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    Project 07: Planning and designing of an

    Eco-industrial park for Galle municipalcouncil area

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    What is an

    Eco-industrial park ?

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    What is an EIP ?...

    Community of manufacturing and service

    companies

    Seeks enhanced environmental and economicperformance

    Collaborates in managing environmental and

    resource issues

    Includes energy, water and material

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    Benefits of an EIP

    Helps the environment

    Pollution prevention

    Sustainability Waste reduction and diversion goals

    Visibility

    Job creation

    Business retention / support for other industries

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    Is an eco industrial park feasiblefor Galle municipal council?

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    FEASIBILITY STUDIES

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    Introduction

    Checked feasible areas to develop an eco-industrial park in Galle municipal council area.

    Identified four areas which are suitable fordeveloping as an eco-industrial park.

    Finally Holcim-Ruhunu cement plant wasselected to develop as an eco-industrial park.

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    Holcim-Ruhunu Cement Plant

    Existing environmental friendly processes. Minor size waste water treatment plant for the

    canteen

    Dust removal system

    Sewerage treatment plant

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    Newly added processes

    A pulp industry.

    A concrete batching plant.

    A stone crushing plant. A waste water treatment plant.

    Storm water management.

    Renovation of the existing sewerage disposal

    system.

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    How to check the feasibility?

    Financial aspects. Social aspects.

    By questionnaire surveying.

    Legal aspects.

    By building regulations, central environmental

    authority regulations and Galle municipal

    council regulations.

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    SITE INVESTIGATIONS

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    Site investigations

    Site investigation is important...?

    to give confidence to the design assumptions,

    to anticipate immediate and future problems

    and apply appropriate measures,

    to establish site suitability, to enable effective, efficient and economic

    design and construction.

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    Site Layout

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    Information required;

    The general topography and the geology of the area.

    Previous history of the site.

    Locations of the buried services.

    Special features of the area.

    Availability and quality of local construction materials.

    Detailed record of soil and rock strata and ground

    water conditions.

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    Reconnaissance survey

    provides information for feasibility study

    Reconnaissance survey

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    It involve sub surface exploration by trial pits, probingor exploratory drilling.

    For our project we hope to use,

    Hand auger Mackintosh

    Preliminary site investigations

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    INDUSTRIAL PROCESS

    DESIGN

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    Paper and Pulp Industry

    Main task

    Environmental impact

    Air emission

    Liquid effluent

    Solid waste

    Pollution prevention

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    Concrete Batching Plant

    Main task

    Environmental impact

    Air emission

    Liquid effluent

    Solid waste

    Pollution prevention

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    Stone Crusher Plant

    Main task

    Environmental impact

    Air emission

    Liquid effluent

    Solid waste

    Pollution prevention

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    Major Concerning Factors

    Efficiency

    Lesser energy

    Lesser material

    More production

    Lesser pollution

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    TREATMENT FOR

    WASTES

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    Wastes

    Solid

    waste

    Waste

    water

    Storm

    water

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    SOLID WASTE

    MANAGEMENT

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    Use 5S system

    Geo cycle concepts and practices

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    WASTE WATER

    TREATMENT

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    Sources of waste water generation in the

    project area

    Cement plant

    Pulp industry

    Concrete batch plant

    Stone crushing plant

    Office building

    Cafeteria

    Laboratory

    Quarters

    Gymnasium

    Storm waterrunoff

    Material yard

    Vehicle park

    landscaping

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    How to treat?

    Raw wastewater

    Preliminary

    treatmentPrimary

    treatmentSecondary

    treatment

    Advanced

    treatment

    Disposal to a stream

    i

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    Design process

    Analyzingwaste water

    Quantity of WW generated

    Quality of WW generated

    Selecting thesuitable

    treatmentprocess

    Pollutant characteristics

    Cost effectiveness Availability of technology

    Availability of space

    Required environmental standards

    Design stage

    Environmental design standards

    Design life

    Id tifi d T t t P

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    Wastewater treatment plant

    Renovation of the existing sewerage disposal

    system.

    Identified Treatment Processes

    Final disposalCETP

    Separatetreatment

    Cement plant

    Concretebatch plant

    Stone crushingplant

    Separatetreatment

    Pulp andpaper industry

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    STORM WATER

    MANAGEMENT

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    Storm Water..?

    What is storm water?

    What are the contaminants?

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    What is the importance.?

    Before construction After construction

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    Treatment Overview

    Treatment can be limited according tothe objectives as follows

    addressing public health and environmentalrisks

    Meeting any additional re-use requirements

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    Collect, Storage AndDistribution

    How to collect? Storage

    Location

    storage type water quality in storage

    human health and safety risks

    operations and maintenance

    Elevated tank and distribution pipes

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    STRUCTURAL DESIGN

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    IntroductionIncludes,

    A two storied building for pulp industry Water retaining tanks for waste water treatment

    plant

    Specifications used in building design,

    BS 8110 part 1(1997)

    BS 6399 part 1 (1996)

    Reynolds Hand book

    Standard method of detailing structural concrete

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    Design steps

    Initial design

    General arrangement

    Final designing

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    Dead loads

    weight of the structure,

    all architectural components specially partitions, floorfinishes, walls , ceilings

    static machinery equipments.

    Imposed loads weight of stores material, furniture

    movable equipment

    wind

    human occupants loads

    Green concepts used in building will

    effect to load calculations

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    Specifications for water retaining tanks

    BS 8007BS 8110 part 1(1997)

    Water retaining tanks will design for primaryclarifiers, Secondary clarifiers, tertiary clarifiers

    have to design width, height and length of those

    water retaining tanks.

