GEA Bock HG44e/HG56e · ufactured by GEA. GEAting refrigera compressors are intended for installation in a machine (within the EU according to the EU Directives 2006/42/EC Machinery

GEA Bock HG44e/HG56eAssembly instructions

96416-09.2019-Gb

Translation of the original instructions

HG44e/475-4 HG44e/475-4 S HGX44e/475-4 HGX44e/475-4 SHG44e/565-4 HG44e/565-4 S HGX44e/565-4 HGX44e/565-4 S HG44e/665-4 HG44e/665-4 S HGX44e/665-4 HGX44e/665-4 SHG44e/770-4 HG44e/770-4 S HGX44e/770-4 HGX44e/770-4 S

HG56e/850-4 HG56e/850-4 S HGX56e/850-4 HGX56e/850-4 SHG56e/995-4 HG56e/995-4 S HGX56e/995-4 HGX56e/995-4 S HG56e/1155-4 HG56e/1155-4 S HGX56e/1155-4 HGX56e/1155-4 S

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Contents Page

1 Safety 4 1.1 Identificationofsafetyinstructions 1.2 Qualificationsrequiredofpersonnel 1.3 Generalsafetyinstructions 1.4 Intendeduse 2 Product description 6 2.1 Shortdescription 2.2 Nameplate 2.3 Typekey

About these instructionsReadtheseinstructionsbeforeassemblyandbeforeusingthecompressor.Thiswillavoidmisunder-standings andpreventdamage.Improperassemblyanduseofthecompressorcanresultinseriousorfatalinjury.Observethesafetyinstructionscontainedintheseinstructions.Theseinstructionsmustbepassedontotheendcustomeralongwiththeunitinwhichthecompres-sorisinstalled.

GEABockGmbH

72636Frickenhausen

GEABockGmbH

Benzstraße7

72636Frickenhausen

Germany

Phone+49702294540

Fax+4970229454137

[email protected]

www.gea.com

Manufacturer

Contact

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Contents Page

3 Areas of application 8 3.1 Refrigerants 3.2 Oilcharge 3.3 Limitsofapplication 4 Compressor assembly 11 4.1 Storageandtransport 4.2 Settingup 4.3 Pipeconnections 4.4 Pipes 4.5 Layingsuctionanspressurelines 4.6 Operatingtheshut-offvalves 4.7 Operatingmodeofthelockableserviceconnections 4.8 Suctionpipefilter 5 Electrical connection 15 5.1 Informationforcontactorandmotorcontactorselection 5.2 Standardmotor,designfordirectorpartialwindingstart 5.3 Basiccircuitdiagramforpartialwindingstartwithstandardmotor 5.4 Specialmotor:designfordirectorstar-deltastart 5.5 Basiccircuitdiagramfor star-delta startwithspecialmotor 5.6 ElectronictriggerunitINT69G 5.7 ConnectingofthetriggerunitINT69G 5.8 FunctionaltestofthetriggerunitINT69G 5.9 Oilsumpheater(accessories) 6 Commissioning 25 6.1 Preparationsforstart-up 6.2 Pressureintegritytest 6.3 Leaktest 6.4 Evacuation 6.5 Refrigerantcharge 6.6 Start-up 6.7 Avoidslugging 6.8 Connectionofoillevelregulator 7 Maintenance 28 7.1 Preparation 7.2 Worktobecarriedout 7.3 Sparepartsrecommendation 7.4 Accessories 7.5 Extractfromthelubricantstable 7.6 Decommissioning 8 Accessories 30 8.1 Capacityregulator 9 Technical data 32 10 Dimensions and connections 34 11 Declaration of incorporation 36 12 Service 37

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1| Safety

1.2 Qualificationsrequiredofpersonnel

DANGER Indicates a dangerous situation which, if not avoided, will cause immediate fatal or serious injury.

WARNING Indicates a dangerous situation which, if not avoided, may cause fatal or serious injury.

CAUTION Indicates a dangerous situation which, if not avoided, may cause fairly severe or minor injury.

ATTENTION Indicates a situation which, if not avoided, may cause property damage.

INFO Important information or tips on simplifying work.

WARNING Inadequatelyqualifiedpersonnelposestheriskofaccidents,the consequencebeingseriousor fatal injury.Workoncompressorsisthereforereservedforpersonnelwhichisqualifiedtoworkonpressurized refrigerant systems:•For example, a refrigeration technician, refrigeration mechatronicengineer. As well as professions with comparable training, whichenables personnel to assemble, install, maintain and repair refrigerationandair-conditioningsystems.Personnelmustbecapableofassessingtheworktobecarriedoutandrecognisinganypotentialdangers.

1.1 Identificationofsafetyinstructions:

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1| Safety

1.4 Intended use

1.3 General safety instructions

WARNING Risk of accidents. Refrigerating compressors are pressurised machines and as such call for heightened caution and care in handling.

The maximum permissible overpressure must not be exceeded, even for testing purposes.

Risk of burns! - Depending on the operating conditions, surface temperatures of over 60°C on the discharge side or below 0°C on the suction side can be reached. - Avoid contact with refrigerant necessarily. Contact with refrigerant can cause severe burns and skin damage.

WARNING The compressor may not be used in potentially explosive environments!

Theseassemblyinstructionsdescribethestandardversionofthecompressornamedinthetitleman-ufacturedbyGEA. GEArefrigeratingcompressorsareintendedforinstallationinamachine(withintheEUaccordingtotheEUDirectives2006/42/ECMachineryDirective,2014/68/EUPressureEquipmentDirective).Commissioningispermissibleonlyifthecompressorhasbeeninstalledinaccordancewiththeseas-semblyinstructionsandtheentiresystemintowhichitisintegratedhasbeeninspectedandapprovedinaccordancewithlegalregulations.

Thecompressorsareintendedforuseinrefrigerationsystemsincompliancewiththelimitsofapplication.

Onlytherefrigerantspecifiedintheseinstructionsmaybeused.

Any other use of the compressor is prohibited!

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• HG44e:Semi-hermeticfour-cylinderreciprocatingcompressorwithsuction-gascooleddrivemotor.• HG56e:Semi-hermeticsix-cylinderreciprocatingcompressorwithsuction-gascooleddrivemotor.• Preferredapplicationrange:normalrefrigeratingandair-conditioning.

2 | Product description

Nameplate

Fig.1

2.1 Short description

Valveplate Cylindercover

DimensionandconnectionvaluescanbefoundinChapter10

Transporteyelet

Dischargeshut-offvalve

Oilpump

Suction shut-offvalve

Oilsightglass

Drivesection

Motorsection

Fig.2

HG44e

HG56e

Terminalbox

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1 Typedesignation 6 Voltage,circuit,frequency2 Machinenumber 7 Nominalrotationspeed3 maximumoperatingcurrent 8 Displacement4 Startingcurrent(rotorblocked) 9 Voltage,circuit,frequency Y:Partwinding1 10 Nominalrotationspeed YY:Partwindings1and2 11 Displacement5 ND(LP):max.admissibleoperatingpressure 12 Oiltypefilledatthefactory (g)Lowpressureside 13 Terminalboxprotectiontype HD(HP):max.admissibleoperating Electrical accessories can change pressure(g)Highpressureside the IP protection class! Observe the limits of application diagrams!

50 Hz}

60 Hz}

2 | Product description

Fig.3

2.2 Name plate (example)

12345

6789

10111213

BB12345A001HGX44e/770-4 S

35,0 A101 A 174 A

67,0

80,4SE 55

GEA Bock GmbH72636 Frickenhausen, Germany

/HG 44 e 770- 4 SX

¹)HG-HermeticGas-Cooled(suctiongas-cooled)

²)X - Esteroilcharge(HFCrefrigerant,e.g. R134a,R404A/R507,R407C,R407F)3)S - Morepowerfulmotor,e.g.forair-conditioningapplications

Motorvariant3)

Numberofpoles

Sweptvolume

e-series(optimizedefficiency)

Numbersofcylinders

Size

Oilcharge²)

Series¹)

2.3 Type key (example)

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ATTENTION The oil level must be in the visible part of the sight glass; damage to the compressor is possible if overfilled or underfilled!

3 | Areas of application

Thecompressorsarefilledatthefactorywiththefollowingoiltype:-fürR134a,R404A/R507,R407C,R407F FUCHSRenisoTritonSE55 -fürR22 FUCHSRenisoSP46Compressorswithesteroilcharge(FUCHSRenisoTritonSE55)aremarkedwithanXinthetypedesignation(e.g.HGX44e/770-4).

3.1 Refrigerants• HFKW/HFC: R134a,R404A/R507,R407C,R407F• (H)FCKW/(H)CFC: R22

3.2 Oil charge

INFO For refilling, we recommend the above oil types. Alternatives: see lubricants table, Chapter 7.5

ATTENTION Compressor operation is possible within the operating limits showninthediagrams.Pleasenotethesignificanceoftheshaded areas. Thresholds should not be selected as design or continuous operation points.

- Permissible ambient temperature (-20°C) - (+60°C)- Max. permissible discharge end temperature 140°C.-Max.permissibleswitchingfrequency12x/h.- A minimum running time of 3 min. steady-state condition (continuous operation) must be achieved.

For operation with supplementary cooling:- Use only oils with high thermal stability.- Avoid continuous operation near the threshold.

For operation with capacity regulator:- Continuous operation, when the capacity regulator is activated,

is not permissible and can cause damage to the compressor.- The suction gas superheat temperature may need to be reduced

or set individually when operating near to the threshold.- When the capacity regulator is activated, the gas velocity in the systemcannotundercertaincircumstancesensurethatsuffi-cient oil is transported back to the compressor.

Foroperationwithfrequencyconverter:- The maximum current and power consumption must not be exceeded.Inthecaseofoperationabovethemainsfrequency,theapplication limit can therefore be limited.

