12
HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL ~•I GALISO ® INCORPORATED MAILING: P.O. BOX 1466 _MONTROSE. CO 61402 SHIPPING; 22 PONDEROSA COURT MONTROSE. CO 81401 303) . 249-0233 (6OO) 854-3789 TELEX: 6106018738 FAX 303-249-0607 FORM NO. GS08201-2 ISSUE DATE: 12/30/87 SUPERSEDES: 12/83

HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL … Old Style.pdf · HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL ... Read all instructions and familiarize yourself with

Embed Size (px)

Citation preview

Page 1: HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL … Old Style.pdf · HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL ... Read all instructions and familiarize yourself with

HDD-8RB HEAVY DUTY CYLINDER DRIERINSTRUCTION MANUAL

~•I

GALISO® INCORPORATEDMAILING: P.O. BOX 1466 _MONTROSE. CO 61402

SHIPPING; 22 PONDEROSA COURT MONTROSE. CO 81401303). 249-0233 (6OO) 854-3789

TELEX: 6106018738 FAX 303-249-0607

FORM NO. GS08201-2 ISSUE DATE: 12/30/87SUPERSEDES: 12/83

Page 2: HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL … Old Style.pdf · HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL ... Read all instructions and familiarize yourself with

TABLE OF CONTENTS

PART TITLE PAGE

1 Introduction 1la Specifications 22 Safety ..................................................................................... 33 Installation 44 Operation 55 Maintenance ..................................................................................... 6

PART TITLE

ILLUSTRATIONS

PAGE

1 HDD-8RB Heavy Duty Cylinder Drier 2

Copyright 1987, Galiso, Incorporated, Anaheim, California

Editor: Scott MitchellProduction: Kelly Cuskelly

"Galiso", "Hydraclose", and 'Turnair" are registered trademarks of Galls°, Incorporated.

Page 3: HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL … Old Style.pdf · HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL ... Read all instructions and familiarize yourself with

PART 1 INTRODUCTION

The Galiso HDD-8RB Heavy Duty Cylinder Drier is a hot air manifold type drierdesigned to dry up to eight drained 9" by 51" cylinders in approximately 25 minutes.

The HDD-8RB Cylinder Drier features a thermostat controlled 8KW heating elementand a 1.5 HP (1125 Watt) brushless regenerative blower motor which moves hot airthrough cylinders at 106 cubic feet per minute. The brushless motor provides quiet,maintenance free operation without the need to periodically replace worn brushes.The blower assembly features a convenient 110 Volt electrical outlet, which is idealfor operation of a cylinder inspection light.

The HDD-8RB Cylinder Drier includes "Quick Connect" drier tubes to speed theprocess of loading and unloading cylinders. "Quick Connect" drier tubes easily snapon or off, even when they are hot from the drying process. The first three drier tubeshave no checks to assure minimum air flow through the heater.

The HDD-8RB series drier is available for 220 Volt single phase, 220 Volt threephase, or 440 Volt three phase operation to adapt to the power supply at yourfacility. HDD driers are thermally insulated to assure maximum heating efficiency. Allcylinder driers are shipped partially disassembled with complete assembly and set-up instructions provided.

In addition to the HDD series cylinder driers, Galiso also offers Medium DutyCylinder Driers (MDD) and Light Duty Cylinder Driers (LDD).

vcn:MOV$9$3Evom

1

Page 4: HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL … Old Style.pdf · HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL ... Read all instructions and familiarize yourself with

CYLINDERSI NOT INCLUDED)

"QUICK- CONNECT" DRIER TUBES

S4

,3

PART la SPECIFICATIONS

FIGURE 1) HDD-8RB HEAVY DUTY CYLINDER DRIER

SPECIFICATIONS

Power Requirements: 220 Volt, single phase, 60 Hz.220 Volt, three phase, 60 Hz.440 Volt, three phase, 60 Hz.

Blower Motor: 1.5 HP, 1125 Watt, Brushless, 106 cu. ft. per minute.Heater Element: 8 KW, Thermostat controlledDimensions: Height: 6 ft. 6 in. Length: 10 ft. 2 in. Width: 18 in.Drier Tubes: One half in. O.D. by 0.025 in. wall, "Quick Connect"Warranty: One year (see Galiso Warranty Terms, Form No. GS07805-1).

fefitMA.***Sh,3%;%ti (4:2R4V.

