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Project Documentation Document SPEC-0133
Revision B
Advanced Technology Solar Telescope 950 N. Cherry Avenue Tucson, AZ 85719 Phone 520-318-8102 [email protected] http://atst.nso.edu Fax 520-318-8500
Hazardous Zones Fully Automated Control Access
Scott Bulau, Pat Eliason, Steve Hegwer, Rob Hubbard, Paul Jeffers,
Heather Marshall, LeEllen Phelps, Steve Shimko, Tim Williams
April 11, 2012
Name Signature Date
Approved By : Stephan Shimko
Safety Officer S. Shimko 09 Jul 2012
Approved By: Simon Craig
Sr. Systems Engineer S. Craig 10 Jul 2012
Approved By: Thomas Rimmele
Project Scientist T. Rimmele 13 Aug 2012
Released By: Joseph McMullin
Project Manager J. McMullin 15 Aug 2012
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page ii
REVISION SUMMARY:
1. Date: January 6, 2012
Revision: Draft
Changes: Rough Draft for internal review
2. Date: February 7, 2012
Revision: A
Changes: Initial release
3. Date: April 11, 2012
Revision: B
Changes: Changed title and terminology from “operations” to “fully automated control”
throughout document; Clarify access hazard issues to nasmyth platforms, coudé lab and
mezzanine level through discussions with the science group. Clarified the access ways into the
ground floor inner coudé pier area. Replaced some of the figures.
4. Date: April 11, 2012
Revision: B (Special)
Changes Converted document from a Technical Note to a Specification per SEIC request.
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page iii
Table of Contents
Preface ......................................................................................................... 1
1. ATST HAZARD ZONES ........................................................................................ 2 1.1 NOTES ON REGULATIONS REGARDING PERSONNEL ENTRY IN TO HAZARDOUS AREAS ..... 2
2. ENCLOSURE - UPPER LEVELS .......................................................................... 5 2.1 GENERAL ............................................................................................................... 5 2.2 HAZARDS AND CONTROLS ........................................................................................ 5 3. TELESCOPE FLOOR LEVEL ............................................................................... 6 3.1 GENERAL ............................................................................................................... 6
3.2 HAZARDS AND CONTROLS ........................................................................................ 6 3.2.1 Telescope Level Fixed Floor to Telescope Azimuth Floor ............................................... 7 3.2.2 Telescope Azimuth Floor to Telescope Movement Envelope .......................................... 7 3.2.3 Telescope Azimuth Floor to Telescope Nasmyth Platforms ............................................ 8 3.2.4 Telescope Level Fixed Floor to Enclosure Floor ............................................................. 8 4. SERVICE RING ACCESS PLATFORM ............................................................... 10
4.1 GENERAL ............................................................................................................. 10 4.2 HAZARDS AND CONTROLS ...................................................................................... 10 5. CATWALK LEVEL ............................................................................................... 11
5.1 GENERAL ............................................................................................................. 11 5.2 HAZARDS AND CONTROLS ...................................................................................... 11
6. ENCLOSURE SERVICE RING ........................................................................... 13 6.1 GENERAL ............................................................................................................. 13 6.2 HAZARDS AND CONTROLS ...................................................................................... 14
7. ENCLOSURE CABLE WRAP LEVEL.................................................................. 15
7.1 GENERAL ............................................................................................................. 15 7.2 HAZARDS AND CONTROLS ...................................................................................... 15 8. UTILITY FLOOR LEVEL ...................................................................................... 16
8.1 GENERAL ............................................................................................................. 16 8.2 HAZARDS AND CONTROLS ...................................................................................... 16
9. COUDÉ FLOOR LEVEL ...................................................................................... 17 9.1 GENERAL ............................................................................................................. 17 9.2 HAZARDS AND CONTROLS ...................................................................................... 17 10. MEZZANINE FLOOR LEVEL .............................................................................. 19 10.1 GENERAL ............................................................................................................. 19
10.2 HAZARDS AND CONTROLS ...................................................................................... 19 11. GROUND FLOOR LEVEL ................................................................................... 21 11.1 GENERAL ............................................................................................................. 21
11.2 HAZARDS AND CONTROLS ...................................................................................... 21 12. SUMMARY TABLE OF HAZARDOUS ZONES ACCESS ................................... 23
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 1 of 24
Preface
The ATST team performed Preliminary Hazard Analysis (PHA) per MIL-STD 882 on each of the
subsystems and included all phases of the project: construction (CONST), integration testing and
commissioning (IT&C), maintenance (MAINT) and operations (OPS). This technical note focuses on
access when equipment is under fully automatic control and the design impacts of personnel access into
hazardous areas. In fully automatic control, the telescope, enclosure, coudé rotator, cable wraps and other
equipment will be able to track, slew and move under script control and remote means. Also, power and
other hazardous energy sources can be introduced into equipment automatically. Hazardous zones most
likely needing to be accessed during fully automatic control addressed herein include the telescope floor
level, coudé rotator and the enclosure. By addressing the issue as fully automatic control access, it
encompasses requirements for IT&C, maintenance and operations access. Formerly we utilized the term
operations (vs. fully automated control) and it caused much confusion over the many definitions and uses
of the word operations.
