30
further information webcode: GW-649 GEMÜ 649 eSyDrive Motorized diaphragm valve Features Hermetic separation between medium and actuator Installation for an optimised draining is possible Open/close function, positioner and process controller Variable force and speed Diagnostic functions Operable via web interface eSy-Web Electrical and mechanical position indicator Actuator can be positioned in 45° steps Description The GEMÜ 649 2/2-way diaphragm valve has a hollow shaft actuator and is electrically operated. The eSyDrive hollow shaft actu- ator can be operated as an OPEN/CLOSE actuator or as an actuator with integrated positioner or process controller. An integral optical and electrical position indicator is standard Technical specifications Electrical connection: 24 V DC Nominal sizes: DN 32 to 50 Media temperature: -10 to 100 °C* Operating pressure: 0 to 10 bar* Connections: Spigot / Threaded socket / Threaded spigot / Flange / Clamp Valve body materials: Investment cast body from 1.4408 or 1.4435 / Forged body from 1.4435 or 1.4539 / SG iron valve body with elastomer or plastic lining / Cast iron body / Investment cast body from 1.4408 with plastic lining * *depending on version and/or operating parameters

GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

  • Upload
    vothien

  • View
    224

  • Download
    1

Embed Size (px)

Citation preview

Page 1: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

further informationwebcode: GW-649

GEMÜ 649 eSyDriveMotorized diaphragm valve

Features• Hermetic separation between medium and actuator• Installation for an optimised draining is possible• Open/close function, positioner and process controller• Variable force and speed• Diagnostic functions• Operable via web interface eSy-Web• Electrical and mechanical position indicator• Actuator can be positioned in 45° steps

DescriptionThe GEMÜ 649 2/2-way diaphragm valve has a hollow shaft actuator and is electrically operated. The eSyDrive hollow shaft actu-ator can be operated as an OPEN/CLOSE actuator or as an actuator with integrated positioner or process controller. An integraloptical and electrical position indicator is standard

Technical specifications• Electrical connection: 24 V DC• Nominal sizes: DN 32 to 50• Media temperature: -10 to 100 °C*• Operating pressure: 0 to 10 bar*• Connections: Spigot / Threaded socket / Threaded spigot / Flange / Clamp• Valve body materials: Investment cast body from 1.4408 or 1.4435 / Forged body from 1.4435 or 1.4539 / SG iron valve body

with elastomer or plastic lining / Cast iron body / Investment cast body from 1.4408 with plastic lining *

*depending on version and/or operating parameters

Page 2: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

www.gemu-group.com2 / 30GEMÜ 649

Product description

Construction

7

8

1

2

3

4

5

6

Illustration 1: GEMÜ 649

Item Name Materials1 O-rings NBR2 Electrical connections3 Actuator base 1.43014 Distance piece with leak detection hole 1.44085 Diaphragm CR, EPDM, FPM, NBR, PTFE,6 Valve body 1.4408, 1.4435, 1.4439, cast iron,

SG ironDepending on version, also withelastomer or plastic lining

7 Optical position indicator PESU8 Cover with high visibility LED, manual override and on-site control PESU

Product description

Page 3: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

GEMÜ 649www.gemu-group.com 3 / 30

Availability

Availability of grades of surface finishRa in accordance with DIN 4768; at defined reference points.

Code Hygieneclass DIN

11866

DesignationASME BPE

(2014)

Forged bodycode

40, 42, F4

Investmentcasting

code32, 34

Ra ≤ 6.3 μm (250 μinch)for media wetted surfaces,blasted internal/external

1500 - - - X

Ra ≤ 0.8 μm (30 μinch)for media wetted surfaces,mechanically polished internal

1502 H3 SF3 X X

Ra ≤ 0.8 μm (30 μinch)for media wetted surfaces,electropolished internal/external

1503 HE3 - X -

Ra ≤ 0.6 μm (25 μinch)for media wetted surfaces,mechanically polished internal

1507 - SF2 X 1) X 1)

Ra ≤ 0.6 μm (25 μinch)for media wetted surfaces,electropolished internal/external

1508 - SF6 X 1) -

Ra ≤ 0.5 μm (20 μinch)for media wetted surfaces,mechanically polished internal

1927 - SF1 X 1) -

Ra ≤ 0.5 μm (20 μinch)for media wetted surfaces,electropolished internal/external

1928 - SF5 X 1) -

Ra ≤ 0.4 μm (15 μinch)for media wetted surfaces,mechanically polished internal

1536 H4 - X 1) -

Ra ≤ 0.4 μm (15 μinch)for media wetted surfaces,electropolished internal/external

1537 HE4 - X 1) -

Ra ≤ 0.4 μm (15 μinch)for media wetted surfaces,electropolished internal/external

1929 - SF4 X 1) -

Ra ≤ 0.25 μm (10 μinch)for media wetted surfaces,electropolished internal/external

1516 HE5 - X 1) -

Ra ≤ 0.25 μm (10 μinch)for media wetted surfaces,mechanically polished internal

1527 H5 - X 1) -

1) For pipe inside diameter < 6 mm, surface in spigots Ra ≤ 0.8 μm.

