General catalogue IM12 12_09.pdf

G E N E R A L C A T A L O G U EGE

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Cod. 9910204 - N. 2000 - IM12 - 09/2008Stampa: Euroteam (Bs)

Our team workstogether, towards a

common goal: thereis nothing we have done

yesterday that cannotbe improved today.

Presentazione GB:Layout 6 5-11-2008 17:22 Pagina 1

Valves

Units


Introduction

New

Actuators 1

Cylinders 1.1

Actuators

Contents

Fittings and accessories

Grippers 1.2

Rotary actuators 1.3

Guide and slide units 1.4

Distributors 2

Valves 2.1

Fieldbus 2.2

Units 3

Skillair 3.1

Bit 3.2

New Deal 3.3

One 3.4

Fittings and accessories 4

Fittings 4.1

Line on line 4.2

Accessories 4.3

Europea Directive 99/9/EC (Atex) 5

Technical documentation 6

Alphanumeric index

Environment and energy saving 7


A global company

Metal Work was set up in 1967 for theproduction of push-in fittings for compressedair systems.

The company gradually extended itsproduction and sales structure to become aleader in pneumatic systems for automation.

Now the production unit in Concesio has astaff of about 350, while the national andinternational sales organisation staff numberaround 450.

In 1992 Metal Work has obtained the ISO9001 certification.To the quality managment one, in 2000 wehave add the one related to the enviromentalmanagment according the ISO 14001.To these METAL WORK S.p.A. applied theOHSAS 18001 standard in 2007 to guaranteea Management System of Occupational Safetyand Health.

All the certifications above mentioned havebeen released by the German certificationbody DEKRA ITS, accredited by TGA

Products are distributed through 38 branchesin Italy and abroad, which offer an efficientcapillary before- and after-sales service.

The product quality and an efficient salesorganisation are the basis on whichMetal Work firmly stands and enable thecompany to meet all possible requirementsin pneumatic systems for automation.

One of P Services, the Italian subsidiaries.

The main Metal Work production unit in Concesio.

One of Metal Work subsidiaries abroad.


Quality in design, production and distribution

Total quality

Metal Work is a fully integrated manufacturingcompany. This system guarantees the customer a fullymonitored production process and a consistentlytop quality product.

Process engineering and product engineering cometogether in the constant quest for perfection.

Virtually all the products are manufactured at thecompany's own production site allowing the companyto monitor the entire process from the selection ofraw materials to final assembly, thus cutting wastageand lead times.

Production data and test results undergo criticalanalysis to enable the company to upgrade theproducts and the manufacturing process.Company-wide quality control is a permanentfeature at Metal Work.

Metal Work obtained ISO 9001 certification in 1992 and ISO14001 certification in 2000, and OHSAS 18001 certificationin 2007, ample proof of our way of working and dailymission. Particular care is taken at all levels, from design toenergy saving, and we can safely state that, compared withconventional products, the electrical power required tooperate our valves has been cut by 75% over the last fewyears.

Certification covers not only the holding company but also theother companies in the Group, allowing both our products andour philosophy to gain world-wide recognition.

All Metal Work products meet EC and other standardsincluding electromagnetic compatibility (EMC certificate).

Metal Work engineers are on ISO, UNI and ASSOFLUIDcommittees as product standardisation is always a guaranteeof product quality.


A customer-oriented policy

The product is not Metal Work's only strong point.Great care is taken over customer service, with theaim of providing the best possible solution for aspecific requirement within the allotted time and withthe utmost safety.

The Metal Work or P Service sales personnel workin close co-operation with the customer, providing thenecessary backup to solve any technical problems,and search for new materials or information.

Metal Work invests heavily in providing the customerswith the necessary training.

Our range includes all types of special productssuitable for use in a wide variety of applications.


ITALIAN SUBSIDIARIES

BARIP SERVICE S.r.l.Via S. Magno km 0,400(zona industriale)70033 Corato BATel. 080 898 73 94 r.a.Fax 080 898 71 [email protected]

BERGAMOP SERVICE S.r.l.Via Vienna, 28Loc. Verdellino Zingonia24040 Verdellino BGTel. 035 88 53 79Fax 035 48 20 [email protected]

BOLOGNAP SERVICE S.r.l.Via dellArcoveggio, 190/d40129 Bologna BOTel. 051 70 27 11Fax 051 70 31 [email protected]

BRESCIAP SERVICE S.p.A.Via del Mella, 37 - Z.I. Fornaci25131 Brescia BSTel. 030 35 855 r.a.Fax 030 35 81 [email protected]

CREMONAP SERVICE S.r.l.Via Sesto, 6226100 Cremona CRTel. 0372 27 64 8 - 32 26 7Fax 0372 45 71 [email protected]

LECCOP SERVICE S.r.l.Via Provinciale per Dolzago, 3923848 Oggiono LCTel. 0341 26 67 11Fax 0341 26 67 [email protected] DI VARESEVia Gasparoli, 19721012 Cassano Magnago VATel. 0331 28 09 20Fax 0331 28 09 [email protected]

MANTOVAP SERVICE S.r.l.Viale d/Libert, 9 - 46030San Giorgio di Mantova MNTel. 0376 37 41 81Fax 0376 37 47 [email protected]

MILANOP SERVICE S.r.l.Via Altiero Spinelli, 5720043 Arcore MITel. 039 61 80 056 039 61 50 064Fax 039 60 120 [email protected]

MODENAP SERVICE S.r.l.Via S. Giovanni Bosco, 26741100 Modena MOTel. 059 23 98 06Fax 059 23 98 [email protected]

NOVARAP SERVICE S.r.l.Piazzale A. Antonelli, 828060 S. Pietro MosezzoFr. Nibbia NOTel. 0321 43 79 86Fax 0321 43 79 [email protected]

PARMAP SERVICE S.r.l.P.za Lunardi 27/A43100 Parma PRTel. 0521 24 09 64Fax 0521 24 28 [email protected]

PAVIAP SERVICE S.r.l.Via F.lli Cagnoni, 7/927029 Vigevano PVTel. 0381 83 333Fax 0381 82 [email protected]

PRATOP SERVICE S.r.l.Via Onorio Vannucchi, 2159100 Prato POTel.: 0574 757298Fax: 0574 [email protected]

RIMINIP SERVICE S.r.l.Via Piane, 23/A47853 Coriano RNTel. 0541 65 87 15 0541 65 81 36Fax 0541 65 68 [email protected]

TORINOMETAL WORK S.r.l.Via Bruino, 22/210040 Rivalta di Torino TOTel. 011 90 32 666Fax 011 90 03 [email protected]

TREVISOP SERVICE S.r.l.Via P. A. Gemelli, 3431040 Postioma di Paese TVTel. 0422 48 45 78 r.a.Fax 0422 48 45 [email protected]

VERONAP SERVICE S.r.l.Via Del Perlar, 9237135 Verona VRTel. 045 50 31 23Fax 045 82 50 [email protected]

VICENZAP SERVICE S.r.l.Via Progresso, 7036035 Marano Vicentino VITel. 0445 56 05 90Fax 0445 56 01 [email protected] DI PADOVAVia Pelosa, 7835030 Caselle di Selvazzano PDTel. 049 89 78 997Fax 049 89 86 [email protected] DI ALTE DI MONTECCHIOMAGGIOREVia Milano SS.1136041 Alte di MontecchioMaggiore VITel. 0444 69 85 95Fax 0444 69 87 23

METAL WORK S.p.A.Head Office

Via Segni, 5-7-9 25062 - Concesio BS ItalyTel. 030 21 87 11 - Fax 030 21 80 569

www.metalwork.it - [email protected]

NORTH

PADOVAATI s.a.s.Via Facca, 58SS Valsugana35013 Cittadella PDTel. 049 94 01 777Fax 049 94 00 [email protected]

TRENTINO ALTO ADIGEISA TREFINE.B.I. GROUP SRLVia Maccani, 19738100 Trento TNTel. 0461 82 55 75 (4 linee)Fax 0461 82 48 [email protected]

UDINEM.P. A. S.r.l.Via IV Novembre, 8633010 Feletto Umberto UDTel. 0432 57 52 56Fax 0432 57 50 [email protected]

CENTRE

MACERATATORRESI RAFFAELE & C S.r.l.Via Sandro Pertini, 51Zona Industriale A62012 Civitanova Marche MCTel. 0733 81 11 20 r.a.Fax 0733 81 11 [email protected]

LAZIOCASA DEL CUSCINETTO S.r.l.Via Casilina, 57/57A00182 Roma RMTel. 06 70 70 031Fax 06 70 27 [email protected]

SOUTH

CAMPANIAA.R.A. s.a.s.di C. Argenziano & C.Via Appia, 123/12583042 Atripalda AVTel. 0825 62 56 03Fax 0825 62 47 [email protected]

OLEODINAMICA & PNEUMATICA s.a.s.di Ardolino G. & Co.Via M.le Manfredi, 2480039 Saviano NATel. 081 82 11 468Fax 081 82 11 [email protected]

R.C.P. s.a.s.di Casale Aniello & C.Via Nuova delle brecce, 17680147 Napoli NATel. 081 75 24 238Fax 081 75 22 [email protected]

SARDEGNAG.CARLO LAIVia Ranieri Sampante, 609121 Cagliari CATel./Fax 070 280235Cell. 328 [email protected]

ITALY AUTHORISED DEALER

ITALY AGENCY

FOREIGN SUBSIDIARIES

EUROPE

AUSTRIAMetal Work Pneumatic GmbHJosef - Wilberger - Strasse 1A - 6020 Innsbruck - AustriaTel. 0043 512 26 22 61Fax 0043 512 26 22 [email protected]

BELGIUMMetal Work Belgi/BelgiqueMechelse Steenweg 277B-1800 Vilvoorde - BelgiumTel. 0032 02 75 16 120Fax 0032 02 75 16 [email protected]

DENMARKMetal Work Danmark A/SKorskildelund 12670 Greve - DenmarkTel. 0045 70 22 23 11Fax 0045 70 22 27 [email protected]

FINLANDMetal Work Finland OYLkkisepntie 1100620 Helsinki - FinlandTel. 00358 10 836 5700Fax 00358 09 272 [email protected]

FRANCEMetal Work France SARLParc dActivits delEsplanade14 Rue Enrico Fermi77462 Saint Thibault des VignesFranceTel. 0033 01 60 94 00 00Fax 0033 01 60 94 01 [email protected] SUD-ESTParc du Chne7/9 Rue du 35imeRgiment dAviation - BP 5069672 Bron Cedex - FranceTel. 04 72 15 00 00Fax 01 60 94 01 94

GERMANYMetal Work Deutschland GmbHRankinestrae 2D-85095 Landsberg amLech - GermanyTel. 0049 08191 42894-0Fax 0049 08191 [email protected]

HOLLANDMetal Work Nederland B.V.Postbus 90 - 6710 BB EDEVoltastraat 9 - 6716 AJ EDEHollandTel. 0031 0318 66 51 11Fax 0031 0318 66 51 [email protected]

POLANDMetal Work Polska Sp. z o.o.ul. Szamotulska 1, Baranowo62-081 PrzezmierowoPolandTel. 0048 06 16 50 1840Fax 0048 06 16 50 [email protected]

