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General description
Pneumatic Actuators
Fail Safe Electro-Mechanical Actuators
Hydraulic & Electro-Hydraulic Actuators
Counter-Weight Actuators
2
26
36
50
Page
Contents
6
COUNTER-WEIGHT
FAIL SAFE ELECTRO-MECHANICAL
ELECTRO-HYDRAULIC
HYDRAULIC
PNEUMATIC
2 3
ITALVALV designs, manufactures and installs on its valves a full range of actuators reliable and withhigh torque values, identified by the following types:• Pneumatic type, single-acting and double-acting• Electromechanical with fail-safe type, single-acting• Hydraulic and electro-hydraulic type, single-acting and double-acting• Hydraulic counterweight type, single acting• Control Systems• Control panels for of pneumatic, hydraulic and electrohydraulic actuators
ACTUATORS TYPE
Pneumatic
SERIESACPSEASP80PAPSEM
SERIESACPDE
SingleActing
DoubleActing
SERIESAPGMRGPM
SERIESAPGRGP
SingleActing
DoubleActing
Rack & Pinion Scotch Yoke
Fail SafeElectro-Mechanical
SERIESASP-ASP/R
ASPL-ASPL/R
SingleActing
Rack & Pinion
Hydraulic &Electro-Hydraulic
SERIESAPSEMHASP80HACOSE
SERIESAPSEH
RPO/DC
SingleActing
DoubleActing
SERIESRGOMASES/R
RPO
SERIESRGO
SingleActing
DoubleActing
Rack & Pinion Scotch Yoke
Counter-Weight
SERIESICC
SingleActing
Fork Lever
Actuators Type
INTRODUCTION
Every detail is designed and tested carefully controlled during the production process (from receipt ofraw materials to final inspection) according to the criteria of reliability required by the most stringentquality standards UNI EN ISO 9001, internal procedures and standards of safety force. All types ofactuators to a quarter turn can be produced with kinematics glyph with rack and pinion mechanism,suitable for high speed maneuvers with function or Fail Safe Emergency Shut Down (ESD) in harshenvironments and critical. In addition to traditional actuators to a quarter turn, are available linear actuatorsfor applications on globe valves and gate valves.
Butterfly valve
Fail safe springreturn electric actuator
Gear reducer
Handlever
Counterweighthydraulic actuator
Handweel
Extension withelectric actuator
Hydraulic power unit
Electric actuator
Ball valve
Hemisphere valve
Valves Operations
Single actinghydraulic actuator
Single actingpneumatic actuator
Double actinghydraulic actuator
Double actingpneumatic actuator
4 5
Pneumatic panel
Togheter with valves, ITV is able to supply acomplete range of operating systems and devices:
and the most precise and sophisticatedcontrol systems.
Manual lever
Worm gear reducers
Double/single acting pneumatic
Hydraulic actuators
Electric actuators
Pneumatic Actuators
DesignExecutionsServicePressure rangeAngular strokeOperating fluidGasketsTestsMarkingCoupling
Modular construction with central body mechanism
Rack & Pinion - Scotch Yoke
ON/OFF / Modulating
4 ÷ 8 Bar - Design pressure 10 Bar
90° ÷ 5° adjustable
Air - Nitrogen - Any fluid compatible with standard materials
Standard NBR (-20 / +90 °C) - Low Temp. Silicone / Endura V91A /PTFE - High temperature Viton
1.5 times max allowable working pressure
97/23/CE P.E.D.
ISO 5211 – Other on request
Housing: Carbon Steel S275 JR EN 10025 / Low Temperature carbon SteelPinion: AISI 420BRack - Link: AISI 420BCylinder: Carbon Steel + ENPSpring: 50 CrV4Special treatment for modulating Service: Kinematic link with prismatic coupling hardened sliding surfaces
StandardMainMaterials
ACPDE
APSEM
ASP80P
ACPSE
APGRGP
APGM
RGPM
ACPDE 300/420ACPDE 300/500APSEM 250-M3APSEM 280-M4APSEM 280-M5APSEM 320-M4APSEM 320-M5ASP80P-320-M5ASP80P-320-M7ASP80P-320-M10ACPSE 300-420-M7ACPSE 300-420-M10ACPSE 300-500-M10APG130-280RGP 4000-500RGP 4000-590RGP 4000-730APGM 130-420-P100APGM 130-420-P160RGPM 4000-420-P140RGPM 4000-500-P190
Manual emergency device (handwheel or hydraulic pump with oil tank)Limit switch box (mechanical or proximity type - SPDT or DPDT contacts)Solenoid valveAir filter reducer
Position transmitter signal 4÷20 mA and I/P converter
Pneumatic control on board actuator or separate installation cabinet
Pneumatic rapid discharge valve for emergency operationAir tank and pneumatic circuit for emergency fail safe executionOther on request
Rack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionScotch-yokeScotch-yokeScotch-yokeScotch-yokeScotch-yokeScotch-yokeScotch-yokeScotch-yoke
DoubleDoubleSingleSingleSingleSingleSingleSingleSingleSingleSingleSingleSingleDoubleDoubleDoubleDoubleSingleSingleSingleSingle
SERIES TYPEMODELS ACTION
OPTIONS
6 7
PneumaticActuators SINGLE ACTING
DOUBLE ACTING + FAIL SAFE
DOUBLE ACTING
DOUBLE ACTING + FAIL SAFE
SERIES ACPDE
APSEM
ASP80P
ACPSE
APG
RGP
APGM
RPGM
Dimensions Pneumatic Actuators SERIES APSEM
DIMENSION (mm)
MODEL A
APSEM 250-M3
APSEM 280-M4
APSEM 280-M5
APSEM 320-M4
APSEM 320-M5
B C D E F G H I L STD. CONN. AIR VOL. Lt WEIGHT KgISO 5211
227
227
227
227
227
355
365
365
365
365
232
322
322
322
322
316
348
348
393
393
174
174
174
174
174
119
119
119
119
119
59
59
59
59
59
53
53
53
53
53
79
79
79
79
79
165
165
165
165
165
F12
F12
F12
F12
F12
1/2” - 3/4”
1/2” - 3/4”
1/2” - 3/4”
1/2” - 3/4”
1/2” - 3/4”
3.40
4.30
4.30
5.60
5.60
102
120
130
140
165
ACTION
Single
Single
Single
Single
Single
SINGLE ACTING
Dimensions Pneumatic Actuators SERIES ACPDE
DIMENSION (mm)
MODEL A
ACPDE 300-420
ACPDE 300-500
B C D E F G H I L STD. CONN. AIR VOL. Lt WEIGHT KgISO 5211
640
640
590
590
130
130
500
600
113
113
313
313
100
100
120
120
135
135
540
540
F25-F30
F25-F30
1/2” - 3/4”
1/2” - 3/4”
20
24
560
630
ACTION
Double
Double
Dimensions Pneumatic Actuators SERIES ASP80P
DIMENSION (mm)
MODEL A B C D E F G H I L STD. CONN. AIR VOL. Lt WEIGHT KgISO 5211
425
425
425
540
540
540
322
322
417
393
393
393
196
196
196
207
207
207
75
75
75
79,50
79,50
79,50
81
81
81
290
290
290
F16- F25
F16- F25
F16- F25
3/4”
3/4”
3/4”
7.1
7.1
7.1
210
230
250
ACTION
Single
Single
Single
ASP80P-320-M5
ASP80P-320-M7
ASP80P-320-M10
DOUBLE ACTING SINGLE ACTING
Dimensions Pneumatic Actuators SERIES ACPSE
DIMENSION (mm)
MODEL A
ACPSE 300-420
ACPSE 300-500
B C D E F G H I L STD. CONN. AIR VOL. Lt WEIGHT KgISO 5211
660
660
685
900
415
350
500
620
113
113
313
313
100
100
120
120
135
135
550
550
F25-F30
F25-F30
1/2” - 3/4”
1/2” - 3/4”
14
39
600
600
ACTION
Single
Single
SINGLE ACTING
8 9
Pneumatic Actuators DIMENSIONS
