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1 GE Energy Wind Plant Systems Grid Integration Plant and Turbine C t l Controls SCADA Mahesh Morjaria M Wi d Pl tS t Pl tf Adopted for Wind Power Management class http://www icaen uiowa edu/~ie 155/ Manager, Wind Plant Systems Platform http://www.icaen.uiowa.edu/ ie_155/ by Andrew Kusiak Intelligent Systems Laboratory 2139 Seamans Center The University of Iowa Iowa City, Iowa 52242 – 15227 [email protected] Tel: 319-335-5934 Fax: 319-335-5669 http://www.icaen.uiowa.edu/~ankusiak Agenda Grid Friendly Wind Plant Wind Plant Controls SCADA System

Grid Integration Plant and Turbine CtlControls SCADAuser.engineering.uiowa.edu/~ie_155/Lecture/SCADA_GE.pdf6 Wind Plant SCADA System • Real-time operational control of each turbine

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GE Energy

Wind Plant Systems• Grid Integration• Plant and Turbine

C t lControls• SCADA

Mahesh MorjariaM Wi d Pl t S t Pl tf

Adopted forWind Power Management class

http://www icaen uiowa edu/~ie 155/Manager, Wind Plant Systems Platform http://www.icaen.uiowa.edu/ ie_155/by

Andrew KusiakIntelligent Systems Laboratory

2139 Seamans CenterThe University of Iowa

Iowa City, Iowa 52242 – [email protected]

Tel: 319-335-5934 Fax: 319-335-5669http://www.icaen.uiowa.edu/~ankusiak

Agenda

• Grid Friendly Wind Planty

• Wind Plant Controls

• SCADA System

2

Does not trip during Faults and other System Disturbances … ride through capability

Regulates Plant Voltage and Power

What makes a Wind Plant “Grid Friendly”?

Regulates Plant Voltage and Power

Limits the Rate of Change of Power from Variations in Wind Speed … Ramp Rate Control

Reacts to Changes in Grid Frequency … Frequency Droop

C t l th I ti d R l f L P Controls the Insertion and Removal of Large Power Blocks … Startup and Shutdown Control

Provides Reactive Power When Needed … Wind Free Reactive Power

GE's Standard WindRIDE-THRU Offerings

40

60

80

100

120

tag

e a

t P

oin

t o

f o

nn

ect

ion

(P

erc

en

t)

LVRT ZVRT

Grid Fault Tolerance

Low Voltage Ride Through> Required by grid codes> Improves gearbox life

0

20

40

-1.0 0.0 1.0 2.0 3.0 4.0 5.0 6.0

Time (seconds)

Vo

ltIn

terc

o

200 ms

> Improves gearbox life

Zero Voltage Ride Through> Required by FERC after 12/31/07> New controls for unbalanced faults> GE 1.5 and 2.5 will comply

Fault Recovery

0.9

0.8

1.0

1.2

us V

olta

ge (p

u)

Voltage recovery of the wind farm is better

Mahesh Morjaria #4March 3, 2009

Unbalanced line-to-line fault

X

Fault Recovery> Voltage recovery better than conventional

generator

15 20 25

0.0

0.2

0.4

0.6

Tran

smiss

ion

Bus

0

50

100

150

200

250

Tota

l Pla

nt P

ower

(MW

)

Synchronous Generator swings dramatically

Time (seconds)

GenX

Grid

3

Low Voltage Ride Through Capability

Low voltage ride through (LVRT) is a turbine capabilityLow voltage ride through (LVRT) is a turbine capabilitywhen the voltage in the grid drops due to a fault or load change in the grid.

The severity of the voltage dip is defined by the voltage level during the dip (may go down to zero) and the duration of the dip.

Depending on the application the device may, during and after the dip, be required to: Disconnect temporarily from the grid but reconnect and continue

Mahesh Morjaria #5March 3, 2009

Disconnect temporarily from the grid, but reconnect and continue operation after the dip

Stay operational and not disconnect from the grid Stay connected and support the grid with reactive power

Power Droop

When circuit activity changes abruptly it can cause a sudden dropWhen circuit activity changes abruptly, it can cause a sudden drop or rise in power supply voltage. This change is known as power droop and is an instance of power

supply noise. Power droop can cause an IC to fail. Such failures should be screened during testing Evaluation of the worst-case power drop by accumulating the high- and low-frequency effects.

Mahesh Morjaria #6March 3, 2009

4

Voltage at POI

Voltage RegulationActual measurements from a

162MW wind plant• Regulates Grid Voltage at

Point of InterconnectionAverage Wind Speed

Wind Plant Power Output

Wind Plant Voltage

• Minimizes Grid Voltage Fluctuations Even Under Varying Wind Conditions

Generator MainTransformer

45 mi.34.5kV

POI

Wind Turbine kW

kVAR

230kV

Substation

Mahesh Morjaria #7March 3, 2009

Average Wind Speed

Voltage RegulationLike A Conventional Power Plant

TransformerConverter

Control WFMS

kW

kVAR

Active Power Controls

Typical Grid Requirements

R0.600

0.800

1.000

1.200Curtailment Example

Turbines

> Ramp rates

> Power curtailment

> Power droop w/ frequency

Power Droop Test

0.000

0.200

0.400 Available Power

Actual Power

Shutdown Ramp Test

2% Frequency Increase

Mahesh Morjaria #8March 3, 2009

Pow

er (

kW)

Power Ramping

Down

Turbines Transitioning

Offline

50% Power Reduction

Po

wer

(kW

)

Fre

qu

ency

(H

z)

