15
AL Zamil Metal Works Factory - Industrial Area Phase # 5, P.O. Box No. 13168, Jeddah 21493, Kingdom of Saudi Arabia Tel:- +966 12 6380766, Fax:- +966 12 6380768 CR No. 4030059582 [email protected] www.alzamilmetal.com Giving Industry A Helping Hand

Giving Industry A Helping Hand - AZTRACONaztracon.com/arabic/wp-content/themes/aztracon/assets/azmwf-2017.pdf · SAP2000 Tekla Structures AutoCAD Mechanical and structural design

Embed Size (px)

Citation preview

Page 1: Giving Industry A Helping Hand - AZTRACONaztracon.com/arabic/wp-content/themes/aztracon/assets/azmwf-2017.pdf · SAP2000 Tekla Structures AutoCAD Mechanical and structural design

AL Zamil Metal Works Factory - Industrial Area Phase # 5, P.O. Box No. 13168, Jeddah 21493, Kingdom of Saudi Arabia Tel:- +966 12 6380766, Fax:- +966 12 6380768 CR No. 4030059582 [email protected] www.alzamilmetal.com

Giving Industry A Helping Hand

Page 2: Giving Industry A Helping Hand - AZTRACONaztracon.com/arabic/wp-content/themes/aztracon/assets/azmwf-2017.pdf · SAP2000 Tekla Structures AutoCAD Mechanical and structural design

The Pioneers in Turnkey Projects since 1980

Page 3: Giving Industry A Helping Hand - AZTRACONaztracon.com/arabic/wp-content/themes/aztracon/assets/azmwf-2017.pdf · SAP2000 Tekla Structures AutoCAD Mechanical and structural design

Alzamil Metal Works Factory (AZMWF)Is a steel related industry pioneer in mul�ple aspects, offering all kinds of products and services, as well as consultancy.

Over the years, AZMWF has been involved in a range of projects, both big and small, and has performed to great acclaim, as is clear from numerous le�ers of apprecia�on the company has received from project managers.

We are proud of our unblemished reputa�on for quality service and the work that le� untold numbers of sa�sfied clients, many of whom required special and unique engineering, fabrica�on and installa�on solu�ons.

Al Zamil Metal Works Factory brings to its clients, its project management strengths and has a proven track record as one of the finest design, fabrica�on and installa�on contractors within the Middle East. Our managers are trained to be clients-oriented and consider quality as an important ma�er.Quality, service, schedule and cost are what we specialize in, and that is what we deliver to all our clients.

INDUSTRIES SERVED

� Oil & gas� Power� Petrochemical� Desalina�on � Refineries � Fer�lizer � Mining� Cement� Process Industry� Food and Beverage � Water Treatment� High rise steel buildings & mall � Sports Stadiums

PRODUCTS RANGE� Pressure Vessels and columns� Reactors� Heat exchangers� Storage Tanks� Piping� Boiler & HRSGs Accessories � Gas & Air Ducts � Boiler Outer & Inner Casing � Boiler Roof & Bo�om Housing � Screen Plates � Echo Hopper Supports � Insula�on Supports � Pipe Seals � Ripped Casings� Piping� Sta�c Equipment (non-pressure) � Heavy Bins � Chutes � Silos � Stacks & Chimneys� Steel Structure

The Pioneers in Turnkey Projects since 1980

MAIN VENDORS LISTSaudi Aramco

SEC

SABIC

MA’ADEN

MARAFIQ

SATORP

SWCC

SAMREF

YASREF

PETRORABIGH

ROYAL COMMISSION YANBU

NWC

V# 30005513

V# 30373

V# 500432

V# 9330

V# 2768

V# 10413

V# 3746

V# 20114

V# 100486

V# 101996

V# 4666

V# 13520

Page 4: Giving Industry A Helping Hand - AZTRACONaztracon.com/arabic/wp-content/themes/aztracon/assets/azmwf-2017.pdf · SAP2000 Tekla Structures AutoCAD Mechanical and structural design

GM MessageGiving Industry A Helping Hand

At Aztracon/ Alzamil Metal Works Factory, one can feel and sense that internal culture is unique and innova�ve.

We proudly call ourselves a learning organiza�on, an organiza�on that does not reach an end, but always looks for new beginnings.We believe that there is no limita�on to human development, and our most precious asset is the human capital.

Dedicated toward supremacy in what we do, we never hesitate to look for be�er ways to conduct our business, be�er technology, extensive in house and external training , and capitalizing on quality, safety and speed.

