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“Titan Boom 40-S” Service and Parts ManualPRELIMINARYPage 5-2
HYDRAULIC SCHEMATICS -
HYDRAULIC SCHEMATICS
The following table applies to Figure 5-1 through Figure 5-5.
Callout Description Callout Description
BR1-BR4 Wheel Brakes (located in gear hubs ORF1 Orifice -- Brake Apply .040R5 Platform Slide Brake ORF2 Orifice -- Traction Manifold .052
CV1 Check Valve, P1 ORF3 Orifice -- Traction Manifold .052CV2 Check Valve -- Load Sense ORF4 Orifice -- Traction Manifold .040CV3 Check Valve -- Load Sense ORF5 Orifice -- Traction Manifold .090CV4 Check Valve -- Load Sense PD1 Pilot-Operated ValveCV5 Check Valve -- Load Sense PD2 Pilot-Operated ValveCV6 Check Valve -- Low to High Flow PR1 Pressure Reducing ValveCV7 Check Valve -- Auxiliary Manifold Supply RV1 Relief Valve -- High FlowCV8 Check Valve -- Platform Level RV2 Relief Valve -- TelescopeCV9 Check Valve -- Platform Rotate RV3 Relief Valve -- Low Flow
CV10 Check Valve -- Platform Slide RV4 Relief Valve -- Traction Manifold 300 psiCYL1 Boom Lift Cylinder SP1 Proportional Valve -- Boom
CYL2-5 Steer Cylinders SP2 Proportional Valve -- TelescopeCYL6-9 Axle Cylinders SP3 Proportional Valve -- Stabilizer
CYL10-CYL11 Boom Extend Cylinders SP4 Proportional Valve -- StabilizerCYL12-CYL13 Stabilizer Cylinders SP5 Proportional Valve -- Platform Level
CYL 14 Platform Level Cylinder SP6 Proportional Valve -- Platform RotateEP1 Flow Compensator -- Boom SP7 Proportional Valve -- Platform SlideEP2 Flow Compensator -- Telescope SVD1 Directional Valve -- BoomEP3 Flow Control -- Auxiliary Pump SVD2 Directional Valve -- TelescopeEP4 Flow Control -- Auxiliary Manifold SV1 Solenoid Valve -- L/S Dump
EPFR1 Flow Regulator SV2 Solenoid Valve -- Re-Gen, TeleEPFR2 Flow Regulator SV3 Solenoid Valve -- Re-Gen, Tele
FD1 Flow Divider -- Telescope SV4 Solenoid Valve -- Axle FloatFD2 Flow Divider -- Traction Manifold SV5 Solenoid Valve -- Steer DirectionFD3 Flow Divider -- Traction Manifold SV6 Solenoid Valve -- Frame LevelFD4 Flow Divider -- Traction Manifold SV7 Solenoid Valve -- Low Flow DumpFR1 Flow Regulator -- Steer SV8 Solenoid Valve -- BrakeFR2 Flow Regulator -- Auxiliary Manifold SV9 Solenoid Valve -- 2-Speed DriveHS1 SV10 Solenoid Valve -- Platform LevelLS2 Load Sense Shuttle LS3 Load Sense Shuttle
M1-M4 Motor -- Wheels Gauge PortsM5 Motor -- Platform Slide GP1 Gauge Port -- High FlowM6 Motor -- Platform Rotate GP2 Gauge Port -- Low Flow
MA1 Functions Manifold GCP Gauge Port -- Charge PressureMA2 Traction Manifold GD Gauge Port -- Drive PressureMA3 Auxiliary Manifold
“Titan Boom 40-S” Service and Parts Manual PRELIMINARYPage 5-3
HYDRAULIC SCHEMATICS -
Figure 5-1: Hydraulic Schematic, 1 of 2
ART_
3695
Tit
an B
oo
m 4
0-S
HY
DR
AU
LIC
SC
HE
MA
TIC
, 1 o
f 2
To P
age
2
DR
IVE
PU
MP
P1
FR
RR
FL
RL
DR
IVE
SP
EE
D S
HIF
T A
ND
BR
AK
ES
HY
DR
AU
LIC
RE
SE
RV
OIR
DR
IVE
FL
OW
DIV
IDE
MA
NIF
OL
D -
- M
A2
D1
D2
D3
D4
D5
D6
D7
D8
C2
C1
OR
F2
FD
3F
D2
OR
F3
FD
4
OR
F4
MB
BAMA
M3
EF
M5
M4 L4 L3
L2L1
S
BU
BD
BE2
BE2
BR2
BR2
P1 T
SFL
SFR
SRL
SRR
EP
1E
P2
SV
2
BE1
BE1
Telescope
Boom
Steering
Fra
me
Leve
ling
Stabilizers
FD
1BR1
BR1
ORE
ORR
OLE
OLR
Axle Float
AS
AP
3000
PS
IR
V1
PFR
PFS
AP
U
GLS
GP
1
GP
2
2000
PS
IR
V2
SV
1
SV
3
P2
CR
215
00
PS
I
CR
115
00
PS
I
CV
4C
V5
EP
FR
1
SV
D2
LS2
CV
1
CV
2C
V3
Platform
100
PS
IP
R1
LS3
SP
1S
P2
SP
3S
P4
SV
D1
P5
P10
OR
F1
.040
CV
6
3200
PS
IR
V3
FR
1
LS1
FR
2
EP
3
SV
4
SV
5S
V6
SV
7
SV
8S
V9
CV
7
MA
IN M
AN
IFO
LD
--
MA
1
RE
AR
ST
EE
RIN
GC
YL
IND
ER
SR
EA
R A
XL
EC
YL
IND
ER
SDRN
300
PS
I
RV
4
0.09
0O
RF
5 HS
1
PD
1P
D2
FR
ON
T A
XL
EC
YL
IND
ER
S
BO
OM
LIF
TC
YLI
ND
ER
FR
ON
T S
TE
ER
ING
CY
LIN
DE
RS
CP
2SPD
BRK
GCP
DA
DB
GD
B
A
PLT
PFR
PFS
OLE
OLR
ORE
ORR
P2
CY
L1
CB
V1
CB
V2
M1
M2
M3
M4
CY
L7
CB
V4
CY
L6
CB
V3
CY
L2C
YL3
CY
L4C
YL5
CY
L8C
YL9CB
V6
CB
V5
BR
1B
R2
BR
3B
R5
“Titan Boom 40-S” Service and Parts ManualPRELIMINARYPage 5-4
HYDRAULIC SCHEMATICS -
Figure 5-2: Hydraulic Schematic, 2 of 2
ART_
3696
Tit
an B
oo
m 4
0-S
HY
DR
AU
LIC
SC
HE
MA
TIC
, 2 o
f 2
CV
10
AB
C
T
PL
AT
FO
RM
SL
IDE
MO
TO
R
PL
AT
FO
RM
SL
IDE
BR
AK
E
P T
LULD
RR
RL
SF
SR
SP
7
CV
9
SP
5
GLS
EP
4C
V8
EP
FR
2
SP
6
PL
AT
FO
RM
RO
TA
TIO
NM
OT
OR
AU
XIL
IAR
Y M
AN
IFO
LD
--
MA
3
PL
AT
FO
RM
LE
VE
L
CY
LIN
DE
R
TE
LE
SC
OP
EC
YL
IND
ER
ST
AB
ILIZ
ER
CY
LIN
DE
RS
PL
AT
FO
RM
L
EV
EL
V
AL
VE
BE2
BR2
BE1BR1
PFR
PFS
OLE
OLR
ORE
ORR
To P
age
1
CY
L10
CY
L12
CY
L13
CY
L11
CY
L14
CB
V7
CB
V8
CB
V15
CB
V10
CB
V11
CB
V13
CB
V14
CB
V12
CB
V17
CB
V18
CB
V16
SV
10
CB
V9
M6
M5
BR
5
“Titan Boom 40-S” Service and Parts Manual PRELIMINARYPage 5-5
HYDRAULIC SCHEMATICS -
Figure 5-3: Function Manifold, MA1
TITAN BOOM 40-SFUNCTIONS MANIFOLD MA1 ART_3697
BE2
P2
APUORR
GD
ORE
SRR
SRL
BR2
BE1
BUBR1
FRONT OF
MACHINE
REAR OF MACHINE
BD
SFR
DA AS
PFR
AP
OLR
DB
OLE
T
P1
PR1
CV6
RV3
SV7
CV5
SV4
SVD2
CV4
SV3
SVD1EP2
FD1
CV3SP3
SP4
SV9
SV8
CR1
SP2
RV2
SP1
CV2
CV1
CV8
EP3PLG4
LS2
GCP
FR1
CV9
GP2
SV1
SV2
SV5
RV1
EP1
GLS
GP1
CR2
FR2
SV6
EPFR1
“Titan Boom 40-S” Service and Parts ManualPRELIMINARYPage 5-6
HYDRAULIC SCHEMATICS -
