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1 Granite table 1000×1500×500, 2.2tons CFRP SUS Channel 100x50 → 150x75 Level Jack < 5000kg Dec. 04,’03 KEK H. Yamaoka

Granite table 1000×1500×500, 2.2tons

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Level Jack < 5000kg. CFRP. Dec. 04,’03 KEK H. Yamaoka. Granite table 1000×1500×500, 2.2tons. SUS. Channel 100x50 → 150x75. FEM Model. ・ Thermal Effect(±1℃) ・ Deformation due to self-weight ・ Resonant frequency ・ P.S.D. Thermal Effect(±1℃). CFRP. SUS. Granite. SUS. - PowerPoint PPT Presentation

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Page 1: Granite table 1000×1500×500, 2.2tons

1

Granite table 1000×1500×500, 2.2tons

CFRPSUS

Channel100x50 → 150x75

Level Jack < 5000kg

Dec. 04,’03KEK H. Yamaoka

Page 2: Granite table 1000×1500×500, 2.2tons

2

FEM Model

・ Thermal Effect(±1 )℃・ Deformation due to self-weight

・ Resonant frequency

・ P.S.D

1

X

Y

Z

DEC 2 200316:59:38

ELEMENTS

REAL NUM

U

Page 3: Granite table 1000×1500×500, 2.2tons

3

Thermal Effect(±1 )℃

1

X

Y

Z

DEC 2 200316:59:38

ELEMENTS

REAL NUM

U

CFRP

SUS

Granite

SUS

SUS Granite CFRPYoung’s modulus(kg/mm2) : 2.1×104 4.8 ×103 1.5×104

Density(×10-6kg/mm3) : 7.85 2.8 1.6Thermal expansion coeff.(×10-6/ ): ℃ 17 8 0.

Page 4: Granite table 1000×1500×500, 2.2tons

4

P2 = -6m

1

MN

MX

X

Y

Z

-.579E-05

-.515E-05-.452E-05

-.389E-05-.326E-05

-.262E-05-.199E-05

-.136E-05-.723E-06

0

DEC 3 200314:35:05

NODAL SOLUTION

STEP=1SUB =1TIME=1UY (AVG)RSYS=0DMX =.596E-05SMN =-.579E-05 P1 P2

P1-P2 = 0.23m

Self-weight

1

MN

MX

X

Y

Z

-.247E-05

-.312E-06.184E-05

.400E-05.615E-05

.831E-05.105E-04

.126E-04.148E-04

.172E-04

DEC 3 200314:55:13

NODAL SOLUTION

STEP=1SUB =1TIME=1UY (AVG)RSYS=0DMX =.182E-04SMN =-.247E-05SMX =.172E-04

P1 P2

P2 = +11m

P1-P2 = 4.3m

Self-weight + +1℃

P2 = -23m

P1-P2 = 3.8m

Self-weight + -1℃

CFRP

SUS

GraniteSUS

P2 = +16m

P1-P2 = 4.1m

1

MN

MX

X

Y

Z

0

.247E-05.494E-05

.741E-05.988E-05

.124E-04.148E-04

.173E-04.198E-04

.226E-04

DEC 3 200314:44:11

NODAL SOLUTION

STEP=1SUB =1TIME=1UY (AVG)RSYS=0DMX =.230E-04SMX =.226E-04

P1 P2+1℃

P2 = -16m

P1-P2 = 4.1m

-1℃

Page 5: Granite table 1000×1500×500, 2.2tons

5

CFRP→ GFRP or Alumina(Ceramics)

SUS

Granite

SUS → GFRP or Alumina(Ceramics)

GFRP Alumina GraniteYoung’s modulus(kg/mm2) : 4.5×103 1.5×104   3.5×104

Density(×10-6kg/mm3) : 2 2.9 2.8Thermal expansion coeff.(×10-6/ ): ℃ 7, 23 8 7.8

Alumina ceramics, most widely used material among fine ceramics, has same sintered crystal structure (Al2O3) as Sapphire and Ruby. Its application is widely used due to its superb properties such as high insulation, high strength, high wear-resistance and chemical resistance.

