Gear Drive Issues Why Belt is Better

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    Phone: (593) 2 3062500

    Cell.: (593) 8 4653217E-mail: [email protected]

    Subject: PetroEcuador

    Project: PetroEcuador Tank Farm Upgrade

    Dated: September 6, 2013

    To Francisco Zumrraga P.E.,

    Here our take on Belt vs. Gear Drives:

    Belt Drive Advantages:Clean drive using Goodyear Herringbone Belt (positive drive) No oil

    Half the number of bearings compared to a gearbox All bearings greased for life and sealed

    No gearbox oilingtherefore no possibility of oil on the ground

    Cheaper spare parts no gears or coupling parts

    Quiet drive 85dBa

    Belts have progressed over the years from V Belts to Herringbone designs, belts are now of a positive tooth form

    with as much as 97%-98% power efficiency

    Mechanical Seal can be changed without removing major components

    Typical Philly Swivel-Angle Mixer c/w Auto Actuator installed on a crude oil tank.

    mailto:[email protected]:[email protected]:[email protected]
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    Typical Philly Fixed-Angle Mixer installed on an Asphalt / Bitumen Tank

    Typical Philly Swivel-Angle Mixers (4) installed on a crude oil tank 103M diameter

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    Disadvantages of Gear Drives:

    Parts are more expensive more Bearings & Gear Set & Spacer Coupling

    Gearbox requires oil could leak on the ground if an Oil Seal fails

    Some Side-Entry Mixer Gearboxes run very hot, due to lack of surface area cooling

    Motor to Gearbox Coupling requires accurate setting or it will fail regularlyMotors supported vertical on a Frame can create more vibration due to overhung support

    Shorter Main Shaft bearing support can cause vibration from the propeller

    Gearbox has to be removed on many brands to change the mechanical seal.

    Lightnin-Plenty Swivel-Angle Gear Drive leaking oil from the Gearbox,

    and crude oil from the mechanical seal.

    Lightnin-Plenty Swivel-Angle Gear Drive leaking oil from the Gearbox,

    and crude oil from the mechanical seal.

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    Lightnin Fixed-Angle Gear Drive leaking product from the mechanical seal.

    Catastrophic failure of a Jensen Swivel-Angle Gearbox driven mixer, 17,000 bbls of

    crude oil spilt on the ground.

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    Christopher F. Hastings

    Market Specialist Petroleum IndustryGlobal Projects Group

    Philadelphia Mixing Solutions, Ltd.

    1221 East Main Street

    Palmyra, PA 17078 USA

    Office/Oficina 281-246-4480

    Mobile/Celular 281-224-2720

    [email protected]

    NOTICE

    The Materials contained in this document are deemed confidential and proprietary product of Philadelphia Mixing Solutions, Ltd. Any reproduction,

    distribution, or sharing of the contents, in whole or in part, with an individual or entity other than the direct recipient of this material, its

    authorized agents, or employees is strictly prohibited. Philadelphia Mixing Solutions, Ltd. retains all rights herein. Philadelphia Mixing Solutions,

    Ltd. 2013

    mailto:[email protected]:[email protected]:[email protected]