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 2 of 24
1. ATST HAZARD ZONES
There are multiple hazardous areas in the ATST and support facilities, this document address only areas
of hazard during fully automated control. In particular, areas in current design that needed ATST input on
hazards requiring mitigation due to the presence of personnel. Most areas are simply too hazardous to
allow personnel entry during fully automated control. Some areas such as the telescope enclosure floor
level and coudé rotator will have the need for personnel entry during under some circumstances. Starting
from the upper enclosure moving down, we will discuss each area and the design conclusions for each.
See the summary table section 12 at the end of this discussion.
1.1 NOTES ON REGULATIONS REGARDING PERSONNEL ENTRY IN TO HAZARDOUS AREAS
OSHA requires protection of workers from harm in the workplace and has many regulations, standards
and interpretations in place. Also, national standards like NFPA, NEC, ANSI, IBC and ASME are
Figure 1. ATST Hazardous zones
Ground floor
inner pier
Mezzanine level
Coudé level
rotator
Utility level
TMA cable wrap
Services ring access
platform level
Telescope level
Enclosure upper levels
Enclosure cable
wrap level
Catwalk level
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 3 of 24
required by OSHA by direct or inferred reference. Despite this plethora of laws and standards, nothing
captures all specific hazard controls needed in a large, unique observatory.
Early on, the ATST engineering team realized that the OSHA Lockout Tagout (LOTO), OSHA Machine
Guarding regulations and the National Electric Code (NEC) standards did not provide enough direction
and selected the ANSI/RIA R15.06, American National Standard for Industrial Robots and Robot
Systems - Safety Requirements, as a key, nationally recognized standard for safety issues working inside
a “giant robot” observatory.
The ANSI/RIA R15.06 standard provides us with, in some cases,
more applicable direction than OSHA, and a key provision of
which is slow speed control. This is a mode of robot motion control
where the speed is limited to 250 mm/sec (10 in/sec) to allow
persons sufficient time to either withdraw from hazardous motion
or stop the equipment. Another key provision is clearance such that
the equipment shall be installed to provide a minimum clearance
from the operating space of 0.45 m (18 inches) from areas of
building, structures, utilities, and other machines that may create
trapping or a pinch point.
Note that for maintenance work, the slow speed control function in
conjunction with a local control “hand paddle” will enable
personnel to trouble shoot moving equipment such as the cable
wraps. Other appropriate specific hazard controls such as
temporary barriers, detailed procedures, specific training etc. would
be required.
Also, note the OSHA Lockout Tagout standard is required for service and maintenance and the machine
or equipment must be de-energized and all potentially hazardous energy rendered safe. Interlocks do not
constitute LOTO unless the minor servicing exception to the OSHA standard is met. Minor tool changes
and adjustments, and other minor servicing activities that take place during normal production operations,
are not covered by the LOTO standard if they are routine, repetitive, and integral to the use of the
equipment for production, provided that the work is performed using alternative measures which provide
effective protection.
To prevent and/or control entry into hazardous areas during fully automated control several methods can
be employed depending on the hazards and the frequency of access. The team has designed an interlocked
trapped key system for the frequented areas. These are sophisticated interlocks to stop and/or slow motion
before unlocking for entry. Other less frequented areas can be interlocked-locked to prevent or stop
movement without a locked time delay and have a simple physical lock. Emergency exits would be
interlocked-monitored to stop motion if opened but not locked to prevent exit, only locked for entry. See
section 12.