Availability

Page 4: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

www.gemu-group.com4 / 30GEMÜ 649

Availability of valve bodiesSpigots

MG 40 MG 50Connection

code 1)Materialcode 2)

DN 32 DN 40 DN 50

0 32, 34, 40, 42,F4

X X X

16 32, 34, 40, 42,F4

X X X

17 32, 34 X X X40, 42, F4 X X X

18 32, 34, 40, 42,F4

X X X

1A 40, 42, F4 X X X1B 40, 42, F4 X X X35 32, 34 X X X

40, 42, F4 X X X36 40, 42, F4 X X X37 32, 34 X X X

40, 42, F4 X X X59 32, 34 - X X

40, 42, F4 - X X60 32, 34 X X X

40, 42, F4 X X X63 40, 42, F4 X X X65 40, 42, F4 X X X

MG = diaphragm sizeX = Standard1) Connection type

Code 0: spigots DINCode 16: Spigots EN 10357 series B, formerly DIN 11850 series 1Code 17: Spigots EN 10357 series A, formerly DIN 11850 series 2Code 18: Spigots DIN 11850 series 3Code 1A: Spigots DIN 11866 series ACode 1B: Spigots DIN 11866 series BCode 35: Spigots JIS-G 3447Code 36: Spigots JIS-G 3459 Schedule 10sCode 37: Spigots SMS 3008Code 59: Spigots ASME BPECode 60: Spigots ISO 1127 / EN 10357 series CCode 63: Spigots ANSI/ASME B36.19M Schedule 10sCode 65: Spigots ANSI/ASME B36.19M Schedule 40s

2) Valve body materialCode 32: 1.4435 - BN2 (CF3M), investment casting, Fe < 0.5%Code 34: 1.4435, investment castingCode 40: 1.4435 (F316L), forged bodyCode 42: 1.4435 (BN2), forged body, Fe < 0.5%Code F4: 1.4539, forged body

Availability

Page 5: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

GEMÜ 649www.gemu-group.com 5 / 30

Threaded connections

MG 40 MG 50Connection

code 1)Materialcode 2)

DN 32 DN 40 DN 50

1 8 X X X37 X X X

6 32, 34 W W W40, 42 W W W

62 32, 34 W W W40, 42 W W W

MG = diaphragm sizeX = StandardW = welded assembly1) Connection type

Code 1: Threaded sockets DIN ISO 228Code 6: Threaded spigots DIN 11851Code 62: Threaded spigot on one side, DIN 11851, cone spigot and union nut, DIN 11851 on the other side

2) Valve body materialCode 8: EN-GJL-250 (GG 25)Code 32: 1.4435 - BN2 (CF3M), investment casting, Fe < 0.5%Code 34: 1.4435, investment castingCode 37: 1.4408, investment castingCode 40: 1.4435 (F316L), forged bodyCode 42: 1.4435 (BN2), forged body, Fe < 0.5%

Availability

Page 6: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

www.gemu-group.com6 / 30GEMÜ 649

Flanges

MG 40 MG 50Connection

code 1)Materialcode 2)

DN 32 DN 40 DN 50

8 8 3) X X X17, 18, 83 X X X

32, 34 W W W39 X X X

40, 42 W W W38 17, 83 - X X

18 4) - X X39 - X X

39 8 3) X X X17, 18, 83 X X X

32, 34 W W W39 X X X

40, 42 W W WMG = diaphragm sizeX = StandardW = welded assembly1) Connection type

Code 8: Flanges EN 1092, PN 16, form B, length only for body configuration D acc. to EN 558 series 1, ISO 5752, basic series 1Code 38: Flanges ANSI Class 150 RF,length only for body configuration D acc. to MSS SP-88Code 39: Flanges ANSI Class 125/150 RF, length only for body configuration D acc. to EN 558 series 1, ISO 5752, basic series 1

2) Valve body materialCode 8: EN-GJL-250 (GG 25)Code 17: EN-GJS-400-18-LT (GGG 40.3), PFA linedCode 18: EN-GJS-400-18-LT (GGG 40.3), PP linedCode 32: 1.4435 - BN2 (CF3M), investment casting, Fe < 0.5%Code 34: 1.4435, investment castingCode 39: 1.4408, PFA linedCode 40: 1.4435 (F316L), forged bodyCode 42: 1.4435 (BN2), forged body, Fe < 0.5%Code 83: EN-GJS-400-18-LT (GGG 40.3), hard rubber lined

3) Valve bodies are not suitable for use with diaphragms code 5E4) on request

Availability

Page 7: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

GEMÜ 649www.gemu-group.com 7 / 30

Clamps

MG 40 MG 50Connection

code 1)Materialcode 2)

DN 32 DN 40 DN 50

80 40, 42, F4 - K K82 W W W88 - K K8A K K K8E K K K

MG = diaphragm sizeK = connections completely machined (not welded)W = welded assembly1) Connection type

Code 80: Clamps ASME BPE, length only for body configuration D acc. to ASME BPECode 82: Clamps DIN 32676 series B, length only for body configuration D acc. to EN 558 series 7Code 88: Clamps ASME BPE, length only for body configuration D acc. to EN 558 series 7Code 8A: Clamps DIN 32676 series A, length only for body configuration D acc. to EN 558 series 7Code 8E: Clamps ISO 2852/SMS 3017, length only for body configuration D acc. to EN 558 series 7

2) Valve body materialCode 40: 1.4435 (F316L), forged bodyCode 42: 1.4435 (BN2), forged body, Fe < 0.5%Code F4: 1.4539, forged body

Availability

Page 8: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

Order data

Order codesThe order data provide an overview of standard configurations.

