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- Declutchable Gear Box Operator - HandWheel Gear Box Operator - Lever DAEJU CONTROL CO., LTD c

Gearbox for Control valves and pneumatic actuators

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The Aluminum Declutch Gearbox is specially designed for butterfly valves, ball valves, and plug valves as well as for pneumatic actuators. This device allows manual operation during installing, system testing if when air resource is not loaded. It can be mounted directly on most of the popular rack & and pinion style pneumatic actuators in the market. Of course, it does not need a distance plate installed between the pneumatic actuatorand the declutch gearbox.

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Page 1: Gearbox for Control valves and pneumatic actuators

- Declutchable Gear Box Operator- HandWheel Gear Box Operator- Lever

DAEJU CONTROL CO., LTDc

Page 2: Gearbox for Control valves and pneumatic actuators

The Aluminum Declutch Gearbox is specially designed for butterfly valves, ball valves, and plug valves as well as for pneumatic actuators. This device allows manual operation during installing, system testing if when air resource is not loaded. It can be mounted directly on most of the popular rack & and pinion style pneumatic actuators in the market. Of course, it does not need a distance plate installed between the pneumatic actuator and the declutch gearbox.

- A simple and compact design, light-weight device.-ISO 5211 connecting standard-Easy switching position from manual operation to pneumatic operation by using the wrench retainer.-Internal parts lubricated with special lubricant when the device is assembled.-Weatherproof is IP65-GD series products output torque range varies from 180 to 5500NM-adjustment of 5 degree angle

Guidings for model choosing and device operating:1. The device should be correctly installed. The worm gear shaft hole should be concentric with the valve shaft. And then the screws must be tighten up.2. The rating torque can be output when the load applied on handwheel meets the require-ment. In order to avoid damage on the device, it is not allowed to change the handwhell diam-eter and use output torque force which exceeds the required input value.

No123456789--

Part NameHand Wheel

ShaftElastic Limit PinWrench Retainer

CapWorm

Worm GearConnecting Axle

BodyEccentric Guide

Screw

Standard MaterialCarbon SteelCarbon Steel

Stainless SteelCarbon Steel

Aluminum Alloy ZL 104Carbon Steel

Ductile Iron QT400-15Carbon Steel

Aluminum AlloyCarbon SteelCarbon Steel

Optional Material

Stainless Steel

Paint

Zinc Coating

Stainless SteelStainless Steel

Technical parameter and Reference

ModelGD050GD050GD102GD140GD165GD254

Output / InputTorque Ratio

1:9.61:12.51:12.51:101:191:19

Reference OutputTorque(Nm)

300360810131028005500

Actuator modelchoosing52-10563-127

105-160140-210240-270270-300

Butterfly valvemodel choosing

32-15032-200

200-300250-350350-400450-500

Ball valve modelchoosing

506380

100150250

cDAEJU CONTROL CO., LTDManual Devices

Declutchable Gearbox Operator

Page 3: Gearbox for Control valves and pneumatic actuators

cDAEJU CONTROL CO., LTDManual Devices

Model GD254

Gear Ratio 1:52

Output Torque(Nm) 5500

A 275

B 330

C 283

E 130

F 115

Dp1 125 140 140 165 165

F1 13 17 17 21 21

DP2 102 102 - - 254

F2 11 11 - - 17

Dv1 125 140 140 165 165

M1 M12 M16 17 21 M20

Dv2 102 102 - - 254

M2 M10 M10 - - M16

J&K 11 14 17 14 17 19 22 27 27 36 36 46 46

For Actuator Model 52 63-75 83-92 63-75 83-92 105 105-127 140-160 140-160 190-210 190-210 240-270 240-270