10 11
Dimensions Pneumatic Actuators SERIES APG
DIMENSION (mm)
MODEL A
APG 130-280
APG 130-420
B C D E F G H I L STD. CONN. AIR VOL. Lt WEIGHT KgISO 5211
680
715
600
630
90
90
365
365
125
125
240
240
130
130
120
120
138
138
440
440
F25-F30
F25-F30
3/4”
3/4”
23
35
215
325
ACTION
Double
Double
Dimensions Pneumatic Actuators SERIES RGP 4000
DIMENSION (mm)
MODEL A B C D E F G H I L STD. CONN. AIR VOL. Lt WEIGHT KgISO 5211
890
780
825
600
830
830
227
232
232
500
602
680
149
149
149
358
358
358
140
140
140
166
166
166
142
142
142
505
505
505
F25-F30-F35
F25-F30-F35
F25-F30-F35
3/4”
1”
1”
39
65
77
690
820
790
ACTION
Double
Double
Double
RGP 4000/420
RGP 4000/500
RGP 4000/590
Pneumatic Actuators DIMENSIONSDOUBLE ACTING
Dimensions Pneumatic Actuators SERIES RGPM 4000
DIMENSION (mm)
MODEL A B C D E F G H I L STD. CONN. AIR VOL. Lt WEIGHT KgISO 5211
890
780
825
1240
1680
1420
277
272
348
500
602
680
149
149
149
358
358
358
140
140
140
166
166
166
142
142
142
505
505
505
F25-F30-F35
F25-F30-F35
F25-F30-F35
3/4”
1”
1”
39
65
77
750
820
980
ACTION
Single
Single
Single
RGPM 4000/420
RGPM 4000/500
RGPM 4000/590
SINGLE ACTING
DOUBLE ACTING
Dimensions Pneumatic Actuators SERIES APGM
DIMENSION (mm)
MODEL A
APGM 130-300
APGM 130-420
B C D E F G H I L STD. CONN. AIR VOL. Lt WEIGHT KgISO 5211
705
705
1490
1225
195
277
380
500
125
125
240
240
130
130
120
120
138
138
440
440
F25-F30
F25-F30
1/2”
1/2” - 3/4”
25
36
340
360
ACTION
Single
Single
SINGLE ACTING
12
131623
222415141721
11 38 3 1 2 38
3219
171820 27 30 28 25 26 33 43
34
29
31
35
42
39
6
9
8
74010
36 37 41
3
54
12 13
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
2
1
6
6
6
1
Pos. Description Q.ty
Part list table
1
2
3
4
5
6
7
8
9
10
11
12
13
*14
15
*16
*17
18
19
20
21
22
Housing
Rack
Gear
Gear stem
Lower plate
Upper thrust washer
Lower thrust washer
Seeger ring
Gear feather
Stem feather
Head
Head
Piston
Piston gasket
Screw
Piston O-Ring
Cylinder gasket
Cylinder
Scerw
Cylinder stud
Cylinder nuts
Cap nuts
1
1
1
1
1
1
1
1
1
6
6
6
1
1
2
2
1
1
1
1
5
-
Pos. Description Q.ty
*23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
*41
42
43
44
Stop screw gasket
Stop screw
Spring drive tube
Spring drive tube
Spring head
Spring container
Spring head
Spring compressor disc
Spring disc
Screws
Stud
Nuts
Stop screw
Position indicator
Screws
Rack bushing
Bushing
Bushing
Gasket
Nut
Spring
-
* Suggested spare parts
Material
EN 10025 S275 JR
39NiCrMo3
39NiCrMo3
39NiCrMo3
Carbon steel
Filled PTFE
Filled PTFE
Steel
C40
C40
EN 10025 S275 JR
EN 10025 S275 JR
EN 10025 S275 JR + E.N.P.
NBR
8.8 CAD. Class
NBR
NBR
Carbon steel + E.N.P.
C40 galvanized
ASTM A193 B7
ASTM A193 2H
6S CAD. class
Material
NBR
Steel galvanized
Carbon steel
Carbon steel
EN 10025 S275 JR
carbon steel
EN 10025 S275 JR
EN 10025 S275 JR
EN 10025 S275 JR
8.8 class CAD.
ASTM A193 B7
ASTM A194 2H
Steel galvanized
Steel
8.8 CAD. class
Self-lubricating D.U.
Self-lubricating D.U.
Self-lubricating D.U.
NBR
6S CAD.
Spring steel
-
Pneumatic Actuators SERIES APSEM
Pos. Description Q.ty Pos. Description Q.ty
* Suggested spare parts
Material Material
SERIES RGPM 4000
1
1
1
2
1
1
1
1
1
1
1
1
1
1
12
12
8
1
13
4
1
1
1
2
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
*21
*22
23
*24
*25
*26
*27
Housing
Link
Sliding block
Sliding ring
Housing cover
Link cover
Cylinder head
Cylinder head
Cylinder
Piston
Stem
Driving stem
Piston stem
Nut
Cylinder stud
Nut
Screw
Stop limitor
Housing cover screw
Link cover screw
End Screw O-Ring
Piston gasket
End screw cap
Cylinder gasket
Link cover gasket
Stem piston O-Ring
Lip gasket
S275 JR UNI EN 10025
Carbon steel
Steel
Bronze
S275 JR UNI EN 10025
S275 JR UNI EN 10025
S275 JR UNI EN 10025
S275 JR UNI EN 10025
Carbon steel + ENP
S275 JR UNI EN 10025 + ENP
AISI 420B
AISI 420B
AISI 420B
C40
C40
6S Class galvanized
8.8 Class galvanized
Steel
8.8 Class galvanized
8.8 Class galvanized
NBR
NBR
Alluminium
NBR
NBR
NBR
NBR
*28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
Piston slide
Link upper bushing
Stem bushing
Link lower bushing
Driving stem bushing
Seeger ring
Spring
Spring
Spring head
Spring head
Spring compressor
Internal spring drive tube
Spring disc
Spring ring
Thrust washer
Thrust washer
Spring container
Drive spring
End screw
Nut
-
Spring load stud
Spring stud
Spring load container
Nut
Pin
Thrust washer
1
1
2
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
-
4
4
4
8
2
2
Pneumatic ActuatorsPart list table
Filled PTFE
Self-lubricating D.U.
Self-lubricating D.U.
Self-lubricating D.U.
Self-lubricating D.U.
Steel
Steel
Steel
S275 JR UNI EN 10025
S275 JR UNI EN 10025
Carbon steel
Carbon steel
Carbon steel
Carbon steel
Filled PTFE
Filled PTFE
Carbon steel
Carbon steel
Carbon steel
6S CAD.
-
C40
C40
Steel
6S Class galvanized
AISI 420B
Bronze
Pneumatic Actuators TYPICAL PARTS LIST
RACK & PINION EXECUTION
SCOTCH-YOKE EXECUTION
16 7 10 9 15 27 30 8 17 4 32 12 11 32 30 36 34 35 49 51 37 52
4246
4743
5245504041443938
26142123
1824
A 24 2 1
22
9 28
10 33
53
53
33
3
19 5 54 29 6 20 25
5431
33 31 35 32 36
41
40
43 34
21 2 25 6 24 28 17
3 2616 28
7
1 3
38 37
20 13 11 10 A 1213
39 30 29 5 22 4 27 23 29
8 7 9
45
4418
15
49
1953
51
50
52
464847
14.1 14 11
14 15
Pos. Description Q.ty Pos. Description Q.ty
* Suggested spare parts
Material Material
SERIES RPP-MT
1
1
1
1
1
1
1
1
1
1
12
12
2
1
1
1
1
1
1
1
8
22
2
2
3
1
1
1
2
3
4
5
6
7
8
9
10
11
12
*13
*14
*14.1
*15
*16
*17
*18
19
20
21
22
23
24
25
26
Housing
Cover
Pinion
Rack
Shaft
Pinion cover
Piston
Head
Head
Cylinder
Stud
Nuts
Cylinder gasket
Piston gasket
Piston guide
Piston damper gasket
Pinion O-Ring
Pinion cover O-Ring
Damper cover O-Ring
Damper cover
Cylinder locking screw
Housing cover screw
Screw
Screw
Pinion cover screw
Pinion bushing
Shaft bushing
27
28
29
30
31
32
33
34
35
36
37
38
39
40
*41
42
43
44
*45
46
47
48
49
50
51
52
53
Feather key
Pinion thrust washer
Shaft bushing
Spring head
Spring head
Spring tube
Safety bolt container
Spring stud
Spring load stud
Cup spring
Drive spring
Piston blocking nut
Screw
Spring cover
Spring cover gasket
Screw
Nut
Piston screw
Piston screw gasket
Damper cylinder
Damper cylinder flange
Damper cylinder flange
damper piston
Damper spring
Stud
Nut
Plug
C40
Carbographite
Self-lubricating D.U.
