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If you have any missing components please take note of the part name and contact your supplier
Guide to Assembly & Usage
Mecalux Longspan ShelvingInformationIf in doubt, contact the supplier
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Read this Guide thoroughly before commencing assembly & retain for future reference
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Before commencing assembly, unpack carefully & check that all components ordered are included
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Assembly should be undertaken by two competent people
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Tools – Large rubber mallet, metal hammer, drill & 12mm drill bit, 17mm socket
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Assess for floor fixing. Tall narrow bays may require this to ensure stability
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
CautionDuring assembly, ensure to:
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Take care during assembly & in use, particularly when lifting or stretching & when using tools
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Wear appropriate safety clothing – protective gloves & footwear are recommended
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
We recommend products over 2000mm high are fixed to the wall where possible
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Build on a suitable level floor, which is strong enough to support the load and allow adequate working space
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
COMPONENT CHECK LISTComponent Quantity
Assembled Frame2 per starter bay,
1 per extension bay
Shelf Beam
2 per level
Beam safety clip
2 per beam
Chipboard deck Less than 1900mm wide: 1 per level
1900mm wide or greater: 2 per level
Chipboard Clamp2 per chipboard deck
Levelling Plate1 per foot
Floor Fixing1 per foot
A
B
D
C
E
F
G
D
A
B
C
Dispose of packaging materials responsibly
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Ensure these instructions are retained for reference & that users are aware of the rules for safe use
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
WarningRules for the safe use of shelving:
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
DO NOT LEAN OR SUPPORT LADDERS, STEPS, OR OTHER OBJECTS AGAINST SHELVING
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
NEVER CLIMB ON THE STRUCTURE OR STAND ON THE SHELVES
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Do not use in damp or wet conditions
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
PLEASE REFER TO THE LOADING CHART SUPPLIED FOR DETAILS
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
ENSURE THAT THE MAXIMUM LOAD CARRYING CAPACITIES ARE NOT EXCEEDED
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Always use safety steps to reach high shelves
Load heavy items on the lower shelves & lighter items on the higher shelves
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
This product is designed for hand loading only
03/16
1Shelving is safe when used responsibly. If in doubt, contact the supplier.
Assembly - Mecalux Longspan Shelving1 2 3
4 5 6
7 8 9
10 11 12
Position first frame A and locate beam B into holes on frame upright
Note: Illustrations not to scale2
Using a rubber mallet, knock beam B
fully into placeAttach other end of beam B into second side frame A at the same level
Add a second beam B to the uprights A
at the same height and ensure beams are knocked in fully with a rubber mallet
Insert safety clips C into the holes at each end of the beams B to ensure the beams cannot be removed from the upright
Repeat steps 1 to 5 to add the remaining beams B at the required shelf heights
To extend the shelving, add beams B to the second frame A and repeat steps 1 to 5 to add extra beams
Evenly space optional shelf supports across each front and back beam.Refer to the images in steps 9 and 10 for correct positioning
On shelves between 1825mm wide and 1900mm wide chipboard clamps must be fitted to the centre of the chipboard, as below. Shelves less than 1825mm wide do not require chipboard clamps
On shelves greater than 1900mm wide chipboard will come in two pieces and chipboard clamps must be fitted 50mm from the edge of each chipboard as per the image below
To install the chipboard clamps E , using a hammer, tap the point of the clamp into the chipboard D to secure. Repeat across all required chipboard
Insert chipboard decks D into shelf beams ensuring they sit onto the top ledges and the clamps hook over the edges as below
A
B
B
B
A
B
A
C
B
E
D
D
03/16
Optional Shelf Supports
Optional Shelf Supports
Chipboard Clamps E
Chipboard Clamps E
Assembly - Mecalux Longspan Shelving
3
13 14Before fixing to the floor, ensure shelving is straight and level. Drill floor to 100mm depth and add levelling plates F if needed
For optional galvanised steel shelves, insert each panel onto the beams B ensuring the lips hook over the edges as below
When inserting each panel ensure that wider panels are used at the ends of the shelves and narrower panels are used towards the centre
F
Mecalux Longspan ShelvingBay Loading CapacitiesFor maximum stability we recommend shelving runs consisting of a minimum 3 beam levels per bay and 3 bays in length. Fixing to the floor is also recommended, especially for taller frames or in areas of high traffic.Load capacities will vary according to the clear height between each beam level as shown in the table below:
Clear height between beams (mm) 250 500 750 1000 1250 1500 1750 2000 2250 2500Load capacity per frame (kg) 4340 4060 3850 3600 3240 2800 2300 1920 1560 1320Load capacity per bay (kg) 2170 2030 1925 1800 1620 1400 1150 960 780 660For configurations outside of these specifications the load capacity may be reduced.
Shelf load capacitiesMaximum permitted shelf capacities detailed below are based on uniformly distributed loads (UDL).Please note that the frame capacity may limit the maximum load per bay.
Shelf size (w x d mm) 1200 x 600 1825 x 600 1900 x 600 2225 x 600 2300 x 600 2700 x 600Load capacity with 22mm Chipboard decks (kg) 590 850 810 710 775 550Load capacity with Chipboard decks & 2 x Shelf Supports (kg) 590 850 810 710 775 550Load capacity with galvanised steel shelf panels (kg) 590 850 810 710 746 550
Shelf load capacities table continued:
Shelf size (w x d mm) 1200 x 900 1825 x 900 1900 x 900 2225 x 900 2300 x 900 2700 x 900Load capacity with 22mm Chipboard decks (kg) 200 300 300 400 400 450Load capacity with Chipboard decks & 2 x Shelf Supports (kg) 590 850 810 710 775 550Load capacity with galvanised steel shelf panels (kg) 590 500 500 600 650 450
IF YOU ARE IN ANY DOUBT REGARDING LOAD CAPACITIES, PLEASE CONTACT YOUR SUPPLIER†UDL = Uniformly Distributed Load
Loading information
B
03/16
Note: Illustrations not to scale
15