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GENERATOR
OWNER'S MANUALCX
CXSoHonda Motor Co., Ltd. 2010
11000.2005.09Printed in China
32Z3060000X32-Z30-6000
EG3600CX·EG4500CXEG5500CX·EG5500CXS
DIC197 Black 00X32-Z30-6000_EG4000CX_H1-4
00X32-Z30-6000_EG4000CX_H1-4.ind1 100X32-Z30-6000_EG4000CX_H1-4.ind1 1 2010/08/03 15:17:062010/08/03 15:17:06
Honda
OWNER’S MANUAL
EG3600CX·EG4500CXEG5500CX·EG5500CXS
The‘‘e-SPEC’’mark symbolizes environmentallyresponsible technologies applied to Honda powerequipment, which contains our wish to ‘‘preservenature for generations to come.’’
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Indicates a strong possibility of severe personal injury ordeath if instructions are not followed.
Indicates a possibility of personal injury or equipmentdamage if instructions are not followed.
Honda generator is designed to give safe and dependable service ifoperated according to instructions. Read and understand the Owner’sManual before operating the generator. Failure to do so could resultin personal injury or equipment damage.
Thank you for purchasing a Honda generator.
All information in this publication is based on the latest productinformation available at the time of approval for printing.
Honda Motor Co., Ltd. reserves the right to make changes at any timewithout notice and without incurring any obligation.
No part of this publication may be reproduced without writtenpermission.
This manual should be considered a permanent part of the generatorand should remain with it if it is resold.
Pay special attention to statements preceded by the following words:
Gives helpful information.
If a problem should arise, or if you have any questions about thegenerator, consult an authorized Honda dealer.
This manual covers operation and maintenance of the EG3600CX·EG4500CX·EG5500CX·EG5500CXS generators.
The illustration may vary according to the type.The illustrations herein are mainly based on: RGH type
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CONTENTS
...................................................................1. SAFETY INSTRUCTIONS . 3.............................................................2. SAFETY LABEL LOCATIONS . 7
.....................................................3. COMPONENT IDENTIFICATION . 10................................................................4. PRE-OPERATION CHECK . 13.................................................................5. STARTING THE ENGINE . 20
High altitude operation............................................................................6. GENERATOR USE . 29
.................................................................7. STOPPING THE ENGINE . 36................................................................................8. MAINTENANCE . 38
...........................................................9. TRANSPORTING/STORAGE . 47......................................................................10. TROUBLESHOOTING . 51
.............................................................................11. SPECIFICATIONS . 54.......................................................12. INSTALLATION OF KIT PARTS . 56
..........................................................................13. WIRING DIAGRAM . 59..............MAJOR Honda DISTRIBUTOR ADDRESSES . inside back cover
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SAFETY INSTRUCTIONS1.
IMPORTANT SAFETY INFORMATION
Operator Responsibility
Honda generators are designed for use with electrical equipment thathas suitable power requirements. Other uses can result in injury to theoperator or damage to the generator and other property.Most injuries or property damage can be prevented if you follow allinstructions in this manual and on the generator. The most commonhazards are discussed below, along with the best way to protectyourself and others.
Never attempt to modify the generator. It can cause an accident aswell as damage to the generator and appliances.
Do not connect an extension to the muffler.Do not modify the intake system.Do not adjust the governor.Do not remove the control panel or do not change the wiring of thecontrol panel.
Know how to stop the generator quickly in case of emergency.Understand the use of all generator controls, output receptacles, andconnections.Be sure that anyone who operates the generator receives properinstruction. Do not let children operate the generator without parentalsupervision.
Do not operate the generator with any cover removed. You may getyour hand or foot caught in the generator and it may cause accident.
Place the generator on a firm level place before operation.
Consult your authorized Honda dealer for disassembly and service ofthe generator that are not covered in this manual.
Be sure to observe the instructions in this manual for how to use thegenerator and maintenance information. Ignoring or improperlyfollowing the instructions can cause an accident such as an electricshock, and the condition of the exhaust gas may deteriorate.
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Carbon Monoxide Hazards
Electric Shock Hazards
(RGH type):
Exhaust contains poisonous carbon monoxide, a colorless, odorlessgas. Breathing exhaust can cause loss of consciousness and may leadto death.
If you run the generator in an area that is confined, or even partiallyenclosed area, the air you breathe could contain a dangerous amountof exhaust gas.
Never run your generator inside a garage, house, or near openwindows or doors.
The generator produces enough electric power to cause a seriousshock or electrocution if misused.Using a generator or electrical appliance in wet conditions, such asrain or snow, or near a pool or sprinkler system, or when your handsare wet, could result in electrocution.Keep the generator dry.
If the generator is stored outdoors, unprotected from the weather,check all of the electrical components on the control panel before eachuse. Moisture or ice can cause a malfunction or short circuit inelectrical components that could result in electrocution.
If you get an electric shock, consult a doctor and have medicaltreatment immediately.
Do not connect to a building’s electrical system unless an isolationswitch has been installed by a qualified electrician.
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5
Refuel With Care
Fire and Burn HazardsDo not use the generator in areas with a high risk of fire.
When installed in ventilated rooms, additional requirements for fireand explosion protection shall be observed.
The exhaust system gets hot enough to ignite some materials.
Some parts of the internal combustion engine are hot and may causeburns. Pay attention to the warnings on the generator.
The muffler becomes very hot during operation and remains hot for awhile after stopping the engine. Be careful not to touch the mufflerwhile it is hot. Let the engine cool before storing the generator indoors.
Do not pour the water directly on the generator to put out the firewhen it occurs. Use an appropriate fire extinguisher speciallydesigned for electric fire or oil fire.
If you inhale fumes produced by an accidental fire with the generator,consult a doctor and have medical treatment immediately.
Gasoline is extremely flammable, and gasoline vapor can explode.Allow the engine to cool if the generator has been in operation.
