6
860-10000KN Haitian Mars/G Series Haitian Mars/G Series Specifications NINGBO HAITIAN HUAYUAN MACHINERY CO., LTD. Export Processing Zone, Ningbo 315800 China +86-574-86177242 +86-574-86221864 [email protected] www.haitian.com Haitian Partner: HAITIAN INTERNATIONAL HOLDINGS LIMITED Unit 1105 Level 11 Metroplaza Tower 2 223 Hing Fong RD Kwai Fong N.T [email protected] www.haitian.com HT 20150608-IV

Haitian Mars Series · 2020. 3. 10. · 4XM16 L32 40 230 30 390 SR10 50 ø160 ø3 600 250-660 4XM16 L32 60 220 40 430 SR15 50 ø160 ø4 660 250-710 4XM16 L35 40 60 469 SR15 50 ø200

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  • 860-10000KN

    Haitian

    Mars/G

    Series

    Haitian Mars/G SeriesSpecifications

    NINGBO HAITIAN HUAYUAN MACHINERY CO., LTD.Export Processing Zone, Ningbo 315800 [email protected] www.haitian.com

    Haitian Partner:HAITIAN INTERNATIONAL HOLDINGS LIMITEDUnit 1105 Level 11 Metroplaza Tower 2 223 Hing Fong RD Kwai Fong [email protected] www.haitian.com

    HT

    2015

    0608

    -IV

  • 2 3

    Haitian is dedicated in providing customers with new technology to improve the production of their plastic parts. Our close cooperation with customers provide a better understand for the challenges facing the injection molding industry

    The Haitian Mars/G classic series of injection molding machine, incorporates the latest energy saving technologies.With a robust design and strong mechanical structure, the machine is optimized for durability and a long working life.

    The user intelligent user-friendly control system provides for easy machine setup with reliability and precision for the molded part.

    Automatic lubricating systemThe cllamping unit is optimized for precise lubrication of all moving parts

    Multi-point Ejection SystemA great advantage for molds with different ejection requirements

    High performance servo motorHighly responsive with closed loop control for stability and precision

    Various Plasticizing Screws A wide range of screw designs are available according your material processing requirements

    Excellent injection performanceTwin-cylinder injection unit, with strong guide system ensures durability and precision during the injection/charging stages of the molding cycle

    Haitian

    Mars/G

    Series

    Haitian Mars/G SeriesServo drive energy-saving injection molding machine

    Strive for excellence: Continuous improvement with customer communication for optimized

    growth

    Quality assurance: Vertically integrated manufacturing with international quality practices

    Strong flexibility: Modular machine design,with variable machine configurations

    Professional Service: Prompt and efficient service support

    Safe Operation: Global safety standards according your region are strictly followed and

    compliant

  • 4 5

    Servo Hydraulic Drive System

    The drive system utilizes are rotary encoder with pressure transducer for closed control for all machine movements. The precision and repeatability guarantees consistent molding parameters during the complete molding cycle. Fast speed and pressure changes provide a broad processing window for the molded part.

    mold close

    Significant differenceof energy consumption

    No energy consumption

    Ene

    rgy

    cons

    umpt

    ion

    injection holding pressure charge cooling mold open ejector

    curve of fixed pump curve of variable pump curve of MA/G

    The drive system automatically adjusts the oil pressure and flow according each stage of themolding cycle. The motor speed constantly changes speed to deliver the exact requirement to avoid any wastage, significantly reducing the energy consumption of the machine.During the cooling stage of of the molding cycle, the motor stops, preventing undue energy consumption.This is a great advantage for thicker walled parts with long cooling times. Another significant advantage ofthe servo drive system is the energy consumption during the "holding stage" of the molding cycle. The motor reduces speed to only deliver the oil flow required to maintain the require pressure. Energy savings of 30% to 80% are achievable according the parts being produced.

    Excellent energy-saving drive system

    Haitian

    Mars/G

    Series

    Haitian Mars/G SeriesServo Drive energy-saving injection molding machine

    cylinder

    control valve

    oil tank

    gear pump

    pressure sensor

    permanent magnetsynchronous servo motor

    rotary encoder

    Quick response of drive system:0.05s Energy saving rate:30-80%

    inverter

    Patented Servo Hydraulic Drive System for Injection Molding Machines

    100%

    10%

    Water consumption

    traditional hydraulic pump Haitian MA/G

    Power consumption

    traditional hydraulic pump Haitian MA/G

    100% 30%

    Servo motor with counter-rotation gear pumps

    Haitian is the global leader for servo hydraulic plastic injection molding machines.

    The Mars Series machine was launched to the market in 2007, with more than 120000 machines sold has become the industry bench mark.

    The patented servo motor /gear pump drive system was designed as a system and not the combination of standard market components as used by our competitors.

    This translates into a significant advantage for repeatable high precision and low energy consumption for different molding applications and processing materials.

