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R esearchers in the Department of Horticulture at Virginia Tech are grinding whole pine logs to create a new container substrate. This new substrate, called WoodGro, is a dif- ferent approach to container substrate produc- tion: This new material can be used as a contain- er substrate rather than mining peat (a non-renewable resource) or using a byproduct of another industry, such as pine bark or coconut coir. Whole debarked loblolly (Pinus taeda) pine logs are chipped, and the chips are further ground to produce a substrate designed to meet specific substrate requirements (porosity, water- holding capacity, etc.) for a wide variety of plant genera and plant sizes at an affordable cost (See Figure 1, top right). Cost Pine chips produced for the paper industry or for fuel can be purchased for $5-$6 per cu.yd. After adding the costs of grinding and fertilizer additions, one could conceivably produce a sub- strate for less than $15 per cu.yd. compared to $40 or more for traditional peat-lite substrates. Another advantage of this substrate material is it can be produced in close proximity to grow- ers, where acceptable tree species are available. This is a cost advantage compared to peat moss, which incurs shipping costs from Canada or point-of-substrate manufacturing. Since the sub- strate is ground to the correct particle size to provide the desired aeration and water-holding capacity, there is no cost associated with adding aggregates, such as perlite and vermic- ulate. We have shown that substrate air space decreases and water-holding capacity increases as pine chips are ground more finely (See Figure 2, bottom right). For comparison purposes, the air space (16.8 percent) and water-holding capacity (68.4 per- cent) of a commonly used commercial peat-lite substrate are designated with an “x” on Figure 2. Therefore, irrigation requirements for WoodGro during production can be similar to commercial substrates if the pine chips are ground appropriately. A range of greenhouse crops have been produced successfully with this substrate, including chrysanthemum, poinsettia, geranium, as well as seven genera of annuals and seven genera of herbaceous perennials. Fertilizer Requirements In most studies, additional fertilizer is required for WoodGro compared to a commer- cial peat-lite substrate. Figure 3, page 36, shows the effect of fertilizer rate on growth of poinset- tia ‘Prestige’. At the lower fertilizer rates, growth is higher with peat-lite substrate, but at the higher rates, there is no difference in growth. A typical growth response to increasing fertilizer additions is shown in Figure 4, page 36, for chrysanthemum ‘Baton Rouge’. We have concluded that it takes about 100 ppm more nitrogen from a 20-10-20 soluble fertilizer to produce comparable plants in WoodGro com- pared to the commercial peat-lite substrate. This was also the case for poinsettia. Incremental additions of peat moss to WoodGro have been shown to improve growth 32 GPN January 2007 crop cultivation Grinding Pine Logs To Use As A Container Substrate Figure 1. Pine tree chips can be further ground with a hammer mill to produce a substrate that show promise as an alternative to peat moss and pine bark. (Photos: Robert Wright) Figure 2. This figure shows the effect of a substrate particle size (amount of fine particles <0.5 mm) on percent airspace () and percent water holding capacity (). How these values compare with a commercial peat-lite substrate is also noted with an “x.” By Robert Wright and Joyce Latimer Learn how a new container substrate can help growers take a different approach to production with this research from Virginia Tech. Effect Of Substrate Particle Size Airspace Water Holding Capacity

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Page 1: Grinding Pine Logs Container Substrate - Virginia · PDF fileer substrate rather than mining peat (a ... and at TPIE (Booth #1311). Write in 200 ... pared to root growth in peat-lite

Researchers in the Department ofHorticulture at Virginia Tech aregrinding whole pine logs to create anew container substrate. This newsubstrate, called WoodGro, is a dif-

ferent approach to container substrate produc-tion: This new material can be used as a contain-er substrate rather than mining peat (anon-renewable resource) or using a byproduct ofanother industry, such as pine bark or coconutcoir. Whole debarked loblolly (Pinus taeda) pinelogs are chipped, and the chips are furtherground to produce a substrate designed to meetspecific substrate requirements (porosity, water-holding capacity, etc.) for a wide variety ofplant genera and plant sizes at an affordablecost (See Figure 1, top right).

