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Geberit HDPE Drainage System Australian Catalogue
HDPE Pipe • Fittings • Handling & Installation
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Introduction 1
Benefits 2
Manufacturing Standards 2
Installation 2
Geberit HDPE Pipe, Fittings & Fixtures 3
Geberit HDPE Fittings & Fixtures 4-15
Geberit Welding Equipment 16-19
Installation Guidelines 20-25
In Ground 20-21
Drainage of Bridges 22
Suspended 23-24
Spacing for Brackets 25
Jointing Procedures 26-35
clips 36
chemical resistance List 37-45
adaptors 46-47
Watermark Licence 48-49
The dimensions, standards and performance claims of the products described in this Tech Spec have been supplied to Reece Pty Ltd by original suppliers or Australian distributors, with permission to reproduce as Tech Spec. Reece Pty Ltd does not accept liability for their accuracy, or responsibility for changes in specifications, or availability, such rights and responsibilities resting ultimately with the manufacturers concerned.
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Geberit HDPE is manufactured for discharging wastewater from greasy wastes
(restaurants etc), trade waste (factories), laboratory waste, sanitary and stormwater.
“HDPE” stands for “High Density Polyethylene”. All pipes & fittings are made with
plain ends, and are joined by Fusion Welding, either Butt-Welding or Electrofusion.
Mechanical joints are also available. The product size range is from 50mm O.D.
(outside dimension) to 315mm O.D. pipe lengths are 5 metres.
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Geberit HDPE is mainly used for Commercial and Industrial type applications in water discharge, where Temperature, Chemicals, Grease or Abrasion may effect other types of materials.
This product can be installed in accordance with AS 3500. For Drainage, Waste and Vent (DWV).
bEnEFItS
HDPE has established itself as an economic alternative to traditional metal products such as cast Iron, copper, 70/30 brass and Stainless Steel. It can also replace Eathenware or PVc in ground where unstable ground or tree roots threaten to disrupt the integrity of the system.
Geberit HDPE pipes and fittings are an economical alternative to
Earthenware, Copper, Brass, Cast Iron and Stainless steel pipes in gravity drainage systems. Being lightweight they can be easily pre-fabricated for stack work as well as domestic and multi-story applications.
Geberit HDPE has a higher abrasion resistance than metal which gives
it the edge over other materials in drainage applications where abrasion effects the life of the pipework.
Geberit HDPE is extremely resistant to chemicals and solvents. It also
resists pH levels from 0 to 14 making it the ideal material for use in Trade Waste, Greasy Waste, DWV, Stormwater, Laboratory or Industrial Drainage applications.
Geberit HDPE pipes are stress relieved so tensions created during
manufacturing are minimised making them dimensionally stable and more reliable.
Geberit HDPE is temperature resistant and can be used in gravity
drainage systems for discharge temperatures up to 80° C (short cycles up to 100°C).
Geberit HDPE is low maintenance: - smooth bore and the water
repelling properties minimises deposits in the pipe.
- low heat loss through the pipe wall prevents grease and fat from solidifying.
Geberit HDPE is impact resistant and flexible without cracking or
breaking. This material quality makes it the perfect material for inground drainage systems that also resist tree root penetration and aggressive soil conditions (pH levels 0-14).
Geberit HDPE pipes and fittings are uV stabilised, and suitable for
above ground installations.
Geberit HDPE comes in a wide range of pipes and fittings from
50mm OD to 315mm OD.
manuFacturInG StanDarDS
InStaLLatIon
Geberit fittings are manufactured in Switzerland to ISO 770/8772. Pipe is manufactured in Australia under license from Geberit.
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SHort EccEntrIc rEDucErS
d(mm) d1(mm) a(mm) art.no reece code
50 40 5 361.558.16.1 1430195
56 50 3 363.561.16.1 1430197
63 50 6 364.561.16.1 1430199
56 3 364.566.16.1 1430200
75 50 12 365.561.16.1 1430202
56 10 365.566.16.1 1430203
63 6 365.571.16.1 1430204
90 50 20 366.561.16.1 1430205
56 16 366.566.16.1 1430206
63 13 366.571.16.1 1430207
75 7 366.576.16.1 1430208
110 50 29 367.561.16.1 1430209
56 26 367.566.16.1 1430210
63 22 367.571.16.1 1430211
75 16 367.576.16.1 1430212
90 9 367.581.16.1 1430213
125 50 36 368.561.16.1 1430217
56 33 368.566.16.1 1430218
63 29 368.571.16.1 1430219
75 23 368.576.16.1 1430220
90 16 368.581.16.1 1430221
110 7 368.586.16.1 1430222
160 110 23 369.586.16.1 1430214
125 16 369.588.16.1 1430215
LR
d
d1K
K
A
Hh
h1
d
PIPES
d (mm) (aust) s(mm) di(mm) a(cm2) art.no reece code
50 3 44 15.2 361.000.16.0 1430002
56 3 50 19.6 363.000.16.0 1430004
63 3 57 25.4 364.000.16.0 1430006
75 3 69 37.3 365.000.16.0 1430008
90 3.5 83 54.1 366.000.16.0 1430010
110 4.3 101.4 80.7 367.000.16.0 1430012
125 4.9 115.2 104.5 368.000.16.0 1430014
160 6.2 147.6 171.1 369.000.16.0 1430016
200 SDR 33 6.2 187.6 276.4 370.000.16.0 1430018
250 SDR 33 7.8 234.4 431.5 371.000.16.0 1430020
315 SDR 33 9.8 295.4 685.3 372.000.16.0 1430022
200 SDR 26 7.7 184.6 267.74 370.050.16.0 1430027
250 SDR 26 9.7 230.6 417.80 371.050.16.0 1430028
315 SDR 26 12.2 290.6 663.51 372.050.16.0 1430029
Standard pipe length is 5m
40mm available for “Pluvia” Siphonic Stormwater System only. (1430000)
sdi
Acm2
d
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bEnDS 45°d(mm) X(mm) K(mm) art.no reece code
50 45 20 361.045.16.1 1430101
56 45 20 363.045.16.1 1430102
63 50 20 364.045.16.1 1430103
75 50 20 365.045.16.1 1430104
90 55 20 366.045.16.1 1430105
110 60 25 367.045.16.1 1430106
125 65 25 368.045.16.1 1430107
160 69 20 369.045.16.1 1430108
h
hK
K
d1
d
H
LonG EccEntrIc rEDucErS 30° d(mm) d1(mm) L(mm) L1(mm) L2(mm) a(mm) K1(mm) K2(mm) art.no reece code
125 110 160 70 64 7 500 500 368.584.16.1 1430223
160 110 280 94 64 25 800 500 369.584.16.1 1430225
160 125 240 94 80 17 800 700 369.587.16.1 1430228
200 110 455 157 64 45 1000 200 370.584.16.1 1430229
160 325 157 93 20 1000 400 370.594.16.1 1430226
250 200 405 158 157 25 1000 1000 371.596.16.1 1430227
315 200 580 161 157 57 1000 1000 372.596.16.1 1430231
250 435 161 157 32 1000 1000 372.598.16.1 1430232
concEntrIc rEDucErSd(mm) d1(mm) H(mm) h(mm) K(mm) art.no reece code
90 75 80 30 15 366.575.16.1 1430188
110 50 80 30 15 367.560.16.1 1430178
56 80 30 15 367.565.16.1 1430189
63 80 30 15 367.570.16.1 1430179
75 80 30 15 367.575.16.1 1430180
90 80 30 15 367.580.16.1 1430190
d1A
K2K1
d
Ll1 l2
d
X
X
K
K
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r
X
X
K d
d
K
dK
KX
X
d
K
X2
X1 r
d
K
X2
X1r
LonG turn butt WELDED bEnDS 45° (135°), 90º (180º)d(mm) X(mm) r(mm) angle art.no reece code
200 180 200 45°(135°) 370.045.16.1 1430109
250 165 290 45°(135°) 371.045.16.1 1430110
315 180 325 45°(135°) 372.045.16.1 1430111
200 300 200 90° 370.055.16.1 1430134
250 335 290 90° 371.055.16.1 1430135
315 370 325 90° 372.055.16.1 1430136
FIXturE connEctIon bEnDS 88.5° (91.5°)d (mm) X(mm) K(mm) art.no reece code
50 60 20 361.088.16.1 1430240
56 65 20 363.088.16.1 1430241
63 70 20 364.088.16.1 1430242
75 75 20 365.088.16.1 1430243
90 80 20 366.088.16.1 1430244
110 95 25 367.088.16.1 1430245
160 120 25 369.088.16.1 1430246
bEnDS 90° WItH LonG raDIuSd(mm) X1(mm) X2(mm) K(mm) art.no reece code
50 180 40 140 361.055.16.1 1430126
56 210 40 170 363.055.16.1 1430127
63 210 50 160 364.055.16.1 1430128
75 210 70 140 365.055.16.1 1430129
90 240 90 150 366.055.16.1 1430130
110 270 100 170 367.055.16.1 1430131
125 200 110 90 368.055.16.1 1430132
160 200 140 60 369.055.16.1 1430133
To be used in vertical position coming off fixture from above.
