Gunclean Toftejorg 270FT Mark I, IM-TE102766-3-En10

Instruction Manual Gunclean Toftejorg 270FT Mark 1

IM-TE102766-3-EN10 Date of issue: March 16, 2010

Instruction Manual, Gunclean Toftejorg 270FT Mark I Page 1 IM-TE102766-3-EN10

Contents

Contents .................................................................................................................... 1

Handling of loads ....................................................................................................... 2

Introduction ................................................................................................................ 3

Trademarks ................................................................................................................ 3

General Description ................................................................................................... 4 The Cleaning Liquid Flow ................................................................................................... 6

Technical Description ................................................................................................ 8 Power Unit .......................................................................................................................... 8 Principal Drawing ................................................................................................................ 9 Manual Override ............................................................................................................... 10 Gun Unit Working Principle ............................................................................................... 10

Technical Data ......................................................................................................... 13 General Data .................................................................................................................... 13 Flow rate ........................................................................................................................... 14 Design throw length .......................................................................................................... 15 Installation Data, Standard ................................................................................................ 16 Installation Data, JIS Flange Standard ............................................................................. 17

Installation and Normal Operation ........................................................................... 18 Before Installation ............................................................................................................. 18 Before Use ........................................................................................................................ 18 Programming .................................................................................................................... 18 Programming Knob ........................................................................................................... 20 Speed Adjustment ............................................................................................................ 21 How to Calculate Pitch Angle ............................................................................................ 22 To Remove Cover ............................................................................................................. 24 Cleaning ............................................................................................................................ 25

Maintenance and Repair ......................................................................................... 28 Preventive Maintenance Guidelines and Service Kits ....................................................... 28 Maintenance Intervals and Service Kits Selection ............................................................ 28 How to Fill Oil .................................................................................................................... 31

Reference List of Parts ............................................................................................ 34 Power Unit ........................................................................................................................ 34 Turbine Unit ...................................................................................................................... 44 Gun Unit ............................................................................................................................ 46

Service Kits .............................................................................................................. 50 TE55A601 Minor Service Kit 270FT MK I Drive Unit ........................................................ 50 TE55A630 Minor Service Kit 270FT MK I Cleaner Unit .................................................... 50 TE55A611 Major Service Kit 270FT MK I Drive Unit ........................................................ 50 TE55A640 Major Service Kit 270FT MK I Cleaner Unit .................................................... 51

Tools ........................................................................................................................ 51

How to order spare parts ......................................................................................... 52

How to contact Alfa Laval Tank Equipment A/S ...................................................... 52

Service Card ............................................................................................................ 53

Claim Report - Working Conditions ......................................................................... 54

Handling of loads

Back position of the centre of gravity: L/2 H/2 D/2

Warning: Do not walk under hanging loads!


Introduction

This manual has been prepared as a guide for the persons who will be operating and maintaining your tank cleaning machine. The key to long life for your tank cleaning machine will always be a system of carefully planned maintenance; you will appreciate that a tank cleaning machine which has a rough and dirty job to do will need more frequent attention than one working in ideal conditions.

Note: Get the best and most economical performance from your tank cleaning machine. Insufficient preventive maintenance means poor performance, unscheduled stops, shorter lifetime and extra costs. Good preventive maintenance on the contrary means good performance, no unscheduled stops and superior total economy.

You will find the information contained in this manual simple to follow, but should you require further assistance, our Customer Service Department and world-wide net of Distributors will be pleased to help you. Please quote the type and serial number with all your enquiries; this will help us to help you. The type and serial number are placed on the gear house of the tank cleaning machine. This Instruction Manual is published by Alfa Laval Tank Equipment A/S without any warranty. Improvements and changes to this Instruction Manual may at any time be made by Alfa Laval Tank Equipment A/S without prior notice. Such changes will, however, be incorporated in new editions of this Instruction Manual. © Alfa Laval Tank Equipment A/S, 2010. All rights reserved.

