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Technical Publication GE Healthcare gehealthcare.com Direction 5275601-100 Revision 12 GE Healthcare  Medical Diagnostic Radiography XR 6000 Service Manual Copyright © 2007~2008 by General Electric Company, Inc. All Rights Reserved  e i    t    c  o n  c  e   p  t    s  @   g m  a i   l   .  c  o m

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7/24/2019 GE XR6000 X-Ray - Service Manual

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TechnicalPublication

GE Healthcare

gehealthcare.com

Direction 5275601-100Revision 12

GE Healthcare Medical Diagnostic Radiography XR 6000Service Manual

Copyright © 2007~2008 by General Electric Company, Inc. AllRights Reserved

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GE HEALTHCARE

DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 2

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Legal Notes Page 3

Legal Notes

TRADEMARKS All other products and their name brands are the trademarks of their respective holders.

COPYRIGHTS All Material, Copyright © 2007~2008 by General Electric Company, Inc. All rights reserved. The

material presented and contained herein may not be reproduced in any form or manner, without the

written permission of General Electric Company, Inc.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 4 Legal Notes

This page is intentionally left blank.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Important Precautions Page 5

Important Precautions

LANGUAGE

(BG)

ПРЕДУПРЕЖДЕНИЕ ТОВА УПЪТВАНЕ ЗА РАБОТА Е НАЛИЧНО САМО НА АНГЛИЙСКИ ЕЗИК.

АКО ДОСТАВЧИКЪТ НА УСЛУГАТА НА КЛИЕНТА ИЗИСКА ЕЗИК,

РАЗЛИЧЕН ОТ АНГЛИЙСКИ, ЗАДЪЛЖЕНИЕ НА КЛИЕНТА Е ДА ОСИГУРИ

ПРЕВОД.

НЕ ИЗПОЛЗВАЙТЕ ОБОРУДВАНЕТО ПРЕДИ ДА СТЕ СЕ КОНСУЛТИРАЛИ

И РАЗБРАЛИ УПЪТВАНЕТО ЗА РАБОТА.

НЕСПАЗВАНЕТО НА ТОВА ПРЕДУПРЕЖДЕНИЕ МОЖЕ ДА ДОВЕДЕ ДО

НАРАНЯВАНЕ НА ДОСТАВЧИКА НА УСЛУГАТА , ОПЕРАТОРА ИЛИ

ПАЦИЕНТ В РЕЗУЛТАТ НА ТОКОВ УДАР ИЛИ МЕХАНИЧНА ИЛИ ДРУГА ОПАСНОСТ.

(ZH-CN)

本维修手册仅提供英文版本。

如果维修服务提供商需要非英文版本,客户需自行提供翻译服务。

未详细阅读和完全理解本维修手册之前,不得进行维修。

忽略本警告可能对维修人员,操作员或患者造成触电、机械伤害或其他形式的伤害。

VÝSTRAHA(CS)

TENTO PROVOZNÍ NÁVOD EXISTUJE POUZE V ANGLICKÉM JAZYCE.

V PŘÍPADĚ, ŽE EXTERNÍ SLUŽBA ZÁKAZNÍKŮM POTŘEBUJE NÁVOD VJINÉM JAZYCE, JE ZAJIŠTĚNÍ PŘEKLADU DO ODPOVÍDAJÍCÍHO JAZYKAÚKOLEM ZÁKAZNÍKA.

NESNAŽTE SE O ÚDRŽBU TOHOTO ZAŘÍZENÍ, ANIŽ BYSTE SI PŘEČETLITENTO PROVOZNÍ NÁVOD A POCHOPILI JEHO OBSAH.

V PŘÍPADĚ NEDODRŽOVÁNÍ TÉTO VÝSTRAHY MŮŽE DOJÍT K PORANĚNÍPRACOVNÍKA PRODEJNÍHO SERVISU, OBSLUŽNÉHO PERSONÁLU NEBOPACIENTŮ VLIVEM ELEKTRICKÉHOP PROUDU, RESPEKTIVE VLIVEMMECHANICKÝCH ČI JINÝCH RIZIK.

ADVARSEL(DA)

DENNE SERVICEMANUAL FINDES KUN PÅ ENGELSK.

HVIS EN KUNDES TEKNIKER HAR BRUG FOR ET ANDET SPROG ENDENGELSK, ER DET KUNDENS ANSVAR AT SØRGE FOR OVERSÆTTELSE.

FORSØG IKKE AT SERVICERE UDSTYRET MEDMINDREDENNE SERVICEMANUAL HAR VÆRET KONSULTERET OG ER FORSTÅET.

MANGLENDE OVERHOLDELSE AF DENNE ADVARSEL KAN MEDFØRESKADE PÅ GRUND AF ELEKTRISK, MEKANISK ELLER ANDEN FARE FORTEKNIKEREN, OPERATØREN ELLER PATIENTEN.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 6 Important Precautions

• THIS SERVICE MANUAL IS AVAILABLE IN ENGLISH ONLY.

• IF A CUSTOMER’S SERVICE PROVIDER REQUIRES A LANGUAGEOTHER THAN ENGLISH, IT IS THE CUSTOMER’S RESPONSIBILITY TOPROVIDE TRANSLATION SERVICES.

• DO NOT ATTEMPT TO SERVICE THE EQUIPMENT UNLESS THISSERVICE MANUAL HAS BEEN CONSULTED AND IS UNDERSTOOD.

• FAILURE TO HEED THIS WARNING MAY RESULT IN INJURY TO THESERVICE PROVIDER, OPERATOR OR PATIENT FROM ELECTRICSHOCK, MECHANICAL OR OTHER HAZARDS.

WAARSCHUWING(NL)

DEZE ONDERHOUDSHANDLEIDING IS ENKEL IN HET ENGELSVERKRIJGBAAR.

ALS HET ONDERHOUDSPERSONEEL EEN ANDERE TAAL VEREIST, DAN ISDE KLANT VERANTWOORDELIJK VOOR DE VERTALING ERVAN.

PROBEER DE APPARATUUR NIET TE ONDERHOUDEN VOORDAT DEZEONDERHOUDSHANDLEIDING WERD GERAADPLEEGD EN BEGREPEN IS.

INDIEN DEZE WAARSCHUWING NIET WORDT OPGEVOLGD, ZOU HETONDERHOUDSPERSONEEL, DE OPERATOR OF EEN PATIËNT GEWONDKUNNEN RAKEN ALS GEVOLG VAN EEN ELEKTRISCHE SCHOK,MECHANISCHE OF ANDERE GEVAREN.

WARNING(EN)

HOIATUS(ET)

KÄESOLEV TEENINDUSJUHEND ON SAADAVAL AINULT INGLISE KEELES.

KUI KLIENDITEENINDUSE OSUTAJA NÕUAB JUHENDIT INGLISE KEELESTERINEVAS KEELES, VASTUTAB KLIENT TÕLKETEENUSE OSUTAMISE EEST.

ÄRGE ÜRITAGE SEADMEID TEENINDADA ENNE EELNEVALTKÄESOLEVA TEENINDUSJUHENDIGA TUTVUMIST JA SELLEST ARUSAAMIST.

KÄESOLEVA HOIATUSE EIRAMINE VÕIB PÕHJUSTADA TEENUSEOSUTAJA,OPERAATORI VÕI PATSIENDI VIGASTAMIST ELEKTRILÖÖGI, MEHAANILISEVÕI MUU OHU TAGAJÄRJEL.

VAROITUS(FI)

TÄMÄ HUOLTO-OHJE ON SAATAVILLA VAIN ENGLANNIKSI.

JOS ASIAKKAAN HUOLTOHENKILÖSTÖ VAATII MUUTA KUINENGLANNINKIELISTÄ MATERIAALIA, TARVITTAVAN KÄÄNNÖKSENHANKKIMINEN ON ASIAKKAAN VASTUULLA.

ÄLÄ YRITÄ KORJATA LAITTEISTOA ENNEN KUIN OLET VARMASTI LUKENUTJA YMMÄRTÄNYT TÄMÄN HUOLTO-OHJEEN.

MIKÄLI TÄTÄ VAROITUSTA EI NOUDATETA, SEURAUKSENA VOI OLLAHUOLTOHENKILÖSTÖN, LAITTEISTON KÄYTTÄJÄN TAI POTILAANVAHINGOITTUMINEN SÄHKÖISKUN, MEKAANISEN VIAN TAI MUUNVAARATILANTEEN VUOKSI.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Important Precautions Page 7

• CE MANUEL DE MAINTENANCE N’EST DISPONIBLE QU’EN ANGLAIS.

• SI LE TECHNICIEN DU CLIENT A BESOIN DE CE MANUEL DANS UNEAUTRE LANGUE QUE L’ANGLAIS, C’EST AU CLIENT QU’IL INCOMBEDE LE FAIRE TRADUIRE.

• NE PAS TENTER D’INTERVENTION SUR LES ÉQUIPEMENTS TANTQUE LE MANUEL SERVICE N’A PAS ÉTÉ CONSULTÉ ET COMPRIS.

• LE NON-RESPECT DE CET AVERTISSEMENT PEUT ENTRAÎNER CHEZLE TECHNICIEN, L’OPÉRATEUR OU LE PATIENT DES BLESSURESDUES À DES DANGERS ÉLECTRIQUES, MÉCANIQUES OU AUTRES.

ATTENTION(FR)

WARNUNG(DE)

DIESE SERVICEANLEITUNG EXISTIERT NUR IN ENGLISCHER SPRACHE.

FALLS EIN FREMDER KUNDENDIENST EINE ANDERE SPRACHE BENÖTIGT,IST ES AUFGABE DES KUNDEN FÜR EINE ENTSPRECHENDEÜBERSETZUNG ZU SORGEN.

VERSUCHEN SIE NICHT DIESE ANLAGE ZU WARTEN,OHNE DIESE SERVICEANLEITUNG GELESEN UND VERSTANDEN ZU HABEN.

WIRD DIESE WARNUNG NICHT BEACHTET, SO KANN ES ZUVERLETZUNGEN DES KUNDENDIENSTTECHNIKERS, DES BEDIENERS ODERDES PATIENTEN DURCH STROMSCHLÄGE, MECHANISCHE ODER SONSTIGEGEFAHREN KOMMEN.

ΠΡΟΕΙ∆ΟΠΟΙΗΣΗ (EL)

ΤΟ ΠΑΡΟΝ ΕΓΧΕΙΡΙ∆ΙΟ ΣΕΡΒΙΣ ∆ΙΑΤΙΘΕΤΑΙ ΣΤΑ ΑΓΓΛΙΚΑ ΜΟΝΟ.

ΕΑΝ ΤΟ ΑΤΟΜΟ ΠΑΡΟΧΗΣ ΣΕΡΒΙΣ ΕΝΟΣ ΠΕΛΑΤΗ ΑΠΑΙΤΕΙ ΤΟ ΠΑΡΟΝ ΕΓΧΕΙΡΙ∆ΙΟ ΣΕ ΓΛΩΣΣΑ ΕΚΤΟΣ ΤΩΝ ΑΓΓΛΙΚΩΝ, ΑΠΟΤΕΛΕΙ ΕΥΘΥΝΗ ΤΟΥ

ΠΕΛΑΤΗ ΝΑ ΠΑΡΕΧΕΙ ΥΠΗΡΕΣΙΕΣ ΜΕΤΑΦΡΑΣΗΣ.