3.3 Limits of application

max.

min.

oillevel

Fig.4Fig.4

HG44e1,6Ltr.HG56e1,4Ltr.

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Fig.5

Fig.6

Fig.7

ATTENTION When operating in the vacuum range, there is a danger of air entering on the suction side. This can cause chemical reactions, a pressure rise in the condenser and an elevated compressed-gas temperature. Prevent the ingress of air at all costs!

Unlimitedapplicationrange

Supplementarycoolingorreducedsuctiongastemperature

Supplementarycoolingandreducedsuctiongastemperature

MotorversionS(morepowerfulmotor)

Evaporationtemperature(°C)

Condensingtemperature(°C)

Suctiongassuperheat(K)

Suctiongastemperature(°C)

Design for other areasonrequest

Maximum admissible operating pressure (g)

(LP/HP): 19/28 bar

1) LP=LowpressureHP=Highpressure

20

30

50

70

80

-20 -10 100 20 30 t (°C)o

t (°C)c

82

-30

40

60

12,5 25

t +20°COh

90

?tOh<20K

10

R134a

-50 -30-40 -20 10 t (°C)o07,5-45

20

40

50

t (°C)c

10

30

6058

?tOh<20K

-10

t +20°COh

R404A/R507

20100-10-20-30-4020

30

40

50

60

70

t (°C)o

t (°C)c

66

-35

t +20°Coh

-5 12,5

?toh<20KR22

10

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Fig.8

Fig.9


Unlimitedapplicationrange

Supplementarycoolingorreducedsuctiongastemperature

Supplementarycoolingandreducedsuctiongastemperature

MotorversionS(morepowerfulmotor)

Evaporationtemperature(°C)

Condensingtemperature(°C)

Suctiongassuperheat(K)

Suctiongastemperature(°C)

Design for other areasonrequest

Maximum admissible operating pressure (g)

(LP/HP): 19/28 bar

1) LP=LowpressureHP=Highpressure

61

10

30

50

60

-30 -25 -10-15 0 15 t (°C)o

t (°C)c

20

40

t +20°COh

70

5-20 10-512,5

?tOh<20K

R407C

10

30

50

60

-40 -30 -10-20 0 20 t (°C)o

t (°C)c

20

40

t +20°COh

70

?tOh<20K

10

R407FHGX44e/...-4 Smin.condensingtemperaturetC =15°C

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Sunprotection:Ifthecompressorissetupoutdoors,ithas tobeprotectedfromdirectsunlight.

4 | Compressor assembly

INFO Newcompressorsarefactory-filledwithinertgas.Leavethisser-vice charge in the compressor for as long as possible and prevent the ingress of air. Check the compressor for transport damage before starting any work.

ATTENTION Attachments (e.g. pipe holders, additional units, fastening parts, etc.) directly to the compressor are not permissible!

Setuponanevensurfaceorframewithsufficientload-bearingcapacity.

Singlecompressorpreferablyonvibrationdamper. Duplexandparallelcircuitsalwaysrigid.

Provideadequateclearanceformaintenancework. Ensureadequatecompressorventilation.

Donotuseinacorrosive,dusty,dampatmosphereoracombustibleenvironment.

F

E

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B

A

1234

F

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C

4 3 2 1

A

BTol.-Ang. DIN ISO 2768-mK

Ra Rz

Maß Passung Freigabe

Alternativbezug:Baumustergeprüft

Teil inaktiv

Lieferantenzeichnung

--

K.-Auftrag:PL:

Zeichnung ungültig

Entwicklungsstand

Teil keine Serie

120400

±0.5

über 0.5bis 6

Benzstraße 7 - 72636 Frickenhausen - Germany - www.bock.de

-

-Unbemaßte Radien:

-

Diese Zeichnung ist unser Eigentum!Sie darf ohne unsere Genehmigung weder nach-gebildet, vervielfältigt, oder Dritten Personen zu-gänglich gemacht werden. Der Nachbau nachdieser Zeichnung, oder an Hand der nach dieserZeichnung hergestellten Gegenstände durch denAbnehmer oder Dritte ist nicht gestattet.Wir behalten uns alle Rechte, gemäß DIN ISO 16016an dieser Zeichnung vor.

Bearb.DatumÄnderungs-Nr.

Werkstoff:

Ausgangsteil, bzw. Rohteil:-

-

Gepr.

NameDatum19.04.

WerkstückkantenDIN ISO 13715

Ersatz für:

Ersetzt durch:

Erstellt2010

Geprüft

-

Kurz

Zone

1/x

Oberflächenbehandlung / Härte:-

Blatt:Änderungsbeschreibung

400Benennung:

±0.8

1000 30 6

-

±0.3

12030

±0.2

Zeichn.-Nr. Teile-Nr.

Oberflächenangaben ISO 1302

x.xxxx-xxxxx.x

Zust.Gußtoleranzen:

Gewicht: (kg)

±0.1

Maßstab:

1:1

Wasserwaagefür Indesign

Der Lieferant muß sicherstellen, dass die Ware ineinwandfreiem Zustand angeliefert wird (Korrosions-schutz, Verpackung für sicheren Transport).

Rz 25Rz 160

s

25

zyxwut

0,05 Rz 1,60,30,71,62 Rz 166,3 Rz 63 Rz 6,3Rz 12,5

F:\u

ser\k

urz\

3D S

ache

n\3D

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asse

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4.2 Setting up

?4.1 Storage and transport

Usetransporteyelet. Donotliftmanually! Useliftinggear!

Storageat(-30°C)-(+70°C),maximumpermissiblerelativehumidity10%-95%,nocondensation

Donotstoreinacorrosive,dusty,vaporousatmosphereorinacom-bustibleenvironment.

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4.4 Pipes

Pipesandsystemcomponentsmustbecleananddryinsideandfreeofscale,swarfandlayersofrustandphosphate.Onlyuseair-tightparts.

Lay pipes correctly. Suitable vibration compensatorsmust be provided to prevent pipes being crackedandbrokenbyseverevibrations.

Ensureaproperoilreturn. Keeppressurelossestoanabsoluteminimum.

The pipe connectionshavegraduatedinsidediameterssothatpipeswithstandartmillimetreandinchdimensionscanbeused.Theconnectiondiametersoftheshut-offvalvesareratedformaximumcompressoroutput.Theactualrequiredpipecrosssectionmustbematched to the output. The same applies for non-return valves.

Fig.10:graduatedinternaldiameter

4.3 Pipe connections

ATTENTION Damage possible.Superheating can damage the valve. Remove the pipe supports from the valve for soldering. Only solder using inert gas to inhibit oxidation products (scale).


4.5 Laying suction and pressure lines

ATTENTION Improperly installed pipes can cause cracks and tears, the result being a loss of refrigerant.

INFO Proper layout of the suction and discharge lines directly after the compressor is integral to the system’s smooth running and vibration behaviour.

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Fig.11

As short as possible

Rigid fixed point


A rule of thumb: Alwayslaythefirstpipesectionstartingfromtheshut-offvalvedownwards and parallel to the drive shaft.

a)ForHG44eaintermediateflange(height27mm)isoptionalavailable, Art-Nr.81194. Withthisintermediateflangeitispossibletolaythepressurelinedirectlyfrom

thevalvetotheleftorright.

a)

4.6 Operating the shut-off valves Beforeopeningorclosingtheshut-offvalve,releasethevalvespindlesealbyapprox.¼ofaturncounter-clockwise.

Afteractivatingtheshut-offvalve,re-tightentheadjustablevalvespindlesealclockwise.

Fig.12 Fig.13

Valve spindle seal

Release Tighten

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Pipeconnection

Pipeconnection

4.7 Operating mode of the lockable service connections

Fig.14Opening the shut-off valve:Spindle:turntotheleft(counter-clockwise)asfarasitwillgo.—>Shut-offvalvecompletelyopened/serviceconnectionclosed.Theconnectionwhichcannotbeshutoffisintendedforsafetydevices.

Fig.15Opening the service connectionSpindle:Turn½-1turntotherightclockwise.—>Serviceconnectionopened/shut-offvalveopened.Theconnectionwhichcannotbeshutoffisintendedforsafetydevices.

Serviceconnectionclosed

Connectionblocked

Spindle

Connectioncannot beshutoff

Connectioncannot beshutoff

Serviceconnectionopened

SpindleConnectionopen

Compressor

Compressor

Afteractivatingthespindle,generallyfitthespindleprotectioncapagainandtightenwith14-16Nm.Thisservesasasecondsealingfeatureduringoperation.

For systems with long pipes and higher degree of contamination, a filter on the suction-side is recommended.Thefilterhastobebereneweddependingonthedegreeofcontamination(reducedpressureloss).

4.8Suctionpipefilter

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Designationonthenameplate Stickerontheterminalbox

Y/YY

Compressorswiththismarkingaresuitablefordirectorpartialwindingstart.Themotorwindingissubdividedintotwoparts:Part winding 1 = 50% and part winding 2 = 50%.Thiswindingdivisionreducesthestart-upcurrentneededforapartwindingstarttoapprox.50%ofthatforadirectstart.

INFO A mechanical unloaded start with bypass solenoid valve is notrequired.

5| Electrical connection

5.1 Information for contactor and motor contactor selectionAllprotectionequipment,switchingandmonitoringdevicesmustcomplywiththelocalsafetyregula-tionsandestablishedspecifications(e.g.VDE)andregulationsaswellasthemanufacturer’sspeci-fications.Motorprotectionswitchesarerequired!Motorcontactors,feedlines,fusesandmotorprotectionswitchesmustberatedaccording to themaximumoperatingcurrent (seenameplate). Formotorprotection,useacurrent-independent,time-delayedoverloadprotectiondeviceformonitor-ingallthreephases.Adjusttheoverloadprotectiondevicesothatitmustbeactuatedwithin2hoursat1.2timesthemaximumworkingcurrent.

