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Group 11
910
510
Criticality Failure Effect Max Probability
High Injury to user may occur.
Low Loss of some or all functions of the device. Customer dissatisfaction may occur
Criticality Levels
Block Component
A Power Supply
B Microcontroller
C LCD and optical encoder
D Infrared sensors
E Infrared transmitters
Functional Blocks
Title
Size Document Number Rev
Date: Sheet of
1 0
Team 11 Schematic
C
1 1Wednesday, March 08, 2006
PB1
PG0
PG4PG3
PG1PG2
Vcc
PB2
GND
PB3
PC0
PC4PC3
PC1PC2
PC7PC6PC5
COMP1
FB2 GND
3
SW4
V IN5
Z1
UC2577ADJ/TOC3
2200uF
L1
47uH
R53.09 kohm
R7
1.5 kohm
R41 kohm
GND
Vcc
GNDR30
10 ohm
PB3PB2
PB5PB4
PB7PB6
PB1PB0
12345678910111213141516
J2
LCD Header
PA7PA6
PC1PC0
PC2
GND
GND
PA1PA0
PA3PA2
PA4PA5
PH2
123456
J1
RPG
PH4PH3
PD2
PH6PH5
PD4Vcc
PH0
PH7
GND
PD5
PH1
Vcc
R33.3kohm
R23.3kohm
GNDR31
10 ohm
12 IR 1
GNDPB4
PB512 IR 2
GND
12 IR 3PB6
GND
PD3PD2
PD5PD4
PD7PD6
PD1PD0
PA0
Vcc
GNDR32
10 ohm
12 J4
LED 1
GNDR25
10 ohm
PG1 PC5
C7
1 uF
12345
Sensor 4
GNDGND
Vcc
PC4
C8
1 uF
12345
Sensor 5
GNDGND
Vcc
Vcc
PE1
12345
Sensor 6
GNDGND
C9
1 uF
Vcc
PF1
Vcc
C10
1 uF
12345
Sensor 7
GNDGND
Vcc
PC6
C11
1 uF
12345
Sensor 8
C130.1 uF
GNDGND
Vcc
PF0
12345
Sensor 9
GNDGND
12
J19SWITCH
C12
1 uF
PG5
Vcc
PA3
Vcc
12345
Sensor 1
C4
1 uF
GNDGND
Vcc
PG0
12345
Sensor 2
C5
1 uF
12 J12
LED 9
C140.1 uF
GND
Vcc
GND
PA4
PE0
12345
Sensor 3
GND
C6
1 uF123
J13
PROGRAMMING HEADER
Vcc
GND
GNDR26
10 ohm
PA2
2468
1012141618
1357911131517
J17
mcright
GND
C150.1 uF
C10.1uF
R20150 ohms
PA1
C160.1 uF
GND
PC558
XTAL2(TOSC2)33
XTAL1(TOSC1)34
PC668
(MOSI/PCINT10)PB221
(MISO/PCINT11)PB322
(OC0A/PCINT12)PB423
(OC1A/PCINT13)PB524
GND32 VCC
10
PC053
PC154
PC255
PA474
PA573
PA672
PA771
(ADC0)PF097
PA375
PC769
PC457 PC356
PG5(RESET)30
(SS/PCINT8)PB019
(SCK/PCINT9)PB120
(OC1B/PCINT14)PB625
(OC2A/PCINT15)PB726
PA078
PA177
PA276
(TCK/ADC4)PF493
(TMS/ADC5)PF592
PE7(CLKO/PCINT7)9 PE6(DO/PCINT6)8 PE5(DI/SDA/PCINT5)7 PE4(USCK/SCL/PCINT4)6 PE3(AIN1/PCINT3)5 PE2(XCK/AIN0/PCINT2)4 PE1(TXD/PCINT1)3 PE0(RXD/PCINT0)2
PG270 PG152 PG051
PD750PD649PD548PD447PD346PD245(INT0)PD144(ICP1)PD043
GND81
AGND99
VCC31
AVCC100AREF98
DNC1
PG4(T0)29 PG3(T1)28
(ADC1)PF196
(ADC2)PF295
(ADC3)PF394
(TDO/ADC6)PF691
(TDI/ADC7)PF790
(PCINT16)PH063
(PCINT17)PH164
(PCINT18)PH265
(PCINT19)PH366
(PCINT20)PH484
(PCINT21)PH585
(PCINT22)PH686
(PCINT23)PH787
PJ0(PCINT24)13
PJ1(PCINT25)14
PJ2(PCINT26)37
PJ3(PCINT27)38
PJ4(PCINT28)39
PJ5(PCINT29)40
PJ6(PCINT30)41
GND11
VCC80
DNC12
DNC15
DNC16
DNC17
DNC18
DNC27
DNC35
DNC36
DNC42
DNC59
DNC60
DNC61
DNC62
DNC67
DNC79
DNC82
DNC83
DN
C88
DN
C89
IC2
ATmega3250
PB7
PG5
R33
85 ohm
GND
R18150 ohms
PG4
PJ0GND
GND
12 J5
LED 2
R19150 ohms
12 J 6
LED 3
LCD Header
Power/GND
LEDs
IR Transmitters
Microcontroller IR Sensors/SIP resistor
12
J3
BATTERY
PJ2
12
