations. Field replaceable, enviromentally sealed inserts.

Designed to meet the requirements of Eurofighter J 63110 and J 63312.

Integral mating/unmating device to ensure superior performance.

HYPERGUARD CONNECTORSARINC 404, ARINC 600, MIL - C - 83527 and Eurofighter JN 1001, JN 1002 Interface. Custom line by line

protection Modular construction - Tubular Pi network filter arrays - Rear headers for flex interconnections

-Discoidal L-C network filter arrays - low profile planar filter arrays - Removable contacts

-Transorb protection arrays for NEMP, LEMP and spikes - Transport of MOV arrays.

HST SERIESDesigned to meet the requirements of ARINC 608A. Contacts are field replaceable.

Up to 150 signal contacts, or 75 slgnal and 15 power contacts.

HM/HLM SERIESRobust series of modular connectors with a variety of styles assembled from a range of std modules.Up to a 1000 positions with a choice of signal, coaxial, high current and high voltage contacts.

Frame styles and sizes to suit both rack and panel and cable to panel applications.

BACK PLANES AND HEADERSInterchangeable with MIL - C - 28754 and derivatives. Uses Hypertac® low forces high reliability contacts.

Complaint fit contacts for pcb backplanes. Polarising to the NAFI standard.

0.6mm dia male pin on a 2.54mm square grid.

COMPUTER CONNECTOR

HLC SERIESA unique combination of high durability construction and outstanding electrical characteristics Ideal for barcode

readers, scanners, card - swipes and other data collection devices - as well as downloading data to PC. Designed towithstand rough treatments and harsh environments.

Features the unique Hypertac® socket which minimises wear and provides reliable long-term data transfer I I -pin D-

sub derivative design.

Wide range of pin and socket configurations, plus avaiIability as a plug, socket and cable assembly.

A joint design project with Psion Computers Ltd.

PLEASE CONTACT SALES FOR FURTHER INFORMATIONTELEPHONE 020 8450 8033

FACSIMILE 020 8208 4114

H y p e r t a cIn terconnectGroup CompaniesHypertac Ltd.36-38 Waterloo roadLondon NW2 7UHUnited KingdomTel: +44 (0) 020 8450 8033Fax: +44 (0) 020 8208 4114www.hypertac.com

FRANCE

FRB Connectron SA31 rue lsidore Maille76410 Saint AubinLes ElbuefFranceTel: +33 (0) 232 969 176Fax: +33 (0) 232 969 170www.hypertac.com

GERMANY

Interconnectron GmbHPostfach 146594454 DeggendorfGermanyTel: +49 991 250 120Fax: +49 991 250 1244www.hypertac.com

ITALY

Connei SpAVia PD. da Bissone 7A16153 Genova SestriItalyTel: +39 010 60 361Fax: +39 010 60 36 280www.hypertac.com

USA

Hypertronics Corp16 Brent DriveHudson, MA 01749 2978USATel: + 1 (978) 568 0451Fax: + 1 (978) 568 0680www.hypertac.com

JAPAN

Smiths Industries Japan Ltd.Nagoya Office#6 Meishi Bldg B-3. 79Issha. Meito-KuNagoya 465-0093JapanTel: 0081 52 704 7926Fax: 0081 52 704 7928

HypertacExport Agents

I N D I A

Connekt191 4th Main Road HAL3rd StageBangalore 560075IndiaTel: 0091 80 528 0620Fax: 0091 80 528 0622Email: nairkg@giasbg01.vsnl.net.in

ISRAEL

Radión Engineering11 Ha’sivim St. POB 7111Petah-Tikvah 49520IsraelTel: 00972 3 922 6688Fax: 00972 3 922 6655Email: elect@radion.co.il

JAPAN

Jepico CorporationShinjuku Dai-lchi Seimei BldgNishi-Shinjuku 2-7-1Shinjuku-KuTokyo 163-07

JapanTel: 0081 3 3348 0611Fax: 0081 3 3348 0623Email: kfukazaw@jepico.co.jp

SOUTH KOREA

Bochang Trading Co.Rm201 Burnkyung Building1364-49 Seacho-DongSeocho-guSeoul 137-070KoreaTel: 0082 2 3487 0890Fax: 0082 2 3487 3893Email: kjbochang@netsgo.com

SINGAPORE

Precision Technologies Pte Ltd.211 Henderson Road# 13-02 Henderson Industrial ParkSingapore 159552Tel: 0065 273 4573Fax: 0065 273 8898Email: pretech@singnet.com.sg

SPAIN

Conexion LiderParque Industrial “Las Monjas”c/Primavera, 4628850 Torrejon de ArdozMadridTel: 0034 91 655 98 40Fax: 0034 91 655 98 42Email: lider@conexionlider.comwww.conexionlider.com

SWEDEN

Satco KomponentPyramidvagen 9BSE 16956 SolnaSwedenTel: 0046 87 34 00 40Fax: 0046 87 34 91 55Email: christer@satco.se

TAIWAN

Zinby3-F-I. #344 Fuhsing North RoadTaipeiTaiwan R.O.C.Tel: 00886 2 2500 7107Fax: 00886 2 2500 7119Email: zinby@ms24.hinet.net

SWITZERLAND

Acome Electronic s.a.Fritz-Courvoisier 40Case Postale 2346 CH2302 LACHAUX-DE-FONDSSwitzerlandTel: 0041 32 968 49 55Fax: 0041 32 968 35 74Email: acome.electronic@bluwin.chwww.acome.ch

GERMANY

Agenta Elektronik GmbHOberhaaner Strasse 2D42653 SolingenGermanyTel: 0049 2 12 258 130Fax: 0049 2 58 13 33Email: info@argenta-elektronik.dewww.argenta-elektronik.de

UK DistributorsMicromark Electronics Ltd.Boyn Valley RoadMaidenhead, Berks SL6 4EGUnited KingdomTel: 01628 676 176Fax: 01628 783 799www.micromark.net

Spartan Europe Ltd.Grove RoadCoshamPortsmouth PO6 1LXUnited KingdomTel: 023 9221 0053Fax: 023 9221 0057www.spartaneurope.com

CCS Electronics Ltd.4 Aragon CourtManor Park, RuncornCheshire WA7 1SRUnited KingdomTel: 01928 579 797Fax: 01928 579 567www.ccselec.com

Townsend Coates Ltd.Lunsford RoadLeicester LE5 0HHUnited KingdomTel: 0116 274 4444Fax: 0116 274 4499www.townsendcoates.co.uk

H Y P E R T A C L I M I T E D3 6 ~ 3 8 W a t e r l o o R o a d • L o n d o n N W 2 7 U HT e l e p h o n e 0 2 0 8 4 5 0 8 0 3 3 • F a c s i m i l e 0 2 0 8 2 0 8 4 1 1 4

A S m i t h s I n d u s t r i e s C o m p a n y