There are hazardous zones that are interlocked for access only during maintenance that require a daily
inspection. During the preconditioning mode, before anything starts moving and the thermal systems are
operating, an operator will perform a general inspection. For example, this would include a visual
inspection of equipment in the Enclosure Service Ring, Enclosure Cable Wrap Level and the Telescope
Mount Assembly (TMA) cable wraps to verify that none of the hoses are leaking, etc. These inspections
fall under the minor servicing exemption and alternative protection measures are provided through the use
of interlock trap keys so there is no inadvertent motion.
ANSI/RIA R15.06
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 4 of 24
Other hazards such as rotating floors have not made it into any standards that we’ve been able to locate.
Moving walkways have a recommended maximum entry of about ½ walking speed or about 500 mm/sec.
Consultation with manufacturers of large rotating floors/turntables confirmed this max speed “rule of
thumb” for walking into rotating floors.
In summary, for fully automated operational access by personnel into hazardous zones, the motion must
be speed inhibited to <250 mm/sec, have minimum clearance from the operating space of 0.45 m, and
present no other severe hazard due to the equipment, or configuration of the space and moving items.
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 5 of 24
2. ENCLOSURE - UPPER LEVELS
2.1 GENERAL
The enclosure upper levels for the purpose of this section include the upper platforms, TEOA platform
and the lifting platform. This does not include the enclosure floor on the telescope level (see below,
section 3). Entry is through the elevator or the stairway (doors 701A and 701B) on to the telescope level
fixed floor from the “dog house” (fig.4). There are two (2) exit doors to the catwalk.
2.2 HAZARDS AND CONTROLS
There are numerous serious hazards here to both personnel and equipment (including the primary mirror)
so there is no personnel entry allowed during fully automated control. The stairs will be protected by
gates that can be locked/interlocked (TBD) for fully automated control. The two exit ladder doors shall be
alarmed / monitored.
Figure 2. Enclosure upper level platforms Figure 3. Enclosure upper level exit ladder
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 6 of 24
3. TELESCOPE FLOOR LEVEL
3.1 GENERAL
The telescope floor level hazardous zones include the fixed floor, telescope azimuth floor, telescope
movement envelope, telescope nasmyth platforms and the enclosure azimuth floor. Entry is through the
elevator or the stairway (doors 701A and 701B) on to the fixed floor from the “dog house”.
Figure 4. Doors 701B and 701A onto telescope level
3.2 HAZARDS AND CONTROLS
Entry on to the fixed floor during fully automated control presents no serious hazards as the telescope
movement envelope does not reach it and equipment on the rotating floors (telescope and enclosure) shall
be kept at least ~500 mm from the edge of the fixed floor. Note that the stairway/elevator “doghouse” is
close to the enclosure floor. Also, from the top of the doghouse the telescope movement envelope can be
reached.
Figure 5. Telescope floor level
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 7 of 24
3.2.1 Telescope Level Fixed Floor to Telescope Azimuth Floor
The Telescope Azimuth Floor is 12.5 m in diameter and moves in sync with the telescope motion and
presents a rotational floor hazard. The max speed of the telescope azimuth motion is 2 deg./sec which is
219 mm/sec, well below the RIA slow speed control (see table 1).
Telescope Az Floor 12.5 m dia.
deg/s RPM mm/s m/s Dia - m Circ - m m/deg
2 0.33 219 0.22 12.5 39.4 0.11
1.5 0.25 164 0.16 12.5 39.4 0.11
1 0.17 109 0.11 12.5 39.4 0.11
0.5 0.08 55 0.05 12.5 39.4 0.11
Table 1. Telescope azimuth floor motion speed analysis
3.2.2 Telescope Azimuth Floor to Telescope Movement Envelope
Most of the telescope motion is beyond the reach of personal on the floor except between the telescope
altitude-bearing towers. This area presents many crush hazards as does the area around the M5-M6 optics
tower*. No entry is allowed during fully automated control and this area is to have physical barriers
installed to prevent inadvertent entry. Barriers such as sensor pads or light curtains probably could not
react fast enough to prevent entry into the hazard area prior to a complete telescope stop. Some type of
removable and lockable/interlocked physical barriers seems the most plausible at this time. These barriers
would also be useful for hazard control during construction, IT&C and maintenance.