For horizontal pipe runs use long radius bends (page 5) or 2 x 45º Bends joined together.
ELEctroFuSIon bEnDS 90° WItH LonG raDIuSd(mm) X1(mm) X2(mm) K(mm) art.no reece code
56 210 85 170 363.051.16.1 1430140
75 210 115 140 365.051.16.1 1430142
110 270 145 170 367.051.16.1 1430144
r
X
K d
d
X K
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JunctIon 45° (135°)d (mm) d1(mm) X1(mm) X2/3(mm) H(mm) art.no reece code
200/ 110 180 360 540 370.135.16.1 1430295
125 180 360 540 370.139.16.1 1430300
160 180 360 540 370.145.16.1 1430296
200 180 360 540 370.146.16.1 1430301
250/ 110 220 440 660 371.135.16.1 1430302
125 220 440 660 371.139.16.1 1430303
160 220 440 660 371.145.16.1 1430297
200 220 440 660 371.146.16.1 1430304
250 220 440 660 371.147.16.1 1430298
315/ 110 280 560 840 372.135.16.1 1431120
125 280 560 840 372.139.16.1 1430197
160 280 560 840 372.145.16.1 1430306
200 280 560 840 372.146.16.1 1430307
250 280 560 840 372.147.16.1 1430308
315 280 560 840 372.148.16.1 1430309
K3H
dK1
X3
X1
d1
X2K2
JunctIon 45° (135°) d d1 X1 X2/3 H K1 K2 K3 art.no reece (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) code
50/ 50 55 110 165 35 20 20 361.112.16.1 1430278
56/ 56 60 120 180 40 25 25 363.115.16.1 1430280
63/ 50 65 130 195 50 30 30 364.112.16.1 1430282
56 65 130 195 45 25 25 364.115.16.1 1430283
63 65 130 195 40 20 20 364.120.16.1 1430284
75/ 50 70 140 210 60 30 40 365.112.16.1 1430285
56 70 140 210 55 25 35 365.115.16.1 1430286
75 70 140 210 40 25 25 365.125.16.1 1430288
90/ 56 80 160 240 75 35 45 366.115.16.1 1430252
63 80 160 240 70 30 40 366.120.16.1 1431064
75 80 160 240 65 30 25 366.125.16.1 1430254
90 80 160 240 50 20 30 366.130.16.1 1430289
110/ 50 90 180 270 95 50 55 367.112.16.1 1430256
56 90 180 270 90 40 45 367.115.16.1 1430290
63 90 180 270 85 35 40 367.120.16.1 1430291
75 90 180 270 75 30 35 367.125.16.1 1430257
90 90 180 270 65 25 30 367.130.16.1 1430258
110 90 180 270 55 20 20 367.135.16.1 1430292
125/ 125 100 200 300 60 20 20 368.139.16.1 1430270
160/ 75 125 250 375 135 65 75 369.125.16.1 1430271
110 125 250 375 110 45 55 369.135.16.1 1430294
125 125 250 375 40 40 50 369.139.16.1 1430272
160 125 250 375 75 25 25 369.145.16.1 1430273
K3H
dK1
X3
X1
d1
X2K2
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DoubLE-y-JunctIon 45° (135°) d/ d1,2 X1 X2,3 H K1 K2 K3 art.no reece (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) code
110/ /110 90 180 270 50 15 15 367.235.16.1 1430299
SInGLE SWEEP JunctIon 88.5° d1 X1 X2 X3 H h K1 K2 art.no reece (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) code
110 135 115 90 225 138 35 20 367.163.16.1 1430336
JunctIon 88.5 (91.5°) d d1 X1 X2/3 H K1 K2 K3 art.no reece (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) code
50/ 50 90 60 150 55 25 25 361.162.16.1 1430314 56/ 56 105 70 175 65 30 30 363.165.16.1 1430316 63/ 63 105 70 175 60 30 30 364.170.16.1 1430320 75/ 50 105 70 175 70 25 35 365.162.16.1 1430322 56 105 70 175 65 25 30 365.165.16.1 1430323 75 105 70 175 55 25 25 365.175.16.1 1430325 90/ 90 120 80 200 65 25 25 366.180.16.1 1430906 110/ 50 135 90 225 95 25 50 367.162.16.1 1430326 56 135 90 225 90 25 45 367.165.16.1 1430908 110 135 90 225 65 20 20 367.185.16.1 1430327 160/ 110 210 140 350 135 45 60 369.185.16.1 1430912 160 210 140 350 105 35 30 369.195.16.1 1430335
brancH baLL FIttInGS d(mm) 1-4(mm) entry angle art.no reece code
110 110 2 90º 367.335.16.1 1431105
110 110 2 180° 367.285.16.1 1431100
160 110 2 90º 369.335.16.1 1430340
160 110 2 180º 369.285.16.1 1431110
110 110 3 90º 367.605.16.1 1430395
160 110 3 90º 369.605.16.1 1430838
110 110 4 90º 367.610.16.1 1430396
160 110 4 90º 369.610.16.1 1430840
K3
X3
K1X1
d
d1d1
K2X2
H
d
d1
K2
K1
H
X2
hX1
X3
d1 d1
d1
d1 9090
9090
d1d1
180
d1
d1
90
K3
d1H
dK1
X3
X1
X2K2
d1 d1
d1
90
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rInG SEaL SocKEtS (butt Weld only)d (mm) D(mm) H(mm) h(mm) art.no reece code
50 67 63 20 361.779.16.1 1430483
*56 72 63 20 363.779.16.1 1430484
63 80 63 20 364.779.16.1 1430485
75 92 88 25 365.779.16.1 1430486
90 108 88 25 366.779.16.1 1430487
*110 131 88 25 367.779.16.1 1430488
*160 188 123 30 369.779.16.1 1431065
*These sockets can be used for adapting to PVC
ELEctroFuSIon couPLInGS (200-315mm)d (mm) D(mm) H(mm) art.no reece code
200 224 150 370.775.16.1 1430430
250 275 150 371.775.16.1 1430428
315 345 150 372.775.16.1 1430431
A perfect weld requires: 1) Pipes cut square
2) Clean welding surfaces
3) Dry welding surfaces
4) Correct insertion depth 30 mm for 40-160mm 75mm for 200-315mm
5) Tension-free installation
Refer pages 30-33 or Application Technique Manual for Welding Procedures.