Refuel only outdoors in a well ventilated area with the engine off.
Do not overfill the fuel tank.
Never smoke near gasoline, and keep other flames and sparks away.
Always store gasoline in an approved container.
Make sure that any spilled fuel has been wiped up before starting theengine.
Keep the generator at least 1 meter away from buildings and otherequipment during operation.Do not enclose the generator in any structure.Keep flammable materials away from the generator.
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DisposalTo protect the environment, do not dispose of the used generator,battery, engine oil, etc. carelessly by leaving them in the waste.Observe the local laws or regulations or consult your authorizedHonda generator dealer to dispose of these parts.
Please dispose of used motor oil in a manner that is compatible withthe environment. We suggest you take it in a sealed container to yourlocal service station for reclamation. Do not throw it in the trash orpour it on the ground.
An improperly disposed battery can hurt the environment. Alwaysconfirm local regulations for battery disposal. Contact your Hondaservicing dealer for a replacement.
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SAFETY LABEL LOCATIONS2.
READ OWNER’S MANUAL
RGH type:
UH type:
EXHAUST CAUTION
CONNECT CAUTION
RGH type:
UH type:
HOT CAUTION
These labels warn you of potential hazards that can cause seriousinjury. Read the labels and safety notes and precautions described inthis manual carefully.If a label comes off or becomes hard to read, contact your Hondadealer for a replacement.
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Honda generator is designed to give safe anddependable service if operated according toinstructions.Read and understand the Owner’s Manualbefore operating the generator. Failure to doso could result in personal injury or equipmentdamage.
Exhaust contains poisonous carbon monoxide,a colorless, odorless gas. Breathing carbonmonoxide can cause loss of consciousnessand may lead to death.If you run the generator in an area that isconfined, or even partially enclosed area, theair you breathe could contain a dangerousamount of exhaust gas.Never run your generator inside a garage,house or near open windows or doors.
Do not connect to a building’s electricalsystem unless an isolation switch has beeninstalled by a qualified electrician.Connections for standby power to a building’selectrical system must be made by a qualifiedelectrician and must comply with allapplicable laws and electrical codes. Improperconnections can allow electrical current fromthe generator to backfeed into the utility lines.Such backfeed may electrocute utilitycompany workers or others who contact thelines during a power outage, and when utilitypower is restored, the generator may explode,burn, or cause fires in the building’s electricalsystem.
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A hot exhaust system can cause serious burns.Avoid contact if the engine has been running.
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COMPONENT IDENTIFICATION3.
CONTROL PANEL
AIR CLEANER
FUEL VALVE LEVER
ENGINE SERIAL NUMBER
FUEL GAUGE
CHOKE KNOB
SEDIMENT CUP
OIL FILLER CAP
STARTER GRIP
OIL DRAIN BOLT
FUEL TANK CAP
SPARK PLUG
MUFFLER
FRAME SERIAL NUMBER
CX type
Frame serial number:
Engine serial number:
Record the frame serial number and the engine serial number in thespaces below. You will need these serial numbers when ordering parts.
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FUEL VALVE LEVER
OIL FILLER CAP
STARTER GRIP
OIL DRAIN BOLT
FUEL TANK CAP
SPARK PLUG
MUFFLER
FRAME SERIAL NUMBER
FUEL GAUGE
CONTROL PANEL
CHOKE KNOB
SEDIMENT CUP AIR CLEANER
ENGINE SERIAL NUMBER
FUSE
BATTERY TRAY
CXS type
Frame serial number:
Engine serial number:
Record the frame serial number and the engine serial number in thespaces below. You will need these serial numbers when ordering parts.
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CONTROL PANEL
EG3600CX, EG4500CX, EG5500CX: UH types
EG4500CX: RGH type
EG5500CXS:RGH, UH types
VOLT METER
AC CIRCUIT BREAKER
AC CIRCUIT BREAKER
230V RECEPTACLES
240V RECEPTACLES
DC TERMINALS
GROUND TERMINAL
ENGINESWITCH
DC TERMINALS
GROUND TERMINAL
DC CIRCUIT PROTECTOR
DC CIRCUITPROTECTOR
ENGINE SWITCH
ENGINE SWITCH
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PRE-OPERATION CHECK4.
Be sure to check the generator on a level surface with the enginestopped.
Using non detergent oil or 2-stroke engine oil could shorten theengine’s service life.
Recommended oil:
AMBIENT TEMPERATURE
Check the engine oil level before each use.
Use 4-stroke motor oil that meets or exceeds the requirements for APIservice category SE or later (or equivalent). Always check the APIservice label on the oil container to be sure it includes the letters SE orlater (or equivalent).
SAE 10W-30 is recommended for general, all-temperature use. Otherviscosities shown in the chart may be used when the averagetemperature in your area is within the indicated range.
1.
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Running the engine with insufficient oil can cause serious enginedamage.
OIL FILLER HOLE
UPPER LIMIT
DIPSTICK
OIL FILLER CAP
The Oil Alert system will automatically stop the engine before the oillevel falls below the safe limit. However, to avoid the inconvenience ofan unexpected shutdown, it is still advisable to visually inspect the oillevel regularly.
Remove the oil filler cap and wipe the dipstick clean.Check the oil level by inserting the dipstick in the filler holewithout screwing it in.If the oil level is low, fill to the upper limit of the oil filler neck withthe recommended oil.
a.b.
c.
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Avoid repeated or prolonged contact with skin or breathing ofvapor.KEEP OUT OF REACH OF CHILDREN.
Be careful not to spill fuel when refueling. Spilled fuel or fuel vapormay ignite. If any fuel is spilled, make sure the area is dry beforestarting the engine.
Do not overfill the fuel tank (there should be no fuel above theupper level mark (red) on the fuel strainer). After refueling, makesure the fuel tank cap is closed properly and securely.
Refuel in a well ventilated area with the engine stopped. Do notsmoke or allow flames or sparks in the area where the engine isrefueled or where gasoline is stored.