*In the area between the Mount Altitude bearing towers there are a number of pieces of equipment that as
the Mount moves in altitude sweep close to both the Telescope floor and also close to the M5/M6 Tower.
These are OSS Electronics Rack and Platform, OSS Main Counterweights, M1 Air Handler (location under
discussion) and parts of the OSS main structure.
The access to the GOS is via the OSS Platform. To get from the Nasmyth Platform to the OSS platform,
they have to lined up i.e. the Mount parked at 104 deg Alt. Then it is possible to walk from the Nasmyth
Platform to the OSS platform. This platform rotates with the mount and so at other angles the platform is
not horizontal and the access of the platform may be blocked by mount structure.
The access to M5 and M6 is via a deployable bridge that extends from the OSS platform. Once the OSS
platform is aligned to Nasmyth then then it would be possible to extend the walkway to access the M5/M6
on the top of the tower. The extended platform is directly in the path of the tower as the altitude axis moves
from 104deg so has to be retracted to reach lower elevations.
These access provisions are provided for normal maintenance and were not designed for working on the
systems while under TCS control (fully automated control) which could invoke a slew at any time. For
these activities it would be necessary to implement ‘other protective’ means which could be a combination
of local enabled slow speed operation with temporary access via scaffolding. The same issue exists for
encoder alignment where access is needed to an area that has intrinsic crush hazards but must be able to
move the axis while adjusting. This is not ‘normal’ inspection / maintenance and so falls under the ‘specific
job hazard and alternative protection means.
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 8 of 24
Figure 6. Telescope azimuth floor, movement envelope and Nasmyth platform access
3.2.3 Telescope Azimuth Floor to Telescope Nasmyth Platforms
No personnel shall be allowed access to the telescope nasmyth stairs and platforms during fully
automated control. There are severe pinch and crush hazards* on the nasmyth platform from the
movement of the altitude axis. These stairways shall be gated and locked for fully automated control.
*The Hazards on the Nasmyth Platform are currently the different relative motion of the OSS trunion and
the bearings system, the manual drive gear, brake discs / brake mechanism, encoder and encoder read head
brackets. The most straightforward way to protect personnel from these mechanisms is to limit access to the
nasmyth platform during fully automated control.
The access as described here does not prohibit working on systems on the Nasmyth Platform, what it does
is inhibit the altitude axis from moving.
If during IT&C some of the thermal systems need adjustment during tracking then a specific job hazard
analysis would be required and then ‘alternative protection’ means would be implemented.
3.2.4 Telescope Level Fixed Floor to Enclosure Floor
The inner diameter of the telescope level enclosure floor is 19.3 meters and has a designed maximum
speed of 2 deg./sec, 337 mm/sec, above the RIA safe control speed (see table 2). Also, with the doghouse
so close to the enclosure floor, it is imperative that no equipment on the enclosure shall be within 450 mm
of the edge of the fixed floor.
Enclosure Floor 19.3 m inner dia.
deg/s RPM mm/s m/s Dia - m Circ - m m/deg
2 0.33 337 0.34 19.3 60.6 0.17
1.75 0.29 295 0.29 19.3 60.6 0.17
1.5 0.25 253 0.25 19.3 60.6 0.17
1 0.17 168 0.17 19.3 60.6 0.17
0.5 0.08 84 0.08 19.3 60.6 0.17 Table 2. Enclosure floor motion speed analysis
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 9 of 24
Various means to reduce or eliminate this hazard were analyzed to include both procedural controls
(disallow entry during slews) and engineering controls (slow speed control). Although slow speed control
has the potential for cost and operations impact, engineering solutions are a more effective way to control
hazards than procedures.
Figure 7. Telescope floor level
The operational impact of enclosure slow speed control was analyzed and documented in TN-0003, Alt-
Azimuth Blind Spot and the ATST. Maximum speed is used at noon to reposition the enclosure aperture
for the afternoons observing. In summary of TN-003, the operational impact of speed limiting the
enclosure while personnel are on the telescope level is negligible. See TN-0003 in C:\ATST File
Vault\SysDocs\1.0 Tel\1.1 TMA\Docs & Images\Tech Notes & Reports\TN-0003-Zenith Blind Spot.