Please check the availability before ordering. Other configura-tions available on request.

1 Type CodeDiaphragm valve, electrically operated,electro-mechanical hollow shaft actuator,eSyDrive

649

2 DN CodeDN 32 32DN 40 40DN 50 50

3 Housing configuration CodeTank bottom valve body B2/2-way body DMulti-port version MT body T

Body configuration code B and M: Dimensions and designs onrequest

Body configuration code T: For dimensions, see T Valves bro-chure

4 Connection type CodeSpigotsspigots DIN 0Spigots EN 10357 series B,formerly DIN 11850 series 1

16

Spigots EN 10357 series A,formerly DIN 11850 series 2

17

Spigots DIN 11850 series 3 18Spigots DIN 11866 series A 1ASpigots DIN 11866 series B 1BSpigots JIS-G 3447 35Spigots JIS-G 3459 Schedule 10s 36Spigots SMS 3008 37Spigots ASME BPE 59Spigots ISO 1127 / EN 10357 series C 60Spigots ANSI/ASME B36.19M Schedule 10s 63Spigots ANSI/ASME B36.19M Schedule 40s 65Threaded connectionsThreaded sockets DIN ISO 228 1Threaded spigots DIN 11851 6

4 Connection type CodeThreaded spigot on one side, DIN 11851,cone spigot and union nut, DIN 11851 on the otherside

62

FlangesFlanges EN 1092, PN 16, form B,length only for body configuration D acc. to EN 558series 1,ISO 5752, basic series 1

8

Flanges ANSI Class 150 RF,length only for body configuration D acc. to MSSSP-88

38

Flanges ANSI Class 125/150 RF,length only for body configuration D acc. to EN 558series 1,ISO 5752, basic series 1

39

ClampsClamps ASME BPE,length only for body configuration D acc. to ASMEBPE

80

Clamps DIN 32676 series B,length only for body configuration D acc. to EN 558series 7

82

Clamps ASME BPE,length only for body configuration D acc. to EN 558series 7

88

Clamps DIN 32676 series A,length only for body configuration D acc. to EN 558series 7

8A

Clamps ISO 2852/SMS 3017,length only for body configuration D acc. to EN 558series 7

8E

5 Valve body material CodeEN-GJL-250 (GG 25) 8EN-GJS-400-18-LT (GGG 40.3),PFA lined

17

EN-GJS-400-18-LT (GGG 40.3),PP lined

18

1.4435 - BN2 (CF3M), investment casting, Fe <0.5%

32

1.4435, investment casting 341.4408, investment casting 371.4408, PFA lined 391.4435 (F316L), forged body 401.4435 (BN2), forged body, Fe < 0.5% 42

Order data

www.gemu-group.com8 / 30GEMÜ 649

Page 9: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

5 Valve body material CodeEN-GJS-400-18-LT (GGG 40.3),hard rubber lined

83

1.4539, forged body F4

6 Diaphragm material CodeNBR 2FPM 4CR 8EPDM 13EPDM 14EPDM 17PTFE/EPDM 52PTFE/EPDM 5E

7 Voltage/frequency Code24 V DC C1

8 Control module CodeOPEN/CLOSE, positioner and process controller L0

9 Surface CodeRa ≤ 6.3 µm (250 µin.) for media wetted surfaces,blasted internal / external

1500

Ra ≤ 0.8 µm (30 µin.) for media wetted surfaces,in accordance with DIN 11866 H3,mechanically polished internal

1502

Ra ≤ 0.8 µm (30 µin.) for media wetted surfaces,in accordance with DIN 11866 HE3,electropolished internal / external

1503

Ra ≤ 0.6 µm (25 µin.) for media wetted surfaces *),mechanically polished internal,*) for inner pipe diameter < 6 mm, in spigots Ra ≤0.8 µm

1507

Ra ≤ 0.6 µm (25 µin.) for media wetted surfaces *),electropolished internal / external,*) for inner pipe diameter < 6 mm, in spigots Ra ≤0.8 µm

1508

Ra max. 0.51 µm (20 µin.) for media wetted sur-faces *),in accordance with ASME BPE SF1,mechanically polished internal,*) for inner pipe diameter < 6 mm, in spigots Ra ≤0.8 µm

1927

Ra max. 0.51 µm (20 µin.) for media wetted sur-faces *),in accordance with ASME BPE SF5,electropolished internal / external,*) for inner pipe diameter < 6 mm, in spigots Ra ≤0.8 µm

1928

9 Surface CodeRa ≤ 0.4 µm (15 µin.) for media wetted surfaces *),in accordance with DIN 11866 H4,mechanically polished internal,*) for inner pipe diameter < 6 mm, in spigots Ra ≤0.8 µm

1536

Ra ≤ 0.4 µm (15 µin.) for media wetted surfaces *),in accordance with DIN 11866 HE4,electropolished internal / external,*) for inner pipe diameter < 6 mm, in spigots Ra ≤0.8 µm

1537

Ra max. 0.38 µm (15 µin.) for media wetted sur-faces *),in accordance with ASME BPE SF4,electropolished internal / external,*) for inner pipe diameter < 6 mm, in spigots Ra ≤0.8 µm

1929

Ra ≤ 0.25 µm (10 µin.) for media wetted surfaces*),in accordance with DIN 11866 HE5,electropolished internal/external,*) for inner pipe diameter < 6 mm, in spigots Ra ≤0.8 µm

