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30.4.2007 1
30.4.2007 2
APPLICABLEAPPLICABLE FROM FINISHING TO ROUGHING FROM FINISHING TO ROUGHING OPERATIONS OPERATIONS
ALLOW US TO USE THIS NEW GRADE IN WIDER ALLOW US TO USE THIS NEW GRADE IN WIDER RANGE OF APPLICATION AREARANGE OF APPLICATION AREA
30.4.2007 3
NEW GENERATION OF COATING ON BASIS NEW GENERATION OF COATING ON BASIS TiAlNTiAlN + + TiNTiNALLOWS TO USE HIGHER CUTTING ALLOWS TO USE HIGHER CUTTING CONDITIONSCONDITIONS AND AND
TO REDUCE THE MACHINING TIMETO REDUCE THE MACHINING TIME
30.4.2007 4
100%
144%
0
5
10
15
20
25
30
35
40
TRVANLIVOST min
8026 8230
machining conditions:
cutting speed: 150 [m/min]feed: 0,27 [mm/tooth]cutting depth: 3 - 8 [mm]ae : 140 [mm]
evaluation:
tool life: 25min 25min 36min36minproductivity: (equal parameters)
PraPracticalctical apappplili cationcation ofof 8230 grade8230 grade
P
ŠŠKODA PLZEKODA PLZEŇŇ(P.Schmied, protokol č.)
� machine: horizontal machining center VHQ 160
� workpiece: framework� operation: face milling with coolant� machined
material: St 52-3
� tool: 160C09R160C09R--W90TP22D TPKN 2204PDR P20W90TP22D TPKN 2204PDR P20--P30 P30 CompetitorCompetitor160C09R160C09R--W90TP22D TPKN 2204PDSR 8230 PRAMETW90TP22D TPKN 2204PDSR 8230 PRAMET
30.4.2007 5
100%
267%
0
2
4
6
8
10
12
14
16
TRVANLIVOST ks
8026 8230
machining conditions:
cutting speed: 100 [m/min]feed: 0,24 [mm/tooth]cutting depth: 1 – 2,5 [mm]ae : 35 - 50 [mm]
evaluation:
tool life: 6pcs 6pcs 16pcs16pcsproductivity: (equal parameters)
PraPracticalctical apappplili cationcation ofof 8230 grade8230 grade
M
RichmontRichmont CZCZ(M.Černý+R.Kášek, protokol č.)
� machine: milling machine MCV 500
� workpiece: plate� operation: face milling without coolant� machined
material: stainless steel 1.4541 (X6CrNiTi1810)
� tool: 63A05R 63A05R –– S45SN12ZS45SN12Z SNMT 1205AZR M20SNMT 1205AZR M20--M30 M30 CompetitorCompetitor63A05R 63A05R –– S45SN12Z S45SN12Z SNMT 1205AZSRSNMT 1205AZSR--M 8230 PRAMETM 8230 PRAMET