The enclosure design has passed FDR and the contractor has included slow speed control under a
category of Special Operations. Design and budget impacts to introducing a speed limiting device to the
enclosure motors cannot be analyzed fully at this point.
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 10 of 24
4. SERVICE RING ACCESS PLATFORM
4.1 GENERAL
The service ring access platforms are entered from two stairways in the enclosure cable wrap level. No
personnel shall be allowed entry during fully automated control.
Figure 8. Stairs and service ring platforms on cable wrap level
4.2 HAZARDS AND CONTROLS
TMA power and electronics racks hang down into this area creating serious fall, crush and pinch hazards.
Entry to this level is controlled by enclosure cable wrap level doors 501 and 502. These shall be
interlocked to prevent entry during fully automated control.
Figure 9. Service ring platform (safety rails not shown)
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 11 of 24
5. CATWALK LEVEL
5.1 GENERAL
The catwalk is affixed to the S&O building and personnel are exposed to the rotating enclosure. It
provides access to the lower enclosure. There are ladder ways down to the ground level with landings and
exit doors at lower levels (fig. 12).
Figure 10. Door 402D on utility level up to the catwalk level
5.2 HAZARDS AND CONTROLS
The catwalk is directly exposed to the rotating enclosure exterior. During fully automated control no
personnel shall be allowed onto the catwalk and door 402D interlocked and emergency exit doors shall be
alarmed and monitored.
Figure 11. Enclosure catwalk
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 12 of 24
Figure 12. Exterior ladder ways to the catwalk level
Door 402B
Door 308D
Door 210B
Secure ladder
way
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 13 of 24
6. ENCLOSURE SERVICE RING
6.1 GENERAL
The enclosure service ring is only accessed from the Services Ring Access Platforms (See Section 0
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 14 of 24
Service Ring Access Platform) and no entry is allowed during fully automated control.
Figure 13. Enclosure service ring
6.2 HAZARDS AND CONTROLS
Entry to this level is controlled by enclosure cable wrap level doors 501 and 502. These shall be
interlocked to prevent entry during fully automated control. Entry into the enclosure services ring space
itself requires use of an interlocked trapped key.
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 15 of 24
7. ENCLOSURE CABLE WRAP LEVEL
7.1 GENERAL
The enclosure cable wrap level is accessed through doors 501, 502 and two (2) hatches to the outer utility
level below.
Figure 14. Doors 502A and 501A to the Cable wrap level (Note the stairs up to service ring platforms)
7.2 HAZARDS AND CONTROLS
Due to the numerous pinch and crush hazards of the cable wrap and enclosure equipment no operational
entry is allowed. Doors and hatches shall be interlocked to prevent entry during fully automated control.
Figure 15. Enclosure cable wrap level
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 16 of 24
8. UTILITY FLOOR LEVEL
8.1 GENERAL
This level includes an inner and outer pier area. The inner pier will be separated by a safety barrier to
prevent inadvertent entry, since the walls were removed from the design. The inner area contains the
mount cable wrap and is accessed by gate “404A”. The outer pier has several doors and has access to the
emergency exterior ladder ways.
Figure 16. Gate “404A” into the Utility inner level
8.2 HAZARDS AND CONTROLS
Serious crush and pinch hazards exist around the TMA cable wrap. No personnel access is allowed into
the utility level inner pier during fully automated control and gate at former location of door 404A shall
be interlocked. Access is allowed to the utility level outer pier.
Figure 17. Utility level inner pier and TMA cable wrap
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 17 of 24
9. COUDÉ FLOOR LEVEL
9.1 GENERAL
The coudé floor level has an inner and outer area. The inner rotator area presents the most needs for
access to a hazardous zone during fully automated control. Instrument scientists and engineers desire
regular access to the coudé rotator during some operations. The lab can be entered by doors 307A, 308C
and the “rec room” ladder way (TBD).
Figure 18. Doors 307A and 308C into the Coudé lab
Depending on the type of operations, the probability for entry differs. During diffraction limited seeing, in
general, no personnel would be present in the coudé rotator. During seeing limited operations, personnel
are likely present and during coronal observations personnel frequent the area.