1516

Ra ≤ 0.25 µm (10 µin.) for media wetted surfaces*),in accordance with DIN 11866 H5,mechanically polished internal,*) for inner pipe diameter < 6 mm, in spigots Ra ≤0.8 µm

1527

10 Actuator version CodeActuator size 2 2 A

Order data

GEMÜ 649www.gemu-group.com 9 / 30

Page 10: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

Order exampleOrder option Code Description

1 Type 649 Diaphragm valve, electrically operated,electro-mechanical hollow shaft actuator,eSyDrive

2 DN 50 DN 503 Housing configuration D 2/2-way body4 Connection type 60 Spigots ISO 1127 / EN 10357 series C5 Valve body material 40 1.4435 (F316L), forged body6 Diaphragm material 5E PTFE/EPDM7 Voltage/frequency C1 24 V DC8 Control module P0 Positioner and process controller9 Surface 1503 Ra ≤ 0.8 µm (30 µin.) for media wetted surfaces,

in accordance with DIN 11866 HE3,electropolished internal / external

10 Actuator version 2 A Actuator size 2

Order data

www.gemu-group.com10 / 30GEMÜ 649

Page 11: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

GEMÜ 649www.gemu-group.com 11 / 30

Technical data

MediumWorking medium: Corrosive, inert, gaseous and liquid media which have no negative impact on the physical and chem-

ical properties of the body and seal material.

TemperatureMedia temperature: NBR (code 2) -10 to 100 °C

FKM (code 4) -10 to 90 °C

PTFE (code 5E) -10 to 100 °C

PTFE (code 52) -10 to 100 °C

CR (code 8) -10 to 100 °C

EPDM (code 13) -10 to 100 °C

EPDM (code 14) -10 to 90 °C

EPDM (code 17) -10 to 100 °C

Sterilisation temperature: EPDM (code 13) max. 150 °C 1), max. 60 min 2) per cycle

EPDM (code 17) max. 150 °C, max. 180 min per cycle

PTFE (code 52) max. 150 °C, constant temperature 3) in cycle

PTFE (code 5E) max. 150 °C, constant temperature 3) in cycle

1) The sterilisation temperature is only valid for steam (saturated steam) or superheated water.2) If the sterilisation temperatures listed above are applied to the EPDM diaphragms for longer periods of time,

the service life of the diaphragms will be reduced. In these cases, maintenance cycles must be adapted ac-cordingly

3) PTFE diaphragms can also be used as moisture barriers; however, this will reduce their service life. This alsoapplies to PTFE diaphragms exposed to high temperature fluctuations. The maintenance cycles must be ad-apted accordingly. GEMÜ 555 and 505 globe valves are particularly suitable for use in the area of steam gen-eration and distribution. The following valve arrangement for interfaces between steam pipes and processpipes has proven itself over time: A globe valve for shutting off steam pipes and a diaphragm valve as an in-terface to the process pipes.

Steam input

Process pipe

Steam distribution Sterile process

Ambient temperature: -10 to 40 °C

Other ambient temperatures on request

PressureOperating pressure: 0 to 10 bar

Leakage rate: Leakage rate A to P11/P12 EN 12266-1

Technical data

Page 12: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

www.gemu-group.com12 / 30GEMÜ 649

Kv values

MG 40 MG 50Connection

code 1)Materialcode 2)

DN32

DN40

DN50

0 32, 34, 37, 39,40, 42, F4

25.3 29.3 46.516 27.0 30.9 48.417 27.0 30.9 48.418 27.0 30.9 48.437 26.2 30.2 51.759 - 29.5 50.660 30.0 32.8 55.2

Kv values in m³/hMG = diaphragm sizeKv values determined in accordance with DIN EN 60534 standard, inlet pressure 5 bar, Δp 1 bar, stainless steel valve body and soft elastomerdiaphragm. The Kv values for other product configurations (e.g. other diaphragm or body materials) may differ. In general, all diaphragms are sub-ject to the influences of pressure, temperature, the process and their tightening torques. Therefore the Kv values may exceed the tolerance limitsof the standard.1) Connection type

Code 0: spigots DINCode 16: Spigots EN 10357 series B, formerly DIN 11850 series 1Code 17: Spigots EN 10357 series A, formerly DIN 11850 series 2Code 18: Spigots DIN 11850 series 3Code 37: Spigots SMS 3008Code 59: Spigots ASME BPECode 60: Spigots ISO 1127 / EN 10357 series C

2) Valve body materialCode 32: 1.4435 - BN2 (CF3M), investment casting, Fe < 0.5%Code 34: 1.4435, investment castingCode 37: 1.4408, investment castingCode 39: 1.4408, PFA linedCode 40: 1.4435 (F316L), forged bodyCode 42: 1.4435 (BN2), forged body, Fe < 0.5%Code F4: 1.4539, forged body

Technical data

Page 13: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

GEMÜ 649www.gemu-group.com 13 / 30

Kv values

MG 40 MG 50Connection

code 1)Materialcode 2)

DN32

DN40

DN50

8 8 36.0 40.0 80.017, 18 23.0 26.0 47.0

83 29.0 32.0 64.0Kv values in m³/hMG = diaphragm sizeKv values determined in accordance with EN 60534, inlet pressure 5 bar, Δp 1 bar, with connection flange EN 1092 length EN 558 series 1 andsoft elastomer diaphragm. The Kv values for other product configurations (e.g. other diaphragm or body materials) may differ. In general, all dia-phragms are subject to the influences of pressure, temperature, the process and their tightening torques. Therefore the Kv values may exceed thetolerance limits of the standard.1) Connection type

