5
We reserve the right to modify or withdraw specifications or products without notice or obligation 11 May 2017 Leaflet L0600-1 HC HYDRAULIC ROTARY VIBRATOR Hydraulic Motor-Driven Vibrators Vibtec’s Hydraulic Design Series rotary industrial vibrators use an external hydraulic motor to drive the shaft mount- ed eccentric weights (the “unbalance”) to produce vibration. Because of their separate motor these vibrators can produce substantial force with moderate frequency. Hydraulic motor driven vibrators are larger and produce signif- icantly more force than some of our other vibrator models. The largest Hydraulic Design Series Vibrator is capable of handling a load up to 355,000 pounds (161,000 kg) at a flow of 15.1 gpm (57 lpm). Use multiple vibrators on a sin- gle hopper based on the dimensions of the hopper and material weight. Advantages of Hydraulic Motor Driven Rotary Vibrators Rugged Construction - Ductile iron housings and lightweight hardened aluminium covers. Vibrator Component Alignment - All manufactured equipment contain slight alignment variations due to manufacturing tolerances. Vibtec’s Design Series vibrators have an unique drive coupling design, to compen- sate for typical alignment variations that exist when two shafts are connected (motor shaft and vibrator shaft). The coupling keeps the vibrational stress off the motor shaft seal. This prevents the motor from leaking be- cause if the motor shaft is allowed to vibrate it would slowly destroy the seal making it ineffective. Some com- petitive vibrators use the conventional ‘shaft-in-a-shaft’ design; the drive motor shaft slips into the vibrator shaft. This design works only if both shafts remain in perfect alignment regardless of operating conditions. This arrangement often causes motor shaft flexing and fretting within the vibrator shaft, which leads to prema- ture motor failure and a worn out vibrator shaft. Drive Coupling Assembly - The drive coupling allows the motor shaft and vibrator shaft to operate as an "assembly", preventing fretting and stress from misalignment or expansion. Any misalignment or expansion wear takes place in the inexpensive and easily replaced coupling rather than in the motor or vibrator shaft. This superior design protects the motor shaft, vibrator shaft, bearings and seals from the vibration of the un- balanced weights. The result is better performance, no leaks, longer service, and reduced operating costs. Bearings - All bearings are sealed to keep grease in and contaminants out. Our unique oil lubrication system in the D7 and CC7 models helps extend the life of the bearing. The coupling design isolates the unbalanced load from the motor, so the motor bearings see only a balanced load, extending bearing life. Grease lubrica- tion is also available. Hydraulic Motor Shaft Seal is isolated from the unbalanced load by the unique coupling design, extending the life of the seal and preventing hydraulic leaks. High Efficiency - Durable, Bi-rotational Hydraulic Motor. Hydraulic Motor Repair Kits available to return motor to like-new condition. Easy Repair and Maintenance - designed for easy change-out of bearings, motors, couplings, and other components to refurbish Design Series vibrators to like new condition. Bearings, o-rings, retaining rings, etc. are standard, commonly available parts. High Amplitude, Moderate Frequency vibration. Versatile - Easy to control force and frequency by adjusting flow of the hydraulic oil. Available in Permanent Mount and Portable Clamp-on Mount. Clamp-on vibrators use square head set screws with concave cup points for positive self-locking and vibration resistance. Produces Uniform, Directional Flow. C2 C3 D4.5 D7 CC4.5 CC7 VIBRATECHNIQUES LTD 20 Cecil Pashley Way, Shoreham Airport, Shoreham by Sea, West Sussex, BN43 5FF Tel: +44 (0)1273 430977 Fax: +44 (0)1273 430978 Email: [email protected] Web: www.vibtec.com

HC HYDRAULIC ROTARY VIBRATOR · 2021. 2. 1. · Advantages of Hydraulic Motor Driven Rotary Vibrators • Rugged Construction - Ductile iron housings and lightweight hardened aluminium

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Page 1: HC HYDRAULIC ROTARY VIBRATOR · 2021. 2. 1. · Advantages of Hydraulic Motor Driven Rotary Vibrators • Rugged Construction - Ductile iron housings and lightweight hardened aluminium

We reserve the right to modify or withdraw specifications or products without notice or obligation 11 May 2017 Leaflet L0600-1

HC HYDRAULIC ROTARY VIBRATOR

Hydraulic Motor-Driven Vibrators Vibtec’s Hydraulic Design Series rotary industrial vibrators use an external hydraulic motor to drive the shaft mount-

ed eccentric weights (the “unbalance”) to produce vibration. Because of their separate motor these vibrators can

produce substantial force with moderate frequency. Hydraulic motor driven vibrators are larger and produce signif-

icantly more force than some of our other vibrator models. The largest Hydraulic Design Series Vibrator is capable

of handling a load up to 355,000 pounds (161,000 kg) at a flow of 15.1 gpm (57 lpm). Use multiple vibrators on a sin-

gle hopper based on the dimensions of the hopper and material weight.

Advantages of Hydraulic Motor Driven Rotary Vibrators • Rugged Construction - Ductile iron housings and lightweight hardened aluminium covers.

• Vibrator Component Alignment - All manufactured equipment contain slight alignment variations due to

manufacturing tolerances. Vibtec’s Design Series vibrators have an unique drive coupling design, to compen-

sate for typical alignment variations that exist when two shafts are connected (motor shaft and vibrator shaft).