ΜΗΝ ΕΠΙΧΕΙΡΗΣΕΤΕ ΤΗΝ ΕΚΤΕΛΕΣΗ ΕΡΓΑΣΙΩΝ ΣΕΡΒΙΣ ΣΤΟΝ ΕΞΟΠΛΙΣΜΟ ΕΚΤΟΣ ΕΑΝ ΕΧΕΤΕ ΣΥΜΒΟΥΛΕΥΤΕΙ ΚΑΙ ΕΧΕΤΕ ΚΑΤΑΝΟΗΣΕΙ ΤΟ ΠΑΡΟΝ ΕΓΧΕΙΡΙ∆ΙΟ ΣΕΡΒΙΣ.

ΕΑΝ ∆Ε ΛΑΒΕΤΕ ΥΠΟΨΗ ΤΗΝ ΠΡΟΕΙ∆ΟΠΟΙΗΣΗ ΑΥΤΗ, ΕΝ∆ΕΧΕΤΑΙ ΝΑ ΠΡΟΚΛΗΘΕΙ ΤΡΑΥΜΑΤΙΣΜΟΣ ΣΤΟ ΑΤΟΜΟ ΠΑΡΟΧΗΣ ΣΕΡΒΙΣ, ΣΤΟ ΧΕΙΡΙΣΤΗ Ή ΣΤΟΝ ΑΣΘΕΝΗ ΑΠΟ ΗΛΕΚΤΡΟΠΛΗΞΙΑ, ΜΗΧΑΝΙΚΟΥΣ Ή ΑΛΛΟΥΣ ΚΙΝ∆ΥΝΟΥΣ.

FIGYELMEZTETÉS(HU)

EZEN KARBANTARTÁSI KÉZIKÖNYV KIZÁRÓLAG ANGOL NYELVEN ÉRHETŐ

EL.

HA A VEVŐ SZOLGÁLTATÓJA ANGOLTÓL ELTÉRŐ NYELVRE TART IGÉNYT,AKKOR A VEVŐ FELELŐSSÉGE A FORDÍTÁS ELKÉSZÍTTETÉSE.

NE PRÓBÁLJA ELKEZDENI HASZNÁLNI A BERENDEZÉST, AMÍG AKARBANTARTÁSI KÉZIKÖNYVBEN LEÍRTAKAT NEM ÉRTELMEZTÉK.

EZEN FIGYELMEZTETÉS FIGYELMEN KÍVÜL HAGYÁSA A SZOLGÁLTATÓ,MŰKÖDTETŐ VAGY A BETEG ÁRAMÜTÉS, MECHANIKAI VAGY EGYÉBVESZÉLYHELYZET MIATTI SÉRÜLÉSÉT EREDMÉNYEZHETI.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 8 Important Precautions

• IL PRESENTE MANUALE DI MANUTENZIONE È DISPONIBILESOLTANTO IN INGLESE.

• SE UN ADDETTO ALLA MANUTENZIONE ESTERNO ALLA GEMSRICHIEDE IL MANUALE IN UNA LINGUA DIVERSA, IL CLIENTE È

TENUTO A PROVVEDERE DIRETTAMENTE ALLA TRADUZIONE.• SI PROCEDA ALLA MANUTENZIONE DELL’APPARECCHIATURA

SOLO DOPO AVER CONSULTATO IL PRESENTE MANUALE EDAVERNE COMPRESO IL CONTENUTO.

• IL NON RISPETTO DELLA PRESENTE AVVERTENZA POTREBBE FARCOMPIERE OPERAZIONI DA CUI DERIVINO LESIONI ALL’ADDETTOALLA MANUTENZIONE, ALL’UTILIZZATORE ED AL PAZIENTE PERFOLGORAZIONE ELETTRICA, PER URTI MECCANICI OD ALTRIRISCHI.

AÐVÖRUN

(IS) ÞESSI ÞJÓNUSTUHANDBÓK ER EINGÖNGU FÁANLEG Á ENSKU.

EF AÐ ÞJÓNUSTUVEITANDI VIÐSKIPTAMANNS ÞARFNAST ANNASTUNGUMÁLS EN ENSKU, ER ÞAÐ SKYLDA VIÐSKIPTAMANNS AÐ SKAFFATUNGUMÁLAÞJÓNUSTU.

REYNIÐ EKKI AÐ AFGREIÐA TÆKIÐ NEMA AÐ ÞESSI ÞJÓNUSTUHANDBÓKHEFUR VERIÐ SKOÐUÐ OG SKILIN.

BROT Á SINNA ÞESSARI AÐVÖRUN GETUR LEITT TIL MEIÐSLA ÁÞJÓNUSTUVEITANDA, STJÓRNANDA EÐA SJÚKLINGS FRÁ RAFLOSTI,VÉLRÆNU EÐA ÖÐRUM ÁHÆTTUM.

AVVERTENZA(IT)

(JA)

このサービスマニュアルには英語版しかありません。

サービスを担当される業者が英語以外の言語を要求される場合 翻訳作業はその業

者の責任で行うものとさせていただきます。

このサービスマニュアルを熟読し理解せずに 装置のサービスを行わないでくださ

い。

この警告に従わない場合 サービスを担当される方 操作員あるいは患者さんが

感電や機械的又はその他の危険により負傷する可能性があります。

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Important Precautions Page 9

경고

(KO)

본 서비스 지침서는 영어로만 이용하실 수 있습니다.

고객의 서비스 제공자가 영어 이외의 언어를 요구할 경우, 번역 서비스를 제공하는 것

은 고객의 책임입니다.

본 서비스 지침서를 참고했고 이해하지 않는 한은 해당 장비를 수리하려고 시도하지

마십시오.

이 경고에 유의하지 않으면 전기 쇼크, 기계상의 혹은 다른 위험으로부터 서비스 제공

자, 운영자 혹은 환자에게 위해를 가할 수 있습니다.

BR Ī DINĀJUMS(LV)

Š Ī APKALPES ROKASGRĀMATA IR PIEEJAMA TIKAI ANGĻU VALODĀ.

JA KLIENTA APKALPES SNIEDZĒJAM NEPIECIEŠAMA INFORMĀCIJA CITĀ VALODĀ, NEVIS ANGĻU, KLIENTA PIENĀKUMS IR NODROŠINĀTTULKOŠANU.

NEVEICIET APR Ī KOJUMA APKALPI BEZ APKALPES ROKASGRĀMATASIZLAS Ī ŠANAS UN SAPRAŠANAS.

Š Ī BR Ī DINĀJUMA NEIEVĒROŠANA VAR RAD Ī T ELEKTRISKĀS STRĀVASTRIECIENA, MEHĀNISKU VAI CITU RISKU IZRAIS Ī TU TRAUMU APKALPESSNIEDZĒJAM, OPERATORAM VAI PACIENTAM.

ĮSPĖJIMAS(LT)

ŠIS EKSPLOATAVIMO VADOVAS YRA PRIEINAMAS TIK ANGLŲ KALBA.

JEI KLIENTO PASLAUGŲ TIEKĖJAS REIKALAUJA VADOVO KITA KALBA – NE

ANGLŲ, NUMATYTI VERTIMO PASLAUGAS YRA KLIENTO ATSAKOMYBĖ. NEMĖGINKITE ATLIKTI ĮRANGOS TECHNINĖS PRIEŽIŪROS, NEBENT

ATSIŽVELGĖTE Į ŠĮ EKSPLOATAVIMO VADOVĄ IR JĮ SUPRATOTE.

JEI NEATKREIPSITE DĖMESIO Į ŠĮ PERSPĖJIMĄ, GALIMI SUŽALOJIMAI DĖLELEKTROS ŠOKO.

MECHANINIŲ AR KITŲ PAVOJŲ PASLAUGŲ TIEKĖJUI, OPERATORIUI ARPACIENTUI.

ADVARSEL

(NO)

DENNE SERVICEHÅNDBOKEN FINNES BARE PÅ ENGELSK.

HVIS KUNDENS SERVICELEVERANDØR TRENGER ET ANNET SPRÅK, ERDET KUNDENS ANSVAR Å SØRGE FOR OVERSETTELSE.

IKKE FORSØK Å REPARERE UTSTYRET UTEN AT DENNESERVICEHÅNDBOKEN ER LEST OG FORSTÅTT.

MANGLENDE HENSYN TIL DENNE ADVARSELEN KAN FØRE TIL ATSERVICELEVERANDØREN, OPERATØREN ELLER PASIENTEN SKADES PÅGRUNN AV ELEKTRISK STØT, MEKANISKE ELLER ANDRE FARER.

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Page 10 Important Precautions

OSTRZEŻENIE(PL)

NINIEJSZY PODRĘCZNIK SERWISOWY DOSTĘPNY JEST JEDYNIE W JĘZYKUANGIELSKIM.

JEŚLI DOSTAWCA USŁUG KLIENTA WYMAGA JĘZYKA INNEGO NIŻ ANGIELSKI, ZAPEWNIENIE USŁUGI TŁUMACZENIA JEST OBOWIĄZKIEMKLIENTA.

NIE PRÓBOWAĆ SERWISOWAĆ WYPOSAŻENIA BEZ ZAPOZNANIA SIĘ IZROZUMIENIA NINIEJSZEGO PODRĘCZNIKA SERWISOWEGO.

NIEZASTOSOWANIE SIĘ DO TEGO OSTRZEŻENIA MOŻE SPOWODOWAĆ URAZY DOSTAWCY USŁUG, OPERATORA LUB PACJENTA W WYNIKUPORAŻENIA ELEKTRYCZNEGO, ZAGROŻENIA MECHANICZNEGO BĄDŹ INNEGO.

ATENÇÃO(PT)

ESTE MANUAL DE ASSISTÊNCIA TÉCNICA SÓ SE ENCONTRA DISPONÍVELEM INGLÊS.

SE QUALQUER OUTRO SERVIÇO DE ASSISTÊNCIA TÉCNICA, QUE NÃO AGEMS, SOLICITAR ESTES MANUAIS NOUTRO IDIOMA, É DARESPONSABILIDADE DO CLIENTE FORNECER OS SERVIÇOS DETRADUÇÃO.

NÃO TENTE REPARAR O EQUIPAMENTO SEM TER CONSULTADO ECOMPREENDIDO ESTE MANUAL DE ASSISTÉNCIA TÉCNICA

O NÃO CUMPRIMENTO DESTE AVISO PODE POR EM PERIGO A SEGURANÇADO TÉCNICO, OPERADOR OU PACIENTE DEVIDO A CHOQUES ELÉTRICOS,MECÂNICOS OU OUTROS.

ATENŢIE(RO)

ACEST MANUAL DE SERVICE ESTE DISPONIBIL NUMAI ÎN LIMBA ENGLEZĂ.

DACĂ UN FURNIZOR DE SERVICII PENTRU CLIENŢI NECESITĂ O ALTĂ LIMBĂ DECÂT CEA ENGLEZĂ, ESTE DE DATORIA CLIENTULUI SĂ FURNIZEZE O TRADUCERE.