Figure 5-4: Traction Manifold, MA2
ART_3698
Titan Bom 40-STRACTION MANIFOLD MA2
D8
D5
D4
D2
DRN
B
D6
D7D3
D1
PLT
A
PD1
PD2
ORF3
ORF2
FD4
RV4
FD3
FD2
ORF5
HS1
ORF4
“Titan Boom 40-S” Service and Parts Manual PRELIMINARYPage 5-7
HYDRAULIC SCHEMATICS -
Figure 5-5: Auxiliary Manifold, MA3
ART_3699
Titan Boom 40-SAUXILLARY MANIFOLD MA3
LU
LD
RLSR
SF
RR
P
T
SP5
SP6SP7
EPFR2
“Titan Boom 40-S” Service and Parts ManualPRELIMINARYPage 5-8
ELECTRICAL SCHEMATICS -
ELECTRICAL SCHEMATICSFigure 5-6: Electric Schematic, Lower Control Box
SCHE
MAT
IC --
Low
er C
ontro
ls Pu
blica
tion
Art #
: ART
_370
0
Refe
renc
e Ar
t #: 2
2551
Tita
n Bo
om 4
0-S
| Ser
ial #
1240
0001
- UP
(414)
(413)
(412)
(82)
(83)
(152)
(80)
(81)
(61)
(60)
(29)
(38)
(39)
(96)
(63)
(107)
(108)
(62)
(37)
(111)
(110)
(213)
(333)
(334)
(79)
(97)
(33)
(225)
(34)
(84)
(16)
(124)
(120)
(204)
(205)
(19)
(125)
(73)
(86)
(21)
(43)
(58)
(42)
(70)
(59)
(85)
(87)
1-1P1PP1-2P1-3
GP400 MICROPROCESSOR
1-5P5PP5-2P5-3P5-4P5-6P5-7P5-8P5-9
P5-10P5-11P5-12P5-14
1-6P6PP6-2P6-3P6-4P6-5P6-6P6-7P6-9
P6-10P6-11P6-12P6-13P6-14P6-15
1-7P7PP7-2P7-3P7-4P7-5P7-6P7-7P7-9
P7-10P7-11P7-12P7-13
2-8P8PP8-3P8-4P8-5P8-6P8-7P8-8P8-9
P8-11P8-15
P15 P15-1P15-2P15-3P15-4P15-5P15-6P15-7P15-8P15-9
P14 P14-1P14-2P14-3
P14-10
CAN BUS H
CAN BUS LGROUND
2-4P4PP4-3P4-4P4-5P4-6P4-7P4-8P4-9
P4-10P4-13P4-14P4-15
CRAB STEER VALVE
4 WHL STEERING
PLAT UP VALVE
PLAT DOWN VALVEAXLE LOCK
FRAME LEVEL LEFT
FRAME LEVEL RIGHTLT OUTRIGGER UP
LT OUTRIGGER DOWNBRAKE DUMP
DUMP VALVEPROP VALVE (PLATFORM)
R OUTRIGGER UPSTEER RIGHT
STEER LEFT
RT OUTRIGGER DOWNALARM
DRIVE PUMP FORWARDDRIVE PUMP REVERSE
TWO-SPEED
LIFT PROPORTIONAL
TELESCOPE
TILT LIGHT
BATTERY ISOLATOR
BOOM EXTENDGENERATOR
LOW FUEL LEVEL LIGHT
ENGINE START INHIBIT LIGHT
BOOM RETRACT
EMERG. PUMP CONTACTORALTERNATOR EXCITE
CHOKE/GLOW PLUGSTARTER
BOOM UP COILBOOM DOWN COIL
IGNITION/DIESEL
HIGH RPM
HORN
VALVE SUPPLY
KEY SWITCH BASE SELECTBOOM UP
KEY SWITCH PLATFORM SELECT
BOOM EXTENSION SWITCH UPPER
ENGINE START
ENGINE STOPEMERG. POWER
BOOM DOWN
BOOM EXTEND
BOOM RETRACT
ENGINE OIL PRESSURE SWITCH
BOOM ANGLE TRANSDUCER
OUTRIGGER AUTO EXTEND
OUTRIGGER AUTO RETRACT
DOWN PRESSURE SWITCH, L O/R
PRESSURE TRANSDUCERLOW FUEL LEVEL SWITCH
DOWN PRESSURE SWITCH, R O/R
VALVE CURRENT MEAS.
VOLTAGE SUPPLYGROUND (B-)TO MODULE
FRAME TILT LEFTFRAME TILT RIGHT
PLATFORM LEVEL UP
CHOKE/GLOW PLUGIDLE ENABLE
PLATFORM LEVEL DOWNPLATFORM ROTATE CW
HI-SPEED ENABLE
PLATFORM ROTATE CCW
PLATFORM SLIDE OUTPLATFORM SLIDE IN
BOOM EXTENSION SWITCH LOWER
BOOM RETRACT SWITCH REAR
TERMINAL BLOCK MODULE (TBM)B+
234
B-
1
(414)
(413)(412)
(82)
(83)(96)
(97)
(152)
(80)
(81)
(61)
(60)
(29)
(38)
(39)
(63)
(107)(108)
(62)
(37)
(111)
(110)
(213)
(333)
(334)
(280)
(79)
(33)
(225)(281)
(36)
(34)
(84)
(16)
(124)
(120)
(204)
(205)
(19)
(125)
(73)
(1)
(405)
(290)
(515)
(86)
(282)
(283)
(100)(291)
(292)
(293)
(21)
(43)(284)
(285)(58)
(42)
(70)(59)
(117)
(15)
(294)(295)(85)(87)
(286)
(287)(298)
(24)
(289)
(299)
(297)(288)
(296)
(117)
(15)
ENABLEIDLE/HI-SPEED
PLATFORM LEVEL UP/DOWN
PLATFORM ROTATE CW/CCW
BOOMEXTEND/RETRACT
OUTRIGGER AUTOEXTEND/RETRACT
PLATFORM SLIDE OUT/IN
(405)
(415)
(296)
(297)
(299)
(298)
(287)
(286)(24)
(293)
(292)
(295)
(294)
(100)
J1
(405)
(515)
(1)
P9 P9-1P9-2P9-3P9-4
B+ SUPPLYRxTx
B- GROUND
EZ CAL DIAGNOSTICS
DIAGNOSTICDISPLAY
(1)
(1)
(1)
(15)
(280)
(281)
(36)
(283)
(282)
(291)
(290)
(0)
(00)(0)(0)
(00)
(15)
(289)
(288)
(285)
(284)
(1)
(15)
CONTROL BOX DOOR
TO MAIN CHASSIS
SCHEMATIC
5253555657585960
(1)
(1)
(15)
(15)
(15)
(15)
(415)
(515)
(15)
(16)
(1)
5150494847464544434039383736353433323130292825242322212019181716151413121110
987654321
1234
J2
“Titan Boom 40-S” Service and Parts Manual PRELIMINARYPage 5-9
ELECTRICAL SCHEMATICS -
Figure 5-7: Electric Schematic, Chassis
SCHE
MAT
IC --
Cha
ssis
Publ
icatio
n Ar
t #: A
RT_3
701
Refe
renc
e Ar
t #: 2
2550
Tita
n Bo
om 4
0-S
| Ser
ial #
1240
0001
- UP
GB
#1-
12
AX
LEH
AR
NE
SS
12
34
56
78
1011
12
CAN
TIL
T 4
MO
DU
LER
EA
R A
XLE
12V INPUT 1CAN BUS HI 2
CAN BUS LO 3CAN BUS HI 4
CAN BUS LO 5GROUND 6
1 2 3 4
J2
(15)
(15)
(00)
(00)
PR
ES
SU
RE
TRA
NS
DU
CE
R(C
E O
NLY
)
1 2 3
BO
OM
AN
GLE
TRA
NS
DU
CE
RE
Z FI
T 1
1 2 3
BO
OM
AN
GLE
TRA
NS
DU
CE
RE
Z FI
T 2
(CE
ON
LY)
1 2 3
REA
R O
F B
OO
M
(43)
(42)
(85)
(87)
1 2 3 4 5 6 7 8 9 10 11 12 13 14
J3
1 2 3 4 5 6
GB
#1-8
RE
AR
SE
NS
OR
S
J6
(84)J4
OIL
PR
ESS
UR
E
ALT
ERN
ATO
R
EB
-
STAR
TER
B+
ST
OU
T
HO
LDPU
LLFU
EL
SO
LEN
OID
30A
RE
V
FWD
DR
IVE
PU
MP
GLO
W P
LUG
SH
IGH
SP
EED
R3
GLO
WR
2TH
RO
TTLE
R1
STA
RT
858630
878586
30
5878
8630
87
EN
GIN
E (K
ubot
a V
2403
MT)
GE
NE
RA
TOR
OP
TIO
N
A/C
G
EN
ER
ATO
R
ACEX
C
858630
87
MA
INB
ATT
ER
Y
BATT
ER
YG
RO
UN
D
MAI
N B
ATT
ERY
DIS
CO
NN
EC
T SW
ITC
H 85 86
30
87
CAN
TIL
T 2
MO
DU
LEFR
ON
T A
XLE
GROUND 6CAN BUS LO 5CAN BUS HI 4
CAN BUS LO 3CAN BUS HI 2
12V INPUT 1
GB
#1-5
SH
IELD
CA
N B
US
LO
CA
N B
US
HI
LOW
FU
EL S
WIT
CHP
B#1
-5P
B#1
-4G
B#1
-9
GB#
1-10
12
34
56
911
12
(70)
(225
)
(110
)
(111
)(2
1)
(16)
(120
)(1
25)
(124
)
(19)
)95()85(
GB
#1-1
GB
#1-3(7
3)
(37)
B-B+
EM
ER
GEN
CY
P
OW
ER U
NIT
EMER
GE
NC
YB
ATT
ER
Y
21
(79)
GB
#1-7