There is a fixed floor and a rotating floor 16.5m in diameter. During tracking, the speed of the rotator is
well below the RIA slow speed control (table 3). When repositioning the rotator for calibration and
instrument changes, the maximum speed is 6 deg./sec, 865 mm/sec. This exceeds the RIA slow speed
control if personnel are present.
Coudé Rotator Floor 16.5 m dia.
deg/s RPM mm/s m/s Dia - m Circ - m m/deg
6 1 865 0.87 16.5 51.9 0.14
4 0.67 577 0.58 16.5 51.9 0.14
2 0.33 288 0.29 16.5 51.9 0.14
1.75 0.29 252 0.25 16.5 51.9 0.14
1 0.17 144 0.14 16.5 51.9 0.14
0.5 0.08 72 0.07 16.5 51.9 0.14
Table 3. Coudé rotator motion speed analysis
9.2 HAZARDS AND CONTROLS
The outer pier presents no additional hazards during fully automated control and can be entered. The
coudé lab rotator floor edge area has the potential for serious crush and pinch hazards and there the rotator
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 18 of 24
should be speed inhibited to 1.75 deg./sec (250 mm/sec) when personnel are in the coudé lab. For
example the WFC optical bench is very close to the outer edge of the rotating floor. For a worker be in
the coudé lab, and for it to be able to rotate, it would have to be in slow speed control (<250mm/sec) and
safety procedures (TBD) to be followed prior to rotation. Railings have been discussed but these could
present crush or pinch hazard themselves, depending on where there are placed.
Equipment should not be installed with 450 mm of moving equipment. The impact to efficiency to
reposition the rotator for the slow speed control is about 63 seconds longer (115 sec vs. 52 sec) for a 180
degree rotation than the 6 deg./sec speed (per MT Mechatronics). Other hazard controls are also required
such as high visible marking, audible move warnings, bump sensors, barriers etc. (TBD).
Figure 19. Coudé Lab Rotator
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 19 of 24
10. MEZZANINE FLOOR LEVEL
10.1 GENERAL
This level includes an inner and outer pier area. The inner area contains the underneath of the coudé
rotator and the instrument cabinets and is accessed by doors 209A and 210A. Also contains in the
“recreation room” in the center of the rotator structure which has ladder access to the coudé level.
Figure 22. Doors 209A and 210A to the mezzanine level
Figure 20. Mezzanine Level coudé lab instrument racks
10.2 HAZARDS AND CONTROLS
During fully automated control the floor is stationary and the rotator structure and instrument cabinets
rotate creating pinch and crush hazards. Someone standing or on a ladder on the fixed floor working on
the electronic cabinets that could move and impact a worker and cause a fall and/or catch on something
and pinch/crush hazard, etc. During fully automated control or any motion controlled from outside the
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 20 of 24
room the inner pier mezzanine level shall not be accessible to personnel and the entry door(s) shall be
interlock to prevent entry.
The addition of video and audio communication will help protect workers, but this control alone does not
adequately mitigate the hazard of accessing the cabinets that can move “unexpectedly” from a fixed floor.
Purely procedural mitigations (make sure you check the cameras) should not to be used as the only
control of such a serious hazard.
The rec room is an extension of the coudé lab rotator and can be accessed from the coudé lab ladder way.
It can be accessed while continuing to operate in the reduced speed mode (which is well above max
required tracking velocity). The door from the coudé “rec room” to the mezzanine should be
locked/interlocked (TBD) during normal operation to prevent personnel exiting to the mezzanine with the
coudé rotator in motion.
Figure 21. Coudé “rec room” door and ladder way
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 21 of 24
11. GROUND FLOOR LEVEL
11.1 GENERAL
This level includes an inner and outer pier area and the inner coudé pier. The inner coudé pier area
contains the coudé rotator cable wrap and is accessed by door 110 A. The center of the inner coudé pier
cable wrap area is accessible from the ladder from the coudé pier inner mezzanine level above, which in
turn is accessed from two hatches and ladders in the “rec room” floor.
Figure 24. Door 110A into the ground level, coudé inner pier
11.2 HAZARDS AND CONTROLS
During fully automated control the inner coudé pier shall not be accessible to personnel and the entry
door shall be interlocked to prevent entry. The two hatches in the “rec room” floor shall be interlocked
and perhaps padlocked as well.