S275 JR UNI EN 10025
S275 JR UNI EN 10025
ST 52.0 DIN 1609
Steel
C40 EN 10083/2
C40 EN 10083/2
50 CrV4
Steel
6S EN 20898/2
8.8 CAD. Class EN 20898/1
S275 JR EN 10025
NBR
8.8 CAD. Class EN 20898/1
6S EN 20898/2
8.8 CAD. Class EN 20898/1
NBR
Steel + ENP
Steel
8.8 CAD. Class EN 20898/1
Steel + ENP
Steel
8.8 CAD. Class EN 20898/1
6S EN 20898/2
Steel
1
2
2
1
1
1
6
6
6
80
1
1
8
1
1
4
8
6
6
1
1
8
1
1
8
8
1
S275 JR UNI EN 10025
S275 JR UNI EN 10025
39NiCrMo3
S.S. AISI 420B
S.S. AISI 420B
S275 JR UNI EN 10025
S275 JR UNI EN 10025 + ENP
S275 JR UNI EN 10025
S275 JR UNI EN 10025
ST 52.0 DIN 1609 + ENP
C40 EN 10083/2
6S EN 20898/2 galvanized
NBR
NBR High velocity
Filled PTFE
NBR
NBR
NBR
NBR
Steel
8.8 CAD. Class EN 20898/1
8.8 CAD. Class EN 20898/1
8.8 CAD. Class EN 20898/1
8.8 CAD. Class EN 20898/1
8.8 CAD. Class EN 20898/1
Self-lubrication D.U.
Self-lubrication D.U.
Pneumatic ActuatorsPart list table
Pneumatic Actuators TYPICAL PARTS LIST
RACK & PINION WITH CUP SPRINGS EXECUTION
EMEREGNCY SHUTDOWN VALVE
16 17
SERIES APG-RGP
AIR MIN. PRESSURE4 bar
ACTUATOR
Rack & Pinion / Double Acting
APG 130-280
RGP 4000-500
RGP 4000-550
RGP 4000-730
4280
14766
20560
31475
BREAK
3274
10990
14537
77755
RUN
4280
14766
20560
31475
END5 bar
5350
18457
25700
39344
BREAK
4093
13738
18172
27819
RUN
4350
18457
25700
39344
END6 bar
6420
22149
30840
47712
BREAK
4911
16485
21805
33387
RUN
6420
22149
30840
47712
END
BREAKRUNEND
NmNmNm
SERIES APGM-RGPM
AIR MIN. PRESSURE4 bar
ACTUATOR
Single acting
APGM 130-420
APGM 130-420
RGPM 4000-420
RGPM 4000-590
7914
6881
7820
13709
BREAK
4037
3306
3691
5652
RUN
3452
2423
2621
5309
END5 bar
10321
9291
10424
18849
BREAK
5747
5016
5531
9487
RUN
5860
4330
5226
10449
END6 bar
12728
11699
13029
23969
BREAK
7457
6725
7375
13121
RUN
8264
7237
7831
15589
END
BREAKRUNEND
NmNmNm
6177
7207
7797
15251
BREAK
2804
3535
3676
8685
RUN
1716
2745
2599
6851
ENDSPRING
P100
P160
P140
P240+P200
SPRING TORQUE
SERIES ACPDE
AIR MIN. PRESSURE4 bar
ACTUATOR
Rack & Pinion / Double Acting
ACPDE 300-420
ACPDE 300-500
5663
4000
BREAK
5669
4000
RUN
5668
4000
END5 bar
7085
5000
BREAK
7085
5000
RUN
7085
5000
END6 bar
8502
6000
BREAK
8502
6000
RUN
8502
6000
END
BREAKRUNEND
NmNmNm
Pneumatic ActuatorsTorque table Pneumatic ActuatorsTorque table
SERIES ACPSE
AIR MIN. PRESSURE4 bar
ACTUATOR
Single acting
ACPSE 300-420
ACPSE 300-420
ACPSE 300-500
2138
3054
3054
BREAK
1573
2246
2246
RUN
1007
1439
1439
ENDSPRING
M7
M10
M10
SPRING TORQUE
2992
2560
4229
BREAK
2427
1753
3421
RUN
1861
945
2614
END5 bar
3992
3560
5846
BREAK
3426
2752
4838
RUN
2861
1945
4031
END6 bar
4992
4560
7063
BREAK
4425
3752
6255
RUN
3861
2945
5447
END
BREAKRUNEND
NmNmNm
Pneumatic ActuatorsTorque table Pneumatic ActuatorsTorque table
Pneumatic Actuators TORQUE TABLE
18 19
1
2
46
7
3
AIR INLET
7
6
5
2
1
8 8
5
99
7.1
9
7.2
94
3
14
12 13
11
ELECTRIC CONN.
AIR INLET
1
2
4 4
6
99
7.1
9
7.2
9
3
ELECTRIC CONN.
AIR INLET
Double acting - ON/OFF service
Pos. Description Q.ty
Legend of components
1
2
3
4
5
6
7.1
7.2
8
9
Double acting pneumatic actuator
Switch box
Air filter reducer with pressure gauge
Unidirectional flow regulator
-
5/2 double pilot pneumatic valve
Solenoid valve 3/2 energized to close (mantained)
Solenoid valve 3/2 energized to open (mantained)
-
Air exhaust silencer
1
1
1
2
-
1
1
1
-
4
Pos. Description Q.ty
Legend of components
1
2
3
4
5
6
7.1
7.2
8
9
10
11
12
13
14
Double acting pneumatic actuator
Switch box
Air filter reducer with pressure gauge
Check valve
Air vessel
5/2 double pilot pneumatic valve
Solenoid valve 3/2 energized to close (mantained)
Solenoid valve 3/2 energized to open (mantained)
Flow regulator
Air exhaust silencer
-
Relief valve
Pressure gauge
Isolating valve
Drain valve
1
1
1
1
1
1
1
1
2
4
-
1
1
1
1
Pos. Description Q.ty
Legend of components
1
2
3
4
5
6
7
Double acting pneumatic actuator
Switch box
Air filter reducer with pressure gauge
Positioner
Pressure reducer with gauge
3/2 pneumatic valve spring return
Air exhaust silencer
1
1
1
1
1
2
2
1
2
46
3
AIR INLET
7
6
5
Pos. Description Q.ty
Legend of components
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Double acting pneumatic actuator
Switch box
Air filter reducer with pressure gauge
Positioner
Pressure reducer with gauge
3/2 pneumatic valve spring return
Air exhaust silencer
4/2 manual valve
Check valve
Air tank
Relief valve
Pressure gauge
Ball valve
Drain valve
1
1
1
1
1
2
1
1
1
1
1
1
1
1
9
10
8
13 12
11
14
DOUBLE ACTING DOUBLE ACTING
Double acting - ON/OFF and fail safe service
Double acting - Modulating service
Double acting - Modulating and fail safe service
Pneumatic Actuators TYPICAL DIAGRAMS
20 21
1
2
4
6
3
AIR INLET
6
5
1
2
4
6
3
AIR INLET
6
57
1
2
46
9
3
AIR INLET
Pos. Description Q.ty
Legend of components
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Double acting pneumatic actuator
Switch box
Air filter reducer with pressure gauge
Positioner
Pressure reducer with gauge
3/2 pneumatic valve spring return
Air exhaust silencer
4/2 manual valve
Check valve
Air tank
Relief valve
Pressure gauge
Ball valve
Drain valve
Manual emergency hydraulic hand pump
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
7
6
5
15
11
1213
10
14
Pos. Description Q.ty
Legend of components
1
2
3
4
5
6
Single acting pneumatic actuator
Switch box
Air filter reducer with pressure gauge
Unidirectional flow regulator
3/2 solenoid valve
Air exhaust silencer
1
1
1
1
1
1
Pos. Description Q.ty
Legend of components
1
2
3
4
5
6
7
Single acting pneumatic actuator
Switch box
Air filter reducer with pressure gauge
Unidirectional flow regulator
3/2 solenoid valve
Air exhaust silencer
Positioner
1
1
1
1
1
1
1
DOUBLE ACTING SINGLE ACTING
Double acting - Modulating and fail safe service with emergency hand pump Single acting - ON/OFF service
Single acting - Modulating service
Pneumatic Actuators TYPICAL DIAGRAMS
22 23
1
2
4
6
9
3
AIR INLETWORKING LOGIC
Pos. Description Q.ty
Legend of components
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Single acting pneumatic actuator
Switch box
Air filter reducer with pressure gauge
Check valve
Air tank
3/2 pneumatic valve
3/2 pneumatic valve
-
Air exhaust silencer
Hydraulic hand pump
Relief valve
Pressure gauge
Hand valve with padlock
Drain valve
Flow regulator
1
1
1
1
1
1
1
-
3
1
1
1
1
1
1
7
6
5
15
11
12
13
10
139
9
9
14
1
2
46
3
AIR INLET
WORKING LOGIC
Pos. Description Q.ty
Legend of components
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Single acting pneumatic actuator
Switch box
Air filter reducer with pressure gauge
Positioner
Pressure reducer with gauge
3/2 pneumatic valve spring return
Air exhaust silencer
3/2 manual valve
Check valve
Air tank
Relief valve
Pressure gauge
Ball valve
Drain valve
Manual emergency hydraulic hand pump
1
1
1
1
1
1
1
-
3
1
1
1
1
1
1
7
5
11
12
10
13
9
14
15
8
9
Single acting - ON/OFF and fail safe
SINGLE ACTING SINGLE ACTING
Single acting - Modulating and fail safe service with emergency hand pump
Pneumatic Actuators TYPICAL DIAGRAMS
1
2
3
7
75
7
7
6
4
AIR INLET
Single acting - Modulating and quick emergency operation
Pos. Description Q.ty
1
2
3
4
5
Single acting pneumatic actuator
Air filter reducer
Pneumatic pilot 2/2 discharge valve spring return
-
3/2 pneumatic pilot stop valve spring return
1
1
3
-
1
Pos. Description Q.ty
6
7
8
9
10
-
Air discharge silencer
Switch box
3/2 emergency solenoid valve
Pressure regulator
-
2
1
1
1
24 25
1
2
9
3 3 37
7
5
7
8
10
ELECTRIC CONN.