NU ÎNCERCAŢI SĂ REPARAŢI ECHIPAMENTUL DECÂT ULTERIORCONSULTĂRII ŞI ÎNŢELEGERII ACESTUI MANUAL DE SERVICE.

IGNORAREA ACESTUI AVERTISMENT AR PUTEA DUCE LA RĂNIREADEPANATORULUI, OPERATORULUI SAU PACIENTULUI ÎN URMAPERICOLELOR DE ELECTROCUTARE, MECANICE SAU DE ALTĂ NATURĂ.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Important Precautions Page 11

ОСТОРОЖНО!(RU)

ДАННОЕ РУКОВОДСТВО ПО ОБСЛУЖИВАНИЮ ПРЕДЛАГАЕТСЯ ТОЛЬКО НА АНГЛИЙСКОМ ЯЗЫКЕ.

ЕСЛИ СЕРВИСНОМУ ПЕРСОНАЛУ КЛИЕНТА НЕОБХОДИМО РУКОВОДСТВО НЕ НА АНГЛИЙСКОМ, А НА КАКОМ-ТО ДРУГОМ ЯЗЫКЕ,КЛИЕНТУ СЛЕДУЕТ САМОСТОЯТЕЛЬНО ОБЕСПЕЧИТЬ ПЕРЕВОД.

ПЕРЕД ОБСЛУЖИВАНИЕМ ОБОРУДОВАНИЯ ОБЯЗАТЕЛЬНО ОБРАТИТЕСЬ К ДАННОМУ РУКОВОДСТВУ И ПОЙМИТЕ ИЗЛОЖЕННЫЕ В НЕМ СВЕДЕНИЯ.

НЕСОБЛЮДЕНИЕ ТРЕБОВАНИЙ ДАННОГО ПРЕДУПРЕЖДЕНИЯ МОЖЕТ ПРИВЕСТИ К ТОМУ, ЧТО СПЕЦИАЛИСТ ПО ОБСЛУЖИВАНИЮ, ОПЕРАТОР ИЛИ ПАЦИЕНТ ПОЛУЧАТ УДАР ЭЛЕКТРИЧЕСКИМ ТОКОМ,МЕХАНИЧЕСКУЮ ТРАВМУ ИЛИ ДРУГОЕ ПОВРЕЖДЕНИЕ.

UPOZORNENIE(SK)

TENTO NÁVOD NA OBSLUHU JE K DISPOZÍCII LEN V ANGLIČTINE.

AK ZÁKAZNÍKOV POSKYTOVATEĽ SLUŽIEB VYŽADUJE INÝ JAZYK AKOANGLIČTINU, POSKYTNUTIE PREKLADATEĽSKÝCH SLUŽIEB JEZODPOVEDNOSŤOU ZÁKAZNÍKA.

NEPOKÚŠAJTE SA O OBSLUHU ZARIADENIA SKÔR, AKO SI NEPREČÍTATENÁVOD NA OBLUHU A NEPOROZUMIETE MU.

ZANEDBANIE TOHTO UPOZORNENIA MÔŽE VYÚSTIŤ DO ZRANENIAPOSKYTOVATEĽA SLUŽIEB, OBSLUHUJÚCEJ OSOBY ALEBO PACIENTAELEKTRICKÝM PRÚDOM, DO MECHANICKÉHO ALEBO INÉHONEBEZPEČENSTVA.

ATENCION(ES)

ESTE MANUAL DE SERVICIO SOLO EXISTE EN INGLES. SI ALGUN PROVEEDOR DE SERVICIOS AJENO A GEMS SOLICITA UN IDIOMA

QUE NO SEA EL INGLES, ES RESPONSABILIDAD DEL CLIENTE OFRECER UNSERVICIO DE TRADUCCION.

NO SE DEBERA DAR SERVICIO TECNICO AL EQUIPO,SIN HABER CONSULTADO Y COMPRENDIDO ESTE MANUAL DE SERVICIO.

LA NO OBSERVANCIA DEL PRESENTE AVISO PUEDE DAR LUGAR A QUE ELPROVEEDOR DE SERVICIOS, EL OPERADOR O EL PACIENTE SUFRANLESIONES PROVOCADAS POR CAUSAS ELÉCTRICAS, MECÁNICAS O DEOTRA NATURALEZA.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 12 Important Precautions

VARNING(SV)

DEN HÄR SERVICEHANDBOKEN FINNS BARA TILLGÄNGLIG PÅ ENGELSKA.

OM EN KUNDS SERVICETEKNIKER HAR BEHOV AV ETT ANNAT SPRÅK ÄNENGELSKA ANSVARAR KUNDEN FÖR ATT TILLHANDAHÅLLAÖVERSÄTTNINGSTJÄNSTER.

FÖRSÖK INTE UTFÖRA SERVICE PÅ UTRUSTNINGEN OM DU INTE HAR LÄSTOCH FÖRSTÅR DEN HÄR SERVICEHANDBOKEN.

OM DU INTE TAR HÄNSYN TILL DEN HÄR VARNINGEN KAN DET RESULTERAI SKADOR PÅ SERVICETEKNIKERN, OPERATÖREN ELLER PATIENTEN TILLFÖLJD AV ELEKTRISKA STÖTAR, MEKANISKA FAROR ELLER ANDRAFAROR.

DİKKAT(TR)

BU SERVİS KILAVUZUNUN SADECE İNGİLİZCESİ MEVCUTTUR.

EĞER MÜŞTERİ TEKNİSYENİ BU KILAVUZU İNGİLİZCE DIŞINDA BİR BAŞKALİSANDAN TALEP EDERSE, BUNU TERCÜME ETTİRMEK MÜŞTERİ YE DÜŞER.

SERVİS KILAVUZUNU OKUYUP ANLAMADAN EKİPMANLARA MÜDAHALEETMEYİNİZ.

BU UYARIYA UYULMAMASI, ELEKTRİK, MEKANİK VEYA DİĞERTEHLİKELERDEN DOLAYI TEKNİSYEN, OPERATÖR VEYA HASTANIN YARALANMASINA YOL AÇABİLİR.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Important Precautions Page 13

DAMAGE IN TRANSPORTATION All packages should be closely examined at time of delivery. If damage is apparent write “Damage

In Shipment” on ALL copies of the freight or express bill BEFORE delivery is accepted or “signed

for” by a GE representative or hospital receiving agent. Whether noted or concealed, damage

MUST be reported to the carrier immediately upon discovery, or in any event, within 14 days after

receipt, and the contents and containers held for inspection by the carrier. A transportation

company will not pay a claim for damage if an inspection is not requested within this 14 day period.Call GEHC Global Parts 1-800-548-3366 and select option 8, immediately after damage is found.

At this time be ready to supply name of carrier, delivery date, consignee name, freight or express

bill number, item damaged and extent of damage.

Complete instructions regarding claim procedure are found in Section S of the Policy And

Procedures Bulletins.

14 July 1993

CERTIFIED ELECTRICAL CONTRACTOR STATEMENT All electrical Installations that are preliminary to positioning of the equipment at the site prepared

for the equipment shall be performed by licensed electrical contractors. In addition, electrical feedsinto the Power Distribution Unit shall be performed by licensed electrical contractors. Other

connections between pieces of electrical equipment, calibrations and testing shall be performed by

qualified GE Healthcare personnel. The products involved (and the accompanying electrical

installations) are highly sophisticated, and special engineering competence is required. In

performing all electrical work on these products, GE will use its own specially trained field

engineers. All of GE’s electrical work on these products will comply with the requirements of the

applicable electrical codes.

The purchaser of GE equipment shall only utilize qualified personnel (i.e., GE’s field engineers,

personnel of third-party service companies with equivalent training, or licensed electricians) to

perform electrical servicing on the equipment.

IMPORTANT...X-RAY PROTECTIONX-ray equipment, if not properly used, may cause injury. Accordingly, the instructions herein

contained should be thoroughly read and understood by everyone who will use the equipment

before you attempt to place this equipment in operation. The General Electric Company, Healthcare

Group, will be glad to assist and cooperate in placing this equipment in use.

Although this apparatus incorporates a high degree of protection against x-radiation other than the

useful beam, no practical design of equipment can provide complete protection. Nor can any

practical design compel the operator to take adequate precautions to prevent the possibility of any

persons carelessly exposing themselves or others to radiation.

It is important that anyone having anything to do with x-radiation be properly trained and fully

acquainted with the recommendations of the National Council on Radiation Protection andMeasurements as published in NCRP Reports available from NCRP Publications, 7910 Woodmont

Avenue, Room 1016, Bethesda, Maryland 20814, and of the International Commission on

Radiation Protection, and of any other local authorities, and take adequate steps to protect against

injury.

The equipment is sold with the understanding that the General Electric Company, Healthcare

Group, its agents, and representatives have no responsibility for injury or damage which may result

from improper use of the equipment.

Various protective materials and devices are available. It is urged that such materials or devices be used.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 14 Important Precautions

OMISSIONS & ERRORSCustomers, please contact your GE Sales or Service representatives.

GE personnel, please use the GEHC Complaint Record Process to report all omissions, errors, and

defects in this publication.

WARNINGS

Do not modify this equipment without authorization of the manufacturer. Upon request,MANUFACTURER will provide circuit diagrams, component part lists, descriptions, calibration

instructions, or other information to assist service personnel to repair parts

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Preface - Publication Conventions Page 15

Preface

Publication Conventions

Standardized conventions for representing information is a uniform way of communicating

information to a reader in a consistent manner. Conventions are used so that the reader can easilyrecognize the actions or decisions that must be made. There are a number of character and

paragraph styles used in this publication to accomplish this task. Please become familiar with them

before proceeding forward.

It’s important that you read and understand hazard statements, and not just ignore them.

Section 1.0

Safety & Hazard Information

Proper product safety labeling allows a person to safely use or service a product. The format and

style for safety communications reflected in this publication represents the harmonization of IEC/ISO 3864 and ANSI Z535 standards.

Within this publication, different paragraph and character styles are used to indicated potential

hazards. Paragraph prefixes, such as hazard, caution, danger and warning, are used to identify

important safety information. Text (Hazard) styles are applied to the paragraph contents that are

applicable to each specific safety statement.

1.1 Hazard Messages

Any action that will, could or potentially cause personal injury will be preceded by the safety alert

symbol and an appropriate signal word. The safety alert symbol is the triangle with an exclamation

mark within it. It’s always used next to the signal word to indicate the severity of the hazard.Together, they are used to indicate a hazard exists.

Signal words describe the severity of possible human injures that may be encountered. The alert

symbol and signal word are placed immediately before any paragraph they affect. Safety

information includes:

1.) Signal Word - The seriousness level of the hazard.

2.) Symbol or Pictorial - The consequence of interaction with the hazard.

3.) Word Message:

a.) The nature of the hazard (i.e. the type of hazard)

b.) How to avoid the hazard.

The safety alert symbol is not used when an action can only cause equipment damage.

1.2 Text Format of Signal Words

DANGER - INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IFNOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. THIS SIGNALWORD IS LIMITED TO THE MOST EXTREME SITUATIONS.WARNING - INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOTAVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.Caution - Indicates a potentially hazardous situation which, if not avoided, may result inminor or moderate injury. It may also be used to alert against unsafe practices.