Code 8: Flanges EN 1092, PN 16, form B, length only for body configuration D acc. to EN 558 series 1, ISO 5752, basic series 12) Valve body material

Code 8: EN-GJL-250 (GG 25)Code 17: EN-GJS-400-18-LT (GGG 40.3), PFA linedCode 18: EN-GJS-400-18-LT (GGG 40.3), PP linedCode 83: EN-GJS-400-18-LT (GGG 40.3), hard rubber lined

Mechanical dataProtection class: IP 65 acc. to EN 60529

Actuator weight: Actuator size 2A 9.5 kg

Body weight DN 32 DN 40 DN 50Spigots 1.45 1.32 2.25Threaded sockets 0.88 0.93 1.56Threaded spigots 1.66 1.62 2.70Flanges 4.90 5.65 7.45Clamps 1.62 1.50 2.50Weights in kg

Operating time: Adjustable, max. 4 mm/s

Technical data

Page 14: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

www.gemu-group.com14 / 30GEMÜ 649

Electrical dataSupply voltage

Actuator size 2Voltage Uv = 24 V DC ± 10%Current consumption Max. 5 ARating 120 WDuty cycle Continuous dutyReverse battery protection Yes

Analogue input signals

Set value

Input signal: 0/4…20 mA/0…5/10 V DC (selectable using software)

Input type: Passive

Input resistance: 250 Ω

Accuracy/linearity: ≤ ±0.3% of full flow

Temperature drift: ≤ ±0.1%/10°K

Resolution: 12 bit

Reverse battery protec-tion:

No

Overload proof: Yes (up to ± 24 V DC)

Process actual value

Input signal: 0/4…20 mA/0…5/10 V DC (selectable using software)

Input type: Passive

Input resistance: 250 Ω

Accuracy/linearity: ≤ ±0.3% of full flow

Temperature drift: ≤ ±0.1%/10°K

Resolution: 12 bit

Reverse battery protec-tion:

No

Overload proof: Yes (up to ± 24 V DC)

Technical data

Page 15: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

GEMÜ 649www.gemu-group.com 15 / 30

Digital input signalsDigital inputs: 3

Function: Can be selected via software

Voltage: 24 V DC

Logic level "1": >14 V DC

Logic level "2": < 8 V DC

Input current: Typically 2.5 mA DC (at 24 V DC)

Analogue output signals

Actual value

Output signal: 0/4…20 mA/0…5/10 V DC (selectable using software)

Output type: Active (AD5412)

Accuracy: ≤ ±1% of full flow

Temperature drift: ≤ ±0.1%/10°K

Load resistor: ≤ 750 Ω

Resolution: 10 bit

Overload proof: Yes (up to ± 24 V DC)

Short-circuit proof: Yes

Digital output signals

Switching outputs 1 and 2

Version: 2x SPDT potential-free

Switch rating: 125 V AC / 2 A48 V DC / 2 A

Switch points: Adjustable 0 – 100%

Switching output 3

Function: Signal fault

Type of contact: Push-Pull

Switching voltage: Supply voltage

Switching current: ≤ 0.1 A

Drop voltage: Max. 2.5 V DC at 0.1 A

Overload proof: Yes (up to ± 24 V DC)

Short-circuit proof: Yes

Pull down resistance: 120 kΩ

CommunicationInterface: Ethernet

Function: Parametrisation via web browser

IP address: 192.168.2.1 alterable via web browser

Subnet screen: 255.255.252.0 alterable via web browser

Technical data

Page 16: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

www.gemu-group.com16 / 30GEMÜ 649

The actuator and the PC must be in the same network to use the web server. The IP address of the actuator is entered in the webbrowser and the actuator can then be parametrised. In order to use more than one actuator, a definitive IP address must be as-signed to each actuator in the same network.

Electrical connections

Connection X1

7-pin plug, Binder, type 693

13 2

654

Pin Signal namePin 1 Uv, 24 V DC supply voltagePin 2 Uv GNDPin 3 Relay output K1, commonPin 4 Relay output K1, make contactPin 5 Relay output K2, commonPin 6 Relay output K2, make contactPin PE Function earth

Connection X2

5-pin M12 built-in socket, D-coded

1 5

4

3

2

Pin Signal namePin 1 Tx + (Ethernet)Pin 2 Rx + (Ethernet)Pin 3 Tx - (Ethernet)Pin 4 Rx - (Ethernet)Pin 5 Shield

Connection X3

8-pin M12 plug, A-coded

Technical data

Page 17: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

GEMÜ 649www.gemu-group.com 17 / 30

65

32

4 78

1

Pin Signal namePin 1 I + set value inputPin 2 I – set value inputPin 3 I + actual value outputPin 4 GND (actual value output, digital input 1 – 3, error

message output)Pin 5 Error message output 24 V DCPin 6 Digital input 1Pin 7 Digital input 3Pin 8 Digital input 2

Connection X4

4-pin M12 built-in socket, A-coded

14

32

Pin Signal namePin 1 UV, 24 V DC actual value supplyPin 2 n. c.Pin 3 X -, process actual value inputPin 4 X+, process actual value inputPin 5 n. c.