PORTUGALMetal Work Portugal LdaEstrada Nacional, 1P.C. Emiauto Pav-D Sobreiro Torio3850 - Albergaria a Velha - PortugalTel. 00351 23 45 25 425Fax 00351 23 45 25 426

SPAINMetal Work Iberica S.A.Pol. Ind. Can Magc/Can Mag, 908210 Barbera del Valles(Barcelona) [email protected]. 0034 937 180 244Fax 0034 937 188 070DELEGACION NORTETel. 946 203 999Fax 946 202 64248220 Abadio (Bizkaia)DELEGACION CENTROTel. 91 658 60 48Fax 91 658 63 5128700 Sebastian de losReyes (Madrid)DELEGACION LEVANTETel. 96 510 62 92Fax 96 510 62 9303113 Alicante

SWEDENMetal Work Sverige ABModemgatan, 7235 39 Vellinge - SwedenTel. 0046 040 42 07 00Fax 0046 040 42 07 [email protected]

UKMetal Work Uk LtdBlackhill drive - Wolverton MillMilton Keynes - MK 12 5TSTel. 0044 01908 22 22 88Fax 0044 01908 22 28 [email protected]

UKRAINEMetal Work UkrainaB. Chmielnickiego str. 10670024 Lviv - UkraineTel. 00380 32 245 94 34Fax 00380 32 245 94 35

AMERICAS

BRAZILMetal Work Pneumticado Brasil LtdaRIO GRANDE DO SULAv. Thomaz Edison, 2648Scharlau CEP. 93125 - 140So Leopoldo/RS - BrazilTel. 0055 51 3590 - 7100Fax 0055 51 3590 - [email protected]

USAMetal Work Pneumatic USA, Inc.1120 Eden Road, Suite 106Arlington, TX 76001Tel. 001 817 701 4000Fax 001 817 701 [email protected]

ASIA - OCEANIA

AUSTRALIAMetal Work PneumaticAUSTRALIA PTY LimitedP.O. Box 6483Wetherill Park BC NSW 2164Unit 1/6 Hume RoadSmithfield NSW 2164Tel. 0061 2 97 25 35 99Fax 0061 2 97 25 23 [email protected] BRANCHP.O. Box 4209Dandenong South VIC 316410 Mickle StreetDandenong VIC 3175Tel. 03 97 06 67 18Fax 03 97 06 67 [email protected]

CHINAMetal Work Pneumatic Components(Shanghai) Co., Ltd.Block C1, N3, Fulian thirdRoad201906 - Baoshan District,Shanghai - ChinaTel. 0086 21 36043088Fax 0086 21 36043077

INDIAMetal Work Pneumatic IndiaPrivate LimitedNo. 18-20, 1St Cross,Bilekahalli Industrial AreaAdj. IIMB Compound,Bannerghatta RoadBangalore - 560 076 (India)Tel. 0091 80 26480076Fax 0091 80 [email protected]

MALAYSIAMetal Work Pneumatic(Malaysia) Sdn Bhd52 Jalan Pju 1A/14(TPJ 5)Taman Perindustrian Jaya PJU 1A46050 Petaling JayaSelangor Darul Ehsan -MalaysiaTel. 0060 37 84 54 228Fax 0060 37 84 50 [email protected]

THAILANDMetal Work Pneumatic(Thailand) Co. Ltd29/67 Moo 2, 345 RoadLumpo, Bangbuatong,Nonthaburi 11110ThailandTel. 00662 961 7000Fax 00662 961 [email protected]

FOREIGN AUTHORISED DEALER

EUROPE

BULGARIAKa Matic Ltd.9N Kuklensko shosePlovdiv - BulgariaMob.: 00359 88 827 9840Fax: 00359 32 694 265www.kamatic.com

CYPRUSAndrew Chr. - Demetriades Ltd.Corner Aiakos Nemeseos STPollouriotissa - P.O. Box 90681620 Nicosia - CyprusTel. 00357 22 43 14 50 (4 lines)Fax 00357 22 43 73 [email protected]

EIREPneumatics LtdOld Naas Road - BluebellDublin 12 - EireTel. 0035 31 45 68 111Fax 0035 31 45 68 108

GREECEHar. E. Akritidis & Co.26 Str. MonastiriouP.O. Box 1284 - PC 57022Thessaloniki - GreciaTel. 0030 23 10 52 24 11Fax 0030 23 10 53 59 [email protected]

REPUBLIC OF MACEDONIADevit Compressor andPneumatic SystemsUl. Razlovecko Vostante 24/13MK - 1000 SKOPJE - MacedoniaTel. 00389 2 3091 660Fax 00389 2 3061 [email protected]

NORWAYSERVI MOTION CONTROL ASOrg. nr. 936 370 446Haugenvn 2, Pb. 3230,1402 SKi - NorwayTel. 0047 64 97 97 97Fax 0047 64 97 98 [email protected]

CZECH REPUBLICand SLOVAKIA REPUBLICVT-FLEX s.r.o.Tesinska 288739 34 SenovCzech RepubblicTel. 00420 59 67 48 577Fax 00420 59 67 28 [email protected]

ROMANIANovo trade s.r.l.Str. Libertaii, 315Apahida, Cluj - RomaniaTel. 0040 264 434100Fax 0040 264 [email protected]

SERBIAWestpneumatic o.d. TrstenikObiliceva br. 1537240 TrstenikSrbja i Crna goraTel. 00381 37 711301Fax 00381 37 719040

SLOVENIA and CROATIALipro d.o.o.Ulica 15.maja 22 - 6000 KoperCapodistria - SloveniaTel. 00386 5 62 51 343Fax 00386 5 62 51 [email protected]

SWITZERLANDTri-Matic AGBsch 82 - CH 6331Hnenberg - SwitzerlandTel. 0041 41 780 22 22Fax 0041 41 780 03 [email protected]

TURKEYHPA Teknoloji Gelistirme Makina veYedek Parca ImalatSan. Ic ve Dis Tic. Ltd. Sti.1201/1 Sokak No: 4/AP21 Yenisehir - Izmir - TurkeyTel. 0090 232 469 7961Fax 0090 232 433 9625

HUNGARYENTRA-SYS KFTBakay Nndor u.24.H-6724 Szeged - HungaryTel. 0036 62 468 478 62 547 267

62 547 268Fax 0036 62 421 [email protected]

AFRICA

ALGERIASARL DELTA CONTROLRue Yahia Belhayat, 0916035 Hydra Alger - AlgeriaTel. 00213 21 69 25 57 00213 21 69 25 59Fax 00213 21 60 42 [email protected]

REPUBLIC OF IVORYCOASTAIS GROUP26 BP 1404 AbidjanCosta dAvorioTel. 0022 521250401Fax 0022 [email protected]

EGYPTEl Masry for Industrial Services LtdEL-Obour ind.Asitania - 11371 CairoEgyptTel. 0020 22 74 57 16Fax 0020 22 74 29 [email protected]

MOROCCOAfric Roulement125 - 129, Bd. Ibn TachfineCasablanca - MaroccoTel. 00212 22 40 70 10 13Fax 00212 22 40 70 [email protected]

REPUBLIC OF TOGOAIS GROUPBaguida face a la station TexacoLom 01 - RP Du Togo01BP997Tel. 0022 82719871Fax 0022 [email protected]

AMERICAS

CHILETecnica Thomas C.SargenT S.A.C.I.Av. Presidente Bulnes, 205Santiago - ChileTel. 0056 25 10 30 43Fax 0056 26 98 39 89

ECUADOREcuatoriana IndustrialTermoval Cia LtdaConcepcion 676 Y ValparasioQuito - EcuadorTel. 00593 22 28 19 21Fax 00593 22 95 28 [email protected]

URUGUAYFidemar S.A.Minas 1634 - CP 11200Montevideo - UruguayTel. 00598 2 40 21 717Fax 00598 2 40 21 [email protected]

VENEZUELANeumatica Rotonda c.a.Prolongacion Av. MichelenaC.C. Atlas, Local B-9Valencia, Edo. CaraboboVenezuelaTel. 0058 241 83 26 464Fax 0058 241 83 26 [email protected]

ASIA - OCEANIA

UNITED ARAB EMIRATESACME Industrial HardwareTrading L.L.C.P.O. Box 3636Dubai United UAETel. 00971 42 23 88 97Fax 00971 42 21 66 [email protected]

SOUTH KOREASeowon Corporation1001 Ilsan Technotown1141-1 Beksuk-DongIlsandong-Gu, Goyang CityGyunggi-Do 410-722South KoreaTel. 0082 31 90 61 100Fax 0082 31 90 61 [email protected]

IRANERA FEAT SANAAT QESHMTRADING COFlat 7 - Building 34Southern Iranshahr Ave.P.O. BOX 17445-4Tehran - IranTel. 0098 21 88 32 28 05Fax 0098 21 88 30 02 [email protected]

ISRAELConlog Ltd7 Leshem St.49134 Petach Tikva - IsraelTel. 00972 3 92 69 595Fax 00972 3 92 33 [email protected]

TAIWANCentury Automatiom Corporation5F-8, no.1 Wu-Chuan 1St.Road HsinTaipei Hsien- TaiwanTel. 00886 22 29 88 436Fax 00886 22 29 88 [email protected]

YEMENU-TECHAl-zera a streetP.O. BOX 3234Sana a - YemenTel. 00967 1 200415Fax 00967 1 [email protected]

COMPACT CYLINDERS SERIES CMPC 3280 TWO-FLAT

INTEGRATED HYDRAULIC BRAKE

HDM + PROFIBUS HEAVY DUTY MULTIMACH

DP IP67 M8 PROFIBUS INPUT

MULTIMACH MM AND HDM + B&R

SKILLAIR PADLOCKABLE REGULATOR

SKILLAIR PILOT PADLOCKABLE REGULATOR

BIT PADLOCKABLE MICROREGULATOR

NEW DEAL PADLOCKABLE REGULATOR

SKILLAIR ACTIVE CARBON FILTER

AIR TREATMENT VALVES AND UNITS FOR UL- AND CSA-APPROVED COILS

DIGITAL PRESSURE SWITCH

AIR-AIR PRESSURE MULTIPLIER (BOOSTER)

IN-LINE PROGRESSIVE STARTER VAP 1/4 AND 1/2

TAPERED THREAD FITTINGS WITH PTFE

PRECISION PRESSURE REGULATOR WITH HIGH EXAUST FLOW, SERIE GS

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NEWS

COMPACT CYLINDERS SERIES CMPC 3280 TWO-FLAT

This version is used to keep at an angle the objects fixedonto the piston rod and to apply torques within the specifiedlimits.The piston rod in two-flat cylinders has two opposinglongitudinal surfaces and is made entirely of stainless steel.The front head of the cylinder includes a sintered bronzebush that engages the piston rod and prevents it fromrotating.A special polyurethane gasket guarantees air-tightness anddirt removal.This technical solution is more airtight and reliable thansquare or hexagonal piston rods.These compact cylinders come in the following versions: with or without a magnet dual-acting, single piston rod dual-acting, through piston rod one piston rod is

two-flat, and the other is cylindrical fixing centre distances compatible with ,ISO 15552

( former ISO 6431), or with French standardNFE 49-004-1 and 2 (UNITOP).