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 22 of 24
Figure 23. Ground floor inner pier rotator cable wrap
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SPEC-0133, Revision B Page 23 of 24
12. SUMMARY TABLE OF HAZARDOUS ZONES ACCESS
ATST Hazardous Zones - Fully Automated Control Access 03/20/12
Hazard Areas
Access Doors it – interlock trap key
il- interlocked locked
im – interlock monitored
Personnel Access Notes
(Telescope/coudé level personnel access
adversely affects observations)
Fully
Auto.
Control
Speed Limited
Move/Tracking
< 250 mm/s
Enclosure
Upper
Levels
Exterior 701A - it
701B - it
Exit 1 - im
Exit 2 - im
Enclosure stair - il
No
Upper
Platforms
Stairs to be gated and interlocked locked
(TBD), Vent gates platforms
TEOA
Platform
TEOA interlocked
Lifting
Platform
Telescope
Floor Level
Fixed Floor 701A - it
701B - it
Az tower barriers - il
Nasmyth stairs - il
Enclosure stair - il
Yes N/A
Telescope
Azimuth
Floor
Yes N/A
Tele.
Movement
Envelope
No N/A
Physical barriers (removable) will prevent
entry between towers “crush zone” and to
be interlocked locked (TBD)
Tele.
Nasmyth
Platforms
No N/A
Stairs to be gated and interlocked locked
(TBD)
Enclosure
Azimuth
Floor
TBD Yes
Stairs to upper platforms to be gated and
interlocked locked (TBD)
Service Ring
Access
Platform
501A - it
502A - it No
Access from enclosure cable wrap level
stairs
Catwalk
Level
Exterior 402D - im TBD
Access from utility level outside stairs.
Outside ladder to grnd/mezz/ coudé/util
/catwalk levels
Enclosure
Service Ring
501A - it
502A - it No
Access from enclosure cable wrap level
Only major maintenance access
Enclosure
Cable Wrap
Level
501A - it
502A - it
Hatch 1, 2 - im No
Inner Pier: access from 501A & 502A
Outer Pier: ladders from utility level,
Ladder hatches are interlocked in the
Enclosure LIC.
Hazardous Zones Fully Automated Control Access
SPEC-0133, Revision B Page 24 of 24
ATST Hazardous Zones - Fully Automated Control Access 03/20/12
Hazard Areas
Access Doors it – interlock trap key
il- interlocked locked
im – interlock monitored
Personnel Access Notes
(Telescope/coudé level personnel access
adversely affects observations)
Fully
Auto.
Control
Speed Limited
Move/Tracking
< 250 mm/s
Utility Floor
Level
Inner Pier
404A – it
(now 403A) No
MAINT mode only – LOTO; Mount cable
wrap
Outer Pier
402A - im
402B - im
402C - im
402D - im
Yes
Ladder (1 ea.) to coudé level. Outside
ladder to ground/ mezzanine/ coudé/
utility /catwalk levels
Coudé Floor
Level
Coudé Lab,
Rotator and
Fixed Floor
307A - it
308C - im No Yes
Other hazard controls also required: high
visible marking, audible move warnings,
bump sensors, barriers etc.
Outer Pier
308D - m
308E - m
305F - m Yes
Ladders (1ea) to outer utility level and (2
ea) outer mezz. level. Outside ladder to
ground/ mezzanine/ coudé/ utility /catwalk
levels
Mezzanine
Floor Level
Inner Pier
209A - it
210A - im
Rec room - im
No
Coudé Rotator to be inhibited or locked out
for access.
Coudé Pier
Inner
Mezzanine
2 hatches in Rec
room floor - il No
Allows access to ground floor inner pier –
center of cable wrap
Outer Pier
210B - m
211A - m Yes
Ladders (2 ea) to outer coudé level.
Outside ladder to ground/ mezzanine/
coudé/ utility /catwalk levels
Ground
Floor Level
Coudé Pier
Inner
110A - it No
Coudé Rotator to be inhibited or locked out
for access; rotator cable wrap
Center of
Coudé Pier
ladder No
Accessed by ladders from Coudé pier inner
mezzanine level
Outer Pier 109A,B,C Yes No interlock/monitoring needed
Outside
ladder
N/A - im Yes
Needs security “gate/door” on ground
level. Ladder to mezzanine, coudé, utility
and catwalk levels