Our strategy for sustainable growth and building alliances with our client is reinforced upon trust generated by interac�on with our carefully selected team members.

We claim to have the best professionals in the industry both technically and efficiency, ac�ng like owners not employees.

With our great experience in all sorts of design, fabrica�on, installa�on and repair/maintenance, AZ is the fabricator of choice for your customized solu�ons.

Hoping you find this gate way useful by giving you a glimpse of what we do best.

We welcome your inquiry and look forward to serving you.

Ibrahim Alzamil

Tank Farm Petro Rabigh Phase II Project

Page 5: Giving Industry A Helping Hand - AZTRACONaztracon.com/arabic/wp-content/themes/aztracon/assets/azmwf-2017.pdf · SAP2000 Tekla Structures AutoCAD Mechanical and structural design

Mul� Working Machine

Workshop Covered Area

Site Erec�on Facility

FACILITY INFORMATIONAlzamil Metal Works Factory has a state-of-the-art, safe and environmental friendly facility, with the latest manufacturing, Coa�ng, and assembly technologies; and around the clock surveillance coverage for safety, quality, training and security purposes.

The plant has been designed to undertake major heavy steel fabrica�on works with single carnage li�ing capacity of up to 50 tons each, enabling it to handle vessels and shop built tanks of maximum transportable dimensions, and in segments for site assembly of mega products.

A dedicated team of engineers and technicians are in place to carry out all ac�vi�es in the shop as per latest technological advances, and newest edi�ons of codes and standards. Whereas our in plant back office of Engineering, QHSE, procurement, and maintenance, provide instant technical, inspec�on, and service support to our produc�on teams.All our products and services incorporate a premium level of engineering know-how and are manufactured in accordance to interna�onal codes and standards, as well as client specifica�ons.

Plant info:

Total Site Area - 50,000� 2m Admin Building Area - 631,00m� 2

Shop Area - 27,865,00m� 2

Open Yard - 21,504,00m� 2

Page 6: Giving Industry A Helping Hand - AZTRACONaztracon.com/arabic/wp-content/themes/aztracon/assets/azmwf-2017.pdf · SAP2000 Tekla Structures AutoCAD Mechanical and structural design

PVEliteMechanical design for Pressure Vessels/Columnsas per ASME SECTION VIII division 1

Tank3.3

AME Tank

STAAD PRO

SAP2000

Tekla Structures

AutoCAD

Mechanical and structural design of tanks as perAPI 650

Mechanical design of tanks as per API 650

Structural design

Structural Analysis and design

Structural Modeling

Drawing So�ware

ENGINEERING

JACKETED HEIGH PRESSURE TANK3.2m Dia x 3.2m Height, SAUDI ARAMCO

TREATED WATER TANK27.5m Dia x 10.3m Height, Saudi Arabian Mining Co.

AIR Ducts (large frame structure) HHI , (JSTPP) Saudi Electricity Co.

Steel Structure Lecithin Plant Bldg. Soya Beans Crushing Co. JEDDAH, KSA

CONDENSATE RECEIVER TANK2.9m diameter x 3.95m long, Arabian Bemco Co. KSA

BATCH PLANT STRUCTURE WITH CONVEYOR BRIDGESAUDI ARABIAN GLASS Co. JEDDAH,KSA

AZMWF's Engineering department provides consultancy and technical support in the form of complete solu�ons for Design, Detailing, Modeling and Analysis along with provision of Trainings for in-house competence development. AZMWF has a well-established, leading and Innova�ve Engineering team who are trained to prepare the most cost effec�ve designs based on client’s requirement and according to the interna�onal codes and standards, using the latest design tools such as:

Page 7: Giving Industry A Helping Hand - AZTRACONaztracon.com/arabic/wp-content/themes/aztracon/assets/azmwf-2017.pdf · SAP2000 Tekla Structures AutoCAD Mechanical and structural design

MANUFACTURINGAZMWF Produc�on facility is the backbone of Opera�ons Division with extensive capabili�es in manufacturing & fabrica�on including a dedicated SS material fabrica�on and storage bay with contamina�on free tools for handling.

Our mul�-disciplined and experienced professionals are equipped with state-of-the-art machinery including CNC Cu�ng Machines, Semi-Automa�c and Automa�c Welding Equipment, Heavy Plate Rolling Capacity, Heavy Profile Rolling Machines, Drilling, Bending and Shearing Opera�ons supported with in-house controlled Blas�ng and Pain�ng facility as well as all other tools and gears.