Product complianceFoodstuffRegulation (EC) No. 1935/2004*

Regulation (EC) No. 10/2011*

FDA*

USP*

*depending on version and/or operating parameters

European UnionPressure Equipment Directive 2014/68/EU

Machinery Directive 2006/42/EC

EMC Directive 2014/30/EC

Interference resistance: DIN EN 61000-6-2

Interference emission: EN 61800-3

Technical data

Page 18: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

www.gemu-group.com18 / 30GEMÜ 649

Category: C3The product is intended for operation in industrial environments.

Technical data

Page 19: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

GEMÜ 649www.gemu-group.com 19 / 30

Dimensions

Actuator dimensionsB2

ØBB1

B3

A1

CT*

A

Actuator size 2A 357,0A1 111,0øB 129,0B1 157,0B2 224,0B3 294,0Dimensions in mm

* CT = A + H1 (see body dimensions)

Dimensions

Page 20: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

www.gemu-group.com20 / 30GEMÜ 649

Body dimensionsSpigots DIN/EN ISO

L

c

øds

H1

MG 40 MG 50Connection

code 1)

Materialcode 2)

DN 32 DN 40 DN 50

NPS 1 1/4” 1 1/2” 2”L 153.0 153.0 173.0c 25.0 25.0 30.0H1 32, 34, 24.0 26.0 32.0

40, 42, F4 26.0 26.0 32.0ød 0 32, 34, 40, 42,

F434.0 40.0 52.0

s 1.5 1.5 1.5ød 16 32, 34, 40, 42,

F434.0 40.0 52.0

s 1.0 1.0 1.0ød 17 32, 34, 40, 42,

F435.0 41.0 53.0

s 1.5 1.5 1.5ød 18 32, 34, 40, 42,

F436.0 42.0 54.0

s 2.0 2.0 2.0ød 1A 40, 42, F4 35.0 41.0 53.0s 1.5 1.5 1.5ød 1B 40, 42, F4 42.4 48.3 60.3s 2.0 2.0 2.0ød 60 32, 34, 40, 42,

F442.4 48.3 60.3

s 2.0 2.0 2.0Dimensions in mm, MG = diaphragm size1) Connection type

Code 0: spigots DINCode 16: Spigots EN 10357 series B, formerly DIN 11850 series 1Code 17: Spigots EN 10357 series A, formerly DIN 11850 series 2Code 18: Spigots DIN 11850 series 3Code 1A: Spigots DIN 11866 series ACode 1B: Spigots DIN 11866 series BCode 60: Spigots ISO 1127 / EN 10357 series C

2) Valve body materialCode 32: 1.4435 - BN2 (CF3M), investment casting, Fe < 0.5%Code 34: 1.4435, investment castingCode 40: 1.4435 (F316L), forged bodyCode 42: 1.4435 (BN2), forged body, Fe < 0.5%Code F4: 1.4539, forged body

Dimensions

Page 21: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

GEMÜ 649www.gemu-group.com 21 / 30

Spigots ASME/BS/SMS/JIS

L

c

øds

H1

MG 40 MG 50Connection

code 1)

Materialcode 2)

DN 32 DN 40 DN 50

NPS 1 1/4” 1 1/2” 2”L 153.0 153.0 173.0c 25.0 25.0 30.0H1 32, 34 24.0 26.0 32.0

40, 42, F4 26.0 26.0 32.0ød 35 32, 34, 40, 42,

F431.8 38.1 50.8

s 1.2 1.2 1.5ød 36 40, 42, F4 42.7 48.6 60.5s 2.8 2.8 2.8ød 37 32, 34, 40, 42,

F433.7 38.0 51.0

s 1.2 1.2 1.2ød 59 32, 34, 40, 42,

F4- 38.1 50.8

s - 1.65 1.65ød 63 40, 42, F4 42.2 48.3 60.3s 2.77 2.77 2.77ød 65 40, 42, F4 42.2 48.3 60.3s 3.56 3.68 3.91Dimensions in mm, MG = diaphragm size1) Connection type

Code 35: Spigots JIS-G 3447Code 36: Spigots JIS-G 3459 Schedule 10sCode 37: Spigots SMS 3008Code 59: Spigots ASME BPECode 63: Spigots ANSI/ASME B36.19M Schedule 10sCode 65: Spigots ANSI/ASME B36.19M Schedule 40s

2) Valve body materialCode 32: 1.4435 - BN2 (CF3M), investment casting, Fe < 0.5%Code 34: 1.4435, investment castingCode 40: 1.4435 (F316L), forged bodyCode 42: 1.4435 (BN2), forged body, Fe < 0.5%Code F4: 1.4539, forged body

Dimensions

Page 22: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

www.gemu-group.com22 / 30GEMÜ 649

Threaded sockets

R

Lt

SW2

HH

1

MG 40 MG 50Connection

code 1)

Materialcode 2)

DN 32 DN 40 DN 50

R 1 8, 37 G 1 1/4 G 1 1/2 G 2H 8 56.0 61.0 73.0

37 49.0 52.0 68.0H1 8 28.0 28.0 35.0

37 24.0 24.0 33.0t 8 16.0 18.0 18.0

37 20.0 18.0 26.0L 8, 37 120.0 140.0 165.0WAF2

8 55.0 65.0 75.037 50.0 55.0 70.0

Dimensions in mm, MG = diaphragm size1) Connection type

Code 1: Threaded sockets DIN ISO 2282) Valve body material

Code 8: EN-GJL-250 (GG 25)Code 37: 1.4408, investment casting

Dimensions

Page 23: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

GEMÜ 649www.gemu-group.com 23 / 30

Threaded spigots

L

Rød1

R

H1

H1

Rød1

L

MG 40 MG 50Connection

code 1)