Trademarks

The Alfa Laval logotype is a trademark or a registered trademark of Alfa Laval Corporate AB. Gunclean Toftejorg™ is a trademark or registered trademark of Alfa Laval Tank Equipment A/S. Other products or company names mentioned herein may be the trademarks of their respective owners. Any rights not expressly granted herein are reserved

Page 4 Instruction Manual, Gunclean Toftejorg 270FT Mark I IM-TE102766-3-EN10

General Description

Gunclean Toftejorg 270 FT (fixed turbine driven) tank cleaning unit consists of two main parts: the Gun Unit (GU) and the Power Unit (PU). The GU is mounted in the deck, protrudes into the tank and directs the liquid jet. The PU is the drive and operation unit and is permanently mounted on the GU inlet housing. The PU gets its driving power from the turbine fitted in the inlet housing. The turbine rotates by power generated by the cleaning fluid. The 270 FT Universal has an inlet housing where the turbine is mounted horizontally. The rotation speed of the PU normally varies between 0.5 rpm and 3 rpm depending on the nozzle dia and line pressure at the inlet housing but some adjustments can be carried out. The basic model of the Power Unit has four programmes to choose from, all pre-programmed to give a tighter spray pattern in the bottom of the tank. One further advantage with this Power Unit is the possibility to program the pitch angle of the nozzle to suit the actual tank in which the machine is fitted. The elevation of the nozzle in the vertical level is indicated by the nozzle angle scale, and the direction of the nozzle in the horizontal plane is shown by the direction of the tab on top of the lifting rod. The Gunclean Toftejorg 270 FT Power Unit is designed for easy operation and easy service. The cover is easily removed to get access to the moving parts of the Power Unit for service and inspection.

Note: Service must be carried out by trained or authorised staff.

Caution: Before operation the cover must be put back.


General Description (continued)

PROGRAMMABLE POWER UNIT

GUN UNIT

D102275



The Cleaning Liquid Flow

The liquid of the jet comes from the tank cleaning supply line. Passes through the shut-off valve, proceeds into the inlet housing, past the turbine, turns downwards into the main pipe through the deck, then through the main pipe down to the vertical housing which rotates around a vertical axis. From the vertical housing the liquid turns 90° into the horizontal housing which rotates around a horizontal axis, turns 90° again, passes through the nozzle tube, the flow guide, out through the nozzle as a compact jet of liquid in order, finally, with great power, to hit the surface to be cleaned.

Cleaning Pattern with Programmed Pitch

Danger: Tank cleaning must be made according to IMO and/or owners instructions.



Cleaning Liquid Flow


Technical Description

Power Unit

Power Unit Working Principle

By using the fluid in the lines, a turbine fitted in the inlet housing drives the lower one way clutch and rocker which is transmitting power to the turning worm gear, connected to the lifting rod. The lifting rod is fitted with a long key and can slide up and down inside the turning worm gear hub. The lifting worm gear screw is connected to the turning gear worm screw by a programmable gearing. On the lifting worm screw the upper one way clutch and rocker assy is fitted. The turning worm screw has a cam. This cam lifts the upper rocker and turns the lifting worm screw an amount corresponding to the stroke the rocker is allowed to do. The stroke is regulated by the programming knob and adjusting screw. Due to the one way clutch the lifting worm screw only rotates one way. The lifting worm gear rotates a crank shaft where the crank-pin is moving inside a lifting yoke fitted to the lifting rod. The lifting yoke is journalled on the lifting rod and only transmits lifting and lowering movements to the lifting rod. The programmable gearing is used to make it possible to choose a pitch angle suitable for most jet lengths required. A pitch giving a distance of max. 0.5 m height between two jets on the surface with the longest distance from the gun can be used as a guide when choosing the pitch angle. The programmable pitch and the pre-programmed lifting pattern giving a tighter pattern at the bottom of e.g. the tanks make the Power Unit extremely easy to use. No change of programme is required once the pitch angle is programmed. Hand-crank the nozzle to the desired starting angle shown on the nozzle angle scale, open the valve and the Power Unit is running. One cycle from top to bottom is usually all that is needed. The rotation speed can vary between 0.5 rpm to 3 rpm depending on the nozzle dia and line pressure. Some adjustments of the rotation speed can be carried out by adjusting the turbine mounted in the inlet housing.


Technical Description (continued)

Principal Drawing



Manual Override

An extension of the lifting gear screw is accessible from the outside of the Power Unit. By turning this shaft with a handle the nozzle can be manually rised to the starting point or during cleaning moved forward in its programme.

Gun Unit Working Principle

Above deck the inlet housing is mounted onto the doubling flange welded on deck. In the inlet housing the turbine is fitted. The turbine drives the Power Unit. The upper part of the lifting rod is radially connected to the Power Unit, turning gear screw by a key, and axially fixed to the lifting yoke with the top screw. The Power Unit rotates and lifts or lowers the lifting rod simultaneously. The lower part of the lifting rod is fixed to the lower scissors link by a pin. The lower scissors link is connected to the vertical housing by the upper scissors link and to the nozzle tube by the crescent link. The torsional movement of the lifting rod is transmitted to the vertical housing – which can rotate round a vertical axis – by the 2 scissors links. The nozzle tube assy is carried in a couple of bearings in the vertical housing and can rotate around a horizontal axis. The lifting movement of the lifting rod elevates the nozzle tube assys by means of the lower scissors link and the crescent link. Consequently, the lowering movement of the lifting rod lowers the nozzle.