INFO Connectthecompressormotorinaccordancewiththecircuitdiagram(seeinsideofterminalbox).Usesuitablecableentrypointofthecorrectprotectiontype(see nameplate)forroutingcablesintotheterminalbox.Insertthestrain reliefsandpreventchafemarksonthecables.Comparethevoltageandfrequencyvalueswiththedataforthe mainspowersupply.Only connect the motor if these values are the same.

DANGER Risk of electric shock! High voltage! Only carry out work when the electrical system is disconnected from the power supply!

5 Electrical connection

ATTENTION When attaching accessories with an electrical cable, a minimum bending radius of 3 x the cable diameter must be maintained for laying the cable.

5.2 Standard motor, design for direct or part winding start

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Fig.16

Οnderung

0

Datum Name

Datum

Bearb.

Gepr.

Norm

1

20.02.2009

bauknecht

04.08.2017

Urspr.

2

Ers. f.

3

Ers. d.

4

PW INT69 HG44/66

5 6 7

BOCK COMPRESSORS

8

=

+

9

Bl.

6.c Bl.

6.a

2

Anschlußkasten Verdichter

BT1

INT69

DELTA- P II

QA1

L1 L2 L3 N PE

FC1.1

I> I>I>

QA2

1U1

1V1

1W1

PE

EC1

MY/YY

2U1

2V1

2W1

FC1.2

I> I>I>

QA3FC1.1

FC1.2

FC2

SF1

BP2

P>

QA2

BP3

P

QA2

KF1

KF1

6.c.8

QA2

L1.1L2.1L3.1L1.2

NPE

QA3

BT3

BT2Θ

1112 14L N B1 B2

121110987654321

Θ

vio bn bu gr

Θ

EB1

pk og

50% 50%

Compressorterminalbox

5.3 Basic circuit diagram for part winding start with standard motor

BP2 HighpressuresafetymonitorBP3 Safetychain(high/lowpressuremonitoring)BT1 Coldconductor(PTCsensor)motorwindingBT2 Thermalprotectionthermostat (PTCsensor)BT3 Releaseswitch(thermostat)DELTA-P II OildifferentialpressuresensorDELTA-PII(accessorie)EB1 OilsumpheaterEC1 Compressormotor

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Οnderung

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Datum Name

Datum

Bearb.

Gepr.

Norm

1

20.02.2009

bauknecht

04.08.2017

Urspr.

2

Ers. f.

3

Ers. d.

4

PW INT69 HG44/66

5 6 7

BOCK COMPRESSORS

8

=

+

9

Bl.

6.c Bl.

6.a

2


BT1

INT69

DELTA- P II

QA1

L1 L2 L3 N PE

FC1.1

I> I>I>

QA2

1U1

1V1

1W1

PE

EC1

MY/YY

2U1

2V1

2W1

FC1.2

I> I>I>

QA3FC1.1

FC1.2

FC2

SF1

BP2

P>

QA2

BP3

P

QA2

KF1

KF1

6.c.8

QA2

L1.1L2.1L3.1L1.2

NPE

QA3

BT3

BT2Θ

1112 14L N B1 B2

121110987654321

Θ

vio bn bu gr

Θ

EB1

pk og

FC1.1/1.2 MotorprotectionswitchFC2 ControlpowercircuitfuseINT69G ElectronictriggerunitINT69GKF1 DelayrelayforcontactorswitchoverQA1 MainswitchQA2 Mainscontactor(partwinding1)QA3 Mainscontactor(partwinding2)SF1 Controlvoltageswitch

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400 V

Direktstart YY Teilwicklungsstart Y/YY

1V1 1W11U1

2W12V12U1

L3L2L1 L3L2L1

L3L2L1

1V1 1W11U1

2W12V12U1

Direct start YY Part winding start Y/YY

Themotoriswiredfordirectstart(YY)atthefactory.ForpartwindingstartY/YY,thebridgesmustberemovedandthemotorfeedlineconnectedaccordingtothecircuitdiagram:

ATTENTION Failure to do this results in opposed rotary fields and results indamage to the motor. After the motor starts up via partial winding 1, partial winding 2 must be switched on after a maximum delay of one second . Failure to comply can adversely affect the service life of the motor.

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5.4 Special motor: design for direct or star-delta start

Amechanicalunloadedstartwithbypasssolenoidvalveisrequiredforthestar-deltastart.

Designationonthenameplate Stickerontheterminalbox

∆ / Y

Star-delta start-up is only possible for 230 V power supply. Example:

230 V ∆

Direct start Star-delta start

400 V Y

Direct start only

5.4 Sondermotor: Ausführung für Direkt- oder Stern-Dreieck-Anlauf

Für den Stern-Dreieck-Anlauf ist eine mechanische Anlaufentlastung mit Bypass-Magnetventil (Zubehör) erforderlich.

Bezeichnung auf dem Typschild Aufkleber auf Klemmenkasten

∆ / Y

Stern-Dreieck-Anlauf ist nur im Spannungsbereich ∆ (230 V) möglich. Beispiel:

230 V ∆

Direktstart Stern-Dreieck-Start

L3L1

V1 W1U1

V2U2W2

L1 L2 L3

L2

V1 W1U1

V2U2W2

L3L2L1

400 V Y

nur Direktstart

V1 W1U1

V2U2W2

L1 L2 L3




∆ / Y


230 V ∆


L3L1

V1 W1U1

V2U2W2

L1 L2 L3

L2

V1 W1U1

V2U2W2

L3L2L1

400 V Y

nur Direktstart

V1 W1U1

V2U2W2

L1 L2 L3




∆ / Y


230 V ∆


L3L1

V1 W1U1

V2U2W2

L1 L2 L3

L2

V1 W1U1

V2U2W2

L3L2L1

400 V Y

nur Direktstart

V1 W1U1

V2U2W2

L1 L2 L3

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Οnderung

2

0

Datum Name

Datum

Bearb.

Gepr.

Norm

1

20.02.2009

bauknecht

04.08.2017

Urspr.

2

Ers. f.

3

Ers. d.

4

D/S INT69 HG44/66 neu

5 6 7

BOCK COMPRESSORS

8

=

+

9

Bl.

6.c Bl.

6.b

6.a


BT1

INT69G

DELTA- P II

QA1

L1 L2 L3 N PE

1U1

1V1

1W1

PE

2U1

2V1

2W1

FC1.1

FC1.2

FC2

SF1

BP2

P>

BP3

P

QA2

L1.1L2.1L3.1L1.2

NPE

BT3

BT2Θ

1112 14L N B1 B2

121110987654321

Θ

vio bn bu gr pk og

Θ

1 2PE

EB1

FC1.1

I> I>I>

1

2

QA2

FC1.2

I> I>I>

3

4

5

6

1

2

QA4Y

3

4

5

6

1

2

QA3D

3

4

5

6

EC1

M3 ˜

QA2

QA2

6.b.7

QA4 KF1QA4

QA3

6.b.8

KF1QA3

QA4

6.b.8

KF1

Fig.17

5.5 Basic circuit diagram for star-delta start with special motor

Compressorterminalbox

BP2 HighpressuresafetymonitorBP3 Safetychain(high/lowpressuremonitoring)BT1 Coldconductor(PTCsensor)motorwindingBT2 Thermalprotectionthermostat (PTCsensor)BT3 Releaseswitch(thermostat)DELTA PII OildifferentialpressuresensorDELTA-PII(accessorie)EB1 OilsumpheaterEC1 CompressormotorFC1.1/1.2 Motorprotectionswitch

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Οnderung

2

0

Datum Name

Datum

Bearb.

Gepr.

Norm

1

20.02.2009

bauknecht

04.08.2017

Urspr.

2

Ers. f.

3

Ers. d.

4

D/S INT69 HG44/66 neu

5 6 7

BOCK COMPRESSORS

8

=

+

9

Bl.

6.c Bl.

6.b

6.a


BT1

INT69G

DELTA- P II

QA1

L1 L2 L3 N PE

1U1

1V1

1W1

PE

2U1

2V1

2W1

FC1.1

FC1.2

FC2

SF1

BP2

P>

BP3

P

QA2

L1.1L2.1L3.1L1.2

NPE

BT3

BT2Θ

1112 14L N B1 B2

121110987654321

Θ

vio bn bu gr pk og

Θ

1 2PE

EB1

FC1.1

I> I>I>

1

2

QA2

FC1.2

I> I>I>

3

4

5

6

1

2

QA4Y

3

4

5

6

1

2

QA3D

3

4

5

6

EC1

M3 ˜

QA2

QA2

6.b.7

QA4 KF1QA4

QA3

6.b.8

KF1QA3

QA4

6.b.8

KF1

FC2 ControlpowercircuitfuseINT69G ElectronictriggerunitINT69GKF1 DelayrelayforcontactorswitchoverQA1 MainswitchQA2 MainscontactorQA3 Δ-contactorQA4 Y-contactorSF1 Controlvoltageswitch

22

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TerminalboxFig.18

ATTENTION Measure circuit BT1 and BT2 (PTC sensor) must not come into contact with external voltage. This would destroy the trigger unit INT69 G and PTC sensors.

5.6 Electronic trigger unit INT69 G

5.7 Connection of the trigger unit INT69 G

The compressormotor is fittedwith cold conductor temperature sensors (PTC) connected to theelectronic trigger unit INT69G in the terminal box. In case of excess temperature in themotorwinding,theINT69Gdeactivatesthemotorcontactor.Oncecooled,itcanberestartedonlyiftheelectroniclockoftheoutputrelay(terminalsB1+B2)isreleasedbyinterruptingthesupplyvoltage.