Page 5: HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL … Old Style.pdf · HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL ... Read all instructions and familiarize yourself with

PART 2 SAFETY

1. Read all instructions before attempting to install or operate the HDD-EMB HeavyDuty Cylinder Drier. GALISO, INC. CANNOT BE RESPONSIBLE FOR DAMAGEOR INJURY CAUSED BY UNSAFE USE, MAINTENANCE, OR APPLICATIONOF THIS MACHINE. Please contact Galiso for guidance when you are in doubtas to the proper safety precautions to be taken when Installing or operating thismachine.

2. Take care to keep the work area around the HOD-8RB clean, dry and free ofdebris. This will decrease the chance of operator injury due to slips or falls.

3. The HDD-8RB drier is capable of producing considerable heat. Use insulatinggloves to protect hands against possible burns from hot parts. Operator shouldalso wear eye, ear and foot protection when operating the HDD-SRB.

4. Do not cover motor fan cowl, or drop screwdrivers, nails, etc., into openings offan cowl.

5. Make sure the HDD-8RB is bolted securely to the floor.

1MAY1MtkIRIARIZ. .•••• . . . • . • . • . .. . . . . . • . • .

Page 6: HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL … Old Style.pdf · HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL ... Read all instructions and familiarize yourself with

PART 3 INSTALLATION

1. Read all instructions and familiarize yourself with the installation blueprintsbefore attempting to install or operate the HDD-8RB Cylinder Drier.

2. Carefully uncrate the HDD-8RB Cylinder Drier and remove all packing materials.

3. To facilitate assembly, lift upper body to install the three legs. Lower to the floor.

4. Bolt the motor to the leg brackets and assemble the muffler.

5. Take cover off the thermostat control box. Fasten conduit elbow to the controlbox and connect lead wires to the magnetic starter, per schematic in the backof this manual.

6. Position the drier in its permanent place and bolt to the floor.

7. Connect to the power supply and test for proper direction of motor rotation bychecking for air exhaust at the manifold outlets.

8. Close the control box cover.

Page 7: HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL … Old Style.pdf · HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL ... Read all instructions and familiarize yourself with

PA!! 4) OPERATION..

1. Set the thermostat at the desired temperature and switch the HDD-8RB on. Letit warm up while draining cylinders completely of water.

2. Insert the blower tube into the cylinder.

3. Bring the cylinder into position below a manifold outlet. Connect the blower tubeby pushing up into the quick connector. CAUTION: Avoid bending the tube orotherwise damaging the tube or connector.

4. After cylinders have been drying for about 25 minutes, check each cylinder fordryness and hook up the next cylinder.

5. The first three positions are always open to insure minimum of air flow. Usethese positions first when drying cylinders.

6. To shut down at the end of the day, turn the thermostat to "OFF". Let the motorrun for an additional 15 minutes to cool the unit down.

Page 8: HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL … Old Style.pdf · HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL ... Read all instructions and familiarize yourself with

PART MAINTENANCE

No regular maintenance is required except to check the air filter on top of the mufflerat least once a month. Replace if necessary.

FORM NO. GS08201-2 ISSUE DATE: 12/30/87SUPERSEDES: 12/83

Page 9: HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL … Old Style.pdf · HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL ... Read all instructions and familiarize yourself with

SHEET

DATE1 OF 125-93-3089

DESC.

REDRAWN AUDIT #10288

oRAHavc maw:

OIMM.•■■1.1 1••••■•■

HEATER ELEMENTASSEMBLY

25-44-31034

If-OFF SW7- 11-000

MAGNETICSTARTER

89-11-3001

HEA TERSFH- ..3389-11-5503TRANSFORMER

93-11-0001THERMOSTATPILOT UGH T85-11-0501

T3

I.1 POWERL2I

L3 1N

ERMOS I A T9-11-0004

RESETSWITCH

'vX1011311•2"--.ET

PUS& 10 AMP88-11-0051

Mt Molm■ ■•••■■■■•

CONNECTIONSFOR BLOWERMOTOR A

MATERIAL

ELECTRICAL SCHEMATIC 220 V 30THIS DOCUMENT CONTAVIS 1-1 0D-8RD-220-30PROPRIETARY "FORMATIONWIN ALL RIGHTS AND TITLES DRANING NUMBER NEXT ASSEMBL Y SHEET ftEstvivRESERVED RID MAY NOT DE 25-9.3-3089 N/A 1 OF 1 AREPRODUCED IN NHOLE CR INPART nunour RTE ARMEN iliSCESS OTHERMSE SF'ECtflat - TOIERANCES ARE EaNCONSENT OF CALM, INC. X = 1 . XX . XXX