Gun Unit


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Technical Data

General Data

The Gunclean Toftejorg 270FT equipment is generally operated in a range of 7-12 kg/sqcm media supply. Depending on the pressure and nozzle diameter the media flow and jet will be according to the diagrams on page 14 and 15. Normal leakage approximately 2%.

Weight : Gun with 2.5 meters length of Main pipe : 110 kg Per additional meter of Main pipe : 20 kg Servicing space : Minimum 350 mm radius from centre of unit for handling and servicing. Sound pressure : The sound pressure level at workstations will not exceed 70dB(A)


Technical Data (continued)

Flow rate

30

35

40

45

50

55

60

65

70

75

80

85

90

95

100

105

110

115

120

6 7 8 9 10 11 12

Flow rate

[m³/h]

[bar]

Performance diagramAlfa laval Type: Gunclean Toftejorg 270FT

Single Nozzle

Inlet pressure

Nozzlesize

32 mm

31 mm

19 mm

20 mm

30 mm

29 mm

27 mm

28 mm

25 mm

24 mm

21 mm

22 mm

26 mm

23 mm

18 mm



Design throw length

Note: Throw lengths are measured as max. horizontal throw length at static condition.The curve above shows our design throw length. However, the maximum throw length is approximately 30-40% longer.

In general, effective throw length varies depending on jet transverse speed over surface, substance to be removed, cleaning procedure and agent. The inlet pressure has been taken immediately before the machine inlet. In order to achieve the performance indicated in the curves, the pressure drop in the supply lines between pump and machine must be taken into consideration.

28

33

38

43

6 7 8 9 10 11 12

[m]

[bar]

Performance diagramAlfa laval Type: Gunclean Toftejorg 270FT

Single Nozzle

Design Throw Length*

Inlet pressure*Horizontal measured at static condition

Nozzle size

18 mm

19

20 mm21 mm

22 mm

23 mm

24 mm

25 mm26 mm

27 mm28 mm

30 mm29 mm

31 mm32 mm



Installation Data, Standard

GASKET

Yard supply: M20 stud, washer and nut Nitrile gasket Doubling ring to classification societies requirements



Installation Data, JIS Flange Standard

Yard supply: M20 stud, washer and nut Nitrile gasket Doubling ring to classification societies requirements

GASKET


Installation and Normal Operation

Before Installation

Make sure that the pipes have been properly flushed before installation of the machine. We know from experience that welding rods, plastic bags, rags and other debris will block the turbine. This may result in damage and poor performance. Before Use

Fill oil in Power Unit. Programming

The 270 FT Power Unit has a four programme devise build in. Those programmes control the spacing of the helical pattern, the pitch angle. The pitch angle is the angle the nozzle rises or lowers for each revolution of the nozzle in the horizontal plane. Because of the pre-programmed, varying helical pattern, the Power Unit automatically makes the helical pattern closer at the lower angles (0° to 30°). The steps between the programmes are fixed and not adjustable. The step between programme 1 to 2 is 1° pitch 2 to 3 is 1° pitch 3 to full is 5.5° pitch All values valid at 90° lift The basic pitch angle, the pitch angle of programme 1, can be pre-set within certain limits by turning the adjusting screw on the programming unit. Because of the fixed steps between the different programmes, adjusting programme 1 also affects the other programmes. The useful angle of programme 1 is 0° to 1.5°.


Installation and Normal Operation (continued)

To pre-set pitch angles

1. Turn programming knob to programme 1.

2. With the handle turn first worm screw until the rocker assy rests on the highest point of the cam.

3. Turn the adjusting screw to the point where the rocker starts to lift from the cam. This setting will give programme 1 a pitch angle of 0°. Turning the adjusting screw down (clockwise) 0.75 revolutions rises the pitch angle to 1°. Other settings, see table page 20.



Programming Knob

Turns of the adjusting screw from 0° pitch

Turns Pitch 0 0° 0.375 0.5° 0.75 1° 1.1 1.5°

Programmes with four different basic settings will give the pitch angle shown in the table below. Intermediate settings are of course also possible. Factory setting is shaded. Degrees

Programme 1 0° 0.5° 1° 1.5°

Programme 2 1° 1.5° 2° 2.5°

Programme 3 2° 2.5° 3° 3.5°

Programme full 7.5° 8° 8.5° 9.0° A basic 0° programme 1 (or very close) pitch angle can be useful if there is a dirty area around ullage level to be cleaned. A pitch giving a distance of 0.5 m height between two jets on the surface with the longest distance from the gun can be used as a guide when choosing the pitch angle for programme 1, 2 or 3 depending on type of cleaning used. See table below. Programme “full” can be used for flushing.