Gasoline is extremely flammable and is explosive under certainconditions.
FUEL GAUGE FUEL TANK CAP
EMPTYFULL
FUELSTRAINER
UPPERLEVEL
UPPER LEVEL MARK (RED)
Check the fuel level.
After refueling, tighten the fuel tank cap securely.
Check the fuel gauge. If the fuel level is low, refuel the fuel tank untilthe level as specified.
Use automotive unleaded gasoline with a Research Octane Number of91 or higher (a Pump Octane Number of 86 or higher).Never use stale or contaminated gasoline or an oil/gasoline mixture.Avoid getting dirt or water in the fuel tank.
2.
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Gasolines Containing Alcohol
Gasoline spoils very quickly depending on factors such as lightexposure, temperature and time.
Using contaminated gasoline can seriously damage the engine(caburetor clogged, valve stuck).Such damage due to spoiled fuel is disallowed from coverage by thewarrantry.To avoid this please strictly follow these recommendations:
In worst cases, gasoline can be contaminated within 30 days.
Only use specified gasoline (see page ).
If long storage (more than 30 days) is foreseen, drain fuel tank andcarburetor (see page ).
To slow deterioration, keep gasoline in a certified fuel container.Use fresh and clean gasoline.
If you notice any undesirable operating symptoms while using agasoline that contains alcohol, or one that you think containsalcohol, switch to a gasoline that you know does not contain alcohol.
Before buying fuel from an unfamiliar station, try to find out if thefuel contains alcohol, if it does, confirm the type and percentage ofalcohol used.
Honda cannot endorse the use of fuels containing methanol sinceevidence of their suitability is as yet incomplete.
Fuel system damage or engine performance problems resultingfrom the use of fuels that contain alcohol is not covered under thewarranty.
Do not use gasohol that contains more than 10% ethanol. Do not usegasoline containing methanol (methyl or wood alcohol) that does notalso contain cosolvents and corrosion inhibitors for methanol. Neveruse gasoline containing more than 5% methanol, even if it hascosolvents and corrosion inhibitors.
If you decide to use a gasoline containing alcohol (gasohol), be sure itsoctane rating is at least as high as that recommended by Honda. Thereare two types of ‘‘gasohol’’: one containing ethanol, and the othercontaining methanol.
15
49
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Never run the engine without the air cleaner element. Rapid enginewear will result from contaminants, such as dust and dirt, beingdrawn through the carburetor, into the engine.
AIR CLEANER ELEMENT
AIR CLEANER COVER
CLIP
Check the air cleaner.
Unsnap the two air cleaner cover clips, remove the air cleaner cover,and remove the air cleaner element.
Check the air cleaner element to be sure it is clean and in goodcondition.
Clean or replace the air cleaner element if necessary (see page ).
3.
41
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Swallowing
Skin
Eyes
Emergency Procedures
KEEP CHILDREN AWAY FROM THE BATTERY.
Wear protective clothing and eye protection when working near thebattery.
The battery contains sulfuric acid (battery fluid), which is highlycorrosive and poisonous. Getting battery fluid in your eyes or onyour skin can cause serious burns.
Check the battery fluid (CXS type).
Your generator’s engine charging system charges the battery whilethe engine is running. However, if the generator is only usedperiodically, the battery must be charged monthly to maintain thebattery service life.
Drink water or milk. Call a physician immediately.
Remove contaminated clothing. Flush the skin with largequantities of water. Call a physician immediately.
Flush with water from a cup or other container for at leastfifteen minutes. (Water under pressure can damage the eye.) Call aphysician immediately.
4.
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BATTERY CELL CAPS
UPPER LEVEL
LOWER LEVEL
BATTERY
The battery fluid level must be kept between the UPPER and LOWERlevel marks. If the battery fluid level is below the LOWER level,sulfation and battery plate damage will occur.If rapid loss of battery fluid is experienced, or if your battery seems tobe weak causing slow operation of the starter motor, see yourauthorized Honda generator dealer.
Locate the battery. Check the battery fluid level with the generatoron a level surface. Remove the battery cell caps.Inspect the battery fluid level of each cell.The battery fluid level must be kept between the UPPER and LOWERlevel marks, and battery fluid should cover all the plates.If any plates are not covered, remove the battery and add distilledwater as necessary.
For battery installation, refer to the Battery Tray Kit (see page ).
1.
2.
3.
56
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STARTING THE ENGINE5.
OOFFFF
OOFFFF
AC CIRCUIT BREAKER
Make sure that the AC circuit breaker is in the OFF position. Thegenerator may be hard to start if a load is connected.
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Electric starting
When starting the generator after adding fuel for the first time, afterlong-term storage, or after running out of fuel, turn the fuel valvelever to the ON position, then wait for 10 to 20 seconds beforestarting the engine.
(CXS type)
FUEL VALVE LEVER
ON
OONN
Turn the fuel valve lever to the ON position.1.
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CHOKE KNOB
OOPPEENN
CCLLOOSSEEDD
Pull the choke knob to the CLOSED position to start a cold engine.Push the choke knob to the OPEN position as the engine warms up.
2.
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Do not use the electric starter for more than 5 seconds at a time. If theengine fails to start, release the switch and wait 10 seconds beforeoperating the starter again.
ON
START
OONN
START
ENGINE SWITCH
Turn the engine switch to the START position and hold it there for 5seconds or until the engine starts.After the engine starts, let the engine switch return to the ONposition.
When the speed of the starter motor drops after a period of time, it isan indication that the battery should be recharged.
3.
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Manual starting
When starting the generator after adding fuel for the first time, afterlong-term storage, or after running out of fuel, turn the fuel valvelever to the ON position, then wait for 10 to 20 seconds beforestarting the engine.
FUEL VALVE LEVER
ON
OONN
Turn the fuel valve lever to the ON position.1.