AIR INLET
EXAUST PORTS
Single acting - ON/OFF and quick emergency operation
Pos. Description Q.ty
Legend of components
1
2
3.1÷3.5
4
5
6
7
8
9
10
11
12
13
14
15
Single acting pneumatic actuator
Air inlet reducer filter with gauge
2/2 pneumatic pilot discharge valve spring return
3/2 pneumatic pilot bypass valve spring return
3/2 pneumatic pilot stop valve spring return
-
Air discharge silencer
Limit switch box with No. 4 open/close SPDT switches
3/2 emergency solenoid valve
Manual inlet ball valve
Unidirectional check valve
Air reservoir
Pressure reductor
Rapid discharge valve
Air exaust silencer
1
1
5
1
1
-
4
1
2
1
1
1
1
3
6
DOUBLE ACTING DOUBLE ACTING
1
2
9
3.1
7
5AIR INLET
EXAUST PORTS
8
4
15
14
3.2 3.3 3.4 3.5
14 1413 9 12 11
107
7 7
SOV 1 OPERATION
SOV 2 OPERATION
ELECTRIC CONN.
Single acting - Modulating and fast emergency operation
Pneumatic Actuators TYPICAL DIAGRAMS
Pos. Description Q.ty
1
2
3
4
Single acting pneumatic actuator
Air filter reducer
Positioner
Air booster relay
1
1
1
1
5
6
7
3/2 solenoid valve
2/2 pneumatic discharge valve
Air discharge silencer
1
1
2
Pos. Description Q.ty
Legend of components
Legend of components
26 27
SERIES ASP ON/OFF
ASP/R
ASPL ON/OFF
ASPL/R
File-safe Electro-Mechanical Spring return Actuators
DESCRIPTION The fail safe electromechanical actuators ASP series may be coupled to every valve type having anangular stroke of 90 deg. (ASP-ASPR series) or to linear valves (ASPL-ASPLR series).The actuator is composed by two unit: the first unit electromechanical type, the second unit mechanic-hydraulic (only for ASP-ASPR series).The electromechanical unit is composed by an electric motor, while the mechanic-hydraulic unit iscomposed by a rack&pinion system constantly charged with a spring and controlled by an hydraulicsystem emergency speed.An electromechanical circuit breaker controlling the fail safe action is located between thetwo units.Control signals available: 4÷20 mA / Profibus DP
GENERAL DATA Main supply voltage: 380 / 400 Vac - 3 ~ - 50 HzElectromagnetic claw clutch voltage: 24 Vdc - 230 Vac - 110 VdcFail safe speed: min. 0.5 sec. adjustable - max equal to electric motor speed
STANDARDMOTOR EQUIPMENT Electric motor standard: SA ONF/OFF or SAR MODULATING version
ASP ON/OFF orimpulsive modulating
2580
100300
SERIES MODELS
ASP/R modulating 2580
100300
ASPL/R modulating 2580
100300
Fail-safe Electro-Mechanical Spring returnActuators
28 29
Dimensions Fail-safe Electro-Mechanical Spring return Actuators SERIES ASP-ASP/R
DIMENSION (mm)
MODEL A B C D E F G H I STD. CONN. WEIGHT KgISO 5211
25-134
25-166
25-166
25-185
80-195
80-195
80-210
100
100-POT
300
VSPRING CARTRIDGE
M3
M3
M7
M3
M7
M10
M10
MCO711
MCO711+MCO311
ACPM300
425
425
425
425
530
530
650
750
750
850
510
510
510
520
600
600
620
650
650
900
220
220
273
220
273
368
368
250
280
272
140
140
140
140
140
140
140
180
180
272
278
278
278
300
400
400
400
385
385
385
250
270
270
250
325
350
450
335
335
500
59
59
59
59
75
75
75
75
75
100
250
260
260
260
260
300
300
320
320
396
282
410
410
410
480
450
450
480
480
354
160
160
160
160
315
315
315
400
400
400
F12-F14
F12-F14
F12-F14
F12-F14
F14-F16-F25
F14-F16-F25
F14-F16-F25
F14-F16-F25
F14-F16-F25
F16-F25
ISO METRIC
ISO METRIC
ISO METRIC
ISO METRIC
ISO METRIC
ISO METRIC
ISO METRIC
ISO METRIC
ISO METRIC
ISO METRIC
160
170
180
170
270
270
320
350
380
640
ASP-ASP/R 25 SERIESASP-ASP/R 80 SERIES
ASP-ASP/R 100 SERIESASP-ASP/R 300 SERIES
Dimensions SERIES ASPL-ASPL/R
DIMENSION (mm)
MODEL A B C D E F G H I STD. CONN. WEIGHT Kg
25-185
25-185
SPRING CARTRIDGE
M1
M3
485
485
510
510
80
220
-
-
600
600
-
-
-
-
260
260
668
668
160
160
ISO METRIC
ISO METRIC
120
140
V
Fail-safe Electro-Mechanical Spring return Actuators
ROTATIVE EXECUTION
ASPL-ASPL/R M3 SERIES
LINEAR EXECUTION
Fail-safe Electro-Mechanical Spring return Actuators DIMENSIONS
ELECTRIC ACTUATOR TORQUE
298
495
528
1405
1865
2795
2390
4964
BREAK
240
361
461
1194
1563
2427
2029
3904
RUN
183
226
394
983
1261
2059
1379
2844
END
Fail-safeElectro-MechanicalSpring return Actuators
1
3
1
1
1
-
1
1
1
1
1
1
4
4
4
1
1
1
1
3
3
1
-
4
8
8
Pos. Description Q.ty
Part list table
Housing
Spring
Rack gasket housing
Damper cylinder
Damper cylinder head
-
Spring cartridge
Drive spring assembly
Damper stem
Cover
O-ring
Rack
Stud
Nut
Washer
Spring adjustment screw
Nut
Adjustment screw O-ring
Pinion ring
Spring drive tube (internal)
Spring drive tube (external)
Pinion
-
Damper stud
Nut
Washer
-
-
1
1
1
1
1
1
1
1
1
8
1
1
1
1
1
-
1
1
1
1
1
2
1
1
Pos. Description Q.ty
22
23
24
25
26
27
28
29
30
31
32
33
34
35
35.1
36
37
38
*39
*39.1
*40
41
*42
43
44
*45
-
-
Oil charge block
Ball
Spring
Hydraulic accumulator
Grub screw
Seal cap
Seal cap
Seal cap
Washer
Screw
Claw clutch stem
Pinion thrust washer
Pinion thrust washer
Gear reducer stem ring
Gasket
-
Lower pinion O-ring
Lower pinion O-ring
O-ring
Ball bearing
Claw clutch
Claw clutch feather
Gear reducer spacer
Gear reducer flange O-ring
* Suggested spare parts
SERIES ASP-ASPR
1
4
4
1
-
1
1
1
4
1
1
2
1
1
4
4+4
1
1
-
4
1
1
1
1
1
Pos. Description Q.ty
46
47
47.1
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
63.1
64
65
66
67
68
Gear reducer flange
Screw
Washer
Pinion upper bushing
-
Rack bushing
Rack bushing
Cover bushing
Screw
Gear reducer feather key
Switch box drive stem
O-ring
Cover O-ring
Cover
Cover screw
Switch box stud & nuts
Switch box
Fail safe limit switch
-
Screw
Power supply board
Gasket
Gear reducer assembly
Electric motor assembly
Controil unitb assembly
1
2
3
4
5
6
7
8
9
10
*10.1
11
12
13
13.1
14
14.1
*14.2
15
16
17
18
19
20
21
21.1
Fail-safeElectro-MechanicalSpring return Actuators
30 31
7 2 8
1213
511 11 50
24
2121.1
A 520
10.1 10 31
61
62
