Gedore-Katalogtemplate, v2

10/11

10/11

www.gedore.comwww.klann-online.de

© copyright GEDORE Germany Pro_GTC_UK_Automotive 2010 09/10

Prices on application. Please ask your local dealer.Technical specifications subject to modifications. No liability for printing errors.

Vertrieb DEutschlanDFon + 49 (0) 21 91 - 596 - 900 · Fax + 49 (0) 21 91 - 596 - 999

sales IntERnatIOnalFon + 49 (0) 21 91 - 596 - 910 · Fax + 49 (0) 21 91 - 596 - 911

GEDORE tool center KGRemscheider Straße 14942899 Remscheid · GeRmANyPostfach 120361 · 42873 [email protected]

Klann spezial-Werkzeugbau-GmbhBreslauerstr. 41 78166 Donaueschingen · GeRmANyPostfach 1329 · 78154 [email protected]

Fon + 49 (0) 771 / 8 32 23-0Fax + 49 (0) 771 / 8 32 23-90

Werkzeuge fürs Leben • Tools for lifeWerkzeuge fürs Leben • Tools for life

2

CONTENTS ..............................................................................................PagE general automotive Tools .......................................................................3 -29 Tools for Changing Springs and Shock absorbers .................................... 30 - 33 Tools for Steering System ...................................................................... 34 - 43 Tools for axle Repairs ............................................................................ 44 - 50 Tools for Silent Blocks and Bushes .......................................................... 51 - 65 Tools for Brakes .................................................................................... 66 - 68 Tools for Motor, Cooling System ............................................................. 69 - 70 Tools for Motor, Motor, Fuel System ............................................................. 71 Tools for Motor, Cylinder Head ............................................................... 72 - 87 Tools for Motor, Valve Train .................................................................. 88 - 108 Tools for Motor, Oil System ........................................................................ 109 Tools for Motor, Exhaust System ........................................................ 109 - 112 Clutch Repair Tools ........................................................................... 113 - 114 Transmission Tools ............................................................................ 115 - 117 Body and Interior Tools ............................................................................. 118 Body and Interior Tools ............................................................................. 119

3

Code 1640704

Code 2003562

910

990

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2004 0810 Tool trolley

Working platform in ABS with 3 compartments for small parts T

With handle for easy pushing, pulling and turning T

With 9 drawers: 8x type 1 height 67 mm and 1x type 2 height 137 mm T

Drawers fully extendable, removable T

Single-hand operation with safety locking which prevents the drawers T

from opening when in motion Ball bearings T

Drawers individually partitionable, delivery includes length- and crosswise dividers T

Bottom drawer designed as heavy-duty drawer T

Load capacity per drawer 40 kg, bottom heavy-duty drawer 60 kg (apart from 2004 1000) T

Storage compartment on the handle side with perforated sheet 9 x 33 mm to fix accessories T

Compartment door lockable with central locking T

Four removable drawers for small parts T

Central locking for padlock T

Heel protection and all-round impact protection T

GEDORE heavy-duty chassis with high-performance wheels on roller bearings, T

with 2 fixed castors Ø 200 mm and 2 swivel castors Ø 125 mm, one with total brake Total load capacity 500 kg T

Dimensions: H 985 x W 775 x D 435 mm T

In GEDORIT blue, drawers GEDORIT silver, top black T

Delivery without tools T

Optional accessories: Tool chest 2430, Rear panel R 2003 or RB 2004, Wood plate 1500 HP T

2005 0810 Tool trolley



With 9 drawers: 8x type 1 height 67 mm and 1x type 2 height 137 mm T

Wide drawers (W 640 x D 400 mm) T


Single-hand operation with safety locking which prevents the drawers from opening when in motion T

Ball bearings T


Please order distance module 1500 ED-70 XL for fixing the modules T



Both side walls with square perforation to fix torque wrenches or other long tools and accessories T

Central locking with cylinder lock T


GEDORE heavy-duty chassis with high-performance wheels on roller bearings, with T

2 fixed castors Ø 200 mm and 2 swivel castors Ø 125 mm, one with total brake Total load capacity 500 kg T




Optional accessories: Tool chest 2430, rear panel R 2003 or RB 2004, wood plate 1500 HP T

4

Code 2016222

Code 1446967

2005 AUTO Tool trolley with tool assortment AUTO 258 pieces

Especially suitable for repair, service and maintenance on cars T

Torque wrenches and RIBE® sockets allow work in special fields of application T

Tools in metric sizes T

Applicable to all brands T

Developed from everyday workshop routine T



With seven drawers: 5x type 1 height 67 mm, 1x type 2 height 137 mm T

and 1x type 3 height 207 mm Single-hand operation with safety locking which prevents the drawers T

from opening when in motion Both side walls with square perforation to fix torque wrenches or T

other long tools and accessories Central locking with cylinder lock T






Note: The Check-Tool inserts with tools can be refitted to existing GEDORE tool trolleys 2005, T

tool chest 2430 and mobile workbench 1504 XL

1500 HP Wood plate

Code No. O W D 0

1446967 1500 HP 30 590 410 5.0

Multiplex beech wood, for tool trolleys 2003, 2004 and 2005 and tool chest 2430 T

To fit in the plastic top, 30 mm thick, to get an additional work surface T

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inhalt:2005 Ct-U-202005 Ct-2-72005 Ct-TX-INR2005 Ct-80002005 Ct-2160-11938 16 2064387268719 2-88701 2-8

8722 2-88725 2-82150 6,5-400906922 104550-20 -86S4533-22x 1500 eD-150 K1500 eD-70 XL1500 e-S L

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Code 2016249

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2005-2430 MOT Tool trolley with tool chest and tool assortment MOTORBIKE 365 pieces

Especially suitable for repair, service and maintenance on motorbikes T

Tools in metric and inch sizes T

Applicable to all brands T

Efficient screwing with nut drivers with T-handle T

Developed from everyday workshop routine T

2005 Working platform in ABS with 3 compartments for small parts T


With seven drawers: 5x type 1 height 67 mm, 1x type 2 height 137 mm and 1x type 3 height 207 mm T


Both side walls with square perforation to fix torque wrenches or other long tools and accessories T







2430 Working platform in ABS with 3 compartments for small parts T

Three drawers individually partitionable, delivery includes length- and crosswise dividers T

Each drawer suitable to take 4 pieces of 1/3 tool modules no. 1500 ES T

Drawer size: W 640 x D 400 x H 67 mm T



Load capacity per drawer 40 kg T


In GEDORIT blue, drawers GEDORIT silver T


Optional accessory: Wood plate no. 1500 HP T

Note: The Check-Tool inserts with tools can be refitted to existing GEDORE tool trolleys 2005, T

tool chest 2430 and mobile workbench 1504 XL

6

Code 6624880

Code 1961209

3000 Tool trolley TANTO with 7 drawers

Code No. H W D 0

6624880 3000 920 585 485 67.0


Drawers fully extendable, removable, ball bearings T

Drawers 1-6 individually partitionable, delivery includes 8 length- and T

2 crosswise dividers and 2 anti-slip mats Single-hand operation with safety locking which prevents the drawers T

from opening when in motion Load capacity per drawer 40 kg T

Large capacity drawer for bulky parts T

Deep rear shelf with perforated wall 9 x 33 mm to fix accessories T


With heel protection and safety shock absorber T

GEDORE wide-track chassis with high-performance wheels on roller bearings, with 2 fixed T

castors Ø 200 mm and 2 swivel castors Ø 125 mm, one with total brake Total load capacity 400 kg T

Can be turned on the spot, easily maneuverable, especially in narrow corridors T




Optional accessories: Door element 1500 H 14, tool asortiment S 1012 M, T

trays and much more

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KL-4999-100 Workshop trolley (without spring compressor)

Code No. H W D 0

1961209 KL-4999-100 925 1310 600 125.0

The sturdy workshop trolley KL-4999-100 combined with the stationary spring compressor KL-5501 and the wheel T

bearing/bush tool KL-0039-Series provides a professional and mobile workplace for accurate and quick chassis or axle repairs The large and sturdy worktop made of solid spray-glued copper beech provides an ideal working surface T

The large mobile frame and the robust sliding wheels with double brakes enable easy and smooth mobility of the trolley T

The 7 drawers feature a locking mechanism and this lock prevents unintentional opening of the drawers T

Technical data: Dimensions: W 1310 x H 925 x D 600 mm T

Worktop: W 1200 x H 25 x D 600 mm Drawers (1x) W 1035 x H 180 mm Drawers (2x) W 490 x H 135 mm Drawers (4x) W 490 x H 180 mm Castors with brakes (2x) Ø 125 mm Fixed roller (2x) Ø 125 mm

7

Code 6622830

Code 1988468

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1504 0511 Mobile workbench with 7 drawers

Code No. t H W D 0

6622830 1504 0511

5x type 1, H = 67 mm 1x type 2, H = 137 mm 1x type 3, H = 207 mm

985 1100 550 100.0

30 mm thick multiplex beech wood worktop, surface additionally T

protected by linseed oil varnish Five different drawer combinations T

Drawers fully extendable T



Drawers individually partitionable, delivery includes length- and crosswise T

dividers as well as 2 distance modules no. 1500 ED-70 K Bottom drawer designed as heavy-duty drawer T


Large usable storage space with lockable door T


With heel protection T


with 2 fixed castors Ø 200 mm and 2 swivel castors Ø 125 mm with total brake Static load capacity 700 kg, 500 kg when mobile T


Model S with vice no. 411-125 T



Optional fold-down rear panel no. R 1504 L can be fitted T

1504 XL Mobile workbench extra width

Code No. t H W D 0

1988468 1504 XL 1x type XL, H = 67 mm, W = 1055 mm4x type 1, H = 67 mm1x type 2, H = 137 mm1x type 3, H = 207 mm

985 1250 550 120.0

30 mm thick multiplex beech wood worktop, surface additionally protected T

by linseed oil varnish One extra large drawer for long tools or 6 tool modules (1/3 modules) T

Drawers fully extendable T





Load capacity per drawer 40 kg, bottom heavy-duty drawer 60 kg T

Large usable storage space with lockable door T

Central locking for cylinder lock T

With heel protection T


with 2 fixed castors Ø 200 mm and 2 swivel castors Ø 125 mm with total brake Static load capacity 700 kg, 500 kg when mobile T




8

O T 3 5

O T 5

O T 7

O T 1

m b 1 5 7 9

m b 1 e i ? 5 . 7 ; <

5

Code 1899694

Code 1402234

Code 1402226

Code 1640836

Code 6626230

Code 1733419

Code 1543474

3 Code 2305429

3

3 5

Code 6621190

Code 6621000

Code 6612520

1500 ES-D 19 Socket set 1/2", UD profile in 1/3 tool module

D 19 T 10 11 12 13 14 15 16 17 18 19 21 22 23 24 26 27 28 30 32 T IN 19 6 7 8 9 10 12 14

1500 ES-IN 19 LKM Screwdriver bit socket set 1/2" in 1/3 tool module

IN 19 T 5 6 7 8 9 10 12 14 17 IN 19 L T 5-90 6-90 8-90 10-140 12-140 14-140

1500 ES-ITX 19 LKP Screwdriver bit socket set 1/2" in 1/3 tool module

T ITX 19 T20 T25 T27 T30 T40 T45 T50 T55 T60 T ITX 19 L T20-100 T25-100 T27-100 T30-100 T40-100 T45-100 T50-100 T55-100 T60-100708 T

1500 ES-K 19 L Set impact sockets 1/2" in 1/3 tool module

K 19 L T 10 13 14 16 17 18 19 21 22 23 24 27

1500 ES-20 Socket set 1/4" in 1/3 tool module

20 T 4 5 5,5 6 7 8 9 10 11 12 13 14IN 20 T 3 4 5 6 8TX 20 T E4 E5 E6 E7 E8 E10 T ITX 20 T8 T9 T10 T15 T20 T25 T27 T30 T40 2087 2090 T -4 2095 2098 2093 U-10

1500 ES-20 BIT Tool module 1/4" with assortment

T 20 L 4 4,5 5 6 7 8 9 10 12 13680 T 4 5,5 6,5 8685 T 2,5 3 4 5 6685 X T 5 6 8687 TX T T6 T7 T8 T9 T10 T15 T20 T25 T27 T30 T40690 T 1 2 3690 PZD T 1 2 3649 673 T 6,3699 620 676 639 T

1500 ES-DT 42 Hexagon socket key set in 2/3 tool module

DT 42 T 2 2,5 3 4 5 6 7 8 10

1500 ES-7 R Combination ratchet spanner set in 1/3 tool module

T 7 R 8 10 12 13 14 15 16 17 18 19

1500 ES-2 Ring spanner set in 1/3 tool module

T 2 6x7 8x9 10x11 12x13 14x15 16x17 18x19 20x22

1500 ES-6 Open ended spanner set in 1/3 tool module

T 6 6x7 8x9 10x11 12x13 14x15 16x17 18x19 20x22 21x23 24x27

1500 ES-7 Combination spanner set in 2/3 tool module

T 7 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22PH 42 T -88 (2 2,5 3 4 5 6 8 10)

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n c 1 5

T P

Code 6626070

Code 6614650

9 7

o d 1 h j 5 ? ;

o d

Code 6613760

Code 1402218

Code 1402242

Code 6626740

1

? ;

7

B A M N

Code 1751239

Code 1523708

Code 1582666

Code 1402196

Code 5626370

Code 6627120

Code 1803069

1500 ES-30 Socket set 3/8" in 1/3 tool module

T 30 6 7 8 9 10 11 12 13 14 15 16 17 18 19IN 30 T 4 5 6 8 103095 3087 3090 T -5 -10

3093 U-10

1500 ES-145 Pliers set in 1/3 tool module

142 T 10 JC8250 T -180 JC8132 T -160 JC8316 T -160 JC

1500 ES-350 Chisel set in 1/3 tool module

97 T -25098 T -12599 T 12-5100 T -12119 T -1,5 3 4600 H T -300

1500 ES-711 Precision mechanics in 1/3 tool module

140 T

4534 T -5708 T

711 T

720 T

745 T

1500 ES-K 1900 Impact driver set in 1/3 tool module

K 19 T 10 13 14 17 19880 T 7 8 9 12885 T 5 6 8 10890 T 1 2 3 4KB 819 T

K 1900 T

1500 ES-1993 T Accessories for socket wrenches 1/2" in 1/3 tool module

1993 T U-10 T1987 T

1995 T

1990 T -5 -10

1500 ES-2133 Socket wrench set in 1/3 tool module

2133 T 5,5 6 7 8 9 10

1500 ES-2150 PH Screwdiver set in 1/3 tool module

2150 T 4 5,5 6,5 82160 PH T 1 2

1500 ES-2163 BTX Screwdriver set in 1/3 tool module

2163 BTX T T8 T10 T15 T20 T25 T30

1500 ES-8000 Circlip pliers in 1/3 tool module

8000 A T 1 A 2 A 218000 J T 1 J 2 J 21

1500 ED-30 Distance module empty

1500 ED-70 Distance module with small boxes

1500 ED-70 XL Distance module empty

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Code 6093660

Code 6104960

3 ! Code 2297442

3 ! Code 2297418

Code 6077620

3

3

7-020 Combination spanner set

Code No. Contents /

6093660 7-020 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 26 27 30 32

3600

Acc. to DIN 3113 Form A, ISO 3318, ISO 7738 T

With same size each end T

Ring 15° offset from shaft, with UD profile T

GEDORE vanadium steel 31CrV3, chrome-plated T

7 XL-0111 Combination spanner set extra long

Code No. Contents / l

6104960 7 XL-0111 8 10 11 12 13 14 16 17 18 19 22 1930 1

Similar to DIN 3113 T

With same size each end T

Ring 15° offset from shaft, with UD profile T


7 R-012 Combination ratchet spanner set 12 pieces


2297442 7 R-012 7 r 8 9 10 11 12 13 14 15 16 17 18 19 2650 1

Most used sizes combined in a set T

Flat pattern T

UD profile T

High torque transfer T

In robust sheet-metal case T

Dimensions: 315 x 181 x 40 mm T

7 UR-012 Combination ratchet spanner set, reversible 12 pieces


2297418 7 UR-012 7 r 8 9 10 11 12 13 14 15 16 17 18 19 2650 1

Most used sizes T

Ring 13° offset from shaft, reversible T

UD profile T

High torque transfer T

In robust sheet-metal case T


6-100 Double open ended spanner set

Code No. Contents /

6077620 6-100 6x7 8x9 10x11 12x13 14x15 16x17 18x19 20x22 24x27 30x32

1250

To DIN 3110, ISO 3318, ISO 1085, ISO 10102 T

Slim pattern, oval shaft T


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3 Code 6031120

m b Code 6180470

m b Code 1791532

2-100 Double ended ring spanner set


6031120 2-100 6x7 8x9 10x11 12x13 14x15 16x1718x19 20x22 24x27 30x32

2200 1

Rings deep offset, strong but thin walls T

To DIN 838, ISO 3318, ISO 1085, ISO 10 104 T


2093 U-10 Reversible ratchet 1/4"

Code No. a " a A° y ä / l

6180470 2093 U-10 1/4 6.3 15 129 21.5 105 5

Acc. to DIN 3122, ISO 3315 T

With lever change, locks in middle position T

For hand-operated sockets and accessories with square drive as per T

DIN 3120 - C 6.3, ISO 1174, ball locking device GEDORE vanadium steel 31CrV3, chrome-plated T

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2093 U-3 T Ratchet with T-handle 1/4"

Code No. a " a A° y / l

1791532 2093 U-3 T 1/4 6.3 5 140 56 1

Ergonomic two-wing T-handle T

With metal reversing disc and fine-toothed ratchet wheel T

For hand-operated sockets and accessories with square drive as per T

DIN 3120 - C 6.3, ISO 1174, ball locking device The danger of the tool canting, when carrying out work with extensions, is reduced T

by the central positioning of the square drive

12

m b M R I Code 1761080

m b n c o d p e Code 1729071

m b 3 e i ? ; < 5 . 7

Code 1815660

2030

3020

3019 1930 1932

SL 2013 Tool holding rail, magnetic 1/4" empty

Code No. y W / l

1761080 SL 2013 380 33 350 1

External squares to take 13 standard commercial 6.3 mm (1/4") sockets T

Two female square adaptors to take ratchets, sliding T bars, extensions etc. T

A strong magnet securely holds the socket rail to ferrous metals T

Additional holes are provided for wall mounting the socket rail or attaching to T

non-ferrous materials The sockets are securely locked by the ball at the square-drive end by turning them 90° T

It is a simple matter to “unlock” and remove the sockets, by turning them 90° in T

the opposing direction Delivery without tools T

S 2032-05 Adaptor set 1/4" 5 pieces


1729071 S 2032-05 2030 R-c3020 S-b3019 S-d1930 T-c1932 T-e

335 1

Set of reducers and convertors 1/4" - 3/4" T

Reducers 1930, 3020 T

Convertors 2030, 3019, 1932 T

In transparent plastic box, dimensions: L 134 x W 51 x H 51 mm, foam insert light-blue T

Please take note of the maximum capacity of the external squares of the reducers acc. T

to DIN 3123, ISO 3316

D 20 TMU-10 Socket set 1/4" 40 pieces

Code No. Ratchet Sockets Accessories / l

1815660 D 20 TMU-10 $ 2093 u-10

3 D 20 4 5 6 7 8 9 10 11 12 13? 680 4 6,55 685 3 4 5 6 8. 685 X 5 6 87 687 tX T10 T15 T20 T25 T27 T30 T40; 690 1 2< 690 PZD 1 2 3

620639673 6,3- 676699) 2095' 2090-4

720 1

With forged, tempered UD profile sockets, hand-operated T

With accessories made from GEDORE vanadium steel 31CrV3 T

With robust lever change reversible ratchet T

In plastic case T


TORX® = reg. trademark of Acument Intellectual Properties, LLC. USA T

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n c Code 6236950

n c N S I Code 1761099

n c 1 3 I

Code 1795554

3093 U-10 Reversible ratchet 3/8"


6236950 3093 U-10 3/8 10 11,25 200 30.2 250 5


With lever change, locks in middle position, oval head T

Push-button release T

For hand-operated sockets and accessories with square drive as T

per DIN 3120 - C 10, ISO 1174, ball locking device GEDORE vanadium steel 31CrV3, chrome-plated T

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Code No. y W / l

1761099 SL 3014 480 33 450 1

External squares to take 14 standard commercial 10 mm (3/8") sockets T



Additional holes are provided for wall mounting the socket rail or attaching T

to non-ferrous materials The sockets are securely locked by the ball at the square-drive end by turning them 90° T

It is a simple matter to “unlock” and remove the sockets, by turning them 90° in T

the opposing direction Delivery without tools T

S 51 GU Set of spark plug sockets 3/8" 10 pieces


1795554 S 51 GU 52 MH 53 MH 56 MH 59 MHD 553093 Gu-33090-3 -5 -103095

2350 1

4 spark plug sockets with magnets, 1 socket with UD profile T

Reversible ratchet with flexible head and fine tooth mechanism, T

3/8" square drive 3 extensions, 1 universal joint T

GEDORE vanadium steel 31CrV3 T

GEDORIT blue steel case T

14

n c 3 e i ? ; < 5 . 7 Code 1973347

S 1

Code 1902288

c Code 2248832

D 30 KMU-20 Socket set 3/8" 40 pieces

Code No. Ratchet Sockets Accessories 0 l

1973347 D 30 KMU-20 _ 3093 u-203093 u-3 T

3 D 30 8 9 10 11 12 13 14 15 16 17 18 19? 680 4 5,5 6,55 685 3 4 5 6. 685 X 5 6 87 687 tX T10 T15 T20 T25 T27 T30; 690 1 2< 690 PZD 1 2