Centring rings must be used for 200mm - 315mm to eliminate possible distortion of pipe.
ELEctroFuSIon couPLInGS (50-160mm)d (mm) D(mm) H(mm) art.no reece code
50 62 60 361.771.16.1 1430421
56 68 60 363.771.16.1 1430422
63 76 60 364.771.16.1 1430423
75 89 60 365.771.16.1 1430424
90 104 60 366.771.16.1 1430425
110 125 60 367.771.16.1 1430426
125 142 60 368.771.16.1 1430429
160 178 60 369.771.16.1 1430427
Refer pages 30-33 or Application Technique Manual for Welding Procedures.
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E
D
d
d
E
EH
D
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110mm ø
EXPanSIon SocKEtSd (mm) D(mm) H(mm) h(mm) k(mm) art.no reece code
50 80 233 65 40 361.700.16.1 1430461
56 86 233 65 40 363.700.16.1 1430462
63 93 233 65 40 364.700.16.1 1430463
75 105 233 65 40 365.700.16.1 1430464
90 123 234 65 40 366.700.16.1 1430465
110 see drawing 367.700.16.1 1430466
125 162 239 65 40 368.700.16.1 1430471
160 202 240 70 40 369.700.16.1 1430467
200 247 400 125 60 370.700.16.1 1430472
250 277 412 152 60 371.700.16.1 1430468
315 348 442 152 60 372.700.16.1 1430469
The expansion sockets are designed for a maximum pipe length of 6m. Temperature difference of 10°C=expansion or contraction of 2mm per metre. The insertion depths at ambient temperatures 0°C and 20°C are indicated on the socket.
concEntrIc Pan connEctorS art.no reece code
connector for pans with 97-107mm outlet 152.402.16.1 1430710
E
h K
H
D
d
D
d
E
H
h 3K
E=insertion depth in mm at
d(mm) -10°C 0°C +10°C +20°C
40-160 70 80 90 105
200-315 170 180 190 205
Refer pages 23-26, 34-35 for further details.
102±5
H
d
h
rInG SEaL SocKEtS (For electrofusion)d (mm) D(mm) H(mm) h(mm) art.no reece code
50 67 113 70 361.930.16.1 1430593
*56 72 113 70 363.930.16.1 1431081
63 80 113 70 364.930.16.1 1431082
75 92 138 75 365.930.16.1 1431083
90 108 138 75 366.930.16.1 1431084
*110 131 138 75 367.930.16.1 1431085
*160 188 173 80 369.930.16.1 1431086
* These sockets can be used for adapting to PVC.
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D
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comPLEtE StoP EnD (Electrofusion)d(mm) D(mm) H(mm) h(mm) h1(mm) rg art.no reece code
56 85 94 35 76 70x1/6" 363.932.16.1 1430533
75 112 121 45 100 95x1/6" 365.932.16.1 1430535
90 129 122 50 100 110x1/4" 366.932.16.1 1430536
110 149 78 65 56 130x1/4" 367.932.16.1 1430508
comPLEtE StoP EnD (butt Weld only)d (mm) art.no reece code
110 367.471.16.1 1430500
FLanGE aDaPtorSd(mm) D(mm) H(mm) s(mm) E(mm) art.no reece code
75 110 65 9 78 365.744.16.1 1430609
110 148 75 12 116 367.744.16.1 1430611
160 198 90 17 165 369.744.16.1 1430613
Standard "table E" and "table D" poly backing plates will suit these flanges.
D
d
Rg
H
d
h1
D1
H
D
h
InSPEctIon oPEnInG (accESS PIPES WItH ScrEWED accESS coVEr 90°)
d d1 X1 X2/3 H K1 K2 K3 art.no reece (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) code
63/ 63 105 70 175 45 10 90 364.451.16.1 1430400
75/ 75 105 70 175 35 - 95 365.451.16.1 1430401
90/ 90 120 80 200 30 - 110 366.451.16.1 1430402
110/ 110 135 105 240 45 - 90 367.451.16.1 1430403
160/ 110 210 140 350 120 40 150 369.451.16.1 1430405
H
K1
K2
X3
X1
90
d
d1
A
H
D
h
h1
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d
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PE-Vc SPIGot aDaPtorSd (mm) D(mm) H(mm) h(mm) art.no reece code
110 140 92 37 367.666.99.9 1430926
160 192 97 40 369.666.99.9 1430932
Rubber ring not included.
Install anchor bracket as required.
rubbEr traP aDaPtorS d(mm) Pipe/trap art.no reece code
50 40mm Copper, Brass, HDPE 152.496.00.1 1430720
56 40mm Copper, Brass, HDPE, PVC 152.690.00.1 1430676
56+1430200 50mm Copper, Brass, HDPE 152.693.00.1 1430678
63 40mm Copper, Brass, HDPE, PVC 152.692.00.1 1430883
63 50mm Copper, Brass, HDPE 152.693.00.1 1430678
Reducer 1430200 (56 to 63) is required to accept this rubber adaptor.(refer to page 3)
40mm PP-traps can be connected to 50 mm HDPE without adaptor by using the copper washer.
50mm PP-traps can be connected to 56 mm HDPE without adaptor.
Note: Install anchor bracket as required.
DoubLE-FLanGE buSHInGS (anchor pipe) d (mm) D(mm) H(mm) h(mm) h1(mm) a(mm) s(mm) art.no reece code
200 213 141 41 35 6 15 370.751.16.1 1430590
250 262 201 41 60 6 20 371.751.16.1 1430591
315 326 201 41 60 5 20 372.751.16.1 1430592
HDPE to coPPEr rubbEr rInG SocKEtd (HDPE) D(copper) H(mm) h(mm) art.no reece code
90 80 55 30 366.888.99.9 1430935
110 100 90 30 367.888.99.9 1430936
Install anchor bracket as required.
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
h
h2
h2 h1
h1
H
D
d
d GEBERITHDPE
RUBBER ADAPTOR
TRAP
INLET
INLET
OUTLETOUTLETINLET
INLET
INLET
RING SEAL SOCKET
GRATED INLET
HDPE BODY
WAT
ER
SE
AL
REMOVABLE 56ø/63ø90º BEND
RING SEAL SOCKET
REMOVABLE 56ø/63ø90º BEND
100Ø FLOOR GRATE
WATERLEVEL
+ +
D
h
d
FItt
InGS
& F
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rEDucInG aDaPtor For SHort VErtIcaL FIXturE connEctIonS (Push in rubber ring) d (mm) D(mm) h(mm) art.no reece code
75 57 49 365.993.99.9 1430933
110 40-56 40 GTO.096.00.1 1430938
These reducing adaptors will reduce to 40mm and 50mm PVC and Copper.