The special profile and the fact that the external heads arescrewed onto the liner give an excellent guide. Numerousfixing options are available thanks to wide range of anchorpoints.Retractable magnetic limit switches can be mounted in slotsin the cylinder to measure the position.

TECHNICAL DATA POLYURETHANEmax 10 bar (max 1 Mpa - 145 psi)-10 +80 C (non-magnetic cylinder)-10 +70 C (magnetic cylinder)Unlubricated air. Lubrication, if used, must be continuous. 32, 40, 50, 63, 80 with ISO 6431 VDMA24562 fixing centre distances. 32, 40, 50, 63, 80 with NFE 49-004-1 and 2 fixing centre distances.

With profile, heads with screws32 e 40 = 300 50 e 63 = 400 80 = 500Double-acting, Double-acting Through-rod,All versions come complete with magnet. Supplied without magnet on request.32 = 0,8 bar da 40 a 80 = 0,6 bar32 e 40 = 0,2; 50 e 63 = 0,4; 80 = 132 e 40 = 0,70; 50 e 63 = 0,75; 80 = 0,65

Maximum recommended strokes. Higher values can create operating problems For no-stick slip versions, are no-lubricated air only

Operating pressureTemperature range C

CFluidBores mm

mmDesignMaximum strokes mmVersionsMagnet for sensorsInrush pressureMax torque on piston rod NmMaximum rotation on the rod degrees

1

WEIGHT

Weight [g]Stroke=0

Weight [g]each mm

SINGLE-ROD

3240506380

261394595845

1524

3.174.416.427.34

12.57

Weight [g]Stroke=0

Weight [g]each mm

THROUGH-ROD

3240506380

297432648129

1680

4.055.297.988.90

15.02

2Cylinderbore D

mm

Piston roddiameter d

mmMotion

1 bar 2 bar 3 bar 4 bar 5 bar 6 bar 7 bar 8 bar 9 bar 10 barThrust and traction force in daN depending on the operating pressure in bar.Useful

areacm2

32

40

40

50

50

63

63

80

80

12

12

16

16

20

16

20

20

25

thrusttraction

thrusttraction

thrusttraction

thrusttraction

thrusttraction

thrusttraction

thrusttraction

thrusttraction

thrusttraction

8.046.91

12.5711.44

12.5710.56

19.6317.62

19.6316.49

31.1729.16

31.1728.03

50.2747.12

50.2745.36

8.06.9

12.611.4

12.610.6

19.617.6

19.616.5

31.229.2

31.228.0

50.347.1

50.345.4

16.113.8

25.122.9

25.121.1

39.335.2

39.333.0

62.358.3

62.356.1

100.594.2

100.590.7

24.120.7

37.734.3

37.731.7

58.952.9

58.949.5

93.587.5

93.584.1

150.8141.4

150.8136.1

32.227.6

50.345.7

50.342.2

78.570.5

78.566.0

124.7116.6

124.7112.1

201.1188.5

201.1181.4

40.234.6

62.857.2

62.852.8

98.288.1

98.282.5

155.9145.8

155.9140.2

251.3235.6

251.3226.8

48.341.5

75.468.6

75.463.3

117.8105.7

117.899.0

187.0175.0

187.0168.2

301.6282.7

301.6272.1

56.348.4

88.080.0

88.073.9

137.4123.4

137.4115.5

218.2204.1

218.2196.2

351.9329.9

351.9317.5

64.355.3

100.591.5

100.584.4

157.1141.0

157.1131.9

249.4233.3

249.4224.2

402.1377.0

402.1362.9

72.462.2

113.1102.9

113.195.0

176.7158.6

176.7148.4

280.6262.5

280.6252.3

452.4424.1

452.4408.2

80.469.1

125.7114.4

125.7105.6

196.3176.2

196.3164.9

311.7291.6

311.7280.3

502.7471.2

502.7453.6

FORCES GENERATED DURING THRUST AND TRACTION (THEORETICAL)

COMPONENTS

PISTON ROD: C45 steel or stainless steel, two-flat HEAD: extruded anodised aluminium alloy JACKET: drawn anodised and calibrated aluminium alloy PISTON GASKET: polyurethane MAGNET: 32 neodymium - 40100 plastoferrite PISTON ROD GASKET TWO-FLAT: polyurethane GUIDE BUSHING: steel strip with bronze STATIC O-rings: NBR

SECURING SCREWS: zinc-plated steel

4 82 37

9

6 51

TECHNICAL DATA

Compact cylinder available with two separate fixing centre distances 32 80 to ISO 15552 ( former ISO 6431) 32 80 to NFE 49-004-1 and 2

Pre-wired retracting sensor with or without connector Plastic strip to keep out dirt and/or protect the sensor wire cod.

W0950000160 Ball-and-socket joint code W095 2030 Example of cylinder mounting with feet code W095 6001

All mountings come complete with cylinder assembly screws Sensor slot Piston rod with male or female thread as required

1

4

5

6

5

7

3

3

2

3FIXING OPTIONS

A - Fixing to structural work with a through screw, using the thread in the heads (Fig. A)B - Direct fixing from above using long through screws or tie rods. Non-magnetic stainless steel must be used (e.g. AISI 304)C - Fixing with feet; the ordering code covers the supply of one foot and two screws for fixing to the cylinder.D - Fixing with a flange mounted on the front or rear head; the ordering code covers the supply of a flange and four screws for

fixing to the cylinder.E - Fixing with articulated hinge to compensate for slight system misalignment and turn freely.

The ordering code covers the supply of a hinge and four screws for fixing to the cylinder.

B

C D E

A

VALVE ASSEMBLY ON CYLINDER

D

AC

B

With this type of cylinder, thevalves (D) can be mounteddirectly using the retractingsensor slot, without requiringthe use of intermediate brackets.This can be done using thespecial plates (A) which comewith both M3 and M4 threads,and screws (B) of the size, typeand quantity shown in the tablebelow.The plates are suppliedcomplete with 2 stud pins, oneM3 and one M4 (C).After the valve centre distanceand the position of the valvehave been determined, theplates can be secured to thecylinder. A position memorywill be created to facilitatesubsequent maintenance on thevalve.

Type of valveto mount (D)

MACH 11SERIE 70 1/8SERIE 70 1/4

Fixingplate (A)

cod. 0950003000n. 2n. 2n. 2

Position memory:grub screw (C)

to be usedM4M3M3

Screw (B) forconnection to the cylinder

(one per plate)M3x16 UNI 5931 (DIN 912)M4x25 UNI 5931 (DIN 912)M4x30 UNI 5931 (DIN 912)

Washer (B)(one per screw)

A3.2 UNI 1751 (DIN 127A)

A4.3 UNI 1751 (DIN 127A)

4DIMENSIONS OF DOUBLE-ACTING

1

8

7

1

230-240250-260

CH1

CH

E

F

O

A

BH1+

G+

H

DAB

Q

O1

L

B2

M

C P

R

S

C1

K

N+

32 40 50 63 80

A47566780102

B21317

C1212161620

CH1010131317

CH11717191924

D48.557.56982105

E H966688

F44444

G44.545.545.55056

H7.57.57.57.58.5

H137383842.547.5

L44.54.55.55.5

M1414161620

N59.56164.56977

PM6M6M8M8M10

QG1/8G1/8G1/8G1/8G1/8

RM10x1.25M10x1.25M12x1.25M12x1.25M16x1.5

S2222242432

ISOM6M6M8M8M10

UNITOPM6M6M8M10M10

OISO5.25.26.26.28.5

UNITOP5.25.26.28.58.5

O1BISO32.53846.556.572

+0.1 0.4

UNITOP3242506282

+0.4 0.1

+ = ADD THE STROKE1 = SENSOR SLOT7 = ONLY FOR 63808 = SEAT FOR DIN 7984 SCREWS

DE MALE PISTON ROD

C19911.511.513

K3035404545

+ = ADD THE STROKE1 = SENSOR SLOT7 = ONLY FOR 631008 = SEAT FOR DIN 7984 SCREWS

DIMENSIONS OF THROUGH-ROD

7

1

1

8

231-241251-261

CH1

B2

A

B

DAB

Q

CH

O1

L

M1

H1+

G+

O

N+

H

P

C

R

G+

N2++

M

C1

C1

N2++SK

+ = ADD THE STROKE++ = ADD TWICE THE STROKE

1= SENSOR SLOT7 = ONLY FOR 63 TO 808 = SLOT FOR DIN 7984 SCREWS

32 40 50 63 80

A47566780102

B21317

C1212161620

CH1010131317

CH11717191924

D48.557.56982105

G44.545.545.55056

H7.57.57.57.58.5

H13738384247.5

L44.54.55.55.5

M1414161620

PM6M6M8M8M10

QG1/8G1/8G1/8G1/8G1/8

RM10x1.25M10x1.25M12x1.25M12x1.25M16x1.5

S2222242432

ISOM6M6M8M8M10

UNITOPM6M6M8M10M10

OISO5.25.26.26.28.5

UNITOP5.25.26.28.58.5

O1BISO32.53846.556.572

+0.1 0.4

UNITOP3242506282

+0.4 0.1

N50.5525357.564

N265.567.57276.585

51414161620

599111115

M1xcorseK3035404545

C19911.511.513

RH9

H14

BD

S

B1

M

N+

FEMALE HINGE-MODEL B

3240506380

Codes UNITOPW0950322003W0950406003W0950506003W0950636003W0950806003

B4552607090

B12628324050

D2225273236

M1012121616

N72.5778089.5100

R1112.512.51515

S109111113

3240506380

Codes ISOW0950322003W0950402003W0950502003W0950632003W0950802003

B4552607090

B12628324050

D2225273236

M1012121616

N72.5778089.5100

R1113131717

S1010121216

Weight [g]116184266470670

Weight [g]116160252394670

Note: Supplied with 4 screws, 4 washers, 2 snap-rings and 1 pin.

ACCESSORIES

5

KEY TO CODE

CIL 2 3

23 Compact cylindercentre distances

to UNITOPmale piston rod


to UNITOPfemale piston rod


to ISO male piston rod26 Compact cylinder

centre distancesto ISO female piston rod

1

0 Double-acting1 Double-acting

through-rod

3 2

3240506380

0 5 0

F Two Flatpiston rod AISI

303 stainlessstell

P

TYPE STROKE *0

0 Standard

0

0 Magnetic S Non-

magnetic G No stick

slip

CONFIGURATIONBORE

F

P Polyurethanegaskets

* For the maximum suppliable strokes, look at the technical data

FOOT - MODEL A

3240506380

Codes UNITOPW0950322001W0950406001FW0950506001FW0950636001FW0950806001

A45606884102

B3528323942

C3242506282

D2420242730

E7991111

Hs31.942.54759.565.5

N74.5727784.594

N192.585.593.5104116

S45668

3240506380

Codes ISOW0950322001W0950402001W0950502001W0950632001W0950802001

A4552657595

B3543474761

C3236455063

D2428323241

E799912

H31.936455063

N74.5808589.5105

N192.5101.5109.5114138

S44466

Weight [g]7688176276392

Note: Individually packed with 2 screws.