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GE HEALTHCARE DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 16 Section 1.0 - Safety & Hazard Information

NOTICE - Indicates information or a company policy that relates directly or indirectly to thesafety of personnel or protection of property. This signal word is associated directly with ahazard or hazardous situation and is used in place of 'DANGER,' 'WARNING,' or 'CAUTION.'It can include:

• Destruction of a disk drive

• Potential for internal mechanical damage, such as to a X-ray tube

1.3 Symbols and Pictorials Used

The following Symbols and Pictorials are be used in this publication. These graphical icons

(symbols) may be used to make you aware of specific types of hazards that could possibly cause

harm.

1.3.1 SPECIAL NOTICES

keep_up

fragile

static_elec

keep_dry

general

torque

ce

magnetic

impact

heat

pinch

explosive

crush/mechanical

poisonmatl

biohazard

corrosive

general

radiation

electrical

tipping

entanglement

compressgas

heavyobject

laser

flammable

Read Manual

ppe-respitory

ppe-hearing

ppe-2people

ppe-loto

ppe-eye

ppe-gloves

instuctioninstuction

poisongas

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Preface - Publication Conventions Page 17

Dangerous Voltage. Indicates an avoidable dangerous high voltage hazard.

This symbol on the equipment means that the operating instructions should be consulted to assure

safe operation.

This symbol indicates that waste electrical and electronic equipment must not be disposed of asunsorted municipal waste and must be collected separately. Please contact an authorized

representative of the manufacturer for information concerning the decommissioning of your

equipment.

Follow instructions for use.

1.3.2 X-ray TubeX-ray emission. X-ray tube head is emitting X-rays. Take adequate precautions to prevent the

possibility of any persons carelessly, unwisely, or unknowingly exposing themselves or others to

radiation.

Identifies controls or indicators associated with the selection of a small focal spot or the connectionfor the corresponding filament.

Identifies controls or indicators associated with the selection of a large focal spot or the connection

for the corresponding filament.

1.3.3 Power ON and OFF

Power ON switch or switch position that applies mains voltage. Indicated connection to the mains

for all mains switches or their positions. This symbol is used in all cases where safety is involved.

Power OFF switch or switch positions that removes mains voltage. Indicated disconnection from

the mains for all mains switches or their positions. This symbol is used in all cases where safety is

involved.

1.3.4 Electrical Type

Type B Equipment. Equipment providing a particular degree of protection again electrical shock

regarding leakage current and protective grounding per IEC 60601-1.

1.3.5 Electrical Current

Alternating Current. Indicates equipment that is suitable for alternating current only.

Direct Current. Indicates equipment that is suitable for direct current only.

1.3.6 Collimator

Control for indicating radiation field by using light.

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GE HEALTHCARE DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 18 Section 2.0 - Publication Conventions

1.3.7 GroundFunctional Earth (ground) Terminal. Terminal directly connected to a point of a measuring supply

or control circuit or to a screening part which is intended to be earthen for functional purposes.

Protective Earth (ground). Identifies any terminal that is intended for connection of an external

protective conductor to protect against electrical shock in case of a fault.

Section 2.0 Publication Conventions

2.1 General Paragraph and Character Styles

Prefixes are used to highlight important non-safety related information. Paragraph prefixes (such

as Purpose, Example, Comment or Note) are used to identify important but non-safety related

information. Text styles are also applied to text within each paragraph modified by the specificprefix.

EXAMPLES OF PREFIXES USED FOR GENERAL INFORMATION:Purpose: Introduces and provides meaning as to the information contained within the chapter,

section or subsection (such as used at the beginning this chapter, for example).

Note: Conveys information that should be considered important to the reader.

Example: Used to make the reader aware that the paragraph(s) that follow are examples of information

possibly stated previously.

Comment: Represents “additional” information that may or may not be relevant to your situation.

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Preface - Publication Conventions Page 19

2.2 Page Layout

Headers and footers in this publication are designed to allow you to quickly identify your location.

The document part number and revision number appears in every header on every page. Odd

numbered page footers indicate the current chapter, its title and current page number. Even page

footers show the current section and its title, as well as the current page number.

2.3 Computer Screen Output/Input Text Character Styles

Within this publication, mono-spaced character styles (fonts) are used to indicate computer text

that’s either screen input and output. Mono-spaced fonts, such courier, are used to indicated text

direction. When you type at your keyboard, you are generating computer input. Occasionally you

will see the math operator “greater-than” and “less-than” symbols used to indicate the start and

finish of variable output. When reading text generated by the computer, you are reading it as

computer generated output. In addition to direction, characters are italicized (e.g. italics) to indicate

information specific to your system or site.

Example: FixedOutput

Thi s paragraph’ s f ont r epresent s comput er gener at ed scr een “f i xed” output .I t s out put i s f i xed f r omt he sense t hat i t does not var y f r omappl i cat i ont o appl i cat i on. I t ’ s t he most commonl y used styl e used to i ndi cat ef i l enames, pat hs and t ext t hat do not change f r om syst emt o syst em. Thechar act er st yl e used i s a f i xed wi dt h such as cour i er .

Example:

Variable Output

This paragraph’s font represents computer screen output that is

“variable”. It’s used to represent output that varies from application to

application or system to system. Variable output is sometimes found placed

between greater-than and less-than operators for clarification. For

example: <variable_ouput> or <3.45.120.3>. In both cases, the < and >

operators are not part of the actual input.

Publication Part Number & Revision Number Publication Title

An exclamation point in a triangle is usedto indicate important information to the user.

Paragraphs preceeded by Alphanumericcharacters (e.g. numbers) contain infor-mation that must be followed in a specific order.

Paragraphs preceeded by a symbol(e.g. bullets) contain information thathas no specific order.

The current chapter and its titleare always shown in the footer ofthe right (odd) page.

The current section and its titleare always shown in the footer ofthe left (even) page.

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Page 20 Section 2.0 - Publication Conventions

Example: Fixed

Input

This paragraph’s font represents fixed input. It’s computer input that is

typed-in via the keyboard. Typed input that does not vary from application

to application or system to system. Fixed text the user is required to

supply as input. For example: cd /usr/3p

Example:

Variable Input

This paragraph’s font represents computer input that can vary from

application to application or system to system. With variable text, the

user is required to supply system dependent input or information. Variableinput sometimes is placed between greater-than and less-than operators.

For example: <variable_input>. In these cases, the (<>) operators would

be dropped prior to input. For example: ypcat hosts | grep <3.45.120.3>

would be typed into the computer as:

ypcat hosts | grep 3.45.120.3

without the greater-than and less-than operators.

2.4 Buttons, Switches and Keyboard Inputs (Hard & Soft Keys)

Different character styles are used to indicate actions requiring the reader to press either a hard or

soft button, switch or key. Physical hardware, such as buttons and switches, are called hard keys

because they are hard wired or mechanical in nature. A keyboard or on/off switch would be a hard

key. Software or computer generated buttons are called soft keys because they are software

generated. Software driven menu buttons are an example of such keys. Soft and hard keys are

represented differently in this publication.

Example: Hard

Keys

A power switch ON/OFF or a keyboard key like ENTER is indicated by applying a character style

that uses both over and under-lined bold text that is bold. This is a hard key.

Example: Soft

Keys

Whereas the computer MENU button that you would click with your mouse or touch with your hand

uses over and under-lined regular text. This is a soft key.

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Table of Contents Page 21

Table of Contents

3

5

Preface Publication Conventions ...................................................................................... 15

Section 1.0 Safety & Hazard Information ........................................................................... 151.1 Hazard Messages............................................................................................................ 15

1.2 Text Format of Signal Words........................................................................................... 15

1.3 Symbols and Pictorials Used........................................................................................... 16

1.3.1 SPECIAL NOTICES............................................................................................ 16

1.3.2 X-ray Tube .......................................................................................................... 171.3.3 Power ON and OFF............................................................................................ 17

1.3.4 Electrical Type .................................................................................................... 17

1.3.5 Electrical Current ................................................................................................ 17

1.3.6 Collimator............................................................................................................ 17

1.3.7 Ground................................................................................................................ 18

Section 2.0

Publication Conventions ................................................................................. 182.1 General Paragraph and Character Styles........................................................................ 18

2.2 Page Layout..................................................................................................................... 19

2.3 Computer Screen Output/Input Text Character Styles .................................................... 19

2.4 Buttons, Switches and Keyboard Inputs (Hard & Soft Keys)........................................... 20

Chapter 1 - Before You Begin............................................................................... 37

Section 1.0 Introduction ...................................................................................................... 37

Section 2.0

Objective and Scope of this Manual............................................................... 372.1 Pre-Installation Check...................................................................................................... 37

2.2 Installation Plan ............................................................................................................... 37

2.3 Interconnection ................................................................................................................ 37

2.4 Presentation..................................................................................................................... 38

Section 3.0 On-Site Requirements...................................................................................... 383.1 EMC Requirements ......................................................................................................... 38

3.2 Tools and Test Equipment............................................................................................... 38

3.3 Documentation................................................................................................................. 38

3.4 Audio and Visual.............................................................................................................. 39

Section 4.0 Description of System ..................................................................................... 39

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 22 Table of Contents

Chapter 2 - Physical Installation.......................................................................... 41

Section 1.0 System Installation Guide................................................................................ 41

Section 2.0 Installation Checklist........................................................................................ 44

Section 3.0 Before You Begin.............................................................................................. 48

Section 4.0 Integrated Table................................................................................................ 494.1 Radiography Table.......................................................................................................... 49

4.1.1 Unpacking and Positioning................................................................................. 49

4.1.2 Installation.......................................................................................................... 57

4.2 Tube Stand...................................................................................................................... 62

4.2.1 Unpacking .......................................................................................................... 62

4.2.2 Installation.......................................................................................................... 64

4.3 X-Ray Tube ..................................................................................................................... 694.4 Control Box and Collimator ............................................................................................. 72

4.5 Counterweight ................................................................................................................. 82

4.6 Cassette Tray.................................................................................................................. 83

4.7 Ion Chamber and Grid (Optional).................................................................................... 84

4.7.1 Install both Ion Chamber and Grid for system with standard Integrated table ... 85

4.7.2 Install the Grid Only for system with standard Integrated table.......................... 88

4.7.3 Install the Ion Chamber and Grid for system with advanced Integrated table.... 89

4.8 Electrical Connections..................................................................................................... 94

4.9 Install Cabinet Tray ......................................................................................................... 97

4.10 Table Top Installation and Leveling ................................................................................ 98

Section 5.0 System Console................................................................................................ 995.1 Without Console Stand ................................................................................................... 99

5.2 With Console Stand ........................................................................................................ 99

Section 6.0

Collimator Alignment ..................................................................................... 101

Section 7.0DAP Meter Installation................................................................. 102

Section 8.0 Standard Wall Stand....................................................................................... 105

8.1 Unpacking ..................................................................................................................... 1058.2 Installation..................................................................................................................... 108

8.3 Cassette Tray................................................................................................................ 111

8.4 Ion Chamber and Grid (Optional).................................................................................. 111