' 3090 Kr-3' 3090-5630673 10- 676699

1.8 1



With robust lever-change reversible ratchet with push-button release T

In sheet steel case with insert T



KL-0181-72 K Screw extractor set

For extracting screws, nuts and bolts when locating threads or hexagons are damaged T

Due to the special insert design (tapered and special left section) screws, nuts and bolts can T

be easily loosened and removed T Composition (Insert sizes): 1/4" (6.3mm); 5/16" (8mm); 3/8" (9.5mm);10mm; 7/16" (11mm); 12mm; 1/2" (12.5mm); T

9/16" (14mm); 5/8" (16mm); 17mm; 11/16" (17.5mm); 3/4" (19mm) Drive: 3/8" and hexagon T

KL-4074-311 KA Swivel ring wrench socket set (open)G

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ls Universally suitable for screwed connections e.g. on brake systems, injection systems etc. T

This tool is required for loosening and tightening screwed connections T

Thanks to the special design of the ring spanners, even screwed connections that are T

difficult to access can be reached quickly and without any trouble Drive: 3/8" T

Specification (Insert dimensions): 11mm, 12mm, 14mm, 16mm, 17mm, 18mm, 19mm T

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Code 6142620

Code 2018934

o d

o d

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1993 U-10 T Reversible ratchet 1/2"


6142620 1993 U-10 T 1/2 12.5 11,25 270 39 700 5


With recessed lever change T


Locks in the middle position: When the lever is flipped, it automatically engages for T

clockwise or counterclockwise operation For hand-operated sockets and accessories with square drive as per T


1993 GU-10 XL Swivel head reversible ratchet 1/2" extra long

Code No. a " a A° y /

2018934 1993 GU-10 XL 1/2 12.5 11,25 600 1160

Ideal for the truck and/or industrial vehicle sectors T

Swivels through 180° T

With lever change T


Especially suitable for high torques, max. torque 600 N·m T

Locks in the middle position: When the lever is flipped, it automatically engages T

for clockwise or counterclockwise operation For hand-operated sockets and accessories with square drive as per T


1993 U-10 K Plastic ratchet 1/2"

Code No. Colour a " a A° / l

6242760 1993 U-10 K SCHWARZ signal-black 1/2 12.5 11,25 247 5

6244620 1993 U-10 K GRÜN moss-green 1/2 12.5 11,25 247 1

6244700 1993 U-10 K GRAU anthracite-grey 1/2 12.5 11,25 247 1

6244890 1993 U-10 K BLAU sky-blue 1/2 12.5 11,25 247 1

1505025 1993 U-10 K SIGNALGRAU signal-grey 1/2 12.5 11,25 247 5

For fast and easy tightening of bolted connections up to max. 70 N·m T

Very handy and compact, housing and handle form one unit T

Return angle 11,25° T

Made from sturdy compound material with a steel mechanism T

Dimensions: 44 x 145 x 42.2 mm T

Available in five colours T

European Patent applied T

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o d O T I

o d 3

Code 6154470


Code No. Execution y W / l

1828665 SL 1912 for 12 pieces 1/2" sockets 480 33 470 1

1761102 SL 1916 for 16 pieces 1/2" sockets 580 33 550 1

External squares to take 12 or 16 standard commercial 12.5 mm (1/2") sockets T



Additional holes are provided for wall mounting the socket rail or attaching T

to non-ferrous materials The sockets are securely locked by the ball at the square-drive end by turning them 90° T

It is a simple matter to “unlock” and remove the sockets, by turning them 90° T

in the opposing direction Delivery without tools T

D 19 WMU-10 Socket set 1/2" 24 pieces

Code No. Ratchet Sockets Accessories / l

6154470 D 19 WMU-10

$T 1993 U-10 T

3 D 19 10 11 12 13 14 15 16 17 18 19 21 22 23 24 26 27 28 30 32

+ 1987' 1990-5 -10) 1995

5150 1



With reversible lever change ratchet T

In GEDORIT blue sheet steel case T

Dimensions: 433 x 180 x 48 mm TG

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O T 5 Code 6129360

M R O T 7 9

Code 6129440

Code 2233959

Code 2233967

IN 19 LKM Screwdriver bit socket set 1/2" 15 pieces

Code No. Sockets 0 l

6129360 IN 19 LKM 5 in 19 5 6 7 8 9 10 12 14 175 in 19 l 5-90 6-90 8-90 10-140 12-140 14-140

1.9 1

For in-hex screws (INBUS®), short and long T



INBUS® = reg. trademark of Acument GmbH & Co. OHG, 56567 Neuwied T

19 TX 20 Screwdriver bit socket set 1/2" + 1/4" 34 pieces

Code No. Sockets 0 l

6129440 19 TX 20 T 7 itX 19 T40 T45 T50 T55 T60T 7 itX 19 lT20 T25 T27 T30 T40 T45 T50 T55 T60T 9 tX 19 E12 E14 E16 E18 E20 E24R 7 itX 20 T8 T9 T10 T15 T20 T25 T27 T30R 9 tX 20 E4 E5 E6 E7 E8 E10

3.2 1

1/4" and 1/2" sockets for protruding and recessed TORX® screws T




KL-4031-3512 Socket insert XZN-M12, 78 mm, 1/2"

KL-4031-3514 Socket insert XZN-M14, 78 mm, 1/2"

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Suitable for wheel bearing screw joints on the front axle steering knuckle on Audi A3 (8P); Audi A4; VW Golf V (1K); T

Caddy (2K); Touran (1T); Eos; Passat (3C); Seat Leon (1P); Altea (5P); Toledo (5P); Skoda Oktavia estate car (1Z) For loosening and tightening XZN M12 fixing screws. T

Reinforced version, however, not suitable for use on impact wrenches

Drive: 1/2" T

Size: XZN-M12 T

Length: 78 mm T

Suitable for the shock absorber retaining bore clamping bolt on the front axle steering T

knuckle on Audi A3 (8P); VW Passat (3C) and Golf V (1K); brake caliper fixing bolt on VW Touran; Passat (3C); Audi A3; Seat Altea and lower ball joint screw on VW T4; T5

For loosening and tightening XZN M14 fixing screws. T

Reinforced version, however, not suitable for use on impact wrenches Drive: 1/2" T

Size: XZN-M14 T

Length: 78 mm T

18

p e 3

Code 6281310

? ;

Code 1482319

Code 6703160

D 32 EMAU-2 Socket set 3/4" 25 pieces

Code No. Ratchet Sockets Accessories 0 l

6281310 D 32 EMAU-2

" 3293 U-2

3 D 32 22 24 27 30 32 36 41 46 503 D 32 7/8 15/16 1" 1.1/16 1.1/8 1.1/4 1.5/16 1.3/8 1.1/2 1.11/16 1.7/8 2"

+ 3287' 3290-8 -16

18.0 1



With fine toothed, dial change ratchet T



2150-2160 PH-06 3C-Screwdriver set 6 pieces

Code No. Contents /

1482319 2150-2160 PH-06

? 2150 4 5,5 6,5 8; 2160 PH 1 2

650

For slotted and cross-slotted head screws PH T

Blades in vanadium plus steel, chrome-plated T

3-component handle with hanging hole T

S 8303 JC Pliers set 3 pieces


6703160 S 8303 JC 142 10 JC8250-180 JC8316-160 JC

1005 1

Practical set composition in environmentally-friendly cardboard box T

JC = chrome-plated, 2-component handles with secure-grip hand protection T

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Code 6731100

Code 6742730

8210-160 JC Combination pliers German pattern

Code No. L L3 W3 W4 T1 / l

6731100 8210-160 JC 160 34 23.0 5.8 10.8 200 5

Acc. to DIN ISO 5746 T

Lay-on cutter box T

For medium-hard and hard wire T

Induction-hardened precision cutting edges, hardness 62-64 HRC T

GEDORE special hardened and tempered steel T


8314-140 JC Side cutter Swedish pattern

Code No. L L3 W3 T1 Ø / l

6742730 8314-140 JC 140 18.5 18.5 9.5 1,6 152 5

For medium-hard wire T

Induction-hardened precision cutting edges, hardness 63-65 HRC T

To DIN ISO 5749 T

Max. cutting capacity Ø mm T

GEDORE special hardened and tempered steel T


8146 Stripping pliers with exchangeable module inserts, self-adjusting

Code No. Description Cable cross section

AWG / l

1830805 8146 Stripping pliers incl. module insert 8146-1 136 1

1830813 8146-1 Module insert with flat blade 0,02-10 34-8 51 1

1830821 8146-2 Module insert with round blade 4-16 12-6 51 1

1830848 8146-3 Module insert with V-blade 0,1-4 26-12 51 1

Self-adjusting cutting and stripping tool (No. 8146) for modern electrical installations and T

equipment circuitry (90% of all wires can be stripped without any adjustment of the tool) The use of easily exchangeable module inserts allows accurate stripping of a wide range of T

insulation materials, including PVC and PTFE, with just one tool Dimensions: 191 x 123 x 20 mm T

Stripping capacity:8146-1 with flat blade: 0.02-10 mm T

2 / AWG 34-8 (for PVC insulation)8146-2 with round blade: 4-16 mm T

2 / AWG 12-68146-3 with V blade: PTFE 0.1-4 mm T

2 / AWG 26-12 (for all types of insulation) Cutting values:

Flexible wires up to 10 mm T2 / AWG 8

Rigid wires up to 1.5 mm T2 / AWG 16

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Code 1830910

B A

Code 6701030

S 8140 A Crimping pliers set AUTOMOTIVE 4 pieces


1830910 S 8140 A 81408140-09 -05 -11

754 1

Practical set made up for specific requirements in automotive engineering T

Ideal for high-standard crimping T

Can be individually upgraded by purchasing additional module inserts T

Module inserts changeable without tools T

In practical blister packaging T

S 8000 Set of circlip pliers 4 pieces


6701030 S 8000 8000 a 2 a 218000 J 2 J 21

700 1

Most popular sizes, packed in environ- T

mentally-friendly cardboard box

1.06/AS Puller set with 6 legs

Code No. a b e 9 0

8001710 1.06/AS 130 100 / 200 / 250 3.7 x 3.400

1675974 1.06/AS-2 200 150 / 220 / 300 5.0 x 8.060

2-arm puller, with 6 slim legs in 3 lengths T

Particularly suitable for barely accessible places T

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1.07/AS Puller set with 9 legs

Code No. a1 Y e 0

8117260 1.07/AS 130 100 / 200 / 250 3.7 4.8

1675990 1.07/AS-2 200 150 / 220 / 300 5.0 11.5

3-arm puller, with 9 slim legs in 3 lengths T

Particularly suitable for barely accessible places T

1.07/K-SE Puller set with 3 legs

Code No. a b A $ c d e 0

1438484 1.07/K-1-SE 90 100 M 14x1,5 x 140 17 27 7.5 3.7 2.2

1645455 1.07/K-2-SE 160 150 G 1/2 x 210 22 40 7.0 5.0 5.5

In plastic case T

Contents: 1 spindle, 1 cross-beam each 2- and 3-arm pattern and 3 quick-release pulling legs T

1.09 Puller TWIST+PULL 3-arm pattern, with rotating adjustment

Code No. amin amax b A $ c d e max. t 0

1748173 1.09/1 30 150 130 G 1/2 x 250 22 17 12 3.0 6.5 2.5

1748181 1.09/2 80 250 250 G 1/2 x 350 22 24 12 3.0 6.5 4.2

The precise manufactured head allows fast and exact use T

The legs open by simple rotation and enclose automatically the part to be removed T

No more time-consuming set-up and readjusting of the legs T

High-quality steel and thermo-chemical treatment guarantee highest toughness T

of the spindle and the legs Ball or tip can easily be exchanged T

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Code 1823698

Code 1942948

o d &8ß ¿

Code 7685530

o d

Code 1195980

905 Creeper

Code No. 0 l

1823698 905 5.0 1

Comfortable, ergonomically shaped one-piece creeper T

With practical carrying handle T

Made from PP (polypropylene) - kind on the skin, resistant to oil, grease and brake fluid T

Six swivel rollers ensure easy and safe manoeuvrability T

Fatigue-free working, with head/neck cushion for maximum comfort T

Bucket moulding gives additional hold and allows maximum freedom of movement T

Two storage trays (right/left) to keep tools and small parts within easy reach T

Carrying capacity: 130 kg T

Temperature range -30° C to +60° C T


906 Kneeling board

Code No. / l € '11

1942948 906 110 1 16.17

Blue/black, made from solid foam T

With indented grip T


8573-00 BC Torque wrench DREMOMETER 40-200 N·m / 30-150 lbf·ft

Code No. Type Inclusion y 9 0

7685530 8573-00 s BC ! in plastic box 551 5 N·m / 5 lbf·ft 1.4

Use: Controlled screw tightening in the range 40 - 200 N·m T

Ideal for the automotive industry T

Utilisation in all areas of industrial manufacturing T

Features: Torque wrench with 1/2" single square drive for controlled clockwise tightening T

1/2" square drive with ball locking device DIN 3120 - A 12.5, ISO 1174 T

Test certificate acc. to DIN EN ISO 6789, traceable to national standards T

Automatic short-path actuation with tactile impulse and audible signal T

Working accuracy: +/- 3% tolerance of scale set torque T

Full-metal construction from high-strength aluminium alloy T

Dual scale with a scale graduation of 5 N·m and 5 lbf·ft T

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8200-01 Torque angle indicator 1/2"

Code No. a " a , A° /

1195980 8200-01 1/2 12.5 80 0-360 330

For additional precise angle tightening (0-360°) T

1/2" square drive with ball locking device or 3/4" square drive with pin locking device T

Model with sliding magnetic and gripping arm T

To operate with a suitable torque wrench T

The maximum output of the torque wrench must not be passed T

Delivered in plastic case T

23

20

o d &8ß ¿

Code 1905449

p e &8ß ¿

Code 7670260

8573-10 BCK Torque wrench DREMOMETER 40-200 N·m / 30-150 lbf·ft

Code No. Type a " a Inclusion N·m lbf·ft y 9 0

1905449 8573-10 s BCK 1/2 12.5 ! in plastic box 40-200 30-150 554 5 N·m / 5 lbf·ft 1.4


Ideal for the automotive industry T

For use in all areas of industrial manufacturing T

Features: Torque wrench with integrated ratchet (no additional ratchet head is needed) T

1/2" square drive for controlled clockwise tightening T






Scope of delivery: Torque wrench of type DREMOMETER BCK T

Test certificate acc. to DIN EN ISO 6789 T

Operating instructions T

8563-02 DR Torque wrench DREMOMETER 140-760 N·m / 100-560 lbf·ft

Code No. Type Inclusion y 9 0

7670260 8563-02 s DR " in a sheet-metal casewith extension tube

800-1400 10 N·m / 10 lbf·ft

8.8


Ideal for the truck and/or industrial-vehicle sectors T

For use in all areas of industrial manufacturing T

Features: Adjustable torque wrench with 3/4" single square drive for controlled clockwise tightening T

3/4" square drive with pin-locking mechanism DIN 3120 - B 20, ISO 1174 T





Extension tube (no. 8571-75) can be adjusted stepless (lever length of 1100 - 1400 mm) T


Delivered in metal case T

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m b n c o d p e

4549 - 4550 Torque wrench TORCOFIX K 1-750 N·m / 0.75-550 lbf·ft

Code No. a " N·m lbf·ft y 9 /

1545132 4549-02 1/4 2-25 1,5-18 285 0,1 N·m 450

1545140 4549-05 3/8 5-50 3,5-37 335 0,25 N·m 540

7601610 4550-20 1/2 20-200 15-150 485 1 N·m 1100

1521365 4550-75 3/4 140-750 105-550 1240 1 N·m 4800

Adjustable torque wrench with square drive and integrated ratchet-head function T

For controlled bi-directional tightening T

1/4", 3/8", 1/2" interchangeable mushroom head with ball locking device as T

per DIN 3120 - A 6.3, A 10 or A 12.5, ISO 1174 With 3/4" push through square drive with pin-locking mechanism - model no. 4550-75 T


Lever-breaking mechanism with a slide roller guarantees tactile-impulse and audible actuation signals T


Robust, silk-matt chrome-plated steel tube construction, with chrome-plated ratchet T

head and high-quality plastic parts Dual scale N·m and lbf·ft below a window with a magnifying-glass effect T

Additional micrometer scale with N·m graduation of 0.025; 0.1; 0.25; 0.5 or 1 N·m T

Ergonomically shaped black plastic handgrip T

With an indentation in the middle of the handgrip as a calibration aid T

Delivered in a transparent plastic box with a practical suspension mounting or in sturdy T

cardboard packaging (no. 4550-75)

100 Elbow pipe wrench ECK-SCHWEDE-snap® - the swedish THE ORIGINAL

Code No. Size O y / l

4500140 100 1 1 48 320 800 1

4500300 100 2 2 80 550 2240 1

To DIN 5234 Form C T

Heavy-duty pipe wrench with three-point grip T

For working in confined spaces T

GEDORE chrome-vanadium special steel T

Drop forged T

Tempered, teeth additionally hardened T

Teeth offset against direction of rotation T

Roller secured against loss T

Stove enamelled blue T

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Code 6416340

Code 1600885

Code 1637983

Code 4505530

142 10 JC Universal pliers 15 settings

Code No. y O /

6416340 142 10 JC 260 38 417

Acc. to DIN ISO 8976 Form C T

With safety box join and protection against blocking T

Fine adjustment T

Single-hand push-button adjustment T

Long slim jaws T

Offset gripping faces for self-gripping of nuts and pipes T

GEDORE chrome-vanadium special steel T

Chrome-plated, with 2-component handles T

Induction-rehardened serrated faces T

224021 Ratchet pipe cutter niro

Code No. , y /

1600885 224021 35-66 360 1710

Low space requirements T

Body in zinc-plated pressure-cast aluminium T

With automatic infeed of the cutting wheel with every rotation T

Cutting wheel with high service life T

Spare cutting wheel included T

Length 360 mm, Ø 35-66 mm T

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2261 Shears set for plastic pipes

Code No. 0 l

1637983 226100 1.1 1

To cleanly cut hard and soft plastic pipes, rubber hoses with or without textile T

reinforcement, and as well as various plastic profiled sections, such as cable ducts, for example Delivery in plastic case no. 226090 T

234001 Double flaring tool set

Code No. Contents 0

4505530 234001 for metric pipes1 basic frame No. 2340001 clamping jaw metric No. 2341016 cones 4,75-10 mm No. 234204-2342101 cone 90° for flare types D+E, No. 2347901 cone metric, 180°, for flare types E+F, No. 2348011 miniature pipe cutter 4-16 mm No. 2310001 pipe deburring reamer 4-32 mm No. 2320011 sheet steel case No. 234901

3.0

For brake lines, coolant lines, hydraulic and pneumatic pipes with a wall T

thickness of 0.7 to 1.0 mm Body in tempered cast iron GTW 40, clamping jaws made from steel T

Delivery in sheet steel case T

26

Code 1442007

Code 6535190

Code 8723930

Code 8829170

Code 8757670

2415 Pipe bending pliers

Code No. , [ y / l

1442007 241500 4,75-10,0 3/16-3/8 260 530 1

Bends up to 90° T

With bending formers for sizes 4.75 to 10 mm Ø, (two turnable rollers 3/16"-1/4" Ø T

(4.75 - 6 mm Ø) and 8 - 10 mm Ø For copper pipes EN 1057 and all non-ferrous metal pipes as well as thin-walled T

precision steel pipes and brake lines Bright nickel-plated, handles PVC coated T

248 ST Recoilless hammer

Code No. y , /

8829170 248 ST-40 300 40 820

With very robust and durable steel tube handle T

Splinter-proof, shatter-proof and wear-resistant polyamide heads, T

75 Shore D, tested up to -20° C Powder-coated with silver hammer-effect enamel T

133 K Gasket scraper

Code No. z y K / l

6535190 133 K 10 240 22.5 200 5

With plastic handle T

104 HS Splitting chisel flat

Code No. L a b h / l

8723930 104 HS 240 26 26 7 405 1

Chrome-molybdenum-vanadium air hardening steel 45CrMoV7 T

Forged T

Carefully hardened and tempered along the full length T

Striking heads inductively tempered, copper colour varnished T

Working edge polished and clear varnished, free of burrs T

With protective hand guard 108 UNI T

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116 A Pin punch set 6 pieces


8757670 116 A 119-3 -4 -5 -6 -7 -8 510 1

In PVC holder T

Chrome-molybdenum-vanadium air hardening steel 45CrMoV7 T

Carefully hardened and tempered along the full length T

Striking heads inductively tempered, copper colour varnished T

Working edge polished and clear varnished, free of burrs T

27

Code 1525476

o d S

Code 2107805

Code 1479180d

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S 141-3 Prybar set 3 pieces


1525476 S 141-3 141-300 390 600 510 1

Chrome-molybdenum-vanadium air hardening steel 45CrMoV7, chromated T

Hardened along the full length T

With plastic handle T

Very robust and resilient T

Packed in cardboard box T

5700 AK Cordless impact driver set 1/2"

2-component, hand-friendly body with metal gear unit and gear unit cover T

19.2 V high-torque motor Left/right (forward/reverse) rotation T

Balanced, ergonomic weight distribution for fatigue-free screwdriving T

Additional side handle improves handling, can be fitted on the right or left side T

White LED illumination of the work area Easy to replace carbon brushes

Trigger-switch speed control from 0 - 2200 rpm T

Rugged impact unit generates 0 - 3000 bpm, independently of speed T

Max. torque 330 N·m (2920 in/lb) T

2 NiMH rechargeable batteries, 19.2 V, 2.0 Ah (without memory effect) T

Fast charger with 240 V 50 Hz Euro plug* (*not suitable for use in UK, Ireland, Cyprus T

and Malta), with overload protection, prevents overcharging of the high-performance batteries - charger stops charging after 1 hour

Supplied in plastic carry case T

Code No. a " 0

2107805 5700 AK 1/2 6.0

5007 Impact wrench 1/2" pneumatic

Square drive: 1/2" T

Speed r.p.m.: 7000 T

max. torque N·m: 610 T

Air inlet: 1/4" T

Working pressure bar: 6.2 T

Air consumption l/min: 320 T

Length mm: 190 T

Height mm: 225 T

Weight kg: 2.6 T

Hammer mechanism: Twin Hammer, insulated handle T

28

e

Code 1595539

c Code 1479210

d

Code 1479229

5103 Impact wrench 3/4" pneumatic




Air inlet: 3/8" T



Length mm: 250 T

Height mm: 240 T

Weight kg: 5.6 T

Hammer mechanism: Twin Hammer, Silent Power T

5010 Air ratchet 3/8"


Speed r.p.m.: 180 T


Air inlet: 1/4" T



Length mm: 270 T

Height mm: 60 T

Weight kg: 1.2 T

insulated handle T

5011 Air ratchet 1/2"


Speed r.p.m.: 180 T


Air inlet: 1/4" T



Length mm: 270 T

Height mm: 60 T

Weight kg: 1.2 T

insulated handle T

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Code 1479555

1,20

R Code 1479482

5100 Air grinder set

Contents: T

Air grinder 5024 T

Collets 3 mm + 6 mm, various mounted points T

Weight kg: 1.2 T

5128 Air foil eraser

Code No.