67
68
68
67
66
64
6563.1
61
5558
5753
5640
3752
4541
4334
38.138
18
1548
35
42
3334
4647.1
4744
3736
5456
5960
14.1
14.214
17 16
13.1
Fail-safe Electro-Mechanical Spring return Actuators PARTS LIST
Torque table SERIES ASP-ASPR
SPRING TORQUE
ACTUATOR
BREAKRUNEND
NmNmNm
ASP25-134
ASP25-166
ASP25-185
ASP80-195
ASP80-210
ASP100
ASP100-POT
ASP300
M3
M7
M3
M7
M10
MCO711
MCO7+MCO3
ACPM300
SPRING
417
974
506
1217
1739
1941
2621
5156
BREAK
360
839
439
1006
1437
1573
1971
4096
RUN
302
705
372
795
1135
1205
1610
3036
END
34
47
40
41
43
45
4839
38312
3750
46
61
6042
6160
63
64
65
62
59
1
8
3
4
7
6
1011
3258
1314
52
51
54 5333
21
18
32 33
Torque table SERIES ASPL-ASPLR
SPRING TORQUE
ACTUATOR
BREAKRUNEND
NmNmNm
ASP25-185
ASP25-185
M1
M3
SPRING
3050
9160
BREAK
2850
8550
RUN
2650
7950
END
ELECTRIC ACTUATOR TORQUE
13150
7850
BREAK
12950
7250
RUN
12750
6640
END
Pos. Description Q.ty
Part list tablePos. Description Q.ty
* Suggested spare parts
SERIES ASPL-ASPLR
Housing
Pinion
Rack
Spring
-
Spring head
Spring tube
Drive spring
-
Adjustment screw
Nut
-
Stud
Nut
-
-
-
Screw
Cylinder
Nut
Nut
-
-
-
-
-
-
-
-
-
-
Cover gasket
Gasket
1
-
4
8
8
-
-
1
1
1
-
1
1
1
1
-
8
1
1
1
1
-
-
-
1
1
1
1
1
1
1
1
34
35
36
37
*38
39
*40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
Claw clutch stem
-
-
Thrust washer
Pinion Gasket
-
Gasket
Ball bearing
Claw clutch
Screw
-
Feather key
Spacer
Screw
Upper pinion bushing
-
Gear stem bushing
Rack bushing
Rack bushing
Joining bracket
Screw
-
-
-
Thrust washer
Fail safe limit switch
Power supply box
Power supply board
Switch box
Gear reducer assembly
Electric motor assembly
Control unit assembly
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
*32
33
Fail-safeElectro-MechanicalSpring return Actuators
1
3
1
1
1
-
1
1
-
1
1
1
1
1
-
1
2
1
1
1
4
-
-
-
-
-
-
-
-
-
-
1
1
Fail-safeElectro-MechanicalSpring return Actuators
Fail-safe Electro-Mechanical Spring return Actuators PARTS LIST
34 35
Fail-safe Electro-Mechanical Spring return Actuators TYPICAL DIAGRAMS
List of componentsA1.0
K1-1.0...K6-1.0A1.8
A2A4
R1.R2.R3.R4A5A9
S1-9S2-9S3-9S4-9S5-9A11A13
L1 L2 L341-42
FRK-FR
T1D1
K6-10FMFS
K1K2K3K4K5
SERIES ASP-ASPL
Inteface board
Programmable output relays
Profibus DP
Logic board
Varistor board
Varistors
Tyristor board
-
Selector switch LOCAL-OFF-REMOTE
Push-button OPEN
Push-button STOP
Push-button CLOSE
Push-button RESET
Thermistor tripping board
Bus connector board
Electric supply connection
Claw clutch connection
Claw clutch
Relay
Transformer 230 Vca / 24 Vca
Diode bridge
Fail safe electronic switch N.O. ESD conn. 6-7 Relay Vca
Fail safe mechanical switch N.O.
Internal Fault: torque-phase failure-thermal-general
Signalling - Selector position local
Signalling opening
Remote position selector
Signalling valve moving
A52A58
F3-F4-F51F1.1F22F1.2F2
K1.K2XKXAXM
B2 RWGB6 MWG
F1 THR1 HR2 f1
R3 PTC1
Control board
Power supply
Secondary fuses
Primary fuses power for supply board
Fused for thyristors and power supply board
Reversing contactors
Connection for Customer
Connections for actuator
Connections for Control Module
Electronic position transmitter
Magnetic travel and torque sensor
Thermoswitches
Heater
Potentiometer
PTC Thermistor
Fail-safeElectro-MechanicalSpring return Actuators
ON/OFF SERVICE MODULATING SERVICE
36 37
Hydraulic & Electro-Hydraulic Actuators
DesignExecutionsServicePressure rangeAngular strokeOperating fluidGasketsTestsMarkingCoupling
Modular construction with central body mechanism
Rack & Pinion - Scotch Yoke
ON-OFF / Modulating
75 ÷ 175 Bar
90 ° ± 5° adjustable
Hydraulic oil ISO VG
Standard NBR (-20 / +90 °C) - Low Temp. Silicone / Endura V91A /PTFE
1.5 times max allowable working pressure
97/23/CE P.E.D.
ISO 5211 – Other on request
Housing: Carbon SteelPinion: AISI 420BRack - Link: AISI 420BCylinder: Carbon Steel + ENPSpring cartridge: Carbon steel welded or assembled by bolting
StandardMainMaterials
APSE / ASPH-DE
RPO
APSEM/H
ASPH / ASES
ACOSERGOM / ASES
RPO128
APSE 250-57HASP80H-85-DEASP80H-100-DEASP80H-110-DERPO128-110-DERPO128-120-DERPO128-150-DERPO128-180-DEAPSEM250-57H-M3APSEM250-57H-M7APSEM250-63H-DEASP80H-85-M7ASP80H-85-M10ASP80H-100-M10ASP80H-110-POTACOSERGOM 130/85RGOM 130/100-P60RGOM 130/100-P120RGOM 130/100-P160RGOM 4000/110 P240/200RGOM 4000/150-P240/200RGOM 4000/180-P350RPO128-110RPO128-120RPO128-150RPO128-180
Manual emergency device (handwheel or hydraulic pump)Limit switch box (mechanical or proximity type – SPDT or DPDT contacts)Position transmitter signal 4÷20 mAFlow regulator (open/close position)Hydraulic control Unit (Electrohydraulic actuators ASES – ASES/R series) on board actuatoror separate installation cabinetHydraulic rapid discharge valve for emergency operation
Rack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionRack & PinionScotch-yokeScotch-yokeScotch-yokeScotch-yokeScotch-yokeScotch-yokeScotch-yokeRack & PinionRack & PinionRack & PinionRack & Pinion
DoubleDoubleDoubleDoubleDoubleDoubleDoubleDoubleSingleSingleDouble with emergency cup springsSingleSingleSingleSingleSingleSingleSingleSingleSingleSingleSingleSingleDouble with emergency cup springsDouble with emergency cup springsDouble with emergency cup springsDouble with emergency cup springs
SERIES TYPEMODELS ACTION
OPTIONS
Hydraulic & Electro-Hydraulic Actuators DIMENSIONS
Dimensions SERIES APSE-APSEM/H
DIMENSION (mm)
MODEL ACTION A
APSEM-250-57H-M3
APSEM-250-57H-M7
APSEM-250-63H-DE
APSE-250-57H
Single
Single
Double+Emergency spring
Double
B C D E F G H I L ISO 5211 VOLUME Lt WEIGHT Kg
340
340
385
340
350
370
600
340
232
322
250
-
158
158
120
158
76
76
130
158
119
119
35
119
59
59
62
59
56
56
79
56
83
83
83
83
165
165
310
165
F12
F12
F12
F12
STD. CONN.
