Harbison-Fischer - Gas Locking.pdf

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6th Annual Sucker Rod Pumping

WorkshopWyndham Hotel, Dallas, Texas

September 14 – 17, 2010

Gas Locking and Gas InterferenceSolutions for Sucker Rod Pumps

Benny J. Williams

Harbison-Fischer



Sept. 14 - 17, 20102010 Sucker Rod Pumping Workshop 2

Sucker Rod Pump

Basic Parts

•Only 5 basic parts•Barrel•Plunger

•Traveling valve•Standing valve•Hold-Down Seal




Operation of Sucker Rod Pump

STARTOF UP

STROKE

STARTOF DOWNSTROKE

PLUNGERFALLS

THROUGH

FLUID

FLUIDLIFTED

TOWARDSURFACE

Copyright 2010Harbison-Fischer




Operation of

Sucker Rod Pump

•Fluid Pound•Gas Pound•Gas Interference•Gas Locking




“Poor Boy” Separator

Copyright 2010

Harbison-Fischer

Copyright 2010

Harbison-Fischer




Sucker Rod Pump

Compression RatioC R = Swept Vol. + UnsweptVol.

UnsweptVol.

Example: 1-1/4” plunger134” downhole stroke length9.5 cubic inches unsweptvolume

(164.4 + 9.5) / 9.5 = 18.3

Unswept

Volume

Stroke

Length

(Swept

Volume)

Discharge Pressure =(Intake Press) times (C R)

Example:400 psi Intake Pressure18.3 compression ratio, C R400 times 18.3 = 7,320 psi

Copyright 2010

Harbison-Fischer




Gas Compression

Between Valves

Pump almost gas

locked

•Note gascompression on

downstroke beforetraveling valveopens

•Not much workbeing done bypump, very little

fluid being pumpedUsed with permission of Echometer




Increasing the

Compression RatioModifications to Standard Pumps

•Longer stroke length, closevalve spacing & spaced low(w/o tagging) at well site

•Zero clearance seat plug

•High comp. standing valvecage




Sanding Valves


StandardStandingValve

High CompressionStanding Valve




Tagging the Sucker

Rod Pump

Tagging

•Can help break gas lock or dislodge particulates from

valves•Use as temporary solution or

diagnostic tool

•Tough on the pump, sucker rods and tubing




Gas Problem or Solids Problem?

Gas Locked Pump or Solids Keeping a Valve

Open?

•Symptoms are similar: None or intermittent fluidproduction, possibly some gas production

•Tagging the pump seems to help

•How to tell the difference? Wrongly identified

can cost a lot of $$.




Special Pumpsand

Accessories




High CompressionRatio Sucker Rod Pump

D

o w n s t r o k e

U p s t r o

k e

Production

Fluid Flow

IN

FullPositiveSeal•Gas Chaser Pump

•Compoundcompression ratio toachieve high

compression ratio





Two Stage Hollow

Valve Rod Pump

D o w n s t r o k e

U p s

t r o k e

Production

Fluid Flow

IN

BypassFluidPurges

Upper Chamber

•Similar to Gas

Chaser Pump

•Handles solids

better

•Rugged pull tube

•Top valveexcludes solids





Sucker Rod Pump

for Gas Locking

StrokeLength

Tapered

Barrel

Beginning of Upstroke Top of

Upstroke

Low

Pressure

High

Pressure

Patent

#6,273,690

Variable Slippage Pump

•No Gas Lock or FluidPound

•Smooth load reversal•Reduces tubing &

rod wear

•Extends sucker rodlife (raises MPRL)





Sucker RodPump for Gas

START

OF

UPSTROKE

START

OF

DOWNSTROKE

DOWNSTROKE

Patent #7,458,787

Gas VentPump

•No gas lockor gasinterference

•Separates thegas

•Pumps welldown further than anypump





Sucker Rod Pump

Accessory for Gas Locking

Sliding Sleeve

Fluid Ports

Sliding Top Valve

•Holds back hydrostatichead to allow travelingvalve to open with less

pressure

•Cushions fluid poundand gas pound

•Closes duringshutdown to keep sandout of pump Copyright 2010

Harbison-Fischer




Back Pressure Regulator

FLUID FLOW

•Adjustable back pressure for tubing

•Helps sucker rod pump by minimizing flowing off

•Extends time between stuffing box packingchanges (flumping well causes dry packing box)

For wellsthat “Flump”

(flow off andpump)





Summary

Review:

•Gas interference cannot be helped with a sucker rodpump (the pump is working!) although gas lockingcan be helped

•High compression pumps can help with gas locking•Special pumps can help with gas locking or gas

interference due to their not relying on compression

• “Gas locking” is often actually trash in the valves

•Separation of gas before the sucker rod pump is thebest solution




Questions?

Used with permission of Lufkin




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Harbison-Fischer - Gas Locking.pdf