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DELIVERING THE FUTURE OF COMPOSITE SOLUTIONS GURIT ® BALSAFLEX™ [email protected] www.gurit.com

Gurit Balsaflex brochure

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Delivering de future of composite solutions

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Page 1: Gurit Balsaflex brochure

DELIVERING THE FUTURE OF COMPOSITE SOLUTIONS

GURIT® BALSAFLEX™

[email protected]

www.gurit.com

Page 2: Gurit Balsaflex brochure

Gurit® Balsaflex™ is a classic balsa wood core material with the best balance between

weight and resistance for sandwich construction. Its main features are:

¬ High quality composite core material made from end-grain balsa wood

¬ Exceptional shear and compressive strength

¬ From an ecological and renewable resource

¬ Suitable for wind energy, marine, transportation, industrial and other applications

¬ The composite can be produced using hand layup, pultrusion, infusion, pressed

moulding, etc

Balsa wood is the most ecological core material available on the market. Balsa trees are

grown on plantations, in five year cycles. Balsa is a self-generating species in Ecuador,

which means that it renews itself quickly without any risk of depletion.

Our production centre is located in a balsa wood producing area of Ecuador. From there,

we export directly all over the world. Our headquarters are located in Spain.

We are considered number one in quality worldwide. This has been achieved due to our

rigorous manufacturing process control and quality filters.

We started manufacturing Gurit® Balsaflex™ panels in 2002, under the company name

‘Balseurop’. In March 2011 we became part of Gurit Holding, and subsequently changed

our company name to ‘Gurit Balsa’.

Page 3: Gurit Balsaflex brochure

STATE OF THE ART FACILITIES

After being cut, the balsa wood is kiln dried. This process ensures dimensional stability of the wood

and avoids any phytosanitary risk, guaranteeing the absence of non-desirable living organisms.

Strict moisture controls throughout our manufacturing process and the possibility of re-drying wood

during our process, allows us to ensure the required moisture content in our final products.

We have two warehouses with atmospheric-controlled environments that keep balsa glued blocks in

perfect conditions (independently of weather conditions) and ensure the ideal degree of moisture.

Gurit Balsa holds a large stock of glued blocks ready to be converted into panels; our current storage

capacity is up to 140 containers. This, in addition to two complete production lines used in our

manufacturing process, allows us to meet our commitments punctually throughout the whole year.

1

Our production facilities in Ecuador

Page 4: Gurit Balsaflex brochure

¬ Complete commitment to our agreements

¬ Customer-oriented company

¬ Traceability of the product through sourcing and manufacturing process

¬ Quality systems ISO 9001 and ISO 14001 certified

¬ Lloyd’s Register approved

¬ Germanischer Lloyd approved

¬ Technical datasheet properties have been tested by a certified laboratory

COMPANY VALUES

¬ Respect for the existing traditional balsa wood agriculture and industry in Ecuador

¬ We do not intend to substitute the existing activities in Ecuador. We are contributing

with new technology and expertise to the development and improvement of

processes, thus allowing the improvement of working and living conditions of all

involved in the balsa business

¬ Gurit® Balsaflex™ products and activities respect the environment, working

according to the directives and current legal requirements of every country that

we work in

¬ Our production centres were created and are currently working under a code of ethics

of respect to human rights, protection of the environment and an active participation

in cooperation with all people. We assign 1% of our profits to this cause.

COMPANY CONCEPTS

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Page 5: Gurit Balsaflex brochure

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¬ Flexible panels ¬ Coating

¬ Rigid panels ¬ Perforations

¬ 4’ x 4’ flexible panels ¬ Microgrooves

PRODUCT RANGE

All thicknesses available in metric system from 6mm to 55mm for flexible panels and from 6mm to 75mm for rigid panels.

END GRAIN BALSA PANELS

THICKNESS PRODUCT OPTIONS

Inches mm Flexible Rigid Perforations Microgrooves Coating

1/4” 6.4 ü ü ü ü ü3/8” 9.5 ü ü ü ü ü1/2” 12.7 ü ü ü ü ü5/8” 15.9 ü ü ü ü ü3/4” 19.7 ü ü ü ü ü1” 25.4 ü ü ü ü ü

1 1/8” 28.6 ü ü ü ü ü1 1/4” 31.8 ü ü ü ü ü1 3/8” 34.9 ü ü ü ü ü1 1/2” 38.7 ü ü ü ü ü1 5/8” 41.3 ü ü ü ü ü1 3/4” 44.5 ü ü ü ü ü

2” 50.8 ü ü ü ü ü2 1/2” 63.5 û ü û ü ü

3” 76.2 û ü û ü ü

Page 6: Gurit Balsaflex brochure

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SPECIAL FINISHING FOR INFUSION

WITH POLYESTER RESIN COATING4

- 6.5

mm

4mm

1"(25.4mm)

2" (50.8mm)