BO
OM
EX
TEN
DP
RO
XIM
ITY
SW
ITC
H
(BO
TTO
M O
F B
OO
M)
BO
OM
RE
TRA
CT
PR
OX
IMIT
Y S
WIT
CH
50A
(1)
(1)
(15)
(15)
MA
IN M
AN
IFO
LDG
B#2
-9
GB
#2-6
GB
#2-3
GB
#3-3
GB
#3-5
GB
#2-5
GB
#2-4
GB
#3-8
GB
#3-6
GB
#2-1
GB
#2-8
GB
#3-4
GB
#3-7
GB
#2-7
GB
#3-9
GB#
3-11
GB#
3-10
GB#
2-10
GB
#3-1
GB#
2-11
GB#
2-12
(GB#
X-X)
=GR
OUND
BUS
SCO
NNEC
TIONS
=(P
B#X-
X)
POSI
TIVE
BUSS
CO
NNEC
TIONS
GROU
ND A
ND P
OSITI
VE B
USS
MO
DULE
S AR
E LO
CATE
D
BEHI
ND LO
WER
CON
TROL
BOX
CH
AR
GE
ISO
LATO
R
REL
AY
GB
#3-1
2
(BR
N)
(BR
N)
(BLK
)(B
LU)
(BLK
)
(BLU
)
PB
#1-2
PB#
1-5
PB
#1-
6
(82)
(83)
(152
)
(80)
(81)
(61)
(60)
(29)
(38)
(39)
(63)
(107
)
(108
)
(62)
(213
)
(333
)
(334
)
(33)
(34)
(204
)
(205
)
BO
OM
DO
WN
BOO
M L
IFT
BOO
M R
ETR
AC
T
BO
OM
EXT
EN
D
EXT/
RE
T PR
OP
OR
TIO
NAL
PR
OPO
RTI
ON
AL
HI S
PEE
D
STA
BIL
IZE
R R
IGH
T E
XT
STE
ER
LE
FT
STE
ER
RIG
HT
STA
BILI
ZER
RIG
HT
RE
T
L/S
DU
MP
LO
FLO
W
L/S
DU
MP
HI F
LOW
BR
AKE
STA
BILI
ZER
LE
FT E
XT
STA
BIL
IZE
R L
EFT
RET
FRA
ME
LE
VEL
RIG
HT
FRA
ME
LEV
EL
LEFT
OSC
ILLA
TE A
XLE
4-W
HE
EL
STE
ER
CR
AB
STE
ER
(97)
(96)
(15)(1)
(15)(1)
(15)(1)
(86)
(415
)
(515
)
(58)
(59)
(120
) (110
)(124
) (111
)(125
) (19)(2
25) (1
6)(2
1)
(414
)(4
13)
(412
)
(82)
(83)
(152
)(8
0)(8
1)
(61)
(60)
(29)
(38)
(39)
(96)
(63)
(107
)(1
08)
(62)
(37)
(213
)
(334
)(7
9)(9
7)
(33)
(34)
(84)
(204
)(2
05)
(73)
(86)
(43)
(58)
(42)
(70)
(59)
(85)
(87) (1)
(1)
(515
)
(415
)G
B#1
-2G
B#2
-2
GB
#3-2
(15)
(110
)
(333
)
(111
)
(225
)
(16)
(124
)(1
20)
(19)
(125
)
(21)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 29 30 31 32 33 34 35 36 37 38 39 40 43 44 45 46 47 48 49 50 51 52 53 55 56 57 58 59 60
J1
PB#1
-1
FLA
SH
ING
BE
ACO
NP
B#1
-7G
B#1
-4
LEFT
STA
BILI
ZER
P
RE
SSU
RE
SEN
SOR
RIG
HT
STA
BILI
ZER
PR
ESS
UR
E S
EN
SO
R1 3 2
1 3 2
21
¼” p
ush
conn
. in
sula
ted
12V
12V
J5
TO L
OW
ER
CO
NTR
OLB
OX
SC
HE
MA
TIC
(OU
TPU
T .5
TO
4.
5 V
OLT
S)
(TR
AN
SD
UC
ER
VO
LTA
GE
.5
TO
4.5
VO
LTS
OU
TPU
T)
1 2 3 4 5 6
J7
TO C
ON
TRO
L C
AB
LE S
CH
EM
ATI
C
“Titan Boom 40-S” Service and Parts ManualPRELIMINARYPage 5-10
ELECTRICAL SCHEMATICS -
Figure 5-8: Electric Schematic, Control CableSC
HEM
ATIC
-- C
ontro
l Cab
lePu
blica
tion
Art #
: ART
_370
2
Refe
renc
e Ar
t #: 2
2553
Tita
n Bo
om 4
0-S
| Ser
ial #
1240
0001
- UP
J14
J13
J9
BO
OM
EX
TEN
DP
RO
XIM
ITY
SW
ITC
H(S
IDE
OF
TIP
BO
OM
)(B
RN
)
(BLK
)(B
LU)
J12
4 3 2 1
J10 C F M P N B G D E S A U T R H L J K
1 2 3 4 5 6 7 8 9 10 11 12 13 14
J3J8
(OR
G)
(YE
L)
(RE
D/B
LK)
(YE
L/B
LK)
P4-
5
(BR
N)
(OR
G)
CA
N H
I (B
LK)
CA
N L
O (R
ED
)
(YE
L)
(OR
G/B
LK)
(RE
D/B
LK)
(YEL
/BLK
)
(RE
D/B
LU)
(BLK
/BLU
)
TBM
-(Y
EL/
RED
)
TBM
-(B
RN
/RE
D)
(YE
L/B
LU)
J11
(BLK/BLU)
(BR
N/R
ED
)
(YE
L/R
ED
)
CA
N G
ND
(BA
RE
)
VA
LVE
CU
RR
EN
TC
ON
TRO
L M
OD
ULE
(VC
CM
)
VP1
LEV
ELP
RO
POR
TIO
NA
L
1 2
VP3
PLA
TFO
RM
SLI
DE
FOR
WA
RD
1 2
VP4
PLA
TFO
RM
SLI
DE
REV
ER
SE
1 2
VP5
PLA
TFO
RM
R
OTA
TE C
CW
1 2
VP6
PLA
TFO
RM
R
OTA
TE C
W
1 2
P11
B+
1
B-
2
P12
CA
N H
I1
CA
N L
O2
SH
IELD
3
P13
CA
N H
I1
CA
N L
O2
SH
IELD
3C
AN
TIL
T M
OD
ULE
3
12V INPUT 1CAN BUS HI 2
CAN BUS LO 3CAN BUS HI 4
CAN BUS LO 5GROUND 6
(1)
(95)
(15)
(96)
(1)
(95)
(15)
(96)
(15)
(15)
(1)
(1)
(515
)
(85)
(415
)
(515
)
(85)
(415
)
(15)
(15)
(1)
(1)
(15)
(15)
(15)
(1)
(515
)
(415
)
(1)
(1)
(414
)
(412
)
(413
)
(1)
(15)
(15)
(15)
(54)
(52)
(88)
(53)
(54)
(52)
(88)
(53)
(95)
(15)
(96)
(15)
(132
)
(128
)
(94)
(90)
(129
)
(130
)
(91)
(92)
(131
)
(93)
(15)
(413
)
(1)
(414
)
(412
)
(1)
(15)
(15)
(1)
(1)
(85)
RO
TATI
ON
SE
NS
OR
(INS
IDE
PLA
TFO
RM
R
OTA
TOR
)
PLA
TFO
RM
LE
VEL
D
OW
N
PLA
TFO
RM
LE
VEL
UP
PLA
TFO
RM
RO
TATE
CC
W
PLA
TFO
RM
RO
TATE
CW
PLA
TFO
RM
SLI
DE
REV
ER
SE
PLA
TFO
RM
SLI
DE
FOR
WA
RD
LEV
ELP
RO
POR
TIO
NA
L
AU
XIL
ER
IAR
YM
AN
IFO
LD
(93)
(132
)
(128
)
(129
)
(131
)
(130
)
(15)
(15)
(95)
(96)
(94)
(90)
(91)
(92)
CA
N T
ILT
MO
DU
LE 1
GROUND 6CAN BUS LO 5CAN BUS HI 4
CAN BUS LO 3CAN BUS HI 2
12V INPUT 1
(413
)
(414
)
(412
)
CBA
AB
CD
EF
DEL
PH
I C
ON
NE
CTO
R
(54)
(88)
(53)
(52)
EX
TEN
SIO
N 1
1'
(BR
N)
1
EX
T. S
WIT
CH
SIG
NA
L (B
LU)
2
(OR
G)
3
CAN
HI (
BLK
)
CA
N G
ND
(BA
RE
)C
AN L
O (R
ED
)C
AN
LO
(RE
D)
TBM
+ U
PP
ER
SU
PP
LY (Y
EL)
TBM
+ U
PP
ER
SU
PP
LY (O
RG
/BLK
)
TBM
-UP
PE
R S
UP
PLY
(RE
D/B
LK)
TBM
-UP
PE
R S
UPP
LY (Y
EL/
BLK
)
TBM
+ to
VC
CM
(BR
N/B
LK)
TBM
-to
VC
CM
(BLK
/RE
D)
P4-
4P
4-4
PLA
T. U
P V
ALV
E (O
RG
/BLU
)
4 5 6 7 8 9 10 11 12 13 14P
4-5
PLA
T. D
OW
N V
ALV
E (O
RG
/RED
)
1 3 4 5 6 7 8 9 10 16 17 18 19 21
(BLU
)
(RED/BLU)
(YEL/BLU)
CA
N H
I (B
LK)
CA
N G
ND
(BA
RE
)
CAN LO (RED)
CAN GND (BARE)
CAN HI (BLK)
TBM
+ to
VC
CM
(P11
-1)
TBM
-to
VC
CM
(P11
-2)
12
34
56
78
910
1112
12
34
12
34
24 P
IN D
EUTS
CH
24 P
IN D
EUTS
CH
24 P
IN D
EUTS
CH
4 PI
N
DEU
TSC
H12
PIN
D
EUTS
CH
4 P
IN
DE
UTS
CH
4 P
IN D
EU
TSC
H
TO C
HA
SS
IS S
EC
TIO
N S
CH
EM
ATI
CTO
UP
PE
R C
ON
TRO
L B
OX
SC
HE
MA
TIC
(OR
G/B
LK)
(BR
N)
ENABLE
HALL EFFECT
HALL EFFECT
BOOM PROPORTIONAL CONTROL HANDLE
TITAN BOOM 40-S ELECTRICAL SCHEMATIC PAGE 4 (UPPER CONTROL BOX) 22552 REV-0
GP440MICROPROCESSOR
(392)
LOW FUEL
P14 P14-1P14-2P14-3P14-4P14-9
P14-10P14-11P14-12P14-13P14-14