Page 6: Granite table 1000×1500×500, 2.2tons

6

Ref. Bar Side Plate Base Plate Self-weight +1℃ (Self-weight)+1℃ (Self-weight)-1℃CFRP SUS SUS -5.8 +16.8 +11.0 -22.6CFRP CFRP SUS -4.4 +8.2 +3.8 -12.7CFRP CFRP CFRP -4.2 +7.2 +3.0 -11.5

Alumina SUS SUS -5.8 +18.4 +12.6 -24.2Alumina Alumina Alumina -4.5 +13.2 +8.7 -17.7

GFRP SUS GFRP -6.6 +18.3 +11.7 -24.9

Ref. Bar Side Plate Base Plate Self-weight +1℃ (Self-weight)+1℃ (Self-weight)-1℃CFRP SUS SUS 0.23 4.07 4.30 3.83CFRP CFRP SUS 0.44 2.72 3.15 2.28CFRP CFRP CFRP 0.44 0.96 1.39 0.52

Alumina SUS SUS 0.17 1.54 1.71 1.37Alumina Alumina Alumina 0.18 0.09 0.27 0.11

GFRP SUS GFRP 1.2 0.63 1.81 0.62

Deformation @P2

Difference(P1-P2)

Side plate

SUS

GraniteBase plate

Ref. bar

Unit: m

Unit: m

P1 P2

Page 7: Granite table 1000×1500×500, 2.2tons

7

P2 = -4.5m

P1 P2

P1-P2 = 0.18m

P2 = +13m

P1-P2 = 0.09m

P2 = +9m

P1-P2 = 0.3m

Self-weight

+1℃

Self-weight + +1℃

P2 = -18m

P1-P2 = 0.1m

Self-weight + -1℃

P2 = -13m

P1-P2 = 0.09m

-1℃

Alumina

SUS

GraniteAlumina

Page 8: Granite table 1000×1500×500, 2.2tons

8

Resonant Frequencies

1

X

Y

Z

DEC 4 200310:39:54

DISPLACEMENT

STEP=1SUB =2FREQ=110.356DMX =.099132

2nd: 110Hz

1

X

Y

Z

DEC 4 200310:40:18

DISPLACEMENT

STEP=1SUB =3FREQ=143.042DMX =.108583

3rd: 143Hz

1

X

Y

Z

DEC 4 200310:40:44

DISPLACEMENT

STEP=1SUB =4FREQ=238.831DMX =.132114

4th: 239Hz

1

X

Y

Z

DEC 4 200310:39:24

DISPLACEMENT

STEP=1SUB =1FREQ=88.008DMX =.09065

1st: 88Hz

CFRP

SUS

Granite

SUS

Page 9: Granite table 1000×1500×500, 2.2tons

9

1

X

Y

Z

DEC 2 200316:59:38

ELEMENTS

REAL NUM

U

0.1 1 10 100 10001E-291E-281E-271E-261E-251E-241E-231E-221E-211E-201E-191E-181E-171E-161E-151E-141E-131E-121E-111E-10

Res

po

nse

: P

.S.D

(m2 /H

z)

Frequency (Hz)

X- R X- C X- L Fixed

0.1 1 10 100 10001E-291E-281E-271E-261E-251E-241E-231E-221E-211E-201E-191E-181E-171E-161E-151E-141E-131E-121E-111E-10

Res

po

nse

: P

.S.D

(m2 /H

z)

Frequency (Hz)

Y- R Y- C Y- L Fixed

0.1 1 10 100 10001E-291E-281E-271E-261E-251E-241E-231E-221E-211E-201E-191E-181E-171E-161E-151E-141E-131E-121E-111E-10

Res

po

nse

: P

.S.D

(m2 /H

z)

Frequency (Hz)

Z- R Z- C Z- L Fixed

L CR

Z

Y

X

Fixed

0.5nm/Hz1/2

0.03nm/Hz1/2

0.3nm/Hz1/2

X-direction

Y-direction Z-direction