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CHOKE KNOB
OOPPEENN
CCLLOOSSEEDD
Pull the choke knob to the CLOSED position to start a cold engine.Push the choke knob to the OPEN position as the engine warms up.
2.
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(CX type)
(CXS type)
ENGINE SWITCH
ON
ENGINE SWITCH
ON
ON
OONN
Turn the engine switch to the ON position.3.
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Do not let the starter rope rub against the generator body, or therope will wear out prematurely.
Do not allow the starter grip to snap back. Return it slowly by hand.
The starter grip can be drawn back very quickly before you releaseit. This may pull your hand forcefully toward the engine and causean injury.
OOPPEENN
STARTER GRIP
DDiirreeccttiioonn ttoo ppuullll
CHOKE KNOB
Pull the starter grip lightly until you feel resistance, then pull thestarter grip briskly toward in the direction of the arrow as shownbelow.
Push the choke knob to the OPEN position as the engine warms up.
4.
5.
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High altitude operation
Operation of the generator at an altitude lower than the carburetor isjetted for may result in reduced performance, overheating, andserious engine damage caused by an excessively lean air/fuel mixture.
At high altitude, the standard carburetor air-fuel mixture will beexcessively rich. Performance will decrease, and fuel consumption willincrease.
High altitude performance can be improved by specific modificationsto the carburetor. If you always operate the generator at altitudeshigher than 1,500 meters above sea level, have your authorized Hondadealer perform these carburetor modifications.
Even with suitable carburetor jetting, engine horsepower will decreaseapproximately 3.5% for each 300 meter increase in altitude. The affectof altitude on the horsepower will be greater than this if no carburetormodification is made.
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GENERATOR USE6.
Do not connect to a building’s electrical system unless an isolationswitch has been installed by a qualified electrician.Connections for standby power to a building’s electrical systemmust be made by a qualified electrician and must comply with allapplicable laws and electrical codes. Improper connections canallow electrical current from the generator to back feed into theutility lines. Such back feed may electrocute utility companyworkers or others who contact the lines during a power outage,and when utility power is restored, the generator may explode,burn, or cause fires in the building’s electrical system.
(RGH type):
GROUND TERMINAL
Be sure to ground the generator when the connected equipment isgrounded.
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Do not exceed the current limit specified for any one receptacle.Do not connect the generator to a household circuit. This couldcause the damage to the generator or to electrical appliances in thehouse.Do not modify or use the generator for other purposes than it isintended for. Also observe the following when using the generator.Do not connect an extension to the exhaust pipe.When an extension cable is required, be sure to use a tough rubbersheathed flexible cable (IEC 245 or equivalent).Limit length of extension cables; 60 m for cables of 1.5 mm and 100m for cables of 2.5 mm . Long extension cables will lower usablepower due to resistance in the extension cable.Keep the generator away from other electric cables or wires such ascommercial power supply lines.
Make sure the electrical rating of the tool or appliance does notexceed that of the generator. Never exceed the maximum powerrating of the generator. Power levels between rated and maximummay be used for no more than 30 minutes.Limit operation requiring maximum power to 30 minutes.Maximum power is:
3.6 kVA
5.5 kVA5.5 kW5.5 kVA
For continuous operation, do not exceed the rated power.Rated power is:
3.2 kVA4.0 kW
5.0 kVA5.0 kW
4.0 kVA
5.0 kVA
4.5 kW4.5 kVA
For the RGH type, it is when the power factor is 1.0.In either case, the total power requirements (VA) of all appliancesconnected must be considered.Most appliance motors require more than their rated wattage forstartup.
(UH type)
(UH type)
EG3600CX:EG4500CX:
EG5500CX:EG5500CXS:
(UH type)
(UH type)EG3600CX:EG4500CX:
EG5500CX:EG5500CXS:
(UH type)(UH type)
(UH type)
(UH type)
(RGH type)
(RGH type)
(RGH type)
(RGH type)
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AC Applications
Be sure that all appliances are in good working order beforeconnecting them to the generator. Electrical equipment (includinglines and plug connections) should not be defective. If an appliancebegins to operate abnormally, becomes sluggish, or stops suddenly,turn off the generator engine switch immediately. Then disconnectthe appliance, and examine it for signs of malfunction.
Substantial overloading will switch off the AC circuit breaker.Marginal overloading may not switch off the AC circuit breaker, butit will shorten the service life of the generator.
ONAC CIRCUIT BREAKER
PLUGPLUG
RGH type: UH type:
AC CIRCUIT BREAKER
ONON
Start the engine (see page ).
Confirm that the appliance to be used is switched off, and plug in theappliance.
Switch the AC circuit breaker ON.
Most motorized appliances require more than their rated power forstartup.
1.
2.
3.
20
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DC application
To prevent the possibility of creating a spark near the battery,connect charging cable first to the generator, then to the battery.Disconnect cable first at the battery.Before connecting charging cable to a battery that is installed in avehicle, disconnect the vehicle’s battery cable. Reconnect thevehicle’s battery cable after the charging cables are removed. Thisprocedure will prevent the possibility of a short circuit and sparks ifyou make accidental contact between a battery terminal and thevehicle’s frame or body.
Do not attempt to start an automobile engine with the generatorstill connected to the battery. The generator may be damaged.Connect the positive battery terminal to the positive charging cord.Do not reverse the charging cables, or serious damage to thegenerator and/or battery may occur.
NEGATIVE DC TERMINAL(BLACK)
BATTERY POSITIVE ( )TERMINAL
BATTERYNEGATIVE ( )TERMINAL
POSITIVE DC TERMINAL(RED)
The DC receptacle may be used for charging 12 volt automotive-typebatteries only.
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33
Before connecting the battery charging cable to a battery that isinstalled in a vehicle, disconnect the vehicle battery ground cablefrom the negative ( ) battery terminal.
Connect the red lead of battery charging cable into the positive ( )DC terminal of the generator.