1479598 5128

1479601 5129

Sanding pad Ø mm: 55 T


Air inlet: 1/4" T



Length mm: 175 T

Thickness mm: 55 T

Weight kg: 0.9 T

insulated handle T

To remove stickers and trim strips T

5017 Keyhole saw set

Contents: T

Keyhole saw 5016, stroke 10 mm T

various saw blades T

Weight kg: 2.5 T

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Code 1902504

460

too

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KL-5501 Stationary spring compressor

Universally suitable for MacPherson- and semi-struts with standard springs, right or left T

winded springs, excentrical springs or spring plates, conical springs, springs with a small number of windings, high or varying spring coil angles As the spring is compressed with its upper seat against the lower spring seat, the spring shape T

or the spring coil angles are not an issue. The variably settable spring cup seat, the adjustable support and the retaining jig with single hand operation widen the field of application of the compressor to almost any spring and shock absorber while satisfying the highest security and safety standards.

Advantages: No further accessories needed! T

Due to the special design of the jaws, the radial arms, and the swivelling bar to which they are mounted, all the above mentioned struts and semi-struts can be compressed without any additional jaws No damage to the strut tube! T

The special strut vise can quickly and easily be adjusted, through a knurled nut, up to the correct diameter of the strut tube (the tensioning bars should be parallel to each other). The clamping jaws are equipped with protective inserts One-Person operation! T

The whole working operation can be done by one person only. The strut tube fixation unit is equipped with a quick locking mechanism and a one-hand-operation device Mobile due to the workshop trolley T

The stationary spring compressor is equipped with a fixation plate that enables the spring compressor to be fixed on a workshop trolley or a workbench. In combination with the workshop trolley it is possible to work directly beside the car

Examples for struts / semi-struts: Right winded T

Left winded Conical Excentric With high steepness With progressive steepness With low amount of windings

Note: The workshop trolley KL-4999-100 is not included in the scope ofdelivery T

and optionally available upon request

31

Code 2099705

Code 1756451

13.40

Code 1751379

11,40

too

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KL-5501-20 Holding fixture

Suitable for the stationary spring compressor KL-5501 T

The holding fixture KL-5501-20 enables the installation of the stationary T

spring compressor KL-5501 on a vertical wall

Technical data: Weight: 4.8 kg T

KL-9002 Spring compressor (Telescopic) (US Patent: 5.954.314)

Universally suitable for MacPherson springs and shock absorbers T

Clamping range from min 40 mm to max 377 mm. Working travel T

(stroke) 305 mm max. load 27500 N 2 pairs of jaws size 1 and 2 for springs with Ø 100-175mm included T

Additional jaws for springs Ø 70-210 mm are available on request T

Advantages: Spring support mounting with automatic snap-in T

Clamping range adjustment T

Drive safety system with secondary drive T

Automatic spindle free-wheel T

Also applicable for conical springs T

Plastic protective inserts available on request T

KL-0015 Universal spring compressor

Universal spring compressor with extended stroke T

Universally suitable for struts and semi-struts, with spring-Ø from 80 - 195 mm T

Further jaws available for spring-Ø from 70 - 240 mm T

Compression length min. 50 mm / max. 350 mm T

Max. load: 17500 N T

Working travel: 300 mm T

Advantages: Self-locking feature T

Improved load absorbtion on the hardened tool body T

Approved by the BG German Employers' Liability Insurance Association T

The ideal tool for the workshop T

Protective inserts for jaws optionally available T

Consists of:KL-0015-100 Compressor cylinder T

KL-1510 Pair of jaws (size 1N) T

KL-1520 Pair of jaws (size 2N) T

32

Code 1920669

Code 1751298

Code 1919830

KL-0021 K Spring compressor (Universal) (Patented)

For wishbone and multi-link independent suspensions. Supplied with pairs of pressure T

plates size 1 and 2 Fits to Mercedes W116, W123, W124, W126, W129, W140, W170, W171, W201, W202, T

W208, W210 and W211 front and rear axle. Ford, GM, Chrysler, VW T2 and LT, Fiat, Hummer, Mazda, Toyota,Nissan, Mitsubishi, Renault, Peugeot, Volvo, etc.

This universal telescopic safety spring compressor with 3-point interlock mechanism and T

anti- rotation profile offers the possibility of quick and easy removal and installation of coil springs at wishbone and multi-link independent suspensions, without dismantling the axle (exceptions possible); thus giving a high level of safety and a time saving of between 1 to 2 hours. Maximum Load: 26 000 N T

Accessories:KL-0025-16 - Pair of pressure plates T

Suitable for Mercedes W211 (E-Class) rear axle T

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KL-0005 Spring compressor pair

For use with MacPherson struts in which spring pressure does not T

exceed 8000 N The spindles are equipped with contra-rotating threads which T

eliminate the risk of slipping round the spring. (Not suitable for Mercedes springs!) Max. load 8000 N T

Compression length: 65-320 mm T

Note: Two part spring compressors without safety loop are not T

authorised in workshops for changing springs

KL-0055-50 Holding fixture

For MacPherson struts, shock-absorbers and steering racks T

The holding fixture has to be screwed on the workbench and enables a clean, T

safe and quick repairing Strut axles should NOT be tensed in a vice for mounting (deformation)

33

Code 2165899

Code 2288494

Code 2312077

KL-0104-21-1 A Spreader tool (universal) (German Utility Model)

Suitable for strut clamping bores on: VW Golf V, Passat; Audi; BMW; Mercedes Vito, V-Class; T

Japanese vehicles etc. This tool is designed to open out strut clamping bores when dismantling spring/shock T

absorber units. The special design of this tool prevents damage to the (cast iron or aluminium) steering knuckle housing. This tool, thanks to its variably relocatable spreading head, is particularly suitable for T

vehicles whose fastening slot is out of centre such as for example VW-Audi, etc.

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KL-0056-100 K Damper Rod Tool Set

Universal application T

Indispensable for locking the shock absorber piston rod whilst loosening or tightening the T

piston rod nut e.g. on MacPherson struts

Consists of: Special Socket, Length 82 mm, drive dim.19 / 22: dim. 17, 18, 19, 21. 22, 24 T

Retaining Tool, drive dim.10: TORX® T50, external hexagon 11 mm, internal hexagon 6 mm, T

7 mm, 2-point 5.2 mm, 6 mm, 7 mm, 8 mm, XZN 12 mm Pin Spanner, drive dim. 22 14.5 (VW-Audi), 14 mm (Mercedes W203) T

Ratchet Ring Spanner dim. 10, 19, 22 mm T

Plastic Storage Case T

KL-0167-15

34

Code 2099829

Code 1754483

2.40

Code 2006669

750/

too

ls for steerin

G

system

KL-0540-21 Alignment Tool

KL-0250-40 Extractor for clamping bolt and ball joints (Pat.) (US Patent: 6.546.610)

Suitable for Audi A4 (up to 2000) / VW Passat (up to 2005) front axle T

The extractor KL-0250-40 with its pressure unit allows the quick and T

professional extraction of the clamping bolt and both upper pivot pins The tool can be used for both left-hand and right-hand wheel T

suspension assemblies

KL-0250-41 KA Extractor for clamping bolt (with extraction device) Audi A4, A6

Suitable for Audi A4 (2001 onwards) und A6 (2004 onwards) T

Extraction of the upper wishbone pivot pin clamping bolt out of the steering knuckle clamping bore T

The extractor KL-0250-41 KA, with its proper pressure unit and extraction device, enables the quick T

and professional extraction of the clamping bolt The loosened clamping bolt can then be removed with the extraction device T

The tool is suitable for both right and left suspensions T

Suitable for BMW E46 (3-series) and E53 (X5) T

The alignment tool enables the accurate and quick T

adjustment of the front axle camber The adjusting process is carried out via the exact T

alignment of the upper strut tower bearing Professional and accurate adjustment of the T

camber is nearly impossible without this tool

35

Code 1877216

1.40

Code 1918184

Code 1753541

6.50

KL-0163-21 Ball joint extractor (German Utility Model) reinforced version (universal)

For quick and easy separation of ball joint connections on steering arms, T

steering knuckles, anti-roll bars etc. (similar to KL-0163-1, however in a reinforced version) Fork opening = 20 mm T

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em

KL-0165-0 K Ball joint extractor set size 1 (Pat.)

Suitable for passenger cars and light lorries e.g. T

T with fork KL-0165-1201 for: Mercedes W140, W220 (S-Class) Ball-Joint / Guide-Joint Front axle, VW Golf IV Track rod Ball-Joint etc.

with fork KL-0165-1401 T for: Audi A4 / VW Passat, Škoda Superb Guide-Joint, VW T4 Track rod Ball-Joint etc.

For the quick and easy separation of ball joint connections at suspension and steering systems T

Due to their special design, the possibilities for individual adjustments to the respective pivot T

pin height, and their interchangeable forks the extractors of the KL 0165-.. Series are almost universal in their range of application Consists of base tool T KL-0165-100 and five forks with fork openings = 20mm, 22mm, 24mm, 27mm and 30mm

KL-0163-1 Ball Joint Extractor

Suitable for VW-Audi, BMW, Fiat, Ford, Mercedes, Nissan, T

Vauxhall/Opel, Peugeot, Renault, Rover, Saab, Toyota, Volvo For quick and easy separation of ball joint connections on T

steering arms, steering knuckles, anti-roll bars etc. Fork a=20 mm; c= 2-stage up to 50 mm T

36

Code 1957759

Code 2181223

Code 1961284

Code 1753614

KL-0165-14 Ball Joint Extractor size 1.30 mm (Pat.)

too

ls for steerin

G

system

KL-0165-25 Ball Joint Extractor Size 2 (fork opening=24mm) (Pat.)

KL-0165-3 A Ball joint extractor set (with 6 forks) (Pat.)

Suitable for ball joints on Mercedes HGV etc. T

The ball joint extractor set KL-0165-3 A is ideal for separating ball joints at axles and steering T

systems and is particularly suitable for Mercedes HGV vehicles Due to their special design, the possibilities for individual adjustments to the respective pivot T

pin height, and their interchangeable forks, the extractors of the KL 0165-.. Series are almost universal in their range of application Consists of base tool KL-0165-300 and six forks with fork openings = 30mm, 34mm, 40mm, T

42mm, 47mm, 30mm [MB Sprinter]

KL-0165-35 Ball joint extractor size 3 (Pat.)

Particularly suitable for ball joints on Ford Transit, T

Mercedes Sprinter (model '95 onwards), VW LT (model '96 onwards) and VW T4 etc. The ball joint extractor KL 0165-35 (consisting of T

KL-0165-300 and KL-0165-3501) is the ideal tool for extracting the ball joint pivot pin out of the steering knuckle. It is particularly suitable for Ford, Mercedes and VW vehicles

Suitable for ball joints on VW-Audi etc. T

The ball joint extractor KL-0165-14 (consisting T

of K-0165-100 and KL-0165-1401) is ideal for separating ball joint connections on axles and steering systems. It is particularly suitable for VW-Audi vehicles

Suitable for lower ball joints; e.g. on Mercedes W211 (E-Class), T

W220 (S-Class) and W230 (SL) etc. The ball joint extractor KL-0165-25 (consisting of KL-0165-100 T

and KL-0165-2501) is the ideal tool for separating ball joint connections on axles and steering systems. It is particularly suitable for Mercedes vehicles

37

Code 2130858

Code 2312085

1.70

Code 2130823

Code 2092301

2.620

2.90

Code 2130831

2,60

too

ls f

or

stee

rin

G

syst

em

KL-1023-2080 Wheel Capsule and Axle Nut Socket hex 80mm octagon

Suitable for: AM (AM 740, AMA 740, AM 740D, AMA 740D) HGV-front T

axle e.g. Scania 4-series, model ’96 onwards, 16 t onwards This tool is required for the easy and professional loosening or tightening T

of wheel capsules and axle nuts Size (octagon): 80 mm T

Drive: 3/4" T

KL-1023-2095

Suitable for:BPW (EH...6.5-9t, EH..6t, EH..8-9t,ZR..8-9t, H..6.5-9t Konv./ECO, K..8-9t Konv./ECO, T

N..6-9t Konv./ECO, K..6.5t Konv./ALU-hub, H..6-9t Oil lub.) HGV rear axle or trailer axle For easy and professional loosening and tightening of wheel capsules and axle nuts T

Size (octagon): 95 mm T

Drive: 3/4" T

Weight: 2.27 kg T


Suitable for: AD / ADA (1100, 1300) rear axle e.g. Scania 4-series, model ’96 onwards, 16 t onwards T

This tool is required for the easy and professional loosening and tightening of wheel capsules T

and axle nuts Size (octagon): 100 mm T

Drive: 3/4" T


Suitable for: BPW (BPW-12T, H.. 10-12t oil lub., N..10-12t oil lub., EH.. 6.5-9t, EH.. 10-12t, H.. 6.5-9t T

ECO, K.. 8-9t ECO, N..6 9t ECO) HGV rear axle. Gigant (GVH5/6 09010 4218 + DH5/6 09010 4345, on 9t; GVH5 10010 3020, 12010 3020, on 10/12t; GVH5 10010 3620 HGV rear axle or trailer axle This tool is required for the easy and professional loosening and tightening of wheel capsules T

and axle nuts Size (octagon): 109 mm T

Drive: 41 mm T


Suitable for: FH (FH 12 and FH 16) front axle Volvo model ’93 onwards, T

16 t onwards This tool is required for the easy and professional loosening and T

tightening of wheel capsules and axle nuts Size (octagon): 115 mm T

Drive: 3/4" T

38

Code 2092328

Code 2082298

2.30

2.70

Code 1806807

Code 1919202

4.80

6.80

too

ls for steerin

G

system


Suitable for: BPW (BPW-16T, EH..13-16t, H..14-18t, K..13t, N..13t, Z..13t) HGV T

rear axle or trailer axle This tool is required for the easy and professional loosening and tightening of wheel T

capsules and axle nuts Size (octagon): 120 mm T

Drive: 41 mm T

KL-1023-1111 Wheel Capsule and Axle Nut Socket hex 111mm 2-point

Suitable for: BPW (BPW-12PT, H..10-12t, K..10-12t, N..10-12t, H../K../N.. T

ECO 6,5-12t and H../K.. ECOPlus), HGV rear or trailer axle This tool is required for the easy and professional loosening or tightening T

of wheel capsules and axle nuts Size (Oval): 111 mm T

Drive: 41 mm T

KL-1020-23 Toothed Socket

Suitable for e.g Mercedes planetary hub reduction rear axles (europe axles) 10 t T

+ 13 t: HL7/1, HL7/2, HL7/18, HO7/8, HO7/9, HL7/0, HL7/015, HL7/021, HL7/3, HD7/2,HD7/19DG, HD7/016DG planetary hub reduction front axles 7 t: AL7/1 The base tool can be used without the guide tube on e.g. planetary hub reduction axles, T

trailing axles NR7/4 Particularly suitable for loosening and tightening fixing nuts; for example on the front or T

rear axle, as well as on the gearbox flange or the differential flange

Technical data:Drive: 3/4“ T

Connecting thread: M48x1.5 T

Ø 1: 101.5 mm T

Ø 2: 50; 51; 53 mm T

Number of pins: 12 T

Width: 11.4 mm T

KL-1020-38 Toothed Socket

Suitable for Mercedes e.g. ACTROS rear axles (hypoid axles) HL/ HL8 T

Particularly suitable for loosening and tightening fixing nuts; for example on the front T

or rear axle, as well as on the gearbox flange or the differential flange



Ø 1: 117 mm T

Ø 2: 60 mm T

Number of pins: 6 T

Pin width: 9.8 mm T

39

Code 2312093

Code 2236745

500/

Code 1827812500/

4

Code 1998692

too

ls f

or

stee

rin

G

syst

em

KL-1020-41 Toothed socket with a guide tube

Suitable for MAN TGA rear axle HY 1350 T

Particularly suitable for loosening and tightening T

fixing nuts on the rear axle

Technical data:Diameter: 117 mm T

Drive: 3/4" T


Number of pins: 6 T

KL-1340-301 Special Socket hex 36 mm

Universal use. Particulary suitable for for Citroën Jumpy, Peugeot 806 Expert and Opel e.g.: Opel Corsa D T

For loosening and controlled tightening of the drive shaft fixing nut T

Thanks to its angle datum marks of 0°, 5° and 60°, the special socket KL-1340-301 enables accurate T

tightening of the drive shaft fixing nut, according to manufacturer’s specifications, without the use of an additional degree gauge

Technical data:Hex: 36 mm T

Length: 60 mm T

Drive: 3/4" T

KL-0326-20 Toothed socket

For tightening the support joint retaining nut on the T

Mercedes W163 (M-Class) steering knuckle

Technical data: Diameter - outer: 63.0 mm T

Diameter - inner: 52.5 mm T

Tooth Width: 7.5 mm T

Number of pins: 4 T

KL-1340-201 Special Socket 41 mm

Code No. ! y /

1998692 KL-1340-201 41 75 700

Suitable e.g for Peugeot 307, Citroën C4 etc. T

For the removal and replacement of screwed ball joints T

Technical Data: Drive: 1/2“ T

Length: 75 mm T

Guide TubeBase body

40

Code 1859544

Code 2288478

too

ls for steerin

G

system

KL-0326-121 A Sleeve Set

KL-0326-12 A Press Tool Set with hydraulic cylinder (German Utility Model)

Suitable for Mercedes W211 (E-Class) and W220 (S-Class) T

The ball joint can be pressed into and out of the lower wishbone quickly and easily T

with the KL-0326-12 hydraulic press tool set The ball joint can often be removed or installed directly on the vehicle within a few minutes, T

without having to dismantle the wishbone

As KL-0326-12 A, however, without press frame KL-0326-1000, hydraulic cylinder T

KL-0040-2500, and pressure spindle KL-0039-1930 Note: By complementing the press tool set with additional press-/support sleeves T

of the KL-0326-1..series, this tool is also suitable for use on W124, W201 (190 series) and W163 (M-Class)

41

Code 2174030

Code 2172798

too

ls f

or

stee

rin

G

syst

em

KL-0039-750 Press tool set (short) with hydraulic cylinder, Mercedes Sprinter (Pat.)

Suitable for changing ball joints on Mercedes Sprinter (904) models ’95 onwards and VW LT T

(2D) models ’96 onwards The hydraulic press tool set KL-0039-750 in conjunction with the hydraulic pump KL-0215-35 T

M25, KL-0215-36 M25 or KL-0215-37-M25 enables quick and trouble-free pushing out and pressing in of ball joints on the lower wishbone Replacement of a ball joint can be performed directly on the vehicle within a few minutes, T

without having to remove the wishbone from the vehicle Note: Two different wishbones with two different ball joints are used on Mercedes Sprinter T

and VW LT

KL-0039-760 Press Tool Set, long, BMW E36, with hydraulic spindle

Suitable for BMW E36 front axle wishbone T

The press tool set KL-0039-760 enables the quick and trouble-free removal T

and replacement of the outer ball joint from and into the lower wishbone

42

Code 1751735

KL-0043-861 Press Tool Set VW-T4

too

ls for steerin

G

system

Suitable for front axle VW T4, upper ball joint T

The upper guide joint can be removed and replaced within 30 minutes using the press T

tool set KL-0043-861, without the need to dismantle the upper wishbone

Advantages Substantial time savings (2-3 hours) T

Accurate and easy to use T

High safety T

43

Code 1961411

Code 1751441

5.60

KL-0626-10 Press Tool Set with hydraulic cylinder (German Utility Model)

Suitable for Ford Transit 2002 onwards front axle T

The ball joint can quickly and easily be pressed out of or into the wheel bearing housing using T

the hydraulic press tool set KL-0626-10. Removal and replacement of the ball joint can be carried out directly on the vehicle within a few minutes, without the need to dismantle the wheel bearing housing Note: A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2500 T

KL-0040-2500 Hydraulic cylinder 17 t

Due to its special design as a tubular piston cylinder and in conjunction with various spindles T

the hydraulic cylinder KL-0040-2500 is suitable for pulling and pushing Application: In conjunction with various KLANN tools the hydraulic cylinder KL-0040-2500 T

is suitable for the removal and replacement of drive shafts, wheel hubs, wheel bearings, silentblocs and ball joints

Note: The hydraulic hand pump KL-0215-35 M25 is required to drive the hydraulic cylinder T

KL-0040-2500

too

ls f

or

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syst

em

44

Code 2256746

Code 2238969

Code 2173921to

ols fo

r aX

le rePairs

KL-0039-809 Hydraulic Drive with press frame without hydraulic cylinder

This tool is necessary to complement a mechanical pulling T

device, e.g. KL-0039-412 K, so that it can be driven by the hydraulic cylinder KL-0040-2500. It can also be used for pressing out and pressing in bushes and ball joints

KL-0039-803 Hydraulic drive with pull spindle without hydraulic cylinder

This tool is necessary to complement a mechanical pulling device, e.g. KL-0039-412 K, T

so that it can be driven by the hydraulic cylinder KL-0040-2500

KL-0039-802 Hydraulic drive without hydraulic cylinder

This tool is necessary to hydraulically operate the wheel bearing tool sets KL-0039-... Series T

in conjunction with the 17 t hydraulic cylinder KL-0040-2500 and a hydraulic pump such as KL-0215-35 M25 if the wheel bearings are seized in place. The special design of the two retainer adaptors enables the accurate and safe guiding and T

centring of the hydraulic cylinder and the clamping nut towards the wheel bearing tool.