1/2”
1/2”
1/2”
1/2”
0.2
0.2
0.2
0.2
80
85
110
55
Hydraulic & Electro-HydraulicActuators
Dimensions SERIES ASES-ASP80/H
DIMENSION (mm)
MODEL ACTION A B C D E F G H I L ISO 5211 VOLUME Lt WEIGHT Kg
ASP80H-63
ASP80H-85-M7
ASP80H-85-M10
ASP80H-100-M10
ASP80H-110-POT
ASP80H -85-DE
ASP80H -100-DE
ASP80H -100-DE
Single
Single
Single
Single
Single
Double
Double
Double
525
570
570
570
570
570
570
570
820
540
545
555
835
570
570
570
194
273
368
368
350
-
-
-
172
175
175
185
185
175
175
185
158
158
158
158
158
158
158
158
132
132
132
132
132
132
132
132
75
75
75
75
132
75
75
75
216
216
216
216
81
216
216
216
81
81
81
81
81
81
81
81
290
290
290
290
290
290
290
290
F25
F25
F25
F25
F25
F25
F25
F25
STD. CONN.
1/2”
1/2”
1/2”
1/2”
1/2”
1/2”
1/2”
1/2”
0.3
0.5
0.5
1.0
1.0
0.5
1.0
1.1
140
168
180
250
270
110
120
120
Hydraulic & Electro-HydraulicActuators
DOUBLE ACTINGSINGLE ACTING
DOUBLE ACTINGSINGLE ACTING
Hydraulic &Electro-Hydraulic Actuators
SERIES APSE / ASPH-DE
RPO
RPO-DC
APSEM-H
ASPH / ASES
ACOSE
RGOM / ASES
Rack & Pinion
Rack & Pinion
38 39
Dimensions SERIES RPO
DIMENSION (mm)
MODEL A
RPO 128-110 D.A.
RPO 128-120 D.A.
RPO 128-150 D.A.
RPO 128-180 D.A.
RPO 128-110 D.A. +MT
RPO 128-120 D.A. +MT
RPO 128-150 D.A. +MT
RPO 128-180 D.A. +MT
B C D E F G H I L STD. CONN. VOLUME Lt WEIGHT KgISO 5211
950
955
942
1010
950
955
975
1010
950
955
942
1010
1650
1650
1470
1565
170
220
243
285
290
290
290
290
170
220
243
285
170
220
243
285
345
345
345
345
345
345
345
345
208
208
208
208
208
208
208
208
180
180
180
180
180
180
180
180
124
124
124
124
124
124
124
124
158
158
158
158
158
158
158
158
756
756
756
756
756
756
756
756
F35
F35
F35
F35
F35
F35
F35
F35
4x 1”
4x 1”
4x 1”
4x 1”
2x 1”
2x 1”
2x 1”
2x 1”
2.0
2.4
3.5
5.1
2.0
2.4
3.5
5.1
510
540
620
680
700
730
770
820
Hydraulic & Electro-HydraulicActuators
Dimensions SERIES RGOM-ASES 4000
DIMENSION (mm)
MODEL A
RGOM/ASES 4000-110
RGOM/ASES 4000-120
RGOM/ASES 4000-150
RGOM/ASES 4000-180
B C D E F G H I L STD. CONN. VOLUME Lt WEIGHT KgISO 5211
873
880
836
925
1390
1640
1640
1365
350
272
275
660
210
225
266
295
290
290
290
290
120
120
120
120
140
140
140
140
153
153
153
153
142
142
142
142
506
506
506
506
F25-F30-F35
F25-F30-F35
F25-F30-F35
F25-F30-F35
1/2” ÷ 1”
1/2” ÷ 1”
1/2” ÷ 1”
1”
2.7
3.2
5.8
7.1
1440
1465
1480
1500
Hydraulic & Electro-HydraulicActuators
Dimensions SERIES RGOM-ASES 130
DIMENSION (mm)
MODEL A
RGOM/ASES 130-65
RGOM/ASES 130-75
RGOM/ASES 130-85
RGOM/ASES 130-100
B C D E F G H I L STD. CONN. VOLUME Lt WEIGHT KgISO 5211
675
740
740
740
1570
1570
1570
1420
195
195
195
272
140
155
175
185
255
255
255
255
110
110
110
110
130
130
130
130
105
105
105
105
138
138
138
138
440
440
440
440
F25
F25
F25
F25
1x 1/2”
1x 1/2”
1x 1/2”
1x 1/2”
0.8
1.1
1.5
2.0
280
290
310
390
Hydraulic & Electro-HydraulicActuators
RGOM/ASES 130 OVERALL DIMENSION
RGOM/ASES 4000 OVERALL DIMENSION
Rack & Pinion
Scotch-Yoke
Scotch-Yoke
Hydraulic & Electro-Hydraulic Actuators DIMENSIONS
1
3133 32 36 34 39 30 29
38 37
22 23 27 23 4 5 22 26 15 8 13 10 11 14 7 13 9 12 18 19
20
21 2 17 24 6 25 28 21
28 3 16 25
43 38 41 39 42 38 48 2 1 48 55 52 48
25
24 1715225321
51
8
10 9 14 46 11
201918165454
4544
2632 34 36
3337 4 35 31
12 13 6 49
14 47 51
40 41
SCOTCH YOKE EXECUTION RACK&PINION EXECUTION
1
1
-
1
-
1
-
2
1
18
1
3
1
2
2
1
1
1
1
1
1
1
1
1
1
1
-
-
Pos. Description Q.ty
Part list table
1
2
3
4
5
6
7
8
9
10
11
12
*13
14
15
16
17
18
19
20
21
22
23
24
25
*26
27
28
Housing
Link
-
Stem
-
Pin
-
Suding
Housing cover
Cover screw
Link cover
Link cover screw
Link cover gasket
Thrust washer
Spring
Spacer
Head
Head
Spring compressor ring
Tube
Spring disc
Spring tube
Adjustment screw cover
Adjustment screw
Locking nut
Gasket
-
-
-
-
1
1
1
1
1
1
1
2
1
1
1
8
8
1
1
1
1
2
2
-
2
8
1
16
8
Pos. Description Q.ty
29
30
31
32
33
34
35
*36
*37
*38
*39
*40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
-
-
Cylinder head
Cylinder head
Piston
Piston disc
Cylinder
Piston guidfe
Shaft o-ring
Cylinder o-ring
Piston gasket
Link hub gasket
Piston screw
Cylinder stud
Nut
Cylinder adjustment screw
Adjustment screw cover
Link upper bushing
Link lower bushing
Shaft bushing
Seeger ring
-
Thrust washer
Stud
Ring
Nut
Stud
* Suggested spare parts
Hydraulic & Electro-HydraulicActuators
SERIES RGOM-ASES 130
1
1
1
1
1
1
1
1
1
1
6
6
2
1
1
1
1
1
1
1
22
Pos. Description Q.ty
1
2
3
4
5
6
7
8
9
10
11
12
*13
*14
*15
*16
*17
*18
19
20
21
Housing
Cover
Pinion
Rack
Shaft
Pinion cover
Piston
Head
Head
Cylinder
Stud
Nuts
Cylinder gasket
Piston gasket
Shaft gasket
Pinion o-ring
Cover o-ring
Adjustment screw o-ring
Adjustment screw cover
Adjustment screw
Housing cover screw
2
2
3
2
1
1
2
1
1
1
1
8
8
-
80
1
1
8
-
-
-
Pos. Description Q.ty
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Screw
Screw
Pinion cover screw
Pinion bushing
Shaft bushing
Keyway
Pinion thrust washer
Shaft bushing
Spring head
Spring head
Spring tube
Safety bolt container
Stud
-
Belleville spring washer
Drive spring
Piston blocking nut
Screw
-
-
-
* Suggested spare parts
Part list table Hydraulic & Electro-HydraulicActuators SERIES RPO 128/180
Material
S 275 JR EN 10025
S 275 JR EN 10025
39 NiCrMo3
AISI 420B
39 NiCrMo3
S 275 JR EN 10025
S 275 JR EN 10025
S 275 JR EN 10025
S 275 JR EN 10025
ST 52.0 DIN 1609 + ENP
C40 EN 10083/2
6S EN 20898/2
NBR
NBR
NBR
NBR
NBR
NBR
Steel
C40
8.8 CAD. class EN 20898/1
Material
8.8 CAD. class EN 20898/1
8.8 CAD. class EN 20898/1
8.8 CAD. class EN 20898/1
Self-lubricating D.U.
Self-lubricating D.U.
C40
Carbographite
Self-lubricating D.U.