8.4.1 Install both Ion Chamber and Grid for standard wall stand.............................. 112

8.4.2 Install the Grid Only for standard wall stand .................................................... 115

8.4.3 Install both Ion chamber and grid..................................................................... 116

8.5 Counterweight ............................................................................................................... 120

Section 9.0

Final Cover Installation .................................................................................. 1219.1 Install Standard Tube Stand Covers ............................................................................. 121

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9.2 Install Table Front Cover ............................................................................................... 124

9.3 Install Standard Wall Stand Covers............................................................................... 124

Section 10.0

Labels and Rating Plates............................................................................... 12510.1 System Console............................................................................................................. 125

10.2 Integrated Table............................................................................................................. 125

10.3 Cabinet .......................................................................................................................... 126

10.4 Wall Stand ..................................................................................................................... 126

Section 11.0

Installation Checklist ..................................................................................... 128

Section 12.0 Regulatory Tests and Final Steps................................................................. 13012.1 AEC Tests...................................................................................................................... 130

12.1.1 AEC Maximum MAS......................................................................................... 130

12.1.1.1 Overview ....................................................................................... 130

12.1.1.2 Procedure (50kV) .......................................................................... 130

12.1.2 AEC Minimum Exposure Time.......................................................................... 13012.1.2.1 Overview ....................................................................................... 130

12.1.2.2 Procedure...................................................................................... 130

12.1.3 Reproducibility Of Exposure ............................................................................. 131

12.1.3.1 Overview ....................................................................................... 131

12.1.3.2 Procedure...................................................................................... 131

> Calculation for Coefficient of Variation (C.V.):............................... 132

12.2 Final Installation and Admin Tasks................................................................................ 132

Chapter 3 - Configuraton & Calibration............................................................. 135

Section 1.0

Configuration & Calibration List ................................................................... 135

Section 2.0 Configuration & Calibration Contents.......................................................... 1352.1 System Configuration .................................................................................................... 135

2.2 X-Ray Tube Seasoning.................................................................................................. 136

2.2.1 Requirements ................................................................................................... 136

2.2.2 Procedure ......................................................................................................... 136

2.3 Service Software User Guide ........................................................................................ 139

2.3.1 Supplies ............................................................................................................ 139

2.3.2 Tools ................................................................................................................. 139

2.3.3 Safety Precautions............................................................................................ 1392.3.4 Prerequisites..................................................................................................... 139

2.3.5 Personnel.......................................................................................................... 139

2.3.6 Time.................................................................................................................. 139

2.3.7 Procedure ......................................................................................................... 139

2.3.7.1 Loading service software on service laptop .................................. 139

2.3.7.2 Using service software.................................................................. 139

2.3.7.3 Typical screen description............................................................. 141

2.4 Tube Configuration ........................................................................................................ 145

2.4.1 Supplies ............................................................................................................ 145

2.4.2 Tools ................................................................................................................. 146

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Page 24 Table of Contents

2.4.3 Safety Precautions........................................................................................... 146

2.4.4 Prerequisites .................................................................................................... 146

2.4.5 Personnel ......................................................................................................... 146

2.4.6 Time ................................................................................................................. 146

2.4.7 Procedure......................................................................................................... 146

2.4.7.1 Load software according to tube present in the installation.......... 146

2.4.7.2 Verify............................................................................................. 1462.5 Receptor Programming ................................................................................................. 146

2.5.1 Supplies ........................................................................................................... 146

2.5.2 Tools ................................................................................................................ 146

2.5.3 Safety Precautions........................................................................................... 146

2.5.4 Prerequisites .................................................................................................... 147

2.5.5 Personnel ......................................................................................................... 147

2.5.6 Time ................................................................................................................. 147

2.5.7 Procedure......................................................................................................... 147

2.5.7.1 Introduction................................................................................... 147

2.5.7.2 Calling the subroutine................................................................... 147

2.5.7.3 Parameter selection...................................................................... 147

2.5.7.4 Renard or normal scale for kv selection ....................................... 149

2.5.7.5 Date & Time.................................................................................. 149

2.6 Automatic AEC Calibration............................................................................................ 151

2.6.1 Supplies ........................................................................................................... 151

2.6.2 Tools ................................................................................................................ 151

2.6.3 Safety precautions ........................................................................................... 151

2.6.4 Personnel ......................................................................................................... 151

2.6.5 Time ................................................................................................................. 151

2.6.6 Prerequisites .................................................................................................... 151

2.6.7 PROCEDURE .................................................................................................. 151

2.6.7.1 Development equipment............................................................... 151

2.6.7.2 Preliminary Remarks .................................................................... 1522.6.7.3 Principle........................................................................................ 152

2.6.7.4 KVEF Adjustment ......................................................................... 153

2.7 CR AEC Calibration ...................................................................................................... 158

2.7.1 Systems with CR Filming Only......................................................................... 158

2.7.1.1 Program Generator with Default CR Parameters ......................... 158

2.7.1.2 CR Dose Adjustment .................................................................... 159

2.7.2 System with Film and CR Filming Combined................................................... 159

2.7.3 Final Adjustment .............................................................................................. 160

2.7.3.1 Disable Unused Film-Screen........................................................ 160

2.7.3.2 Perform Checksum....................................................................... 160

2.7.3.3 Save Memory................................................................................ 160

2.8 Checksum Validation .................................................................................................... 160

2.8.1 Supplies ........................................................................................................... 160

2.8.2 Tools ................................................................................................................ 160

2.8.3 Safety Precautions........................................................................................... 160

2.8.4 Prerequisites .................................................................................................... 160

2.8.5 Personnel ......................................................................................................... 160

2.8.6 Time ................................................................................................................. 160

2.8.7 PROCEDURE .................................................................................................. 161

2.8.7.1 Preliminary Remarks .................................................................... 161

2.8.7.2 Checksum Validation.................................................................... 161

2.9 Backup and Restore Database Parameters.................................................................. 162

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2.9.1 Supplies ............................................................................................................ 162

2.9.2 Tools ................................................................................................................. 162

2.9.3 Safety Precautions............................................................................................ 162

2.9.4 Prerequisites..................................................................................................... 162

2.9.5 Personnel.......................................................................................................... 162

2.9.6 Time.................................................................................................................. 162

2.9.7 Applicability....................................................................................................... 1622.9.8 Procedure ......................................................................................................... 162

2.9.8.1 CPU memory backup .................................................................... 162

2.9.8.2 CPU memory restore..................................................................... 163

2.9.8.3 Error messages............................................................................. 163

2.10 Dosimetric Calibration.................................................................................................... 163

2.10.1 Dose/DAP accuracy check procedure .............................................................. 163

2.10.2 Dose/DAP accuracy maintenance.................................................................... 164

Chapter 4 - Functional Checks ........................................................................... 165

Section 1.0 Introduction .................................................................................................... 165

Section 2.0 Tools and Test Equipment ............................................................................ 166

Section 3.0

Operational Checks........................................................................................ 1673.1 System Power Up.......................................................................................................... 167

3.2 Tube Assembly Operation ............................................................................................. 167

3.2.1 Tube Stand Longitudinal Movement ................................................................. 168

3.2.2 Tube Stand Rotation......................................................................................... 168

3.2.3 Tube Arm Vertical Movement ........................................................................... 168

3.2.4 X-Ray Tube Angulation..................................................................................... 168

3.2.5 X-Ray Tube Tilting............................................................................................ 169

3.2.6 Table Top Movement Checks........................................................................... 169

3.2.7 Cassette Tray Movement.................................................................................. 169

3.2.8 Collimator Rotation ........................................................................................... 169

3.2.9 Collimator Light Timer....................................................................................... 169

3.2.10 Wall Stand Carriage Vertical Movement........................................................... 169

Section 4.0 Performance Checks...................................................................................... 1694.1 Console.......................................................................................................................... 169

4.2 Accuracy of X-Ray Field and Light Field Alignment....................................................... 170

4.2.1 Requirements ................................................................................................... 170

4.2.2 Test Method...................................................................................................... 170

4.3 Alignment of Centers of X-Ray Field and Image Receptor............................................ 173

4.3.1 Requirements ................................................................................................... 173

4.3.2 Test Method...................................................................................................... 173

4.4 Image Quality................................................................................................................. 174

4.4.1 Test Method...................................................................................................... 174

4.5 Tube Voltage Accuracy.................................................................................................. 175

4.5.1 Tools ................................................................................................................. 175

4.5.2 Requirements ................................................................................................... 175

4.5.3 Procedure ......................................................................................................... 175

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4.6 Tube Current ................................................................................................................. 175

4.6.1 Requirements................................................................................................... 175

4.6.2 Procedure......................................................................................................... 175

4.7 Exposure Time .............................................................................................................. 176

4.7.1 Requirements................................................................................................... 176

4.7.2 Procedure......................................................................................................... 176

4.8 Exposure mAs............................................................................................................... 1764.8.1 Requirements................................................................................................... 176

4.8.2 Procedure......................................................................................................... 176

4.9 Automatic Exposure Control (AEC) - Optional .............................................................. 177

4.9.1 Table AEC........................................................................................................ 177

4.9.2 Wall Stand AEC ............................................................................................... 177

4.10 Collimator Light Timer ................................................................................................... 177

Section 5.0 HHS Test.......................................................................................................... 178

Chapter 5 - JEDI GENERATOR THEORY AND FUNCTIONAL DESCRIPTION 179

Section 1.0

Theory.............................................................................................................. 1791.1 Glossary........................................................................................................................ 179

1.2 JEDI HIGH LEVEL BLOCK DIAGRAM......................................................................... 180

Section 2.0 Theory Presentation....................................................................................... 1812.1 Introduction ................................................................................................................... 181

2.2 Standard Features ........................................................................................................ 181

2.3 Applications................................................................................................................... 181

2.4 Architecture ................................................................................................................... 182

2.4.1 A Kernel ........................................................................................................... 182

2.4.2 Options Depending on the Application............................................................. 182

2.5 A Packaging Architecture.............................................................................................. 184

2.5.1 Auxiliaries Box.................................................................................................. 184

2.5.2 Power Box........................................................................................................ 184

2.5.3 AC/DC Box....................................................................................................... 184

2.5.4 System Interface Box....................................................................................... 184

2.5.5 Optional Boxes................................................................................................. 184

Section 3.0 Technique Factors Measurement Criteria.................................................... 1863.1 kV Accuracies ............................................................................................................... 186

3.2 mA Accuracies .............................................................................................................. 186

3.3 mAs Accuracies ............................................................................................................ 186

3.4 Exposure Time Accuracies ........................................................................................... 186

Chapter 6 - Exception Handling And Error Codes ........................................... 187

Section 1.0 Exception Handling ........................................................................................ 1871.1 Diagnostics.................................................................................................................... 187

1.2 Power-On Diagnostic .................................................................................................... 187

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1.3 Live Diagnostics............................................................................................................. 187

1.4 Error Code Structure...................................................................................................... 187

1.5 Simplified Error Code Definition..................................................................................... 188

1.6 Generator Phase Definition ........................................................................................... 188

1.7 Error Class Definition..................................................................................................... 188

1.8 Error Code Definition ..................................................................................................... 189

1.9 Data Associated With The Error Code........................................................................... 1901.10 Number Of Occurrences................................................................................................ 190

1.11 Date & Time................................................................................................................... 190