Materialcode 2)

DN 32 DN 40 DN 50

H1 6, 62 32, 34 24.0 26.0 32.040, 42 26.0 26.0 32.0

ød1 32.0 38.0 50.0R Rd 58 x 1/6 Rd 65 x 1/6 Rd 78 x 1/6L 32, 34 147.0 160.0 191.0

40, 42 147.0 160.0 191.0Dimensions in mm, MG = diaphragm size1) Connection type

Code 6: Threaded spigots DIN 11851Code 62: Threaded spigot on one side, DIN 11851, cone spigot and union nut, DIN 11851 on the other side

2) Valve body materialCode 32: 1.4435 - BN2 (CF3M), investment casting, Fe < 0.5%Code 34: 1.4435, investment castingCode 40: 1.4435 (F316L), forged bodyCode 42: 1.4435 (BN2), forged body, Fe < 0.5%

Dimensions

Page 24: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

www.gemu-group.com24 / 30GEMÜ 649

Flanges EN 1092, PN 16, form B, length EN 558, series 1, ISO 5752, basic series 1ØL

ØDøk

H1

FTF

MG 40 MG 50Connection

code 1)

Materialcode 2)

DN32

DN40

DN50

øD 8 8, 17, 18, 32,34, 39, 40, 42,

83

140.0 150.0 165.0

øk 8, 17, 18, 32,34, 39, 40, 42,

83

100.0 110.0 125.0

øL 8, 17, 18, 32,34, 39, 40, 42,

83

19.0 19.0 19.0

n 8, 17, 18, 32,34, 39, 40, 42,

83

4 4 4

H1 8 28.0 28.0 35.017, 18, 83 28.7 33.0 39.0

32, 34 24.0 26.0 32.039 28.7 33.0 39.0

40, 42 26.0 26.0 32.0FTF 8, 17, 18, 32,

34, 39, 40, 42,83

180.0 200.0 230.0

Dimensions in mm, MG = diaphragm sizen = number of bolts1) Connection type

Code 8: Flanges EN 1092, PN 16, form B, length only for body configuration D acc. to EN 558 series 1, ISO 5752, basic series 12) Valve body material

Code 8: EN-GJL-250 (GG 25)Code 17: EN-GJS-400-18-LT (GGG 40.3), PFA linedCode 18: EN-GJS-400-18-LT (GGG 40.3), PP linedCode 32: 1.4435 - BN2 (CF3M), investment casting, Fe < 0.5%Code 34: 1.4435, investment castingCode 39: 1.4408, PFA linedCode 40: 1.4435 (F316L), forged bodyCode 42: 1.4435 (BN2), forged body, Fe < 0.5%Code 83: EN-GJS-400-18-LT (GGG 40.3), hard rubber lined

Dimensions

Page 25: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

GEMÜ 649www.gemu-group.com 25 / 30

Flanges ANSI Class 150 RF, length MSS SP-88ØL

ØDøk

H1

FTF

MG 40 MG 50Connection

code 1)

Materialcode 2)

DN32

DN40

DN50

øD 38 17, 18, 39, 83 - 125.0 150.0øk 17, 18, 39, 83 - 98.4 120.7øL 17, 18, 39, 83 - 15.9 19.0n 17, 18, 39, 83 - 4 4

H1 17, 18, 39, 83 - 33.0 39.0FTF 17, 18 - 175.0 200.0

83 - 171.4 197.439 - 200.0 230.0

n = number of boltsDimensions in mm, MG = diaphragm size1) Connection type

Code 38: Flanges ANSI Class 150 RF,length only for body configuration D acc. to MSS SP-882) Valve body material

Code 8: EN-GJL-250 (GG 25)Code 17: EN-GJS-400-18-LT (GGG 40.3), PFA linedCode 18: EN-GJS-400-18-LT (GGG 40.3), PP linedCode 32: 1.4435 - BN2 (CF3M), investment casting, Fe < 0.5%Code 34: 1.4435, investment castingCode 39: 1.4408, PFA linedCode 40: 1.4435 (F316L), forged bodyCode 42: 1.4435 (BN2), forged body, Fe < 0.5%Code 83: EN-GJS-400-18-LT (GGG 40.3), hard rubber lined

Dimensions

Page 26: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

www.gemu-group.com26 / 30GEMÜ 649

Flanges ANSI class 125/150, length EN 558, series 1ØL

ØDøk

H1

FTF

MG 40 MG 50Connection

code 1)

Materialcode 2)

DN32

DN40

DN50

øD 39 8, 17, 18, 32,34, 39, 40, 42,

83

115.0 125.0 150.0

øk 8, 17, 18, 32,34, 39, 40, 42,

83

88.9 98.4 120.7

øL 8, 17, 18, 32,34, 39, 40, 42,

83

15.9 15.9 19.0

n 8, 17, 18, 32,34, 39, 40, 42,

83

4 4 4

H1 8 28.0 28.0 35.017, 18, 83 28.7 33.0 39.0

32, 34 24.0 26.0 32.039 28.7 33.0 39.0

40, 42 26.0 26.0 32.0FTF 8, 17, 18, 32,

34, 39, 40, 42,83

180.0 200.0 230.0

n = number of boltsDimensions in mm, MG = diaphragm size1) Connection type

Code 39: Flanges ANSI Class 125/150 RF, length only for body configuration D acc. to EN 558 series 1, ISO 5752, basic series 12) Valve body material