Height 0.5 m

Pitch angle 3° 1.5° 1°

Distance 10 m 20 m 30 m



Speed Adjustment

Type 1

Before the speed can be adjusted, the Power Unit and turbine must be drained from oil. Loosen the nut on the turbine shaft and adjust the turbine to desired position. Reduce measure A to reduce speed. Increase measure A to increase speed. The turbine speed depends on the liquid flow, which in turn depends on the supply pressure and nozzle dia. Type 2

Loosen the lock nut and turn on the adjusting screw. Clockwise to increase the speed. Anti-clockwise to reduce the speed. When desired speed is set, tighten up the lock nut.



How to Calculate Pitch Angle

Calculating formula

Number of revolutions on shaft A to make one revolution on shaft B

= C

Pitch/revolution of gun = D

Pitch/revolution of gun = D = 153C

Example C: Number of revolutions of shaft A = 51 D: Pitch/revolution of gun 153C = D

15351 = 3° pitch

How to calculate cleaning time

The cleaning time depends on pitch angle and rotation speed. A full cycle 0° - 150° - 0° (300°) with 1° pitch angle and 1 rpm takes 300 minutes. Because of varying pitch angles and small changes in rotation speed during cleaning, all figures are approximate. The RPM is preset at factory based on the specified pressure. If the actual pressure is higher than what originally has been specified, the nozzle will move faster and the total cleaning time will be reduced accordingly. The tolerance for the RPM setting is ± 15 sec./rev. depending on the actual position of the gun.



Calculating formula

Pitch angle (elevation per rev) = A

Rotation speed rpm = B Washing angle (angle to be washed) = C Washing time, minutes = D

Washing time, minutes = D = CAxB

Example A: Pitch angle = 3° B: Rotation speed = 1 rpm C: Washing angle 20° - 50° = 30° D: Washing time:

CAxB = D 30

3x1 = D = 10 min.



To Remove Cover

For programming, spot cleaning and service the cover has to be removed. 1. Loosen the two screws on top of Power Unit.

2. Unscrew the hand crank screw on the side of the Power Unit and remove the programming knob, fitted with a grub screw.

3. Lift the cover.

Note: The hand crank screw must be thoroughly tightened when the cover is refitted to avoid loosening when cleaning.

Warning: Service must be made by trained or authorised staff.

Caution: Before operation the cover must be put back.



Cleaning

1. Turn the programming knob to desired programme.

2. Crank the Power Unit to the starting angle

Note: Open arrows for down, filled arrows for up, see fig.

3. Slowly open the valve to start cleaning

Note: After cleaning, the Power Unit must be handcranked to 0°, the resting position



Figure 1 shows the actual movement of the nozzle in a double wash. 1. The Power Unit is hand cranked to 30° up.

2. The valve is opened and the cleaning starts. The Power Unit rotates and lifts then nozzle to 150° from where the nozzle starts to turn downwards.

3. At 30° down a double top wash is completed. The cleaning is continued and at 0° the nozzle turns upwards and at 30° up a double bottom wash is completed.

4. Unless the closest pitch programme is used for the top wash, a lower programme can be used to give an even more effective bottom wash if desired.

Figure 1


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Maintenance and Repair

Preventive Maintenance Guidelines and Service Kits

By using Alfa Laval Tank Equipment Preventive Maintenance Guidelines and Service Kits you are enabled to ensure the availability of your equipment at all times. You are able to plan your operating budget and your downtime. The risk of breakdowns due to component failure is virtually eliminated and in the long term your operating costs are reduced. Alfa Laval Tank Cleaning Equipment Service Kits contain All you need. They comprise genuine Alfa Laval spare parts, manufactured to the original specifications.