Thehotgassideof thecompressorcanalsobeprotectedagainstovertemperatureusing thermalprotectionthermostats(accessory).

The unit trips when an overload or inadmissible operating conditions occur. Find and remedy the cause.

INFO The relayswitchingoutput isexecutedasafloatingchangeover contact.Thiselectricalcircuitoperatesaccordingtothequiescent current principle, i.e. the relay drops into a the idle position and deactivates the motor contactor even in case of a sensor break or open circuit.

INFO Connect the trigger unit INT69 G in accordance with the circuit dia-gram. Protect the trigger unit with a delayed-action fuse (FC2) of max. 4 A. In order to guarantee the protection function, install the triggerunitasthefirstelementinthecontrolpowercircuit.


Οnderung

Klebeschilder

0

Datum Name

Datum

Bearb.

Gepr.

Norm

1

04.12.2009

Kelich

22.05.2015

Urspr.

2

Ers. f.

3

Ers. d.

4

Schaltplan

5 6 7

BOCK COMPRESSORS

8

=

+

9

Bl.

MP10 INt69 Bl.

MP10 INt69

INT69 G Motor Protection MP10

Steuerstrom-

kreis

LN

Steuerstrom-

kreis

L N1112 14

B1 B2OG OG

+

-BT1

Θ

X1 L1 L1 N N 43 43 11 12 14L S M

X2 1 2 3 4 5 6

R1 R2

+

-BT1

Θ

+

-BT2

Θ

+

-BT2

ΘLN

Controlcircuit

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RelaypositionINT69G

B2 12 14 11

Fig.19

5.8 Function test of the trigger unit INT69 G

Beforecommissioning,aftertroubleshootingormakingchangestothecontrolpowercircuit,checkthefunctionalityofthetriggerunit.Performthischeckusingacontinuitytesterorgauge.

Gauge state Relay position

Deactivatedstate 11-12

INT69Gswitch-on 11-14

RemovePTCconnector 11-12

InsertPTCconnector 11-12

Resetaftermainson 11-14

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5.9 Oil sump heater (accessories)

Anschlussschema für ÖlsumpfheizungConnection diagramm for oil sump heater Plan de raccordement pour résistance de carter d‘huile

0998

3- 10

.01-D

GBF

DGBF

Whenthecompressorisatastandstill,refrigerantdiffusesintothelubricatingoilofthecompressorshousing,dependingonpressureandambienttemperature.Thisreducesthelubricatingcapacityoftheoil.Whenthecompressorstartsup,therefrigerantcontainedintheoilevaporatesoutthroughtthereductioninpressure.Theconsequencescanbefoamingandmigrationoftheoil,causingoilshocksundercertaincircumstances.

Operation:Theoilsumpheateroperateswhenthecompressorisatastandstill.Whenthecompres-sorstartsup,theoilsumpheaterswitchesoffagainautomatically.

Connection:Theoilsumpheatermustbeconnectedviaanauxiliarycontact(orparallelwiredauxili-arycontact)ofthecompressorcontactortoaseperateelectriccircuit.El.data:230V-1-50/60Hz,160W.

Fig.20

ATTENTION Connection to the current path of the safety control chain is not permitted.

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6 | Commissioning

6.1 Preparations for start-up

6.4 Evacuation

Firstevacuatethesystemandthenincludethe compressor in the evacuation process. Relievethecompressorpressure. Openthesuctionandpressurelineshut-offvalves. Evacuatethesuctionanddischargepressuresidesusingthevacuumpump. Attheendoftheevacuationprocess,thevacuumshouldbe<1.5mbarwhenthepumpisswitchedoff. Repeatthisprocessasoftenasisrequired.

Thecompressorhasundergonetrialsinthefactoryandallfunctionshavebeentested.Therearethereforenospecialrunning-ininstructions.

Check the compressor for transport damage!

6.3 Leak test

CarryouttheleaktestontherefrigeratingplantinaccordancewithEN378-2oracorrespondingsafetystandard,whilealwaysobservingthemaximumpermissibleoverpressureforthecompressor.

INFO To protect the compressor against inadmissible operating conditions, high pressure and low pressure pressostats are mandatory on the installation side.

DANGER Risk of bursting! The compressor must only be pressurised using nitrogen (N2). Never pressurise with oxygen or other gases!The maximum permissible overpressure of the compressor must not be exceeded at any time during the testing process (see name plate data)! Do not mix any refrigerant with the nitrogen as this could cause the ignition limit to shift into the critical range.

ATTENTION Do not start the compressor if it is under vacuum. Do not apply any voltage - even for test purposes (must only be operated with refrigerant).Undervacuum,thespark-overandcreepagecurrentdistancesofthe terminalboardconnectionboltsshorten;thiscanresultinwindingand terminalboarddamage.

6.2 Pressure integrity test

Thecompressorhasbeentestedinthefactoryforpressureintegrity.Ifhowevertheentiresystemistobesubjectedtoapressureintegritytest,thisshouldbecarriedoutinaccordancewithEN378-2oracorrespondingsafetystandardwithout the inclusion of the compressor.

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6| Commissioning

Makesurethatthesuctionandpressurelineshut-offvalvesareopen.

Withthecompressorswitchedoff,addtheliquidrefrigerantdirectlytothecondenserorreceiver,breakingthevacuum.

Iftherefrigerantneedstoppingupafterstartingthecompressor,itcanbetoppedupinvapourformonthesuctionside,or,takingsuitableprecautions,alsoinliquidformattheinlettotheevaporator.

6.5 Refrigerant charge

CAUTION Wear personal protective clothing such as goggles and protective gloves!

ATTENTION Avoidoverfillingthesystemwithrefrigerant! To avoid shifts in concentration, zeotropic refrigerant blends must alwaysonlybefilledinto therefrigeratingplantinliquidform. Donotpourliquidcoolantthroughthesuctionlinevalveon

the compressor. It is not permissible to mix additives with the oil and

refrigerant.

6.6 Start-up

Checkthatthesafetyandprotectiondevices(pressureswitch,motorprotection,electricalcontactprotectionmeasures,etc.)areallfunctioningproperly.

Switchonthecompressorandallowtorunforaminimumof10min. Check the oil level by:Theoilmustbevisibleinthesightglass.

WARNING Ensure that both shut-off valves are open before starting the compressor!

ATTENTION Iflargerquantitiesofoilhavetobetoppedup,thereisariskofoil hammer effects. If this is the case check the oil return!

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6.8 Connection of oil level regulator

Oillevelregulationsystemshaveproventhemselveswithparallelcircuitsofseveralcompressors.Theconnection"0"isprovidedforinstallinganoillevelregulator(seedimensionsdrawing).AllcommonoillevelregulatorsfromAC&R,ESKandCarlyaswellastheOM3TraxOiloillevelregulationsystemfromAlcocanbeconnecteddirectlywithoutadapters(seeFig.21).Asightglassontheoillevelregulatorisnotrequired.

6| Commissioning

6.7 Avoiding slugging

To prevent slugging: Thecompleterefrigerationsystemmustbeproperlydesigned. Allcomponentsmustbecompatiblyratedwitheachotherwithregardtooutput (particularlytheevaporatorandexpansionvalves).

Suctiongassuperheatatthecompressorinputshould be min. 7 - 10 K.(checkthesetting oftheexpansionvalve).

Thesystemmustreachastateofequilibrium. Particularlyincriticalsystems(e.g.severalevaporatorpoints),measuresarerecommendedsuchasreplacementofliquidtraps,solenoidvalveintheliquidline,etc. There should be no movement of coolant whatsoever while the compressor is at a standstill.

ATTENTION Slugging can damage the compressor and cause refrigerant to leak.

Mechanicaloillevelregulatoratthe"O"connection

Fig.21

Schmierung / Ölkontrolle Bei Inbetriebnahme Öldruckkontrolle mittels Manometer über

den Schraderanschluss an der Ölpumpe vornehmen. Nach Erreichen des Beharrungszustands (kontinuierliche

Betriebsbedingung) Ölstand des Verdichters kontrollieren. Er soll im Schauglasbereich sichtbar sein (siehe Bild).

Automatische Überwachung durch Öldifferenzdruckschalter. Bei Inbetriebnahme Funktionsprüfung des Öldifferenzdruck-schalters vornehmen.

Bei Abschaltung durch das Gerät ist eine Störanalyse vorzunehmen.Hinweise auf dem Deckel des Schalters beachten.WARNUNG! Wenn größere Ölmengen nachgefüllt werden müssen, besteht die Gefahr von Ölschlägen. In diesem Falle muss die Ölrückführung überprüft werden.

i

Anschluss ÖlspiegelregulatorBei Verbundschaltungen von mehreren Verdichtern haben sich Ölstandsregulierungssysteme bewährt. Für die Montage eines Ölspie-gelregulators ist der Anschluss „O“ vorgesehen (siehe Maßzeichnung). Alle gängigen Ölspiegelregulatoren von AC&R, ESK sowie das elek-tronische Reglersystem TRAXOIL S1A1 von SPORLAN können direkt ohne Adapter angeschlossen werden (s. Abb.). Ein Schauglas am Ölspiegelregulator ist nicht erforderlich.

124 o

124o

124 o

124o

47,6

M6 x 10je 3 mal

3-Loch-Anschlussbild für ESK, AC&R und CARLY3-Loch-Anschlussbild für TraxOil

3holeconnectiondiagrammforESK,AC&RandCARLY3holediagrammforTraxOil

3timeseach

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7.3 Spare part recommendation

HG44e / ... 475-4(S) 565-4(S) 665-4(S) 770-4(S)

Designation Item No. Item No. Item No. Item No.