Code 8: EN-GJL-250 (GG 25)Code 17: EN-GJS-400-18-LT (GGG 40.3), PFA linedCode 18: EN-GJS-400-18-LT (GGG 40.3), PP linedCode 32: 1.4435 - BN2 (CF3M), investment casting, Fe < 0.5%Code 34: 1.4435, investment castingCode 39: 1.4408, PFA linedCode 40: 1.4435 (F316L), forged bodyCode 42: 1.4435 (BN2), forged body, Fe < 0.5%Code 83: EN-GJS-400-18-LT (GGG 40.3), hard rubber lined

Dimensions

Page 27: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

GEMÜ 649www.gemu-group.com 27 / 30

Clamps

L

H

ød1

ød

MG 40 MG 50Connection

code 1)

Materialcode 2)

DN 32 DN 40 DN 50

NPS 40, 42, F4 1 1/4” 1 1/2” 2”H1 26.0 26.0 32.0ød1 80 - 34.80 47.50ød3 - 50.5 64.0L - 139.7 158.8ød1 82 38.4 44.3 56.3ød3 64.0 64.0 77.5L 146.0 159.0 190.0ød1 88 - 34.80 47.50ød3 - 50.5 64.0L - 159.0 190.0ød1 8A 32.0 38.0 50.0ød3 50.5 50.5 64.0L 146.0 159.0 190.0ød1 8E 31.3 35.6 48.6ød3 50.5 50.5 64.0L 146.0 159.0 190.0Dimensions in mm, MG = diaphragm size1) Connection type

Code 80: Clamps ASME BPE, length only for body configuration D acc. to ASME BPECode 82: Clamps DIN 32676 series B, length only for body configuration D acc. to EN 558 series 7Code 88: Clamps ASME BPE, length only for body configuration D acc. to EN 558 series 7Code 8A: Clamps DIN 32676 series A, length only for body configuration D acc. to EN 558 series 7Code 8E: Clamps ISO 2852/SMS 3017, length only for body configuration D acc. to EN 558 series 7

2) Valve body materialCode 40: 1.4435 (F316L), forged bodyCode 42: 1.4435 (BN2), forged body, Fe < 0.5%Code F4: 1.4539, forged body

Dimensions

Page 28: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

www.gemu-group.com28 / 30GEMÜ 649

AccessoriesGEMÜ 1218GEMÜ 1218 is a connector (cable socket/cable plug), 7-pin. Straight and/or 90° angled plug type. Variousmaterials available for the fixing nut.

Ordering information

GEMÜ 1218 Binder connectorConnection X1 – supply voltage, relay outputsBinder plug Mating connector for 468/

eSyDriveTerminal compartment/screws,7-pin

88220649

Terminal compartment/screws,7-pin, 90°

88377714

Accessories

Page 29: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

GEMÜ 649www.gemu-group.com 29 / 30

GEMÜ 1219 Cable socket / cable plug M12GEMÜ 1219 is a connector (cable socket/cable plug) M12, 5-pin. Straight and/or 90° angled plug type.Defined cable length or with threaded connection without cable. Various materials available for the fixingnut.

Ordering information

GEMÜ 1219 Ethernet/M12 cableConnection X2 - network connectionM12 cable plug,straight, 4-pin

Fitted with a 1 metrecable set

Ethernet RJ45 88450499

Fitted with a 4 metrecable set

88450500

Fitted with a 15 metrecable set

88450502

Connection X3 – analogue/digital inputs and outputsM12 cable socket,straight, 8-pin

Without cabledia. 6-8 mm

88304829

Fitted with a 2 metrecable set,PVC/grey

88475143

Fitted with a 5 metrecable set,PVC/grey

88475147

M12 cable socket,angled, 8-pin

Without cabledia. 6-8 mm

88422823

Fitted with a 5 metrecable set,PUR black cable

88374574

Connection X4 – actual value supply, actual value inputM12 cable plug,straight, 5-pin

Without cable PG7 Nickel-plated brass 88208641Fitted with a 2 metrecable set,PUR black cable

5 x 0.34,nickel-plated brass

88208643

Fitted with a 2 metrecable set,PUR black cable

5 x 0.34,nickel-plated brass

88208644

M12 cable plug,angled, 5-pin

Without cabledia. 6-8 mm

Nickel-plated brass 88208645

Fitted with a 2 metrecable set,PUR black cable

5 x 0.34,nickel-plated brass

88208649

Fitted with a 2 metrecable set,PUR black cable

5 x 0.34,nickel-plated brass

88208650

Accessories

Page 30: GEMÜ 649 eSyDrive - gemu-group.com · GEMÜ 649 eSyDrive Motorized diaphragm valve ... Code 32: 1.4435 - BN2 (CF3M), investment casting, ... form B, length only for body configuration

GEMÜ Gebr. Müller Apparatebau GmbH & Co. KGFritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, GermanyTel. +49 (0)7940 123-0 · [email protected]

Subj

ect t

o al

tera

tion

| 03.

2017

| 88

5244

73