Weight [g]76100162266456

C

A

H

N1+

B

E

D

S

N+

RH9

D

S

M

B

N+

MALE HINGE-MODEL BA

3240506380

Codes ISOW0950322004W0950402004W0950502004W0950632004W0950802004

B2628324050

D2225273236

M1012121616

N72.5778089.5100

R1113131717

S1010121216

Weight [g]94124220316578

Note: Supplied with 4 screws, 4 washersR

M

B

S

D

N+

ARTICULATED MALE HINGE - MODEL BAS

3240506380

Codes ISOW0950322006W0950402006W0950502006W0950632006W0950802006

B1416162121

D2225273236

M1012121616

N72.5778089.5100

R1619192424

S1010121216

Weight [g]106142236336572

Note: Supplied with 4 screws, 4 washers.

6

S

N+N+

S

A

D

C B

E

FLANGE - MODEL C (FRONT AND REAR)

3240506380

Codes UNITOPW0950322002W0950406002FW0950506002FW0950636002FW0950806002F

A50606887107

B80102110130160

C648290110135

D3236455063

E799912

N54.555.557.56571

S1010121515

3240506380

Codes ISOW0950322002W0950402002W0950502002W0950632002W0950802002

A5055657595

B8090110120153

C647290100126

D3236455063

E799912

N54.555.557.56272

S1010121216

Weight [g]24645465512551900

Weight [g]2462905226701420

Note: Supplied with 4 screws.

ASSEMBLING OPPOSING CYLINDERS

M

FLANGE FOR OPPOSITE CYLINDERS

3240506380

Codes UNITOP09503230600950403060095050306009506330600950803060

M14.514.514.514.516.5

Codes ISO09503230600950403061095050306109506330610950803061

UNITOP88106172274470

ISO88106158258452

Weight [g]

Note: Supplied complete with 1 pin, 4 screws.

B12

M

F

L

B

A

C

DN

FORK - MODEL GK-M

3240506380

Codes UNITOP-ISOW0950322020W0950322020W0950402020W0950402020W0950502020

A2020242432

B1010121216

C2020242432

DM10x1.25M10x1.25M12x1.25M12x1.25M16x1.5

F4040484864

L5252626283

M1010121216

N2626323240

Weight [g]9292148148340

Note: Individually packed.

7

H7

CH

-0.1

2+

0

B1

F

L

D

C

A

M

B

G G1

ROD EYE - MODEL GA-M

3240506380


A2828323242

B1414161621

B110.510.5121215

C1515171723

CH1717191922

DM10x1.25M10x1.25M12x1.25M12x1.25M16x1.5

F4343505064

G151517.517.522

G11919222227

L5757666685

M1010121216

Weight [g]7878116116226


G1

130

'1

30'

CH

P

B

B

D1

F

D

G

S1 S

A

AC

COMPENSATION JOINT - MODEL GA

3240506380


A4949595979

B3636424258

C3030363644

D1111141417

D16.56.58.58.510.5

FM10x1.25M10x1.25M12x.125M12x1.25M16x1.5

G39.539.5444459

G11717191926

P6.56.58.58.510.5

S1212151520

S1101013.513.515


CH1313151522

I

LF

C

A

E

G

N

B

M

H

D

COUNTER-HINGE CETOP

3240506380


A2628324050

B1926263333

C7991111

D1012121616

E2532324040

F2032325050

G3245456363

H3754547575

I4152526363

L1825253232

M810101212

N1012121515

Weight [g]96216212440464

Note: Supplied complete with 4 screws, 4 washers.

8

SELF ALIGNING ROD COUPLER - MODEL GA-K

3240506380


AM10x1.25M10x1.25M12x1.25M12x1.25M16x1.5

B2020242432

C2020202032

D71717575103

F2222222232

SW11212121220

SW23030303041

SW33030303041

SW41919191930

SW51717191924

Weight [g]216216220220620


E44444

SLOTTED FIXINGPLATE

DescriptionFIXING BLOCK

Code0950003000

Note: Supplied complete with 1 M3 grub screw and 1 M4 grub screw.

Weight [g]2

RETRACTABLE SENSOR WITH INSERTION FROM ABOVE

DescriptionHALL N.O. SENSOR, VERTICAL INSERTION 2.5mHALL N.O. SENSOR, VERTICAL INSERTION 300 mm M8REED N.O. SENSOR, VERTICAL INSERTION 2.5mREED N.O. SENSOR, VERTICAL INSERTION 300 mm M8HALL N.O. SENSOR, VERTICAL INSERTION 2m ATEX

CodeW0952025390W0952029394W0952022180W0952028184W0952125556

This type of sensor can be inserted in the slot of the sensor from above. This means thecylinder heads do not require a through opening.

9

4

1

6.6

M35 M4

3

10

2.5

5

5

SW4SW5

SW3

SW1

SW2B

D

A A F

C

E

black

HALL EFFECT+

+

brown

blue

PNP

blue

black

-

blue

brown

brown

3

4

1

REED EFFECT+

+-

brown

3blue 4

1

M8

M8

WIRING DIAGRAM TECHNICAL DATA

Type of contactSwitchSupply voltage (Ub) VPower WVoltage variationVoltage drop VInput current mAOutput current mASwitching frequency HzShort-circuit protectionOver-voltage suppressionPolarity inversion protectionEMCLED displayMagnetic sensitivityRepeatabilityDegree of protection (EN 60529)Vibration and shock resistanceTemperature range CSensor capsule material2.5m/2m connecting cableConnecting cable with M8x1Wire NO.

Reed Effetto Hall Effetto HallN.O. N.O. N.O.

- PNP PNP10 30 AC/DC 10 30 DC 18 30 DC3 (peak valve=6) 3 1.7

- 10% di Ub 10% di Ub- 2 2.2- 10 10

100 100 70 400 5000 1000

- Yes Yes- Yes Yes- Yes Yes

EN 60 947-5-2 EN 60 947-5-2 EN 60 947-5-2Yellow Yellow Yellow

2,8 mT 25% 2,8 mT 25% 2.6 0,1 mT 0,1 mT 0,1 (Ub and ta fixed)

IP 67 IP 67 IP 68, IP 69K30 g, 11 ms, 1055 Hz, 1mm 30 g, 11 ms, 1055 Hz, 1mm 30 g, 11 ms, 1055 Hz, 1mm -25 +75 -25 +75 -20 +45

PA66 + PA6I/6T PA66 + PA6I/6T PAPVC; 2 x 0,12 mm2 PVC; 3 x 0,14 mm2 PVC; 3 x 0,12 mm2

Polyurethane; 2 x 0,14 mm2 Polyurethane; 3 x 0,14 mm2 -2 3 3

ATEX

10

500

4.9

5.8

BAR FOR GROOVING

DescriptionBAR FOR GROOVING L=500 mm

CodeW0950000160

Note: The code corresponds to 1 piece.

COMPACT CYLINDERS, SERIES CMPC TWO-FLAT

TypeComplete set of gasketsFront cylinder head kit for UNITOPFront cylinder head kit for ISO 32Front cylinder head kit for ISORear cylinder head kit for UNITOPRear cylinder head kit for ISO 32Rear cylinder head kit for ISOPiston kitMagnetFront + rear cylinder head + piston kit for UNITOP

Front + rear cylinder head + piston kit for ISO 32

Front + rear cylinder head + piston kit for ISO

Parts

Bores 3280 4080

32 4080 4080

32 4080 3280 3280 4080

32

4080

Codes009 . . . 7001F009 . . . 7101F0090327101F009 . . . 8101F009 . . . 72010090327201009 . . . 8201009 . . . 7401009 . . . 7501009 . . . 7901F

0090327901F

009 . . . 8901F

SPARE PARTS

85 4

13

12

10

11

6 7 2

9

INTEGRATED HYDRAULIC BRAKE

The integrated hydraulic brake is comprised of a pneumaticcylinder that acts as an actuator and an oleo-dynamiccircuit that acts as a brake.The dimensions of the pneumatic cylinder (bore 63) complywith ISO 15552.The hydraulic circuit is comprised of a brake fluid tank andone or two flow regulation pins. It can mount one or more(slow-fast) SKIP or STOP valves that are normally open(NO) or normally closed (NC), for the piston rod extensionand retraction.The basic feature of this device is that the driving force andthe braking force are coaxial, so they do not generateundesired bending moments on the piston rod and theexternal structures connected to it. Due to its conception,this brake is particularly compact and has reduceddimensions compared to BRK external hydraulic brakes.After a certain operating time, the brake fluid tank mustbe topped up with oil. This needs doing when the oil levelreaches the minimum mark on the rod. With the pistonrod right out, the minimum level mark must not projectless than 8-10 mm from the cap.Always use Comlube DEXRON ATF hydraulic oil or anothercompatible product. During the first operating cycles, excessoil is expelled through a hole in the tank.

TECHNICAL DATA

11

GasketsOperating pressure bar

MPapsi

NC valve actuation pressure barMPa

psiOperating temperature range C

FPneumatic circuit fluidHydraulic circuit fluid

Bore mmThrust force generated at 6 bar NPull force generated at 6 bar NSpeeds at 6 bar and 20C: with regulation pin mm/min

with pin and NO STOP valve mm/minwith pin and NC STOP valve mm/minwith pin and NO SKIP valve mm/minwith pin and NC SKIP valve mm/minwith pin and NO STOP+SKIP valves mm/minwith pin and NC STOP+SKIP valves mm/minwithout pin nor regulation (Fast retraction) mm/min

Standard strokes mm

Valve Combinations

Sensor magnet

NBR-POLYURETHANE1 8

0.10.814.5116

3 80.30.8

43.5116-10+7014156

Lubricated or unlubricated filtered airDEXRON ATF (Comlube) the list of compatible

oils is available on the web site www.metalwork.it63

1.7251.150

307.000306.000304.500306.000305.000305.000304.000

30.000(Speeds measured on the brake with 500 mm stroke and using 10 mm pipes)

50, 100, 150, 200, 250, 300, 350, 400, 450, 500Other special strokes up to 500 available on request.

Piston-out, piston-in and dual regulationThe following combinations of valves can be mounted on each regulated section:

NO STOP, NC STOP, NO SKIP, NC SKIP, DUAL NO STOP, DUAL NC STOP,DUAL NO SKIP, DUAL NC SKIP, NO STOP+NC STOP, NO SKIP+NC SKIP,

NO STOP+NO SKIP, NC STOP+NC SKIP, NO STOP+NC SKIP, NC STOP+NO SKIPAll versions are provided with a magnet

COMPONENTS

13

28

17 815

23

16 7

25

20

26

21

22

27

4561419 1118

24

1012 9 13 2

GUIDE HOLD: galvanised steel O-RING: NBR PISTON ROD: thickly chromed steel PISTON ROD GASKET: polyurethane GUIDE BUSHING: steel strip with bronze

and PTFE insert INSIDE PISTON: brass GUIDE RING: PTFE HEAD: anodized aluminium

CUSHIONING GASKET: NBR

BUSH: nickel-plated brass CHECK VALVE

OIL FILLING VALVEREGULATION UNIT: anodised aluminiumREGULATION PINOIL RECOVERY TANKOIL LEVEL ROD: galvanised steelNC VALVENO VALVECUSHIONING PIN

2122

23

24

25

26

27

28

JACKET: anodised and calibratedaluminium section

INTERNAL PIPE: brass INTERMEDIATE PIPE: steel PISTON: aluminium PISTON ROD GASKET: polyurethane MAGNET: plastoferrite PISTON GASKET: NBR PISTON ROD GASKET: polyurethane SECURING/ASSEMBLY SCREW: self-tapping

12

OIL

18.5 5.5

20

U

50 36

125

45M

AX

75

75

22 MAX 3237

36

BA

121+121+

4

D

62

30

G 3/8G 3

/8

1510

56.5

26

56.5

30

17

M8

8

M16

x1.5

17

23

32

38

45 4

5

35

G 1/8

190+

OVERALL DIMENSIONS OF THE VARIOUS VERSIONS

SKIP AND STOP VALVES

FROM CYLINDER

STOP NO SKIP NO

When the NO STOP valve is actuated, ithalts cylinder movement. The NC STOPvalve locks the cylinder when not actuated.The NO SKIP valve, when actuated, allowsregulation of the cylinder speed via the pinprovided.The NC SKIP valve allows regulation ofthe cylinder speed when not actuated.