Maintenance Intervals and Service Kits Selection

Alfa Laval Service Kits for Tank Cleaning Machine type, 270FT Mark I are available at two main levels: Minor Service and Major Service for both Drive unit and Cleaner unit. Minor Service kit for Drive unit (above deck) is recommended to be replaced every 250 working hours or 2 ½ years, whichever comes first. Minor Service kit for Cleaner (below deck) is recommended to be replaced every 500 working hours or 5 years, whichever comes first. TE55A601 Minor Service Kit, Drive Unit Contains

TE55A630 Minor Service Kit, Cleaner Unit Contains

Pos. Qty. x P/n. Description Pos. Qty. x P/n Description

11 1 x TE201047-6 Gasket 19 2 x TE208010 Bearing, Vertical 6 1 x TE900513 O-ring 11 2 x TE208011 Bearing, Horizontal

14 2 x TE900542-M8 Washer 8 1 x TE208028 Lock Washer 5 1 x TE914310 O-ring 13 1 x TE208064 Key

16 2 x TE914319 O-ring 26 2 x TE900515 O-ring 3 1 x TE914325 O-ring 10 2 x TE916398 O-ring 8 1 x TE914396 O-ring 18 2 x TE916400 O-ring

21 1 x TE916306 O-ring 44 2 x TE918101 O-ring 2 2 x TE916319 O-ring 45 2 x TE918102 O-ring

93 1 x TE51L035 Roller clutch 14 1 x TE914389 O-ring


Maintenance and Repair (continued)

Major Service kit for Drive unit (above deck) is recommended to be replaced every 500 working hours or 5 years, whichever comes first. Major Service Kit for Cleaner (below deck) is recommended to be replaced every 1000 working hours or 10 years, whichever comes first. TE55A611 Major Service Kit Drive Unit Contains

TE55A640 Major Service Kit Cleaner Unit Contains

Pos. Qty. x P/n. Description Pos. Qty. x P/n Description 076 1 x TE104192 Spring 027 1 x TE208252 Cover, vertical 027 1 x TE104197 Lock washer 031 1 x TE208254 Pin 012 2 x TE201074 Washer 022 2 x TE900330 Bonding wire 002 1 x TE201075 Turbine shaft 021 1 x TE910536 Screw 075 1 x TE51L035 Roller clutch 036 1 x TE910544 Screw 073 2 x TE900511 One Way Clutch 002 1 x TE910850 Screw 008 2 x TE900516 Rubber sealing 017 1 x TE910863 Screw 014 1 x TE900535 Slide bearing 037 1 x TE914043 Locking nut 018 2 x TE900630 Bearing 041 1 x TE914045 Locking nut 019 1 x TE900631 Bearing 030 2 x TE915744 Split pin 023 1 x TE910850 Screw 021 1 x TE910536 Screw 020 1 x TE918226 O-ring 1 x TE55A360 Service Kit Minor, 017 1 x TE900483 Spring pin Cleaner unit 013 2 x TE201065 Washer 1 x TE55A601 Service Kit Minor, Drive

unit

All Major Service kits includes the corresponding Minor Service Kits parts. Each kit contains a maintenance guide. General recommendations

• Always read the instruction and maintenance manuals before undertaking the service.

• Some kit contains a small quantity of parts not need for each tank cleaning machine model. These are not included in the price and may be disregarded.

• Always replace all parts included in the Service Kit.



Additional maintenance recommendations

Internal parts in the drive unit are preserved for storage up to six months from delivery. Before use: • The drive unit must be filled with oil • Grease gears • Preserve internals, parts which is not covered by oil due to condensation

See recommended oils, greases and preservers below. Every two months or before each cleaning, whichever comes first: • Loosen drain plug and check for the presence of water, drain if necessary. • Check oil level. • Check greasing of gears • Check preserver Replenish as necessary. Complete drainage and oil change is recommended every 18 months. A vertically mounted machine requires 3.5 litres of oil for a full oil change. If the machine is tilted, less oil is required. See page 31 and 32 for oil level. Recommended oil and grease: Oil Grease BP GR-XP 68 Energrease LS EP 2 Castrol Alpha SP 68 Spheerol EPL 2 Chevron Borate EP LUB 68

Synlube CLP 150 Dura-Lith Grease EP 2

ELF ELF EPONA Z 68 EPEXA Mo2 , CERAN WR 2 ESSO Spartan EP 68 Ladex 2 Famm Regal R&O 68 Code 40702 Multifak EP 2 Code 40995 Gulf Multipurpose Gear Lubricant 80 Gulfcrown Grease EP no. 2 Mobil Mobil Gear 626 Mobilux EP 2 Mobil Mobil SHC 626 Mobilith SHC 460 Nynäs GL-10 (Epona 268) FL3-62 HF/EP Shell Omala Oil 68 Rhodina 2 Texaco Meropa 68 Multifak EP 2 Total Carter EP 68 Multis EP-22 Preserve Drive Unit with: TECTYL 506 or equivalent



How to Fill Oil

To fill oil in Power Unit or to clean glass, the cover has to be removed, see instructions on page 24.

Caution: Oil leak can cause slippery floor!