Section 2.0 Error Codes, Diagnostics & Troubleshooting ............................................. 1902.1 Introduction.................................................................................................................... 190

2.2 Power On Diagnostics ................................................................................................... 190

2.3 Error Code List............................................................................................................... 191

2.4 Error Reporting .............................................................................................................. 195

2.5 Diagnostics .................................................................................................................... 195

2.6 Detailed Error Description & Troubleshooting Guide..................................................... 195

2.6.1 Errors ................................................................................................................ 1972.6.1.1 Tube spits detection Errors (Code 30) .......................................... 197

2.6.1.2 Anode Rotation errors (Code 40) .................................................. 197

2.6.1.3 Filament Heater errors (Code 50) ................................................. 199

2.6.1.4 Exposure errors (Code 60)................................. 201

2.6.1.5 Power supply (Code 70) ................................... 203

2.6.1.6 Hardware errors (Code 80)................................. 203

2.6.1.7 Application errors (Code 90) ......................................................... 205

2.6.1.8 Communication errors (code 100)................................................. 205

2.6.1.9 Thermal errors (code 110) ................................. 205

2.6.1.10 Manipulation errors (code 120) ............................. 206

2.7 Warning Errors............................................................................................................... 206

2.8 Other Failures................................................................................................................ 207

2.9 Heating Function diagnostics......................................................................................... 209

2.10 Rotation Function diagnostics........................................................................................ 210

2.11 Inverter in Short Circuit Function diagnostics ................................................................ 210

2.12 AEC diagnostics ............................................................................................................ 213

2.13 No Load HV diagnostics ................................................................................................ 213

2.14 Inverter Gate Command diagnostics ............................................................................. 214

Section 3.0

Console Troubleshooting & Error Codes .................................................... 2163.1 Error Codes................................................................ 216

3.2 Console Troubleshooting............................................................................................... 2163.2.1 System Error (C01-0001).................................................................................. 216

3.2.2 Memory Error on Console Control Board (C02-0001) ...................................... 217

3.2.3 Membrane Button Error (C02-1000) ................................................................. 218

3.2.4 JEDI Communication Error (C03-0001)............................................................ 219

3.2.5 APR Random or All (C04-0001) ....................................................................... 219

3.2.6 No AEC Config (C04-0002) .............................................................................. 219

3.2.7 Overlimit (C04-0003) ........................................................................................ 219

3.2.8 Phase Missing (C04-0004) ............................................................................... 220

3.2.9 Generator Error (C05-0001) ............................................................................. 220

3.2.10 Other Troubleshooting...................................................................................... 220

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3.2.10.1 LED Unlit Failure........................................................................... 220

3.2.10.2 Buzzer Failure............................................................................... 220

3.2.10.3 LCD Display Failure...................................................................... 220

3.2.10.4 LCD Display Faintness ................................................................. 220

3.2.10.5 Power Un failure ........................................................................... 221

Section 4.0 PDU

Troubleshooting ............................................................................................. 2214.1 PDU Troubleshooting.................................................................................................... 221

4.1.1 No Console Power ........................................................................................... 221

4.1.2 No EM Lock Power or No Collimator Power .................................................... 222

4.1.3 No Generator Power ........................................................................................ 223

Chapter 7 - Planned Maintenance...................................................................... 225

Section 1.0 Preventive Maintenance Action List ............................................................. 225

Section 2.0

Preventive Maintenance................................................................................. 2272.1 General Cleaning and Painting ..................................................................................... 227

2.1.1 Supplies ........................................................................................................... 227

2.1.2 Tools ................................................................................................................ 227

2.1.3 Safety Precautions........................................................................................... 227

2.1.4 prerequisites..................................................................................................... 227

2.1.5 Personnel ......................................................................................................... 227

2.1.6 Time ................................................................................................................. 227

2.1.7 Procedure......................................................................................................... 227

2.2 Visual Inspection ........................................................................................................... 227

2.2.1 Supplies ........................................................................................................... 227

2.2.2 Tools ................................................................................................................ 228

2.2.3 Safety Precautions........................................................................................... 228

2.2.4 Prerequisites .................................................................................................... 228

2.2.5 Personnel ......................................................................................................... 228

2.2.6 Time ................................................................................................................. 228

2.2.7 Procedure......................................................................................................... 228

2.3 Functional Checks......................................................................................................... 228

2.3.1 Supplies ........................................................................................................... 228

2.3.2 Tools ................................................................................................................ 228

2.3.3 Safety Precautions........................................................................................... 228

2.3.4 Prerequisites .................................................................................................... 228

2.3.5 Personnel ......................................................................................................... 2282.3.6 Time ................................................................................................................. 228

2.3.7 Procedure......................................................................................................... 229

2.4 Table Base Maintenance .............................................................................................. 229

2.4.1 Supplies ........................................................................................................... 229

2.4.2 Tools ................................................................................................................ 229

2.4.3 Safety Precautions........................................................................................... 229

2.4.4 Prerequisites .................................................................................................... 229

2.4.5 Personnel ......................................................................................................... 229

2.4.6 Time ................................................................................................................. 229

2.4.7 Procedure......................................................................................................... 229

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2.5 Patient Support Maintenance ........................................................................................ 230

2.5.1 Supplies ............................................................................................................ 230

2.5.2 Tools ................................................................................................................. 230

2.5.3 Safety Precautions............................................................................................ 230

2.5.4 Prerequisites..................................................................................................... 230

2.5.5 Personnel.......................................................................................................... 230

2.5.6 Time.................................................................................................................. 2302.5.7 Procedure ......................................................................................................... 230

2.6 Cassette Tray Carriage Maintenance............................................................................ 230

2.6.1 Supplies ............................................................................................................ 230

2.6.2 Tools ................................................................................................................. 230

2.6.3 Safety Precautions............................................................................................ 230

2.6.4 Prerequisites..................................................................................................... 231

2.6.5 Personnel.......................................................................................................... 231

2.6.6 Time.................................................................................................................. 231

2.6.7 Procedure ......................................................................................................... 231

2.7 Tube Stand and Wall Stand Maintenance ..................................................................... 231

2.7.1 Supplies ............................................................................................................ 231

2.7.2 Tools ................................................................................................................. 231

2.7.3 Safety Precautions............................................................................................ 231

2.7.4 Prerequisites..................................................................................................... 231

2.7.5 Personnel.......................................................................................................... 231

2.7.6 Time.................................................................................................................. 231

2.7.7 Procedure ......................................................................................................... 232

2.8 Generator Functional Checks........................................................................................ 232

2.8.1 Supplies ............................................................................................................ 232

2.8.2 Tools ................................................................................................................. 232

2.8.3 Safety Precautions............................................................................................ 232

2.8.4 Prerequisites..................................................................................................... 232

2.8.5 Personnel.......................................................................................................... 2322.8.6 Time.................................................................................................................. 232

2.8.7 Procedure ......................................................................................................... 232

2.8.7.1 Test exposure................................................................................ 232

> Post display initialization: .............................................................. 232

> mA accuracy.................................................................................. 233

> AEC functionality check (if existing) .............................................. 233

2.8.7.2 Record last error codes................................................................. 233

2.8.7.3 Record results on counters ........................................................... 234

2.8.7.4 Check technique factors................................................................ 235

2.8.7.5 Tighten terminals and remove dust............................................... 235

2.9 HV Cable and Sockets Regreasing ............................................................................... 235

2.9.1 Supplies ............................................................................................................ 2352.9.2 Tools ................................................................................................................. 235

2.9.3 Safety Precautions............................................................................................ 235

2.9.4 Prerequisites..................................................................................................... 235

2.9.5 Personnel.......................................................................................................... 235

2.9.6 Time.................................................................................................................. 235

2.9.7 Procedure ......................................................................................................... 235

2.10 Replace Generator NonVolatile Parameters RAM ........................................................ 235

2.10.1 Supplies ............................................................................................................ 235

2.10.2 Tools................................................................................................................. 236

2.10.3 Safety Precautions............................................................................................ 236

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2.10.4 Prerequisites .................................................................................................... 236

2.10.5 Personnel ......................................................................................................... 236

2.10.6 Time ................................................................................................................. 236

2.10.7 Procedure......................................................................................................... 236

2.10.7.1 Remove and Replace the RAM .................................................... 236

2.10.7.2 Download Database ..................................................................... 236

Chapter 8 - Renewal Parts.................................................................................. 237

Section 1.0

Renewal Parts List.......................................................................................... 2371.1 Bearing kit 5196543, 5196544 ...................................................................................... 247

1.2 X-Ray Tube (5192454) / Collimator (5189248) Replacement....................................... 248

1.3 Collimator Lamp (5136302) Replacement .................................................................... 248

1.4 Rotundity Electricity Brake Assembly (5184986) Replacement .................................... 250

1.5 Wall Stand Cassette Tray Spring Kit (5196542) Replacement ..................................... 252

1.6 Console Replacement................................................................................................... 253

1.7 Console Main Board Replacement ............................................................................... 254

1.8 Hand Switch Replacement............................................................................................ 255

1.9 TAV Board Replacement .............................................................................................. 255

1.10 Table Top IF Board (5335073) Replacement................................................................ 257

Section 2.0 JEDI Generator Renewal Parts...................................................................... 2572.1 Introduction ................................................................................................................... 257

2.2 JEDI Generator Renewal Parts List .............................................................................. 257

2.3 FRU Information............................................................................................................ 258

2.4 Jedi 50 R 1T Structure .................................................................................................. 259

2.5 Renewal Parts............................................................................................................... 260

2.6 Cables........................................................................................................................... 263Section 3.0

JEDI Generator Disassembly/Reassembly................................................... 2643.1 Introduction ................................................................................................................... 264

3.2 Tools ............................................................................................................................. 264

3.3 HV Tank, 1 Tube, 1-3 Phase......................................................................................... 265

3.3.1 Supplies ........................................................................................................... 265

3.3.2 Tools ................................................................................................................ 265

3.3.3 Safety Precautions........................................................................................... 265

3.3.4 Prerequisites .................................................................................................... 265

3.3.5 Personnel ......................................................................................................... 266

3.3.6 Time ................................................................................................................. 2663.3.7 Disassembly..................................................................................................... 266

3.3.8 Reassembly ..................................................................................................... 268

3.3.9 Verify ................................................................................................................ 269

3.4 Inverter Mid-Power Assembly ....................................................................................... 269

3.4.1 Supplies ........................................................................................................... 269

3.4.2 Tools ................................................................................................................ 270

3.4.3 Safety Precautions........................................................................................... 270

3.4.4 Prerequisites .................................................................................................... 270

3.4.5 Personnel ......................................................................................................... 270

3.4.6 Time ................................................................................................................. 270

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3.4.7 Disassembly ..................................................................................................... 271

3.4.7.1 Remove the Auxiliary Unit............................................................. 272

3.4.7.2 Remove the Interface Unit............................................................. 272

3.4.7.3 Remove the AC/DC Unit and the support plate............................. 273

3.4.7.4 Remove the Inverter Mid Power Assembly ................................... 274

3.4.8 Reassembly...................................................................................................... 276

3.4.9 Verify................................................................................................................. 2783.5 I/F Board RAD ............................................................................................................... 278

3.5.1 Supplies ............................................................................................................ 278