CRAB STEER MODE4-WHL STEER MODE LEFT FRAME LEVEL
RIGHT FRAME LEVELO/R AUTO EXTEND
O/R AUTO RETRACT MANUAL PLATFORM LEVEL UP
MANUAL PLATFORM LEVEL DOWNAUXILLIARY POWER SIGNAL
GENERATOR SIGNAL
P10 P10-1P10-4P10-6P10-7P10-8
P10-11P10-12
FWD & REV SIGNAL DRIVE HALL EFFECT SUPPLY
DRIVE HALL EFFECT GROUND STEER LEFT
STEER RIGHT DRIVE ENABLE SWITCH
STEER/DRIVE ENABLE SUPPLY
P8 P8-1P8-2P8-4P8-6
ROTATION SENSOR INPUT A ROTATION SENSOR INPUT B ROTATION SENSOR SUPPLY
ROTATION SENSOR GROUND
P7 P7-1P7-2P7-3P7-4P7-5P7-6
PLAT SLIDE FWD/REV SIGNAL PLAT ROT CW/CCW SIGNAL
PLATFORM SLIDE/ROTATE ENABLE PLATFORM HALL EFFECT SUPPLY
PLATFORM SLIDE/ROTATE ENABLE SUPPLYPLATFORM HALL EFFECT GROUND
P6 P6-1P6-2P6-3P6-4P6-5P6-6
BOOM SIGNAL TELE SIGNAL
BOOM/TELESCOPE ENABLE BOOM HALL EFFECT SUPPLY
BOOM TELESCOPE ENABLE SUPPLYBOOM HALL EFFECT GROUND
P5 P5-1P5-2P5-3P5-4P5-5P5-7P5-8
YELLOW LAMP-LOW FUEL INDICATOR ALARM TILT/OVERLOAD
12 V SUPPLY RED LAMP-TILT INDICATOR
GREEN LAMP- STABILIZER DOWN GROUND SUPPLY
STABILIZER LITE ALARM
CHOKE/GLOW PLUG
12
OUTRIGGER AUTOEXTEND/RETRACT
12
3
PLATFORM LEVEL UP/DOWN
1
2
3
GENERATOR
3 2
1
23
HI SPEED
HORN
3
ENGINE START/STOP
2
654
1
ALARMA
B
C
OUTRIGGERLED
EMERGENCY STOP
TILT
(427)(417)
(1)
(74)
(56)
(15)
(453)
(402)(403)
(276)
(50)(277)
(398)(399)
(278)(50)
(279)
(51)
(52)
(53)(54)
(88)
(50)
(51)
(8)(7)
(3)(30)
(388)(387)
(385)
(386)(383)
(384)
(394)(395)
(242)(71)
(450)
(419)
(24)(420)(73)
(51)
AUXILIARY POWER
1 2
BOOM ENABLE
3 4
(427)(417)
(74)
(56)
(453)
(388)
(387)
(385)
(386)
(384)
(394)
(395)(71)
(450)
(419)
(24)
(420)
(73)
1 2
P15 P15-1P15-3P15-4P15-5P15-8
START BOOM ENABLE
CHOKE/GLOW PLUG HI-SPEED
HORN
(15)
(15)
(383)
1
23
STEER MODE2WHL/4WHL/CRAB
(15)
(1)
12345678
(15)
(15)
(15)
(15)
(15)
123
111012
BUS CONNECTION
(POSITIVE)
(1)
(1)
(1)
(1)
(52)
(53)
(54)
(88)
(1)
(1)
(15)
(15)
(15)
(15)
(15)
(1)
(BLUE)
(GREY)
(BLACK)
(ORANGE)
(RED)
(GREEN)
(BLUE)
(GREY)
(BLACK)
(ORANGE)
(RED)
(GREEN)
(GREY)
(RED)
(BLACK)
(GREY)
(GREY)
(GREY)
(RED)
FRAME TILTRIGHT/LEFT
1
2
3
(1)
(515)
(415)
(415)
(515)
(15)
(1)
(1)
(15)
BUS CONNECTION (NEGATIVE)
UPPER CONTROL BOX CONNECTOR
P12 P12-1P12-2
ENABLE
HALL EFFECT
HALL EFFECT
PLATFORM PROPORTIONAL CONTROL HANDLE
3
3 4
3 4
3 4
CAN BUS HICAN BUS LO
HALL EFFECT
DRIVE PROPORTIONAL CONTROL HANDLE
ENABLE STEERP1-3 P1-6
P1-4&12
P1-5
P2-1&3 P2-2&4
P2-5&8
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
TO CONTROL CABLE
(SEE PAGE 3)
J9
J15
J16
P4 P4-1
OVERLOAD (OPTION)
(74)
RED LAMP-OVERLOAD INDICATOR(74)
“Titan Boom 40-S” Service and Parts ManualPRELIMINARYPage 5-12
ELECTRICAL SCHEMATICS -
Figure 5-10: Sensor Locations
ART_3705
CAN-TILTFRONT AXLE ANGLE
CAN TILTREAR AXLE ANGLE
PROXIMITY SENSORBOOM EXTENSION 1
PRESSURE TRANSDUCERLIFT CYLINDER PRESSURE
2X PRESSURE TRANSDUCERSTABILIZER PRESSURE
PROXIMITY SENSORBOOM EXTENSION 2
CAN TILT #151 & #153PLATFORM LEVEL
ROTATION SENSORPLATFORM ANGLEUNDER FLOOR PLATE
PROXIMITY SENSORBOOM RETRACT
2X EZ-FITBOOM ANGLETRANSDUCER
EZcal MESSAGES ”Help Messages” will appear on the EZcal scan tool as a means of explaining non-operating function/s that are accompanied by flash codes. It can also be used for verifying system operation. On Titan models, the EZcal is conveniently located inside the lower control box. Refer to the EZcal Instruction page for additional help with EZcal operation. To access messages, power the system up, (it is not necessary to have the engine running) the EZcal display will illuminate and read “HELP – PRESS ENTER”. Press ENTER to view current error message. Press ENTER a second time then use right and left arrow buttons to access up 30 logged messages from the memory. Many messages simply detail operations being performed by the GP400; other messages detail occurrences that also take place during operation either normal or may be symptomatic of a malfunction. OPERATIONAL MESSAGES The following messages appear as result of normal operation and usually do not represent a problem. EVERYTHING OK________________________________ Flash Code: None
• All circuits performing properly, no current operation performed. GROUND MODE ACTIVE__________________________ Flash Code: None
• Base/Platform selector switch set to base control station. STARTUP_______________________________________ Flash Code: None
• GP400 performing start up procedure, normally a short sequence. MOVING FRAME_________________________________ Flash Code: None
• Chassis level in progress MOVING PLATFORM_____________________________ Flash Code: None
• Platform level in progress TELESCOPING__________________________________ Flash Code: None
• Boom extend/retract (telescope) in progress LIFTING________________________________________ Flash Code: None
• Boom lift up in progress LOWERING_____________________________________ Flash Code: None
• Boom Lower down in progress DRIVING_______________________________________ Flash Code: None
• Drive forward or reverse in progress VEHICLE TILTED________________________________ Flash Code: None
• Chassis is tilted beyond pre-set maximum. Use auto-level feature to level chassis or re-position the machine.