TO TANK

B9696

121121161161161206206291

Stroke50

100150200250300350400450500

U max25293438434752566165

A505082

TypeRegulation only1 valve per side2 valves per side

D404072

13

KEY TO CODES

W 1 7 3

W173 Integratedbrake

2

0 Out1 In2 Dual

3

0 Without valves1 NO Stop2 NC Stop3 NO Skip4 NC Skip5 NO Stop NO Skip6 NO Stop NC Skip7 NC Stop NO Skip8 NC Stop NC Skip

1

0 Without valves1 NO Stop2 NC Stop3 NO Skip4 NC Skip5 NO Stop NO Skip6 NO Stop NC Skip7 NC Stop NO Skip8 NC Stop NC Skip

0

0 D63

0 5 0 0

Specify the desiredstroke in 4 digits

(e.g. 0500for stroke 500)

REGULATION PISTON ROD EXTENSIONCONTROL VALVESPISTON ROD RETRACTION

CONTROL VALVES BORE STROKE

14

INTEGRATED BRAKE

N.B. With at least one extension control valve and one retraction control valve, type W1732_ _ _ is required.

FOOT - MODEL A

AU

AO

AB

AT

UH

TR

AH

H2+

H1+

Code

W0950632001

63

AB

9

AH

50

FEMALE HINGE - MODEL B

RH

9G

E

S

H3+

B

D

+= ADD THE STROKE

+= ADD THE STROKE

ACCESSORIESAO

47

AT

6

AU

32

TR

50

UH

75

H1

190

H2

185

Code

W0950632003

63

B

70

D

40

E

32

G

16

H3

190

R

17

S

12

Note: Supplied with 4 screws, 4 washers, 2 snap rings and 1 pin.

Weight [g]

266

Note: Individually packed with 2 screws.

Weight [g]

394

N.B.: M8x40 UNI 5931 screws are required for fixing the rear head (see kit 0950636092)


15

MALE HINGE - MODEL BA

FH

9H

E

G

H3+

D

Code

W0950632004

63

D

40

E

32

F

17

G

16

H

12

H3

190

+= ADD THE STROKE

Weight [g]

316


ARTICULATED MALE HINGE - MODEL BAS

F

M

E

H

H3 +

N

Code

W0950632006

cil.

63

E

32

F

24

CETOP HINGE FOR MODEL B - MODEL GL

I

LF

C

A

E

G

N

B

M

H

D

+= ADD THE STROKE

H

12

H3

190

M

16

N

21

Code

W0950632008

63

A

40

B

33

C

11

D

16

E

40

F

50

G

63

H

75

I

63

L

32

M

12

N

15


Weight [g]

336

Weight [g]

440




16

ISO HINGE FOR MODEL B - MODEL GS

J

B G

CD

M

N

C

D

E

L

Code

W0950632108

63

B

39.5

C

56.5

D

75

E

9

G

50

J

17

L

12

M

16

N

15


Weight [g]

350

L+

SA1

A

B1B

D

FRONT FLANGE - MODEL C

W SA1

A

B1B

D

Code

W0950632002

63

A1

100

A

120

B

75

S

12

B1

50

D4

9

REAR FLANGE - MODEL C Code

W0950632002

W

25

63

A1

100

A

120

B

75

S

12

B1

50

D4

9

L

170

+= ADD THE STROKE

Note: Supplied with 4 screws.

Weight [g]

670

Weight [g]

670

Note: Supplied with 4 screws.N.B.: M8x40 UNI 5931 screws are required for fixing the rear head (see kit 0950636092)

ROD NUT - MODEL S

H

F

CH

Code

0950502010

63

F

M16x1.5

H

8

CH

24

Weight [g]

20


17

FORK MODEL GK-M

B12

M

F

L

B

A

C

DN

Code

W0950502020

ROD EYE - MODEL GA-M

H7

CH

-0.1

2+

0

B1

F

L

D

C

A

M

B

G G1

SELF ALIGNING ROD COUPLER - MODEL GA-K

5

5

SW4SW5

SW3

SW1

SW2B

D

A A F

C

E

Code

W0950502030

63

A

M16x1.5

63

M

16

C

32

B

16

A

32

L

83

F

64

B

32

C

32

D

103

SW1

20

SW2

41

F

32

D

M16x1.5

Code

W0950502025

63

M

16

C

22

B1

15

B

21

A

42

D

M16x1.5

F

64

G

22

CH

22

SW3

41

SW4

30

SW5

24

L

85

N

40

G1

22

Weight [g]

340

Weight [g]

226

Weight [g]

620




E

4

KIT OF REAR HEAD SCREWS Code

0950636092

Description

Kit of M8x40 UNI 5931 rear head fixing screws

Note: 4 items per pack.

KIT FOR FIXING VALVES TO BRACKETS

Code0950632090

63

A81.5

B40

C42

D110

E77

D1124

E83

Applicable valvesMACH 16 Series 70 1/8-1/4 ISO 1 - ISO 2

Code0950002003095000200409500020010950002002

Valve KITMACH 16Series 70 1/8-1/4ISO 1ISO 2

Composition2 HEX. SCREWS M3x25 with WASHER2 HEX. SCREWS M4x50 with WASHERADAPTOR + ISO1 BASE SIDE + SCREWS + WASHERSADAPTOR + ISO 2 BASE SIDE + SCREWS + WASHERS

CYLINDER BRACKET - VALVE SERIES KCV

ISO 1 ISO 2

VALVE ASSEMBLY ON HYDRAULIC BRAKE

Weight [g]48230350

Weight [g]101

B

A

C

D E

18

brown

-

black

brown

black

+

+

-

blue

blue

Version NPN

Version PNP

24V DC

blue

brown

24V AC

+

-

blue

brown ~

~

AC

DC

29.8

14.8 1.8

20.9

14

M5

20.4

1.6

TECHNICAL DATATypeContactMax AC/DC voltageMax current at 25CPower with inductive loadPower with resistive loadSwitch-on timeSwitch-off timeSwitch-on pointSwitch-off pointOperating lifeContact resistanceCable lengthCable cross sectionCable materialCircuit

VmAVA

Wattm secm secGaussGauss

mmm2

REED + VARISTORE + LED 2 wiresREED + VARISTOR + LED NO

348 V(DC); 3220 (AC)50010501.20.111095

107 impulses0.12.5

0.35Soft PVC

HALL VERSION PNP/NPN 3 wiresHALL EFFECT NO PNP/NPN

6-24 V DC250

6

0.83

158

109 impulses

2.50.35

Soft PVC

9.1

11.5

25.534

17

SENSORCodeW0950000201W0950000222W0950000232

DescriptionSENSOR REED DSM2-C525 HSSENSOR HALL PNP DSM3-N225SENSOR HALL NPN DSM3-M225

SENSOR BRACKETSCodeW0950000712

DescriptionBRACKET ACC. D.50 DST 81

ACCESSORIES: MAGNETIC SENSORS

19

20

HEAVY DUTY MULTIMACH+ PROFIBUS

TECHNICAL DATA

The HDM+PROFIBUS system has been designed in such a way that thepneumatic input terminal contains all the electronics, signals and connectors.It is a very compact and sturdy system where everything is housed in athick casing aluminium to protect the delicate components against impact.The valves and accessories are HDM standard, which means that youonly need to replace the input terminal to convert the valve island withmultiple connector into an PROFIBUS island. All the advantages of theHDM system can be exploited: the possibility of mounting valves ofdifferent size, with fittings for pipes 4, 6 or 8; the insertion of intermediatemodules with separate power supply or outlets; aluminium valves withchemical nickel plating enclosed in a protective casing in reinforcedtechnopolymer, with an index of protection IP65.The arrangement of the functions continues the traditional optimisationof the HDM: the user interface of the valves and bus all on one side, sothat the fitter and service engineer have everything within easy reach: allcompressed air connections are on the other side, and the electricalconnectors and selectors are at the end of the island.It is advisable to earth the system to prevent electrical or electrostaticdischarge from damaging the electronic circuit.

Valve port connectionsConnection on the end-plate 1-11 for the supply of pilotsMaximum number of pilotsMaximum number of valvesOperating temperature range CFluidFlow rate at 6 bar P 1bar Nl/minPressure range

- terminal 1-11- terminal 1

Voltage range

Power for each pilot WSolenoid Pilot Insulation classDegree of protectionSolenoid ratingTRA/TRR 2X3/2 monostable at 6 bar msTRA/TRR 5/2 monostable at 6 bar msTRA/TRR 5/2 bistable at 6 bar msTRA/TRR 5/3 cc monostable at 6 bar msNote on use

Profibus DP module for HDM valvesProtectionMax input power (all valves ON)AddressingHighest settable address numberDefault addressPeripheral defect diagnosisDefects reported

Module status in the event of peripheral defectData bit value

Output status in the absence of communication

4,6,8 mm fitting for ports 2 and 4 / 8 fitting for inlet port / thread 3/8 or 8 fitting for exhaust portAutomatic fitting 4 mm

1616 (same as the max. no. of pilots)

-10 +60Filtered air without lubrication; lubrication, if used, must be continuous

11mm 4 = 200 11mm 6 = 500 14mm 8 = 800X (pilot supply) 1-11 (valve supply)

3 7 bar vacuum at 10 bar3 7 bar

24 VDC 10%(slave protected against overload and reverse polarity)

0,6F155

IP65 (with conveyed exhust, and that - in case of no use - the BUS OUT connector gets plugged.)100% ED8 / 458 / 3320 / 2020 / 20

Insert the pipes in the fittings, before passing air through the valves, otherwise the gasket may be pulled out of its seat by the flow of air.For compatibility with oils, refer to the technical documentation Section 6

Outputs protected against overloads and shortcircuits

500 mABy rotary selectors

993

Local LED indicator and relay to MasterOutput shortcircuit or overload.Auxiliary power supply failure.Profibus communication active.