Cost Pine chips produced for the paper industry

or for fuel can be purchased for $5-$6 per cu.yd.After adding the costs of grinding and fertilizeradditions, one could conceivably produce a sub-strate for less than $15 per cu.yd. compared to$40 or more for traditional peat-lite substrates.

Another advantage of this substrate materialis it can be produced in close proximity to grow-ers, where acceptable tree species are available.This is a cost advantage compared to peat moss,which incurs shipping costs from Canada orpoint-of-substrate manufacturing. Since the sub-strate is ground to the correct particle size toprovide the desired aeration and water-holdingcapacity, there is no cost associated withadding aggregates, such as perlite and vermic-

ulate. We have shown that substrate air spacedecreases and water-holding capacity increasesas pine chips are ground more finely (SeeFigure 2, bottom right).

For comparison purposes, the air space (16.8percent) and water-holding capacity (68.4 per-cent) of a commonly used commercial peat-litesubstrate are designated with an “x” on Figure2. Therefore, irrigation requirements forWoodGro during production can be similar tocommercial substrates if the pine chips areground appropriately. A range of greenhousecrops have been produced successfully with thissubstrate, including chrysanthemum, poinsettia,geranium, as well as seven genera of annualsand seven genera of herbaceous perennials.

Fertilizer Requirements In most studies, additional fertilizer is

required for WoodGro compared to a commer-cial peat-lite substrate. Figure 3, page 36, showsthe effect of fertilizer rate on growth of poinset-tia ‘Prestige’. At the lower fertilizer rates,growth is higher with peat-lite substrate, but atthe higher rates, there is no difference ingrowth. A typical growth response to increasingfertilizer additions is shown in Figure 4, page36, for chrysanthemum ‘Baton Rouge’. We haveconcluded that it takes about 100 ppm morenitrogen from a 20-10-20 soluble fertilizer toproduce comparable plants in WoodGro com-pared to the commercial peat-lite substrate. Thiswas also the case for poinsettia.

Incremental additions of peat moss toWoodGro have been shown to improve growth �

3 2 GPN J a n u a r y 2 0 0 7

crop cultivation

Grinding

Pine Logs To Use As A

ContainerSubstrate

Figure 1. Pine tree chips can be further ground with a hammermill to produce a substrate that show promise as an alternativeto peat moss and pine bark. (Photos: Robert Wright)

Figure 2. This figure shows the effect of a substrate particle size(amount of fine particles <0.5 mm) on percent airspace (�) andpercent water holding capacity (�). How these values comparewith a commercial peat-lite substrate is also noted with an “x.”

By Robert Wright and Joyce Latimer

Learn how a new container substrate can help growers take a differentapproach to production with this research from Virginia Tech.

Effect Of Substrate Particle Size

Air

space

Wate

r Ho

ldin

g C

ap

acity

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Berger Horticultural Products Inc.,121, R.R.1 • Saint-Modeste (Québec) • Canada • G0L 3W0Phone: 1 800 463-5582 (U.S. only) • Fax: 1 (418) 867-3929 • e.mail: [email protected] • www.bergerweb.comUS Mixing plant: 8822 Texas Highway 19N • Sulphur Springs, TX • U.S.A 75482-1116

‘’Mums planted in Berger BM5 gain 1-2 full daysbetween watering over traditional peat mixes.”

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‘’What impresses me most about Berger PeatMoss is the overall long term consistency ofthe product.”

‘’The BM7 provides a good environ-ment for healthy root development.”

‘’We are using 7 different mixes from Berger. Theconsistency of all of the mixes has been terrific.”