CAN BUS RELATED MESSAGES CAN bus communication system is the network by which the control modules and Cantilt modules communicate with the GP400. NO DATA FROM CAN TILT #1______________________ Flash Code: None
• CAN Tilt module mounted to front of main boom (located behind panel, Left Module) has malfunctioned or wiring is damaged.
NO DATA FROM CAN TILT #2_______________________ Flash Code: None • CAN Tilt module mounted to Front axle has malfunctioned or wiring is
damaged. NO DATA FROM CAN TILT #3_______________________ Flash Code: None
• CAN Tilt module mounted to front of main boom (located behind panel, Right Module) has malfunctioned or wiring is damaged.
NO DATA FROM CAN TILT #4_______________________ Flash Code: None • CAN Tilt module mounted to Rear axle has malfunctioned or wiring is
damaged. FAULT: CAN BUS!___________________________________ Flash Code: 6/6
The CAN bus cable may be damaged or disconnected from one or more of the modules. All modules must be connected to the CAN bus for machine operation.
CALIBRATION RELATED MESSAGES
The following messages appear when the GP400 microprocessor has not been calibrated or was improperly calibrated. FACTORY OVERRIDE_________________________________ FAST FLASH
• GP400 is shipped in this condition to allow temporary operation of the machine without interruption from the safety system so that calibration procedures can be performed. The GP400 must be prepared for the machine to which it will be installed, including calibration and Customer/model selection. See “GP400 Setup” for instructions. Once Calibrated, Factory Override is gone forever.
• WARNING: All safety settings are inactive when the GP400 is in Factory Override, never operate machine in Factory Override except to calibrate the GP400.
NOT CALIBRATED__________________________________ Flash Code: 1/1 • The GP 400 microprocessor has not been calibrated. Operation will
be restricted until calibration is completed. Refer to “Set up procedures” in this section for calibration information and instructions.
HEIGHT NOT CALIBRATED___________________________ Flash Code: 1/1 • The Height portion of the calibration has not been completed.
Operation will be restricted until calibration is completed. Refer to “Set up procedures” in this section for calibration information and instructions.
FUNCTIONS LOCKED - NOT CALIBRATED______________ Flash Code: 1/1 • The GP 400 microprocessor has not been calibrated. Operation will
be restricted until calibration is completed. Refer to “Set up procedures” in this section for calibration instructions.
FAULT: CUSTOMER_________________________________ Flash Code: 1/1 • Customer vs. Model settings not correct. Using the EZcal, go to
SETUPS/CHANGE DEFAULTS/CUSTOMER to correct. Changing customer or model will require access level 1 code. NOTE: all adjustments and settings return to default value when Customer or Model is changed, ensure proper settings and adjustments after changing Customer or Model.
INTERLOCK MESSAGES The following messages appear as result of perceived improper operation, machine positioning, or other incorrect operation. Interlock messages may be the result of a part failure if the part in question provides incorrect information to the GP400. FUNCTIONS LOCKED – LIMIT REACHED________________ Flash Code: 2/2
• Rotating platform not centered; Certain operations require centered platform
• Rotating platform at extreme CW or CCW; no further rotation possible in that direction
FUNCTIONS LOCKED – TEST MODE SELECTED_________ Flash Code: 2/2 • Calibration in progress or internal test mode active. Cycle EMS to
clear. FUNCTIONS LOCKED – OUTRIGGERS__________________ Flash Code: 2/2
• Stabilizers must be set before operation is allowed. FUNCTIONS LOCKED – OVERLOADED_________________ Flash Code: 2/2
• Platform overloaded – reduce weight in platform until alarms stop (CE option only) FUNCTIONS LOCKED – UNDERLOADED________________ Flash Code: 2/2
• Overload system detects less then normal lift cylinder pressure. Platform resting atop a fixed object, possible pressure switch failure or not calibrated correctly.
FUNCTIONS LOCKED – TILTED________________________ Flash Code: 2/2 • Platform sensors indicate platform out of level; level platform or
chassis until alarm stops or re-position machine FUNCTIONS LOCKED – AUTO PLATFORM LEVEL________ Flash Code: 2/2
• Auto Platform Level operation running, wait until completed to operate other functions.
FUNCTIONS LOCKED – TOO HIGH_____________________ Flash Code: 2/2 • Elevation sensor indicating elevation beyond 98%. Height Calibration
performed incorrectly; Angle Transducer loose or remounted incorrectly or extend proximity switch/s failure. Use EZcal in conjunction with EZcal Flow Charts to identify GP400 or GP440 for sensor’s inputs to check sensor readings.
FUNCTIONS LOCKED – EXTERNAL SHUTDOWN________ Flash Code: 2/2 • Boom not retracted or axle/s off level. Boom must be retracted to
allow frame level, drive or outrigger operation. Axles must be centered before drive is allowed when the platform is elevated. Also, drive will be interrupted if Stabilizer pressure sensor output is below 0.2 volts (possible sensor failure or sensor wiring issue).
CHECK DRIVE/STEER SWITCHES_____________________ Flash Code: 2/2 • Drive joystick output without enable or during power up. Check drive
joystick analog output and steer switch digital output using the EZcal. CHECK LIFT SWITCHES_____________________________ Flash Code: 2/2
• Lift joystick or toggle switch movement without enable or during power up. Check joystick analog output using the EZcal. CHECK PLATFORM SWITCHES_______________________ Flash Code 2/2
• Platform Rotate/slide joystick or toggle switch movement without enable or during power up. Check joystick analog output and switch digital outputs using the EZcal.
CHECK TELE SWITCHES_____________________________ Flash Code 2/2 • Telescope joystick or toggle switch movement without
enable or during power up. Check joystick analog output and switch digital output using the EZcal. RELEASE ENABLE SWITCH__________________________ Flash Code 2/2
• One or more enable switches activated for extended period of time without corresponding function or during start up. Check enable switches digital outputs using the EZcal.
OTHER MESSAGES The following messages are the result of various possible failures or occurrences which may result in machine interruption.
FUNCTIONS LOCKED – NO VALVE SUPPLY!____________ Flash Code 2/3 • GP400 detects no power on P7-1 of the GP400. Check wiring to plug
connection; possible GP400 internal failure. FAULT: ENERGISED VALVE_________________________ Flash Code: 3/2
• Power on valve output wire at GP400 plugs P4, P5 or P6. Unplug these connectors and cycle e-stop switch to clear code. Plug in one-at-a-time until code reappears then isolate the circuit (with voltage) within that plug. If code does not clear, possible GP400 failure. EZcal not useful for this procedure.
FAULT: VALVE FEEDBACK HIGH!_____________________ Flash Code: 3/2 • On start-up GP400 p-5 pin voltage incorrect, check P5-X wiring for
voltage feed back. Possible GP400 internal fault
FAULT: BAD INTERNAL SAFETY SWITCH!_____________ Flash Code: 3/4 • At startup, internal feedback of output incorrect, possibly failed output
driver; check wiring to P6-12/13/14/15; possible GP400 internal failure
FAULT: LOW OIL PRESSURE!________________________ Flash Code: 4/1 • Oil pressure switch opened during operation or time out. Check oil
pressure, pressure switch, wiring. Message will appear if engine stops running for reasons other then normal shut down.
FAULT: BAD INTERNAL SLAVE!______________________ Flash Code: 4/2 • Malfunction within the GP400 possibly caused by a short circuit in the
wiring or high voltage surge. replace GP400 FAULT: BAD INTERNAL 5 VOLTS!_____________________ Flash Code: 4/2
• 5 volt circuit that provides voltage to sensors had failed. Possible short in the wiring or high voltage surge on supply.
FAULT: BATTERY VOLTAGE TOO LOW!_______________ Flash Code: 4/4 • Charge battery and battery connections, check charging system and
voltage source connections. FAULT: BATTERY VOLTAGE TOO HIGH!_______________ Flash Code: 4/4
• GP400 input voltage should be 12 volts. Check battery and battery connections, alternator output.
FAULT: CHECK HEIGHT 2 SENSOR!____________________ Flash Code 6/1 • Height 2 sensor output over 4.5 volts or under .5 volts. Check height
2 sensor output using the EZcal (height 2 sensor on CE option only). Possible sensor failure or wire connection failure.
FAULT: CHECK HEIGHT 1 SENSOR!____________________ Flash Code 6/1 • Height 1 sensor output over 4.5 volts or under .5 volts. Check height
1 sensor output using the EZcal. Possible sensor failure or wire connection failure.