3.5.2 Tools ................................................................................................................. 279

3.5.3 Safety Precautions............................................................................................ 279

3.5.4 Prerequisites..................................................................................................... 279

3.5.5 Personnel.......................................................................................................... 279

3.5.6 Time.................................................................................................................. 279

3.5.7 Disassembly ..................................................................................................... 279

3.5.7.1 Remove the I/F Board Rad............................................................ 279

3.5.8 Reassembly...................................................................................................... 280

3.6 KV Board RAD............................................................................................................... 280

3.6.1 Supplies ............................................................................................................ 280

3.6.2 Tools ................................................................................................................. 280

3.6.3 Safety Precautions............................................................................................ 280

3.6.4 Prerequisites..................................................................................................... 280

3.6.5 Personnel.......................................................................................................... 281

3.6.6 Time.................................................................................................................. 282

3.6.7 Disassembly ..................................................................................................... 282

3.6.7.1 Remove the Auxiliary Unit............................................................. 282

3.6.7.2 Remove the Interface Unit............................................................. 282

3.6.7.3 Remove the kV Control Board....................................................... 282

3.6.8 Reassembly...................................................................................................... 282

3.6.9 Verify................................................................................................................. 2823.7 EMC Board 3 Phases.................................................................................................... 283

3.7.1 Supplies ............................................................................................................ 283

3.7.2 Tools ................................................................................................................. 283

3.7.3 Safety Precautions............................................................................................ 283

3.7.4 Prerequisites..................................................................................................... 283

3.7.5 Personnel.......................................................................................................... 283

3.7.6 Time.................................................................................................................. 283

3.7.7 Disassembly ..................................................................................................... 284

3.7.7.1 Remove the AC/DC Unit ............................................................... 284

3.7.7.2 Remove the EMC Board ............................................................... 285

3.7.8 Reassembly...................................................................................................... 285

3.7.9 Verify................................................................................................................. 285

3.8 AC/DC 3 PH Mid Power Assembly................................................................................ 285

3.8.1 Supplies ............................................................................................................ 285

3.8.2 Tools ................................................................................................................. 285

3.8.3 Safety Precautions............................................................................................ 286

3.8.4 Prerequisites..................................................................................................... 286

3.8.5 Disassembly ..................................................................................................... 286

3.8.5.1 Remove the AC/DC Unit ............................................................... 286

3.8.5.2 Remove the AC/DC Board ............................................................ 287

3.8.5.3 Remove the Rectifier Block........................................................... 287

3.8.6 Reassembly...................................................................................................... 287

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3.8.7 Verify ................................................................................................................ 288

3.9 Inverter Coil Mid Power Assembly ................................................................................ 288

3.9.1 Supplies ........................................................................................................... 288

3.9.2 Tools ................................................................................................................ 288

3.9.3 Safety Precautions........................................................................................... 288

3.9.4 Prerequisites .................................................................................................... 288

3.9.5 Personnel ......................................................................................................... 2883.9.6 Time ................................................................................................................. 289

3.9.7 Disassembly..................................................................................................... 289

3.9.7.1 Remove the Auxiliary Unit and the Interface Unit ......................... 289

3.9.7.2 Remove the AC/DC Unit and the support plate............................ 289

3.9.7.3 Remove the Inverter Coil Mid Power Assembly ........................... 289

3.9.8 Reassembly ..................................................................................................... 290

3.9.9 Verify ................................................................................................................ 292

3.10 Capacitor Inverter Assembly......................................................................................... 292

3.10.1 Supplies ........................................................................................................... 292

3.10.2 Tools ................................................................................................................ 292

3.10.3 Safety Precautions........................................................................................... 292

3.10.4 Prerequisites .................................................................................................... 292

3.10.5 Personnel ......................................................................................................... 292

3.10.6 Time ................................................................................................................. 292

3.10.7 Disassembly..................................................................................................... 292

3.10.7.1 Remove the Auxiliary Unit and the Interface Unit ......................... 292

3.10.7.2 Remove the AC/DC Unit and the Support Plate........................... 292

3.10.7.3 Remove the Capacitor Inverter Assembly .................................... 293

3.10.8 Reassembly ..................................................................................................... 294

3.10.9 Verify ................................................................................................................ 297

3.11 LV Power Supply 3 Phase Board.................................................................................. 297

3.11.1 Supplies ........................................................................................................... 297

3.11.2 Tools ................................................................................................................ 2973.11.3 Safety Precautions........................................................................................... 297

3.11.4 Prerequisites .................................................................................................... 297

3.11.5 Personnel ......................................................................................................... 297

3.11.6 Time ................................................................................................................. 297

3.11.7 Disassembly..................................................................................................... 298

3.11.7.1 Remove the Auxiliary Unit ............................................................ 298

3.11.7.2 Remove the LV Power Supply Board ........................................... 299

3.11.8 Reassembly ..................................................................................................... 299

3.11.9 Verify ................................................................................................................ 299

3.12 Filament Board 1 INV.................................................................................................... 300

3.12.1 Supplies ........................................................................................................... 300

3.12.2 Tools ................................................................................................................ 300

3.12.3 Safety Precautions........................................................................................... 300

3.12.4 Prerequisites .................................................................................................... 300

3.12.5 Personnel ......................................................................................................... 300

3.12.6 Time ................................................................................................................. 300

3.12.7 Disassembly..................................................................................................... 301

3.12.7.1 Remove the Auxiliary Unit ............................................................ 301

3.12.7.2 Remove the Filament Board......................................................... 302

3.12.8 Reassembly ..................................................................................................... 302

3.12.9 Verify ................................................................................................................ 302

3.13 Rotor Board High Speed............................................................................................... 302

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3.13.1 Supplies ............................................................................................................ 302

3.13.1.1 Tools.............................................................................................. 303

3.13.2 Safety Precautions............................................................................................ 303

3.13.3 Prerequisites..................................................................................................... 303

3.13.4 Personnel.......................................................................................................... 303

3.13.5 Time.................................................................................................................. 303

3.13.6 Disassembly ..................................................................................................... 3033.13.6.1 Remove the Auxiliary Unit ............................................................. 303

3.13.6.2 Remove the Rotor Board............................................................... 304

3.13.7 Reassembly...................................................................................................... 304

3.13.8 Verify................................................................................................................. 305

3.14 AEC Board..................................................................................................................... 305

3.14.1 Supplies ............................................................................................................ 305

3.14.2 Tools................................................................................................................. 305

3.14.3 Safety Precautions............................................................................................ 305

3.14.4 Prerequisites..................................................................................................... 305

3.14.5 Personnel.......................................................................................................... 305

3.14.6 Time.................................................................................................................. 305

3.14.7 Disassembly ..................................................................................................... 306

3.14.7.1 Remove the Auxiliary Unit ............................................................. 306

3.14.7.2 Remove the AEC Board................................................................ 306

3.14.8 Reassembly...................................................................................................... 307

3.14.9 Verify................................................................................................................. 307

Chapter 9 - Service Tool Job Cards................................................................... 309

Section 1.0 Software Download / Upgrade ...................................................................... 3091.1 Supplies......................................................................................................................... 309

1.2 Tools.............................................................................................................................. 3091.3 Safety Precautions......................................................................................................... 309

1.4 Prerequisites.................................................................................................................. 309

1.5 Personnel....................................................................................................................... 309

1.6 Time............................................................................................................................... 309

1.7 Procedure ...................................................................................................................... 309

1.7.1 Load Software File on Service Laptop.............................................................. 309

1.7.2 Unzip software file ............................................................................................ 309

1.7.3 Software download ........................................................................................... 310

Section 2.0 Tube Replacement Software Procedure ...................................................... 3112.1 Supplies......................................................................................................................... 311

2.2 Tools.............................................................................................................................. 311

2.3 Safety Precautions......................................................................................................... 311

2.4 Prerequisites.................................................................................................................. 311

2.5 Personnel....................................................................................................................... 311

2.6 Time............................................................................................................................... 312

2.7 Procedure ...................................................................................................................... 312

2.7.1 Perform a Database backup............................................................................. 312

2.7.2 Reset Tube Data tracking counter and error log............................................... 312

2.7.3 Verify new tube operation, clear error log......................................................... 314

2.7.4 Generator Counter Reading Record................................................................. 314

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2.7.5 Tube Database Download................................................................................ 315

Chapter 10 - Schematics .................................................................................... 317

Section 1.0

MIS Map ........................................................................................................... 317

1.1 Jedi 50 R 1T Cabling..................................................................................................... 321

Section 2.0 Central Listings............................................................................................... 3232.1 kV Measure Board ........................................................................................................ 323

2.2 Filament Board 1 Inv. .................................................................................................... 324

2.3 Rotation Board High Speed .......................................................................................... 325

2.3.1 Indicators.......................................................................................................... 326

2.3.2 J2 Wiring .......................................................................................................... 326

2.4 LV Power Supply 3 PH Board ....................................................................................... 327

2.5 Gate Command Board .................................................................................................. 328

2.6 Dual Snub Board........................................................................................................... 329

2.7 kV Control Board........................................................................................................... 3302.7.1 Switches and Jumpers ..................................................................................... 331

2.7.2 Indicators.......................................................................................................... 331

2.7.3 Non Volatile RAM............................................................................................. 331

2.8 AC/DC 3 Phase board................................................................................................... 332

2.9 I/F Board RAD V1 ......................................................................................................... 333

2.10 I/F Board RAD V2 ......................................................................................................... 334

2.11 AEC Board .................................................................................................................... 335

2.11.1 Test Points ....................................................................................................... 335

2.12 AEC Board V2............................................................................................................... 336

2.13 Test Points .................................................................................................................... 336

Section 3.0 Schematics...................................................................................................... 3373.1 PDU Connection Diagram............................................................................................. 337

3.2 Table Electrical Schematics .......................................................................................... 338

3.3 A61001C Console Control Board Circuit Diagram........................................................ 341

3.4 Jedi Generator TAV Interface Board............................................................................. 355

3.5 I/F Board RAD Electrical ............................................................................................... 359

3.6 I/F Board RAD V2 Electrical.......................................................................................... 363

3.7 Rotor board ................................................................................................................... 367

3.8 Heater board ................................................................................................................. 378

3.9 LVPS board................................................................................................................... 385

3.10 Inverter.......................................................................................................................... 3873.11 Gate cmd....................................................................................................................... 388

3.12 Dual snub...................................................................................................................... 391

3.13 AC/DC board................................................................................................................. 392

3.14 AEC board..................................................................................................................... 393

3.15 Rad IF ........................................................................................................................... 397

Chapter 11 - MIS Chart........................................................................................ 401

Section 1.0 Scope............................................................................................................... 401

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Table of Contents Page 35

Section 2.0 How to Use...................................................................................................... 401

Section 3.0 MIS Charts....................................................................................................... 4023.1 System Console............................................................................................................. 402

3.1.1 J1 Handswitch Interface, 5184620 ................................................................... 402

3.1.2 J2 FW Download Serial Port, 5194292............................................................. 402

3.1.3 J3 Power and RTL Interface, 5183903............................................................. 403

3.1.4 J4 Generator Interface, 5182354...................................................................... 404

3.2 Generator....................................................................................................................... 406