Construction and Construction ManagementAZMWF construc�on experience is an accumula�on of years of expanded skill and a high caliber of moun�ng professionals, implemen�ng and monitoring op�mized execu�on plans with constant risk assessments, mobiliza�on and resource plans, progress & performance measurement tools, and full support from QHSE department for the quality, safety and well being of our opera�ons.Empowered with management commitment, teams at each construc�on site abide as mandatory by the principles of mee�ng our customer sa�sfac�on, and strict compliance to plant owner's policies and procedures during the life cycle of construc�on.Our construc�on department has a diverse experience in Tank Farms, Mechanical Installa�ons, Civil Works, Piping and Pipelines, Steel Structures, E & I Works, Commissioning, Maintenance & Shutdown Capabili�es for live plants.

Project ManagementOur Project Management Team (PMT) was established by selec�ng the best professionals in the market with a rich management experience of running mega projects on EPC basis.As per AZMWF Quality Management System, all departments serve our PMT as an internal client to ensure each project is completed within �me and budget.The project lifecycle starts from design stage, procurement, planning, cost control, fabrica�on, and site construc�on, to commissioning and handover.Full support is extended to each Project Manager from all department heads and finance team to facilitate successful comple�on.Layers of monitoring is taking place by different stake-holders such as PMT head, Project Control, Finance Teams, Marke�ng and Business Development, QHSE, and Top Management, consequently, insuring PMs are fulfilling contractual obliga�ons and client sa�sfac�on is realized.

Tank Farm Petro Rabigh Phase II Project

Fabrica�on Area

Page 8: Giving Industry A Helping Hand - AZTRACONaztracon.com/arabic/wp-content/themes/aztracon/assets/azmwf-2017.pdf · SAP2000 Tekla Structures AutoCAD Mechanical and structural design

Quality, Health & Safety, and Environment (QHSE) AZMWF has a proud reputa�on for delivering quality components. We have established a comprehensive quality assurance system that allows our company to meet all requirements of the ISO 9001:2008 quality assurance standard.

Our quality assurance system focuses on the following principles:

� Quality is the responsibility of every employee � Ethical workmanship and customer sa�sfac�on are paramount � Products and services must be delivered on �me and at the agreed upon price � Con�nuous improvement and training are vital to ensure that our customers receive quality products and services.

Occupational Health & SafetyAZMWF considers Safety a top priority in everyday ac�vi�es. We conduct our business of providing services / products of the highest standards in a way that ensures a safe work place for our employees, contractors, and visitors.To achieve this aim, we developed an Occupa�onal Health & Safety Management System, which encompasses our controlled sites

.

The specific aim of this system:

� To place paramount emphasis on the preven�on of incidents to personnel.� To ensure prompt incident no�fica�on, inves�ga�on and repor�ng.� To establish and maintain a safe, healthy and produc�ve working environment.� Protec�on of property, machinery, equipment and material from all relega�ng incidents.� To ensure full compliance of all legal requirements set by the kingdom, local government rules &

regula�ons and other interna�onal standards.

Page 9: Giving Industry A Helping Hand - AZTRACONaztracon.com/arabic/wp-content/themes/aztracon/assets/azmwf-2017.pdf · SAP2000 Tekla Structures AutoCAD Mechanical and structural design

EnvironmentAZMWF believes that the company is responsible for achieving good environmental prac�ce and opera�ng in a sustainable manner. We always ensure reducing our environmental impact and con�nually improving our environmental performance as an integral and fundamental part of our business strategy and opera�ng methods. It is our priority to encourage our customers, suppliers and all business associates to do the same. Our established purpose & strategy is not only for commercial sense; it is also a ma�er of delivering our duty of care towards future genera�ons.

� Support and comply with and exceed the requirements of current environmental legisla�on and codes of prac�ce as applicable to the company.

� Minimize our waste and reuse or recycle as much as possible. � Apply the principles of con�nuous improvement in respect of air, water, noise and light pollu�on from

our premises and reduce any impacts from our opera�ons on the environment and local community. � Minimize energy and water usage in our buildings, vehicles and processes in order to conserve supplies,

and minimize our consump�on of natural resources, especially where they are non-renewable. � As much as possible purchase products and services that does not damage the environment and

encourage others to do the same.

CERTIFICATIONAZMWF prac�ces ISO 9001:2008 cer�fied Quality Assurance program to meet quality requirements on all products, aimed for high level of customer sa�sfac�on and OHSAS 18001:2007 for safety management systems. It is customized to produce systema�c informa�on & health process that is accurate, reliable and adequate for intended purpose.

Our Quality control system is designed and implemented to sa�sfy ASME and na�onal board code & standards. We are an EPC authorized for coded equipment's and we endorse our products with U, S, PP & R ASME and Na�onal Board designator.