Caution: Before operation the cover must be put back!



For guns tilted more than 15° Oil shall be filled to a level above the pipe to the turbine housing to secure the lubrication of the turbine. Gears above oil level shall be greased and all other parts rust protected, see page 30.


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Reference List of Parts

Power Unit

Article no. SWM0-TE104180C4

Pos.

Ref. No.

No/ Unit

Description Material

Notes

4 TE900545 1 Drain plug Bronze 5 TE914310 1 O-ring Rubber 6 TE900513 1 O-ring Rubber 7 TE104129 1 Cover Stainless 8 TE900516 2 Rubber seal Rubber 9 TE104330-12 1 Glass Plastic

10 TE900518 1 Nut Bronze 11 TE101174 1 Programming knob Bronze 12 TE910857 1 Grub screw Stainless 13 TE910568 2 Screw Stainless 14 TE900542-M8 2 Washer Stainless 18 TE104209 1 Gasket 19 TE104331-12 1 Glass kit Pos. 9, 10 and 18


Reference List of Parts (continued)

Power Unit



Power Unit


Pos.

Ref. No.

No/Unit


Notes

20 TE104154 1 Worm gear Bronze 21 TE104140 1 Bracket Steel 22 TE910412 2 Screw Steel 23 TE913054 1 Retaining ring 24 TE900480 2 Washer 25 TE104036 1 Lifting yoke Bronze 26 TE104198 1 Lock washer Steel 27 TE104197 1 Lock washer Steel 28 TE910286 1 Screw Stainless 29 TE104024 1 Crank shaft ASSY Compl.w.scale-153°30 TE104201 1 Scale Aluminium Only for 153° 31 TE900520 1 Screw 32 TE51L152 1 Flange bearing Bronze 34 TE104169 1 Wheel Steel 35 TE900522 1 Retaining ring Steel



Power Unit



Power Unit


Pos.

Ref. No.

No/ Unit Description Dim. Material

Notes

40 TE104128 1 Gable ASSY Steel Left side 41 TE104135 1 Gable ASSY Steel Right side 42 TE910412 12 Screw Steel 43 TE104095 1 Worm bracket, rear Steel 44 TE104131 1 Worm bracket Steel 45 TE104132 1 Worm gear, lifting Bronze 46 TE912784 1 Key 48 TE104159 1 Programme frame Steel 49 TE914003 1 Nut Steel 50 TE900521 1 Grub screw 51 TE910392 2 Screw Steel 54 TE104194 1 Programme cam Steel 55 TE910814 1 Grub screw 56 TE104193 1 Spring Steel 60 TE104191 1 Programme shaft Stainless



Power Unit



Power Unit


Pos.

Ref. No.

No/ Unit


Notes

71 TE104134 1 Worm screw, upper Steel 72 TE104166 2 Washer Steel 73 TE900511 2 One way clutch 74 TE104066 1 Rocker ASSY 75 TE51L035 1 Roller clutch 76 TE104192 1 Spring Steel 77 TE914033 1 Lock nut Steel 78 TE51L152 2 Flange bearing Bronze 79 TE104220 1 Worm screw, lower Steel 89 TE910585 1 Screw Stainless On P.U. Rev A

89A TE900550 1 Screw Steel On P.U. Rev B&C 93 TE51L035 1 Roller clutch 97 TE104213 1 Rocker Steel 98 TE104215 1 Shaft Steel 99 TE900606 2 Retaining pin Steel

104 TE104224 1 Washer Stainless



Power Unit



Power Unit


Pos. Ref. No. No/Unit Description Material

1 TE201014-20 1 Inlet housing 2 TE916319 2 O-ring Rubber 3 TE914325 1 O-ring Rubber 4 TE910394 3 Screw Steel 5 TE910746 2 Screw Stainless 6 TE208269 1 Key Stainless 7 TE201045 1 Lifting rod ASSY8 TE208243 1 Location sleeve Bronze9 TE201073-20 1 Turbine ASSY

10 TE910572 6 Screw Stainless 11 TE201047-6 1 Gasket Sealing material 12 TE910580 2 Screw Stainless 13 TE900372 2 Sealing ring Rubber 14 TE208267 1 Main pipe 15 TE201078-1 1 Tube Bronze16 TE914319 2 O-ring Rubber 17 TE900605 1 Hose clip Stainless 19 TE914128 6 Washer Stainless