The peripheral defect bit is active and accessible at the master station.0 = not enabled

1 = enabledDisabled

COMPONENTS

Exhaust Solenoid pilot 82/84 Valve supply port 1 Threaded connection of exhausts 3/5 Valve supply port 11 Electrical control supply X Blind end-plate Screw for valve wall-mounting Utility port for pipe 8 mm

Utility port for pipe 6 mm Utility port for pipe 4 mm Manual control

LED (LED on, solenoid valve energised) Pneumatic symbol Identification of the monostable or bistable

manual control Valve ordering code Valve identification code Blank space for valve number Profibus terminal

THE MULTIMACH WORLD: FLEXIBILITY

7

20

5

161

6

3

2

THE NUMBERS PERMIT RAPID IDENTIFICATIONOF THE FUNCTION AND ASSEMBLY POSITIONOF THE SINGLE ELEMENTS REPRESENTED AS FOLLOWS

21

11

18

510

98

7

6

12

43

12

12

14

7072

0305

3_1 0

14

12

I6

12

1 2

14

11 4

FIXING THE BASE

A: Fixing from above using the 1 or 1-1 input terminal and the blind terminal.B-C: Fixing from above using the 1 or 1-1 input terminal and the blind terminal, using the M5 threads on the bottom and the rear

of the terminals.D: Fixing from above using the 1 or 1-1 input terminal and the blind terminal, using the M5 threads on the front of the terminals.

An opening for the pipes is made in the plate.E: Fixing on the DIN bar with end-plate 1 or 1-11 and blind and plate , using the push-in bracket code 0227301600.F: Lateral fixing using the blind terminal, and its the M4 threads on the side lateral.

Note: The sole fixing admitted is the one showed.

A DCB E F

MANUAL CONTROLS

MONOSTABLE OVERRIDE PORT 2servo-assisted

Press and hold the manual control in position(not necessary for bistable type K valve)

Release the manual control:- The manual control returns to the home position.

- Valves type I, W, L, V, F, and O reposition.- The type K valve remains switched

N.B.: The pilot power supply X must be present.

MONOSTABLE OVERRIDE PORT 4servo-assisted

Press and hold the manual control in position(not necessary for bistable type K valve)

Release the manual control:- The manual control returns to the home position.- Valves type I, W, L, V and F reposition.- The type K valve remains switched

With type F and V valves, this manual control is notpresent.


BISTABLE OVERRIDE PORT 2servo-assisted

Press the manual control right in then turn itclockwise 90 degrees and Leave it in position.

Rotate the manual control 90 degrees anticlockwise,and then release it.- The manual control returns to the home position.- Valves type I, W, L, V, F, and O reposition.- The type K valve remains switched


BISTABLE OVERRIDE PORT 4servo-assisted

Press the manual control right in then turn it 90 degrees clockwise and Leave it in position.

Rotate the manual control 90 degrees anticlockwise,and then release it:- The manual control returns to the home position.- Valves type I, W, L and O reposition.- The type K valve remains switched

With type F and V valves, this manual control is notpresent.


Example: 707203053_1

0707203053_

1

0Example:

The reference code for the monostable control ends in 0 (2 for type F). The reference code for the monostable control ends in 1 (3 for type F).

KEY TO CODES MULTIMACH-UNIT + PROFIBUS-DP

H D M

Heavy dutyMultimach IP65

2

2 End-plate1-113 End-plate1

VALVE INPUT END-PLATEP

P profibus-DPELECTRICAL BASE

I6-W8-W6-O4-L8-5TYPE OF VALVE

1 6FURTHER DETAILS

16 n 2 brackets for DIN bar

M

M Monostablemanualcontrol

B Bistable manual

control

MANUAL TYPE

*uses a single PIN (like the V) and occupies 2 signals

I n 2 3/2 NCW n 2 3/2 NOL 3/2 NO + 3/2 NCV 5/2 monostableK 5/2 bistableO 5/3 monostableF 5/2 monostable5 blind end-plate6 Passing-intermed.7 Blind intermediate

20 exhaust section.4 cartridge 46 cartridge 68 cartridge 8

*

22

XX XX

WIRING DIAGRAM

NOTES

23

bit 14

bit 0

EV2 EV3EV1

bit 6bit 5bit 4bit 3bit 2bit 1

bit 15

bit 9

bit 7bit 8

bit 10bit 11bit 12bit 13

EV4 (EV5)

PROFIBUS 16 OUTMADE IN ITALY

BUS OUT

ADDRESSTERMINATING RESISTANCES

EXT FAULT RESETFUSEBUS IN

4

2

3

1

5

6

ON

1 24V DC Bus

2 24V DC Out

3 GND

4 GND

1 2

19 0 28

3

4

7

561

9

0

2

8

34

7

56

41 = +5V *2 = A3 = GND *4 = B5 = NC

2

14

31 = +24V bus2 = +24V valvole3 = GND4 = GND

BUS OUT (female connector)( M12 COD. B )

BUS IN( male connector )( M12 COD. B )

3 2

1 3

4

2

1

Bistableor

n2 3/2

5/2 monostabletipo V

5/2 monostabletipo F

Common

POWER SUPPLY ( M8 )

NOTE: The type F monostablevalve uses one PIN only (likethe V) but occupies 2 signals.

Adressing Terminal resistances Reset button faulty Resettable fuse Indicator LED Grounding

* DON'T CONNECT: feeding for external termination resistances

82/84

X 111 3/5

1412

2 4

3/5

82/84

X 111

12

2 4

14

3/5

82/84

X 111

1412

42

14

82/84 2 4

3/5X 1 11

82/84 2

X 1

4

113/5

14 12

3/5X 11

82/84 2

1

4

14 12

82/84

X 111 3/5

1412

2 4

3/5

82/84

X 111

12

2 4

14

3/5

82/84

X 111

1412

42

14

82/84 2 4

3/5X 1 11

82/84 2

X 1

4

113/5

14 12

3/5X 11

82/84 2

1

4

14 12

82/84

X 111 3/5

1412

2 4

3/5

82/84

X 111

12

2 4

14

3/5

82/84

X 111

1412

42

14

82/84 2 4

3/5X 1 11

82/84 2

X 1

4

113/5

14 12

3/5X 11

82/84 2

1

4

14 12

I6

W6

L6

V6

F6

K6

O6

I8

W8

L8

V8

F8

K8

O8

VALVE DIMENSIONS 4

4

2.5

31.4

87

21.2

11.5

86 3

VALVE DIMENSIONS 6

6

2.5

3.2

11.5

86

21.2

31.4

8

2.5

4

14

86

21.287

31.4

Symbol

Symbol

SymbolVALVE DIMENSIONS 8

1

1

1

I4

W4

L4

V4

F4

K4

O4

Code

70710305307071030531

70710306307071030631

70710307307071030731

70710301307071030131

70710301327071030133

70710301107071030111

70710302107071030211

ManualControl

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

14

82/84 2 4

3/5X 1 11

Code

70720305307072030531

70720306307072030631

70720307307072030731

70720301307072030131

70720301327072030133

70720301107072030111

70720302107072030211

ManualControl

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

14

82/84 2 4

3/5X 1 11

Code

70730305307073030531

70730306307073030631

70730307307073030731

70730301307073030131

70730301327073030133

70730301107073030111

70730302107073030211

ManualControl

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

14

82/84 2 4

3/5X 1 11




*

*

*

Weight [g]

130

130

130

115

115

130

130

Weight [g]

130

130

130

115

115

130

130

Weight [g]

140

140

140

130

130

140

140

24

M 5x9

G 3/8M 12

M 8

3/5

82/84

4

M 5

M 5x9

M 5x9

1

11

X

M 5x9

10

10

76.5

64.2

43.7

10 9.723

.2 34.5

4.2M 5

2.9

9

86.1

8088.

8

19

13

6

10.56

14

5345.6

1080

13

ACCESSORIES

TERMINAL 1-11PROFIBUS

Code0227301231

DescriptionKIT TERMINALHDM 1-11 PROFIBUS

TERMINAL 1 PROFIBUS

Code0227301230

DescriptionKIT TERMINALHDM 1 PROFIBUS

M 5x9

82/84

3/5

M 12

M 5

1

X

G 3/8

10

M 5x9

M 5x9

11

M 8 M 5x9

45.6

76.5

10

80

23.2

53

43.7

13

88.8

8010

86.1

14

10.5

13

6

9

2.9

M 5 4.2

19

34.5

BLIND END-PLATE

2.5

M 5x9

M 5x9

2.5

M 5x9

M 5x9

82/84

3/5

11

1

X

6.6

M 5 4.2

11.7

2711

10

80

10 934

.5

5.75

86.1

80

M4x6

62 12

5.75

10

80 88.

8

5

Code0227301500

DescriptionBLIND END-PLATEHDM

Weight [g]230

2

3

25

Weight [g]730

Weight [g]730

8

3/5

X82/84

2.5

111

8

87

86 4

21.2

31.4

14

INTERMEDIATE THROUGHT

Code0227301301

DescriptionINTERMEDIATETHROUGHT HDM

INTERMEDIATE BLIND

6

8

8

3/582/84

X

11

1

2.5

87

86 4

21.2

31.4

14

7

Code0227301302

DescriptionINTERMEDIATEBLIND HDM

Weight [g]120

Weight [g]117

INTERMEDIATE EXHAUST SWITCH

8

3/5

X82/84

111

2.5

4

52.6

87

86

14

20

Code0227301303

DescriptionINTERMEDIATEEXHAUSTSWITCH HDM

Weight [g]125

26

CONNECTION BRACKETS ON DIN BAR

Code0227301600

DescriptionCONNECTION BRACKETSON DIN BAR HDM/CM

16

Supplied complete with one M4x45 screws and oneM6 grub screw Individually packed

Weight [g]30

SILENCER FOR FITTING, 8

CodeW0970530084

DescriptionSILENCER FORFITTING, 8

At the 3/5-exhaust port of the intermediate throughreference 6 and of the exhaust switch reference 20

Weight [g]15

R17 - PIPE RELEASE SPANNER

Code2L17001

DescriptionRL17

LENGHT = 140 mm

Tubefrom 3 to 10

NotesFor R fitting and Fox fitting

27

15

8

18

35.7

6

13

20

M4

M4

60

42.3

49.9

10

M8 - M12 PLUG

Code02400090390240009040

DescriptionPLUG M8PLUG M12

COD. B

4

2

3

1

5

2

34

1

562

M12

x1

20

M12 MALE CONNECTOR OUT-BUS

Code Description0240009035 Male connector B coding

4

3 1

2 31

10

M8 CONNECTOR FOR POWER SUPPLY

Code Description0240009037 M8 connector for power supply wire 5 m

Cable colorBrownWhiteBlueBlack

Pin1234

GRUB SCREW KIT

Code0227301800

DescriptionGRUB SCREW FOR MULTIMACH HDM/CM

SPARES

Comes in 1+1 pc. packs

28

M12 FEMALE CONNECTOR IN-BUS

53 4

2 1

M12

x1

56

20

Code Description0240009036 M12 female connector B coding

* DON'T CONNECT: feeding for external termination resistances

*

*

*

* * DON'T CONNECT: feeding for external termination resistances

29

DP IP67 M8 PROFIBUS INPUT

The Profibus DP COMPACT input module is a sturdy andcompact IP67 slave that can be used for connecting up to 8 inputs.A series of diagnostic functions provides information on thestate of operation through lights and signals to the controller.