J8
LED 5
12 J7
LED 4
PJ4
PJ3
PJ0
PJ2
PJ4
12 J9
LED 6
PJ5
PJ1
PD3
PJ6
R81.2 kohms
PD7PD5
PD1
12 J11
LED 8
PJ1GND
R91.2 kohms
PE0
PE4PE3
PE1PE2
PE7PE6PE5
PG0PG1
PG2
PC0
PC4PC3PC1
PC2
PC7 PC6
PJ2
PJ0PC5
GND
R101.2 kohms
PJ1
PE0
PE4 PE3PE1PE2
PE7PE6 PE5
PB3PB2
12 J10
LED 7
PB5PB4PB6
PB1PB0
PH3 PH2
PH5PH4
PH7PH6
PH1 PH0
R24
10 ohm
PF3PF2
PJ3
PF5PF4
PF7PF6
GND
R111.2 kohms
PF1PF0
135791113151719
2468
101214161820
J18
mctop
2468
10121416
13579111315
J16
mcleft
2468
1012141618
1357911131517
J15
mcbottom
PA0
PA4PA3
PA1 PA2
PA7PA6PA5
C20.47uF
PJ4GND
R121.2 kohms
GNDR27
10 ohm
R2310 kohm POT
Vcc
GND
PJ5GND
R13
1.2 kohms
PC3
PJ5PJ3
PD4PD2PD0
PD6
12
J21
RESET HEADER
PJ6
PF2
GND
R141.2 kohms
PF4PF3
PF6PF5
PF0
PF7
PF1
GND
PH0GND
R151.2 kohms
GNDR28
10 ohm
PA7PA6PA5
PH1
PG5PG3
GND
R161.2 kohms
D1
1N5817
GNDR29
10 ohm
PJ6
GND
A B
C
D
E
A Power Supply
COMP1
FB2 GND
3
SW4
V IN5
Z1
UC2577ADJ/TOC3
2200uF
L1
47uH
R53.09 kohm
R7
1.5 kohm
R41 kohm
Vcc12
J19SWITCH
C10.1uF
GND
Power/GND
12
J3
BATTERY
C20.47uF
GND
D1
1N5817
Failure No. Failure Mode Possible Causes Failure Effects Method of Detection
Criticality Remarks
A1 Output = 0V Failure of any component in function block A or an external short
Device will notfunction and may overheat. May cause burns to the user and melt the plastic casing.
Observation High
A2 Output > 5.5V Z1, R5 and R4 Potential damage to IC2, LCD and IR Sensors. May cause loss of some or all functions of the device.
Observation Low
A3 Output out oftolerance
Z1, L1, C1, C2, R7, D1, C3, R5 and R4.
High ripple or out-of-spec operating
voltage
Observation Low
A Power Supply
B Microcontroller
PG0
PG4PG3
PG1PG2
Vcc
PC0
PC4PC3
PC1PC2
PC7PC6PC5
PB3PB2
PB5PB4
PB7PB6
PB1PB0
PH2
PH4PH3
PH6PH5
PH0
PH7
PH1
PD3PD2
PD5PD4
PD7PD6
PD1PD0
PA0
Vcc
Vcc
C130.1 uF
PA3
Vcc
C140.1 uF
PA4
PA2
GND
C150.1 uF
PA1
C160.1 uF
GND
PC558
XTAL2(TOSC2)33
XTAL1(TOSC1)34
PC668
(MOSI/PCINT10)PB221
(MISO/PCINT11)PB322
(OC0A/PCINT12)PB423
(OC1A/PCINT13)PB524
GND32 VCC
10
PC053
PC154
PC255
PA474
PA573
PA672
PA771
(ADC0)PF097
PA375
PC769
PC457 PC356
PG5(RESET)30
(SS/PCINT8)PB019
(SCK/PCINT9)PB120
(OC1B/PCINT14)PB625
(OC2A/PCINT15)PB726
PA078
PA177
PA276
(TCK/ADC4)PF493
(TMS/ADC5)PF592
PE7(CLKO/PCINT7)9 PE6(DO/PCINT6)8 PE5(DI/SDA/PCINT5)7 PE4(USCK/SCL/PCINT4)6 PE3(AIN1/PCINT3)5 PE2(XCK/AIN0/PCINT2)4 PE1(TXD/PCINT1)3 PE0(RXD/PCINT0)2
PG270 PG152 PG051
PD750PD649PD548PD447PD346PD245(INT0)PD144(ICP1)PD043
GND81
AGND99
VCC31
AVCC100AREF98
DNC1
PG4(T0)29 PG3(T1)28
(ADC1)PF196
(ADC2)PF295
(ADC3)PF394
(TDO/ADC6)PF691
(TDI/ADC7)PF790
(PCINT16)PH063
(PCINT17)PH164
(PCINT18)PH265
(PCINT19)PH366
(PCINT20)PH484
(PCINT21)PH585
(PCINT22)PH686
(PCINT23)PH787
PJ0(PCINT24)13
PJ1(PCINT25)14
PJ2(PCINT26)37
PJ3(PCINT27)38
PJ4(PCINT28)39
PJ5(PCINT29)40
PJ6(PCINT30)41
GND11
VCC80
DNC12
DNC15
DNC16
DNC17
DNC18
DNC27
DNC35
DNC36