1 Inlet housing and mainpipe assy Pos 1 , 12, 13 and 14



Power Unit



Turbine Unit

Article no. SWM2-TE201073-20

Pos. Ref. No. No/

Unit Description Material

1 TE201062 1 Turbine Stainless 2 TE201075 1 Turbine shaft Stainless 3 TE201071 1 Turbine bearing Bronze4 TE201072-6 1 Turbine housing Cast iron 5 TE201076 1 Shaft Steel6 TE201052 1 Bearing housing Steel7 TE201058 1 Eccentric Steel8 TE914396 1 O-ring Nitrile9 TE201077 1 End cover Bronze

10 TE900629 1 Drain plug Bronze11 TE914306 1 O-ring Rubber12 TE918016 2 Washer Plastic13 TE201065 2 Washer Steel14 TE900535 1 Bearing Bronze15 TE914306 1 O-ring Rubber16 TE900629 1 Drain plug Bronze17 TE900483 1 Pin Steel/plastic 18 TE900630 2 Bearing Steel/plastic 19 TE900631 2 Bearing Steel/Plastic 20 TE918226 1 O-ring Rubber21 TE916306 1 O-ring Rubber22 TE914016 1 Nut Stainless 23 TE910850 1 Grub screw Stainless



Turbine Unit



Gun Unit

Article no. SWM1-TE208270, Rev. B

Part No. TE102231

List dated 1994-03-15 Pos.

Ref. No.

No/ Unit Description Material

Notes

1 TE208257 1 Nozzle Bronze 2 TE910850 1 Screw Stainless Alt. “Loctite” 3 TE208034 1 Flow guide Stainless 4 TE208256 1 Nozzle tube Stainless 5 TE208248 1 Horizontal housing Bronze 7 TE208026 1 Nut Stainless 8 TE208028 1 Lock washer Stainless 9 TE208059 1 Horizontal cover Bronze

10 TE916398 2 O-ring Rubber 11 TE208011 2 Bearing Horizontal Platic 12 TE900398 1 Screw Stainless 13 TE208064 1 Key Stainless 14 TE914389 1 O-ring Rubber 16 TE208247 1 Adapter Bronze 17 TE910863 1 Screw Stainless 18 TE916400 2 O-ring Rubber 19 TE208010 2 Bearing vertical Plastic 20 TE208258 1 Vertical housing Bronze 21 TE910536 2 Screw Stainless 22 TE900330 2 Bonding wire Stainless



Gun Unit



Gun Unit

Article no. SWM1-TE208270, Rev. B

Part No. TE102231

List dated 1994-03-15 Pos.

Ref. No.

No/ Unit Description Material

23 TE208057 1 Link Bronze 24 TE910536 2 Screw Stainless 25 TE208022 2 Shaft Stainless 26 TE900515 1 O-ring Rubber27 TE208252 1 Vertical cover Bronze28 TE914128 3 Washer Stainless 29 TE910234 3 Screw Stainless 30 TE915744 2 Split Pin Stainless 31 TE208254 1 Pin Stainless 32 TE914128 2 Washer Stainless 33 TE910536 1 Screw Stainless 34 TE208255 1 Lower Scissors Link Bronze35 TE208290 1 Shaft Stainless 36 TE910544 1 Screw Stainless 37 TE914043 1 Lock nut Stainless 38 TE208253 1 Crescent link Bronze39 TE208020 1 Pin Stainless 40 TE208021 2 Washer Stainless 41 TE914045 1 Lock nut Stainless 42 TE914131 1 Washer Stainless 43 TE915756 1 Split Pin Stainless 44 TE918101 2 O-ring Rubber45 TE918102 2 O-ring Rubber

TE208270 1 Lower part ASSY



Gun Unit


Service Kits

TE55A601 Minor Service Kit 270FT MK I Drive Unit

Pos Part number No./kit Description 11 TE201047-6 1 Gasket 6 TE900513 1 O-ring 14 TE900542-M8 2 Washer 5 TE914310 1 O-ring 16 TE914319 2 O-ring 3 TE914325 1 O-ring 8 TE914396 1 O-ring 21 TE916306 1 O-ring 2 TE916319 2 O-ring 93 TE51L035 1 Roller clutch

TE55A630 Minor Service Kit 270FT MK I Cleaner Unit

Pos Part number No./kit Description 19 TE208010 2 Bearing, vertical 11 TE208011 2 Bearing, horizontal 8 TE208028 1 Lock washer 13 TE208064 1 Key 26 TE900515 2 O-ring 10 TE916398 2 O-ring 18 TE916400 2 O-ring 44 TE918101 2 O-ring 45 TE918102 2 O-ring 14 TE914389 1 O-ring