    The consumption of hydraulic oil cooling water is dramatically reduced due to the on-demand control of the servo drive system. Only the required quantity of oil is used during each stage of the machine cycle, which eliminates bypass oil wastage as found in traditional hydraulic systems.

    The Mars II drive system provides significant cost savings for machine energy consumption compared to traditional hydraulic drive systems.

  • 6 7

    MA 860/260G

    A B C 32 36 40 22.5 20 18 121 153 188 110 139 171 77 98 121 219 173 140 9.9 11.3 13.9

    0~230

    860310

    360X36036015010033

    16116.2

    4.34X1.19X1.89325170

    MA 1200/370G

    A B C 36 40 45 23.3 21 18.7 173 214 270 157 195 246 89 110 140 210 171 135 11.3 13.9 18

    0~190

    1200350

    410X41043015012033

    1613

    9.754.82X1.26X1.98

    4.125220

    MA 1600/540G

    A B C 40 45 50 22.5 20 18 253 320 395 230 291 359 110 140 172 214 169 137 13.9 18 21.6

    0~190

    1600420

    455X45550018014033

    1615

    9.755.17X1.33X2.06

    4.925235

    MA 2000/770G

    A B C 45 50 55 22.2 20 18.2 366 452 546 333 411 497 141 174 210 210 170 141 18 21.6 26.6

    0~175

    2000470

    510X51051020013062

    1618.514.25

    5.48X1.43X2.166.350310

    4340

    865

    100

    1120

    555

    3710 650

    605 5301135

    1660

    4820

    720

    100

    555

    4145 720

    650 5651215

    1755

    1170

    5170

    830

    100

    555

    4440 820

    670 6351305

    1835

    1200

    5480

    960

    100

    555

    4550 860

    770 6201390

    1920

    1240

    265

    SR10

    4XM12 L25

    50 50

    125

    20

    ø125

    ø3

    310 150-360

    335

    SR10

    50

    ø125

    ø3

    350 150-430

    4XM12 L25

    50

    125

    25335

    SR10

    50

    ø125

    ø3

    420 180-500

    4XM12 L25

    50

    125

    20350

    SR10

    50

    ø160

    ø3

    470 200-510

    4XM16 L32

    40

    180

    40

    Haitian

    Mars/G

    Series

    Platen dimensions

    Mounting hole for robot/spure picker top view from fixed platen

    Platen dimensions

    We reserve the right to make changes as a result of furhter technical advantages.

    Machine dimensions

    Moving platen

    SpecificationINJECTION UNITScrew Diameter mmScrew L /D Ratio L/DShot Size (Theoretical) cm3

    Injection Weight (PS) gInjection Rate g/sInjection Pressure MpaPlasticizing Capacity(ps) g/sScrew Speed rpmCLAMPING UNITClamp Tonnage KNToggle Stroke mmSpace Between Tie Bars mmMax.Mold Height mmMin. Mold Height mmEjector Stroke mmEjector Tonnage KNOTHERSMax. Pump Pressure MpaPump Motor Power KwHeater Power KwMachine Dimension(L×W×H) mMachine Weight tHopper Capacity KgOil Tank Capacity L