S 275 JR EN 10025
S 275 JR EN 10025
ST 52.0 DIN 1609
Steel
C40 EN 10083/2
-
50 CrV4
Steel
6S EN 20898/2
8.8 CAD. class EN 20898/1
-
-
-
Hydraulic & Electro-Hydraulic Actuators TYPICAL PARTS LIST
49
Torque table SERIES RGOM / ASES
OIL MIN. PRESSURESPRING TORQUE75 bar 100 bar 170 bar
ACTUATOR SPRING
5857
9206
8176
7490
-
18067
21960
BREAK
4861
6975
4224
3736
-
8933
11590
RUN
3866
4745
3715
3029
-
9666
10823
END
8192
-
11588
10902
-
26373
33920
BREAK
7197
-
6647
6160
-
14806
20047
RUN
6201
-
7127
6440
-
17972
22784
END
-
-
-
-
23523
-
-
BREAK
-
-
-
-
12791
-
-
RUN
-
-
-
-
15122
-
-
END
3140
5491
6520
7207
15251
15251
25058
BREAK
1523
2316
3047
3535
8685
8685
13780
RUN
1149
1030
2059
2745
6851
6851
13921
END
BREAKRUNEND
NmNmNm
P150
P60
P120
P160
P240+P200
P240+P200
P350
Scotch Yoke / Single Acting
RGOM130-85
RGOM130-100
RGOM130-100
RGOM130-100
RGOM4000-110
RGOM4000-150
RGOM4000-180
Torque table SERIES APSE-ASP80/H-RPO/DE
OIL MIN. PRESSURE75 bar 100 bar 170 bar
ACTUATOR
BREAKRUNEND
NmNmNm Rack & Pinion / Double Acting
APSE 250-57H
ASP80H-85-DE
ASP80H-100-DE
ASP80H-110-DE
RPO128-110-DE
RPO128-120-DE
RPO128-150-DE
RPO128-180-DE
765
2021
2797
3384
8663
10309
16108
23196
BREAK
765
2021
2797
3384
8663
10309
16108
23196
RUN
765
2021
2797
3384
8663
10309
16108
23196
END
1020
2694
3729
4512
11550
13746
21478
30928
BREAK
1020
2694
3729
4512
11550
13746
21478
30928
RUN
1020
2694
3729
4512
11550
13746
21478
30928
END
1734
4580
6339
7670
19635
23368
36512
BREAK
1734
4580
6339
7670
19635
23368
36512
RUN
1734
4580
6339
7670
19635
23368
36512
END
Torque table SERIES APSEM/H-RPO
OIL+SPRING (E.G.:CLOSING) AT OIL MIN. PRESSURE75 bar 100 bar 170 bar
ACTUATOR SPRING
1226
-
-
-
29021
BREAK
1129
-
-
-
27137
RUN
1033
-
-
-
25252
END
BREAKRUNEND
NmNmNm
M5
MT
MT
MT
MT
Rack & Pinion / Double Acting + emergency springs
APSEM250-63H-DE
RPO128-110
RPO128-120
RPO128-150
RPO128-180
1402
-
-
25775
35226
BREAK
1306
-
-
23891
33341
RUN
1210
-
-
22007
31457
END
1897
19657
23389
36533
52599
BREAK
1801
17772
21505
34649
50714
RUN
1705
15888
19620
32765
48830
END75 bar 100 bar 170 bar
385
-
-
-
16557
BREAK
289
-
-
-
14673
RUN
192
-
-
-
12789
END
681
-
-
14839
24289
BREAK
585
-
-
12955
22405
RUN
488
-
-
11071
20521
END
1509
12997
16729
29874
45939
BREAK
1413
11113
14845
27989
44054
RUN
1317
9228
12961
26105
42170
END
OIL+SPRING (OPENING) AT OIL MIN. PRESSURE
Hydraulic & Electro-HydraulicActuators
Torque table SERIES APSEM-ASP80/H
OIL MIN. PRESSURESPRING TORQUE75 bar 100 bar 170 bar
ACTUATOR SPRING
425
-
1226
-
1662
1625
BREAK
367
-
1015
-
1360
1164
RUN
310
-
803
-
1057
705
END
667
-
1900
1559
2594
2753
BREAK
610
-
1688
1257
2292
2293
RUN
552
-
1477
955
1990
1833
END
1346
943
3785
3445
5204
5912
BREAK
1288
808
3574
3143
4902
5451
RUN
1230
674
3362
2841
4600
4991
END
417
974
1217
1739
1739
2679
BREAK
360
839
1006
1437
1437
2219
RUN
302
705
795
1135
1135
1758
END
M3
M7
M7
M10
M10
POT
Rack & Pinion / Single Acting
APSEM250-57H
APSEM250-57H
ASP80H-85
ASP80H-85
ASP80H-100
ASP80H-110
BREAKRUNEND
NmNmNm
Hydraulic & Electro-HydraulicActuators
Hydraulic & Electro-HydraulicActuators
Torque table SERIES ACPSE
OIL MIN. PRESSURESPRING TORQUE75 bar 100 bar 170 bar
ACTUATOR SPRING
4411
BREAK
3603
RUN
2796
END
6451
BREAK
5644
RUN
4836
END
-
BREAK
-
RUN
-
END
3326
BREAK
2518
RUN
1710
END
BREAKRUNEND
NmNmNm
M10
Rack & Pinion / Single Acting
ACOSE300-120
Hydraulic & Electro-HydraulicActuators
Hydraulic & Electro-HydraulicActuators
42 43
Hydraulic & Electro-Hydraulic Actuators TORQUE TABLE
Pos. Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Valve
Charge cap
Visual level indicator
Pump
Drive coupling
Elastic wheel
Drive coupling
Filter
Electric motor
Manifold
Check valve
Relief valve
Pressure switch
Gauge
Pos. Description
15
16
17
18
19
20
21
22
23
24
25
26
27
Ball valve
Manual hand pump
Diverting valve
Ball valve
3/2 Manual valve
Flow regulator
Accumulator
Ball valve
Oil return filter
Electric indicator
Electro-hydraulic actuator
Switch box
Oil tank
Legend of components
10
15
13.2
13.1
16
27
8
9
56
74
3
223 24
11 12 22
22
19
20
20
18
21
25
26
1
17
25 262830.1
13
8C6
19
31
23
32
2912
8A14
7
8B
1
23
21
2230
16
1010
11
10
34
1010
32.1
54
624
20
27
9
Pos. Description Pos. Description
CORRETTO?
Valve
Single acting electrohydraulic actuator
Limit switch box
Oil tank
Gear pump
Pressure transducer 4÷20 mA
Selector valve
Pressure switch
Pressure switch
Proportional valve 4÷20 mA
Flow regulation
Solenoid valve 2/2 (lock position)
Solenoid valve 3/2 (emergency pilot)
Accumulator group
Solenoid valve 3/2 (emergency pilot)
Clogging indicator
-
Fail safe hydraulic pilot valve
Ball valve
Manual hand pump
Diverting valve
Ball valve
3/2 Manual valve
Flow regulator
Accumulator
Ball valve
Oil return filter
Electric indicator
Electro-hydraulic actuator
Swtich box
Oil tank
1
2
3
4
5
6
7
8A 8B
8C
9
10
11
12
13
14
14.1
15
16
Pos. Description
-
-
Gauge
Electric control panel
Position transmitter 4÷20 mA
SPDT limit switch (manual valve status)
Check valve
SPDT limit switch cabinet door status
Electric level indicator
Oil charge cap
Visual level indicator
Electric motor
2/2 Solenoid valve (no load motor start)
Manual diverting valve
Emergency hand pump
Manual valve
Relief valve
Gauge
-
Hand valve 3/2
Manual ball valve
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30.1
31
32
32.1
33
34
35
Legend of components
Single Acting ON/OFF Service + Fail safe
Single Acting Modulating Service + Fail safe
44 45
Hydraulic & Electro-Hydraulic Actuators HYDRAULIC DIAGRAMS
46 47
20
16
13
3
11104
29
112
5
67
8
14
10
27
26
23
1819
17 211
13
12
15
1428
23
24
Pos. Description
Valve
Hydraulic manifold
Oli filter
Electric indicator
Modular reducing valve
Hydraulic plate
Isolating valve
Pressure gauge
Electric distributor
Electric distributor
Manual ball valve
Selector valve
Pressure switch
Flow regulation valve
No-leak hydraulic pilot valve 2/2
Pos. Description
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Electric panel
Ball valve
Rapidf discharge logic element
Logic element cover
Hydraulic panel
Limit switch SPDT
-
Emergency hand pump
3-ways diverter valve
Diverter valve limit switch SPDT
Switch box
Single acting hydraulic actuator
Hydraulic accumulator
Check valve
Legend of components
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Pos. Description Pos. Description
11
12
13
14
15
16
17
18
19
20
21
22
Pressure transmitter
Flow regulator
Flow regulator
Electric panel
Servo valve signal 4÷20 mA
3-ways diverter valve