InSPEctIon oPEnInG to SurFacE (PuSH In rubbEr rInG) d (mm) H(mm) h(mm) art.no reece code
110 68 60 367.994.99.9 1430937
S-traPd/d1(mm) H(mm) h(mm) h1(mm) a(mm) a1(mm) art.no reece code
50/50 80-180 70 80 80 90 152.038.16.1 1430877
50/56 80-210 70 80 80 90 152.041.16.1 1430878
Dimension “d” inlet and dimension “d1” outlet
P-traPd/d1(mm) H(mm) h(mm) h1(mm) a(mm) art.no reece code
50/50 80-180 70 80 80 152.039.16.1 1430879
50/56 80-210 70 80 80 152.043.16.1 1430880
Dimension “d” inlet and dimension “d1” outlet
h1
h
d1
d
H
a a1
h1
h
d d1
L
a
d GEBERITHDPE
RUBBER ADAPTOR
TRAP
INLET
INLET
OUTLETOUTLETINLET
INLET
INLET
RING SEAL SOCKET
GRATED INLET
HDPE BODY
WAT
ER
SE
AL
REMOVABLE 56ø/63ø90º BEND
RING SEAL SOCKET
REMOVABLE 56ø/63ø90º BEND
100Ø FLOOR GRATE
WATERLEVEL
+ +
D
h
d
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
FItt
InGS
& F
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FLoor DraIn boDyd(mm) D(mm) H(mm) h(mm) G art.no reece code
110 125 145 30 4"BSP 367.997.99.9 1430775
Suitable for floor grates with a 4" BSP male thread.
comPLEtE JoIntS SuItabLE For ELEctro WELD d(mm) D(mm) H(mm) h(mm) h1(mm) h2(mm) art.no reece code
56 85 98 35 50 54 363.931.16.1 1430518
75 112 128 45 107 57 365.931.16.1 1430520
caP anD LInInGS (EXtEnDED) d(mm) G H(mm) K(mm) art.no reece code
50 1 1/2" 200 130 152.113.16.1 1430882
50 2" 200 130 152.114.16.1 1430885
DILutIon traP (Laboratory) H(mm) D(mm) G d(mm) art.no reece code
Body 1 1/2" 50 152.090.16.1 1431056
0.6L Glass Bowl 232 85 152.095.16.1 1431057
2.3L Glass Bowl 312 150 152.096.16.1 1431058
H
D
h
h2
h1
Rg
d
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
7
102
195
122
44
11/4"
11/2"
50
FItt
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& F
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In-SLab / bELoW SLab FLoor WaStE outlet size Inlet size no. of inlets reece code
63mm O.D. 50mm O.D. Not more than 3 1431070
63mm O.D. 56mm O.D. Not more than 3 1431071
75mm OD Outlet available upon request. Also configuration of inlets and height of main inlet can be custom made to suit.
Four Way rISEr - For FLoor WaStE GuLLIES Size H(mm) x1 x2 x3 k1 k3 art.no reece code
110 / 4x56 225 135 90 90 75 30 367.445.16.1 1430845
PrEFabrIcatED traP bottom art.no reece code
110mm Adjustable Trap Bottom 167.736.16.1 1430858
110mm Trap Bottom (Fixed) 167.735.16.1 1430850
110 x 75mm Palazzi Trap Bottom (Fixed) N/A 1430855
PuDDLE FLanGE anD FLoor WaStE GratEd (mm) E(mm) h(mm) H(mm) D(mm) art.no reece code
110 115 80 42 180 N/A 1430782
1430782CP brass gratePE spacerCP copper flange
d GEBERITHDPE
RUBBER ADAPTOR
TRAP
INLET
INLET
OUTLETOUTLETINLET
INLET
INLET
RING SEAL SOCKET
GRATED INLET
HDPE BODY
WAT
ER
SE
AL
REMOVABLE 56ø/63ø90º BEND
RING SEAL SOCKET
REMOVABLE 56ø/63ø90º BEND
100Ø FLOOR GRATE
WATERLEVEL
+ +
D
h
d
d GEBERITHDPE
RUBBER ADAPTOR
TRAP
INLET
INLET
OUTLETOUTLETINLET
INLET
INLET
RING SEAL SOCKET
GRATED INLET
HDPE BODY
WAT
ER
SE
AL
REMOVABLE 56ø/63ø90º BEND
RING SEAL SOCKET
REMOVABLE 56ø/63ø90º BEND
100Ø FLOOR GRATE
WATERLEVEL
+ +
D
h
d
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
SoVEnt aErator d d1 d2 reece code
Stack size 110 mm (OD)
110 mm (OD) For connection of soil and/or waste fixtures
(3 separate connections)
75 mm (OD) For connection of waste fixtures only
(3 separate connections)
1430099
5513
66
29
d1
d1
d217
20
9
d
d2
9 d1/d2
d1/d2
d1/d2
18
275
FItt
InGS
& F
IXtu
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p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
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FLoor WaStE GratE (VInyL FLoorS)d(mm) D(mm) H(mm) E(mm) art.no. reece code
110 170 90 92x92 388.138.00.1 1430784
The PVC flange can be fixed to any suitable floor covering.Suitable for pedestrian traffic only.
R
H
d
tHrEaDED aDaPtorS maLEd(mm) H(mm) G(bSP) art.no reece code
50 60 1 .5" 361.727.16.1 1430806
56 65 2" 363.728.16.1 1430807
Rp
H
d
tHrEaDED aDaPtorS FEmaLE d(mm) H(mm) G(bSP) art.no reece code
50 60 1 .5" 361.723.16.1 1430792
56 65 2" 363.724.16.1 1430793
75 70 2.5" 365.725.16.1 1430795
WELDED EnD caPS d (mm) H(mm) art.no reece code
50 50±5 361.929.16.1 1430870
56 50±5 363.929.16.1 1430871
63 50±5 364.929.16.1 1430872
75 50±5 365.929.16.1 1430873
90 50±5 366.929.16.1 1430874
110 50±5 367.929.16.1 1430598
160 50±5 369.929.16.1 1430599
For electrofusion or Butt Welding.
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
p11p14
p15
p19
p12
p13
p14
D
Hh
d 18
d85 19
D
Dd
Dd
d
E
E
H
H
H
H
h
hd
D
H
d
DG
H
hd
H
k1
k3x3
x1
CP BRASS CAP
H
d
d
G
HK
90º 90ºd1
d1d1d1
88.5ºd1
x2x2 x2
18
d75 18
FItt
InGS
& F
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16
506375110
90125
160
TYP
MEDIA 84
MASCH. NR.
baSIc ELEmEnt For “mEDIa” butt WELDEr art.no reece code
359.661.00.0 1431570
This butt welding machine is suitable for welding pipes and fittings
size 50 to 160mm.
Including: Machine bed, adjustable pipe supports 50 to 160mm
WooDEn tranSPort caSE art.no reece code
For "Media" butt welding machine 359.663.00.1 1431572
rEPLacEmEnt bLaDESfor plane 359.799.00.1, 359.044.00.1, 359.046.00.1
art.no reece code
Blades 240.474.00.1 1431586
rotatabLE PIPE SuPPortd art.no reece code
75 to 125 358.729.00.1 1431577
160 359.805.00.1 1431578
baSEfor rotatable pipe support
art.no reece code
Left 356.830.00.1 1431580
Right 356.831.00.1 1431581
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baSIc ELEmEnt For “unIVErSaL” butt WELDInG macHInE art.no reece code
356.201.00.0 1431600
This butt welding machine is suitable for welding pipes and fittings
size 50 to 315mm.