LENGTHWAYSGROOVES

Page 7: Gurit Balsaflex brochure

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Ø1/8” (Ø3mm)

1” (25.4mm)

3/4” (19mm)Ø1/8” (Ø3mm)

3/4” (19mm)

2” (50.8mm)

3/4” (19mm)

3/4” (19mm)

PERFORATIONS

PERFORATIONSAND MICROGROOVES

MICROGROOVES

Ø1/8"(Ø3mm)

1"(25,4mm)

Ø1/8"(ø3mm)

3/4"(19mm)

1mm

2.5m

m

3/4"(19mm)

1mm

2.5m

m

Page 8: Gurit Balsaflex brochure

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FLEXIBLE & RIGID FILLET STRIPS

DIMENSION UNIT DIMENSIONS

THICKNESS inches 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2

mm 9.53 12.70 15.88 19.05 25.40 31.75 38.10

A inches 1.22 1.42 1.50 1.61 1.77 1.77 1.77

mm 31 36 38 41 45 45 45

B inches 0.61 0.59 0.45 0.35 0.16 0.16 0.16

mm 15.50 15.00 11.50 9.00 4.00 4.00 4.00

α (o) 30 30 30 30 31 37 42

Pieces/Box 754 484 408 336 264 192 168

Thic

knes

s

B

A

α 1mm

Length of strip: 2’ (610mm)

¬ Gurit® Balsaflex™ 110 – When lightness of the resultant composite is the key factor

¬ Gurit® Balsaflex™ 150 – The most demanded density range

¬ Gurit® Balsaflex™ 220 – Highly resistant core, ideal for areas with high strength requirements

DENSITY RANGE

TECHNICAL DATA

PRINCIPAL TECHNICAL DATA UNIT Gurit® Balsaflex™ 110 Gurit® Balsaflex™ 150 Gurit® Balsaflex™ 220

NOMINAL DENSITY Kg/m3 110 155 220

TYPICAL DENSITY RANGE Kg/m3 100-125 135-176 200-242

COMPRESSION STRENGTH

ASTM C-365 MPa 10,1 14,1 17,5

COMPRESSION MODULUS

ASTM C-365 MPa 3228 4376 5199

SHEAR STRENGTH

ASTM C-273 MPa 2,0 3,1 4,3

SHEAR MODULUS

ASTM C-273 MPa 146 189 206

Values of this technical data sheet are average values according to the testing standard used.Tests have been carried out by a certified laboratory.It has to be taken into consideration that balsa wood is a natural product influenced by many environmental factors, therefore values indicated herein do not express or imply warranty.

Page 9: Gurit Balsaflex brochure

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PACKAGING

CARDBOARD BOXES

Top carton protection

Corner protectors

Label

Balsa wood panels

Plastic wrapping (2 layers)

Bottom carton protection

Pallet

Cardboard boxes with sealed plastic bags inside. Recommended for distribution and small consumers.

SHRINK-WRAPPED PALLETS: INCREASE PRODUCTIVITY & SAVINGS

¬ Fast access to the panels ¬ Minimal packaging waste

¬ Minimal unpacking handling cost ¬ Maximize container capacity

Page 10: Gurit Balsaflex brochure

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PANEL FORMATS

Rigid, flexible or semi-flexible:

1” (25.4mm)

2” (5

0.8m

m)

1220mm

610m

m

1” (2

5.4m

m)

1” (25.4mm)

Rigid panel LENGTHWAYS AND WIDTHWAYS SLITSFlexible panel

LENGTHWAYS SLITSSemi-flexible panel

WIDTHWAYS SLITSSemi-flexible panel

Page 11: Gurit Balsaflex brochure

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PANEL FORMATS

Special finishings for infusion: Coating, microgrooves, grooves and perforations. All of them can be combined to fit customers’ needs.

1/8” PERFORATIONS EVERY 2”Total perforations = 288

3/4” (19mm) (also every 30mm)

LENGTHWAYS MICROGROOVESIn one or both sides

WIDTHWAYS MICROGROOVESIn one or both sides

3/4”

(19m

m)

(als

o ev

ery

30m

m)

1/8” PERFORATIONS EVERY 1”Total perforations = 1081

1” (25.4mm) 2” (50.8mm)

1” (2

5.4m

m)

Ø1/8”

(Ø3mm)

1” (25.4mm) 1” (25.4mm)

1” (2

5.4m

m)

Ø1/8”

(Ø3mm)

LENGTHWAYS & WIDTHWAYS MICROGROOVESIn one or both sides

3/4” (19mm) (also every 30mm)

3/4”

(19m

m)

(als

o ev

ery

30m

m)

1” (2

5.4m

m)

2” (5

0.8m

m)

LENGTHWAYS GROOVES

Page 12: Gurit Balsaflex brochure

Balsaflex Bro-1-0115

T +34 972 574 514

F +34 972 582 866

[email protected]

www.gurit.com

C E R T I F I C A T I O NTECHNOLOGICAL CENTER