5

WindFREE Reactive Power

• Wind Turbine converter can deliver reactive power (kVAR) without wind (kW)

• Benefits weak grids and systems with high wind penetration

• Voltage support continues without active power generation … even following trips

Mahesh Morjaria #9March 3, 2009

Reactive Power - even without wind

Agenda

• Grid Friendly Wind Planty

• Wind Plant Controls

• SCADA System

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Wind Plant SCADA System

• Real-time operational control of each turbine & complete Wind Plant

• Historical data base with comprehensive reporting system including Production and Wind reports

• Secure User Access

Mahesh Morjaria #11March 3, 2009

• Secure User-Access, intuitive Operation & Maintenance tool

Tools to operate, maintain and manage the wind plant

RM&DRCC

Turbines

VP 2.x

Turbine ControlB h PLC & PC

VP 2.x

Wind Plant Systems Key Components

WindSCADAEthernet Network

Customer System

OPCODBCWindCONTROLTM

• Plant Level Control• Grid Mgmt• Plant Optimization• Intermittency Mgmt

• Real Time Viewer• Reporting System

R t A

• Bachmann PLC & PC• Controller S/W• VisuPro S/W

Mahesh Morjaria #12March 3, 2009

SubstationMet Mast

Remote User

• Remote Access

• Web-based SCADA• Replace PC• MkVIe Platform

7

Plant Level SCADA System

Mahesh Morjaria #13March 3, 2009

Plant Level SCADA System

Mahesh Morjaria #14March 3, 2009

8

3.X Reporting System – Advanced Reports

Next Gen Reporting Higher level processing …

actionable information Web based Reporting Scheduled Reports Multiple Language

C bl

Tabular listing of park efficiency variables with units in column headers

Park Efficiency Report Sample Ver 1.vsd

Capable

Park Efficiency Report

Mahesh Morjaria #15March 3, 2009

Pareto chart of trip events

Provides trip counts, outage duration and lost energy

Operational Reports• Operational Data• Meter Reading• Plant Efficiency• UPE Due to Curtailment• Performance

Web Based Reporting System – Available Reports

Time period of report

Scatter plot of actual power versus reference power Data points for power curve

are segmented into bins. The bins are organized in 0.5 m/s increments with the center point in the Bin column. For example, the first bin is 1.75 – 2.25 m/s.

• Grid• Power Curve Line Plot• Power Curve Line Plot Comparison• Power Curve Scatter Plot• Power Curve Scatter Plot (Min/Max)• Wind Speed Distribution

Maintenance Reports• Historian Data Coverage• Event Log• Event Pareto

Wind speed (m/s) of data point

Power (kW) of data point

Site reference power (kW) for that wind turbine at that bin wind speed.

Minimum 10-minute averaged power (kW) for the data points at that bin wind speed.

Maximum 10-minute averaged power (kW) for the data points at that bin wind speed.

Mahesh Morjaria #16March 3, 2009

• Fault Analysis• Command Log• Parameter Change• Inverted Input• VP/Bachmann PLC Comm Loss• Parameter Values

9

Operational Reports• Operational Data• Meter Reading• Plant Efficiency• UPE Due to Curtailment• Performance

Web Based Reporting System – Available Reports

Time period of report

Data points configured in report

Line graph of 10-minute averages for configured data point in report• Grid

• Power Curve Line Plot• Power Curve Line Plot Comparison• Power Curve Scatter Plot• Power Curve Scatter Plot (Min/Max)• Wind Speed Distribution

Maintenance Reports• Historian Data Coverage• Event Log• Event Pareto

Ten minute averages for the configured data points in report

for configured data point in report, time frame is also configured

Mahesh Morjaria #17March 3, 2009

• Fault Analysis• Command Log• Parameter Change• Inverted Input• VP/Bachmann PLC Comm Loss• Parameter Values

Backup Material

Mahesh Morjaria #18March 3, 2009

10

First SCADA Users’ Group Mtg at AWEA Conference

Participants• 14 users from FP&L, AEP, Brookfield Power,

Horizon Energy, enXco, AESAgenda• SCADA development plans • Test drive of web-based reporting and ESS

operational web pages with user surveys• Feedback Sessions

Customer Feedback:• Browser based tools preferred, FPL has nine

different SCADA packages across fleet … migration to Web-based tools

• Connectivity to third party systems (OSI-PI, Second Wind, customer systems) a plus relative to other vendors open architecture

Mahesh Morjaria #19March 3, 2009

vendors … open architecture• Increased user configurability & flexibility• Reports get customized at each site … Excel export

capability key• Users appreciated opportunity to provide inputs,

look forward to next year’s event• Need upgrade for their existing SCADA s/w

WindSCADA Version 3.0 Released (June 2007)

Key Features:• Web-based Reporting

with improved pperformance

• Built-in export capability (Excel, PDF, XML etc)

• Improved Product DocumentationFi d j ft

154

123120

140

160

RTViewer Issues

Mahesh Morjaria #20March 3, 2009

• Fixed major software bugs of previous version

27

2 1 10

20

40

60

80

100

120

1 2 3 4 5 6

166 157

90

100

200

1 2 3

Reporting Services

0

5

10

15

20

1 2 3

Alarm Manager

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Mahesh Morjaria #21March 3, 2009

WindCONTROL

Hardware Overview• Substation Mounted Cabinet

PT&CT Interface to Substation• SCADA HMI

O t Wi d Pl t LANOperates on Wind Plant LAN

Mahesh Morjaria #22March 3, 2009

Plant Level Controller Orchestrates Operation of Individual Turbines