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    ARCHITECTURALDESIGN AND

    DRAWING

    PREPARATION

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    Client ArchitectStructural

    Engineer

    Drawing

    Preparation

    BOQ

    Preparation

    Buildings present a unique

    opportunity to mitigate climatechange and also enhance

    sustainable development

    Introduction

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    Architectural Concept

    Effectiveness

    Profitable

    Environment friendly

    safety

    cost and budget

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    Proposed Building

    3D View

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    Proposed Building

    Front view

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    Side view

    Proposed Building

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    Sanitary appliances

    Drainage systems

    Plumbing systems

    Fire protection systems

    Electricity supply systems

    Building Services

    D i

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    Site PlanFoundation

    Plan

    Floor plansRoof planElevations

    Longitudinal& crosssections

    Wallsections

    Stair details

    Windowdetails &schedule

    Roomfinishes

    schedule

    Door &frame

    schedule

    Drawing

    Preparation

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    Introduction

    Visited Holcim Lanka in Galle Met management and workers

    Identified the problems

    Dust problems

    Less comfortable

    Less green cover, etc.

    Landscaping

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    LandscapingAny activity that modified the visible features

    Make area environmental friendly

    Increase green cover

    Identify natural elements Land form

    Terrain shape

    Elevation

    Water bodies, etc..

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    Find suitable plants (native)

    Galgoraka Cassia Siamea (Ehala)

    Cryptocoryne wendtii (water

    trumpet)

    Dovyalis hebecarpa

    (Ketembilla)

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    Hope to create Water ponds

    Small water falls Fences with small rocks

    Turffing

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    Recreational Park

    Recreation is an activity of leisure

    Selection of the best area for recreation

    Lagoon area was selected

    Add recreational items

    Swing Merry-go-around sliders Benches

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    ENVIRONMENTAL

    IMPACT ASSESSMENT

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    Outline

    Chapter 1 Introduction

    Chapter2 Comparison and evaluation of reasonable alternatives

    Chapter 3 Description of the Selected Development Activity

    Chapter 4 Description of existing environmental setting

    Chapter 5 Description of anticipated potential impacts

    Chapter 6 Proposed mitigatory measures

    Chapter 7 Proposed Monitoring Programme

    Chapter 8 Conclusion/s and Recommendation

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    ProcessStep I - Preliminary Information

    Step II - Environmental Scoping

    Step III - Public Participation

    Step IV - Decision-making

    Step V - Monitoring

    Recreational park

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    RecreationalparkEnvironmental Benefits:

    Fresh air

    Nature

    A place to be outdoors

    Forested lands control erosion

    help clean the air of pollutants

    absorb carbon dioxide and other harmful greenhouse gasses

    help shelter our houses from heat and wind

    wildlife habitat

    absorb storm and flood water

    reduce pollutant

    sediment loads in watershed runoff

    Storm water management

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    Storm water management

    trash

    Sediment

    OilsBacteria

    Sedimentation

    Oil/Water

    Separation

    FiltrationInfiltration

    storm water must be

    treated beforereleasing to the

    environment

    Pulp industry waste treatment

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    Pulp industry waste treatment

    Waste water Air Emissions Solid Wastes

    chlorinated and

    organic

    compounds

    sulfur compounds

    and nitrogen

    oxides

    sludge

    nutrients hydrogen sulfide waste paper

    Phosphorus methyl mercaptan

    nitrogen dimethyl sulfide

    Treatment

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    Treatment

    Spill pond

    Equalizing pond

    Secondary clarifier Activated sludge process

    Bio sludge thickener

    Filters

    river

    C b hi l

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    Concrete batching Plant Dust( sand, aggregate, cement and water)

    Enclosed system (loading, unloading, handling, transferor storage of cement)

    Use water sprays, enclosures, hoods, curtains, fabric

    filters

    Plant wastewater (cement, sand, aggregates, chemical

    additive mixtures, fuels and lubricants)

    Crusher

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    CrusherDust

    Noise

    Vibration

    Enclosed system ( loading, unloading, handling, transferor storage of stone)

    Enclose stockpiles on at least the top and 3 sides

    Minimize dust emissions due to vehicle travel

    Identify a buffer zone surrounding operations

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    BOQ & TENDER

    DOCUMENTSPREPARATION

    Introduction

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    Introduction

    What is a BOQ.?

    Approach to the project.

    To run a successful business, its important to pay careful

    attention to trends within industry and the globalmarketplace as a whole.

    For those who follow this advice, its easy to see that one of

    the most important ongoing trends is a widespread effort to

    go green.

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    Main parts of a BOQ

    BOQ preparation.

    Identifying present rate of items.

    Select the material.

    Calculate the quantity of each item.

    Identify the items come under BOQ.

    Rates of some items

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    Rates of some items.

    Description Unit Qty Rate(Rs/=)Excavation for foundation Cu.m. 1 142

    Drain , earth ,in soil cut to shape

    as directed

    Cu.m. 1 120

    1:3:6 (38mm) ct. concrete without

    shutteringCu.m. 1 3367

    1:2:4(20mm) ct. concrete without

    shutteringCu.m. 1 4486

    Brick work in cement & sand 1:5 in

    foundation and up to D.P.C. level

    Cu.m 1 2584

    Rates of some items (cntd )

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    Description Unit Qty Rate(Rs/=)225mm thick brick work in cement

    mortar 1:5 up to 1st floor level to

    2nd floor

    Cu.m 1 2902

    Roof steel truss 7500mm span forasbestos sheet construct with 62.5

    * 62.5 * 6mm, 50 * 50 * 6mm angle

    iron 12mm bolt and nut including

    two coats of anticorrosive paint

    No 1 31150

    Rates of some items (cntd...)

    d d h

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    Tender document & the process

    What is the tenderprocess.?

    How to get the approvalfor the tender.?

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    Practice

    new technologiesfor the

    betterment of the

    future.