Including: Machine bed, adjustable pipe supports 50 to 200mm, Transport Case
ELEctrIc PLanEfor "Media" and "Universal"
art.no reece code
50 to 160mm 359.046.00.1 1431602
WELDInG PLatE, GEbErIt KSS - 160230 V, 630 W, 40 to 160mm, with thermostat and teflon coating, combi holder included.
art.no reece code
For "Media" and "Universal" 359.641.00.1 1431544
WELDInG PLatE, GEbErIt KSS - 200230 V, 800 W, 50 to 200mm, with thermostat and teflon coating, without combi holder.
art.no reece code
For "Universal" only 359.665.00.1 1431606
LEatHEr coVEr art.no reece code
For the protection of KSS - 160 359.684.00.1 1431608
For the protection of KSS - 200 359.696.00.1 1431609
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combI HoLDEr art.no reece code
For welding plate KSS - 160 359.886.00.1 1431620and KSS - 200
ELEctrIc PLanEfor "Universal" only
art.no reece code
For pipes 200 to 315mm 359.082.00.1 1431622
tEnSIon DEVIcESfor "Media" and "Universal" per pair (left & right)
d(mm) art.no reece code
50 359.818.00.1 1431520
56 359.811.00.1 1431521
63 359.809.00.1 1431522
75 359.812.00.1 1431523
90 359.813.00.1 1431524
110 359.814.00.1 1431525
125 359.819.00.1 1431526
160 359.816.00.1 1431527
SEt oF accESSorIESfor butt welding pipes and fittings 200 to 315 "Universal" only
Including: art.no reece code
Wooden transport case Welding plate Electric plane 359.009.00.1 1430949 Pipe support Tension devices Insert rings
rEPLacEmEnt bLaDESfor plane 359.080.00.1, 359.082.00.1
art.no reece code
Blades 240.474.00.1 1431586
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ELEctroFuSIon WELDInG macHInE230 V, for electrofusion couplings for pipe sizes 40 to 160mm
art.no reece code
ESG40/200 356.223.00.1 1430942
cabLE SEt art.no reece code
for ESG 40/200 220.004.00.1 1431630
Fuse 5 amp 220.012.00.1 -
Start SWItcH 230 Vfor electrofusion couplings 200 to 315mm
art.no reece code
356.177.00.1 1431543
accESSorIES KIt For ELEctroFuSIon WELDInG 200 to 315Item art.no reece code
2 pressure rings, 200mm 356.100.00.0 1431542
2 pressure rings, 250mm 356.102.00.0 1431542
2 pressure rings, 315mm 356.103.00.0 1431542
1 pipe cutter 200ø - 315mm 359.860.00.0 1431542
1 scraper 356.118.00.0 1431542
ScraPErfor the preparation of joints
art.no reece code
356.118.00.1 1431632
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20
1 trench
The trench is to be dug as narrow as possible – but not narrower than the pipe diameter +40cm. The floor of the trench must be level and free from rocks and loose clumps. Correct elevation and slope are also important.
2 b = bedding
Under normal soil conditions the trench is provided with a bedding layer of round gravel (grading up to 30mm) or of broken material (grading up to 10mm) of a thickness of approximately 100mm. The bedding layer must be compacted and tampered. In certain cases it will be necessary to reinforce the ground.
3 u = underpinning
After the pipe has been laid, recesses are to be provided for sockets and flanges so that the pipe is supported along its entire length. The underpinning is to be done with a tamping post or the like. It must be done very carefully. If several pipes are laid, make sure that the lowest one is fully covered before the one above is placed. The pipe must lay flat, and it must be installed with the correct slope.
4 c = consolidation layer
The material is to be filled in layers of approx. 100mm thickness. Tamping can be done by stamping with the feet, or with a special tool. The purpose of this material is to help prevent the pipe form deforming, so that it must be compacted well on both sides at the same time.
GEnEraL
Geberit “HDPE” can be used successfully installed in-ground, in concrete (in-situ) and above ground also known as “suspended”. These three installation methods are most common with Geberit HDPE Pipe.
InGrounD
Geberit Pipe and Fittings can be used inground.
Prefabricated or conventional installation. Pipeline embedded in concrete. Underground drainage pipes.
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21
11
1
1
1
1
1
1
1
rigid Installation
The rigid fixings must be stronger than the possible expansion or contraction forces of the HDPE pipe.
Geberit pipes can be installed rigidly with relatively low effort, for which the following elements are required:
1 concrete mound as an anchor point 2 Electroweld sleeve coupling 3 HDPE pipe
5 P = Protective layer
Now filling in a layer of the same material (must not contain rocks which could cause point loading of the pipe) of at least 300mm.
attention: To prevent the pipe from rising the trench is to be finish-filled on the same day up to and including the protection layer.
6 HS = Safety margin height
For the further filling the available material is to be used. The trench must not contain rocks which cannot be lifted by hand.
As soon as permitted by the safety margin height, this compacting can be done by machine. The regulations and bylaws on the refilling of trenches are to be observed.
Distribution of ground pressure
The ground pressure and ground load distributions are governed essentially by the compaction.
For calculation the appropriate standards and the local building and safety regulations are to be observed.
1. Ground load and possible traffic load.
2. Shoring pressure
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22 Example 1 Example 2
Expansion socket Expansion funnel
The following points must be observed • Location of supports or piles • Horizontal movement of the bridge on the supports. • Deflection of the bridge • Swaying of the bridge • the watertightness of the expansion socket (example1) In the case of example 2 an expansion funnel is required to absorb the lateral movements.
The spacing of the guide brackets for HDPE piping is 1.5m and may not be exceeded. With all plastic piping, the pipe bracket should have a minimum width of 60mm, in order that the stresses due to the weight of the filled pipe are well distributed.
DraInaGE oF brIDGES
Laid in concrete
Piping embedded in the bridge structure can never be replaced. It is therefore essential that a drainage material, which offers the greatest security, be used. When choosing this material, the consolidation of the concrete, temperature variations, contraction and creep, as well as the prestressing of the bridge must be taken into consideration.
thermal movement for bridge installation
Fixing
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SuSPEnDED
Horizontal suspended collector pipeline
When fitting collector pipelines that extend 6m it is necessary to fit expansion sockets and secure them with anchor brackets, guide brackets must be installed.
rules
• MaximumdistancebetweenGeberitHDPEexpansionsockets6m.
• Insertingdepthdependingonambienttemperature.
• AnchorbracketdirectlyoneachGeberitHDPEexpansionsocket.
• Guidebracketslocatedalongthecollectorpipeline(seepage25).
• Expansionsocketsmustbeplacedatanychangeofdirection.
Example
A = Anchor bracket G = Guide bracket
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combination of stacks and collector pipelines
rules
• OneGeberitHDPEexpansionateachfloorlevel.
• OneGeberitHDPEexpansionateachbranch.
• OneGeberitHDPEexpansionateachchangeofdirection.
• AnchorbracketoneachGeberitHDPEexpansionsocket.
SuSPEnDED
Example
A = Anchor bracket G = Guide bracket
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Geberit HDPE pipes are to be fixed with anchor brackets (a) and guide brackets (G).
SPacInG For bracKEtS
Horizontal installation: Sa = max. 10 X Ø
A = Anchor Bracket G = Guide Bracket SA = Spacing between anchor and guide bracket SB = Spacing between guide brackets (see table below)
Vertical installation: Sa = max. 15 X Ø
Spacing of guide bracket Sb:
The table indicates the maximum distance between guide bracket (G) for Geberit HDPE pipes.
nominal outside diameter Spacing of brackets (Sb)
d(mm) Horizontal(m) Vertical(m)
32 0.8 1.2 40 0.8 1.2 50 0.8 1.2 56 0.8 1.5 63 0.8 1.5 75 0.8 1.5 90 1.0 1.5 110 1.1 1.5 125 1.25 1.8 160 1.6 2.0 200 2.0 3.0 250 2.5 3.0 315 3.0 3.0
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GEbErIt HDPE JoIntInG mEtHoDS oVErVIEW
The many Geberit jointing methods offer solutions for all situations.
butt weld Electroweld sleeve coupling ring-seal socket
Screw-threaded joint Linear expansion socket Flange joint
These connections have different properties, and are therefore classified according to the way in which they are assembled as follows:
a) non-rigid, removable Connections which can be disconnected after assembly.
b) rigid, non removable Connections which cannot be disconnected after assembly.
c) tension-resistant Connections which cannot be disconnected by tensional forces. (Butt weld, electroweld sleeve, flange, screwed connection with locking ring)
d) non-tension resistant connections which can be disconnected by tensional forces. (Ring-seal socket, expansion socket, screw threaded joint)
butt WELDInG
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All diameters from Ø50 to 315mm can be welded. Connection properties b) rigid, non removable c) tension-resistant
use Butt Welding is the easiest jointing method, providing the many advantageous benefits of prefabrication; HDPE needs no other component in order to welded.