    44XM16 L35 140210280350420

    1433

    540

    540

    140

    210

    280

    350

    420

    18 30

    200

    200

    4xø28

    ø80

    70210

    350

    420

    490

    560

    70210350420490560

    32XM16 L35

    ø100

    1433

    18 30

    4xø28

    625

    625

    200

    200

    140280350420490560

    140

    280

    350

    420

    490

    560

    32XM16 L35

    ø100

    1433

    18 30

    4xø28

    680

    680

    200

    200

    8xø36

    100

    140

    280

    420

    560

    630

    140280420

    400

    560630

    40XM16 L35

    1433

    18 30

    ø100

    200

    200

    760

    760

  • 8 9

    MA 3000/1800G

    A B C 60 65 70 21.7 20 18.6 845 992 1151 769 903 1047 238 279 324 213 182 157 33.7 38.2 44.9

    0~190

    3000600

    660X66066025016062

    1630

    19.656.88X1.88X2.52

    11.350550

    MA 3600/2250G

    A B C 65 70 80 21.5 20 17.5 1068 1239 1619 972 1127 1473 279 323 422 208 180 138 38.2 44.9 58.7

    0~180

    3600660

    710X710710250160110

    1637

    24.857.5X1.88X2.6

    14.750640

    MA 4500/2900G

    A B C 70 80 90 22.9 20 17.8 1424 1860 2355 1296 1693 2143 366 478 604 204 156 123 44.9 58.7 71.8

    0~170

    4500740

    780X780780330200110

    1645

    29.458.1X2.05X2.7

    18.850820

    MA 2500/1000G

    A B C 50 55 60 22 20 18.3 497 601 715 452 547 651 173 210 250 205 169 142 21.6 26.6 30.3

    0~180

    2500540

    570X57057022014062

    1622

    16.655.86X1.52X2.2

    7.550355

    5860

    1010

    100

    555

    5065 949

    790 6901480

    1990

    1270

    6880

    990

    120

    5540

    935 8201755

    920

    2520

    415 1

    320

    7463

    1220

    125

    5905

    1090 9952085

    918

    2150

    335 1

    370

    8094

    1220

    125

    6635

    1213 10772290

    1040

    2260

    335 1

    540

    350

    SR10

    50

    ø160

    ø3

    540 220-570

    4XM16 L32

    40

    230

    30390

    SR10

    50

    ø160

    ø3

    600 250-660

    4XM16 L32

    60

    220

    40430

    SR15

    50

    ø160

    ø4

    660 250-710

    4XM16 L35

    60

    220

    40469

    SR15

    50

    ø200

    ø4

    740 330-780

    8XM20 L40

    13085

    211

    96

    Haitian

    Mars/G

    Series

    Platen dimensions

    Mounting hole for robot/spure picker top view from fixed platen

    Platen dimensions

    We reserve the right to make changes as a result of furhter technical advantages.

    Machine dimensions

    Moving platen

    SpecificationINJECTION UNITScrew Diameter mmScrew L /D Ratio L/DShot Size (Theoretical) cm3

    Injection Weight (PS) gInjection Rate g/sInjection Pressure MpaPlasticizing Capacity(ps) g/sScrew Speed rpmCLAMPING UNITClamp Tonnage KNToggle Stroke mmSpace Between Tie Bars mmMax.Mold Height mmMin. Mold Height mmEjector Stroke mmEjector Tonnage KNOTHERSMax. Pump Pressure MpaPump Motor Power KwHeater Power KwMachine Dimension(L×W×H) mMachine Weight tHopper Capacity KgOil Tank Capacity L

    100

    140

    280

    420

    560

    700

    140280420

    400

    560700840

    840

    40XM20 L40

    1641

    22 36

    8xø38

    ø100

    200

    200

  • 10 11

    MA 5300/4000G

    A B C D 80 85 90 100 22 20.7 19.6 17.6 2212 2497 2799 3456 2012 2272 2547 3145 490 553 620 766 180 159 142 115 58.7 65.4 71.8 86.5

    0~140

    5300825

    830X800850350200158

    1655

    40.259.6X2.3X2.62

    25100990

    MA 7800/6350G

    A B C D 90 100 110 120 24.4 22 20 18.3 2799 3456 4181 4976 2547 3145 3805 4528 543 671 811 966 228 184 152 128 71.8 86.5 104 122

    0~110

    7800980

    980X980980400260186

    1622+5561.15

    10.9X2.42X2.73361001360

    MA 10000/7950G

    A B C D 100 110 120 130 24.2 22 20.2 18.6 3770 4562 5429 6371 3431 4151 4950 5798 703 850 1012 1188 211 174 146 125 86.5 104 122 139

    0~110

    100001100

    1090X10901100500320215

    1637+5568.75

    11.9X2.68X2.8147.51001610

    MA 6500/4550G

    A B C D 80 90 100 110 24.8 22 19.8 18 2036 2576 3181 3849 1853 2344 2895 3503 490 620 765 927 224 177 143 118 58.7 71.8 86.5 104

    0~140

    6500900

    895X895900400260175

    1622+4549.25

    10.1X2.32X2.730.21001300

    2322

    8981

    10027

    1420

    1196 1126

    2150

    1400

    8XM20 L45

    130125

    282

    96

    10939 2422

    9660 1550

    1246 1176

    2230

    1490

    2330

    2681

    10507

    11850

    1710

    1368 1313

    1510

    8XM20 L40

    130

    332

    96

    135580

    8XM20 L45

    210

    300

    140

    105

    1540

    11027698

    9594

    8XM20 L45

    130105

    240

    96

    8XM20 L45

    130125

    282

    96

    8XM20 L40

    130

    332

    96

    135580

    8XM20 L45

    210

    300

    140

    105

    Haitian

    Mars/G

    Series

    Platen dimensions

    Mounting hole for robot/spure picker top view from fixed platen

    Platen dimensions

    We reserve the right to make changes as a result of furhter technical advantages.

    Machine dimensions

    Moving platen

    SpecificationINJECTION UNITScrew Diameter mmScrew L /D Ratio L/DShot Size (Theoretical) cm3

    Injection Weight (PS) gInjection Rate g/sInjection Pressure MpaPlasticizing Capacity(ps) g/sScrew Speed rpmCLAMPING UNITClamp Tonnage KNToggle Stroke mmSpace Between Tie Bars mmMax.Mold Height mmMin. Mold Height mmEjector Stroke mmEjector Tonnage KNOTHERSMax. Pump Pressure MpaPump Motor Power KwHeater Power KwMachine Dimension(L×W×H) mMachine Weight tHopper Capacity KgOil Tank Capacity L