45

Code 2214679

Code 2099292

Code 2255812

too

ls f

or

aX

le r

ePa

irs

KL-0039-210 Wheel Bearing Tool Set with hydraulic cylinder 17 t

Suitable for Mercedes Benz Vito / Viano (W639) rear axle (bearing-Ø outer 92 mm / inner 50 mm) T

For the quick, safe and professional removal and replacement of wheel bearings as well as for the T

replacement of wheel hubs on the rear axle wishbone without having to remove the wishbone from the vehicle The special design of the press pieces enables safe and accurate centring and alignment when changing T

wheel bearings. It ensures that when removing and mounting the wheel bearing there will only be a pressure on the outer bearing race, and that when mounting the wheel hub there will only be a pressure on the inner bearing race. This prevents damage to the new wheel bearing The combination of centring rings and pressure rings creates press pieces that can be adjusted accurately T

to the bearing-Ø Complementing this tool set with other parts of the KL 0039- .. Series, such as centring- and pressure T

rings or press/support sleeves, makes this wheel bearing tool set almost universal in its field of applica-tion. It can, therefore, also be used for changing ball joints or silentblocs Note: A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2500 T

KL-0041-440 B Wheel bearing tool set without hydraulic cylinder (German Utility Model)

Suitable for vehicles with bearing-Ø 72 mm e.g. Audi A2 (2000 onwards), Seat Ibiza (2002 onwards), T

Škoda Fabia (2000 onwards) and VW Polo (2002 onwards) etc. For the quick and safe removal and replacement of wheel hub-/bearing units if the hydraulic cylinder T

KL 0040 2500 is already available Due to the special design of the wheel hub-/bearing units, the usual mounting method with a press T

piece under a press is no longer feasable as the wheel hub with the locking crown covers the outer bearing race The specially designed special pressure plate, which lies against the wheel bearing outer race T

(locking crown) behind the wheel hub, enables the professional removal and replacement of wheel hub-/bearing units Note: The wheel hub puller KL-0041-38 is required to remove wheel hub/bearing units T

KL-0041-451 B Update Kit Ø 85 mm (German Utility Model)

Suitable for vehicles with bearing-Ø 85 mm; e.g.: VW T5 VA + HA etc. T

Designed for the quick and safe replacement of wheel hub-/bearing units if hydraulic cylinder T

KL 0040 2500, retainer adaptor for clamping nut M20 with O-ring KL-0039-1002, retainer ad-aptor for hydraulic cylinder with O-ring KL-0039-1003, pull spindle M20 x 550 KL-0040-2547-1 and clamping nut KL-0040-3009 are already available

Note: The wheel hub puller KL 0041-38 is required to remove wheel hub/bearing units T

46

Code 2193477

Code 1961225to

ols fo

r aX

le rePairs

KL-0041-46 B Wheel bearing tool set with hydraulic cylinder 17 t

Suitable for vehicles with bearing-Ø 78 mm; e.g. Ford Focus, Volvo C30, S40 and V50 etc. T

For a quick and safe mounting of wheel hub-/bearing units on vehicles T

Due to its special design, this tool ensures that during the mounting process there will only be a pressure on the outer bearing race and not on the wheel hub T

This prevents damage to the bearing T

A professional mounting of wheel hub-/bearing units is almost impossible without this tool set T

Note:The hydraulic hand pump KL-0215-35 M25 is required to drive the hydraulic cylinder KL-0040-2500 T

KL-0041-380 Wheel hub puller with adjusting spindle without hydraulic cylinder (German Utility Model)

The wheel hub puller KL-0041-380 enables quick, safe, and accurate extraction of the wheel T

hub-/bearing unit or the wheel hub if the hydraulic cylinder KL-0040-2500 and the pull spindle M20 x 550 KL-0040-2547-1 are already available Even glued, seized or corroded wheel hub-/bearing units or wheel hubs are no longer an issue T

by using this tool Due to its special design, this wheel hub puller allows the extraction of a wide range of different T

wheel hubs with diameters of up to 250 mm Note: A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2500 T

47

Code 1902075

6.10

10.70

Code 1751670

too

ls f

or

aX

le r

ePa

irs

KL-0040-86 Wheel Bearing Tool Set with hydraulic cylinder 28 t

Suitable for Ford Transit 2002 onwards T

For the quick, safe and professional removal and replacement of wheel bearings directly T

on the vehicle without having to remove the suspension strut When replacing a brake disc or a wheel bearing, the wheel bearing must be pulled out T

of the wheel bearing housing together with the wheel hub and the brake disc Note: A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2800 T

KL-0042-91 K Inner Bearing Race Puller Set with Collet Chucks

Suitable for VW-Audi, BMW, Ford, Fiat, Mercedes, Vauxhall/Opel, Renault, Peugeot, Volvo etc. T

For the accurate removal of inner bearing races from the wheel hub T

The removal of the wheel hub almost always leaves the inner bearing race on the wheel hub T

It is almost impossible to remove inner bearing races without suitable tools T

Makeshift methods using grinder, chisel, and welding torch bear high accident risks such as T

the risk of severe personal injury or damage to the components The new puller set KL-0042-91 K enables the removal of inner bearing races with diameters T

from 48 mm to 56 mm from a wheel hub within a few minutes without the risk of damaging the latter Note: Additional collet chucks up to Ø 72 mm are available on request T

48

Code 1976869

KL-0174-110 + KL-0049-31 Puller set and Slide hammer

Code No.

1957740 KL-0174-110

1855859 KL-0049-31

too

ls for a

Xle rePa

irs

KL-0192-19 Circlip Pliers for inner circlips without eyes (German Utility Model)

KL-0174-110: Suitable for: Alfa Romeo, Audi, BMW, Citroën, Fiat, Lada, Lancia, Mercedes, Vauxhall/Opel, T

Peugeot, Renault, Saab, Seat, VW, etc. This tool is used for the mechanical extraction of propeller shafts T

Even glued, corroded or very tight-fitting propeller shafts are not an issue by using the T

optional hydraulic cylinder 17 t Note: Using additional perforated discs, adaptors, spindles and puller bolts can further T

enhance the range of application of the universal puller set KL-0174-110...

KL-0049-31: Designed to remove wheel hubs, half-shafts, propeller shafts and brake drums, T

for example in conjunction with the puller KL 0174-..Series.. Slide hammer weight: 4.8 kg, Length: 690 mm T

Suitable e.g. for wheel bearing circlips on Citroën T

The special design of the pliers’ tips and the fixing via a spring-loaded T

counterbearing enable the easy removal and replacement of wheel bearing-circlips without eyes Professional removal and replacement of wheel bearing-circlips are T

almost impossible without this special tool

49

d .

Code 1925385

100/

Code 1753991

190/

Code 2312115

too

ls f

or

aX

le r

ePa

irs

KL-4031-3518 Socket insert set XZN-M18, 78 mm, drive 1/2"

Suitable e.g. for Audi A3, VW Polo, Golf V etc. T

This tool is designed to loosen and tighten rear axle bearing-/hub unit-retaining bolts T

The rear axle bearing-/hub unit-retaining bolt can be tightened by using the XZN-M18 socket T

insert set KL-4031-3518 and a 1/2“ torque wrench, e.g. Dremometer BC 8573-00 (GEDORE) always strictly observing the specified torque

Technical data:Drive: 1/2" T

Size: XZN-M18 T

Length: 78 mm T

KL-0192-12 Special Circlip Pliers angled

This tool is especially suitable for use on drive shafts / cv-joints, engines and gearboxes; T

for example on deep-seated, large clips on gear shafts and drive shafts that are hard to reach Suitable for VW-Audi, Mercedes, Opel/Vauxhall, BMW, Ford, etc. T

Technical data:Tip form: 30° angled, centring shoulder, long, slim T

Opening: min. 3 mm; max. 35 mm T

Length: 200 mm T

KL-0121-98

50

Code 1998056

KL-0039-0110 K Wheel bearing tool set in plastic storage case (with mechanical drive)

Suitable for VW-Audi, BMW, etc. with wheel bearing diameter 60 mm - 85 mm T

For the quick, safe and professional removal and replacement of wheel bearings T

The special design of the press pieces enables safe and accurate centring and alignment when T

changing wheel bearings. It ensures that when removing and mounting the wheel bearing there will only be a pressure on the outer bearing race, and that when mounting the wheel hub there will only be a pressure on the inner bearing race. This prevents damage to the new wheel bearing. The combination of centring rings and pressure rings creates press pieces which can be T

adjusted accurately to the bearing-Ø Optionally a hydraulic 17t drive can be used if the wheel bearings are heavily corroded T

or seized in place. Complementing this tool set with other parts of the KL-0039-.. Series, such as centring and T

pressure rings or press-/support sleeves, makes this wheel bearing tool almost universal in its field of application. It can, therefore, also be used for changing ball joints or silentblocs.

too

ls for a

Xle rePa

irs

51

Code 2312123

Code 2312131

too

ls f

or

sile

nt

blo

CKs

an

D b

usH

es

KL-0039-806 A Adaptor Ring Set (Peugeot 407)

Universal use T

Required for the correct supporting of the wheel bearing tool on the wheel bearing T

housing if a standard support via the centring rings or the housing of the wheel bearing tool is not poissble. For example, on French vehicles where the wheel bearing has to be extracted inwards.

Technical DataKL-0039-1503: T

Overall-Outer-Ø: 99 mm T

Inner-Ø: 74 mm T

Height: 39 mm T

KL-0039-1504: T


Inner-Ø: 74 mm T

Height: 44 mm T

KL-0039-1505: T


Inner-Ø: 84 mm T

Height: 53 mm T

KL-0039-1509: T


Inner-Ø: 85 mm T

Height: 45 mm T

KL-0041-71 A Wheel bearing tool set VW, Audi (German Utility Model)

Suitable for: T

Compact wheel hub/ wheel bearing units (bearing-Ø 85mm) on Audi A3 (8P); T

VW Eos, Golf V, Passat (3C) Tiguan, Touran and Skoda Oktavia Kombi (1Z) Compact wheel bearing on Audi A4 (8E). T

The wheel bearing puller tool KL-0041-71 A in conjunction with hydraulic pump T

KL-0215-35 M25, KL-0215-36 M25 or KL-0215-37 M25 enables the quick and trouble-free removal of the flanged one-piece compact wheel hub/wheel bearing unit (bearing-Ø 85mm). It also enables the separate removal and replacement of the wheel hub and the removal of the wheel bearing housing on two-piece compact wheel bearings Even very seized wheel bearings are no longer an issue by using the 17 t hydraulic T

cylinder KL-0040-2500 It is not necessary to remove the steering knuckle from the vehicle – the tool works T

in situ on the vehicle

52

Code 2088207

Code 1978519

2.80

too

ls for silen

t bloCK

s a

nD

busH

es

KL-0039-412 K Pulling device for silentblocs (mechanical drive)

Universally suitable for silentblocs or pivoting bearings with Ø 40 - 71 mm T

The pulling device KL-0039-412 K enables the quick, safe, and professional removal and T

replacement of silentblocs and pivoting bearings The mechanical drive, included in the set, enables the pulling out of silentblocs and pivoting T

bearings with a minimum inner bore-Ø of 10 mm Consists of retainer adaptor for mechanical spindle KL-0039-1011 (2x), pull spindle M10x1.25 T

with nuts KL-0039-2010, pull spindle M14 with nuts KL-0039-2014, press-/support sleeves short Ø Ø40, Ø50, Ø58, Ø66, Ø70, Ø80, Ø50, Ø60, Ø68, Ø76, Ø80 and plastic case KL-0039-4129 The possibility to complement the tool set with other parts of the KL-0039- .. series such T

as centring- and pressure rings or press-/support sleeves, makes this pulling device almost universally applicable, e.g. also for changing wheel bearings Optionally a hydraulic KLANN-Drive (10 t or 17 t) can be used if the silentblocs are very T

tight-fitting or heavily corroded The additional use of a press frame also enables the removal and replacement of T

e.g. ball joints etc. Note: The pulling device KL-0039-412 K can also be driven hydraulically. For this, hydraulic T

drive KL-0039-809 or KL-0039-803, hydraulic cylinder KL-0040-2500 and a hydraulic pump e.g. KL 0215 35 M25 are required. Necessary for example for pressing out and pressing in bushes and ball joints

KL-0214-16 Pulling device for silentblocs (mechanical drive)

Suitable for VW Polo (9N); Seat Ibiza IV, Cordoba (2002 onwards); Skoda Fabia, Roomster T

and Audi A2 wishbone in the front axle bracket The removal and replacement of the silentbloc placed in the bracket is easily and safely T

carried out directly on the vehicle by using the pulling device for silentbloc KL-0214-16.

53

Code 2288435

Code 2288451

too

ls f

or

sile

nt

blo

CKs

an

D b

usH

es

KL-0214-170 Press Tool without hydraulic cylinder

Suitable for VW Golf III and IV, Bora, Vento, New Beetle, Caddy II; Audi A3, TT, TT Roadster; T

Seat Leon, Toledo II and III; Škoda Octavia Press tool KL-0214-170 used with hydraulic cylinder KL-0040-2500 and hydraulic pump T

KL-0215-35 M25, KL-0215-36 M25 or KL-0215-37 M25, enables quick, safe and professional removal and replacement of silentblocs on the front axle Even severely corroded silentblocs can be extracted and inserted within a few minutes T

by using this tool Combining the tool with parts of the KL-0039- .. Series, such as press-/support sleeves, T

makes this press tool almost universally applicable

KL-0214-189 Pulling device for silentblocs with mechanical drive

Suitable for VW Golf V and Passat front axle T

Indispensable for the quick and professional removal and replacement of silentblocs T

Retainer adaptor with built-in ball joint ensures easy, accurate and professional T

working, even under extensive load Combining the pulling device with parts of the KL-0039-.. Series makes this tool T

almost universal in its field of application

54

Code 1754300

Code 1822306

8.00

too

ls for silen

t bloCK

s a

nD

busH

es

KL-0215-41 Press Tool Set Golf III with hydraulic cylinder

Suitable for VW Golf III rear axle T

Press tool set KL-0215-41 used with hydraulic pump KL-0215-35 M25, KL-0215-36 M25 or KL-0215-37 T

M25 enables quick, safe and professional removal and replacement of silentblocs on the rear axle Even severely corroded silentblocs can be extracted and inserted within a few minutes by using T

this tool Note: A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2500 T

KL-0215-520 A Pulling device for silentblocs without hydraulic cylinder

Suitable for Audi A3, VW Bora, Beetle, Golf IV; Seat Leon, Toledo '01 onwards, and Škoda Oktavia '97 T

onwards rear axle The pulling device KL-0215-520 A, in conjunction with the hydraulic pump KL-0215-35 M25, T

KL-0215-36 M25 or KL-0215-37 M25, enables the quick, professional, and safe removal of rubber-metal silentblocs (KL-0215-522 with KL-0040-2500 and KL-0040-2552) as well as the removal and replacement of rubber-plastic silentblocs (KL-0215-520 with KL-0040-2500 and KL 0040 2552) on the rear axle if the hydraulic cylinder (17 t) KL-0040-2500 is already available Note: A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2500 T

55

Code 2289342

Code 2289350

Code 2193620

too

ls f

or

sile

nt

blo

CKs

an

D b

usH

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KL-0215-43 Press Tool Set for silentblocs with hydraulic cylinder 17 t

Suitable for Audi A3 (8P), TT (8J); Seat Altea (5P), Leon (1P), Toledo (5P); Škoda Superb (3U), T

Oktavia (1Z); VW Eos, Golf V, Jetta III, Passat (3C), Tiguan, and Touran rear axle trailing arm The press tool set KL 0215 43 enables the professional and accurate removal and replacement of T

silentblocs on the rear axle trailing arm without having to remove the trailing arm from the vehicle Note: A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2500 T

KL-0350-50 B Pulling device for silentblocs

Suitable for Mercedes W171 (SLK), W203 (C-Class), W209 (CLK), W211 (E Class) T

and W220 (S-Class) Front Axle For fast and safe extraction and insertion of silentblocs at the wishbone and at the thrust rod T

(W171, W203, W209 and W211) as well as at the wishbone (W220) Note: A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2500 T

KL-0515-3 Pulling Device with hydraulic cylinder for BMW rear axle

Suitable for BMW E36, E46 (3 series) Limousine, Touring and convertible rear axle trailing arm T

(not for E36 Compact / Z3) Silentblocs and pivoting bearings on the rear axle trailing arm can be extracted and inserted T

within a few minutes by using the pulling device KL-0515-3. Even corroded silentblocs are no longer an issue. The extraction and insertion of alumini-um silentblocs of the earlier version “I” (E36) as well as of the later split steel version “II” (E36, E46) are possible.

Dismantling of the rear axle trailing arm is not necessary T

Note: The hydraulic hand pump KL-0215-35 M25 is T

required to drive the hydraulic cylinder KL-0040-2500

56

Code 2289369

Code 2193663

KL-0515-4 A Pulling device for pivoting bearings with hydraulic cylinder 17 t

Suitable for BMW E38 (7-series), E39 (5-series), E53 (X5) rear axle T

Pulling device KL-0515-4 A is used with a hydraulic pump e.g. KL-0215-35 M25, KL-0215-36 M25 or T

KL-0215-37 M25 (hose, coupling, adaptor and pressure gauge included) for quick, professional and trouble-free removal and replacement of the lower pivoting bearing on the wheel bearing housing, without having to remove the wheel bearing housing from the vehicle

Note: A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2500 T

KL-0711-11 L Press tool set with hydraulic cylinder

Suitable for Volvo S40 / V40 front-axle wishbone T

For a quick and trouble-free removal and replacement of ball joints T

Removal and replacement of ball joints can be performed directly on the T

vehicle within a few minutes without having to dismantle the wishbone This tool enables even heavily corroded ball joints to be pushed out and T

pressed in within a few minutes

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57

Code 2289377

Code 2295881

too

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KL-0711-112 Update Kit for KL-0043-8510

Suitable for Volvo S40 / V40 front-axle wishbone T

For a quick and trouble-free removal and replacement of ball joints T

Removal and replacement of ball joints can be performed directly on the vehicle within a few T

minutes without having to dismantle the wishbone This tool enables even severely seized or corroded ball joints to be pushed out and replace- T

ments to be pressed in within a few minutes if press frame KL-0043-8510 is already available

KL-0610-11 L Press Tool Set with hydraulic cylinder

Suitable for Ford Fiesta [IV] (model '95 - ’02) / Puma front axle T

For a quick and safe removal and replacement of silentblocs at the front axle T

Even severely corroded silentblocs can be pressed out and replacements pressed in T

within a few minutes by using this tool Note: The lightweight and short press frame KL-0039-1140 enables easy and convenient T

working directly on the vehicle. In case silentblocs are very tight-fitting it can be replaced by press frame KL-0039-1110

58

Code 2295903

Code 2295911

Code 2248778

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KL-0610-11 Press Tool Set with hydraulic cylinder

Similar to KL-0610-11 L, however, the press frame KL-0039-1110 is included in this tool set T


Field of application similar to KL-0610-11 L if the press frame KL-0043-8510 T

is already available

KL-0610-13 L Press Tool Set with hydraulic cylinder

Suitable for Ford Focus and Volvo C30, S40, V50 (models ‚07 onwards) T

rear axle trailing arm For a quick and safe removal and replacement of silentblocs on the rear axle trailing arm. T

Removal of the trailing arm from the vehicle is not necessary Even severely corroded silentblocs can be pressed out and replacements pressed in T

within a few minutes by using this tool

59

Code 2295938

Code 2295946

Code 2115999to

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Similar to KL-0610-13 L, however, the press frame KL-0039-1110 is included in this set T


Same field of application as for KL-0610-13 L if the press frame KL-0043-8510 T

is already available

KL-1615-11 Press Tool for silentblocs with hydraulic cylinder 17 t

Suitable for Fiat Stilo rear axle T

This tool enables the quick and safe removal and replacement of silentblocs T

on the rear axle without having to dismantle the latter Even severely corroded silentblocs can be extracted and replacements T

inserted within a few minutes by using this tool Note: A hydraulic pump is required to drive the hydraulic cylinder T