Emergency hand pump
Position transmitter signal 4÷20 mA
Diverter valve limit switch SPDT
Cabinet door limit switch SPDT
Manual ball valve
Single acting hydraulic actuator
Legend of components
1
2
3
4
5.1 5.2
6
7.1
7.2
7.2
8
9
10
10.1
Valve
Relief valve
Limit switch box
Pressure gauge
Solenoid valve 3/2
Selector valve
Pressure switch
Pressure switch
Pressure switch
Oil filter
Clogged filter electricindicator
Hydraulic pilot valve
No-leak 2/2 valve
7.1 7.2 7.3
20
11
10
15
12
10.1
13
21
19
17
16 22
18
1
5.25.121
89
2
6
4
14
3
Single Acting ON/OFF Service + Fail safe Single Acting Modulating Service + Fail safe
Hydraulic & Electro-Hydraulic Actuators HYDRAULIC DIAGRAMS
48 49
Pos. Description
Valve
Double acting hydraulic actuator
Position transmitter signal 4÷20 mA
Suction filter
Clogged filter indicator
Relief valve
Gauge for nitrogen accumulator
Pressure switch
Flow regulator
Servovalve with electronic board bosch
Oli return filter
Control panel interface board
2/2 Solenoid block valve 24 Vdc
Pos. Description
14
15
16
17
18
19
20
21
22
23
24
25
26
Electric motor
Gear pump
Oil filter
Check valve
Accumulator group
Oil tank
-
Oil charge cap
Oil visual level indicator
Oil level indicator LSL
Oil level indicator LSLL
Emergency hand pump
3 ways diverter valve
Legend of components
1
2
3
4
5
6
7
8
9
10
11
12
13
12
7
18
16
21 17 6 23 24
7 8
10
1422 15
419
11
17
9 9
13
3
26 2625
1
2
13
Double Acting Modulating Service
Hydraulic & Electro-Hydraulic Actuators HYDRAULIC DIAGRAMS
SINGLE ACTING
DOUBLE ACTING
SINGLE ACTING
Hydraulic Counter-Weight Actuators DIMENSIONS
50 51
Hydraulic Counter-Weight Actuators
Description The actuator ICC type is composed by a carbon steel housing with a fork-lever mechanismcoupled to a single acting hydraulic cylinder which provide the rotation of a floating armwith adjustable position counterweight
ICC ICC 130/63ICC 270/80ICC 630/80ICC 1500/100ICC 1500/120ICC 1500/150ICC 4500/150ICC 4500/180
SERIES MODELS
SERIESHydraulic Counter-WeightActuators ICC
General Data Hydraulic main supply: 75 ÷ 150 BarHydraulic connections: standard 1⁄2”G
Options • OPEN / CLOSE limit switches SPDT or DPDT contact , mechanical or proximity type• Flow regulators to adjust the OPEN/CLOSED actuator’s speed stroke• Hydraulic cam valve to adjust the final closure stroke of the actuator• Hydraulic pump for manual emergency operation
Dimensions Hydraulic Counter-WeightActuators SERIES ICC 130/270/630
DIMENSION (mm)
DIMENSION ICC 130/63
A
B
C
D
E
F
G
H
I
DEG.
R
Standar conn.
Oil volume Lt
ICC 270/80
90
500
154
118
65
150
30°
1/2”
0.4
155
652
233
130
78
254
According to actuator sizing
According to actuator sizing
According to actuator sizing
30°
According to actuator sizing
1/2” - 3/4”
0.8
ICC 630/80
155
876
310
188
155
254
30°
1/2” - 3/4”
1.6
52 53
1
1
1
1
1
1
1
1
1
1
1
1
Pos. Description Q.ty
Part list table
1
2
3
4
5
6
7
8
9
10
11
12
Housing
Lever
Counterweight
Fork
Pin
Head
Head
Stem
Piston
Limit stop
Cylinder
Pin
4
4
1
1
1
1
1
2
1
2
2
2
Pos. Description Q.ty
13
14
15
*16
*17
*18
*19
20
*21
22
23
24
Stud
Nut
Screw
Gasket
Piston drive
Gasket
Gasket
Bushing
Gasket
Bushing
Grub screw
Circlip
* Suggested spare parts
Material
S275 JR UNI EN 10025
S275 JR UNI EN 10025
carbon steel
S275 JR UNI EN 10025
AISI 420B
RST 44.2
RST 44.2
AISI 420B
S275 JR UNI EN 10025
Carbon steel
StT 52.0
Carbon steel
Material
EN 1803-1-C45E+QT
6S CAD.
8.8 CAD.
NBR
Filled PTFE
NBR
NBR
Self lubrication D.U.
NBR
Self lubrication D.U.
ST Steel A2
C45
Hydraulic Counter-Weight Actuators SERIES ICC
Dimensions Hydraulic Counter-WeightActuators SERIES ICC 130/270/630
DIMENSION (mm)
DIMENSION ICC 1500/100
A
B
C
D
E
F
G
H
DEG.
R
Standar conn.
Oil volume Lt
ICC 1500/120
246
765
225
112
165
30°
1/2”
2.5
246
765
225
112
165
30°
1/2”
3.6
ICC 4500/150
295
1030
300
150
230
30°
3/4”
8
ICC 4500/180
295
1030
300
150
230
30°
3/4”
11.5
ICC 1500/150
225
795
260
130
170
30°
3/4”
5.5
According to actuator sizing
According to actuator sizing
According to actuator sizing
According to actuator sizing
Hydraulic Counter-Weight Actuators PARTS LISTHydraulic Counter-Weight Actuators DIMENSIONS
54 55
Pos. Description
Legend of components
1
2
3
4
5
6
7
Hydraulic counterweight actuator
Emergency hand pump with safety valve
3-ways diverter valve
Unidirectional flow control valve - closing position
Unidirectional flow control valve - opening position
Closing stroke braking cam valve with flow control valve
Open/Close limit switches
1
2
4
6
7
3
ON/OFF SERVICE WITH OPEN /CLOSED SPEED ADJUSTABLE CIRCUIT
5
7
Pos. Description
Legend of components
1
2
3
4
5
6
7
Hydraulic counterweight actuator
Emergency hand pump with safety valve
3-ways diverter valve
Unidirectional flow control valve - closing position
Unidirectional flow control valve - opening position
-
Open/Close limit switches
ON/OFF SERVICE
1 7 7
4
5
2
3
Hydraulic Counter-Weight Actuators TYPICAL DIAGRAMS
INLET
INLET
56
NUOVO PIGNONE SRLBechtel for Chevron Austalia Pty Ldt - Wheatstone Project Lng Plant - Oslow Wa AustraliaNUOVO PIGNONE SRLNrgreen - Oregen - Orc 16 Mw System Expander Generator - Alliance Pipeline STATION, Whitecourt At Windfall, Alberta - CanadaENEL GREEN POWER SPABagnore, Radicondoli, Serrazzano, Cornia, RadicondoliNUOVO PIGNONE SRLBerakas Power Company Sdn Bhd - BruneiPAUL WURTH, BHUSHAN POWER STEEL LTDNew 2015 Cubic Metre Bf 2 Bpsl Rengali Steel Plant OrissaENI / VERSALISBrindisi - ItalyMANTOVANI, PROGETTO MOSEBocca Di Lido Chioggia - Venezia - ItalyNUOVO PIGNONE SRLWest-east Pipeline Ph. 2-3 - CinaFISIA ITALIMPIANTIDubai Electricity & Water Authority (D.E.W.A.) VD5033 - Jebel Ali Power and Desalination Station “L” Phase II Package “D”Desalination Jebel Ali - Dubai - UAEPAUL WURTHSteel Authority Of India Limited - M1130 New B.F. Nr.8 Bhilai (India)NUOVO PIGNONE SRLTechnip For Sonatrach Algiers Refinery - Rehabilitation & Adaptation Project Algiers Refinery AlgeriaGRANDI LAVORI FINCOSITProgetto Mose - Bocca Di Lido Chioggia - Venezia - ItalyGRANDI LAVORI FINCOSITProgetto Mose - Bocca Di Malamocco - Venezia - ItalyNUOVO PIGNONE SRLKnpc (Kuwait National Petroleum Co), Mina Al-ahmadi Refinery - KuwaitENI / VERSALIS SPA, MANTOVA - ITALYPAUL WURTHPosco Eng. & Construction Co. Ltd, Coke Oven Plant Precem, Brazil
Some reference
ITALVALV RESERVES THE RIGHT TO CHANGE THE CONTENT OF THIS CATALOG WITHOUT NOTICE.
Series
Pneumatic
On-offand ModulatingActuators
Fail Safe Electro-Mechanical
Hydraulic & Electro-Hydraulic
Counter-Weight
E d i t e d 2 0 1 5