()OAS VL.IOUIDS SCUDS

NOTES:1. — 14 GA. BLACK. P/N 91-11-0067; = 14 GA. WHITE, P/N 91-11-0068;

DIPEOST

2. CONNECT GROUND WIRES TO GREEN TERMINAL AT am-mu OF CASE.

CHECK ROTATION OF BLOWER MOTOR; TO REVERSE ROTATION, SWITCH LEADS TI & T3,

4. UNIT DRAWS 256 AMPS.

DRAM

Q.A

TEAM EDRS.BROWN

DATE

11/7/97DATE

DATE

SCALE j ar NAMENCWF 25q37nRo

Page 10: HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL … Old Style.pdf · HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL ... Read all instructions and familiarize yourself with

HEATERSFH-89-17-550..3 i1TRANSFORMER

93- 11-0001

MAGNETICSTARTER

89-11-3001

TrIERMOSTA TPg_OT LIGHT85-11-0501

I/ T2 T3

MAGNETICCONTACTOR89-11-3002

RISE, 6A88-114035

T

.... 1■■• EM .M •■■• m. m. m,■,■,. mg m. ommym■gm .. am mmmmy■. ma ■ MMw. .... WM M•MMIMM•M •M• •M MIM.ii■ M. ■

POWER ONPILOT LIGHT85-11-0501

HEATER ELEMENTASSFIV% Y

25-44-3103A

MN

ERMOSTAT9-T1-000

RESETSW: TCH

OU -TLE32 11 UZI

••■••••.M. MWMIMM M. SEMEMMM nin MN

. 11■11=1.1M• MME,■•••1

FUSE. 10 AMP 11.— CONNECTIONS83-17-0051 FOR BLOWER

MOTOR

POWER

iI

IIIN i

LlL2L3

: NEVE104

r• Er...N I SCALE FitE NAVE

I CNA eANG Numevi■25-93-3089

REV 1 DESC.

j REORA lifN AUDI T #10288

NOTES:— 14 GA. BLACK, P/N 91-11-0067; — 4 GA. WrI1 TE. FIN 51 -11 -0068;

0616104-

1 OF 1Ira rE BY: I APP.

2. CONNECT GROUND WIRES . TO GREEN TERMINAL AT BOTTOM OF CASE

/11.\ CHECK ROTATION OF BLOWER MOTOR; TO REVERSE ROTATION. SWITCH LEADS T1 & T3.4. UNIT DRAWS 25.6 AMPS.

15fA MWAL

<------ Cf)) i rdiS DOCWENT CC;VTAAVS'

PA.SPRIErARY WFORMA T

RUN ALL RiGlfri AND RILESPF-3ERVZ' AND ZLAY NOT SE•1:65Va:AJDED il4 IP-ME ON IN

o 7ART M77-10t r r TtiE WkoFffrtl. cor.r..r.,,p. or r • •.• .K:,-: ;.r.,r•

BR 220—.30DRAKINC NINEER NEXT ASSEMBLY sHrEr

25-93--3089 N/A 1- 1 or rUNLESS 07^ILLIOFSF: LPEariED - T E VCE5 ARE:

+ -,.- XXX

vapAs v LK:4ms E5soLgais

1ELFCTRICAL SCHEMATIC 220V 301'94".1,ROWN .11/7/97 ; G re

Page 11: HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL … Old Style.pdf · HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL ... Read all instructions and familiarize yourself with

74FS DOCA;-Ze7 GATArty'S .--/ID D— ERG-380-30, (N)aRCPRZTAPY ii•,: ,,!.,. ■TON

i '14'17H I :,:. ...7:c=ir,.: AL9 1:=t.., 7fE. D

NOTES.

REV . 5E3C 4PF.