KL-0040-2500

60

Code 2295954

Code 2100274

too

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KL-2510-10 L Press Tool Set with hydraulic cylinder 17 t

Suitable for Mazda 626 [II and III] front axle-wishbone T

For the quick and easy removal and replacement of ball joints T

The ball joint can be removed and replaced directly on the vehicle within a few minutes T

without having to dismantle the wishbone This tool enables even severely corroded and seized ball joints to be pushed out and replacements T

to be pressed in within a few minutes Note: A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2500 T

KL-1210-30 Pulling device for silentblocs with hydraulic cylinder 17 t

Suitable for Renault Laguna II rear sub frame T

This tool enables the quick and safe removal and replacement of silentblocs on T

the rear sub-frame Even severely corroded silentblocs can be pressed out and replaced within a few T

minutes by using this tool Using the fixing unit ensures an accurate alignment of the silentbloc into the T

prescribed correct position Removal of the rear sub-frame is not necessary T

61

Code 2130793

Code 2218712110

too

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Suitable for Renault Master II (model ’98 onwards) and Vauxhall/Opel Movano I T

(model ’98 onwards) front axle The press tool set KL-0039-710 allows quick, professional, and safe removal and replacement T

of upper and lower ball joints Even very tight-fitting and severely corroded ball joints can be pressed out and replacements T

pressed in within a few minutes by using this tool The ball joint can be removed and replaced directly on the vehicle within a few minutes T

without having to dismantle the wishbone Note: For the removal and replacement of the upper ball joint, it is necessary to dismantle T

the front axle spring using the spring compressor KL-9002 (jaw size 2). Using the spring compressor ensures that loosening and dismantling components such as the exhaust, catalytic converter etc. will not be necessary

KL-1810-01 Pulling device for silentblocs with hydraulic cylinder 17 t (German Utility Model)

Suitable for Hyundai Tucson front axle carrier T

The pulling device KL-1810-01 enables the removal and replacement of silentblocs T

(separately available as Hyundai original-spare part no. 624862E000) on the front axle carrier Replacement of silentblocs can be carried out directly on the vehicle within a few minutes T

without having to dismantle or replace the front axle carrier Even very tight-fitting or severely corroded silentblocs are not an issue by using the T

17 t hydraulic cylinder KL-0040-2500 Note: The hydraulic hand pump KL-0215-35 M25 is required to drive the hydraulic cylinder T

KL-0040-2500

62

Code 1884018

Code 1961438

Code 1961446

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KL-1010-100 A Drive Set for silentbloc -Ø 70 mm with hydraulic cylinder

Required to drive the press piece / sleeve sets of the KL-1010-... series T

KL-1010-102 Drive Set for silentbloc -Ø 90 mm with hydraulic cylinder


KL-1010-104 Drive Set for silentbloc -Ø 50 mm with hydraulic cylinder


63

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KL-1010-1.. Serie Series Pulling Devices for HGV-silentblocs (German Utility Model)

The replacement of split silentblocs has been so far a big problem for the mechanic, as they are T

difficult to remove and, moreover, have to be replaced under severe pre-tensioning conditions. The KLANN pulling devices for HGV-silentblocs / bushes of the KL-1010-... Series in T

conjunction with the hydraulic-pumps KL-0215-35 M25, KL-0215-36 M25 or KL-0215-37 M25 (hose, coupling, adaptor and manometer included) enable a quick, professional, and safe removal and replacement of split silentblocs with transmission bore, for example, on stabilizers, thrust rods, leaf spring eyes, spring supports or any other axle suspension components Removal and replacement of the silentblocs can either be carried out at a work bench or directly T

on the vehicle provided that there is enough space available. The pulling devices of the tried and tested KLANN-Modular Assembly System consist of a sleeve T

set with the required diameters, the relative drive set and the 17 t hydraulic cylinder KL-0040-2500. The big advantage of this system is that only a small number of further components are required for other diameters or fields of application. (Þ substantial cost savings)

Advantages: Substantial time- and cost savings T

Tool is easy to operate T

The hydraulic cylinder 17 t KL-0040-2500 is universal and can be used on other KLANN tools T

Application example / Procedure:1. Identify bore-Ø and choose tool from table. T

2. Extract silentbloc:Mount pulling device as shown in fig. 2 and extract silentbloc by T

operating the hydraulic pump. 3. Insert silentbloc Þ Pretension new silentbloc:Mount pulling device as shown in fig. 3 and T

insert the new silentblocs into the conical sleeve. The silentbloc is pretensioned via the internal taper. The sprung press piece assures accurate support during the whole operating process. 4. Insert silentbloc:Mount pulling device as shown in fig. 4 and insert the pretensioned T

silentbloc into the bore.

Code No. Use Ø

1961462 KL-1010-180 45

1970089 KL-1010-190 48

1946439 KL-1010-170 58

1811959 KL-1010-120 60

1788531 KL-1010-130 63

1995057 KL-1010-140 A 65

2015080 KL-1010-210 A 68

1995065 KL-1010-220 75

1961454 KL-1010-160 84

64

Code 2295962

Code 2312158

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KL-1010-22 Pulling device for HGV-silentbloc Ø 75 mm with hydraulic cylinder 17 t (German Utility Model)

Suitable for split silentblocs with bore-Ø 75 mm (removed 80 mm) e.g. Mercedes Actros and T

Atego rear axle anti-roll bar strut The pulling device for HGV-silentbloc KL-1010-22, in conjunction with a hydraulic pump, T

enables the quick, professional and safe removal and replacement of split silentblocs on anti-roll bar struts Removal and replacement of the silentblocs can either be carried out at a work bench or T

directly on the vehicle provided that there is enough space available Note: A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2500 T

KL-1010-23 Pulling Device for HGV-silentbloc Ø60 mm with hydraulic cylinder 17 t (Iveco) (German Utility Model)

Suitable for split and closed silentblocs with bore-Ø60 mm. (split silentbloc removed Ø 62mm) T

for example Iveco Stralis leaf spring The replacement of split silentblocs has been so far a big issue for the mechanic as they are difficult T

to remove and have to be replaced under severe pre-tensioning conditions The KLANN pulling device KL-1010-23, in conjunction with hydraulic pump KL-0215-35 M25, T

KL-0215-36 M25 or KL-0215-37 M25 (hose, coupling, adaptor, and manometer included), enable quick, professional and safe removal and replacement of split as well as of closed silentblocs on T

e.g. stabilizers, thrust rods, leaf spring eyes, spring supports or any other axle suspension components Removal and replacement of the silentblocs can be carried out directly on the vehicle, provided there T

is enough space available

65

Code 2128527

Code 1961349

Code 1961357

too

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KL-1011-11 Pulling device for HGV-silentbloc Ø 139 mm with hydraulic cylinder 28 t

Suitable for silentblocs with bore-Ø 139 mm e.g. SAF INTRADISC plus pneumatic T

spring axles The pulling device for HGV-silentbloc KL-1011-11, in conjunction with a hydraulic pump, T

enables the quick, professional and safe removal and replacement of silentblocs on axles

KL-0215-35 M25 Hydraulic hand pump

The hydraulic hand pump KL-0215-35 M25 is required to drive the hydraulic cylinder (17 t) T

KL-0040-2500 to operate a variety of KLANN pulling and pressing tools. Note: The hydraulic pressure and the force can be checked, whilst using the pump, on pressure T

gauge KL-0040-2529. This pressure gauge is supplied with the hand pump and displays an additional drum-type ton scale matched to our KL-0040-2500 hydraulic cylinder (17 t).

Technical data: Weight: 7.5 kg T

Pressure max.: 700 bar T

KL-0215-36 M25 Hydraulic pump (compressed-air driven)

Compressed air is used to operate the hydraulic pump KL-0215-36 M25 T

It is operated by a foot-pedal with 3 positions: - forwards, stop, and backwards T

The compressed air driven hydraulic pump is used in conjunction with hydraulic cylinder (17 t) T

KL-0040-2500 for the KLANN pressing and pulling tools

Technical data:Weight: 8 kg T

Pressure max.: 700 bar T

Operating pressure: 8 - 12 bar T

66

Code 2176602

Code 2102447

822/

Code 1752456

KL-0117-2 KB Brakepipe beading tool set (US Patent: 6.966.210)

Suitable for steel, aluminium or copper brake pipes with a pipe-Ø of 4.75 mm T

A beaded head can quickly, accurately and easily be produced on the brake pipe with the T

tool set KL-0117-2 KB consisting of beading tool, pipe bending tool, brake pipe peeling tool, gripping pliers with plastic clamping jaws and compact pipe cutter This tool is specially designed to enable a beaded head to be produced according to DIN T

Standard F on a brake pipe in the vice It also enables the section repair of a brake pipe directly on the vehicle (for example after T

accident damage) The power train (engine/gearbox) does not need to be removed and installed when this tool T

set is used The interchangeable clamping jaws with a clamping surface of approximately 65 mm ensure T

the safe clamping of the brake pipe without the risk of damaging it Note: Update Kit for beading the newly developed plastic-coated brake pipes used on T

VW-Audi, Seat and Skoda with a pipe-Ø of 5.25 mm is optionally available

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KL-0112-22 K Pressure/Wind-Back Tool

Suitable for IVECO Daily I, II and III with Twin Wheel Axle T

For resetting the brake pistons on rear axle braking systems T

The caliper piston is wound back by turning the hexagon on the press piece T

Note: By complementing the tool with other adaptors of the KL 0112 .. series, T

this pressure/wind-back tool is universally applicable on other vehicles Max. working travel. (Base tool KL-0112-2000): 65 mm T

KL-0114-6 Brake pipe spanner

Size 10 x 11 mm hex, reinforced version, T

offset with hexagon and slot

Technical data: Length: 175 mm T

Weight: 82 g T

67

Code 2102455

Code 1752294

Code 1752308

too

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KL-0112-0015 Adaptor

Suitable for Peugeot 207, 307, 308 T

This tool in conjunction with base tool KL-0112-2000 or T

KL-0112-1000 enables winding-back or pushing back brake caliper pistons on rear-axle braking systems with integrated handbrake mechanism

KL-0111-1 Caliper Pressing Tool narrow

For the quick and professional pushing back and reset of brake pistons in calipers without T

the risk of damaging the junk ring, piston or caliper

Advantages: No jamming of the piston during reset T

Low expenditure of force needed due to accurate guiding T

High stability and resistance to wear due to forged plates and hardened guide pins T

High accuracy ensures easy and long-lasting use T

Technical data: Max. length of tool: 260 mm T

Height of tool: 125 mm T

Usable height of jaws: 75 mm T

Width of jaws: 70 mm T

Span min.: 13 mm T

Span max.: 70 mm T

KL-0111-2 Caliper Pressing Tool wide

As KL-0111-1 but for callipers with large pistons or multi-piston calipers T

Technical data: Max length of tool: 260 mm T

Height of tool: 115 mm T

Usable height of jaws: 65 mm T

Width of jaws: 100 mm T

Span min.: 13 mm T

Span max.: 70 mm T

68

Code 1752421

Code 1755234

Code 2094568

Code 2183854

too

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KL-0114-21 Brake spring assembly hook

For removing and replacing return springs on drum brakes T


Weight: 100 g T

KL-0314-1 Brake spring tool

For the removal and replacement of the handbrake-shoe retaining spring T

on Mercedes-vehicles Applicable for conical and cylindrical retaining springs T


Weight: 110 g T

Suitable for Audi A4 model 2001 onwards T

This tool is necessary for the removal and replacement of caliper pistons T

on the rear axle Note: A professional removal and replacement of the caliper piston on the rear axle T

or of the lower fastening screw is almost impossible without this very short socket insert KL-0232-90

Technical data:Size: 8 mm T

Length: 24 mm T

Drive: 3/8“ T

KL-0232-90 Socket Insert hex 8 mm

KL-0117-51 Pipe bending pliers

Suitable for copper pipes DIN-EN 1057, non-ferrous metal pipes as well as thin-walled T

precision steel pipes and brake lines from 4.75 to 10 mm Ø, (two turnable formers 4.75 - 6.0 and 8.0 - 10.0 mm), bends up to 90°

69

403/

Code 2102501

Code 1752510

Code 1752545

450/

KL-0121-21 Hose clip pliers with remote operation (Bowden cable with flexible tube)

With automatic locking ratchet T

For the removal and replacement of fuel-lines, oil-lines, radiator hoses and heater hoses T

which are fitted with space-saving, re-usable, self-clamping spring hose clips. The special design of the hose clamp ensures that the compressed clips are safely and securely retained. The flexible tube ensures that even positions that are hard to access can be reached easily T

and quickly

Technical data: Clip-Ø: 18 - 53 mm T

Weight: 450 g T

Length: 225 mm T

KL-0121-2101 T Bowden cable

KL-0121-20 Hose Clip Set (4 units)

To clamp hoses during repairs T

For fuel-, brake- and water-lines with Ø of from 10 to 45 mm T

Consists of:Hose clamp for hoses with diameter of up to 10 mm T

Hose clamp for hoses with diameter of up to 15 mm T



KL-0121-25 Hose clip pliers with remote operation

This tool is designed to open self-tensioning hose clips when replacing fuel-lines, T

oil-lines, radiator hoses, and heater hoses The remote operation ensures that areas that are difficult to access can be reached T

quickly and easily The special design of the hose clamp ensures that the hose clips are safely and T

securely held in position

Technical data:Clip-Ø: 18 - 53 mm T

Length: 225 mm T

Clamp-Angle: 90° T

T

KL-0121-2501 T Bowden cable

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70

Code 1752685

270/

Code 1752626

268/

Code 1998617

1.40

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KL-0121-94 Hose clip pliers

For CLIC-clips T

For releasing and re-fitting re-usable hose clips, types CLIC and CLIC-R T

(Caillau/Serflex) Suitable for: VW-Audi, Mercedes, etc. T

KL-0121-38 Fuel line pliers

Suitable for Mercedes M-Class with petrol engines T

For locking and unlocking fuel line connections on the in-line fuel filter. Required when replacing the fuel filter or during engine repairs

application: Open lock: Pull the lock backwards using the pliers T

Close lock: Slide the lock forwards using the pliers T

KL-0284-82 K Water Pump Tool Set VW T5, Touareg

Suitable for 2.5 L 5-Cylinder VW TDI engines e.g. VW T5, Touareg T

The tool set KL-0284-82 K is designed to twist the crankshaft e.g. to TDC position, to lock T

the crankshaft e.g. when loosening the crankshaft central retaining bolt or the water pump toothed wheel-retaining bolt, as well as for the removal and/or extraction of the water pump toothed wheel and the water pump

71

660/

Code 1902164

Code 1902156

Code 1975501

Code 1807595

KL-0121-38 Fuel line pliers

KL-0122-701 Fuel Filter Key (German Utility Model)

KL-0122-608 Fuel Filter Key

KL-0122-610 Fuel Filter Key

KL-0120-80 Fuel Tank Sender Spanner Set adjustable

Universal application T

For removing and replacing the plastic retaining ring on the T

sender unit on fuel tanks

Consists of:KL-0120-801 - Tank Sender Spanner Ø80 mm - Ø120 mm T

Range: 80 - 120 mm T

Drive: 24 mm T

KL-0120-802 - Tank Sender Spanner Ø110 mm - Ø170 mm T

Range: 110 - 170 mm T

Drive: 24 mm T

Suitable for Peugeot, Citroën, Renault e.g. with HDI diesel engines T

The fuel filter key is required to remove and install the fuel filter cap T

when replacing the fuel filter cartridge

Technical data:Drive: 3/8” T

Profile: Ø 108 mm, 46 grooves T

Suitable for Peugeot, Citroën, Renault etc. T

The fuel filter key is required to remove and install the fuel filter cap T


Technical data:Drive: 3/8” T


Suitable for ‘new generation’ Vauxhall/Opel vehicles T

This fuel filter key is required to remove and install the fuel filter cap T




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fu

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72

Code 1902172

Code 1902180

Code 1902199

Code 1902202

Code 1871242

KL-0127-43 Spark-Plug Socket

Length: 90 mm T

Size: 14 mm T

Drive: 3/8" T


Length: 250 mm T

Size: 14 mm T

Drive: 3/8" T


Length: 90 mm T

Size: 16 mm T

Drive: 3/8" T


Length: 250 mm T

Size: 16 mm T

Drive: 3/8" T

KL-0127-92 Spark Plug Socket Puller

For metal spark plug sockets T

This puller is designed to extract and insert spark plug T

sockets that are hard to reach; for example on VW-Audi, Mercedes, Smart, etc.


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73

Code 1808087

Code 1755390

ab

Code 2312166

too

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Cy

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Hea

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KL-0369-610 Injector Socket size 22 mm, 12-point

Special socket cut-out on two sides for removing and inserting diesel engine T

injectors without damaging the fuel return pipes Drive: 1/2" T

Particularly suitable for VW-Audi, Vauxhall/Opel T

KL-0369-10 Injector Socket size 22 mm, 6-point

Specially cut-out socket for removing and inserting diesel engine injectors without damaging T

the fuel return pipes Drive: 1/2“ T

Use: Suitable for diesel engines on VW-Audi, BMW, Ford, Vauxhall/Opel, Rover, Mercedes, T

Seat, Volvo, etc.

KL-0366-11 TORX®-Special Wrench T60

Suitable for:BMW 5-series (E60) 2.0 (M54) petrol engines andMercedes C-Class (W203) T

1.8 (OM271) petrol engines etc. When removing and replacing a V-ribbed belt, it is necessary to tension the automatic belt T

tensioner with special wrench KL-0366-11 in order to reduce the pressure on the V-ribbed belt.

Technical data:Length: 450 mm T

Total height of insert “a“: 25 mm T

Height of insert as from lever “b“: 15 mm T

TORX® = registered trademark of Acument Intellectual Properties, LLC. USA T

74

Code 2008831

Code 1967800

too

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r, Cylin

Der H

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KL-0511-x Injector Socket 12-point

Code No. Description

1755617 KL-0511-1 Injector Socket size 27, 12-point

1755625 KL-0511-2 Injector Socket size 28, 12-point

Kl-0511-1 T


the fuel return pipes Suitable for BMW (e.g. M21, M41, M51) as well as Ford, VW and Mercedes diesel engines T

Drive: 1/2" T

Size: 27 mm T

Kl-0511-2 Suitable for: Alfa Romeo; Chrysler; Rover; MAN 2.5 TD T


the fuel return pipes Drive: 1/2" T

Size: 28 mm T

KL-0132-41 K Thread Repair Kit for spark plug threads M12x1.25

This thread repair kit is suitable for the repair of spark plug threads on aluminium T

cylinder heads Using the included special tap the damaged thread can be drilled out and a T

new thread M14 x 1.25 can be recut at the same time to retain threaded inserts with an internal-thread of M12 x 1.25

KL-0132-42 K Thread repair kit for spark plug threads M14x1.25

This thread repair kit is suitable for the repair of spark plug threads on aluminium T

cylinder heads Using the included special tap the damaged thread can be drilled out and a new thread T

M16x1.25 can be recut at the same time to retain threaded inserts with an internal-thread of M14x1.25

75

Code 2128918

Code 2128926

too

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Cy

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KL-0132-590 K Thread Repair Kit for glow plugs

Suitable for glow plug thread M10x1 and M12x1.25 as well as for sump drain plug thread T

M14x1.5 and M16x1.5 This tool is required for the quick and easy cleaning or repair of threads on aluminium cylinder T

heads and aluminium oil sumps

Field of application Aluminium cylinder head:The dirty thread M10x1 is cleaned and recut using the thread cleaning tool. T

The damaged thread is drilled out with the special drill. Then, using the special tap, a new thread T

with M12x1 or M14x1.25 is recut to retain the threaded inserts with an internal thread of M10x1 or M12x1.25.

Field of application Aluminium oil sump: With the special tap (M14x1.5 or M16x1.5) the old thread is drilled out and a new thread is being T

recut at the same time to retain the sump drain plug.

Technical data:Drive: 3/8" T

Glow plug thread: M10x1; M12x1.25 T

Sump drain plug thread: M14x1.5; M16x1.5 T

KL-0132-5 K Thread Repair Kit for glow plugs M12x1.25

This thread repair kit KL-0132-5 K is designed to insert special threaded inserts T

(Internal thread M12x1.25) if the thread in the cylinder head is damaged Suitable e.g. for VW-Audi, Mercedes, Toyota etc. T

76

Code 1967827

Code 2281198

Code 1755447

Code 1755455

too

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r, Cylin

Der H

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KL-0132-51 K Thread Repair Kit for glow plugs M10x1

This thread repair kit KL-0132-51 K is used to insert special threaded inserts (internal thread T

M10×1) if the thread in the cylinder head is damaged Suitable e.g. for VW-Audi, BMW, Mercedes, Nissan, Renault etc. T

KL-0132-53 K Thread Repair Kit for glow plugs M8x1

This thread repair kit KL-0132-53 K is used to insert special threaded inserts (internal thread T

M8x1) if the thread in the cylinder head is damaged Suitable e.g. for VW-Audi, BMW, Mercedes, Nissan, Renault etc. T

KL-0369-18 Glow-Plug Connector Pliers straight

For removing stubborn and hard-to-access glow plug connectors installed on the latest T

generation engines, e.g. Mercedes, BWM, VW-Audi, etc.

KL-0369-19 Glow-Plug Connector Pliers angled

For removing stubborn and hard-to-reach glow plug connectors installed on the latest T

generation engines, e.g. Mercedes, BWM, VW-Audi, etc.