All welding procedures and welders/operators qualifica�ons and performance meets the requirements of ASME sec�on-IX, AWS D1.1 & AWS 1.8. Welders and operators demonstrate their skills on SMAW, FCAW, GMAW, SAW and GTAW welding process. All inspec�ons and tes�ng is carried out by qualified quality team with relevant interna�onal cer�fica�ons such as, CSWIP 3.1, BGAS/NACE, API, SN-TC-1A, CP-189

008

Page 10: Giving Industry A Helping Hand - AZTRACONaztracon.com/arabic/wp-content/themes/aztracon/assets/azmwf-2017.pdf · SAP2000 Tekla Structures AutoCAD Mechanical and structural design

PRODUCTS Pressure Vessels & columnsAl Zamil Metal Works Factory’s Products are conforming to BPVC ASME SEC-VIII DIV-I, Na�onal Board standard NBIC-23 and applicable customers' & regulatory requirements, as well as Aramco, Sabic, and SEC standards

Our Pressure Vessels & Column Specifica�ons include but not limited to:

� Posi�on: Ver�cal, Horizontal � Head Types: Ellip�cal, Hemispherical, Torispherical, Flat and Flanged. � Materials: Carbon steel, low alloy steels, heigh alloy steels � Rolling Capacity: Up to 110mm Thickness � Welding: BPVC ASME Sec�on-IX � Applica�on: Petroleum, Petrochemical, Fer�lizers, Process Industries, Water

and Power & Energy

Storage TanksAl Zamil Metal Works Factory’s a leading manufacturer of Above Ground Storage Tanks since 1980, providing clients with a turnkey designed and fabricated Storage Tanks confirming to interna�onal standards such as API-650, API-620, and AWWA -D100 as well as local Aramco, SEC and Sabic specifica�ons.

Our Storage Tanks products include but not limited to:

� Posi�on: Ver�cal, Horizontal and elevated cylindrical, Rectangular and Skid mounted tanks.

� Bo�om Types: Flat, Cone, Sloped and dish bo�om.� Roof Types: Open Top, Closed top, Flat, Cone, Dome, Fixed and Floa�ng roof

(Internal and External), Aluminum dome roofs, Umbrella roof, Self-Suppor�ng cone roof tanks.

� Materials: Carbon steel, Stainless Steel, low alloy steels, heigh alloy steels � Applica�on: Petroleum, Petrochemical, Fer�lizers, Process Industries, Mining,

Water and Power & Energy

Boiler and HRSG accessoriesAl Zamil Metal Works Factory’s vision of Boilers and HRSGs accessories to be undisputed as the industry frontrunner. The high level of quality and reliability of our manufactured product is due to the emphasis on engineering manufacturing and our full compliance to applicable interna�onal standards such as ASME, AWS & ASCI, in addi�on to acquiring and adop�ng customized technology and skilled manpower.AZMWF provides premium Engineering, Fabrica�on, Tes�ng, Supply and Installa�on Services of Boilers and HRSGs accessories including but not limited to:

� Gas and Air Ducts. � Boiler Outer and Inner Casings. � Boiler Roof and Bo�om Housings. � Screen Plates. � Insula�on supports. � Pipe Seals.

Page 11: Giving Industry A Helping Hand - AZTRACONaztracon.com/arabic/wp-content/themes/aztracon/assets/azmwf-2017.pdf · SAP2000 Tekla Structures AutoCAD Mechanical and structural design

Piping Fabrication & InsulationAl Zamil Metal Works Factory has the leverage to manufacture piping for all kinds of industries; our services include Design, Fabrica�on, Tes�ng, Supply and Installa�on in accordance to ASME BPVC, API code and standards and applicable customer specifica�ons.

Our cra�smanship, experience, specialized equipment and technical know-how is key to meet all clients' demands in terms of materials, design, and interna�onal specifica�ons.

We provide our clients with a wide range of Fabrica�on and Execu�on of Piping Works for various industries.

Our experience includes the provision of services like:

� Dimensioning & rou�ng of pipelines through calcula�ons � Site consultancy � Balancing, Moderniza�on, revamping � Integra�on and installa�ons of piping systems

AZMWF manufactures piping using all types of materials like Carbon steel, low alloy steel, high alloy steel, and duplex. We provide internal and external blas�ng and pain�ng solu�ons, hot dip galvanizing, insula�ons, rubber lining and other protec�ve coa�ng solu�ons requested by our clients.