A 'P PROD RELEASE1. CONNECT GROUND AIRES TO GREEN TERMINAL Ar T OM OF CASE.

2. CHECK ROTA17014 OF SLOttER MOTOR; TO REVERSE ROTA ray. Siff TCH LEADS Ti. T2 :7.: 1.3. IMM•-•■••••••:[•■ ••••■••••■•••=■•••■••••■••~ • NM • • ..1••••MI 414 •/••••••■ •• M•1•15 C••••••• Ea. • ••••• • NI•••• a R4•1 •• •••••• twee &VIM ot•Vrk•rt•r•••• a•••••TS i■ • • ••••• • • • • em• • • Mt, ■• WW.. 1,7.•1• ••1

PIPLIPURT5.5-1-4-E150 HEA ?ER ELDAENT

25-44— 3104ASSEMBLY'

AcK

fik)

sum. eV

tc.Aa; w,••••

1 ea 1

EM 1aii—rFF SWAN

320-1

ar

41 MAGNE TICCON T A C TOR89--11-3002

I

HEArgt ONPROT 1-'T

I; -a5o7TRANSFORMER93-11-0001

MAGNETOSTARTER

99-11— 3001

HEAT ERSF11-27

89•11-5517

i 1!INSTALLAPC.:11CONNECTIONSSUPPL Y HAS

TO BE 390V ME

C Cti;:,== C T CASx

(=la% 1=3 BLOWER.

I

FUG $.25 ASP35-11-0001

L.._ In■.a• 1.,•• •■••••••••••••••• n•-■ ••• •■•••■•••- ••••••.• ••••••• •••••• •rm•M••••••••• •••••• ••••• •-•1.= • 1•1EM II • •••I- • ••■•.. •••• Es •,•■• • M te•• Otamm. • w • l■ VS .MND • ••••■• • ••••• • • •.• a • ••••-• • j

wywewE're:814.12.2t---1—

.--------(c-■L

Page 12: HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL … Old Style.pdf · HDD-8RB HEAVY DUTY CYLINDER DRIER INSTRUCTION MANUAL ... Read all instructions and familiarize yourself with

NOTES: REV. DESC. DATE BY- APP.

1. — 12 GA. BLACK, P/N 97 —11 —0004; 12 GA. WM 7E, P/N 91— 11-0005;NAM* 8 GA. BLACK, P/N 91-11-0096.

2. CONNECT GROUND *WES TO GREEN TERMINAL AT BOTTOM OF CASE.

3. CHECK ROTATION OF BLOWER MOTOR; TO REVERSE ROTATION, SWITCH LEADS T1, T2 ee T3.

4. UNIT DRAWS 12.6 AMPS.

POPILOT85-11-0501

LIGHT 1- f EA TER ELEMENTASSEMBL Y

25-44-3104ia.

(W—OFT MAGNETIC87-11-000 CONTACTOR

89-11-3002L1L2

POWER

FUSE,le-11-000J

6AIINn L3

11MAGNETICSTARTER

IERMOSTA T9-11-00'64

89-11-3007

■tonimir HEATERSFl-f-26

TRANSFORMER 89-11— 5501

THERMOSTAT 93-11-0001PILOT LIGHT85-11-0501

Ti T2 T3RESETSWITCH

OUTLET92-11-

aiminDairla

A NPR #4

FUSE, 70 AMP88-11 — 0002

CONNECTIONSFOR BLOWERMOTOR

MATERIAL ORA *I DATE

ELECTRICAL SCHEMATIC T. REY 8— 7-89DA

HDD— 8RE3 ,— 440-30, (N) W. O. 508907— 25 51:74rag --1551/.1]s MIS DOCUMENT CONTAINS

PROPRIETARY INFORMATIONMTH ALL RIGHTS AND TITLESRESERVED AND MA Y NOT HEREpp000= NY iifiOLE OR INPART MIHOUT THE AR MEN

cpckAs YU:WENS OSOLIDSDRAWS HUMBER

25-91-3130NEXT ASSEMEIL Y SHEET

25-54-3128A 1 OF I

REIRSION

AUNLESS OTHERWISE SPECIFIED TOLERANCES ARE: EC. N SCALE NAVE

CONSENT Of GALJSO INC. . X = . XX = * . XXX =1r/LE

NONE 5 1 . 5 1.3r]