77

Code 2123533

Code 2098547

560/

too

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KL-0369-25 K Reamer set for glow plug bore (German Utility Model)

Universally suitable for Diesel-engines with M8x1, M9x1 or M10x1 glow plug thread T

This tool is designed to clean the glow plug bore T

The combination of different holders (glow plug threads) with reamers (glow plug bore-Ø) and accurate adjustment T

of reamers’ length make this reamer set almost universal in its field of application with accurately adjusted reamers for the relative engine Delivered in plastic case T

Consists of: (1 piece each)KL-0369-2510 T Holder M8x1 with set-screwKL-0369-2610 T Holder M9x1 with set-screwKL-0369-2710 T Holder M10x1 with set-screwKL-0369-2512 T Reamer Ø 4.8 (Glow plug-Ø D = Ø 4.0 mm)KL-0369-2522 T Reamer Ø 5.2 (Glow plug-Ø D = Ø 4.4 mm)KL-0369-2732 T Reamer Ø 5.8 (Glow plug-Ø D = Ø 5.0 mm)KL-0369-2590 T Plastic case

KL-0369-900 K Jointed Glow Plug Socket Set 6 pieces

With built-in O-ring T

Specially designed for the quick and easy removal and replacement of glow plugs T

The long and slim shape of the jointed sockets enables the quick and easy removal T

of even deep-seated glow plugs or of those that are hard to reach Delivered in plastic case T

Technical data:Size: 8, 9, 10 ,12, 14, 16 mm T

Drive: 3/8" T

Length: 80 mm T

KL-0369-9x Jointed Glow Plug Socket

Code No. Description

1860925 KL-0369-91

1860933 KL-0369-92

KL-0369-91 With built-in O-ring T

Specially designed for easy removal and replacement of glow plugs T

Size: 8 mm T

Drive: 3/8" T

Length: 75 mm T

Suitable for: Mercedes CDI engines OM 640 and OM 642 e.g. A class (2004 onwards) [W169], B-class [W245] etc. T

Vauxhall/Opel 1.3 L CDTI engines e.g. Agila, Corsa C etc. T

Fiat 1.3 L JTD engines e.g. Doblo, Idea, Punto, etc. T

Lancia 1.3 L JTD e.g. Ypsilon etc. T

Kl-0369-92 Jointed Glow Plug socket 9 mm With built-in O-ring T

Specially designed for easy removal and replacement of glow plugs T

Size: 9 mm T

Drive: 3/8" T

Length: 75 mm T

Suitable for: Vauxhall/Opel 1.9 L CDTI engines e.g. Astra H, Signum, Vectra C etc. T

Fiat 1.9 L JTD 1.6V engines e.g. Stilo etc. T

78

Code 2123444

Code 2281201

KL-0132-52 K Glow plug tool set universal

Suitable for glow plug thread M10x1 e.g. VW-Audi, Mercedes, Opel. Peugeot, Renault etc. T

This universal tool set KL-0132-52 K allows fast and easy removal of damaged or broken T

off glow plugs The glow plug head is drilled out with the core-hole drill, the original thread is recut T

and cleaned using the special tap for threaded inserts The remaining glow plug body can then be extracted using the special tap or a puller T

bolt in conjunction with a slide hammer e.g. KL-0369-4100 The tool set additionally contains two special guide sleeves for VW-Audi V6 TDI and Mercedes T

CDI engines which ensure accurate alignment and guidance as well as precise drilling depth Delivered in plastic case T

accessories (optional): T KL-0049-100 Slide Hammer For extraction of tight glow plug bodies KL-0369-300 Drum-type turning tool T

For twisting off protruding central electrodes

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KL-0132-54 K Thread Repair Kit for glow plug thread M10x1.25

This tool set allows fast and easy cleaning or repair of glow plug threads T

on aluminium cylinder heads A dirty thread can be cleaned and recut using our thread cleaning tool T

The damaged thread can be drilled out using the special drill T

Then, a new thread M12x1.25 is recut to retain threaded inserts with T

an internal thread of M10x1.25 Drive: 3/8" T

Glow plug thread: M10x1.25 T

79

Code 2266458

Code 2248719

Code 2266466

KL-0186-50 Cleaning Tool for Injection Nozzle Seat

KL-0186-14 K Injector Nozzle Puller Set (German Utility Model)

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Suitable for engines with an injection nozzle seat diameter of 17 mm e.g. on Mercedes T

(OM611, OM612, OM613, OM640, OM642, OM646, OM646 EVO, OM647, OM648, OM668); Peugeot (DT17, DT20, DV4, DV6, DW10, DW12); Renault (F9Q, G9T, G9U, K9K); BMW (M47, M47TU, M57, M57TU); Opel (Z13DT); Ford (G8DA, G8DB, HHDA, HHJA, HHJB) Volvo (D4164T); Mazda (Y6); Toyota (2.2 [2AD-FTV] und 3.0 [1KD-FTV]); Landrover (Freelander TD4 [M47D])

The cleaning tool KL-0186-50 enables quick and professional cleaning of the injection T

nozzle seat Important before re-installing an injection nozzle to avoid leakage between cylinder T

head and injection nozzle Length: 240 mm T

KL-0186-501 Extension

The extension KL-0186-501 is required for very deep-seated injection nozzles T

Length: 150 mm T

Universally suitable for diesel engines with injector nozzle connecting thread M14x1.5 T

(external thread) or M17x1 (internal thread) The injector nozzle puller KL-0186-14 K enables the removal of very tight-fitting injection T

nozzles directly on the vehicle without having to dismantle the cylinder head The use of a special extraction bridge and a pull spindle enables a quick and easy removal T

of the injection nozzles The extraction bridge is supported either by the support bolts that are screwed into the T

supporting bores of the valve cover screws or by the support bars that are positioned on an even surface on the cylinder head The distance nuts allow the supporting surfaces to be levelled out, as well as the support T

bolts in holes with insufficient depth to be adjusted

80

Code 2312174

Code 2248743

KL-0186-150 Update Kit

By using the Update Kit the puller set KL-0186-12 KA resp. KL-0186-14 K also is suitable T

for PSA 2.7 Hdi engines

Consists of: KL-0186-1254 Spacer nut set 20mm (4 pieces) T

KL-1383-1021 H Pull spindle M25x1, 240mm long T

KL-1383-1022 Special socket hex 25, 1/2“ drive T

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KL-0283-60 K Injector Nozzle Puller Set

Suitable for VW-Audi diesel engines e.g.: 1.4 SDI / TDI; 1.9 D / SDI / TDI / TDI (PD); 2,0 TDI (PD); T

2.0 TDI (PD 4-valves); 2.5 TDI; 2.5 TDI (PD); 2.8 TDI (PD); 2.7 / 3.0 TDI (Common-Rail); 4.2 TDI (Common-Rail)

This tool is designed for the quick and professional extraction of injection nozzles T

and unit-injector (PD) elements from diesel engines

81

Code 2117983

Code 2312182

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KL-0283-70 K Glow Plug Tool Set VW-Audi

Suitable for glow plug thread M10x1 e.g. VW-Audi 2.5; 2.7 and 3.0 L V6 TDI engines T

The glow plug tool set KL-0283-70 K enables the quick, accurate, and professional drilling out of damaged or torn T

off glow plugs as well as recutting, cleaning and even repairing glow plug retaining threads, and cleaning glow plug bores The glow plug head is drilled out with the core-hole drill T

The original thread is recut and cleaned using the special tap for threaded inserts T

Damaged glow plug retaining threads are rethreaded to M12x1 with the special thread tap T

The centring / guide sleeves, included in this tool set, ensure accurate and correct centring and guidance as well T

as the exact drilling depth whilst drilling out and during the thread repair The remaining glow plug body can then be extracted with the puller T

Then, the glow plug hole, the sealed seat, and the glow plug channel can be cleaned with the reamer T

KL-0283-70-1 K Update Kit (TDI) for KL-0369-30K (to form KL0283-70K)

By using the update kit KL-0283-70-1 K, the glow plug tool set KL-0369-30 K is also suitable T

for VW-Audi V6 TDI engines

82

Code 1902407

4.50

Code 1902393

3.80

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KL-0369-45 K Injector nozzle tool set Mercedes CDI (German Utility Model)

Suitable for Mercedes CDI engines OM 611, 612, 613, 646, 647, and 648 etc. (not for 646 EVO) T

The injector nozzle tool set T KL-0369-45 K (consisting of injector nozzle puller KL-0369-41, injector nozzle puller KL-0369-45, cleaning tool KL-0369-20 A, compressed-air adaptor KL-0369-55 A, thread tap KL 0369 51, and plastic storage case KL-0369-4590) enables the professional removal of injector nozzles The injector nozzle puller with slide hammer T KL-0369-41 is designed for the removal of tightly fitting injection nozzles without having to dismantle them The injector nozzle puller with pull spindle T KL-0369-45 enables the removal of very tight-fitting injector nozzles directly on the vehicle. It is not necessary to remove the cylinder head from the vehicle using either of the pullers The cleaning tool T KL-0369-20 A allows the injection nozzle mounting hole, the nozzle seat, and the small aperture leading to the combustion chamber to be cleaned in a single operation. Screw-ing in the compressed-air adaptor KL-0369-55 A into the glow plug bore and injecting air into the combustion chamber prevents impurities from entering the cumbustion chamber. The thread tap with bit KL-0369-51 is designed for recutting and cleaning the tapped hole for the nozzle holder. This procedure is important before the installation of the injector nozzle

KL-0369-30 K Glow plug tool set CDI (German Utility Model)

Suitable for Mercedes CDI engines OM 611, 612, 613, 646, 647, and 648 etc. (not for 646 EVO) T

The glow plug tool set KL-0369-30 K enables the precise removal of damaged glow plugs and T

repairs to the glow plug retaining thread. It allows damaged glow plugs to be drilled out and the original M10x1 thread to be recut to M12x1 The new glow plug is then screwed in with a threaded insert (M12x1 to M10x1) into the T

cylinder head Using the puller included in the tool set, the glow plug (or the glow plug tube if this has seized T

in the port), can be removed Using the special guide and drilling sleeves on the glow plug retaining thread of the cylinder T

head, ensures accurate guiding while drilling out the glow plug with the special tap, and while cleaning or replacing the glow plug retaining thread This prevents damage to the cylinder head. Screwing in the compressed-air adaptor into the T

injector nozzle bore and injecting air into the combustion chamber (piston of the cylinder that is to be repaired is on TDC position stroke, valves are closed) prevents impurities from entering the combustion chamber. Before installing a new glow plug, the glow plug port, T

and the seal seat have to be cleaned from carbon deposit etc. by using the included 3-step-reamer. Removal of the cylinder head is not necessary T

83

Code 2295997

Code 2312190

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KL-0369-33 K Glow plug tool set M8x1

Suitable for Mercedes CDI diesel engines OM640 and OM642 with glow plug thread M8x1 T

The glow plug tool set KL 0369-33 K enables the quick, accurate and professional drilling T

out of damaged or snapped off glow plugs, as well as recutting, cleaning and repairing glow plug retaining threads and the cleaning of glow plug bores The glow plug head is drilled out with the core-hole drill. The original thread is recut and T

cleaned using the thread tap. Damaged glow plug retaining threads are rethreaded to M10x1 with the special thread tap The centring / guide sleeves, in conjunction with the base plate, ensure accurate and T

correct centring and guidance as well as the exact drilling depth whilst drilling out and during the thread repair. The remaining glow plug body can be extracted with the puller Then, the glow plug hole, the sealed seat, and the glow plug channel can be cleaned T

with the reamer

KL-0186-17 K Injector Nozzle Puller for Mercedes OM651

Suitable for Mercedes CDI engines OM651 such as C-Class (W/S204 2007 onwards) T

E-Class (W212 2009 onwards) E-Class Coupe/convertible (A/C 207 2009 onwards) GLK (X204 2008 onwards and Sprinter II (906 2006 onwards)

84

Code 1977199

7.20

Code 2312204

KL-0583-10 K Injector nozzle puller set BMW (German Utility Model)

Suitable for BMW Common-Rail Diesel engines e.g.: M47TU, M57 and M57TU T

The Injector Nozzle Puller KL-0583-10 K allows removal of very tight-fitting injection T

nozzles directly on the vehicle without having to remove the cylinder head as well as cleaning the injector nozzles receiving bore and the injector seat The use of the special extraction bridge and of the pull spindle allows quick and easy T

removal of the injection nozzle For this purpose the injection nozzle has to be opened T

The compressed air adaptor prevents impurities from entering the combustion chamber T

during the cleaning process Delivered in plastic case T

T Application: Unscrew nozzle head, screw in pull spindle, unscrew cylinder head bolts (4 pieces), mount extraction bridge and screw on the shoulder nut, then pull out the nozzle by turning the shoulder nut

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KL-0369-42 Injector Nozzle Puller with Slide Hammer 1.5 kg

Suitable for Mercedes CDI engines OM651 T

Designed to pull out tightly fitting injection nozzles without having T

to dismantle them or removing the cylinder head from the vehicle

85

Code 2128446

Code 2128454

KL-1683-10 K Injector Nozzle Puller Set (German Utility Model)

KL-1283-11 K Injector Nozzle Puller Set Renault 1.9 dCi

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Suitable for Fiat, Vauxhall/Opel, Suzuki 1.3 L Common-Rail diesel engines T

(engine code: Z13 DT, etc.) This tool set enables the professional removal of very tight-fitting injection nozzles T

without having to dismantle the cylinder head The removal of injection nozzles from such kind of engines is particularly difficult due T

to the fact that a single retaining clip always holds two injection nozzles Therefore, when removing one of the injection nozzles, the second nozzle has to be T

pulled out in parallel with the first one Injection nozzles can quickly and easily be removed by using a special extraction T

bridge and two pull spindles T

Removal of the injection nozzles to be performed in the following work steps: T

Unscrew injection nozzle heads with the special socket included in the set T

Screw pull spindles into the injection nozzles, place pre-installed extraction bridge T

onto the valve cover, and screw in shoulder nuts Pull out nozzles by evenly turning the shoulder nuts T

The compressed air supply prevents impurities from entering the combustion chamber T

Suitable for 1.9 dCi engines (engine code: F9Q) e.g. Renault, Nissan, Vauxhall/Opel, Suzuki, etc. T

Designed for the professional removal of very tight-fitting injection nozzles without having to T

remove the cylinder head The injector nozzle puller KL-1283-11 K enables the precise extraction of very tight-fitting injection T

nozzles, as well as cleaning the injection nozzles receiving bores and the injection seat. It is not necessary to remove the cylinder head The special shape of the extraction bridge ensures safe and precise support even when the injection T

nozzles are very tight

Removal of the injection nozzle to be performed in the following work steps: T

Unscrew injection nozzle head with the special socket included in the set T

Screw pull spindle into the injection nozzle, place pre-installed base tool onto the cylinder head, T

and screw in shoulder nut Pull out nozzle by turning the shoulder nut T

Compressed air supply prevents impurities from entering the combustion chamber T

86

Code 2123525

Code 1902474

KL-1383-11 K Injector nozzle puller set

Suitable for PSA 2.0 L (110, 135 PS) [DW10] and 2.2 L [DW12] HDI TwinCam engines T

e.g. Peugeot, Citroën etc. The injector nozzle puller KL-1383-11 K allows removal of very tight-fitting injection T

nozzles directly on the vehicle without having to remove the cylinder head as well as cleaning of the injection nozzle receiving bore and the injection seat The use of a special extraction bridge and a pull spindle allow quick and easy removal T

of injection nozzles The compressed air adaptor prevents impurities from entering the combustion chamber T

during the cleaning process Delivered in plastic case T

Note: In case injector nozzles are very tight-fitting, the 17 t hydraulic cylinder T

KL-0040-170 in conjunction with a special pull spindle can optionally be used as a drive

KL-1383-20 K Glow plug tool set

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Suitable for PSA 2.0 (110 PS, 135 PS) HDI engines. e.g. Peugeot, Citroën etc. (Engine code DW10) T

The glow plug tool set KL-1383-20 K eanables the precise removal and drilling out of damaged glow T

plugs and rethreading the original thread M10x1, as well as the repair of a damaged glow plug retaining thread M10x1 by drilling out to M12x1. The new glow plug can then be screwed in with an insert (M12x1 to M10x1) into the cylinder head. Procedure: The glow plug, respectively the glow plug head, is drilled out with the core-hole drill. T

Then, the original thread is recut and cleaned using the special thread tap. Damaged glow plug retaining threads are recut to M12x1 with the oversize thread tap. The centring- and guide sleeves included in the tool set ensure, in conjunction with the base plate, T

accurate and precise centring and guiding, as well as an accurate drilling depth while drilling out and during the thread repair. The remaining glow plug body is extracted with the puller. Before installing a new glow plug, the glow plug port and the seal seat have to be cleaned from T

carbon deposit etc. by using the included 3-step-reamer. Accessory Kits for Glow Plug Tool Set KL-0369-30 /-31 T

KL-1383-211 - Accessory Kit (big) - Similar to KL-1383-20 K if the glow plug tool set KL-0369-30 K T

is already available. KL-1383-212 - Accessory Kit (small) - Similar to KL-1383-21 if the glow plug tool set KL-0369-31 K T

is already available.

87

Code 1994972

Code 2296004

Code 2296020

KL-1383-211 Accessory Kit big (for KL-0369-30 K)

KL-1383-212 Accessory Kit small (for KL-0369-31 K)

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Similar to KL-1383-20 K if the glow plug tool set KL-0369-30 K is already available T

Similar to KL-1383-21 if the glow plug tool set KL-0369-31 K is already available T

KL-1383-22 K Glow plug tool set (German Utility Model)

Suitable for PSA 2.2 L [DW12] HDI TwinCam engines e.g. Peugeot, Citroën, Fiat, Lancia etc. T

The glow plug tool set KL-1383-22 K enables the precise removal and drilling out of damaged glow plugs T

and rethreading the original thread M8x1, as well as the repair of a damaged glow plug retaining thread M8x1 by drilling out to M10x1. The new glow plug can then be screwed in with an insert (M10x1 to M8x1) into the cylinder head. The T

compressed-air adaptor included in the set prevents impurities from entering the combustion chamber. Procedure: The glow plug, respectively the glow plug head, is drilled out with the core-hole drill. Then, T

the original thread is recut and cleaned using the special thread tap. Damaged glow plug retaining threads are recut to M10x1 with the oversize thread tap. The centring- and guide sleeves included in the tool set ensure, in conjunction with the base plate, accurate and precise centring and guiding, as well as an accurate drilling depth while drilling out and during the thread repair. The remaining glow plug body is extracted with the puller. Before installing a new glow plug, the glow plug port and the seal seat have to be cleaned from carbon deposit etc. by using the included 3-step-reamer.