8 PNP inputs24 Vdc (13-28 V)

IP67-20 to +70C RH 5-95% - no condensate

DP-VO Profibus to EN 50170Synchronous or Freeze-Mode

Up to 12 MBit/sRotary switches, 1...99

PNP proximity sensors or IEE 1131-2 compact mechanical stop24VDC (18 to 28V)

One green LED for each input2...5V

10...30VNET LED+alarm signal to master

Red LED for each channel at M8 connection point M8 (600 mA)

TECHNICAL DATAApplicationPower supplyIndex of protectionTemperature rangeField Bus technical data Transmission protocol

Transmission modeTransfer rateAddresses

Input technical data TypePower supplySignalInput 0 signal voltageInput 1 signal voltage

Diagnosis Field busINPUT short-circuit sensor

IP67 SLAVE

7

91

91 2 3

0 5678

4

2 3

0 568

4

NET

4

O

5 7

6

I

1

2

3

MO

D

8

PWR

(x2)

3.6

20

33.4

168

23 30.5

175

Code0240008002

DescriptionIP67 M8 PROFIBUS INPUT

30

3

4

5

11

5

3

2

4

4

2

1

3

5

12

3

4

PIN ASSIGNMENT

LED ASSIGNMENT

PROFIBUS CONNECTORS

BUS OUTM12 female connectorB coding for profibus

1 - 5 VDC power2 - Bus A3 - GND4 - Bus B5 - Screen

POWER CONNECTOR

M12 male connectorA coding

1 - Power supply module and input2 - NC3 - GND4 - GND5 - INPUT

BUS INM12 male connectorB coding for profibus

1 - 5 VDC power2 - Bus A3 - GND4 - Bus B5 - Screen

INPUT CONNECTORS

M8 three-pole female connectorA coding

1 - 24Vdc3 - GND4 - INPUT

7

9 19 123

0

5678

4

23

0

56

8

4

NET

4

O

5

7

6

I

1

2

3

MOD

8

PWR

NETWORK (red): slave not configured or not communicating with master

(green): slave configured and communicating with master

MODULE FAILURE (red): check signal LEDs

Channel LEDs (inputs) (green): input enabled (red): sensor faulty, +24V powersupply short-circuit

INPUT MODULE POWER SUPPLY (green): on

NOT USED

31

2

34

1

562

M12

x1

20

M12 BUS-OUT MALE CONNECTOR

Code Description0240009035 M12 male connector, B coding

M12 BUS-IN FEMALE CONNECTOR

53 4

2 1

M12

x1

56

20

Code Description0240009036 M12 female connector, B coding

M8-M12 PLUG

Code Description0240009039 M8 plug0240009040 M12 plug

3 1

4

M8x

1

10

M8x

1

37

M8 INPUT CONNECTOR WITH CABLE

Code Description0240009009 M8-M8 straight connector with 3m cable

3 1

4 45

11.6

M8x

1

M8 INPUT CONNECTOR

Code Description0240009010 M8 3-pin straight connector

M12 STRAIGHT SUPPLY CONNECTOR

M12 STRAIGHT SUPPLY CONNECTOR WITH CABLE

M12 90 SUPPLY CONNECTOR

M12 90 SUPPLY CONNECTOR WITH CABLE

CodeW0970513002

DescriptionACC. 5-PIN M12x1 STRAIGHT CONNECTOR WITH 5m CABLE

CodeW0970513001

DescriptionACC. 5-PIN M12x1 STRAIGHT CONNECTOR

CodeW0970513003

DescriptionACC. M12x1 5-PIN 90CONNECTOR

CodeW0970513004

DescriptionACC. M12x1 5-PIN 90 CONNECTOR WITH 5m CABLE

Cable colourBrownWhiteBlueBlackGrey

Pin12345

Cable colourBrownWhiteBlueBlackGrey

Pin12345

32

33

An advanced field bus system interfacing with the Multimachworld.B&R has developed a new standard for automation, calledFORMULA X.For further details about features, functions and qualitiesof this system, reference must be made to the B&Rdocumentation, also available on the web sitewww.br-automation.comAn overview is given below.The X-system is a system handling analogue and digitalinputs and outputs for local or remote use, which B&Rdefines as decentralised backplane.Different types of modules are available. We present thosedesigned for connection with Multimach and HDM valveislands. We only indicate the B&Rs code root, since eachtype of module comes in different variants, that differ bynumber of signals handled, that can be 8, 16 or 24, andby type of signal, that can be input, output or input/outputindifferently. Common to all the modules is the presenceof 4 connections: a signal input, a signal output for thefollowing modules, a power input (24V DC), a power outputfor the following modules.

Multimach MM andHDM + B&R

B&R CONNECTORS AND MODULES

It is a plug connector with IP20 protection that contains theX system electronics. It can be connected: with Multimach islands, using an axial electric connector

support, code 0226180005 with HDM islands, using the special input end-plate,

type 1, code 0227301207 or the special input end-platetype 1-11, code 0227301206.

IP20 7XV---50-11 SMART CONNECTOR

It is a plug connector with IP67 protection, that containsthe X system electronics. It can be connected: with Multimach islands, using an axial electric connector,

code 0226180005 with HDM islands, using the special input end-plate

type 1, code 0227301207, or the special inputend-plate, type 1-11 code 0227301206.

IP67 7XV---50-51 SMART CONNECTOR

34

These are modules with IP67 protection, connected to theX system, for handling inputs and outputs. It is interestingto note that their size is such that they can be fixed directlyto the HDM input end-plate type 1-11, code 0227301206(N.B. NOT to be fixed to the HDM end-plate type 1,code 0227301207).

X67 1/O SYSTEM MODULES

These are modules with protection IP67, receiving a signalaccording to one of the DP Profibus, CAN open, DeviceNet, Ethernet Powerlink protocols (the module code differsobviously according to the protocol being controlled). Theoutput signal is according to the X-system. These aregateways converting the signals of a field bus into anX-system. These modules control the inputs and/or outputsvia the M8 connectors provided. They can be fixed directlyto the HDM input end-plate type 1-11, code 0227301206(N.B. NOT to be fixed to the HDM end-plate, type 1,code 0227301207).

X67 BUS CONTROLLER MODULES

Code0226180005

MULTIMACH CONNECTOR SUPPORT FOR B&R

Description25-pin connector support kit for B&R

Weight [g]140

2.5

8024

.5

29

X2X X2X

PROFIBUS-DP

DEVICE-NET

CAN-OPEN

ETHERNET X2X

35

APPLICATION OF B&R MODULES TO THE MULTIMACH CONNECTOR SUPPORT

B&R IP20: 7XV1_ _50-11 B&R IP67: 7XV1_ _50-51

30

70

20 61

58

65.5

M 5x9

M 5x9

82/84

4

M 5

M 5x9

G 3/8

10

10

M 5x9

1

11

3/5

X

A

5.5

80

12.7

34.5

91.1

4.2

9 M 5

24.5

45.651.8

14

10

19

13

64.276

.580

6

88.8

10.5

43.7

6

23.2

10 9.7

4

HDM 1-11 TERMINAL FOR B&R

M 5x9

M 5x9

M 5

1

X

82/84

M 5x9

G 3/8

10

M 5x9

11

3/5

A

1080

12.7

34.5

10.5

91.1

4.2

9

4

M 5

24.5

45.651.8

14

13

19

6

1023.

243.

7

76.58088.

8

5.5

HDM 1 TERMINAL FOR B&R

Code0227301206

DescriptionHDM 1-11 end-plate kit for B&R

Weight [g]340

Code0227301207

DescriptionHDM 1 end-plate kit for B&R

Weight [g]380

APPLICATIONS OF B&R MODULES TO HDM END-PLATES

B&R IP20: 7XV1_ _50-11

End plate 1orEnd plate 1-11

B&R IP67: 7XV1_ _50-51

2070

304951

58

use n2M4x8 or M4x10 screws

B&R X67 BC _ _ _B&R X67 DV _ _ _

End-plate 1-11 ONLY

53

39.5

42

85

36

KEY TO CODES UNIT FOR B&R

H D M

Heavy dutyMultimach IP65

2

2 End-plate1-113 End-plate1

VALVE INPUT END-PLATEB&R

B&R fit for B&RELECTRICAL BASE

I6-W8-W6-O4-L8-5TYPE OF VALVE

1 6FURTHER DETAILS

16 n 2 brackets for DIN bar

M

M Monostablemanualcontrol

B Bistable manual

control

MANUAL TYPE


I n 2 3/2 NCW n 2 3/2 NOL 3/2 NO + 3/2 NCV 5/2 monostableK 5/2 bistableO 5/3 monostableF 5/2 monostable5 blind end-plate6 Passing-intermed.7 Blind intermediate

20 exhaust section.4 cartridge 46 cartridge 68 cartridge 8

*

PADLOCKABLEREGULATOR

The padlockable regulator has a pin with a hole in it thatprojects from the top of the knob. When the knob is in thepush-lock position, the padlock can be inserted in the hole,preventing the knob from being operated. A padlock andtwo keys are supplied with the regulator.The new Skillair regulator uses a rolling diaphragm whichgives a much better performance than the flat version.Advantages of this system: Increased stroke, increased valve opening and hencehigher flow rate. Decreased dynamic and inrush friction; prompter, moresensitive operation. Reduced working stress and hence longer life allowingthe use of thinner diaphragms (0.45 mm versus 1.5 mmfor a flat one) which increases regulator sensitivity andprompt action. Increased accuracy in maintaining the set pressure withboth variable flow rates and different feed pressures. Downstream overpressures relieved quickly.

REG 100 KEY REG 100 KEY REG 200 KEY REG 200 KEY REG 200 KEY REG 300 KEY REG 300 KEY REG 300 KEYTECHNICAL DATAThreaded portSetting range barMax. input pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/minP 0.5 bar (0.05 MPa 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/minP 1 bar (0.1 MPa 14 psi) scfmFluidMax temperature at 1 MPa; 10 bar; 145 psi C

FWeight KgWall fixing screwsMountingPressure gauge portNotes on use

COMPONENTS

Technopolymer body Zamak end plate Technopolymer knob Technopolymer bell Nickel-plated brass OT58 adjusting screw OT58 brass scroll Steel adjusting spring Technopolymer ring nut

Rolling diaphragm NBR relieving gaskets OT58 brass stem

Valve with NBR vulcanized gasket Stainless steel valve spring Technopolymer plug NBR gaskets Padlock

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1

Filtered lubricated or unlubricated compressed air. Lubrication, if used, must be continuous.

In any positionG 1/8

The regulator pressure must always be set upwards. For increased sensitivity, use a pressure regulator with a rated pressureas close as possible to the required value. Do not take air from pressure gauge ports.

02 - 04 - 08 - 0121.515

2171100

391600

57

501220.4

M4x50

02 - 04 - 08 - 0121.313

1882500

883500124

501220.7

M5x60

02 - 04 - 08 - 0121.313

1883500124

7000247

501221.4

M5x70

37

3

13

7

8

14

12

9

4

10

11

6

1

2 15

5

16

DIMENSIONS

FLOW CHARTS

ABCDEFGHILMNP

REG 100 1/4 - 3/8

REG 200 1/4 - 3/8 - 1/2 REG 300 1/2 - 3/4 - 1

Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.