FAULT: CHECK HEIGHT SENSORS!____________________ Flash Code 6/1 • Voltage from Height sensors out of range, should be .5 volts to 4.5
volts FAULT: CHECK PRESSURE SENSOR!___________________ Flash Code 6/2
• Voltage from Pressure sensor out of range, should be .5 to 4.5 volts (CE only)
FAULT: CHECK ELEVATION SWITCH!___________________ Flash Code 6/3 • This message should not occur on Titan models; check for incorrect
GP 400 part. FAULT: SOME BIG BAD PROBLEM!_____________________ Flash Code 9/9
• A failure happened that has no message associated with it. This should never occur
Adjustments & Setups TITAN BOOM EZ-CAL MENU
SYMBOL KEY FUNCTIONS
EZ-Cal Flow ChartChart 1 of 2
ESC/ENTER BUTTONSTo move back and forth between Menu and sub-menu
LEFT/RIGHT BUTTONSSelect menus and setting to be adjusted
UP/DOWN BUTTONSAdjust setting values
HELPPRESS ENTER
1
DIAGNOSTICS
2
ACCESS LEVEL
3
ADJUSTMENTS
4
SETUPS
5
ENTER
ERROR MESSAGE
ENTER
LOGGED MESSAGES
PRESS RT & LT ARROWS TO VIEW
PREVIOUS ERRORS & MESSAGES
ENTER
SYSTEM
2A
FUNCTIONS
2B
DIGITALS
2C
ANALOGS
2D
OUTPUTS
2E
SEE CHART
# 2
ACCESS LEVEL 2 FOR
CALIBRATIONS
ACCESS LEVEL 1 FOR
ADJUSTMENTS
ENTER ENTER
LOG
2F
UP MIN8%
4D-1
UP MAX30%
4D-2
DOWN MIN8%
4D-3
DOWN MAX30%
4D-4
ACCEL2.0 SEC
4D-5
DECEL0.1%
4D-6
LIFT COMP 0 UP1.55
4D-7
LIFT COMP O DOWN
1.95
4D-8
LIFT COMP H UP1.20
4D-9
LIFT COMP H DOWN1.60
4D-10
H42%
4D-11
LIFT COMP 100 UP1.10
4D-12
LIFT COMP 100 DOWN1.40
4D-13
LIFT COMP T58
4D-14
DELAY XXX-0.0
4D-15
DRIVE
4AUPPER
LIFT
4B
TELESCOPE
4CPLATFORM
LEVEL
4DPLATFORM
ROTATE
4EPLATFORM
SLIDE
4FOUTRIGGERS
(Stabilizers)
4GFRAME LEVEL
4HAUTO LEVEL
4I
TILT
4J
AXLE
4K
OVERLOAD
4L
ALARMS
4M
UP MIN28%
4B-1
UP MAX65%
4B-2
DOWN MIN30%
4B-3
DOWN MAX60%
4B-4
ACCEL4.0 SEC
4B-5
DECEL.7
4B-6
FWD MIN30 - 36%
4A-1
FWD MAX55%
4A-2
REV MIN30 – 36%
4A-3
REV MAX55%
4A-4
ACCEL1.5 SEC
4A-5
DECEL0.2 SEC
4A-6
DRIVE ELEVATED
4A-7
STEERENTER TO ADJ
4A-8
STEER MIN100%
4A-8A
STEER MAX100%
4A-8B
ENTER
ENTER
FWD MIN30 – 36%
4A-7A
FWD MAX40%
4A-7B
REV MIN30 – 36%
4A-7C
REV MAX39%
4A-7D
ACCEL2.0 SEC
4A-7E
DECEL1.5 SEC
4A-7F
OUT MIN44%
4C-1
OUT MAX70%
4C-2
IN MIN40%
4C-3
IN MAX65%
4C-4
ACCEL1.5 SEC
4C-5
DECEL.7 SEC
4C-6
LEFT MIN17%
4E-1
LEFT MAX35%
4E-2
RIGHT MIN17%
4E-3
RIGHT MAX35%
4E-4
ACCEL2.0 SEC
4E-5
DECEL0.7 SEC
4E-6
FWD MIN18%
4F-1
FWD MAX33%
4F-2
REV MIN19%
4F-3
REV MAX35%
4F-4
EXTEND MIN.15%
4G-1
EXTEND MAX.60%
4G-2
RETRACT MIN.35%
4G-3
RETRACT MAX60%
4G-4
ACCEL1.5 SEC
4G-5
DECEL0.2 SEC
4G-6
LEVEL MIN55%
4H-1
LEVEL LEFT MAX100%
4H-2
LEVEL RIGHT MAX100%
4H-3
PRESSURE HI2.5 VOLTS
4G-7
PRESSURE LO1.3 VOLTS
4G-8
TILT FILTER7°
4I-1
TILT MAX4.2°
4I-2
X TILT TARGET0.2°
4I-3
Y TILT TARGET0.2°
4I-4
TILT SLACK0.3°
4I-5
X TRIP3.0°
4J-1
Y TRIP5.0°
4J-2
DELAY TRIP2.0 SEC
4J-3
DELAY CLEAR0.5 SEC
4J-4
TRIP @0%
4L-1
LAMP @0%
4L-2
ALARM @0%
4L-3
@ HEIGHT0.0%
4L-4
SAFE DOWN0%
4L-5
DELAY TRIP1.5 SEC
4L-6
MAX ABS10.0°
4K-1
MAX DIFF.3.0°
4K-2
MAKE SELECTION FROM MENU
4M-1
TILT1: WHEN ELEV
4M-2
DELAY CLEAR1.5 SEC
4L-7
DELAY DYNAMIC0.0 SEC
4L-8
ENTER ENTER ENTER ENTER ENTER ENTER ENTER ENTER ENTER ENTER ENTER
ENTER
ENTER
CHANGE DEFAULTS
5ATILT
SETUPS
5BHEIGHT SETUPS
5CLOAD
SETUPS
5D
INTERLOCKS
5E
CALIBRATE LEVELSEE INSTRUCTIONS
5B-1
TILT SHUTDOWN0= NEVER
5B-2
ELEVATED TILT SHUTDOWN
1=LIFT & DRIVE
5B-3
5C-1ELEVATION @
6%
5C-2CALIBRATE HEIGHTSEE INSTRUCTIONS
5C-3TILT CORRECTION
2= X-
5C-4MAX LIFT
98% (MAX)
5C-5SLOW DOWN
8%
5A-1
MODEL1= TITAN2= TITAN CSP
5A-2
CUSTOMER1= TITAN
5E-1E TIME OUT
10.0 SEC
5E-2STARTER DELAY
10.0 SEC
5E-3
MULTITRIGGERYES
5E-4
5D-1CALIBRATE LOAD
SEE INSTRUCTIONS
5D-2FAULTY LOAD
-100%
5D-3DYNAMIC SCALE
95%
CE DRIVEYES
ENTER ENTER ENTER ENTER ENTER
CONTINUED
ENTER
EXTEND DELAY0.5 SEC
4G-9
5C-6MIN LIFT3.0 SEC
5D-4DELAY UP
0.0 SEC
5D-5DELAY DOWN
0.0 SEC
= DO NOT CHANGE
= DO NOT CHANGE
4 - ADJUSTMENTS TABLES EXPLANATION OF PERSONALITIESChanging personalities is possible in Access Level 1 only. Personalities may be viewed in any access levelTo reach ADJUSTMENTS menu for inspection and troubleshooting, press for ADJUSTMENTS - press enter - press to scroll through the sub menus. Once the sub menu is found, for example "DRIVE", press Enter again. Then press to scroll through the personalities and compare the settings with this table. Only authorized personnel have access to, and may make changes to personalities NOTE: ID numbers are provided as a means to match personalities between the EZ-cal Flow Chart and thefollowing information tables. They will not appear on the EZ-cal display.