DNC42
DNC59
DNC60
DNC61
DNC62
DNC67
DNC79
DNC82
DNC83
DNC88 DNC89
IC2
ATmega3250
PG5
GND
PJ3
PJ0
PJ2
PJ4PJ5
PJ1
PE0
PE4PE3
PE1PE2
PE7PE6PE5
PF2
PF4PF3
PF6PF5
PF0
PF7
PF1
PA7PA6PA5
PJ6
GND
Failure No. Failure Mode Possible Causes Failure Effects Method of Detection
Criticality Remarks
B1 Output continuously 1
IC2, software Unreadable display and loss of control of IR transmitters
Observation Low
B2 Output continuously 0
IC2, software Loss of control of display and IR transmitters
Observation Low
B Microcontroller
C LCD and Optical encoder
12345678910111213141516
J2
LCD Header
PA7PA6
PC1PC0
PC2
GND
GND
PA1PA0
PA3PA2
PA4PA5
Vcc
R33
85 ohm
R2310 kohm POT
Vcc
GND
PC3
123456
J1
RPG
PD2
PD4Vcc
GND
PD5
Vcc
R33.3kohm
R23.3kohm
Failure No. Failure Mode Possible Causes Failure Effects Method of Detection
Criticality Remarks
C1 LCD fails to output correct display.
J2, IC2, software Unable to program additional hand gestures or view current command recognized
Observation Low
C2 Optical encoder not working
J1, R2, R3, software
Loss of input control; unable to access user menu to program additional hand gestures
Observation Low
C LCD and Optical encoder
D Infrared Sensors
GND
GNDR30
10 ohm
GNDR31
10 ohm
GNDR32
10 ohm
GNDR25
10 ohm
PG1 PC5
C7
1 uF
12345
Sensor 4
GNDGND
Vcc
PC4
C8
1 uF
12345
Sensor 5
GNDGND
Vcc
PE1
12345
Sensor 6
GNDGND
C9
1 uF
Vcc
PF1
C10
1 uF
12345
Sensor 7
GNDGND
Vcc
PC6
C11
1 uF
12345
Sensor 8
GNDGND
Vcc
PF0
12345
Sensor 9
GNDGND
C12
1 uF
Vcc
12345
Sensor 1
C4
1 uF
GNDGND
Vcc
PG0
12345
Sensor 2
C5
1 uF
GND
Vcc
GNDPE0
12345
Sensor 3
GND
C6
1 uF
Vcc
GND
GNDR26
10 ohm
IR Sensors/SIP resistor
R24
10 ohmGND
R27
10 ohm
GNDR28
10 ohmGND
R29
10 ohm
Failure No. Failure Mode Possible Causes Failure Effects Method of Detection
Criticality Remarks
D1 Output of IR sensor continuously 1
Damaged sensor, R24 – R32, software
Recognition of hand gesture function impaired partially or totally
Observation of LEDs tied to each sensor and input plausibility check by Microcontrollerobservation
Low
D2 Output of IR sensor continuously 0
Damaged sensor, bad connection with header, software
Recognition of hand gesture function impaired partially or totally
Observation of LEDs tied to each sensor and input plausibility check by Microcontrollerobservation
Low
D Infrared Sensors
E Infrared transmitters
12 IR 1
GNDPB4
PB512 IR 2
GND
12 IR 3PB6
GND
R20150 ohms
R18150 ohms
R19150 ohms
IR Transmitters
Failure No. Failure Mode Possible Causes Failure Effects Method of Detection
Criticality Remarks
C1 No output from IR transmitters
IC2, R18, R19, R20, software
Unable to control external sound system
Observation Low Also can be caused by failure of IR LED itself
C2 Output not at the right frequency
IC2, software Unable to control external sound system
Observation Low
E Infrared transmitters