It can be used in all circumstances where prefabrication is used on site or in the workshop.
The essential conditions for a perfect weld are: • Cleanlinessoftheweldingplateandthepartswhicharetobewelded. • Acorrectweldingplatetemperature. • Thecorrectpressureforjointingthepartswhicharetobewelded. • Thepartstobeweldedmustbecutsquare90°.
Butt-welding takes up little space. The edge of the weld does not obstruct the pipe, leaving its internal cross-section virtually unchanged. Even quite complicated distribution parts can be assembled in a small space, without wastage of material, because lengths of pipe or elbow sections can be easily reused through butt-welding.
Indicative values of operating pressure
pipe diameter (mm) 32-75 90 110 125 160 200 250 315
butt welds (mm) 3 4 5 5 7 7 8 10
A simple and reliable connection
2
2
3
4
5
1
0 4 6 8 10 12
Warming-up timeWeld
ing time
Warming-up and welding times manual welding up to ø75mm machine welding from ø40-315mm
Guide values for welding pressure
Pipe wall thickness in mm
Wel
ding
tim
e in
min
.
ø kg32 540 650 756 863 975 1090 15110 22125 28160 45200 57250 90315 140
allowance for butt welds
The allowance for butt welds is approx. as big as the wall thickness of the pipe.
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2
2
3
4
5
1
0 4 6 8 10 12
Warming-up timeWeld
ing time
Pipe wall thickness in mm
Wel
ding
tim
e in
min
. Indicative values for welding pressure
ø kg32 540 650 756 863 975 10
Check temperature of the welding plate.
Do not start with welding procedure before the green light is on.
correct false out of axial alignment
too high pressure at the start of the welding procedure
uneven welding heat
1 Only press the pipe sections at the beginning against the welding plate. Then hold without pressure. Watch melting process carefully.
2
When melted bulge is about as big as a match head, take off both pipe sections simultaneously and quickly press them carefully together.
Increase welding pressure until you attain necessary pressure. (see scale above)
notE: Butt welding by hand up to 75mm O.D.
3 Maintain the max. pressure until the welding seam has cooled. (approx.30 secs)
Do not accelerate the cooling down by contact with cold objects or water.
4
Indicative values of operating pressure
check visually the welding joint
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butt Welding 50 to 315mm
1 2
3 4
mEDIa ø50-160mm unIVErSaL ø50-315mm SEt oF accESSorIES Ø200-315mm (for unIVErSaL only)
Place pipe parts in the tension plates and fix them in a line.
Press pipe parts lightly against planing disc and cut the ends until they are completely clean and plane.
Check the cut faces by bringing them together.
Melt pipe ends with welding plate (green light on). Until the melted bulge is about as big as a match head, depending on size of pipe. By applying no pressure.
Carefully press together both parts with necessary welding pressure (see scale on p.27).
Do not release the locking handle before the complete cooling (approx. 40 secs).
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Available form Ø50 to 315mm.
Connection properties b) rigid, non removable c) tension-resistant
use On-site welding, conversion, additional installations, repairs. The small outside diameter provides a great advantage.
Conventional assembly, on the nesting principle, made for easy use. The joint obtained is simple, quick and reliable.
The heating and melting zone is divided into two fields, as there are no electrical resistances in the centre of the sleeve. This provides a very satisfactory safety factor.
Also the ends of the pipes are not heated, the zones remain effectively cold, and provide further reinforcement, thus cancelling out shrinkage of the pipe.
The pressure required for welding is obtained from the shrinking effect of the sleeve when it is heated, and is evenly distributed over the entire weld. This shrinkage has a compensating effect on pipe diameter measurement tolerances.
The electrical resistance wires will not corrode. Once the weld has been made they are entirely covered by PE.
The use of original Geberit equipment, especially tempered Geberit HDPE, pipes, are recommended for correct welding.
Electrical sleeves can be made to slide by removing the central stop ring, thus making system conversion and repair work easier. (see below)
A short, simple and reliable connection
Constant measurements H: ø50-160=60mm ø200-315=150mm
The stop ring can easily be removed with a screwdriver.
ELEctroWELD
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PrEParatIon
Cut pipe square
Dry, clean and scrape welding ends.
Remove burr.
Welding ends must remain dry during the whole welding process.
Emery paper or sandpaper 80 grit and above.
Ø50-125mm
Ø50-125mm
Ø160-315mm
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Geberit Electro fusion machine ESG 40/200
Electroweld sleeve coupling
1
2
3
4
Insert prepared pipe or fitting ends into the sleeve coupling.
Connect electric welder, start welding procedure.
After the <END> indicator has turned on, remove the connection cable. The protruding yellow indicator indicates whether the welding process was performed correctly.
If required for the sake of appearance, the electrical connector socket on 50 – 160mm dia. Electrowelding sleeves can be removed after the end of installation work.
notE
Electroweld sleeve couplings should not be welded twice. However, in exceptional cases a repetition can be done, but wait at least 1 hour until the socket has completely cooled down before second welding is started. 50mm-160mm only.
Right
Wrong
ELEctroFuSIon macHInES 50mm-160mm
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ELEctroFuSIon macHInES 200mm-315mm
Geberit Start switch 230 V
1 2
3 4
5
Dry, clean and scrape welding ends. Remove burr. Welding ends must remain dry during the whole welding process.
Mark insertion length 75mm.
Mount centering rings to ensure proper welding. Insert pipe or fitting ends into the thermo sleeve coupling. Connect start switch cable. Press start button briefly. Welding time approx. 8 minutes.
Wait for at least 15 minutes after weld has been completed before removing the centering rings. Do not remove the plastic sheet insulation until the sleeve has completely cooled down.
notE
The same sleeve coupling can not be welded twice, since the built-in thermo fuses shut off automatically after the necessary welding temperature has been reached.
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Example: Insertion depth in an ambient temperature of 20°C (Vertical assembly).
Available from Ø50 to 315mm.
Connection properties a) non-rigid, removable b) non-tension-resistant
use
An expansion socket is recommended between anchor brackets, particularly on installations assembled with rigid joints and where excessive thermal movement is anticipated. At least one expansion joint must be provided on vertical stacks running from floor to floor, long collector pipelines and before connecting to the buried drain pipework.
Different conditions apply for underground installations.
Installation
Can be used either vertically or horizontally. One advantage is the depth of the sleeve which makes the assembly of downpipes and mains easier, allowing both vertical and horizontal corrections (e.g. in level, and in the precise positioning of the direction of branches and elbows.)
A firm anchor bracket must always be located behind the expansion socket to avoid any movement of the socket in the event of expansion or contraction.
The special shape of the seal allows the pipe slide within the socket during expansion and contraction, ensuring that the connection remains perfectly watertight even under heavy hydraulic load.