TE55A611 Major Service Kit 270FT MK I Drive Unit

Pos Part number No./kit Description 76 TE104192 1 Spring 27 TE104197 1 Lock washer 12 TE201074 2 Washer 2 TE201075 1 Turbine shaft 75 TE51L035 1 Roller clutch 73 TE900511 2 One way Clutch 8 TE900516 2 Rubber sealing 14 TE900535 1 Slide bearing 18 TE900630 2 Bearing 19 TE900631 1 Bearing 23 TE910850 1 Screw 20 TE918226 1 O-ring 17 TE900483 1 Spring pin 13 TE201065 2 Washer - TE55A601 1 Service Kit Minor 270FT MK I Drive Unit


Service Kits (continued)

TE55A640 Major Service Kit 270FT MK I Cleaner Unit

Pos Part number No./kit Description 27 TE208252 1 Cover, vertical 31 TE208254 1 Pin 22 TE900330 2 Bonding wire 21 TE910536 2 Screw 36 TE910544 1 Screw 2 TE910850 1 Screw 17 TE910863 1 Screw 37 TE914043 1 Locking Nut 41 TE914045 1 Locking Nut 30 TE915744 2 Split Pin 21 TE910536 1 Screw - TE55A630 1 Service Kit Minor 270FT MK I Cleaner Unit

Tools

Part No TE207078

Pos. Part no. No./unit Description Notes1 TE900080 1 Tool box 2 TE900523 1 Adjustable spanner 3 TE900524 1 Screw driver 4 TE900083 1 Hexagon bar wrench 3mm 5 TE900526 1 Hexagon bar wrench 5mm 6 TE900086 1 Hexagon bar wrench 6 7 TE900088 1 Hexagon bar wrench 10 8 TE900525 1 Retaining ring pliers 19-60 9 TE900529 1 Hand crank 10 TE900600 1 Socket ½”-17 11 TE900548 1 Extension 12 TE207109 1 Lever

H = 190

L = 385

W = 165


How to order spare parts

Important information to ensure delivery of correct spare parts

Spare parts list : (e.g. Gun Unit, GC 0-TE650123, List dated 1993-06-01)

Name of vessel/Hull no. :

Invoice address

Consignee :

Your order no. :

Type of equipment : (e.g. Gun Unit TE650123)

Serial no. :

Mode of delivery :

Latest ETA destination :

Shipping mark : Example: Pos. Part no. Q’ty Description 30 TE650135 1 Bearing

How to contact Alfa Laval Tank Equipment A/S

For further information please feel free to contact: Alfa Laval Tank Equipment A/S Baldershoej 19 P.O. Box 1149 2635 Ishoej Denmark Phone no.: +45 43 55 86 00 Fax no.: +45 43 55 86 01 www.alfalaval.com www.toftejorg.com Contact details for all countries are continually updated on our websites.


Service Card

Type of Machine :

Serial No. :

Configuration : Nozzle diameter : mm

Impeller : %

Guide : %

Date

No. of Working Hours

Maintenance Actions/ Exchanged Parts

Remarks Sign.

0 Machine put into operation

V. 94.2


Claim Report - Working Conditions

Page 1/2

Ref. Claim Case :

Machine/Cleaner Type : Serial No.:

Configuration

- Nozzles : x ø mm

- Turbine/Inlet Guide : %

Working Conditions

Inlet pressure at machine/cleaner : Type of Valve in inlet line : Can hydraulic shock be disregarded: : Yes No Inlet line flushed before installation of tank cleaner? : Yes No Working hours before failure : hours

Cleaning Programme

Cleaning media and conc. Temperature Time Recirculation?

Is sterilising being used? : Yes No Procedure (media/temp.)? : Is steam injection being used for heating? : Yes No

Time: __________

Temperature: __________


Claim Report - Working Conditions (continued)

Page 2/2

Condition of Cleaning Media

Clean

Contaminated with (nature and description) Chemicals/Solvents ___________________________ High viscous

Soluble Sticky/tenacious

Low viscous Solidifying

Hard particles/size _____________________________ Crystallizing

Soft particles/size ______________________________

Has filter been installed in inlet line? Yes

Mesh size: mm

No

Is tank cleaner flushed with clean water after tank cleaning? Yes No

Type of Soilage/Tank Contents to be removed

Name, formula/concentration of material to be removed from tank :

What is material soluble in :

Nature of material:

Volatile/explosive Sticky/tenacious Contains soft particles

Low viscous Solidifying Contains hard particles/fibres

High viscous Crystallizing

Is tank cleaner submerged in material? Yes No

Other information/Remarks

Date: Sign.:

Documents

Gunclean Toftejorg 270FT Mark I, IM-TE102766-3-En10