Connect the black lead of battery charging cable into the negative( ) DC terminal of the generator.
Connect the red lead of the battery charging cable to the positive( ) battery terminal and the black lead to the negative ( ) batteryterminal.
1.
2.
3.
4.
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Batteries produce explosive gases: If ignited, and explosion cancause serious injury or blindness. Provide adequate ventilationwhen charging.
Keep flames and sparks away, and do not smoke in the area.
ANTIDOTE
KEEP OUT OF REACH OF CHILDREN.
External: Flush thoroughly with water.Internal: Drink large quantities of water or milk.Follow with milk of magnesia or vegetable oil, and call aphysician immediately.
CHEMICAL HAZARD: Battery fluid contains sulfuric acid. Contactwith eyes or skin, even through clothing, may cause severe burns.Wear a faceshield and protective clothing.
ANTIDOTE: If battery fluid gets into your eyes, flush thoroughlywith warm water for at least 15 minutes and call a physicianimmediately.POISON: Battery fluid is poison.
DC CIRCUIT PROTECTOR
ON
OFF
Start the engine.
An overload DC circuit will trip the DC circuit protector (push buttoncomes out).If this happens, wait a few minutes before pushing in the circuitprotector to resume operation.
The DC terminal can be used while the AC power is in use.
5.
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Oil Alert System
Automatic Engine Stop Function
Oil Alert Function
Overspeed Detection Function
Abnormal Voltage Detection Function
The Oil Alert system is designed to prevent engine damage caused byan insufficient amount of oil in the crankcase. Before the oil level in thecrankcase falls below a safe limit, the Oil Alert system willautomatically shut down the engine (the engine switch will remain inthe ON position).
If the engine stops and will not restart, check the engine oil level (seepage ) before troubleshooting in other areas.
During operation, the engine will automatically stop if there is notenough oil in the tank. Moreover, if the generator is on a slope, the oilalert function may operate, and stop the engine.
To protect the engine from exceeding the engine load, the engine willautomatically stop if the engine speed becomes abnormal.
The engine will automatically stop during generation when it detectsabnormal voltage.
If the engine stops, inspect the amount of engine oil, and a while, thentry to restart the engine. When the engine will not start at all, take yourgenerator to the dealer.
14
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STOPPING THE ENGINE7.
IN NORMAL USE:
OFF
OFF
(CX type) (CXS type)
OOFFFF OOFFFF
AC CIRCUIT BREAKER
OOFFFF OFF
ENGINE SWITCH
Turn the engine switch to the OFF position.
To stop the engine in an emergency, turn the engine switch to the OFFposition.
Turn the AC circuit breaker to the OFF position.1.
2.
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OFF
OOFFFF
FUEL VALVE LEVER
Turn the fuel valve lever to the OFF position.3.
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MAINTENANCE8.
Use Honda Genuine parts or their equivalent. The use of replacementparts which are not of equivalent quality may damage the generator.
The muffler becomes very hot during operation and remains hot for awhile after stopping the engine. Be careful not to touch the mufflerwhile it is hot. Let the engine cool before maintenance.
Injury from moving parts. Do not run the engine unless instructedto do so.
Burns from hot parts. Let the engine and exhaust system coolbefore touching.
Carbon monoxide poisoning from engine exhaust. Be sure there isadequate ventilation whenever you operate the engine.
Make sure the engine is off before you begin any maintenance orrepairs. This will eliminate several potential hazards:
The purpose of the maintenance and adjustment schedule is to keepthe generator in the best operating condition.Inspect or service as scheduled in the table below.
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Maintenance Schedule
Tools
Power Plug
REGULAR SERVICE PERIOD (3)
ITEMEngine oil
Air cleaner
Sediment cupSpark plug
Spark arrester(UH type)Valve clearanceCombustionchamberFuel tank and filterFuel tubeBattery fluid(CXS type)
Everyyearor
300 Hrs.
(2)
(2)
Every6 months
or100 Hrs.
Every3 months
or50 Hrs.
(1)
Firstmonth
or20 Hrs.
Eachuse
Check LevelChangeCheckCleanCleanCheck-adjustReplaceClean
Check-adjustClean
CleanCheckCheck
After every 500 Hrs. (2)
Every 2 years (Replace if necessary) (2)
Service more frequently when used in dusty areas.These items should be serviced by your Honda servicing dealer, unless you have theproper tools and are mechanically proficient. Refer to the Honda shop manual for serviceprocedures.For commercial use, log hours of operation to determine proper maintenance intervals.
Performed at every indicated monthor operating hour interval,whichever comes first.
Page
1440174142434345
18
(1)(2)
(3)
A box wrench and wrench handle are supplied with the generator.
This generator is bundled with power plugs corresponding to thenumber of outlets equipped on the generator.
Use the supplied tools to perform maintenance tasks. Using anincorrect tool may damage the generator.
(except UH type)
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40
CHANGING OIL
Oil capacity:
1.
UPPER LIMIT
OIL DRAIN BOLTOIL FILLER CAP
SEALINGWASHER
Wash your hands with soap and water after handling used oil.
Please dispose of used motor oil in a manner that is compatible withthe environment. We suggest you take it in a sealed container to yourlocal service station for reclamation. Do not throw it in the trash orpour it on the ground.
Drain the oil while the engine is still warm to assure rapid andcomplete draining.
Remove the oil drain bolt and sealing washer, remove the oil fillercap, and drain the oil.Reinstall the drain bolt and new sealing washer. Tighten the boltsecurely.Refill with the recommended oil (see page ) and check the oil level.
1.1 L
1.
2.
3. 13
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41
AIR CLEANER SERVICE
Do not use gasoline or low flash point solvents for cleaning. They areflammable and explosive under certain conditions.
Never run the engine without the air cleaner element. Rapid enginewear will result.
2.