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of marigold, especially at lower fertilizer rates(See Figure 5, right). This is likely because peatincreases the retention of nutrients available forplant uptake and growth, whereas at the higherrates of fertilizer, nutrient retention is not as rele-vant. Additions of peat may also reduce the effectof toxins in newly harvested trees. Root growth isalso equal and often better in this substrate com-pared to root growth in peat-lite or pine bark.

Nitrogen Leaching And Immobilization Reasons for the higher nitrogen requirement

are likely twofold: There is more leaching ofnutrients from WoodGro since the CEC (sub-strate/soil’s ability to hold nutrients) is very lowcompared to peat, and there is microbial immo-bilization (tie up) of nitrogen with WoodGrodue to the high carbon:nitrogen ratio of the non-composted chips compared to peat moss.

Evidence of a higher level of microbial immobi-lization of nitrogen has been documented by

3 6 GPN J a n u a r y 2 0 0 7

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Figure 5. This represents marigold ‘Inca Gold’ grown in pinechips with varying amounts of peat added and at differentfertilizer rates. Adding peat moss to pine chips increased growth,but at the higher rates of fertilizer (300-ppm nitrogen from a 20-10-20), adding peat did not influence growth.

Figure 4. Chrysanthemum ‘Baton Rouge’ grow better at lower fertilizer rates in peat-lite (left) than in WoodGro (right), but at 300-ppm nitrogen, growth is not different.

Figure 3. Poinsettia ‘Prestige’ is shown grown at different fertilizer rates of a 20-10-20 soluble fertilizer in peat-lite (left) or WoodGro (right) substrates. At the lower fertilizer rates (100-ppm nitrogen), plants arelarger in peat-lite, but at the higher fertilizer rates (300-ppm nitrogen), there is no difference in growth.

Marigold Growth Rate

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demonstrating that substrate respiration (mea-sure of microbial activity) is about five timeshigher than peat-lite. Even though there is evi-dence of microbial activity, it does not result insubstrate shrinkage of WoodGro over a 2-3month plant production cycle for greenhousecrops. Even after 1-2 years in larger containerswith woody nursery crops, very little substrateshrinkage has occurred with this substrate mate-rial compared to pine bark.

Landscape PerformanceTo answer questions pertaining to the landscape

performance of bedding plants and herbaceousperennials produced in WoodGro, a wide varietyof these plants has been glasshouse grown with thesubstrate and then transplanted into outdoor soilfor evaluation during the 2005 and 2006 summers.There was no visible difference in quality andgrowth after a summer in the landscape between

plants produced in WoodGro and those producedin a pine bark substrate (See Figure 6, above).

Toxins In some instances, when freshly harvested chips

are used as a substrate, there can be a considerablegrowth reduction of young marigold and tomatoseedlings when planted as 144-cell plugs intoWoodGro. However, aging of cut logs before grind-ing and aging of WoodGro after grinding reducedthe extent of the toxicity. This growth reduction islikely due to the presence of polyphenolics andother organic compounds present in wood at thetime of harvest that may dissipate with time.

Conclusions Research to address issues related to addi-

tional nutrient requirements and toxins in newlyharvested logs is ongoing. Overall, it appearsthat ground pine trees offer a viable alternative

to peat moss and pine bark as a container sub-strate. WoodGro offers potential cost reductionswhile providing a clean, durable, high-qualitysubstrate for floricultural crops.

Joyce Latimer is a professor and extension special-ist for greenhouse crops in the Department ofHorticulture, Virginia Tech., Blacksburg, Va. She canbe reached at [email protected] or (540) 231-7906.Rober Wright is a professor of horitculture atVirgina Tech. He can be reached at [email protected].

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Fig. 6. Vinca ‘Cooler Pink’ (left), marigold ‘Bonaza Yellow’ (middle) and petunia ‘Wave Purple’ (right) grown in quart containers in a pine bark substrate (left side) and WoodGro (right side). Plants weretransplanted to landscape in June 2005 and evaluated in September. There were no visual differences in landscape performance.

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