Horizontal assembly (e.g. at 20°C)
The following conditions are important to ensure perfect and easy assembly of the sleeves: 1. Chamfering the inserted pipe end to approximately 15°. 2. Check the scale on the outer surface of the expansion socket for insertion depth. 3. Mark the correct insertion depth on the pipe. 4. Lubricate the pipe end well with soft soap, silicone or Vaseline. N.B. do not use oil or grease which can damage the rubber seal.
A special expansion socket with stainless steel protection for the rubber seal can be used for heavy duty industrial and laboratory applications.
EXPanSIon SocKEt
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application: Horizontally Vertically
Diameter: ø50-315mm
Legend Expansion socket: compensate the change of length Bracket: provides an anchor point Electroweld Sleeve holds anchor bracket in position
notE
Each expansion socket needs to be fixed with 1 anchor bracket. Refer page 23 for Anchor Bracket distances.
EXPanSIon SocKEt
The Geberit Expansion socket is designed to counteract the variation in length due to thermal expansion and contraction max distance between Expansion Sockets = 6mtrs.
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36
WaLraVEn bIFIX 5000 SLIDE cLamPS
bIFIX 5000reece d Pipe Fit G S b x s safe load code (mm) (0 x mm) (0) (0xL) (mm) (n)
510212 38-43 40geb M10 M6 x 25 20 x 1,25 1090
510203 56-58 56geb M10 M6 x 25 20 x 2,0 1470
510215 64-67 63geb M10 M6 x 25 20 x 2,0 1470
510204 70-76 75geb M10 M6 x 25 20 x 2,0 1470
510205 86-91 90geb M10 M6 x 25 20 x 2,0 1470
510206 110-114 110geb M10 M6 x 25 20 x 2,0 1470
510208 155-160 160geb M10 M6 x 25 20 x 2,0 1470
with spacerwasher for
location only
without spacerwasher fortight fixing
B
ds
H
G
S
Specific characteristics
•WMquicklockingsystemforfastandsecure fixing (for vertical pipes keep open side of the slot down)
•noiseinsulationaccordingtoDIN4109•rubberliningespeciallydevelopedfor
application to plastic pipes•innerpartofrubberliningisflushto
improve sliding of pipe in clamp•ageingresistantEPDMrubberlining•removablespacerwashersbetweenthe
flanges, making the clamp suitable for either location or tight fixing
technical characteristics•
•madeofsteel1.0332•zincplated•lockingscrews:combislotcheese
head screw DIN-EN-ISO 7045 (DIN 7985), zinc plated
•resistanceweldedconnectingnut M8, H = 8 mm; M10, H = 10 mm
•EPDMrubberliningwithout plasticizer (in consequence very
suitable for plastic pipes), colour green, flush inner part
BIFIX 5000Two-part Clamp:2 locking screws, one side with WM quick locking system and spacer washers between the flanges
bolted clips - black in colourFixedreece product size code
505390 bolted clip suit HDPE W/10mm Nut 50mm
505391 bolted clip suit HDPE W/10mm Nut 56mm
505392 bolted clip suit HDPE W/10mm Nut 63mm
505393 bolted clip suit HDPE W/10mm Nut 75mm
505395 bolted clip suit HDPE W/10mm Nut 110mm
505397 bolted clip suit HDPE W/12mm Nut 160mm
adjustable clips505435 bolted clip suit HDPE Adjustable 200mm
505436 bolted clip suit HDPE Adjustable 225mm
505437 bolted clip suit HDPE Adjustable 300mm
bolted clip with 10mm nut
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cHEmIcaL rESIStancE LISt
Explanation
When the pipe wall material comes into contact with substancesflowing through the pipe, different processes can take place,such as the absorption of liquid (swelling), the extraction ofsoluble elements in the material (shrinkage) or chemical reactions(hydrolysis, oxidation etc.) which can sometimes causethe properties of the pipes or pipeline parts to change.
The performance of pipes and pipeline parts when in contactwith effluent substances can be classed as follows:
Resistant The pipe wall material is generally regarded as being suitable Limited resistance The suitability of the pipe wall material must be checked in each individual case; if necessary, further tests should be carried out. Not resistant The pipe wall material is generally regarded as being unsuitable.
The following symbols and abbreviations are used to indicatethe composition of the flow substances:% Percentages refer to mass proportions in %.VL Aqueous solution, mass proportion <= 10%.L Aqueous solution, mass proportion > 10%.GL Aqueous solution saturated at 20°C.TR Chemical is at least technically pure.H Normal commercial composition.S Traces < 0,1%G Usual mass proportion of any saturated solution or dilution.Data is based on immersion tests without mechanical load and reflects current levels of knowledge. No claims under guarantee may be made on the basis of this information.
the following data is required for a declaration of chemical resistance:
- Corrosion medium, composition (chemical description), DIN safety data sheet
- Temperature
- Proportion (concentration)
- Information on reaction time, frequency, flow quantity
- Other flow media
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cHEmIcaL rESIStancE LISt
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cHEmIcaL rESIStancE LISt
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cHEmIcaL rESIStancE LISt
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cHEmIcaL rESIStancE LISt
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cHEmIcaL rESIStancE LISt
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cHEmIcaL rESIStancE LISt
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cHEmIcaL rESIStancE LISt
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cHEmIcaL rESIStancE LISt
adap
tors
from
50,
56,
63m
m H
DPE
to th
e fix
ture
trap
or t
undi
sh.
40 C
oppe
r/Bra
ss
40 H
DPE
Rubb
er A
dapt
or
1430
720
50 H
DPE
50 H
DPE
50 H
DPE
Sock
et
1430
483
50 H
DPE
40 C
oppe
r/Bra
ss
40 P
VC
40 H
DPE
Rubb
er A
dapt
or
1430
676
56x5
0 HD
PE
Redu
cer
50 H
DPE
40 C
oppe
r/Bra
ss
40 P
VC
40 H
DPE
Rubb
er A
dapt
or
1430
676
56 H
DPE
50 C
oppe
r/Bra
ss
50 H
DPE
Rubb
er A
dapt
or
1430
678
63x5
6 HD
PE
Redu
cer
1430
200
56 H
DPE
50 P
VC
56 H
DPE
56 H
DPE
Sock
et
1430
484
56 H
DPE
40 C
oppe
r/Bra
ss
40 P
VC
40 H
DPE
Rubb
er A
dapt
or
1430
883
63 H
DPE
50 C
oppe
r/Bra
ss
50 H
DPE
Rubb
er A
dapt
or
1430
678
63 H
DPE
63 H
DPE
63 H
DPE
Sock
et
1430
485
63 H
DPE
50 P
VC
50 H
DPE
56 H
DPE
Sock
et
1430
484
56x6
3 Re
duce
r 14
3020
0
63 H
DPE
50 P
VC
56 H
DPE
75 R
educ
ing
Adap
tor
1430
933
75 H
DPE
adap
tors
from
75,
110
mm
HDP
E to
fixt
ure
traps
or t
undi
sh.