CLIPAIR CLEANERCOVER
AIR CLEANERELEMENT
AIR CLEANERCOVER
AIR CLEANERELEMENT
AIR CLEANER ELEMENT
CLIP
properlyhooked
improperlyhooked
A dirty air cleaner will restrict air flow to the carburetor. To preventcarburetor malfunction, service the air cleaner regularly. Service morefrequently when operating the generator in extremely dusty areas.
Reinstall the air cleaner element and the cover.
Soak the air cleaner element in clean engine oil and squeeze out theexcess oil. The engine will smoke during initial startup if too muchoil is left in the air cleaner element.
Wash the air cleaner element in a solution of household detergentand warm water, then rinse thoroughly, or wash in nonflammable orhigh flashpoint solvent. Allow the air cleaner element to drythoroughly.
Unsnap the two air cleaner cover clips, remove the air cleaner cover,and remove the air cleaner element.
1.
2.
3.
4.
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42
FUEL SEDIMENT CUP SERVICE
Gasoline is extremely flammable and is explosive under certainconditions. Do not smoke or allow flames or sparks in the area.
After installing the sediment cup, be sure to tighten it securely. Checkfor fuel leaks and make sure the area is dry before starting the engine.
3.
SEDIMENT CUP
KEY
OFF
OFF
O-RING(Replace)
FUEL VALVE LEVER
The sediment cup prevents dirt or water that may be in the fuel tankfrom entering the carburetor. If the engine has not been run for a longtime, the sediment cup should be cleaned.
Turn the engine switch to the OFFposition and remove the key.
Turn the engine switch to the OFFposition.
Turn the fuel valve lever to theOFF posit ion. Remove thesediment cup and O-ring.Clean the sediment cup innonflammable or high flash pointsolvent.Reinstall the new O-ring andsediment cup.Turn the fuel valve lever to the ONposition and check for leaks.
1.
2.
3.
4.
5.
Type with electric starter:
Type without electric starter:
10/07/22 15:06:18 32Z30R00_044
－
－
43
SPARK PLUG SERVICE
If the engine has been running, the muffler will be very hot. Be carefulnot to touch the muffler.
Recommended spark plug:
4.
SPARK PLUG WRENCH
SIDE ELECTRODE
SPARK PLUG CAP
0.7 0.8 mm
SEALING WASHER
Visually inspect the spark plug.Discard it if the insulator iscracked, chipped, or fouled. Cleanthe spark plug with a wire brush ifit is to be reused.Measure the plug gap with afeeler gauge.Correct as necessary by carefullybending the side electrode.The gap should be:
To ensure proper engine operation, the spark plug must be properlygapped and free of deposits.
Remove the spark plug cap.Clean any dirt from around the spark plug base.Use a spark plug wrench to remove the spark plug.
BPR5ES (NGK)
1.2.3.
4.
5.
0.7 0.8 mm
10/07/22 15:06:28 32Z30R00_045
44
The spark plug must be securely tightened. An improperlytightened plug can become very hot and possibly damage thegenerator.Never use a spark plug with an improper heat range.
If installing a new spark plug, tighten 1/2 turn after the spark plug seatsto compress the washer. If reinstalling a used spark plug, tighten 1/8 to1/4 turn after the spark plug seats.
Make sure that the sealing washer is in good condition, and threadthe spark plug in by hand to prevent cross-threading.After the spark plug is seated, tighten with a spark plug wrench tocompress the washer.
Reinstall the spark plug cap on the spark plug securely.
6.
7.
8.
10/07/22 15:06:33 32Z30R00_046
45
SPARK ARRESTER CLEANING
The spark arrester must be serviced every 100 hours to maintain itsefficiency.
If the generator has been running, the muffler will be very hot.Allow it to cool before proceeding.
5. (UH type)
SPARK ARRESTER
SCREW
SPARK ARRESTER SCREEN
Use a brush to remove carbon deposits from the spark arresterscreen.Inspect the screen for breaks or tears and replace it if necessary.
Install the spark arrester in the reverse order of removal.
Loosen the screw by the exhaust port of the muffler and remove thespark arrester.
1.
2.
3.
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46
FUSE REPLACEMENT
If frequent fuse failure occurs, determine the cause and correct theproblem before attempting to operate the generator further.Never use a fuse with a different rating from that specified. Seriousdamage to the electrical system or fire may result.
Specified fuse:
6. (CXS type)
FUSE HOLDER COVER
FUSE (10 A)
If the fuse is blown, the starter motor will not work until it is replaced.
Turn the engine switch to the OFF position and remove the keybefore checking or replacing the fuse.
Remove the fuse holder cover and pull the fuse out.
Replace the fuse with a fuse of the same type and rating.
Install the fuse holder cover in the reverse order of removal.
10 A
1.
2.
3.
4.
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47
TRANSPORTING/STORAGE
Do not drive on a rough road for an extended period with thegenerator on board. If you must transport the generator on arough road, drain the fuel from the generator beforehand.
Avoid a place exposed to direct sunlight when putting thegenerator on a vehicle. If the generator is left in an enclosedvehicle for many hours, high temperature inside the vehicle couldcause fuel to vaporize resulting in a possible explosion.
Do not operate the generator while it is on a vehicle. Take thegenerator off the vehicle and use it in a well ventilated place.
Do not overfill the tank.When transporting the generator:
Transporting
HOLDING PART
9.
The fuel valve lever should be turned OFF.
To prevent fuel spillage when transporting or during temporarystorage, the generator should be secured upright in its normaloperating position, with the engine switch OFF.
To transport the generator, hold the holding part (shaded areas in thefigure below).
10/07/22 15:07:00 32Z30R00_049
48
Take care not to drop or strike the generator when transporting.Do not place heavy objects on the generator.
When transporting the generator by loading it on to a vehicle, secureto the generator frame as shown.
10/07/22 15:07:03 32Z30R00_050
49
Storage
Gasoline is extremely flammable and is explosive under certainconditions. Perform this task in a well ventilated area with the enginestopped. Do not smoke or allow flames or sparks in the area duringthis procedure.