88

Code 1877194

Code 1902253

KL-0146-10 Supporting device with adaptor 1 and 2

KL-0180-2 K Locking Tool Set Multi-/Uni-Lock

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Suitable for VW-Audi, Ford, Seat, Škoda, (e.g.: Audi A3 (8L1, 8P1); VW Golf IV, New Beetle, T

Sharan; Ford Galaxy; Seat Alhambra, Leon (1M1), Toledo II (1M2); Škoda Oktavia (1U2,1U5) This tool is designed to support the engine when removing the side engine mount. It is T

required when, for example, replacing timing belts, water pumps, or engine mounts Due to the support given to the engine by the supporting device KL-0146-... Series, it is T

possible to work on the engine timing (synchronous belt drive) without using engine cranes or transmission lifts

The supporting device is composed of base tool KL-0146-100 and the vehicle-specific adaptor T

for the respective type of vehicle By changing the adaptor, the field of application of this supporting device is almost universal T

Universally applicable tool set to lock timing-belts e.g. camshaft sprockets T

(double and single camshaft engines), fuel injection pump sprockets, etc. Inserting the locking tool KL-0180-20 or KL-0180-21 into the engine shaft T

sprockets ensures their correct position relative to the crankshaft whilst changing a timing belt or during engine repairs

89

Code 2248735

Code 2312212

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KL-0280-61 K Locking Tool Set (German Utility Model)

Suitable for the most common VW-Audi, Seat and Škoda vehicles with 1.2; 1.4; 1.9 and 2.0 T

L 3- and 4-Cylinder TDI diesel engines, 1.2 L 3-cylinder petrol engines, 1.4; 1.6; 1.8 and 1.8 L Turbo petrol engines, 1.4 and 1.6 L FSI petrol engines

Built-in in VW Lupo, Polo, Golf, Passat and Audi A3, A4 etc. T

This tool is designed to lock or position engine shafts such as camshafts, injection pump shafts T

and crankshafts. It can also be used for locking and/or positioning and adjusting the timing belt tensioner This tool is required when changing timing belts or for engine repairs T

KL-0280-62 K Locking Tool Set VW1.2, 1.4,1.6, 1.9, and 2.0 TDI

Suitable for the most common VW-Audi, Seat and Skoda vehicles with T

1.2; 1.4; 1.9 and 2.0 L 3- and 4-Cylinder TDI diesel engines Built-in in VW Lupo, Polo, Golf, Passat and Audi A3, A4 etc. T

For locking or positioning engine shafts such as camshafts, injection pump T

shafts and crankshafts For locking and/or positioning as well as for adjusting the timing belt tensioner T

The included guide bolts are required to pull the front-end carrier forwards T

No need to remove the front-end carrier from the vehicle T

90

Code 2312220

Code 2296039

Code 2129981

KL-0280-63 K Locking Tool Set VW 1.4, 1.6, 1.8, 2.0, 2.4, 2.7 and 2.8 L

Suitable for VW-Audi 1.4 16V, 1.4 FSI, 1.6, 1.6 16V, 1.6 FSI, 1.8 Turbo, 1.8 Turbo 20V, T

2.0, 2.0 16V, 2.0 FSI / TFSI, 2.4, 2.7 Turbo and 2.8 petrol engines For locking and/or positioning engine shafts such as camshafts and crankshaft T

For locking and/or positioning as well as for adjusting the timing belt tensioner T

For locking the v-ribbed belt tensioning element T

The included guide bolts are required to pull the front-end carrier forwards T

No need to remove the front-end carrier from the vehicle T

KL-0280-602 KB Locking Tool Set

Suitable for VW-Audi 1.4 and 1.6 FSI petrol engines (Engine code: AXU, BAG, BKG, BLF, BLN, T

BLP) e.g. Audi A3; Škoda Ocatvia; VW Polo, Golf, Golf Plus, Touran For checking and adjusting the camshaft timing T

This tool is required when replacing a timing chain or a timing belt or during engine repairs T

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KL-0280-108 KA Locking Tool Set VW

Suitable for VW, Seat, Škoda 1.2 L 3 cylinder petrol engines with Single or TwinCam T

(AWY, BMD; AZQ, BME) e.g. VW Polo; Seat Ibiza, Cordoba and Škoda Fabia For locking or positioning camshafts and crankshaft T

Required when replacing timing chains or during engine repairs T

91

Code 1867938

Code 1877259

0.30

Code 1919873

320/

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KL-0286-11 Guide Bolt Set M8 for front-end carrier

Suitable for VW- Audi A4, A6, Passat ‚97 onwards and T5 etc. T

When changing timing belts or during engine repairs it is necessary to pull the front-end T

carrier on the guide pins forwards. No need to remove the front-end carrier from the vehicle Note: Two guide bolt sets KL-0286-11 are required for the VW T5 T

Length: 190 mm T

KL-0280-20 Locking Tool (German Utility Model)

Suitable for VW-Audi 2.0 L TDI engines with oval crankshaft timing belt sprocket, T

e.g. with engine code enginecode BDK, BKE, BLB, BMA, BMM, BMP, BMR, BNA, BPW, BRE, BRF, BRC, BUZ, BVE etc. Used for locking the crankshaft T

This tool is required when replacing timing belts or during engine repairs T

Note: The expanding mandrel ensures an accurate positioning of the tool T

in the housing bore The base body is made of drawn steel! T

KL-0280-102 A Locking Tool Set (German Utility Model)

Suitable for VW- Audi, Ford, Seat, Škoda 3 and 4 cylinder (1.2; 1.4; 1.9 and 2.0) TDI PD engines T

This tool set is designed to lock the crankshaft with locking tool KL-0280-19 and to fix the T

automatic timing belt tensioner with fixture KL-0280-16 Required when changing a timing belt or during engine repairs T

92

Code 2312239

Code 2312247

Code 1919172

0.60

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KL-0280-26 Locking Tool Set VW 2.5 TDI (German Utility Model)

Suitable for VW 2.5 TDI 5-cylinder diesel engines (BJJ, BJK, BJL, BJM) T

Used on VW LT, Crafter (2006) etc. T

For locking the crankshaft while loosening or tightening the crankshaft T

central fixing screw For locking and/or positioning crankshaft and camshaft T

For pulling off the camshaft sprocket as well as for locking and adjusting the T

timing belt tensioner when replacing a timing belt or during engine repairs

KL-0280-27 K Locking Tool Set VW 2.5 TDI (crankshaft/camshaft)

Suitable for 2.5 Litre 5-cylinder VW-TDI_PD engines (engine code BAC, BPE, AXD, BNZ) T

in Touareg, Transporter etc. For locking and/or positioning engine shafts such as camshaft and crankshaft T

KL-0284-91 Adjuster for timing belt tensioner

With adjustable tension lever for tensioning timing belts on VW Audi engines T

Due to the adjustable tension lever, the tensioner can be operated even if there T

is only limited space available Length: 240 mm T

Depth: 29.5 mm T

Accessories: KL-0284-910 - Tension Lever 240 mm long with countersunk T

head screw (not ill.)

93

Code 1753312

Code 1868535

Code 1902326

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KL-0149-131 Adjustable Pin Spanner

For Audi A4, A6, A8 and VW Passat T

For removing and replacing the radiator Visco-Fan T

To loosen and tighten the Visco-Coupling of the radiator fan with the KL-0123-1 it is necessary T

to react against the fan-belt pulley using the adjustable pin spanner KL-0149-131 Ø14 -100 mm, Pin Ø 5 mm T

Accessories: KL-0123-1 - Reaction wrench size 32 mm T

KL-0282-31 Reaction wrench (420 mm long, adjustable)

With exchangeable tips and different pitches T

Suitable for all punched timing belt sprockets, for example, camshaft sprockets, injection T

pump sprockets with a hole-Ø of min. 12 mm; on VW-Audi, Volvo, Japanese vehicles, etc. For locking timing belt sprockets on the camshaft, injection pump etc.; for example when T

loosening the central fixing screw Due to the various tip-Ø and pitches, this reaction wrench is almost universal in its range T

of application

Technical data: Tip distance: from 45 mm to 75 mm T

Tip-Ø: 12 mm and 16 mm T

Tip length: 61 mm T

Overall tool length: 420 mm T

KL-0282-35 Reaction wrench (515 mm long, adjustable)

Suitable for all punched timing belt sprockets, for example, camshaft sprockets, T

injection pump sprockets with a hole-Ø of min. 14 mm Due to the adjustable lever, the pitches can be variably adjusted. This makes T

this reaction wrench almost universal in its range of application

Technical Data:Tip distance: 14 mm to 130 mm T

Tip-Ø: 12 mm T

Tip length: 42 mm T

Tool length: 515 mm T

94

Code 1755943

Code 1902229

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KL-4007-311 Breaker Bar 1/2"

Extra-long version with 180° joint T

Required for extremely stubborn fastenings T

Length: 620 mm T

Drive: 1/2" T

KL-0155-41 K V-Belt pulley puller set

The universal V-belt pulley puller set KL-0155-41 K allows, due to its different bridges, T

pressure pieces and hooks, the removal of V-belt pulleys of the most different types and pulling off methods (see Fig. Versions 1 - 3).

Technical data (versions combination): Version 1: with toothed hooks (groove pulleys) T

Short or long bridge with toothed hook. T

Short bridge: 80 - 140 mm T

Long bridge: 135 - 235 mm T

Version 2: for pulleys with threadholes T

Short or long bridge with screws. T



Version 3: for pulleys without threadholes T

Short or long bridge with standard hooks and/or extensions for rear locking. T



Code No. y /

1755943 KL-4007-311 620 1521

95

600/

Code 1920022

Code 2296047

Code 2296055

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KL-0580-21 Injection Pump Extractor

Suitable for BMW M47, M47TU, M57, M57TU engines T

For locking the injection pump sprocket in position and pressing out the injection pump shaft T

This tool is required when removing the injection pump T

Note:On M47 engines only item 1 is used T

On M47TU, M57, and M57TU engines both items 1 and 2 are used T

KL-1682-25 K Locking Tool Set

Suitable for Fiat 1.2 (169A4.000, 188A4.000, 199A4.000) and 1.4 (350A1.000) 8-valves petrol T

engines on New 500, Idea, Grande Punto, Linea, Doblo, Panda This tool is used for locking and/or positioning camshafts and crankshafts, as well as for T

adjusting the timing belt tensioner and aligning the camshaft sensor cap whilst changing a timing belt or during engine repairs

KL-1682-24 Locking Tool Set 2.8 JTD, HDI

Suitable for PSA 2.8 D / TD and 2.8 JTD / HDI diesel engines on Fiat Ducato, Peugeot Boxer, T

Citroën Jumper, Iveco Daily, Renault Master etc. This tool is designed to lock and /or position injection pump shafts and crankshafts as T

well as to lock the timing belt tensioner. It is required when changing a timing belt or for engine repairs

96

Code 2273918

Code 2296063

Code 2266474

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KL-0580-82 K Locking Tool Set BMW 2.0d

Suitable for BMW 2.0 diesel engines (N47 / N47S) on 1-series (E81 / E82 / E87); 3-series T

(E90 / E91, E92); 5-series (E60 / E61; X3 (E83) For locking and positioning camshafts and crankshafts as well as for rotating the crankshaft T

This tool is required when changing a timing chain or for engine repairs T

KL-0680-220 B Locking Pin Set

Suitable for 1.4 & 1.6 HDi (PSA) and 1.4 & 1.6 TDCi (Ford) engines (engine code: DV4TD, T

DV4TED4, DV6ATED4, DV6TED4 and F6JA, F6JB, F6JC, G8DB) e.g. Citroën: Xsara, C2, C3, C4, C5; Ford: Fiesta, Fusion, Focus, Focus C-Max; Peugeot: 206, 307

This tool is indispensable for locking or positioning engine shafts such as camshafts, injection T

pump shafts and crankshafts whilst changing a timing belt or during engine repairs

KL-0580-7 KA Locking Tool BMW M47

Suitable for BMW 4 cylinder diesel engine (M47) and 6-cylinder diesel engine (M57) T

e.g. in Series E46 (318d, 320d, 330d) and E39 (525d, 530d) This tool is used to prevent the engine shafts (e.g. camshafts, crankshaft) T

from turning or to keep them in a specific position when replacing a timing chain or during engine repairs

97

Code 2282623

Code 2248794to

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ainKL-0680-23 KA Locking Tool Set Ford

KL-0680-28 K Locking Tool Set Ford

Suitable for Ford 1.4 / 1.6 TDCi; 1.8 Di / TDdi / TDCi and 2.0 TDCi diesel engines T

e.g. Ford Fiesta/Courier, Fusion, Focus, Focus C-Max, Mondeo, S-Max, Galaxy, Tourneo Connect, Transit Connect and Mazda 2 / 3 This tool is used for locking or positioning engine shafts such as camshafts, T

crankshafts, as well as for removing the camshaft sprocket It is required when changing timing belts or for engine repairs T

Universally suitable for the most common Ford vehicles with 1.4 & 1.6 HDi (PSA) and 1.4 & T

1.6 TDCi (Ford) enines (Citroën: Xsara, C2, C3, C4, C5; Ford: Fiesta, Fusion, Focus, Focus C-Max; Peugeot: 206, 307) and 1,8 TDi / TDdi / TDCi , 2.0 / 2.4 16V TDdi / TDCi Diesel engines, (Fiesta/Courier, Focus/C-Max, Tourneo Connect, Mondeo, S-Max, Galaxy and Transit Connect) This tool is designed to lock or position engine shafts such as camshafts, crankshafts, T

and injection pump shafts as well as the timining belt tensioner It is required when replacing a timing belt or for engine repairs T

98

Code 2296071

Code 2296098

KL-2580-10 K Locking Tool Set Mazda

Suitable for Mazda 1.25, 1.4, 1.6, 1.8, 2.0 16V TwinCam petrol engines and 2.0 D / TD T

diesel engines This tool is designed to lock or position camshafts, crankshafts, injection pump shafts, T

as well as the timing belt tensioner It is required when replacing a timing belt or for engine repairs T

KL-2480-10 K Locking Tool Set Mitsubishi / Hyundai

Suitable for Mitsubishi / Hyundai 4-cylinder 2.0 16V and V6 2.5 and 3.0 24V T

TwinCam petrol engines This tool is required for locking camshafts as well as for tensioning and adjusting T

the timing belt tensioner

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99

Code 2266482

Code 2248824

Code 2264943

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KL-1380-26 KA Locking Tool Set Peugeot, Citroën

Suitable for Citroën / Peugeot 1.4; 1.6; 2.0 and 2.2 HDI Diesel engines (engine code: DV4, T

DV6, DW10 and DW12) e.g. Citroën (Xsara/Picasso, C2, C3; C4, C5, Xantia, Evasion/Synergie, Berlingo, Dispatch/Jumpy, Relay/Jumper.); Peugeot (206, 306, 307, 406/Coupe, 607, 807, Expert, Partner, Boxer); Fiat (Ulysse, Scudo, Ducato 2.0 JTD) and Ford 1.6 TDCi (F6J)

Indispensable for locking or positioning engine shafts such as camshafts, crankshafts and T

injection pump shafts as well as for adjusting the timing belt tensioner whilst changing a timing belt or during engine repairs

KL-1380-24 KB Locking Tool Set Peugeot, Citroën

Suitable for Citroën and Peugeot Twin Cam 16 V petrol engine with engine code “EW“ (EW7J4, T

EW10J4, EW10J4S, EW10D-HPi, EW12J4) e.g. Citroën: Xsara/Picasso, C4, C5, Evasion/Synergie, C8, Jumpy/Dispatch; Peugeot: 206, 307, 406/Coupe, 607, 806, 807, Expert For locking or positioning engine shafts such as camshafts and crankshaft and for adjusting T

the timing belt tensioner whilst changing a timing belt or during engine repairs

KL-1280-24 KB Locking Tool Set Renault

Suitable for Renault, Vauxhall/Opel and Nissan 1.5, 1.9, 2.2, and 2.5 dCi Common Rail Diesel T

engines (K9K, F9Q, G9T, G9U) e.g. Renault Clio, Modus, Twingo, Megane/Scenic, Laguna, Espace, Avantime, Kangoo, Trafic and Master; Opel/Vauxhall Vivaro and Movano; Nissan Micra, Almera, Note, Qashqai, Primera, Kubistar, Primaster and Interstar

This tool is designed to prevent engine shafts such as camshafts and crankshafts from turning or T

to keep them in a specific position. It can also be used to adjust the timing belt tensioner when changing a timing belt or during engine repairs

100

Code 2108194

Code 2224100

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KL-1280-101 K Locking Tool Set Renault

Suitable for the most current Renault vehicles:- with petrol engines:

- 1.2; 1.4; 1.6; 1.8; 2.0 16 V and 2.5 20 V etc. T

- e.g. Twingo, Clio, Megane, Scenic, Express, Rapid, Laguna, Spider, Espace, R19, T

Safrane, Kangoo, Trafic, Master- with diesel engines:

- 1.9; 2.2; 2.5; 2.8 D/TD/dTi T

- 1.5; 1.9; 2.2; 2.5 dCi T

- e.g. Clio, Megane, Scenic, Express, Rapid, Laguna, Espace R19, Safrane, T

Kangoo, Trafic, Master Designed to prevent the engine shafts (e.g. camshafts, injection pump shaft, T

crankshaft) from turning or to keep them in a specific position. It can also be used to adjust the timing belt tensioner whilst changing a timing belt or performing engine repairs

KL-1280-23 KB Locking Tool for Timing Belt Renault

Suitable for Renault TwinCam pertol engines 1.4 / 1.6 16V (K4J/K4M [98-]), 1.8 / 2.0 16V T

(F4P/F4R [98 ]) and diesel engines 1.5 dCi (K9K) for example Renault Micra, Clio, Clio Sport, Modus, Megane/Scenic, Kangoo, Laguna; Almera, Espace and Kubistar This tool is used for locking and/or positioning engine shafts such as camshafts and T

crankshafts when changing a timing belt or during engine repairs

101

Code 2312255

Code 2296101

Code 2282615

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KL-1280-237 Mounting Tool Set (Sealing Plugs on camshaft Renault 1.4/1.6/1.8/2.0)

Suitable for Renault 1.4, 1.6, 1.8 and 2.0 petrol engines, engine code: F4P, F4R, F4Rt, K4J, T

K4M, F5R On Clio III, Laguna, Laguna II, Laguna II 205, Modus, Megane II, Scenic, Scenic II, Grand Scenic II, Kangoo, Kangoo Trekka For mounting the sealing plugs for the inlet-camshaft and the exhaust-camshaft on the T

cylinder head when replacing a timing belt or during engine repairs

KL-0482-331 Locking Tool

Suitable for Vauxhall/Opel 1.6 / 1.8 TwinCam petrol engines (A 16 XER, Z 16 LEL, Z 16 LER, T

Z 16 LET, Z 16 XE, Z 16 XE1, Z 16 XEP, Z 16 XER, A 18 XER, Z 18 XE, Z 18 XER) e.g.: Astra-G, Astra-H, Corsa-C, Corsa-D, Insignia, Meriva, Signum, Tigra B Roadster, Vectra-B, Vectra-C, Zafira-A, Zafira-B Required for locking camshafts and camshaft sprockets T

KL-0482-32 K Locking Tool Set Opel

Suitable for 1.4, 1.6, 1.8, and 2.0 16V Vauxhall/Opel TwinCam petrol engines T

For locking and/or positioning camshafts as well as for locking the crankshaft. T

It can also be used to lock the V-ribbed belt tensioner tool This tool is indispensable when changing a timing belt or for engine repairs T

102

Code 2312271

Code 2240580to

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KL-0482-33 K Locking Tool Set Vauxhall/Opel 1.4, 1.6, 1.8, 1.8 16V, 2.0 and 2.2 L

Suitable for Vauxhall/Opel 1.4, 1.6, 1.8, 1.8 16V, 2.0 and 2.2 L TwinCam petrol engines T

For locking or positioning engine shafts such as camshafts and crankshafts as well as T

for locking or positioning the timing belt tensioner Required when replacing a timing belt or during engine repairs T

KL-0482-43 KA Locking Tool Set

Suitable for Vauxhall / Opel TwinCam petrol engines 1.0 12V (X10XE), 1.2 16V (X12XE) and T

1.4°16V (Z14XEP) e.g. Opel Corsa, Agila etc. This tool is used to lock and/or position the timing chain tensioner as well as engine shafts T

such as camshafts and crankshafts while replacing a timing chain or during engine repairs The set consists of a setting gauge for camshafts, a setting gauge for the camshaft rpm-sensor T

pulse generator disc, a locking pin for crankshaft, and a locking pin for timing chain tensioner. It is supplied in a plastic storage case

103

Code 2248751

Code 2296128to

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KL-0482-47 K Locking Tool Set Opel

Universally suitable for the most common Vauxhall/Opel vehicles T

Designed to lock or position engine shafts such as camshafts and crankshafts and T

to lock or position timing chain tensioners or timing belt tensioners This tool is required when changing a timing chain or a timing belt as well as for T

engine repairs

KL-0482-41 KA Locking Tool Set

Suitable for Vauxhall/Opel 2.0 and 2.2 ECOTEC diesel engines (X20DTL, X20DTH, X22DTH) T

e.g. Vauxhall/Opel Astra, Astra Caravan, Zafira, Vectra, Omega, Sintra and Frontera For locking and/or positioning engine shafts such as camshaft and crankshaft, injections T

pumps and camshaft sprockets during timing adjustment This tool is indispensable when changing a timing chain or for engine repairs T

104

Code 2285509

Code 2123541

KL-0182-10 A Flywheel Locking Tool, adjustable (German Utility Model)

This tool is required for locking the flywheel when the gearbox has T

been removed The tool can be adjusted axially and radially and can, therefore, be used T

almost universally by screwing in different stud bolts

Accessories: KL-0182-1017 Bolt Ø 10 mm x 35 mm T

KL-0182-1018 Bolt Ø 10 mm x 45 mm T

KL-0183-70 K Belt tool set

Suitable for PSA and Ford engines e.g. Ford Fiesta, 1.4 / 1.6; Focus 1.6; Citroën C4, Peugeot 307, T

Fiat Doblo, and Dacia Logan This tool is required for the quick and easy removal and replacement of the new flexible V-ribbed belts T

A professional removal and replacement is almost impossible without this tool as the belt guide has no T

tensioning element and, therefore, a relief of the belt is not possible

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105

Code 2312298

Code 2312301

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KL-0178-21 K Seal Ring Mounting Tool VW

Suitable for VW-Audi engines T

Designed for the quick and professional replacement of seal rings on T

the crankshaft or camshaft without the need to dismantle the engine

KL-0284-39 Alternator Combination Socket 10 mm hex (for Toyota)

Suitable for alternators with free-wheel drive pulley, for example on Toyota T

This three-part alternator combination socket is suitable for removing and installing the T

free-wheel drive pulley when either the alternator or the pulley have to be replaced As the pulley cannot be locked on the outside when loosening or tightening the central T

locking nut, the pulley shaft has to be locked by means of the socket insert 10 mm during the loosening process.