Setofgasketskit 81598

Valveplatekit 80965 80966

Oilpumpkit 80950

Oilsumpheaterkit230V~

81252

Only use genuine GEA spare parts!

HG56e / ... 850-4(S) 995-4(S) 1155-4(S)

Designation Item No. Item No. Item No.

Setofgasketskit 81599

Valveplatekit 80965 80966

Oilpumpkit 80950

Oilsumpheaterkit230V~

81252

7.1 Preparation

7| Maintenance

7.2 Work to be carried out

In order to guarantee optimum operational reliability and service life of the compressor, we recommend carryingoutservicingandinspectionworkatregularintervals: Oil change: - notmandatoryforfactory-producedseriessystems. - forfieldinstallationsorwhenoperatingneartheapplicationlimit:forthefirsttimeafter100

to 200 operating hours, then approx. every 3 years or 10,000 - 12,000 operating hours.Disposeofusedoilaccordingtotheregulations;observenationalregulations.

Annual checks: Oil level, leak tightness, running noises, pressures, temperatures, function ofauxiliarydevicessuchasoilsumpheater,pressureswitch.

WARNING Before starting any work on the compressor: Switch off the compressor and secure it to prevent a restart. Relieve compressor of system pressure. Preventairfrominfiltratingthesystem!

After maintenance has been performed: Connect safety switch. Evacuate compressor. Release switch lock.

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AvailableaccessoriescanbefoundontheInternetatwww.gea.com

7.4 Accessories

7 | Maintenance

7.6 Decommissioning

Closetheshut-offvalvesonthecompressor.Draintherefrigerant(itmustnotbedischargedintotheenvironment)anddisposeofitaccordingtotheregulations.Whenthecompressorisdepressurised,undothefasteningscrewsoftheshut-offvalves.Removethecompressorusinganappropriatehoist.Disposeoftheoilinsideinaccordancewiththeapplicablenationalregulations.

7.5 Extract from the lubricants table

Theoiltypefilledasstandardinthefactoryismarkedonthename plate. This oil type should be used as a preference.Alternativesarestatedintheextractfromourlubricantstablebelow.

Refrigerants GEA standard oil types Recommendedalternatives

HFKW(e.g.R134a,R407C)

Fuchs Reniso Triton SE 55

FuchsRenisoTritonSEZ32Esso/MobilEALArctic46SunocoSunisoSL46TexacoCapellaHFC55

HFCKW(e.g.R22) Fuchs Reniso SP 46

FuchsRenisoSP32BPEnergolLPT46SunocoSuniso3,5GSTexacoCapellaWF46

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8.1 Capacity regulator

Fig.22

CR 1

CR 2

ATTENTION Ifthecapacityregulatorisinstalledatthefactory,itissubsequentlyinstalled and connected by the customer.

8| Accessories

CR 1

Deliverycondition1(fromthefactory):Cylindercoverpreparedforcapacityregulator.

Fig.24

Before commissioning, the blind flange withscrewsmustberemovedandreplacedbythenew set capacity regulator with O-ring jointsandscrews.Observepositionandconstructionofthecapacityregulator.Attention! Compressor is under pressure!Depressurize the compressor first.

Deliverycondition2(fromthefactory):Connectcapacityregulatorinterminalboxorswitchcabinet.

Fig.23

Fig.25

HG44e HG56e

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Specialaccessoriesareonlypremountedinthefactoryiforderedspeciallybycustomer.Retrofittingispossibleinfullcompliancewiththesafetyinstructionsandrepairinstructionsenclosedwiththekits.Informationabouttheuse,operation,maintenanceandservicingofthecomponentsisavailableintheprintedliteratureorontheinternetunderwww.gea.com.

8| Accessories

ATTENTION Capacity-regulated operation alters the gas speeds and pressure ratios of the refrigerating plant: Adjust the suction line routing and

dimensioning accordingly, do not set the control intervals too close and do not let the system switch more than 12 times per hour(refrigeratingplantmusthavereachedastateofequilibrium).Continuous operation in the control stage is not recommended as the gas velocity in the plant system under certain circumstances doesnotguaranteesufficientoilreturntothecompressorwithactivated capacity regulator.

We recommend switching to unregulated operation (100% capac-ity) for at least 5 minutes per capacity-regulated operating hour.An assured oil return can also be realised by a 100% capacity requirementaftereachcompressorrestart.

Electrical actuation of the solenoid valve: Normally open, (cor-responds to 100 % compressor capacity).

WARNING Several capacity regulators cannot switch at the same time duringcompressor operation! Otherwise the sudden change in load can damage the compressor! Comply with the switching interval of 60 s.

• Complywiththeswitchingsequence: Swichingon LR1 60s LR2

Swichingoff LR2 60s LR1

Fig.26

Forthecapacityregulatorastepprotectionisoptionalavailable,Art-Nr.81449.

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Type

No. of cylinders

Displacement(1450 / 1740 rpm)

Elec

tric

al d

ata

Weight

Conn

ectio

ns

Oil charge (ex works)

Oil charge (sight glass centre)

Voltage

Max. operating current

Max. power consumption

Starting current(rotor locked)

Discharge line DV

Suction line SV

50 /

60 H

z P

W 1

+2

PW 1

/ PW

1+

2

m3 /h

VA

kWA

kgmm(inc

h)mm(inc

h)ltr

ltr

HG44

e/47

5-4

4

41.3/49

.6

380-420VY/YY-3-50HzPW440-480VY/YY-3-60HzPWPW=PartWindingWindingratio:50%/50%

1911,0

65/10

916

5

28(1

1/ 8)

35(1

3/ 8)

2.7

2.3

HG44

e/47

5-4S

41.3/49

.623

13,1

87/14

917

0

HG44

e/56

5-4

49.2/59

.022

13,2

65/10

916

6

HG44

e/56

5-4S

49.2/59

.026

15,6

101/1

7417

0

42(1

5/ 8)

HG44

e/66

5-4

57.7/69

.226

15,4

87/14

917

4

HG44

e/66

5-4S

57.7/69

.230

18,3

101/1

7417

1

HG44

e/77

0-4

67.0/80

.430

17,8

101/1

7417

1

HG44

e/77

0-4S

67.0/80

.435

21,4

101/1

7417

1

9| Technical data

12

3

2

4

Toleranc

e(±10%

)relativetoth

emea

nvalueofth

evolta

gera

nge.

Othe

rvoltage

san

dtype

sofcurrentonrequ

est.

-Th

especifica

tionsfo

rmax

.pow

ercon

sumptionap

plyfor5

0Hzop

eration.

Fo

r60H

zop

eration,th

especifica

tionshavetobemultip

liedbyth

efactor1.2.

Th

emax

.working

currentre

mainsunc

hang

ed.

- Take

accou

ntofthe

max.ope

ratin

gcu

rren

t/m

ax.p

owercon

sumptionfor

de

sign

offuses,sup

plylinesand

safetyde

vices.

Fu

se:C

onsumptioncatego

ryAC3

1 2

Allspe

cific

ationsarebased

ontheaverag

eofth

evolta

gera

nge

Fors

olde

rcon

nections

3 4

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Type

No. of cylinders

Displacement(1450 / 1740 rpm)

Elec

tric

al d

ata

Weight

Conn

ectio

ns

Oil charge (ex works)

Oil charge (sight glass centre)

Voltage

Max. operating current

Max. power consumption

Starting current(rotor locked)

Discharge line DV

Suction line SV

50 /

60 H

z P

W 1

+2

PW 1

/ PW

1+

2

m3 /h

VA

kWA

kgmm(inc

h)mm(inc

h)ltr

ltr

HG56

e/85

0-4

6

73.8/88

.6

380-420VY/YY-3-50HzPW440-480VY/YY-3-60HzPWPW=PartWindingWindingratio:50%/50%

3319

.710

1/1

7419

4

35(1

3/ 8)

54(2

1/ 8)

3.3

2.7

HG56

e/85

0-4S

73.8/88

.639

23.5

125/2

0921

1

HG56

e/99

5-4

86.6/10

3.9

3923

.212

5/2

0920

8

HG56

e/99

5-4S

86.6/10

3.9

4627

.714

9/2

4621

1

HG56

e/1155

-410

0.4/1

20.5

4728

.014

9/2

4621

2

HG56

e/1155

-4S

100.4/1

20.5

5833

.319

6/3

3522

1

9| Technical data

12

3

2

4

Toleranc

e(±10%

)relativetoth

emea

nvalueofth

evolta

gera

nge.

Othe

rvoltage

san

dtype

sofcurrentonrequ

est.

-Th

especifica

tionsfo

rmax

.pow

ercon

sumptionap

plyfor5

0Hzop

eration.

Fo

r60H

zop

eration,th

especifica

tionshavetobemultip

liedbyth

efactor1.2.

Th

emax

.working

currentre

mainsunc

hang

ed.

- Take

accou

ntofthe

max.ope

ratin

gcu

rren

t/m

ax.p

owercon

sumptionfor

de

sign

offuses,sup

plylinesand

safetyde

vices.

