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Geotechnical Consulting Experience Expertise Cost Efficiencies 260716

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GEOTECHNICAL CONSULTING PTY LTD (GCPL) :

“EXPERIENCE – EXPERTISE & COST EFFICIENCIES” (July 2016)

1.0 GEOTECHNICAL EXPERTISE

Since first registering as a company in 1999, GCPL has provided geotechnical support and

consulting advice to several open pit and underground mines in Australasia. This has covered all

aspects from geotechnical investigations and feasibility studies to due diligence audits and

technical reviews for proposed, new and existing mining ventures. With global exposure and

knowledge of variable ground conditions, GCPL provide optimal excavation and ground support

designs, and practical cost efficient geotechnical solutions.

Having worked on over 100 projects both on site and as a consultant, Ian McEnhill (GCPL director)

has in excess of 25-years geotechnical experience. Over the years Ian has developed a discerning

appreciation of excavation behavior in soil and rock, through experience gained with most mineral-

commodities on a vast range of international projects. Ian has provided support and advice in the

following areas of mining geotechnics :

o Geotechnical Investigation, Rock Mass & Structural Modelling

Planning and supervision of geotechnical drilling programmes;

Geotechnical core logging;

Selection of representative core samples for soil & rock mechanics testwork;

Geotechnical domaining, rock mass characterization & classification - Q, RMR, MRMR,

GSI, Hoek & Brown systems;

Litho - structural mapping, interpretation, 3D-modeling and consideration of structural-

influences on excavation stability;

3D-Modeling and interpretation of site geotechnical conditions;

Numerical stress modeling.

o Open Pit Slope Design & Monitoring

Pit-slope stability assessment and slope design for input into pit optimization studies;

Design of lateral support systems comprising rock bolt, cable bolt, mesh, shotcrete and

fibrecrete support elements;

Blasting trials and optimization to economize on powder factor, achieve required

fragmentation, maintain slope geometry and reduce blast damage to slopes, surrounding

infrastructure and the environment;

Monitoring of piezometric-levels, ground water pressures, slope depressurization and storm-

water drainage management;

Pit-slope displacement monitoring : EDM-prism, Ground-Probing-Radar, SMART-Cables,

Inclinometers & Extensometers.

Waste-dump design & stability monitoring.

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o Underground Excavation Design

Empirical estimation of stable development and stable stope spans;

Identification of least-geotechnical-risk option for portal establishment and optimal alignment

of access declines;

Geotechnical evaluation and selection of most optimal mining method;

Conventional-sink and raise-bored shaft stability / risk assessments;

Stope design and simulation of an optimal stope extraction and backfill sequence so as to

best manage ground conditions and mining induced stress, and to limit potential failure and

dilution;

Modelling and simulation of the anticipated extent of mining-induced rock mass deformation

and strain surrounding underground openings and assessment of the potential for any

propagation and subsidence through to surface;

Assessment of stand-off distance of the decline from the stopes to ensure stability and

access for the duration of mining;

Simulation and design of effective and cost efficient ground support systems for both

development and stopes;

Design and costing of geotechnical monitoring systems to provide advanced warning, and

to closely manage any risk of instability in underground workings (micro-seismic monitoring,

SMART-Cables, MPBX).

o Slope Stability Management and Ground Control Management Plans

Development, implementation and upgrade of Slope Stability Management Plans (SSMP)

and Ground Control Management Plans (GCMP). GCPL have a good working knowledge of

mine-regulatory, statutory and corporate requirements, having developed and implemented

geotechnical procedures, ground control standards, codes of practice and risk management

strategies at many mine sites world-wide.

2.0 PRIOR EXPERIENCE & PROJECTS

GCPL have completed geotechnical investigations, feasibility studies, technical reviews, due

diligence audits and interpretive reporting for the following mining companies in Australasia :

o Placer Dome Kidston Gold Mine (N-QLD);

o OK-Tedi Copper – Gold Mine (PNG);

o AngloGold’s Union Reefs (NT);

o Hill-50’s Mount Marion Gold Mine (WA);

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o Rio Tinto’s North Parkes Gold Mine (NSW);

o Giants Reef Chariot Gold Mine (NT);

o Lihir Copper - Gold (PNG);

o GBS Gold (NT);

o Crocodile Gold (NT);

o Territory Iron Ore (NT);

o Primary Gold (NT);

o Rio-Tinto - ERA Ranger Uranium Mine (NT), and

o Pan-Australia’s Phu Bia Copper – Gold Mine (Laos).