Technical data:Socket Insert 10 mm: T

Drive: 10 mm T

Length: 50 mm T

Cap nut 17 mm: T

Drive: 21 mm T

Length: 29 mm T

Cap nut with 3 pins: T

Pitch circle Ø: 27mm/3x120° T

Pin Ø: 4.5 mm T

Drive: 21 mm T

106

Code 2312328

Code 2312336

Code 2312352

KL-0284-40 Alternator Combination Socket TORX® T50 (for Litens, Vauxhall/Opel, Alfa, Fiat)

Suitable for alternators with free-wheel drive pulley, for example on Alfa Romeo, T

Fiat, Vauxhall/Opel This alternator combination socket is suitable for removing and installing the T


locking nut, the pulley shaft has to be locked by means of the socket insert TORX® during the loosening process

Technical data:Socket insert TORX® T 50 T

Drive: 1/2“ T

Cap nut: 31 teeth Ø 14 mm T

Drive: 21 mm T

Length: 110 mm T

TORX®= registered Trade Mark of Acument Intellectual Properties, LLC. USA T

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KL-0284-41 Alternator Combination Socket XZN-M10 (for Litens, Vauxhall/Opel, Alfa, Fiat)

Suitable for alternators with free-wheel drive pulley, for example on Alfa Romeo, T

Fiat, Vauxhall/Opel This alternator combination socket is suitable for removing and installing the T


locking nut, the pulley shaft has to be locked by means of the socket insert XZN-M10 during the loosening process

Technical data:Socket insert XZN-M10 T

Drive: 1/2“ T

Cap nut: 31 teeth Ø 14 mm T

Drive: 21 mm T

Length: 110 mm T

KL-0155-42 V-Belt Pulley Puller Set

Universal use - two-in-one tool T

For loosening the central fixing screw as well as for removing T

the crankshaft V-ribbed belt pulley. Suitable for all punched pulley with a Ø of from 120 up to 180 mm A conventional 1/2“ ratchet or a push handle can be used T

as a holding tool

107

Code 2312360

Code 1752839

Code 1807390

500/

Code 2027429

Code 1807404

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KL-0363-4 Engine spinning tool with 1 sprocket

This tool allows accurate spinning of the engine for valve timing T

or other adjusting work

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KL-0122-5 Oil Filter Socket hex 36 mm

This oil filter socket is used for the removal and replacement of the oil filter cover while T

replacing the oil filter cartridge Suitable for the Mercedes diesel engines OM604, OM605, OM606, the BMW engines T

M52 (6-cyl.), M60 (8-cyl.), M70 (12-cyl.), as well as for the VW VR6-engine Size: 36 mm T

Drive: 3/8“ T


As KL-0122-5, however, suitable for Vauxhall/Opel e.g. T

X10XE, X12XE, Y17DT, and Y17DTL engines Size: 32 mm T

Drive: 3/8“ T

KL-0122-609 Oil Filter Socket hex 84 mm with 14 flats

Suitable for oil filters and/or oil filter housings with 14 flats and hex 84 mm e.g. on T

Mercedes OM 642 CDI engines C 320, CLS 320, E 280, E 320, S 320, ML 280, ML 320 etc. This oil filter key is required for the removal and replacement of the oil filter cover T

while changing the oil filter cartridge Size: 84mm, 14 flats T

Drive: 3/8" T


As KL-0122-5, however, suitable for Mercedes T

and Smart Size: 27 mm T

Drive: 3/8“ T

108

KL-0122-32 K KL-0122-31 K

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KL-0122-3xx Oil Filter Sockets

Code No. Contents

1752731 KL-0122-301 * 74 mm • 14 Flats • 1 Step → Audi (e.g. A3 TDI) • BMW (E36 with 4 Cyl. engine) • Citroën • Fiat • Ford • Lancia • Mazda (e.g 6 with 4-cyl. engine) • Mercedes (e.g. CDI engines, C- and E-Class with 4 and 6 Cyl. petrol engines) • Nissan • Opel • Peugeot • Porsche • Renault • Toyota • VW (e.g. Golf IV TDI) • etc.

1866133 KL-0122-302 * 74 mm • 15 Flats • 2 Steps → Ford • Opel • etc.

1752758 KL-0122-303 * 76 mm • 15 Flats • 2 Steps → VW-Audi • Mercedes • Opel • etc.

1752766 KL-0122-304 * 91 mm • 15 Flats • 1 Step → Alfa Romeo • Fiat • Ford • Honda • Mazda • Mitsubishi • Nissan • Opel • Porsche • Renault • Volvo • VW-Audi etc.

1826387 KL-0122-305 * 79 mm • 15 Flats • 1 Step → Ford • Honda • Isuzu • Mazda • Nissan • Opel • Subaru • Toyota • etc.

1898442 KL-0122-306 * Ø 74 mm • 30 Ribs • 1 Step → Ford • etc.

2296136 KL-0122-307 * Ø 92 mm • 36 Ribs • 1 Step → Ford • etc.

1800418 KL-0122-308 * 64 mm • 14 Flats • 1 Step → Fiat • Daihatsu • Nissan • Toyota • Honda • etc.

1804383 KL-0122-309 * 65 mm • 14 Flats • 2 Steps → Daihatsu • Toyota • etc.

1945300 KL-0122-310 * 72 mm • 14 Flats • 1 Step → Toyota • Mini Diesel• etc.

1791737 KL-0122-311 * 67 mm • 14 Flats • 1 Step → Mazda • Ford • etc.

1752782 KL-0122-312 ** Ø 86 mm • 18 Ribs • 1 Step → VW (e.g. Golf III / Passat ’96-onwards with TDI-engine) • Audi (e.g. A6 -.’96 withTDI-engine 115 hp) • Renault (e.g. Clio; Rapid 1;9 D and Laguna, Safrane; Espace III 2,1 D) • etc.

1752790 KL-0122-313 ** Ø 96 mm • 18 Ribs • 1 Step → Audi (e.g. A4 withTDI-engines) • VW (e.g. Touareg with V 10 TDI engines, Passat ’97-onwards with TDI-engines) • Renault (z.B. Master 2,5 / 2,8 D / TD , Laguna ; Safrane ; Espace III 2,2 D • R19 ; Rapid and Megane 1,9 / 2,1 D / TD) • Opel (e.g. Movano 2,5 / 2,8 D / TD) • etc.

1889869 KL-0122-314 * 82 mm • 15 Flats • 2 Steps → Honda • Mazda • Nissan • Subaru • Toyota • etc.

2296144 KL-0122-315 * 89 mm • 15 Flats • 1 Step → Honda • Isuzu • Mitsubishi • etc.

1809881 KL-0122-316 * 100 mm • 15 Flats • 1 Step → Isuzu • Mitsubishi • etc.

1752804 KL-0122-317 ** Ø 93 mm • 45 Ribs → VW-Audi (diesel, TDI and 2,4 / 2,6 and 2,8 L engines), etc.

1866893 KL-0122-318 ** Ø 66 mm • 6 Ribs → Fiat (e.g. Punto 1,2) → Renault (e.g. Clio 1,2; Express; Kangoo; Rapid; Twingo; etc.

1752812 KL-0122-319 ** Ø 76 mm • 12 Ribs → Fiat (e.g. Ducato, Scudo, Ulysee) • Mercedes (all with Purflux Filter LS 918) • Renault (e.g. Megane, Laguna Espace III , Trafic 1,9 diesel, Master 1,9 diesel) • Peugeot (e.g. 307) • Honda (e.g. Prelude BA4 2,0 16V engine) • Opel (e.g. Vivaro), etc.

1996975 KL-0122-320 * Plastic case for KL-0122-31 K

1946161 KL-0122-321 ** 108 mm • 18 Ribs → Renault (e.g. Espace; Laguna; Master; Safrane; Traffic 2,4 / 2,5 / 2,8 D / TD), etc.

1804871 KL-0122-322 ** 106 mm • 15 Flats → Fiat (e.g. Ducato 2,5 D / TD), etc.

1804391 KL-0122-323 ** 74 mm • 8 Flats → Fiat (e.g. Marea) • Lancia (e.g. Delta), etc.

1940643 KL-0122-324 ** 92 mm • 10 Flats → Fiat (e.g. Cinquecento, Coupé, Croma, Panda, Regata, Ritmo, Seicento, Tempra and Tipo) • Lancia (e.g. Beta, Dedra, Kappa, Monte Carlo, Prisma, Thema and Trevi), etc.

1798596 KL-0122-326 ** 86 mm • 16 Flats → BMW (e.g. 316i, 318i ’01-onwards etc) • Volvo (e.g. S40, S70 etc), etc.

1970771 KL-0122-327 ** 108 mm • 15 Flats → Volvo (e.g. C70/S70/V70 - TDI Turbo diesel, 850 TDI Turbo Diesel), etc.

1787179 KL-0122-329 ** Adaptor 1/2“ to 3/8“

1938320 KL-0122-330 ** Plastic case for KL-0122-32 K

1847198 KL-0122-15 ** 3-legged Oil Filter Tool Ø 65 - 120 mm

* included in KL-0122-31 K T

** included in KL-0122-32 K T

109

Code 1967819

Code 2082454

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KL-0132-48 K Repair kit for Oil Drain Plug Thread M14x1.5

This repair kit is used to repair oil drain plug threads (M14x1.5) on oil sumps T

Using the included special tap the old thread can be drilled out and a new thread (M15x1.5) T

can be recut at the same time to retain the sump screw plug

KL-0132-49 K Repair kit for Oil Drain Plug Thread M16x1.5

This repair kit is used to repair oil drain plug threads (M16x1.5) on oilpans T

Using the included special tap the old thread can be drilled out and a new thread (M17x1.5) T

can be recut at the same time to retain the sump screw plug

110

Code 2224186

Code 2228947

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KL-0288-10 Oil Drain Adaptor for Oil Filter

Suitable for VW-Audi 1.8 L and 2.0 L engines e.g.Audi (A3 [8P1, 8PA], A4 [8EC, 8ED, 8H7, T

8HE], A6 [4F2, 4F5], TT [8J3, 8J9]); Seat (Altea [5P1, 5P5], Leon [1P1], Toledo III [5P2]) Škoda (Octavia [1Z3, 1Z5]); VW (Eos, Golf V [1K1, 5M1], Jetta III [1K2], New Beetle [9C1, 1C1, 1Y7], Passat [3C2, 3C5], Touran [1T1, 1T2]) Engine code: AXW, BLX, BLR, BLY, BVX, BVY, BVZ The oil drain adaptor is used to drain the oil filter housing oil before opening the oil filter T

housing Screwing in the oil filter adaptor causes a valve in the oil filter housing to open so that the T

oil will be drained in a controlled way Hose length: 800 mm T

Connecting thread: S32x2 T

KL-0288-11 Oil Filler Adaptor for VW DSG Gearbox

Suitable for VW-Audi DSG gearboxes T

This tool is indispensable for the quick, easy and clean filling and re-filling of DSG gearboxes T

The oil filler adaptor has to be screwed directly to the 1 Litre oil container T

The built-in shut-off valve ensures accurate filling and professional working T

Hose length: 2 m T

Gearbox connecting thread: M24x1.5 T

KL-0362 Oil Dipstick for Mercedes KL-0362-801

Code No.

1902350 KL-0362-801

1902369 KL-0362-802

1902377 KL-0362-803

1902385 KL-0362-804

Suitable for Mercedes transmission 722.6. This tool can be used for a manual check of the transmission oil level. T

Length: 1220 mm T

KL-0362-802 Suitable for Mercedes transmission 716.5, 722.7, 722.8 T

This tool can be used for a manual check of the transmission oil level T

Length: 920 mm T

KL-0362-803 Suitable for Mercedes engines 103, 104, 111, 119, 120, 137, 603, T

604, 605, 606, 611, 612, 613, 626, 913, 943, 963, 984, 985, 997 This tool can be used for a manual check of the engine oil level T

Length: 930 mmKL-0362-804 T

Suitable for Mercedes engines 112, 113, 646, 647, 648 T

This tool can be used for a manual check of the engine oil level T

Length: 930 mm T

111

Code 1753223

Code 2281252

234/

KL-0132-6 Angled Socket Wrench 22 mm

Suitable for VW-Audi, BMW, Mercedes, Ford, Opel/Vauxhall, Peugeot, Citroën, T

Renault, Seat, Skoda, Japanese passenger cars, etc. This tool is designed for easy removal and replacement of Lambda sensors T

that are hard to reach


Drive: 1/2" axial-displaced T

Length: 110 mm T

KL-0132-84 Socket 22 mm Hex, 110 mm long

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Suitable for Ford Fiesta VI (models 07/2008 onwards) 1.25 Zetec S DOHC EFI; T

1.4 Zetec DOHC EFI and 1.6 Zetec DOHC EFI engines This tool is required for the quick and trouble-free removal and replacement T

of Lambda sensors Due to its special design, this socket is particularly suitable for Lambda sensors T

with a very deeply seated hexagon or fitted with a heat shield


Length: 110 mm T

Drive: 1/2“ T

112

Code 2098466

Code 2105519

Code 1978500

600/

650/

KL-0132-82 A Angled Socket Wrench 22 mm

Suitable for Lambda sensors with 22 mm hex T

This tool is designed for the quick and easy removal and replacement of Lambda sensors that T

are hard to reach; e.g. when the Lambda sensor is located directly in front of the splashboard The pivot head features a hexagonal socket on one side and a twelve-point socket on the T

other side

Technical data:Size (6-point / 12-point): 22 mm T

Length: 280 mm T

KL-0121-171 Exhaust Manifold Clamp Pliers

Suitable for Citroën, Renault, Peugeot etc. T

The pliers KL-0121-171 enable the easy and trouble-free opening out T

of exhaust manifold clamps e.g. on the silencer The built-in locking lever ensures safe keeping open the widened T

exhaust manifold clamp Length: 300 mm T

KL-0121-181 Hose Clip Pliers with remote operation

Suitable for VW-Audi vehicles T

This tool is meant to quickly and easily open the newly developed turbo hose clips T

without the risk of damage to the clip Without this tool it is almost impossible to open a hose clip without damaging the hose T

Thanks to its remote operation it is especially suitable for positions that are hard to access T

such as the charge cooling-hose coupling under the battery box on VW Passat 2.0 TDI With the aid of this tool it is not necessary to remove the battery box T

Length: 240 mm T

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113

Code 2123568

KL-0500-45 K SAC Clutch Tool Set in plastic storage case (Pat.)

Suitable for SAC-clutches (3-hole pitch) e.g. VW-Audi, BMW, Mercedes, Volvo, etc. T

The clutch tool set KL-0500-45 K enables the professional removal and replacement of SAC-Clutches (self-adjusting-clutch) T

Correct removal and replacement of clutches is almost impossible without this tool set due to the risk of damaging or distorting the clutch, which will result in incorrect T

separation or grabbing of the clutch. A clutch installed incorrectly is defective and has to be replaced. The tool set KL-0500-45 K prevents damage to the SAC-clutch when removing and replacing it, as well as the distortion of the adjusting ring in the pressure plate. The newly developped clutch aligner KL-0500-405 enables the alignment of clutch plates also on vehicles without guide bearing in the crankshaft. The two clamping-/alignment T

elements ensure accurate alignment in the clutch plate on the first clamping element (Ø 15 - 28 mm) and accurate alignment in the guide bearing, respectively the crankshaft bore, on the second element (Ø 12 - 28 mm) Even clutches on engines where the crankshaft bore-Ø is larger than the clutch disc hub-Ø can neatly and accurately be aligned with this tool T

Advantages: T Pretensioning the clutch pressure plate when removing and installing (important to avoid distortion on the clutch)

T Centring the clutch plate relative to the guide bearing or the pressure plate

T Resetting the adjusting ring with the resetting tool KL-0500-403

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114

Code 2296152

340/

KL-0500-50 K Dual Mass Flywheel Wear-Testing Tool

Universally suitable for vehicles with Dual Mass Flywheel (DMF) T

This tool is necessary for quick and professional wear tests of Dual Mass Flywheels (DMF) T

Note: It is generally necessary to test the Dual Mass Flywheel for wear and damage when T

replacing a clutch. Dual Mass Flywheels that are deteriorated or worn can damage a new clutch.

Accessories: KL-0128-1Dial Gauge Ø 58 mm (not ill.) Spindle and clamping shank made of stainless steel, design and measurements T

according to accuracy to DIN 878-AGraduation: 0.01 mm T

Working range: 10 mm T

Outer race -Ø: 58 mm T

1 pointer evolution: 1 mm T

Clamping shank -Ø: 8 mm T

Accessories: KL-4090-302 Degree Gauge (not ill.)This tool is used to measure the freeplay angle T

The degree gauge KL-4090-302 enables measuring and twisting screws, T

nuts etc. according to angular degrees (°)Drive: 1/2" T

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115

Code 2170086

Code 2296160

Code 2312379

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KL-0500-500 K Dual Mass Flywheel Wear-Testing Tool (for testing on the vehicle)

As KL-0500-500 K, but with dial gauge and degree gauge T

KL-0500-22 Clutch Centring Sleeve Ø 32.5mm

Suitable for BMW vehicles with engine N54B30 T

e.g. E90 / E91 / E92 / E93 (335i) For centrically aligning the clutch disk before installing T

or replacing a SAC clutch Inner Ø: 15 mm T

Outer Ø: 32.5 mm T

KL-0175-70 Pilot Bearing Extractor Set with Slide Hammer 0.8 kg (Pilot Bearing)

Universal use T

For removing bearings, bearing shells, bearing sleeve, bushes from blind housings. T

For example, pilot/guide bearings on the crankshaft, shaft bearing at the alternator etc.

Technical data:Range KL-0175-602: 12 - 15 mm T

Range KL-0175-603: 15 - 19 mm T

Range KL-0175-604: 19 -25 mm T

Hammer weight: 0.8 kg T

116

Code 1961276

Code 1753517

tran

smissio

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KL-0152-90 K Puller Set Twin- / Triple-Arm with fast-clamp lever

For pulling off washers, gearwheels or ball bearings T

These twin- or triple-arm universal pullers with fast clamping hooks can be used as internal T

or external pullers, simply by repositioning the hooks. The extremely narrow hook feet (3.6mm) are required for gearbox repairs where pullers with T

conventional hooks cannot be used due to space restictions. Even deeply seized washers or gearwheels can be removed without any problem by using the various clamp sets (100 mm)

KL-0152-91 K Puller Set Twin- / Triple-Arm with fast-clamp lever

For pulling off washers, gearwheels or ball bearings T

These twin- or triple-arm universal pullers with fast clamping hooks can be used as internal T

or external pullers, simply by repositioning the hooks The extremely narrow hook feet (2.0 / 3.6mm) are required for gearbox repairs where pullers T

with conventional hooks cannot be used due to space restictions. Even deeply seized washers or gearwheels can be removed without any problem by using the various clamp sets (100 / 200mm)

117

7 . Code 2221594

Code 1961314

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KL-0270-31 C Wrench with 8 bit-inserts

Forged design T

Suitable for: Door hinge bolts T

Audi 97 - onwards; VW Golf III / Golf IV / Passat 97-onwards / Vento; etc.; Mercedes toe T

adjustment 190 Series (W201), C-Class (W202), C-Class (W203), 200 - 300 E (W124), E-Class (W210), S-Class (W220) For the quick and easy loosening and tightening of bolts that are difficult to access T

Technical data: Size 5/16“-Drive Bit-Inserts: T30, T40, T45, T50, T55, XZN-8, XZN-10, XZN-12 T

Length: 320 mm T

Weight: 500 g T

Bit-Drive: 5/16“ T

KL-0190-94 Pry Bar

Pry bar made of special steel; particularly suitable for: T

Dismantling stubborn components T

Positioning and holding components in required position T

Spreading clamp-fixtures T

Length: 900 mm T

Blade width: 24 mm T

118

Code 1961330

Code 2004119

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terior to

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KL-0198-923 KA Wiper-Arm Puller Set (German Utility Model)

Suitable for e.g. VW-Audi, BMW, Citroën, Ford, Mercedes, etc. T

For removing bolted windscreen wiper arms, particularly suitable for those which have T

become rusted or corroded onto the drive-shaft Wiper arms with integrated screen-wash nozzles on the rear window can be easily removed T

by using the slide hammer included in the set Wiper arms with central holes can be removed by using the pressure spindle. Wiper arms with T

no central hole require the pressure bolt to be used with the Pressure Adaptor supplied Set consists of pressure spindle, slide hammer, and 6 forks T

Note: Additional forks available as accessoires T

KL-0190-28 K Terminal tool set for push-on contacts, 19 pieces

Designed to release terminals from automotive plugs and connectors T

The handy and ergonomic design of the blue anodized aluminium handles ensures safe working T

Due to their very short shape, these terminal tools enable an easy release of cable plug-and-socket T

connections, even when they are difficult to access During the release procedure, the barbed hooks are pushed on the terminal by means of the tool T

forks so that the cable with the plug can be extracted The terminal tool set KL-0190-28 K enables, thanks to its range of different insertion tools, T

the easy release of terminal contacts in automotive electrical connectors without the risk of damage or injury

119

Code 2273926

Code 1986988

Code 1998625

70/

600/

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KL-0273-10 Removal Tool for car door handle

Suitable for VW Golf VI, Fox , Tiguan, Passat (3C) etc. T

Required for removing the cover cap on car door handles that do not T

feature a key cylinder Required for removing the door handle T

This removal tool for car door handle allows trouble-free loosening of the T

hard-to-reach locking hook Length: 240 mm T

KL-4305-6208 TORX®-Screwdriver T8

Suitable e.g. for Audi A4 (8E), A6 (4F) steering column cover T

The long and narrow shape of the KL-4305-6208 TORX®-Screwdriver makes it ideal T

for removing and installing the steering column cover on Audi A4 and A6 etc.

Technical data: Size: TORX® T8 T

Shaft length: 200 mm T

Overall length: 300 mm T

TORX®= registered Trade Mark of Acument Intellectual Properties, LLC. USA T

KL-0194-30 Set of Bodywork Protective Elements

Universal application to vehicles with glued windscreens T

The use of bodywork protective elements ensure that the interior trim, the vehicle roof lining, T

and the dashboard do not get dirty or damaged when cutting out glued vehicle panes such as the windscreen

Technical data:Width (small protective element): 270 mm T

Width (large protective element): 450 mm T

10/11

10/11

www.gedore.comwww.klann-online.de

© copyright GEDORE Germany Pro_GTC_UK_Automotive 2010 09/10

Prices on application. Please ask your local dealer.Technical specifications subject to modifications. No liability for printing errors.

Vertrieb DEutschlanDFon + 49 (0) 21 91 - 596 - 900 · Fax + 49 (0) 21 91 - 596 - 999

sales IntERnatIOnalFon + 49 (0) 21 91 - 596 - 910 · Fax + 49 (0) 21 91 - 596 - 911

GEDORE tool center KGRemscheider Straße 14942899 Remscheid · GeRmANyPostfach 120361 · 42873 [email protected]

Klann spezial-Werkzeugbau-GmbhBreslauerstr. 41 78166 Donaueschingen · GeRmANyPostfach 1329 · 78154 [email protected]

Fon + 49 (0) 771 / 8 32 23-0Fax + 49 (0) 771 / 8 32 23-90

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