Preset pressurePm = 7 bar - 0,7 MPa - 100 psi

psi MPa bar

Flow rate

psi MPa bar

Flow rate


psi MPa bar


Flow rate

38

I

P

M

D

H

G

L

F

BN

E

A

C

REGULATIONPOSITION

LOCKINGPOSITION

REG 100 REG 100 REG 200 REG 200 REG 200 REG 300 REG 300 REG 300KEY KEY KEY KEY KEY KEY KEY KEY

G 1/4 G 3/8 G1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1

7895 98

50436326

30x1.521.5

M4 hole43

10146

93.5123 125

6355

78.536

40x1.527.5

M5 hole55.512758

110 112145 148

72659242

48x1.532.5

M5 hole65

15169

ORDERING CODES

KEY TO CODES

SKILLAIR 100 PADLOCKABLE REGULATOR

Code Description3210001A REG 100 KEY 02 WITHOUT END PLATES3210002A REG 100 KEY 04 WITHOUT END PLATES3210003A REG 100 KEY 08 WITHOUT END PLATES3210004A REG 100 KEY 012 WITHOUT END PLATES3210001 REG 100 KEY 1/4 023210002 REG 100 KEY 1/4 043210003 REG 100 KEY 1/4 083210004 REG 100 KEY 1/4 0123310001 REG 100 KEY 3/8 023310002 REG 100 KEY 3/8 043310003 REG 100 KEY 3/8 083310004 REG 100 KEY 3/8 012


Code Description3410001A REG 200 KEY 02 WITHOUT END PLATES3410002A REG 200 KEY 04 WITHOUT END PLATES3410003A REG 200 KEY 08 WITHOUT END PLATES3410004A REG 200 KEY 012 WITHOUT END PLATES3410001 REG 200 KEY 1/4 023410002 REG 200 KEY 1/4 043410003 REG 200 KEY 1/4 083410004 REG 200 KEY 1/4 0123510001 REG 200 KEY 3/8 023510002 REG 200 KEY 3/8 043510003 REG 200 KEY 3/8 083510004 REG 200 KEY 3/8 0123610001 REG 200 KEY 1/2 023610002 REG 200 KEY 1/2 043610003 REG 200 KEY 1/2 083610004 REG 200 KEY 1/2 012


Code Description4410000A REG 300 KEY 02 WITHOUT END PLATES4410001A REG 300 KEY 04 WITHOUT END PLATES4410002A REG 300 KEY 08 WITHOUT END PLATES4410003A REG 300 KEY 012 WITHOUT END PLATES4410000 REG 300 KEY 1/2 024410001 REG 300 KEY 1/2 044410002 REG 300 KEY 1/2 084410003 REG 300 KEY 1/2 0124510000 REG 300 KEY 3/4 024510001 REG 300 KEY 3/4 044510002 REG 300 KEY 3/4 084510003 REG 300 KEY 3/4 0124610000 REG 300 KEY 1 024610001 REG 300 KEY 1 044610002 REG 300 KEY 1 084610003 REG 300 KEY 1 012

NOTES

39

1/43/81/43/81/21/23/41

100

200

300

100 1/4

02 = 0 2 bar04 = 0 4 bar08 = 0 8 bar012 = 0 12 bar

02REG

ELEMENT SIZE THREADED PORT SETTING RANGE

REG = REGULATOR KEY =PADLOCKABLE

KEY

TYPE

40

PILOTPADLOCKABLE REGULATOR

TECHNICAL DATAThreaded portSetting range barMax. input pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa-91 psi) P 0.5 bar (0.05 MPa 7 psi)Flow rate at 6.3 bar (0.63 MPa-91 psi) P 1 bar (0.1 MPa 14 psi)Fluid

Max temperature at 1 MPa; 10 bar; 145 psi CF

Weight KgMountingPressure gauge portNotes on use

PILOT PADLOCKABLE REGULATOR

G 1/402 - 04 - 08 - 012

1.313

188120 Nl/min - 4,3 scfm140 Nl/min - 5 scfm

Filtered, lubricated or unlubricated compressed air.Lubrication, if used, must be continuous.

501220.6


The regulator pressure must always be set upwards. For increased sensitivity,use a pressure regulator with a rated pressure as close as possible to the required value.

Do not take air from the pressure gauge ports. Mount directly on REG 400.

COMPONENTS

Aluminium body Technopolymer knob Nickel-plated brass OT58 adjusting screw OT58 brass scroll Technopolymer bell Technopolymer ring nut Steel adjusting spring Rolling diaphragm

NBR relieving gaskets OT58 brass stem Stainless steel ball valve

Stainless steel valve spring NBR gaskets Padlock

The pilot regulator is used when great accuracy is requiredin maintaining the set pressure under changing operatingconditions.It is ideal for use as: a precision regulator for flow rates < 100 Nl/min. a pilot in general typically for large size regulators (seeREG 400).The systems high operating accuracy and low hysteresisare determined by the virtually total lack of friction. Thepresence of a slight air leak is necessary for the regulatorto operate properly it is not a malfunction.It is advisable to use filtered air.The pilot padlockable regulator has a pin with a hole init that projects from the top of the knob. When the knobis in the push-lock position, the padlock can be inserted inthe hole, preventing the knob from being operated. Apadlock and two keys are supplied with the regulator.

1

13

10

2

3

4

5

6

7

8

9

11

12

14

FLOW CHARTS

Flow tests carried out at the Department ofMechanics, Turin Polytechnic, using the compu-terized test bench following CETOP RP50R recom-mendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.

FLOW FEATURES REG. P 1/4

psi MPa bar

Flow rate


REGULATION FEATURES REG. P 1/4 *

psi MPa bar

bar

Flow: A = 0 Nl/min = 0 scfmB = 25 Nl/min = 0,88 scfm - C = 50 Nl/min = 1,76 scfm

MPa

psi

Upstream pressure

REGULATION FEATURES REG. P 1/4 * REGULATION FEATURES REG. P 1/4 *

psi MPa bar

bar

Flow: A = 0 Nl/min = 0 scfmB = 25 Nl/min = 0,88 scfm - C = 50 Nl/min = 1,76 scfm

MPa

psi

Upstream pressure

psi MPa bar

bar

Flow: A = 0 Nl/mi n = 0 scfmB = 25 Nl/min = 0,88 scfm - C = 50 Nl/min = 1,76 scfm

MPa

psi

Upstream pressure

DIMENSIONS

Code Description3208001 REG. P KEY 1/4 023208002 REG. P KEY 1/4 043208003 REG. P KEY 1/4 083208004 REG. P KEY 1/4 012

ORDERING CODES

H2OPTPvPm

test unit

Down

strea

m pr

essu

reDo

wnstr

eam

pres

sure

Down

strea

m pr

essu

re

* Pressure stability adjusted according to changes in upstream pressure.

41

121

124

127

G1/4

44

G1/8

66 66

M 48x1.5

LOCKINGPOSITION

REGULATIONPOSITION

42

ACCESSORIES

SPARE PARTS

Code

920070194007019400702

Description

SF100- BIT-ND1/4SF200-ND-3/8 1/2SF300

MOUNTING BRACKET FOR REG.

Code

9700101970010298001019800102

Description

ACC. M 40 1/8 12ACC. M 40 1/8 04ACC. M 50 1/8 12ACC. M 50 1/8 04

PRESSURE GAUGES

Code

923030193303019430301

Description

ACC. CONNECTOR KIT 100ACC. CONNECTOR KIT 200ACC. CONNECTOR KIT 300

CONNECTOR KIT FOR SKILLAIRCODE A

Code

92304019330501933060193307019330801943070195309019531001

Description

ACC. IN/OUT END PLATE KIT 100 1/4ACC. IN/OUT END PLATE KIT 100 3/8ACC. IN/OUT END PLATE KIT 200 1/4ACC. IN/OUT END PLATE KIT 200 3/8ACC. IN/OUT END PLATE KIT 200 1/2ACC. IN/OUT END PLATE KIT 300 1/2ACC. IN/OUT END PLATE KIT 300 3/4ACC. IN/OUT END PLATE KIT 300 1

INPUT/OUTPUT END PLATE KIT

Code

925070493507049450704

Description

SPARES OTR 100SPARES OTR 200SPARES OTR 300

COMPLETE POPPETFOR REGULATORS

Code

9220401

9323401

9420401

Description

SPARES DOMEDIS. SPANNER 100SPARES DOMEDIS. SPANNER 200SPARES DOMEDIS. SPANNER 300

REG VISUAL DOMEDISASSEMBLY SPANNER

INPUT/OUTPUT COVER PLATE Code

915210391521059152115915211691521049152106

Description

SPARES OUTPUT COVER PLATE 100SPARES INPUT COVER PLATE 100SPARES OUTPUT COVER PLATE 200SPARES INPUT COVER PLATE 200SPARES OUTPUT COVER PLATE 300SPARES INPUT COVER PLATE 300

Code

915210791521149152108

Description

SPARES INTERM. COVER PLATE 100SPARES INTERM. COVER PLATE 200SPARES INTERM. COVER PLATE 300

INTERMEDIATE COVER PLATE

Code

925060592506069250607925060893506059350606935060793506089450605945060694506079450608

Description

RIC.MO 100 02RIC.MO 100 04RIC.MO 100 08RIC.MO 100 012RIC.MO 200 02RIC.MO 200 04RIC.MO 200 08RIC.MO 200 012RIC.MO 300 04RIC.MO 300 08RIC.MO 300 012RIC.MO 300 02

SPRINGS FOR REGULATORS

Code

9220501

9323501

9420501

Description

SPARES R CAP DISASS.WR. 100SPARES R CAP DISASS.WR. 200SPARES R CAP DISASS.WR. 300

POPPET DISASSEMBLYSPANNER (FOR REG.)

COMPONENTS

The Bit microregulator uses a rolling diaphragm systemthat ensures: stability of the pressure setting when the upstream pressurechanges. high flow rate with reduced drops in pressure rapid relief of overpressures.The padlockable microregulator has a pin with a hole init that projects from the top of the knob. When the knobis in the push-lock position, the padlock can be inserted inthe hole, preventing the knob from being operated. Apadlock and two keys are supplied with the regulator.

MR BIT KEY 1/8 MR BIT KEY 1/4

1/8 1/40 to 2 - 0 to 4 - 0 to 8 - 0 to 12

1.313

188340 Nl/min = 12 scfm600 Nl/min = 21 scfm

Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous50

12280M 4


The regulator pressure must always be set upwards.For increased sensitivity, use a pressure regulator with a rated pressure

as close as possible to the required value.

TECHNICAL DATAThreaded portSetting range BarMax. inlet pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa-91 psi) P 0.5 bar (0.05 MPa 7 psi)Flow rate at 6.3 bar (0.63 MPa-91 psi) P 1 bar (0.1 MPa 14 psi)FluidMax temperature at 1 Mpa; 10 bar; 145 psi C

FWeight grWall fixing screwsMountingGauge portNotes:

Technopolymer body with OT58 threaded elements Technopolymer bell Technopolymer fixing ring nut Technopolymer knob Rolling diaphragm Technopolymer plug Technopolymer anti-vibration screen NBR relieving gasket

Nickel-plated brass OT58 adjusting screws OT58 valve with NBR vulcanized gasket OT58 brass nut

Steel adjusting spring Stainless steel valve compression spring NBR gaskets Padlock

PADLOCKABLEMICROREGULATOR

43

5

1

10

32

6

4

11

7

12

14

13

8

9

15

44

FLOW CHARTS

DIMENSIONS

Code Description

KEY TO CODES

51100015110002511000351100045210001521000252100035210004

MR BIT KEY 1/8 02MR

Documents

General catalogue IM12 12_09.pdf