40 C
oppe
r/Bra
ss40
PVC
40 H
DPE
Rubb
er A
dapt
or14
3088
3
75 R
educ
ing
Adap
tor
1430
933
75 H
DPE
50 C
oppe
r/Bra
ss50
HDP
E
Rubb
er A
dapt
or14
3067
8
75 R
educ
ing
Adap
tor
1430
933
75 H
DPE
50 P
VC56
HDP
E
110
Redu
cing
Ada
ptor
1430
938
110
HDPE
40 C
oppe
r/Bra
ss40
PVC
40 H
DPE
110
Redu
cing
Ada
ptor
1430
938
110
HDPE
50 C
oppe
r/Bra
ss50
HDP
E
110
Redu
cing
Ada
ptor
1430
938
110
HDPE
50 P
VC
50 H
DPE
Sock
et14
3048
3
75x5
0 HD
PERe
duce
r 143
0202
+ sh
ort p
ipe
butt
wel
ded
as
requ
ired
75 H
DPE
Sock
et14
3048
6
adap
tors
from
75,
110
mm
HDP
E to
fixt
ure
traps
or t
undi
sh v
ia a
ring
sea
l soc
ket.
50 P
VC56
HDP
E
56 H
DPE
Sock
et14
3048
4
75x5
6 HD
PE
Redu
cer 1
4302
03+
shor
t pip
e bu
tt
wel
ded
as re
quire
d
75 H
DPE
Sock
et14
3048
6
40 C
oppe
r/Bra
ss40
HDP
E
Rubb
er A
dapt
or14
3088
3
75x6
3 HD
PE
Redu
cer 1
4302
04+
shor
t pip
e bu
tt
wel
ded
as re
quire
d
75 H
DPE
Sock
et14
3048
6
40 P
VC40
Cop
per/B
rass
40 H
DPE
Rubb
er A
dapt
or14
3067
6
75x5
6 HD
PE
Redu
cer 1
4302
03+
shor
t pip
e bu
tt
wel
ded
as re
quire
d
75 H
DPE
Sock
et14
3048
6
50 C
oppe
r/Bra
ss50
HDP
E
Rubb
er A
dapt
or14
3678
75x6
3 HD
PE14
3020
4+
shor
t pip
e bu
tt
wel
ded
as re
quire
d
75 H
DPE
Sock
et14
3048
6
40 C
oppe
r/Bra
ss40
PVC
40 H
DPE
Rubb
er A
dapt
or14
3067
6
HDPE
Red
ucer
110x
5614
3021
0+
shor
t pip
e bu
tt
wel
ded
as re
quire
d
110
HDPE
Soc
ket
1430
488
50 P
VC56
HDP
E
56 H
DPE
Sock
et14
3088
3
HDPE
Red
ucer
110
x56
1430
210
+
shor
t pip
e bu
tt
wel
d as
requ
ired
110
HDPE
Soc
ket
1430
488
50 C
oppe
r/Bra
ss50
HDP
E
Rubb
er A
dapt
or14
3067
8
HDPE
Red
ucer
110x
6314
3021
1+
shor
t pip
ebu
tt w
eld
as re
quire
d
110
HDPE
Soc
ket
1430
488
Inst
all R
ubbe
r Rin
g So
cket
to
the
requ
ired
dept
h be
low
th
e flo
or le
vel.
adap
tors
a
B
aa
aB
aa
B
B
a B
aa
aa
a
BB
BB
BB
B
Conn
ectio
n Zo
ne
Conn
ectio
n Zo
ne
Conn
ectio
n Zo
ne
100
PVC
DWV
(with
LIT
to
smal
ler s
izes)
110
HDPE
100
PVC
DWV
(with
LIT
to
smal
ler s
izes
110
HDPE
)
150
PVC
DWV
(with
LIT
to
smal
ler s
izes
160
HDPE
)
150
PVC
DWV
(with
LIT
to
smal
ler s
izes
160
HDPE
)
110
HDPE
Spig
ot A
dapt
or14
3092
6 St
anda
rd V
CRu
bber
Rin
gby
oth
ers
100
Earth
enw
are/
VC
HDPE
ada
ptor
s to
PVc
160
HDPE
Expa
nsio
n So
cket
1430
467
80 C
oppe
r/ Br
ass/
SS10
0 Co
pper
/ Br
ass/
SS
90 H
DPE
to 8
0 Co
pper
/Bra
ss/S
SAd
apto
r 143
0935
110
HDPE
to 1
00
Copp
er/B
rass
/SS
Adap
tor 1
4309
36
HDPE
to c
oppe
r/bra
ss/S
tain
less
Ste
el a
dapt
ors
toile
t con
nect
ions
HDPE
to E
arth
enw
are
adap
tors
2527 28
PVC
Toile
t Co
nnec
tor
100m
m m
ale
plus
100
mm
PVC
pip
e
110
HDPE
Soc
ket
1430
488
110
HDPE
160
HDPE
Sp
igot
Ada
ptor
14
3093
2
Stan
dard
VC
Rubb
er R
ing
by o
ther
s
150
Earth
enw
are/
VC
HDPE
to c
ast I
ron
adap
tor
110m
m
HDPE
Pip
e
110m
m
Elec
trofu
sion
to
110
HDP
E
110m
m
Sile
nt P
ipe
x 10
0mm
long
110m
m S
ilent
SS
Cla
mp
to
Cast
Iron
100m
m
Cast
Iron
Inst
all R
ubbe
r Rin
g So
cket
to th
e re
quire
d de
pth
belo
w th
e
floor
leve
l.
TM
W10
7W
ater
mar
k
B
BB
BB
BB
160
HDPE
So
cket
1431
065
110
HDPE
Ex
pans
ion
Sock
et14
3046
6
110
HDPE
So
cket
1430
488
note
:
•Th
isc
hart
iden
tifie
son
ly,th
eco
nver
sion
pos
sibi
litie
sfro
mH
DPE
to o
ther
mat
eria
ls. T
he v
ario
us m
ater
ials
as
show
n, w
hich
fit
into
the
sam
e ad
apto
r, m
ay n
ot h
ave
iden
tical
inte
rnal
di
men
sion
s (ID
).
•So
lutio
nsm
arke
rwith
“a”
can
gen
eral
ly b
e fit
ted
afte
r the
mai
n pi
pe w
ork
has
been
inst
alle
d, b
ut b
efor
e th
e flo
or c
over
ings
.
•So
lutio
nsm
arke
dw
ith“
B” h
ave
to b
e in
stal
led
at th
e sa
me
time
as th
e m
ain
pipe
wor
k.
•Th
epi
pew
ork
conn
ecte
dto
the
rings
eals
ocke
tsho
uld
not
exce
ed 2
m a
nd fo
r a ru
bber
ada
ptor
1m
.
•
indi
cate
sdi
rect
ion
offl
ow.
Bo
lded
figu
res
refe
r to
curr
ent R
eece
cod
es.
WATERMARK LICENCE
Quality Assurance Services hereby grants to
VINIDEX TUBEMAKERS PTY LTDACN 000 664 942
of 86 Whiteside Road CLAYTON VIC 3168
“the Licensee” the right to use the WaterMark as shown above only in respect of the goods described below and detailed in the attached Schedule which are produced by the Licensee and which comply with the appropriate specification listed in the Manual of Authorisation Procedures for Plumbing and Drainage Products and referred to below as from time to time amended. The Licence is granted subject to the Rules governing the use of the WaterMark and to any Undertakings which the Licensee has given to Quality Assurance Services and the Licensee hereby covenants duly to observe all the said Rules and Undertakings.
Manufactured to: MP52 Spec 005 – Sanitary plumbing pipes and pipe fittings
Signed for and behalf of Quality Assurance Services
Authorised Signatory QAS
Signed for and behalf of the Licensee
Chief Executive
Licence No. W231
Date of Issue 3 April 1998 (Original Date of Issue: 26 August 1996 for Interim Licence)
quaLIty ASSURANCE SErVIcES
Quality Assurance Services Pty Limited A.C.N. 050 611 642
*Items that do that display the Watermark do not comply with the conditions of the licence.
version 2/2011