The coupling keeps the vibrational stress off the motor shaft seal. This prevents the motor from leaking be-

cause if the motor shaft is allowed to vibrate it would slowly destroy the seal making it ineffective. Some com-

petitive vibrators use the conventional ‘shaft-in-a-shaft’ design; the drive motor shaft slips into the vibrator

shaft. This design works only if both shafts remain in perfect alignment regardless of operating conditions.

This arrangement often causes motor shaft flexing and fretting within the vibrator shaft, which leads to prema-

ture motor failure and a worn out vibrator shaft.

• Drive Coupling Assembly - The drive coupling allows the motor shaft and vibrator shaft to operate as an

"assembly", preventing fretting and stress from misalignment or expansion. Any misalignment or expansion

wear takes place in the inexpensive and easily replaced coupling rather than in the motor or vibrator shaft.

This superior design protects the motor shaft, vibrator shaft, bearings and seals from the vibration of the un-

balanced weights. The result is better performance, no leaks, longer service, and reduced operating costs.

• Bearings - All bearings are sealed to keep grease in and contaminants out. Our unique oil lubrication system

in the D7 and CC7 models helps extend the life of the bearing. The coupling design isolates the unbalanced

load from the motor, so the motor bearings see only a balanced load, extending bearing life. Grease lubrica-

tion is also available.

• Hydraulic Motor Shaft Seal is isolated from the unbalanced load by the unique coupling design, extending

the life of the seal and preventing hydraulic leaks.

• High Efficiency - Durable, Bi-rotational Hydraulic Motor.

• Hydraulic Motor Repair Kits available to return motor to like-new condition.

• Easy Repair and Maintenance - designed for easy change-out of bearings, motors, couplings, and other

components to refurbish Design Series vibrators to like new condition. Bearings, o-rings, retaining rings, etc.

are standard, commonly available parts.

• High Amplitude, Moderate Frequency vibration.

• Versatile - Easy to control force and frequency by adjusting flow of the hydraulic oil.

• Available in Permanent Mount and Portable Clamp-on Mount. Clamp-on vibrators use square head set

screws with concave cup points for positive self-locking and vibration resistance.

• Produces Uniform, Directional Flow.

C2 C3 D4.5 D7 CC4.5 CC7

VIBRATECHNIQUES LTD 20 Cecil Pashley Way, Shoreham Airport, Shoreham by Sea, West Sussex, BN43 5FF

Tel: +44 (0)1273 430977 Fax: +44 (0)1273 430978 Email: [email protected] Web: www.vibtec.com

Page 2: HC HYDRAULIC ROTARY VIBRATOR · 2021. 2. 1. · Advantages of Hydraulic Motor Driven Rotary Vibrators • Rugged Construction - Ductile iron housings and lightweight hardened aluminium

We reserve the right to modify or withdraw specifications or products without notice or obligation 11 May 2017 Leaflet L0600-2

HC HYDRAULIC ROTARY VIBRATOR

Page 3: HC HYDRAULIC ROTARY VIBRATOR · 2021. 2. 1. · Advantages of Hydraulic Motor Driven Rotary Vibrators • Rugged Construction - Ductile iron housings and lightweight hardened aluminium

We reserve the right to modify or withdraw specifications or products without notice or obligation 11 May 2017 Leaflet L0600-3

HC HYDRAULIC ROTARY VIBRATOR

VIBRATOR SELECTION CHART

MODEL

C2

C3

D4.5

D7

Page 4: HC HYDRAULIC ROTARY VIBRATOR · 2021. 2. 1. · Advantages of Hydraulic Motor Driven Rotary Vibrators • Rugged Construction - Ductile iron housings and lightweight hardened aluminium

We reserve the right to modify or withdraw specifications or products without notice or obligation 11 May 2017 Leaflet L0600-4

HC HYDRAULIC ROTARY VIBRATOR

DIMENSIONS AND RANGE

C2

C3

D4.5

D7

CC4.5

CC7

Page 5: HC HYDRAULIC ROTARY VIBRATOR · 2021. 2. 1. · Advantages of Hydraulic Motor Driven Rotary Vibrators • Rugged Construction - Ductile iron housings and lightweight hardened aluminium

We reserve the right to modify or withdraw specifications or products without notice or obligation 11 May 2017 Leaflet L0600-5

HC HYDRAULIC ROTARY VIBRATOR

HYDRAULIC MOTOR PERFORMANCE DATA

STANDARD MOTORS SPECIAL MOTOR

2HC 5HC 8HC 2HC for C2 5HC-RB

Minimum Hose Size I.D. 1/2’’ 5/8’’ 3/4’’ 1/2’’ 3/4’’

Displacement CU. IN./REV 0.129 0.388 0.698 0.129 0.388

CC/REV 2.11 6.36 11.43 2.11 6.36

Maximum Speed RPM 5000 5000 5000 5000 7500

Flow Rate at Maximum Speed RPM 2.8 8.4 15.1 2.8 12.6

LPM 12.7 38 69 12.7 57

Maximum Continuous Pressure PSI 3000 1600 2000 3000 1600

BAR 207 110 138 207 110

Maximum Intermittent Pressure PSI 4000 2500 3000 4000 2500

BAR 276 172 207 276 172

Maximum Back Pressure PSI 400 400 400 400 350

BAR 27 27 27 27 24

2HC FOR C2 Motor specification as standard 2HC but with drive pin on motor shaft

80 - 85 dBA

Force output range up to 35,500 force pounds (158 kN) at 15.1 gpm (57 lpm) based on model used.

Frequency range up to 5000 rpm at 15.1 gpm (57 lpm) based on model used.

Maximum Ambient Temperature up to 350ºF (175ºC).