DRAIN SCREW
Place a suitable gasoline container below the carburetor, and use afunnel to avoid spilling fuel.
After all the gasoline has drained into the container, tighten thedrain screw securely.
Loosen the carburetor drain screw and drain the gasoline from thecarburetor.
Place a suitable gasoline container below the sediment cup, and usea funnel to avoid spilling gasoline.
1.
2.
3.
4.
10/07/22 15:07:09 32Z30R00_051
50
Align the notch on the starter pulleywith the hole at the top of recoil starter.
FUEL VALVE LEVER
OONN
ON
Remove the sediment cup (see page ), and then turn the fuelvalve lever to the ON position.
Allow the gasoline to drain completely, and then install the sedimentcup (see page ).
Change the engine oil (refer to page ).
Remove the spark plug, and pour about a tablespoon of cleanengine oil into the cylinder. Turn the engine several revolutionsslowly with the recoil starter to distribute the oil, then reinstall thespark plug.
Slowly pull the starter grip until resistance is felt. At this point, thepiston is coming up on its compression stroke and both the intakeand exhaust valves are closed. Storing the engine in this positionwill help to protect it from internal corrosion.
7.
8.
9.
5.
6.
42
42
40
10/07/22 15:07:16 32Z30R00_052
51
TROUBLESHOOTING10.
When the engine will not start:
Is there fuel inthe tank?
Refill the fueltank (see page
).
If the engine stilldoes not start,take thegenerator to anauthorizedHonda dealer.
Turn off the engine switch and loosen thedrain screw (see page ).
To check:
Is the fuelreaching thecarburetor?
Clean the fuelsediment cup(see page ).
Is the spark plugin goodcondition?
Clean, readjustgap and dry thespark plug.Replace it ifnecessary (seepage ).
Is there enoughoil in the engine?
Add therecommendedoil (see page ).
Is the engineswitch ON?
Turn the engineswitch ON (seepage forelectric startingor for manualstarting).
Turn the fuel valve lever to ON. Fuelshould flow from the drain when the fuelvalve lever is turned on.
NO
NO
NO
NO
1)
2)
YES
YES
YES
YES
YES
NO
42
43
15
23
26
13
49
10/07/22 15:07:28 32Z30R00_053
52
[CXS Type]Starter motor does not turn round;
Is the batterydischarged?
Is the fuse blown? Replace the fuse (seepage ).
Charge the battery.
If the starter motorstill does not turnround, take thegenerator to anautorized Hondadealer.
NO
NO
YES
YES
46
10/07/22 15:07:34 32Z30R00_054
53
No electricity at the AC receptacles:
Is the AC circuitbreaker ON?
Check the electricalappliance orequipment for anydefects.
Take the generatorto an authorizedHonda dealer.
Replace theelectricalappliance orequipment.Take theelectricalappliance orequipment to anelectrical shopfor repair.
Is the DC circuitprotector ON?
Push the DC circuitprotector ON (seepage ).
Take the generatorto an authorizedHonda dealer.
Turn the AC circuitbreaker ON (seepage ).
No electricity at the DC terminals:
YES
NO DEFECTS
NO
DEFECTS
34
YES
NO
31
10/07/22 15:07:42 32Z30R00_055
× × ×
＊＊
＊
54
SPECIFICATIONS11.
Engine
Dimensions and Weight
Generator
EG3600CX
EBHCUH RGH UH
681 mm530 mm571 mm
71.0 kg 82.5 kg
ModelEngine TypeDisplacement[Bore Stroke]Compression ratioEngine speedCooling systemIgnition systemOil capacityFuel tank capacitySpark plug
GX270H4-stroke, overhead valve, single cylinder
270 cm77.0 58.0 mm
337 cm82.0 64.0 mm
EG4500CX
8.3:1 8.0:13,000 rpmForced air
Transistorized magneto ignition1.1 L24.0 L
BPR5ES (NGK)
240 V 230 V50 Hz
16.7 A
EBFC
ModelTypeDescription codeLengthWidthHeightDry mass (weight)
GX340H1
240 V
17.4 A13.3 A3.2 kVA 4.0 kVA
ModelType
ACoutput
DC output3.6 kVA 4.5 kVA
Only for charging 12 V automotive batteries.Maximum changing output = 8.3 A
4.0 kW4.5 kW
EG3600CX EG4500CXUH RGH UH
Rated voltageRated frequencyRated currentRated outputMaximum output
Specifications may vary according to the types, and are subject tochange without notice.
It is when the power factor is 1.0.:
10/07/22 15:08:04 32Z30R00_056
× ×
＊
＊＊
＊
＊
55
Dimensions and Weight
Generator
Engine
ModelTypeDescription codeLengthWidthHeightDry mass (weight)
ModelType
ACoutput
DC output
50 Hz240 V 240 V230 V
ModelEngine TypeDisplacement[Bore Stroke]Compression ratioEngine speedCooling systemIgnition systemOil capacityFuel tank capacitySpark plug BPR5ES (NGK)
24.0 L1.1 L
Transistorized magneto ignitionForced air3,000 rpm
8.0:1
389 cm88.0 64.0 mm
4-stroke, overhead valve, single cylinderGX390H1
84.0 kg571 mm530 mm
EG5500CX EG5500CXS
EBCC EBDCRGH UH
87.0 kg
20.8 A
UH
681 mm 844 mm
5.0 kVA 5.0 kVA5.5 kVA 5.5 kVA
Only for charging 12 V automotive batteries.Maximum changing output = 8.3 A
5.0 kW5.5 kW
UH RGH UHEG5500CX EG5500CXS
Rated voltageRated frequencyRated currentRated outputMaximum output
1
22
20.8 A 21.7 A
Specifications may vary according to the types, and are subject tochange without notice.
It is when the power factor is 1.0.