3.0 MINE OPERATION COST EFFICIENCIES and

OPPORTUNITY for GEOTECHNICAL COST SAVINGS

With any project, the primary objective of the geotechnical team is to apply sound, state of

the art geotechnical engineering practice effectively such that the geotechnical risk to the

project, ie - risk to safety, cost and profit – is minimized. In-line with this goal, GCPL’s aim

is to constantly improve safety standards through early identification of geotechnical

hazards, monitoring & management of risk, and implementation of efficient, economic

excavation designs and ground control solutions.

It has been demonstrated that Geotechnical Consulting Pty Ltd (GCPL) possess vast experience in

all aspects of mining geotechnical engineering, providing cost efficient geotechnical solutions for

proposed, new and existing mining operations. With the current commodities slide, the associated

downturn in mining activity and the ongoing increase in marginal operations, (with OHSE the

primary consideration), the need for mining cost efficiencies has rarely been as important as it is

now. In our quest to stay afloat and survive the current turmoil in the market, it is becoming more

vital to reduce costs and seize more opportunity to maximize profit.

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On your project there may well be the opportunity to improve current geotechnical models,

designs, practices, and slope stability or ground control management plans to improve

financial performance.

o Experience and improved knowledge of ground and structural conditions will lead to

a more accurate geotechnical model and result in more reliable geotechnical design

assumptions, and reduced risk to geotechnical hazards. Providing geotechnical

conditions permit, and there are recognized production and / or cost benefits, whilst

maintaining the required safety factors, there may be opportunity to :

o Modify or realign access ramps to capitalize on geotechnical conditions;

o Steepen areas of pit wall to reduce unnecessary waste strip and increase production;

o Reduce pit slope angles and dispense with costly ground support and / or slope

depressurization drainholes;

o Modify blast designs to better-conform with ground conditions. Whilst maintaining required

fragmentation, save on blast hole drilling and explosives consumption, reduce powder

factor, minimize blast-damage to slopes and thereby reduce the need for ground support.

On many mine sites, blast-patterns are standardized throughout, with minimal modification

according to ground and structural conditions encountered. Tighter control is required to

reduce costs;

o Reduce blast sub-drill depths, minimize blast-damage and overbreak to proceeding bench

crests, and thereby reduce the need for ground support;

o Wherever ground conditions permit, substitute blasting with dozer-rip or free-dig. There are

many instances in the industry where contracts are awarded giving the contractor full control

over which areas are blasted and which are free-dig, leading to increased costs to the client

where blasting is often unjustified;

o Dispense with presplit-blasting when ineffective, such as in closely fractured, blocky ground.

o Reduce the size of underground openings and the extent of ground support;

o Adjust ground support type / intensity / pattern / length / thickness to better suite ground

conditions. There are many instances in the industry where standard ground support

systems are implemented (at immense cost) without reviewing and customizing specific to

actual conditions exposed during mining;

o Minimise overbreak and external waste-dilution of ore;

o Introduce more selective and / or optimal mining method/s.

Whilst these are just some examples of where cost-savings could be realised, there may be other

areas where corrections to current design or practice may be made to improve the safety, profit and

viability of your current business venture.

Whilst concentrating on grade, tonnage, CAPEX, OPEX, dollars per ounce, dollars per tonne and

NPV, too often is the need for sound geotechnical investigation, design and practice overlooked by

mining economists. There are many reasons for this. Restricted budget for geotechnical

investigations, limited knowledge of geotechnical conditions, misinformed or incorrect geotechnical

design assumptions, and / or a failure or delay to adjust excavation & support designs to better

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align with ground conditions and stability performance once mining is underway. These are just a

few examples. All too often we see open pit and underground mines being designed and developed

based on limited or outdated models of ground and structural conditions, where there could be

opportunity for more appropriate or optimal design with associated cost savings.

GCPL are currently available to conduct investigations, review and improve your geotechnical

models, designs and practices, and conduct cost-benefit analyses for each of your projects. The

cost of a timely geotechnical review by an experienced professional is often minuscule when one

compares the savings to CAPEX, OPEX and ultimately NPV realized from an improved

geotechnical approach.

What is the geotechnical basis of your current design ?

Check your excavation and support geotechnical design assumptions now with an external

review by an experienced professional.

Please do not hesitate to contact me should you suspect that your project or operation requires

more optimal geotechnical input to improve your mining venture’s financial performance and bottom

line.

Ian McEnhill [email protected]

(Director GCPL)

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Geotechnical Consulting (Pty) Ltd

PROJECT PORTFOLIO

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