OPERATION ID PERSONALITY Factory Setting Explanation4A 4A1 Fwd Min 30 - 36% Slowest speed threshold
DRIVE 4A2 Fwd Max 50% Maximum speed setting(platform Stowed) 4A3 Rev Min 30% Slowest speed possible
4A4 Rev Max 50% Maximum speed potential 4A5 Accel 30 sec. Ramp up time to maximum4A6 Decel .2 sec. Ramp down to time stop4A7 DRIVE ELEVATED Sub Menu Press ENTER to access elev. drive settings4A7a Fwd Min 30 - 36% Slowest speed threshold4A7b Fwd Max 40% DO NOT CHANGE4A7c Rev Min 30 - 36% Slowest speed possible4A7d Rev Max 40% DO NOT CHANGE4A7e Accel 2.0 sec. Ramp up time to maximum4A7f Decel 1.5 sec. Ramp down to time stop4A8 STEER Sub Menu Press ENTER to access steer settings4A8a Steer Min 100% Steering speed adjustment4A8b Steer Max 100% Steering speed adjustment
4B 4B1 Up Min 28% Slowest speed thresholdUPPER LIFT 4B2 Up Max 65% DO NOT CHANGE
4B3 Down Min 30% Slowest speed threshold4B4 Down Max 60% Maximum speed setting4B5 Accel 4.0 sec. DO NOT CHANGE4B6 Decel 0.7 sec. Ramp down time to stop
4C 4C1 Out Min 44% Slowest speed thresholdTELESCOPE 4C2 Out Max 70% Maximum speed setting
4C3 In Min 40% Slowest speed threshold4C4 In Max 70% Maximum speed setting4C5 Accel 1.5 sec. Ramp up time to maximum4C6 Decel 0.7 sec. Ramp down time to stop
4D 4D1 Up Min 8% DO NOT CHANGEPLATFORM LEVEL 4D2 Up Max 30% DO NOT CHANGE
4D3 Down Min 8% DO NOT CHANGE4D4 Down Max 30% DO NOT CHANGE4D5 Accel 2.0 sec. DO NOT CHANGE4D6 Decel 0.1 sec. DO NOT CHANGE4D7 Lift Comp 0 up 1.55 DO NOT CHANGE4D8 Lift Comp 0 Down 1.95 DO NOT CHANGE4D9 Lift Comp H Up 1.2 DO NOT CHANGE4D10 Lift Comp H Down 1 DO NOT CHANGE4D11 H 42% DO NOT CHANGE4D12 Lift Comp 100 Up 1% DO NOT CHANGE4D13 Lift Comp 100 Down 1% DO NOT CHANGE4D14 Lift Comp T 58% DO NOT CHANGE4D15 Delay XXX 0 DO NOT CHANGE
4E 4E1 Left Min 17 Slowest speed thresholdPLATFORM ROTATE 4E2 Left Max 35 Maximum speed setting
4E3 Right Min 17 Slowest speed threshold4E4 Right Max 35 Maximum speed setting4E5 Accel 2.0 sec. Ramp up time to maximum4E6 Decel 0.7 sec. Ramp down time to stop
OPERATION ID PERSONALITY FACTORY SETTING Explanation4F 4F1 Fwd Min 18% Slowest speed threshold
PLATFORM SLIDE 4F2 Fwd Max 33% Maximum speed setting4F3 Rev Min 19% Slowest speed threshold4F4 Rev Max 35% Maximum speed setting
4G 4G1 Extend Min 35% DO NOT CHANGEOUTRIGGERS 4G2 Extend Max 60% DO NOT CHANGE(STABILIZERS) 4G3 Retract Min 35% DO NOT CHANGE
4G4 Retract Max 60% DO NOT CHANGE4G5 Accel 2% DO NOT CHANGE4G6 Decel 20% DO NOT CHANGE4G7 Pressure Hi 2.5 volts DO NOT CHANGE4G8 Pressure lo 1.3 Volts DO NOT CHANGE4G9 Extend Delay 0.5 sec DO NOT CHANGE
4H 4H1 Level Min 55% Slowest speed thresholdFRAME LEVEL 4H2 Level Left Max 100% Maximum speed setting
4H3 Level Right Max 100% Maximum speed setting4I 4I1 Tilt Filter 3 deg DO NOT CHANGE
AUTO-LEVEL 4I2 Tilt Max 5 deg DO NOT CHANGE4I3 X Tilt Target .2 deg DO NOT CHANGE4I4 Y Tilt Target .2 deg DO NOT CHANGE4I5 Tilt Slack .3 deg DO NOT CHANGE
4J 4J1 X Trip 3.0 deg DO NOT CHANGETILT 4J2 Y Trip 5.0 deg DO NOT CHANGE
4J3 Delay Trip 2.0 sec. DO NOT CHANGE4J4 Delay Clear 0.5 sec Time before clear out-of-level shutdown
4K 4K1 MAX ABS 10.0 deg DO NOT CHANGEAXLE 4K2 Max Differential 3.0 deg DO NOT CHANGE
4L 4L1 Trip @ 0% ansi/ 110%CE DO NOT CHANGEOVERLOAD 4L2 Lamp @ 0% ansi/ 110%CE DO NOT CHANGE
ANSI/ CE option 4L3 Alarm@ 0% ansi/ 110%CE DO NOT CHANGE4L4 @ Height 0% ansi/ 8% CE DO NOT CHANGE4L5 Safe Down 0% ansi/ 12% CE DO NOT CHANGE4L6 Delay Trip 1.5 sec DO NOT CHANGE4L7 Delay Clear 1.5 sec. DO NOT CHANGE4L8 Delay Dynamic 0.0 sec. DO NOT CHANGE
4M 4M1 Motion Variable Select alarm setting to indiv. reqirementALARMS 4M2 Tilt Alarm 1: When Elevated selects when tilt alarm sounds
SYSTEM
2A
DRIVE ENABLE
NO
2A-1
BOOM ENABLE
NO
2A-2
B+ SUPPLYACTUAL INPUT
VOLTAGE
2A-3
TILTSTATE OF LEVEL
IN DEGREES
2A-4
AXLEAXLE LEVEL INFORMATION
2A-5
TILTEDYES or NO
2A-6
HEIGHTACTUAL IN %
2A-7
DIAGNOSTIC
Use in conjunction with Diagnostic tables for
Thorough explanationOf readout and values
TITAN BOOM EZ-CAL MENU
2DIAGNOSTICS
ENTER
PLATFORMACTUAL IN
DEGREES LEVEL
2A-4A
GP400 ACTUAL IN
DEGREES LEVEL
2A-4B
CAN TILT 151ACTUAL IN
DEGREES LEVEL
2A-4C
CAN TILT 152ACTUAL IN
DEGREES LEVEL
2A-4D
CAN TILT 153ACTUAL IN
DEGREES LEVEL
2A-4E
CAN TILT 154ACTUAL IN
DEGREES LEVEL
2A-4F
LOAD ACTUAL IN %
2A-8
ENTER
ENTER
ANGLES ACTUAL IN DEG.
2A-5A
AXLE LEVEL/ OFF LEVEL
2A-5B
ENTER
ENTER
HEIGHT 1 ACTUAL IN %
2A-7A
HEIGHT 2 (CE) ACTUAL IN %
2A-7B
HEIGHT no com ACTUAL IN %
2A-7C
LIFT COMP NO USER INFO
2A-7D
LIFT COMP T NO USER INFO
2A-7E
PLATFORM UD NO USER VALUE
2A-7F
Fabandon YES or NO
2A-7G
OVERLOADED YES or NO
2A-9
ELEVATED YES or NO
2A-10
EXTENDED YES or NO
2A-11
RETRACTED YES or NO
2A-12
STABLE YES or NO
2A-13
ENGINE RPM NOT USED
2A-14
SYMBOL KEY FUNCTIONS
EZ-Cal Flow ChartChart 2 of 2
ESC/ENTER BUTTONSTo move back and forth between Menu and sub-menu
LEFT/RIGHT BUTTONSSelect menus and setting to be adjusted
UP/DOWN BUTTONSAdjust setting values
FUNCTIONS
2B
ENTER
DRIVE ACTUAL
2B-1
STEER ACTUAL
2B-2
UL(upper lift) ACTUAL
2B-3
PLTud(Platform up/down)
ACTUAL
2B-4
PLTlr(Platform L/R)
ACTUAL
2B-5
PLTfr(paltform F/R)
ACTUAL
2B-6
TELE ACTUAL
2B-7
FRAME ACTUAL
2B-8
O/R (stablzrs) ON or OFF
2B-9
O/R (stablzrs) O/R left
Direction and %
2B-9a
O/R (stablzers) O/R right
Direction and %
2B-9-b
O/R (stablzrs) Tleft
Time before stable
2B-9c
O/R (stablzrs) Tright
Time before stable
2B-9d
AUTO PLTudACTUAL
2B-10
AUTO FRAME ACTUAL
2B-11
INTERLOCK INFORMATION
2B-12
DIGITALS
2C
ENTER
GP400 DIGITALS Lower control box
INPUTS
2C-1
ENTER
GP440Upper control box
INPUTS
2C-2
ENTER
ENTER
ANALOGS
2D
ENTER
GP400 ANALOGSLower control box
INPUTS
2D-1
GP440 Upper control box
analog inputs
2D-2
ENTER
OUTPUTS
2E
ENTER
LOG2F
GP400 OUTPUTS Lower control box
OUTPUTS
2E-1
ENTER
GP440 OUTPUTSUpper control box
OUTPUTS
2E-2
ENTER
CALDATEDATE OF
CALIBRATION
2F-1
SOFTWARE SOFT WARE
VERSION NUMBER
2F-2
MAX BATTERY HIGHEST BATT
VOLTAGE
2F-3
BOOM GP400 ALL CIRCUITS 12V
ONLY
ENTER
NOTE:When viewing Proportional
valve outputs: P5-7 thu P5-11press ENTER for actual %
ENTER
P7-3P7-4
P7-1 POWER INPUTP7-2 KEY SWITCH BASE SELECTED
BOOM UPKEY SWITCH PLATFORM SEL
P7-5 BOOM EXT PROX SWITCH UPPER
P7-6 ENGINE STARTP7-7P7-9P7-10P7-11
ENGINE STOPEMERGENCY BATTERY POWERBOOM DOWNBOOM EXTEND
P7-12 BOOM RETRACTP7-13 ENG OIL PRESS SWITCHP14-1 PLATFORM SLIDE OUTP14-2 PLATFORM SLIDE INP14-3 BOOM EXT PROX SWITCH LOWER
P14-4 BOOM RET PROX SWITCH REAR
P15-1
P15-2P15-3P15-4
P15-5P15-6P15-7P15-8
P15-9
FRAME TILT LEFTFRAME TILT RIGHT
PLATFORM LEVEL UPCHOKE OR GLOW PLUGIDLE ENABLEPLATFORM LEVEL DOWNPLATFORM ROTATE CWHIGH SPEED ENABLEPLATFORM ROTATE CCW
P10-7P10-8P10-11P14-1P14-2P14-3P14-4P14-9P14-10P14-11P14-12P14-13P14-14P15-1P15-3P15-4P15-5P15-8
STEER LEFTSTEER RIGHTDRIVE ENABLE SWITCHCRAB STEER MODE4-WHEEL STEER MODELEFT FRAME LEVELRIGHT FRAME LEVELSTABILIZER AUTO EXTENDSTABILIZER AUTO RETRACTMANUAL PLAT LEVEL UPMANUAL PLAT LEVEL DOWNEMERG POWER SWITCHA/C GENERATOR SWITCHENGINE STARTBOOM ENABLECHOKE OR GLOW PLUGDRIVE HIGH SPEEDHORN
P8-2P8-3P8-4P8-5P8-7
P8-8
P8-9