G 265

H 205

L 400

M 230

S 700

Wt(kg) 38

230

181

395

214

600

24.512.5

GD140 GD165

1:55

2800

165

268

243

104.5

10578

155

162

325

180

400

190

140

300

5.8

1:50

1310

140

225

200

85

125

M12

102

M10

140

124

65

70

125

13

102

11

177

124

200

3.5

1:36

GD102

810

115

185

160

102

M10

70

M8

125

118

52.2

70

102

11

70

8.5

104

200

2.3

GD050 GD070

1:38

360

95

150

135

M8

50

M6

90

100

143

54

70

8.5

50

6.5

70

1:40

300

70

125

110

44.2

Declutchable Gearbox Operator

Page 4: Gearbox for Control valves and pneumatic actuators

cDAEJU CONTROL CO., LTDManual Devices

Handwheel Gearbox Operator

Our 20-series Aluminum valve handwheel gearbox, 90 quarter turn drive device is suitable for butterfly valve, ball valve and plug valve and so on.The aluminum alloy material body after static electricity powder coating has an excellent appearance, strong adhesion/mechanical property and anti-corosion/wear resistance.

-ISO 5211 direct mount patterns.-Filled with special lubricant before leav-ing the factory.-Weatherproof is IP 65.-The output torque range: 180-1310NM-5 degree angle adjusting

Guiding for model choosing and device operating:1. The device should be correctly installed. The worm gear shaft hole should be concentric with the valve shaft. And then the screws must be tighten up.2. the rating torque can be right output when the load applied on handwheel meets the requirement. In order not to damage the device, the user must use the device without any change of the hand-wheel diameter and do not apply to the torque force which exceeds the required input value.

No12345

Part NameBody

Worm GearWormShaft

Hand WheelScrew

Standard MaterialAluminum Alloy

Ductile Iron QT400-15Carbon SteelCarbon SteelCarbon SteelCarbon Steel

Optional Material

Stainless Steel

Stainless Steel

Reference Selection

Model

2007020090201022012520140

Output/ InputTorque Ratio

1 : 9.61 : 12

1 : 12.51 : 12.5

10

ReferenceOutput Torque(Nm)

180300540675

1310

Butterfly valve modedchoosing32-15032-200

200-30025-350

350-400

WT(kg)1.61.835

10

Page 5: Gearbox for Control valves and pneumatic actuators

cDAEJU CONTROL CO., LTDManual Devices

Handwheel Gearbox Operator

Model 20070 20090 20102 20125 20140 20140B 20165 20254

Torque 180 300 540 675 1310 1790 3250 5500

Gear Ratio 1:40 1:37 1:36 1:36 1:50 1:39 1:55 1:52

8x8, 9x9, 11x11 8x8, 9x9, 11x11 17x17, 17x17, 22x22, 22x22, 36x36, ø60x18,

14x14, 17x17 14x14, 17x17 19x19, 22x22 19x19, 22x22 27x27 27x27, ø50x14 ø50x14 ø65x20, ø80x22

B 160 160 215 225 325 375 395 416

C 115 130 150 180 225 225 268 332

D 80 100 120 142 185 185 230 265

E 42 50 60 60 80 81 104.5 130

F 78 97 117 138 175 175 220 286

H 48 54 56 69 95 95 105 125

ø 140 200 250 300 400 600 600 700

øD1 50/70 70/90 70/102 102/125 140 140 165 165/254

4-M M6/M8 M8/M8 M8/M10 M10/M12 M16 M16 M20 M20/M16

øD2 30 32 43 43 54 50 65 80

A x A

Page 6: Gearbox for Control valves and pneumatic actuators

cDAEJU CONTROL CO., LTDManual Devices

Lever

MODEL A B C HS F H WT(kg)

30150 210 8/9/11/14/17 M6/ M8 14-19 50/ 70 10 0.4

30250 340 14/17/22 M8/ M10 23-28 70/102 12 0.95

Page 7: Gearbox for Control valves and pneumatic actuators

DAEJU CONTROL CO., LTDADDRESS RM 905, New T castle, 429-1, Gasan-Dong, Geumcheon-Gu, Seoul, South Korea

TEL. +82-2-2626-9791 FAX . +82-2-2626-9792Email : [email protected] Site : www.aov.kr

c