Fu

se:C

onsumptioncatego

ryAC3

1 2

Allspe

cific

ationsarebased

ontheaverag

eofth

evolta

gera

nge

Fors

olde

rcon

nections

3 4

34

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10| Dimensions and connections

HG44e

1) SV+DV90°rotatable

DimensionsinmmFig.27

Dimensionsin()=HG(X)44e/475-4(S) HG(X)44e/565-4

Centreofgravity

SVDV

SuctionlineDischargelineseetechnicladata,Chapte9

A Connectionsuctionside, notlockable 1/8“ NPTF

A1 Connectionsuctionside, lockable 7/16“ UNF

B Connectiondischargeside, notlockable 1/8“ NPTF

B1 Connectiondischargeside, lockable 7/16“ UNF

C Connectionoilpressureswitch 1/8“ NPTF

D ConnectionoilpressureswitchLP 7/16“ UNF

D1 Connectionoilreturnfromoilseparator 1/4“ NPTF

F Oildrain M12x1,5

H Oilchargeplug 1/4“ NPTF

J Connectionoilsumpheater 3/8“ NPTF

K Sightglass 3xM6

L Connectionthermalprotectionthermostat 1/8“ NPTF

M Oilstrainer M12x1,5

O Connectionoillevelregulator 3xM6

Q Connectionoiltemperaturesensor 1/8“ NPTF

W Connectionforrefrigerantinjection 1/8“ NPTF

Vibrationdamper

ViewHG(X)44e/475-4(S) HG(X)44e/565-4

1)

100 235

155

367 531 (509)

341

Maßstab /Part-No.

F

E

D

C

A

F

E

D

C

4 1

A

B

5678

12345678

Zeichn.-Nr. / Drawing no. :

B1.

Kunde / Customer:

2321

02

±0.1

über / above

Freigabe / Approved

zyxw

Der Lieferant muss sicherstellen, dass die Ware in einwandfreiem Zustand angeliefert wird (Korrosionsschutz, Verpackung für sicheren

A. Layh

Allgemeintoleranzen / General tolerances

Drawing-No.

bis / up to

Dok

-ID:

uts

-

0850

A. Layh

-

3 2

-in proper conditions (corrosion prevention, packaging for safe transportation).

DIN ISO 2768-mK-E

Ersatz für / replacement for:The supplier has to ensure the delivery of parts

Transport).

prohibited. Offenders will be held liable for the

Dimension model or design. Passung / Clearance

Baumustergeprüft / Type examination:

-K.-Auftrag / C.-Task:Projektleiter / Project leader:

120400±0.5

0.5

18.05.16

6

-

-

GEA Bock GmbH - Benzstraße 7 - 72636 Frickenhausen - Germany - www.bock.de

-

-

Bearb. / EditedDatum / Datepayment of damages. All rights reserved in the event

Änd.-Nr. / Mod-No.

-

Werkstoff (Zeile 2+3 alternativ) /

Base part, Raw part:

-

Geprüft / Appr.

Unbemaßte Radien / Undimensioned radii:

NameDatum / Date

Material (Line 2+3 alternative):

Ausgangsteil, Rohteil /

Workpiece edgesDIN ISO 13715

-

Erstellt / Drawn 18.05.16B. ZuderGeprüft / VerifiedS. Büttner

18.05.16

Werkstückkanten /

Page:

400Benennung / Description:

±0.81000

30 6

-

±0.312030

-

Blatt /

±0.2

of the grant of a patent, utility /

DIN EN ISO 1302

Zust. / Rev.

Gußtoleranzen / General casting tolerances:

Gewicht / Weight: (kg)

Zeichnungs-Nr. /

1/4

Indication of surface texture

Scale:

MC- HG44e/770-4 S

Rz 25Rz 160 Rz 1,6Rz 16Rz 63 Rz 6,3

Oberflächenbehandlung, Härte / Treatment of surface, Hardness:

Rz 12,5

%

Status:

-

-

Änderung nach Freigabe (CAD)

Nein / No 16161 .0

12.07.18

31.07.18

07.09.18

07.09.18

10.10.18

11.02.19

11.03.19

J. Faßbender

J. Faßbender

CAD Gast

CAD Gast

V. Polizzi

J. Faßbender

V. Polizzi

0f | Betrifft Blatt 3


0g | Anschluss Öldruckmanometer "E" in Öldrucksicherheitsschalter "C" geändert.

0g | Betrifft Blatt 2+4


0h | Aufnahme von 1/8" NPTF für Nacheinspritzung.

0i | Betrifft Blatt 3+4

10504

10415

10455

10433

10569

10686

10509

A. Layh

A. Layh

A. Layh

A. Layh

H. Christner

A. Layh

MK- HG44e/770-4 S

Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind ver-boten, soweit nicht ausdrücklich gestattet. Zuwider-handlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten.

The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is

Maß

Oberflächenangaben /

Teile-Nr. /

A. Layh

Halbhermetischer Verdichter HG / Semi-hermetic compressor HG

1.0850-16161.0 0i

Anschlüsse /Connections

HG44e/ 475-4 (S)

565-4

HG44e/ 565-4 S

665-4 (S)770-4 (S)

SVSaugabsperrventil, Rohr (L)* mm - Zoll

35 - 1 3/8" 42 – 1 5/8"Suction line valve, tube (L)* mm - inch

DVDruckabsperrventil, Rohr (L)* mm - Zoll

28 - 1 1/8"Discharge line valve, tube (L)* mm - inch

AAnschluss Saugseite, nicht absperrbar

Zoll / inch 1/8" NPTFConnection suction side, not lockable

A1Anschluss Saugseite, absperrbar

Zoll / inch 7/16" UNFConnection suction side, lockable

BAnschluss Druckseite, nicht absperrbar

Zoll / inch 1/8" NPTFConnection discharge side, not lockable

B1Anschluss Druckseite, absperrbar

Zoll / inch 7/16" UNFConnection discharge side, lockable

CAnschluss Öldrucksicherheitsschalter

Zoll / inch 1/8" NPTFConnection oil pressure safety switch

DAnschluss Öldrucksicherheitsschalter LP

Zoll / inch 7/16" UNFConnection oil pressure safety switch LP

D1Anschluss Ölrückführung vom Ölabscheider

Zoll / inch 1/4" NPTFConnection oil return from oil separator

FÖlablass

mm M12x1,5Oil drain

HStopfen Ölfüllung

Zoll / inch 1/4" NPTFOil charge plug

JAnschluss Ölsumpfheizung

Zoll / inch 3/8" NPTFConnection oil sump heater

KSchauglas

mm 3xM6Sight glass

LAnschluss Wärmeschutzthermostat

Zoll / inch 1/8" NPTFConnection thermal protection thermostat

MÖlsieb

mm M12x1,5Oil filter

OAnschluss Ölspiegelregulator

mm 3xM6Connection oil level regulator

QAnschluss Öltemperatursensor

Zoll / inch 1/8" NPTFConnection oil temperature sensor

WAnschluss Kältemittel Einspritzung

Zoll / inch 1/8" NPTFConnection for refrigerant injection(L)* = Lötanschluss(L)* = Brazing connection

Maße in mmDimensions in mm

Änderungen vorbehaltenSubject to change without notice

MassenschwerpunktCentre of gravity

Maße in ( ) für HG(X)44e/475-4 (S) + 565-4Dimensions in ( ) for HG(X)44e/475-4 (S) + 565-4

Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.

HG44e/475-4 16154 HGX44e/475-4 16162 HG44e/475-4 S 16158 HGX44e/475-4 S 16166HG44e/565-4 16155 HGX44e/565-4 16163 HG44e/565-4 S 16159 HGX44e/565-4 S 16167HG44e/665-4 16156 HGX44e/665-4 16164 HG44e/665-4 S 16160 HGX44e/665-4 S 16168HG44e/770-4 16157 HGX44e/770-4 16165 HG44e/770-4 S 16161 HGX44e/770-4 S 16169HG44e/475-4 HC 16170 - - HG44e/475-4 S HC 16174 - -HG44e/565-4 HC 16171 - - HG44e/565-4 S HC 16175 - -HG44e/665-4 HC 16172 - - HG44e/665-4 S HC 16176 - -HG44e/770-4 HC 16173 - - HG44e/770-4 S HC 16177 - -

Q

WB B1 DV

A1SVH,D1

A

B,L

695 (649) +2

SchwingungsdämpferVibration absorbers

50 25 M12

30

A1

SVA

Ansicht HG(X)44e/475-4 (S) + 565-4View HG(X)44e/475-4 (S) + 565-4

X

A

D

F,M

C

O,K

B,L

J

300 256

+2

5 361

142

383

+2

4x 15

Ansicht X: Anschlussmöglichkeit für Ölspiegelregulator / View X: Possibility of connection of oil level regulator

Dreilochanschluss für TRAXOIL (3xM6x10) / Three-hole connection for TRAXOIL (3xM6x10)

Dreilochanschluss für ESK, AC+R, CARLY (3xM6x10) / Three-hole connection for ESK, AC+R, CARLY (3xM6x10)

100 235

155

367 531 (509)

341

Maßstab /Part-No.

F

E

D

C

A

F

E

D

C

4 1

A

B

5678

12345678


B1.

Kunde / Customer:

2321

02

±0.1

über / above

Freigabe / Approved

zyxw

Der Lieferant muss sicherstellen, dass die Ware in einwandfreiem Zustand angeliefert wird (Korrosionsschutz, Verpackung für sicheren

A. Layh

Allgemeintoleranzen / General tolerances

Drawing-No.

bis / up to

Dok

-ID:

uts

-

0850

A. Layh

-

3 2

-in proper conditions (corrosion prevention, packaging for safe transportation).

DIN ISO 2768-mK-E

Ersatz für / replacement for:The supplier has to ensure the delivery of parts

Transport).

prohibited. Offenders will be held liable for the

Dimension model or design. Passung / Clearance


-K.-Auftrag / C.-Task:Projektleiter / Project leader:

120400±0.5

0.5

18.05.16

6

-

-


-

-

Bearb. / EditedDatum / Datepayment of damages. All rights reserved in the event

Änd.-Nr. / Mod-No.

-

Werkstoff (Zeile 2+3 alternativ) /

Base part, Raw part:

-

Geprüft / Appr.