BOOM ANGLE TRNSDCRSTBLZER AUTO EXT SWSTBLZER AUTO RET SWLT STBLZER PRESS SWLOW FUEL LEVEL SW
RT STBLZER PRESS SW
VALVE CURRENT MEAS
P6-1P6-2
P6-3P7-1P7-2
P7-3P8-1P8-2P10-1
BOOM UP/DWN JSTKTELE IN/OUT JSTK
BOOM/TELE ENABLEPLAT SLIDE IN/OUT JSTKPLAT ROTATE JSTK
PLAT SLIDE/ROT ENABLEROTATE SENSOR SIG AROTATE SENSOR SIG BDRIVE FWD/REV JSTK
P4-2
P4-14P4-15P5-1P5-2P5-3
P5-5P5-6P5-7P5-8
P5-12P5-14P6-1P6-2P6-3
P6-9
P6-15
DUMP VALVE (NOT PLATFORM)
TILT LIGHT
HORN
STABLZER RIGHT DOWN VALVE
P4-3P4-4P4-5P4-6P4-7P4-8P4-9P4-10P4-13
P5-4
P5-9P5-10P5-11
P6-4P6-5P6-6P6-7P6-8
P6-10P6-11P6-12P6-13P6-14
CRAB STEER VALVE4-WHEEL STEER VALVEPLATFORM UP VALVEPLATFORM DOWN VALVEAXLE LOCK VALVESFRAME LEVEL LEFT VALVEFRAME LEVEL RIGHT VALVESTABILIZER LEFT UP VALVESTABILIZER LEFT DOWN VALVEBRAKE DUMP VALVE
DUMP VALVE PLATFORMSTABILIZER RIGHT UP VALVE
OVERLOAD LIGHTALARM
STEER RIGHT VALVESTEER LEFT VALVE
DRIVE PUMP FWD VALVEDRIVE PUMP REV VALVE2-SPEED VALVELIFT PROPORTIONAL VALVETELE PROPORTIONAL VALVE
BATTERY ISOLATER RELAYBOOM EXTEND VALVEA/C GENERATOR (OPTIONAL)LOW FUEL LEVEL LIGHTENGINE STSRT INHIBET LIGHTBOOM RETRACT VALVEEMERGENCY PUMP MOTORALTERNATOR EXCITEGAS/PROPANECHOKE/GLOW PLUGSTART - ENGINEBOOM UP VALVEBOOM DOWN VALVEFUEL SOLENOID (DIESEL) IGNTHROTTLE
P5-1P5-2P5-3P5-4P5-5P5-8
LOW FUEL INDICATOR LAMP
TILT (OVERLOAD CE MODELS)12 VOLT SUPPLY
TILT INDICATOR LAMP
STABILIZER DOWN LAMP
STABILIZER LOW PRESS ALARM
2 - DIAGNOSTICS TABLES EXPLANATION OF PERSONALITIESThe Diagnostic menu provides the ability to view and test individual circuits for irregularities. When diagnosing a failure or testing functions during a PM, this menu provides a quick view at the inputs and outputs as registered by the GP400 control module and P440 Matrix module in real time. To use this table, reference the EZ-cal Flow Chart I.D number for the personality in question then locate the I.D. number on this table to gain additional information about individual personalities. To reach Diagnostics menu from HELP, press to DIAGNOSTICS - press Enter. Find the sub menu and press ENTER. Press to scroll through the following test points. The ID number will not read out on EZ-cal, it is for rreference only. Press ESC to go back one level, necessary to change selectionSELECTION ID # EZ-cal Readout Explanation
2A 2A1 Drive Enable Y or N Drive enable switch open or closedSYSTEM 2A2 Boom Enable Y or N Boom enable switch open or closed
2A3 B+ Supply (actual) Supply voltage at GP2002A4 Tilt (actual in degrees) Platform tilt angle as read by 4-way can tilt
Sub Menu 2A4a Platform (actual in degrees) Platform tilt angle as read by 4-way can tiltPress ENTER 2A4b GP400 (actual in degrees) Chassis tilt angle as read by GP400
2A4c CAN TILT 151 Reading from Can Tilt in front of boom (Left)2A4d CAN TILT 152 Reading from Can Tilt on Front axle2A4e CAN TILT 153 Reading from Can Tilt in front of boom (Right) 2A4f CAN TILT 154 Reading from Can Tilt on Rear axle2A5 AXLE Axle level information
Sub Menu 2A5A Angle - in degrees Axle angle compared to GP400 anglePress ENTER 2A5b Axle level/off level State of axle angles
2A6 Tilted Y or N Tilted beyond trip angles2A7 Height (actual in deg) As measured by rear angle transducer
Sub Menu 2A7a Height 1 As measured by rear angle transducer #1 Press ENTER 2A7b Height 2 (CE cert only) As measured by rear angle transducer #2
2A8 Load (actual in % State of load on platform (CE cert. only)2A9 Overloaded Y or N Y when excessive weight in platform CE only2A10 Elevated Y or N Y when elevated above elevation @ setting 2A11 Extended Y or N Y when extended beyond 8 feet (2.6m)2A12 Retracted Y or N Y when boom fully retracted2A13 Stable Y or N Y when Stabilizers down and set2A14 Engine RPM NOT USED
2B 2B1 DRIVE Actual state, direction and %FUNCTIONS 2B2 STEER Actual state, direction and %
2B3 UL (upper Lift) Actual state, direction and % main lift2B4 PLT ud (platform level) Actual state, direction and % 2B5 PLT lr Actual state, direction and % platform rotate2B6 PLT fr Actual state, direction and % platform slide2B7 TELE Actual state, direction and % telescope2B8 FRAME Actual state, direction and % frame level2B9 O/R (Stabilizers) Actual state, direction and % stabilizers
Sub Menu 2B9a O/R O/R left Actual state, direction and % left stabilizerPress ENTER 2B9b O/R O/R right Actual state, direction and % right stabilizer
2B9c O/R T left Time before stable2B9d O/R T right Time before stabile2B10 AUTO PLT ud NOT USED2B11 AUTO FRAME Actual state, direction and % frame level when Auto-leveling2B12 INTERLOCK Information on interlocks (shut downs)
2C 2C1 GP400 DIGITAL INPUTS Enter to view switch Inputs from lower controls DIGITALS Individual input not displayed separately Display chang from OFF to On when operations are selected
2C2 GP440 DIGITAL INPUTS Enter to view switch Inputs from upper controlsIndividual input not displayed separately Display chang from OFF to On when operations are selected
2D 2D1 GP400 ANALOG INPUTS Enter to view inputs from chassis sensors and switchesANALOGS 2D1a P8-2 Boom Angle Transducer Actual position of boom elevation in %
Sub Menu 2D1b P8-3 Stabilizer Auto-Extend Switch Battery voltage when switch selectedPress ENTER 2D1c P8-4 Stabilizer Auto-Retract Switch Battery voltage when switch selected
2D1d P8-5 Left Stabilizer Down Press Sensor Actual pressure indicated between 1.5 and 4.5 volts2D1e P8-7 Low Fuel Level Sensor On - off output from fuel tank sensor2D1f P8-8 Right Stabilizer Down Press Sensor Actual pressure indicated between 1.5 and 4.5 volts2D1g P8-9 Valve Current Measurement NOT USED
Sub Menu 2D2 GP440 ANALOG INPUTS Enter to view analog inputs from upper controlsPress ENTER 2D2a P6-1 Boom Up/Down variable input Actual position of Boom joystick between 1 and 5 volts
2D2b P6-2 Tele in/out variable input Actual position of Telescope joystick between 1 and 5 volts2D2c P6-3 Boom/Tele enable input On - off output from Boom/Telescope joystick button2D2d P7-1 Platform Slide in/out variable input Actual position of Plat Slide joystick between 1 and 5 volts2D2e P7-2 Platform Rotate variable input Actual position of Rotate joystick between 1 and 5 volts2D2f P7-3 Platform Slide/Rot enable input On - off output from Slide/Rotate joystick button2D2g P8-1 Rotation Sensor A input States position of platform rotation in voltage ~2.5v = centered2D2h P8-2 Rotation Sensor B Input States position of platform rotation in voltage ~2.5v = centered2D2i P10-1 Drive fwd/Rev variable input Actual position of Drive joystick between 1 and 5 volts
2E 2E1 GP400 Outputs Enter to view outputs from Lower control moduleOUTPUTS Individual input not displayed separately Display changes from OFF to On when power signal is sent
2E2 GP440 Outputs Enter to view outputs from Upper control moduleIndividual input not displayed separately Display changes from OFF to On when power signal is sent
2F 2F1 Cal Date Date entered after last calibration completedLOG 2F2 Software Software revision number
2F3 Max Battery Maximum battery voltage recorded.