Page 12: Giving Industry A Helping Hand - AZTRACONaztracon.com/arabic/wp-content/themes/aztracon/assets/azmwf-2017.pdf · SAP2000 Tekla Structures AutoCAD Mechanical and structural design

Static Equipment (non-pressure)Al Zamil Metal Works Factory manufactures different process equipment that complies with applicable Interna�onal Codes & Standards. Our factory-made equipment is designed to fully meet customer & project specifica�ons as well as par�cular industry prac�ces.

Since 1980, AZMWF was able to build an extensive track record of offering complete EPCM solu�ons of non-pressure sta�c equipment's used in various industries.

Our Process equipment products are made from different types of alloys and come with diverse shapes depending on each industry requirement and can range from but not limited to:

� Agitators

� Mixers

� Dryers

� Dust Collectors

� Furnaces

� Industrial Ovens

� Others

� Heavy Bins

� Chutes

� Special Process Silos

� Stacks

� Chimneys

� Sand Traps

� Conveyors

Page 13: Giving Industry A Helping Hand - AZTRACONaztracon.com/arabic/wp-content/themes/aztracon/assets/azmwf-2017.pdf · SAP2000 Tekla Structures AutoCAD Mechanical and structural design

Steel StructureAl Zamil Metal Works Factory has a great experience in Steel Structure's Fabrica�on and Erec�on. We are Approved Vendor of Saudi Mega coopera�on such as Aramco, Sabic, SEC, SWCC, and Maaden.

We have outstanding experience offering complete range of services on turnkey bases including:

� Engineering & Detailing � Procurement � Fabrica�on � Pain�ng & Hot Dip Galvanizing � Inspec�on & Tes�ng � Delivery and Installa�on � Cladding and Insula�ons � Equipment’s Assembly and joining � Other related services

All services provided by AZMWF comply with the requirements of applicable Interna�onal Codes and Standards (AISC, AWS and ASCE), Client & Project Specifica�ons, and good industry prac�ces.

Our products include but not limited to:

� PEB Structure � Heavy Built up Industrial Structures � Pipe Rack � Suppor�ng structures for Equipment � Conveyor Structures � Skid Structures � Pla�orm and Handrails � Industrial and process Buildings � High-rise structural Buildings � Other structural applica�ons

Page 14: Giving Industry A Helping Hand - AZTRACONaztracon.com/arabic/wp-content/themes/aztracon/assets/azmwf-2017.pdf · SAP2000 Tekla Structures AutoCAD Mechanical and structural design

Abdullah Alzamil Est. For Trading and Contracting (AZTRACON)AZTRACON is the construc�on, maintenance & shutdown Aram of Alzamil Metal Works Factory, u�lizing combined facili�es and technical resources to conduct a diversified opera�ons and services scope to its clients.

AZTRACON Maintenance division:

AZTRACON Maintenance, is involved in the following ac�vi�es: cleaning, gas freeing, repairing, refurbishment and pain�ng of storage tanks for oil, chemicals, water and wastewater; installa�on; repair of pressure lines for oil, gas, hot water and steam; cleaning and maintenance of heat exchanger; site pain�ng and fencing work; erec�on of hangers, pla�orms and pipe racks and the erec�on and maintenance of tanks.

AZTRACON Services division offers many project oriented services, including:

� Aztracon Coa�ng� Aztracon Design and Engineering� Aztracon Procurement� Aztracon Equipment Rentals� Aztracon Installa�on� Aztracon Manpower Support Services

� Aztracon Project Management

For more informa�on please visit our website at www.aztracon.com

AL Zamil Metal Works Factory - Industrial Area Phase # 5, P.O. Box No. 13168, Jeddah 21493, Kingdom of Saudi Arabia Tel:- +966 12 6380766, Fax:- +966 12 6380768 CR No. 4030059582 [email protected] www.alzamilmetal.com

Aztracon Maintenance division Project Glimpses

Page 15: Giving Industry A Helping Hand - AZTRACONaztracon.com/arabic/wp-content/themes/aztracon/assets/azmwf-2017.pdf · SAP2000 Tekla Structures AutoCAD Mechanical and structural design

Contact UsAL Zamil Metal Works Factory - Industrial Area Phase # 5, P.O. Box No. 13168, Jeddah 21493, Kingdom of Saudi A r a b i a T e l : - + 9 6 6 1 2 6 3 8 0 7 6 6 , F a x : - + 9 6 6 1 2 6 3 8 0 7 6 8 C R N o . 4 0 3 0 0 5 9 5 8 [email protected] w w w . a l z a m i l m e t a l . c o m