Unbemaßte Radien / Undimensioned radii:

NameDatum / Date

Material (Line 2+3 alternative):

Ausgangsteil, Rohteil /

Workpiece edgesDIN ISO 13715

-

Erstellt / Drawn 18.05.16B. ZuderGeprüft / VerifiedS. Büttner

18.05.16

Werkstückkanten /

Page:


±0.81000

30 6

-

±0.312030

-

Blatt /

±0.2

of the grant of a patent, utility /

DIN EN ISO 1302

Zust. / Rev.



Zeichnungs-Nr. /

1/4

Indication of surface texture

Scale:

MC- HG44e/770-4 S

Rz 25Rz 160 Rz 1,6Rz 16Rz 63 Rz 6,3

Oberflächenbehandlung, Härte / Treatment of surface, Hardness:

Rz 12,5

%

Status:

-

-

Änderung nach Freigabe (CAD)

Nein / No 16161 .0

12.07.18

31.07.18

07.09.18

07.09.18

10.10.18

11.02.19

11.03.19

J. Faßbender

J. Faßbender

CAD Gast

CAD Gast

V. Polizzi

J. Faßbender

V. Polizzi



0g | Anschluss Öldruckmanometer "E" in Öldrucksicherheitsschalter "C" geändert.



0h | Aufnahme von 1/8" NPTF für Nacheinspritzung.

0i | Betrifft Blatt 3+4

10504

10415

10455

10433

10569

10686

10509

A. Layh

A. Layh

A. Layh

A. Layh

H. Christner

A. Layh

MK- HG44e/770-4 S

Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind ver-boten, soweit nicht ausdrücklich gestattet. Zuwider-handlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten.

The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is

Maß

Oberflächenangaben /

Teile-Nr. /

A. Layh


1.0850-16161.0 0i


HG44e/ 475-4 (S)

565-4

HG44e/ 565-4 S

665-4 (S)770-4 (S)


35 - 1 3/8" 42 – 1 5/8"Suction line valve, tube (L)* mm - inch

















FÖlablass

mm M12x1,5Oil drain





KSchauglas

mm 3xM6Sight glass



MÖlsieb







Zoll / inch 1/8" NPTFConnection for refrigerant injection(L)* = Lötanschluss(L)* = Brazing connection




Maße in ( ) für HG(X)44e/475-4 (S) + 565-4Dimensions in ( ) for HG(X)44e/475-4 (S) + 565-4

Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.

HG44e/475-4 16154 HGX44e/475-4 16162 HG44e/475-4 S 16158 HGX44e/475-4 S 16166HG44e/565-4 16155 HGX44e/565-4 16163 HG44e/565-4 S 16159 HGX44e/565-4 S 16167HG44e/665-4 16156 HGX44e/665-4 16164 HG44e/665-4 S 16160 HGX44e/665-4 S 16168HG44e/770-4 16157 HGX44e/770-4 16165 HG44e/770-4 S 16161 HGX44e/770-4 S 16169HG44e/475-4 HC 16170 - - HG44e/475-4 S HC 16174 - -HG44e/565-4 HC 16171 - - HG44e/565-4 S HC 16175 - -HG44e/665-4 HC 16172 - - HG44e/665-4 S HC 16176 - -HG44e/770-4 HC 16173 - - HG44e/770-4 S HC 16177 - -

Q

WB B1 DV

A1SVH,D1

A

B,L

695 (649) +2


50 25 M12

30

A1

SVA

Ansicht HG(X)44e/475-4 (S) + 565-4View HG(X)44e/475-4 (S) + 565-4

X

A

D

F,M

C

O,K

B,L

J

300 256

+2

5 361

142

383

+2

4x 15

Ansicht X: Anschlussmöglichkeit für Ölspiegelregulator / View X: Possibility of connection of oil level regulator

Dreilochanschluss für TRAXOIL (3xM6x10) / Three-hole connection for TRAXOIL (3xM6x10)

Dreilochanschluss für ESK, AC+R, CARLY (3xM6x10) / Three-hole connection for ESK, AC+R, CARLY (3xM6x10)

D

GB

F

E

35

9641

6-09

.201

9-DG

bFEI

Ru

10| Dimensions and connections

1) Motorcover90°rotatablemmm

CentreofgravityDimensionsinmm

Fig.28

ca.700

ca.245 (225) 381 493 (465)

ca.

160

151

B B1 DV

D1

A

B,L

J H Q

A1SV

377

(363

)

142

ca.

440

(425

)

360

4x 11

360

ca.375

305

F

E

O,K

B,L

A

D

X

P

30

25 M10

50


A1

Ansicht HG(X)56e/850-4View HG(X)56e/850-4

SV


5.0000-V4356.0 0b




Maße in ( ) für HG(X)56e/850-4Dimensions in ( ) for HG(X)56e/850-4

Typ /type

Teile-Nr. /part-no.

Typ /type

Teile-Nr. /part-no.

Typ /type

Teile-Nr. /part-no.

Typ /type

Teile-Nr. /part-no.

HG56e/850-4 xxxxx HGX56e/850-4 xxxxx HG56e/850-4 S V5182 HGX56e/850-4 S xxxxxHG56e/995-4 V4356 HGX56e/995-4 xxxxx HG56e/995-4 S xxxxx HGX56e/995-4 S xxxxxHG56e/1155-4 xxxxx HGX56e/1155-4 xxxxx HG56e/1155-4 S V5183 HGX56e/1155-4 S xxxxx


HG56e/ 850-4

HG56e/ 850-4 S

995-4 (S)1155-4

(S)


42 – 1 5/8" 54 – 2 1/8"Suction line valve, tube (L)* mm - inch















EAnschluss Öldruckmanometer

Zoll / inch 1/8" NPTFConnection oil pressure gauge

FÖlablass

mm 1/4" NPTFOil drain


Zoll / inch M22x1,5Oil charge plug


mm 15Connection oil sump heater

KSchauglas

- -Sight glass





PAnschluss Öl-Differenzdrucksensor

mm M20x1,5Connection oil pressure differential sensor



(L)* = Lötanschluss(L)* = Brazing connection

F

E

D

C

A

F

E

D

C

4 1

A

B

5678

12345678

Zeichn.-Nr. / Drawing no.

B

3 2

0956

08D

ok-ID

:

Der Lieferant muss sicherstellen, dass die Ware in einwandfreiem Zustand angeliefert wird (Korrosionsschutz, Verpackung für sicheren Transport). The supplier has to ensure the delivery of parts in proper conditions (corrosion prevention, packaging for safe transportation).Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind ver-boten, soweit nicht ausdrücklich gestattet. Zuwider-handlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

-Ersatz für / replacement for:

Allgemeintoleranzen / General tolerancesDIN ISO 2768-mK

Ra Rz

04.06.13 WidmaierMaß / Dimension Passung / Clearance


11024Widmaier

K.-Auftrag / C.-Task:Projektleiter / Project leader:

120400±0.5

0.56


-

-

-Unbemaßte Radien / Undimensioned radii:

-

Bearb. / EditedDatum / DateÄnd.-Nr. / Mod-No.

Werkstoff (Zeile 2+3 alternativ) /Material (Line 2+3 alternative):

Ausgangsteil, Rohteil / Base part, Raw part:

-

-

Geprüft / Appr.

NameDatum / Date04.06.1304.06.13

Werkstückkanten /Workpiece edgesDIN ISO 13715

Erstellt / DrawnGeprüft / Verified Grass

Büttner

1/3

Oberflächenbehandlung, Härte / Treatment of surface, Hardness:-

Blatt /Page:


±0.81000

30 6

216

±0.312030

±0.2

Zeichnungs-Nr. /Drawing-No.

Oberflächenangaben / Indication of surface texture DIN EN ISO 1302

Zust. / Rev.



±0.1

Maßstab /Scale:

%

MC- HG56e/995-4

Rz 25Rz 16025 0,05 Rz 1,60,30,71,62 Rz 166,3 Rz 63 Rz 6,3Rz 12,5Status:

-

-

Prototypenfreigabe

Nein / No V4356.0

30.07.13

12.08.13

Buettner

Buettner

0a | Betrifft Blatt 2

0b | Anschluss Öl-Differenzdrucksensor hinzu

-

-

Widmaier

Widmaier

MK- HG56e/995-4

-00005.

Kunde / Customer:-

s t u w x y z

Alt.bezug / Alt.supply:

-

-Extranet:

Freigabe / Approved

über / abovebis / up to

Teile-Nr. /Part-No.

Widmaier

Vibrationdamper

HG56e

738 +2

366

335

245 381

160

530 153

67

H,D1

A Q

A1SV

B,L

142

4

29 +2

350

4x 15 305

436 +2

F,ME

O,K

B,L

A

D

X

B1DV B

J

25 3

0 M12 50



1.0850-14937.0 0a






54 – 2 1/8"Suction line valve, tube (L)* mm - inch


35 – 1 3/8"Discharge line valve, tube (L)* mm - inch













EAnschluss Öldruckmanometer

Zoll / inch 1/8" NPTFConnection oil pressure gauge

FÖlablass

mm M12x1,5Oil drain





KSchauglas

mm 3xM6Sight glass



MÖlsieb







Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.

HG56e/850-4 14932 HGX56e/850-4 14938 HG56e/850-4 S 14935 HGX56e/850-4 S 14941HG56e/995-4 14933 HGX56e/995-4 14939 HG56e/995-4 S 14936 HGX56e/995-4 S 14942HG56e/1155-4 14934 HGX56e/1155-4 14940 HG56e/1155-4 S 14937 HGX56e/1155-4 S 14943HG56e/850-4 HC 10994 - - HG56e/850-4 S HC 10997 - -HG56e/995-4 HC 10995 - - HG56e/995-4 S HC 10998 - -HG56e/1155-4 HC 10996 - - HG56e/1155-4 S HC 10999 - -

F

E

D

C

A

F

E

D

C

4 1

A

B

5678

12345678


B

3 2

1864

19D

ok-ID

:


5.0000-14937.0 0bErsatz für / replacement for:

Allgemeintoleranzen / General tolerancesDIN ISO 2768-mK

24.01.17 A. LayhMaß / Dimension Passung / Clearance


--


120400±0.5

0.56


-

-


-




-

-

Geprüft / Appr.