Without battery1:
2:
10/07/22 15:08:23 32Z30R00_057
＋－－
56
INSTALLATION OF KIT PARTS
STANDARD KIT PARTSBattery Tray Kit (CXS type)
12.
Install the battery guard pipe on the frame.Set the battery tray on the battery guard pipe and tighten the bolts.
Route the starter cable under the tank and connect it to the startersolenoid.
Connect the battery ground cable to the generator rear housing.
Connect the starter cable to the battery positive ( ) terminal first,then to the negative ( ) terminal. When disconnecting, disconnectat the battery negative ( ) terminal first.
Install the battery guard plate on the battery guard pipe.
Set the battery on the battery tray and secure with the battery setbolt.
1.
2.
3.
4.
5.
10/07/22 15:08:30 32Z30R00_058
×
×
××
57
(3)
(2)
(1) (5)
(8)
(13)
(12) (9)
(10)
(15)
(14)
(4)
(7)
CABLE TIE
(6)
(11)
STARTER CABLE(Positive)
STARTER SOLENOID
BATTERYGROUND CABLE
(1) BATTERY SET BOLT
(2) BATTERY SET PLATE
(3) 6 mm FLANGE NUT
(4) BATTERY GROUND CABLE
2
1
1
1
8
8
2
2
2
1
12
1
1
2
1
(5) STARTER CABLE
(6) CABLE TIE
(7) 6 12 mm BOLT
(8) BATTERY GUARD PIPE
(9) BATTERY TRAY
(10) BATTERY GUARD PLATE
(11) BATTERY BOX
(12) 6 30 mm FLANGE BOLT
(13) WASHER
(14) 8 12 mm FLANGE BOLT
(15) 6 12 mm FLANGE BOLT
10/07/22 15:08:36 32Z30R00_059
×
－ － －
×
×
58
INSTALLATION OF KIT PARTS
OPTIONAL KIT PARTS
Four Wheel Kit Installation
TORQUE:
GENERATORSIDE
LONGER
4 28 mm SPLIT PIN (4)
WHEEL (4)
8 mmFLANGE NUT (8)
LOCK PLATE
8 16 mm HEX BOLT (8)
20 mm PLAIN WASHER (5)
REAR WHEEL SHAFT
FRONT WHEEL SHAFT
Install the wheel shaft assembly on the generator using eight 8 16mm hex bolts.
Install the lock plate and four wheels on the wheel shaft using theplain washers and split pins.
Install the front wheel shaft on the front side nearest the engine.
24 29 N·m (2.4 3.0 kgf·m , 17 22 lbf·ft)
1.
2.
10/07/22 15:08:44 32Z30R00_060
－－－－
59
WIRING DIAGRAM13.
INDEX
ABBREVIATIONS
Part nameSymbol
WIRE COLOR CODE
AC OutletBatteryAC Circuit BreakerCharge CoilDiodeDigital-AutomaticVoltage RegulatorDC DiodeDC Circuit ProtectorDC TerminalDC WindingEngine SwitchExciter WindingFuel Cut SolenoidFrame BlockFuseField WindingGenerator BlockGroundGround TerminalIgnition CoilJunction BoxMain WindingOil Alert UnitOil Level SwitchPower CoilRegulator RectifierSpark PlugStarterTr-Mag UnitVolt Meter
AC OBATAC CBChCDD-AVR
DC DDC CPDC TDC WESwEX WFCSFrBFuFWGeBGNDGTIgCJ/BMWOAUOLSwPoCRgRcSPStTrMUVM
BlY
BuGRWBrLgGrLbOP
BLACKYELLOWBLUEGREENREDWHITEBROWNLIGHT GREENGRAYLIGHT BLUEORANGEPINK
(See inside back cover).......................................................................EG4500CX (RGH type) . W 1.....................................................................EG5500CXS (RGH type) . W 2
...................................EG3600CX·EG4500CX·EG5500CX (UH type) . W 3.......................................................................EG5500CXS (UH type) . W 4
10/07/22 15:08:50 32Z30R00_061
60
SWITCH CONNECTIONS
RECEPTACLE
TypeShape
OFFON
IG E G FS
OFFONST
IG E G FSBAT ST
RGH
RGH
UH
ENGINE SWITCH
EG5500CXS
EG3600CX·EG4500CX·EG5500CX
10/07/22 15:08:58 32Z30R00_062
－W 1
10/07/22 15:09:11 32Z30R00_066
－W 2
10/07/22 15:09:20 32Z30R00_067
－W 3
10/07/22 15:09:29 32Z30R00_068
－W 4
10/07/22 15:09:39 32Z30R00_069
MAJOR Honda DISTRIBUTOR ADDRESSES
For further information, please contact Honda Customer InformationCentre at the following address or telephone number:
10/07/22 15:09:43 32Z30R00_071
＋
＋
＠
RUSSIA
AUSTRALIA
Honda Motor RUS LLC
Honda Australia Motorcycle and
Power Equipment Pty. Ltd
21. MKAD 47 km., Leninsky district.
Moscow region, 142784 Russia
Tel. : 7 (495) 745 20 80
Fax : 7 (495) 745 20 81
http://www.honda.co.ru
postoffice honda.co.ru
1954-1956 Hume Highway
Campbellfield Victoria 3061
Tel. : (03) 9270 1111
Fax : (03) 9270 1133
10/07/22 15:09:46 32Z30R00_072
GENERATOR
OWNER'S MANUALCX
CXSoHonda Motor Co., Ltd. 2010
11000.2005.09Printed in China
32Z3060000X32-Z30-6000
EG3600CX·EG4500CXEG5500CX·EG5500CXS
DIC197 Black 00X32-Z30-6000_EG4000CX_H1-4
00X32-Z30-6000_EG4000CX_H1-4.ind1 100X32-Z30-6000_EG4000CX_H1-4.ind1 1 2010/08/03 15:17:062010/08/03 15:17:06