Erstellt / DrawnGeprüft / Verified B. Zuder

S. Büttner

1/4


Blatt /Page:


±0.81000

30 6

-

±0.312030

±0.2



Zust. / Rev.



±0.1

Maßstab /Scale:

%

MC- HG56e/1155-4 S

Rz 25Rz 160 Rz 1,6Rz 16Rz 63 Rz 6,3Rz 12,5Status:

-

-

Frei (CAD)

Nein / No 14937 .0

03.04.17 S. Büttner 0a | Betrifft Blatt 2+4 10061 D. Widmaier

MK- HG56e/1155-4 S

-08501.

Kunde / Customer:-

s t u w x y z

Freigabe / Approved


Teile-Nr. /Part-No.

A. Layh

1)

SVDV

SuctionlineDischargelineseetechnicladata,Chapte9

A Connectionsuctionside, notlockable 1/8“ NPTF

A1 Connectionsuctionside, lockable 7/16“ UNF

B Connectiondischargeside, notlockable 1/8“ NPTF

B1 Connectiondischargeside, lockable 7/16“ UNF

C Connectionoilpressureswitch 1/8“ NPTF

D ConnectionoilpressureswitchLP 7/16“ UNF

D1 Connectionoilreturnfromoilseparator 1/4“ NPTF

F Oildrain M12x1,5

H Oilchargeplug 1/4“ NPTF

J Connectionoilsumpheater 3/8“ NPTF

K Sightglass 3xM6

L Connectionthermalprotectionthermostat 1/8“ NPTF

M Oilstrainer M12x1,5

O Connectionoillevelregulator 3xM6

Q Connectionoiltemperaturesensor 1/8“ NPTF

W Connectionforrefrigerantinjection 2x 1/8“ NPTF

739 +2

366

335

245 381

160

530 153

67

H,D1

A Q

A1SV

B,L

142

4

29 +2

350

4x 15 305

436 +2

F,MC

O,K

B,L

A

D

X

B1DV B

J

25 3

0 M12 50


W


1.0850-14937.0 0g























FÖlablass

mm M12x1,5Oil drain





KSchauglas

mm 3xM6Sight glass



MÖlsieb







Zoll / inch 2x1/8" NPTFConnection for refrigerant injection


Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.


F

E

D

C

A

F

E

D

C

4 1

A

B

5678

12345678


B

3 2

2321

31D

ok-ID

:



Allgemeintoleranzen / General tolerancesDIN ISO 2768-mK-E



--


120400±0.5

0.56


-

-


-




-

-

Geprüft / Appr.




S. Büttner

1/4


Blatt /Page:


±0.81000

30 6

-

±0.312030

±0.2



Zust. / Rev.



±0.1

Maßstab /Scale:

%

MC- HG56e/1155-4 S


-

-

Frei (CAD)

Nein / No 14937 .0

30.07.18

31.07.18

07.09.18

07.09.18

16.10.18

15.02.19

11.03.19

J. Faßbender

J. Faßbender

CAD Gast

CAD Gast

CAD Gast

J. Faßbender

V. Polizzi

0d | Betrifft Blatt 3


0e | Anschluss Öldruckmanometer "E" in Öldrucksicherheitsschalter "C" geändert.

0e | Betrifft Blatt 2+4


0f | Aufnahme von 1/8" NPTF für Nacheinspritzung.

0g | Betrifft Blat 3+4

10504

10415

10455

10433

10569

10686

10509

A. Layh

A. Layh

A. Layh

A. Layh

A. Layh

H. Christner

A. Layh

MK- HG56e/1155-4 S

-08501.

Kunde / Customer:-

s t u w x y z

Freigabe / Approved


Teile-Nr. /Part-No.

A. Layh

739 +2

366

335

245 381

160

530 153

67

H,D1

A Q

A1SV

B,L

142

4

29 +2

350

4x 15 305

436 +2

F,MC

O,K

B,L

A

D

X

B1DV B

J

25 3

0 M12 50


W


1.0850-14937.0 0g























FÖlablass

mm M12x1,5Oil drain





KSchauglas

mm 3xM6Sight glass



MÖlsieb







Zoll / inch 2x1/8" NPTFConnection for refrigerant injection


Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.


F

E

D

C

A

F

E

D

C

4 1

A

B

5678

12345678


B

3 2

2321

31D

ok-ID

:



Allgemeintoleranzen / General tolerancesDIN ISO 2768-mK-E



--


120400±0.5

0.56


-

-


-




-

-

Geprüft / Appr.




S. Büttner

1/4


Blatt /Page:


±0.81000

30 6

-

±0.312030

±0.2



Zust. / Rev.



±0.1

Maßstab /Scale:

%

MC- HG56e/1155-4 S


-

-

Frei (CAD)

Nein / No 14937 .0

30.07.18

31.07.18

07.09.18

07.09.18

16.10.18

15.02.19

11.03.19

J. Faßbender

J. Faßbender

CAD Gast

CAD Gast

CAD Gast

J. Faßbender

V. Polizzi



0e | Anschluss Öldruckmanometer "E" in Öldrucksicherheitsschalter "C" geändert.



0f | Aufnahme von 1/8" NPTF für Nacheinspritzung.

0g | Betrifft Blat 3+4

10504

10415

10455

10433

10569

10686

10509

A. Layh

A. Layh

A. Layh

A. Layh

A. Layh

H. Christner

A. Layh

MK- HG56e/1155-4 S

-08501.

Kunde / Customer:-

s t u w x y z

Freigabe / Approved


Teile-Nr. /Part-No.

A. Layh

36

D

GB

F

E

9641

6-09

.201

9-DG

bFEI

Ru

11 | Declaration of incorporation

9645

7 06

-201

9 DG

bFEI

TrPt

Ru

Declaration of incorporation for incomplete machineryin accordance with EC Machinery Directive 2006/42/EC, Annex II 1. B

Manufacturer: GEA Bock GmbH Benzstraße 7 72636 Frickenhausen, Germany

We, as manufacturer, declare in sole responsibility that the incomplete machinery

Name: Semi-hermetic compressor Types: HG(X)12P/60-4 S (HC) ........ HG88e/3235-4(S) (HC) HG(X)22(P)(e)/125-4 A ........ HG(X)34(P)(e)/380-4 (S) A HGX34(P)(e)/255-2 (A) ........ HGX34(P)(e)/380-2 (A)(K) HA(X)12P/60-4 .................... HA(X)6/1410-4 HGX12e/20-4 S CO2 ........... HGX4/555-4 CO2 HGX2/70-4 CO2T ................ HGX46/440-4 CO2 T HGZ(X)7/1620-4 .................. HGZ(X)7/2110-4

Name: Open type compressor Types: AM(X)2/58-4 ........................ AM(X)5/847-4 F(X)2 ................................... F(X)88/3235 (NH3) FK(X)1.................................. FK(X)3 FK(X)20/120 (K/N/TK).......... FK(X)50/980 (K/N/TK)

Serial number: BB00000A001 – BF99999Z999

complies with the following provisions of the above-mentioned Directive:

According to Annex I, points 1.1.2, 1.1.3, 1.1.5, 1.3.2, 1.3.3, 1.3.7, 1.5.1, 1.5.2, 1.5.13 and 1.7.1to1.7.4(excepted1.7.4f)arefulfilled.

Applied harmonised standards, in particular:

EN ISO 12100 :2010 Safety of machinery — General principles for design — Risk assessment and risk reduction EN 12693 :2008 Refrigerating systems and heat pumps — Safety and environmental requirements — Positive displacement refrigerant compressors

Remarks: We also declare that the special technical documentation for this incomplete machine has been created in accordance with Annex VII, Part B and we obligate to provide these upon reasoned request from the individual national authorities by data transfer.

Commissioning isprohibiteduntil ithasbeenconfirmed that themachinery intowhich the incomplete machine above is to be incorporated complies with the EC Machinery Directive and an EC Declaration of Conformity, Annex II. 1. A exists.

GEA Bock GmbHAuthorized person for compiling and handing Alexander Layhover technical documentation: Benzstraße 7 72636 Frickenhausen, Germany

Frickenhausen, 02nd of January 2019

i. A. Alexander Layh Head of Compression - Commercial Piston Compressors

D

GB

F

E

37

9641

6-09

.201

9-DG

bFEI

Ru

Dearcustomer,

GEAcompressorsaretop-quality,reliableandservice-friendlyqualityproducts. Ifyouhaveanyquestionsaboutinstallation,operationandaccessories,pleasecontactourtechnicalserviceorspecialistwholesalerand/orourrepresentative.TheGEAserviceteamcanbecontactedbyphonewithatoll-free hotline 00 800 / 800 000 88orviae-mail: [email protected]

YoursfaithfullyGEABockGmbH

12| Service

We live our values.Excellence • Passion • Integrity • Responsibility • GEA-versity

GEA Bock GmbH

Benzstraße 7

72636 Frickenhausen, Germany

Phone +49 (0)7022 9454-0

Fax +49 (0)7022 9454-137

[email protected]

gea.com

GEA Group is a global engineering company with multi-billion euro sales and operations in more

than 50 countries. Founded in 1881, the company is one of the largest providers of innovative

equipment and process technology. GEA Group is listed in the STOXX® Europe 600 index.

Documents

GEA Bock HG44e/HG56e · ufactured by GEA. GEAting refrigera compressors are intended for installation in a machine (within the EU according to the EU Directives 2006/42/EC Machinery