3.2.1 Generator Power Cable, 5196454.................................................................... 406

3.2.2 Generator Grounding Cable, 5196643 ............................................................. 406

3.3 Table.............................................................................................................................. 406

3.3.1 TM1-XS105 Cable, 5193103 ............................................................................ 406

3.3.2 Table Grounding Cable 1, 5193105.................................................................. 407

3.3.3 Table Grounding Cable 2, 5193106.................................................................. 407

3.3.4 Table Grounding Cable 3, 5193107.................................................................. 407

3.3.5 Table Grounding Cable 5, 5193109.................................................................. 4073.3.6 Table Power Cable, 5193607 ........................................................................... 408

3.3.6.1 Table MC7 Cable, 5197242 .......................................................... 408

3.3.7 Table Cable No1, 5197244............................................................................... 409

Chapter A - Electromagnetic Compatibility (EMC) ........................................... 411

Section 1.0 Compliance Statement................................................................................... 411

Section 2.0 Compatibility Tables ...................................................................................... 4122.1 Electromagnetic Emission ............................................................................................. 412

2.2 Electromagnetic Immunity ............................................................................................. 413

Section 3.0

Use Recommendations.................................................................................. 416

Section 4.0 Installation Recommendations..................................................................... 4164.1 Cable Shielding & Grounding ........................................................................................ 416

4.2 Subsystem & Accessories Power Supply Distribution .................................................. 416

4.3 Stacked Components & Equipment............................................................................... 416

4.4 Low Frequency Magnetic Field...................................................................................... 417

4.5 Electrostatic Discharge Environment & Recommendations .......................................... 417

Chapter B - Revision History.............................................................................. 419

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 36 Table of Contents

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 1 - Before You Begin Page 37

Chapter 1 - Before You Begin

Section 1.0

IntroductionThe goal of this document is to guide the service representative through an entire X-ray room

installation and to provide Diagnostic and Calibration information for troubleshooting and repair.

The following On-site Requirements must be accounted for prior to beginning installation of the

system.

Section 2.0

Objective and Scope of this ManualThis direction will lead you in a correct sequence through the manuals needed to install the

equipment. Following the suggested sequence will result in an orderly installation. However,extenuating circumstances may dictate a deviation from the recommended sequence. Feel free to

deviate, but keep track of your progress by checking off the tasks in the flowchart as you complete

them.

Check equipment according to the packing list for your system against the main catalog numbers

in the FDO (Field Delivery Order). Also, verify that all the manuals are present in the binders

according to the Table of Contents.

2.1 Pre-Installation Check

Pre-installation planning should be complete. Inspect the pre-installation “checklist”, found in GEHC

document 5275600-100 (XR 6000 System Pre-Installation Manual), and verify that the tasks

specified have been completed. Immediately arrange for completion of any tasks still notcompleted.

2.2 Installation Plan

The main steps in the installation plan are easily seen by referring to the Table of Contents of this

document. The plan objectives are to:

Give a logical installation order which recognizes mechanical and electrical interface areas.

Test and adjust each subsystem independently.

To obtain a good overall view of how these objectives are to be achieved review the Table of

Contents for this document before beginning the installation work. Then, if it is necessary to deviate

from the stated plan, you will be aware of the essential interface area. This document will give youthe information required to make another effective plan that applies to particular situations.

2.3 Interconnection

Interconnection of products by furnished cables or contractor supplied wiring is indicated by

numbered MIS runs in the installation sections. Run interconnect charts are available, which

describe the connection and function of each wire. For XR 6000 System, refer to the following:

• XR 6000 System Schematics (Chapter 10)

• XR 6000 System MIS Chart (Chapter 11)

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 38 Section 3.0 - On-Site Requirements

2.4 Presentation

The procedures in this steering manual are presented in jobcard forms.

Section 3.0

On-Site Requirements3.1 EMC Requirements

If electromagnetic compliance is mandatory for the local country where this system is installed, this

equipment is allowed to be installed only in X-ray protected rooms, which provide an attenuation of

at least 12 dB for radio disturbances from 30 MHz to 1 GHz.

3.2 Tools and Test Equipment

There are no additional tools and test equipment besides the standard service representative tool

kit which must be available before installing the XR 6000 System as below.

• Electric hammer drill with bits

• Digital multimeter

• 4 Ft. Level (or two standard levels)

• Torque wrench

• HV cable removal spanner

• Push-pull Gauge

• Common service tools

• Resolution Pattern• Dose Meter

• Loctite 242

3.3 Documentation

Directions are necessary for correct installation of the XR 6000 System. Procedures from each

document will be used and reflect the latest information available at this time.

Not all procedures in this manual apply to all sites. Before you begin installation, cross out the

procedures that do not apply to your site.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 1 - Before You Begin Page 39

3.4 Audio and Visual

It is the User’s responsibility to provide the means for audio and visual communication between the

Operator and the patient.

Section 4.0

Description of System

Figure 1-1 XR 6000 System Component Identification

1

5

Operator Console

The XR 6000 is divided into basic components:

1. Operator Console (Console Stand - Optional)

2. Integrated Table Standard / Advanced

4. Wall Stand Standard / Advanced (Optional)

5. 50kW X-ray Tube - Toshiba E7843X

6. Collimator

6

3. Cabinet

4

Standard /

Advanced

WLS

Standard / Advanced

2

3

Cabinet

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 40 Section 4.0 - Description of System

Item Component Model Number

1a Console 5194507

1b Console Pedestal 5192392

2 Standard Integrated Table 5180891

2 Advanced Integrated Table 5316772

2a Standard Integrated Tube Stand 5183392

2a Advanced Integrated Tube Stand 5183392-2

3a Generator (VR Jedi 50 R1T) 2212259-2

3b PDU 5220653

4 Standard Wall Stand 5194508

4 Advanced Wall Stand 5316773

5 50kW X-ray Tube - Toshiba E7843X 5192454

6 Manual Collimator 5189248

Table 1-1 XR 6000 System Component Identification

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Chapter 2 - Physical Installation Page 41

Chapter 2 - Physical Installation

Installation is broken into two primary tasks: mechanical and electrical. Mechanical tasks focus on the physical aspects

of hardware assembly, equipment positioning, and cabling. Electrical tasks are performed when system power is

applied.

The primary tasks are designed to be performed in sequence. Follow the sequence of tasks describe for each primary

task in Section 1.0 that follow.

Section 1.0

System Installation Guide

1 Complete Pre-Installation Checklist People Required: 1 Minutes to Complete: 10

Fill out the Pre-Installation Checklist to confirm completion of pre-install activities before beginning the

installation process.

2 Receive and Inventory System People Required: 1 Minutes to Complete: 10

Inventory equipment & report discrepancies immediately.

Collect Product Locator Cards and store in a secure location.

Plan route and transport equipment to room.

3 Install Table People Required: 2 Minutes to Complete: 140

Remove table from shipping container.

Position and install table according to site plans & drawings, and secure.

Remove tube stand from shipping container.

Install tube stand.

Install X-ray tube.

Install control box and collimator.

Counterweight balance.

Install cassette tray(Not needed for advanced Integrate table).

Install ion chamber and grid (optional).

Electrical connections.

Install cabinet tray.Table top installation and leveling.

4 Install System Console People Required: 1 Minutes to Complete: 15

Position and install system console according to site plans & drawings, and secure.

5 Collimator Alignment People Required: 1 Minutes to Complete: 30

Power up system.

Collimator alignment.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 42 Section 1.0 - System Installation Guide

6 Install Wall Stand People Required: 2 Minutes to Complete: 50

Remove wall stand from shipping container.

Position and install wall stand according to site plans & drawings, and secure.

Install cassette tray.

Install ion chamber and grid (optional).

Counterweight balance.

7 Equipment and Personnel Readiness People Required: 1 Minutes to Complete: 10

Verify equipment is configured per the site plans and drawings.

Verify that the resistance between subsystems grounds is less than 0.1 ohms. Fix and/or report any

discrepancies.

8 Configure and Calibrate System People Required: 1 Minutes to Complete: 215

Tube seasoning.

Software installation.

Tube configuration.

Receptor parameter.

AEC calibration.

Checksum validation.

Backup database.

9 Install Subsystem Protective Covers People Required: 1 Minutes to Complete: 30

Tube stand covers.

Table cover.

Wall stand covers.

10 System Checks People Required: 1 Minutes to Complete: 30

11 Attach Warning Labels and Rating Plates People Required: 1 Minutes to Complete: 15

Attach all the warning labels and detent marks.

If your country requires the product rating plate to be in the language of that country, follow the

instructions on document #45474336. Paste the appropriate language label over the English rating plate.

12 Cleanup Site People Required: 1 Minutes to Complete: 20

Remove and dispose of shipping materials and tools properly.

13 Customer Turnover People Required: 1 Minutes to Complete: 10

Complete & Return Product (i.e; Locator) Cards.

Perform general house keeping tasks and turn system over to user.

(Continued)

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Chapter 2 - Physical Installation Page 43

Lead is used in this system to provide required radiation shielding, such as in tube, collimator,

please pay attention and do not touch it directly.

14 Complete Installation Checklist People Required: 1 Minutes to Complete: 10

Field Engineer to fill out installation checklist at completion of installation.

(Continued)

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 44 Section 2.0 - Installation Checklist

Section 2.0 Installation Checklist

Pre-Installation Checklist

Delivery Date: Sales Person:

Customer: FDO No.: Room #

Equipment:

Physical Requirements of Site Completed

1.) Room size adequate for intended equipment configuration?

2.) Floor is strong enough for intended equipment and mounting methods

approved?

3.) Delivery route accommodates all intended equipment?

4.) Radiation physicist consulted?

5.) Necessary alterations made to circumvent obstructions?

6.) Modifications to room finished?

7.) Supports, platforms materials been provided?

8.) Support structures installed for floor and wall mounted equipment?

9.) Has floor been modified for cable ducts?

10.) Electrical service in place – at the ratings specified in pre-installation

documentation?

11.) Power available to operate power tools?

12.) All non-electrical lines (air, water, oxygen, vacuum) installed?

Interconnections Completed

1.) Signal cable, power and grounding plans produced?

2.) Necessary interconnection hardware, such as junction boxes, conduit or

raceways, and fittings provided?

3.) Interconnection hardware installed?

4.) Flexible, stranded wire provided for System input power connection?

5.) System “feeder” power cables pulled and sufficient length available at

disconnect box for connections?

6.) Interconnecting cables continuity checked, and labeled?

7.) All high voltage cable lengths verified?

8.) Interface information available for equipment?

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Chapter 2 - Physical Installation Page 45

General Completed

1.) Walls and floor clear of all obstructions?

2.) Walls finished?

3.) Finished floor installed?

4.) Room lights installed?

5.) Dust-creating work completed?

6.) Old equipment within room removed?

7.) Component positions clearly marked on floor?

8.) Space available to store equipment?

9.) Lock on door, or locked room available?

10.) Have all fire/safety inspections for occupancy been completed?

11.) Send completed checklist to the GE Healthcare installation team.

Comments:

Inspection Date(s):

Installation Project Manager Signature

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 46 Section 2.0 - Installation Checklist

Installation ChecklistPurpose: Installation checklist to confirm that all critical installation steps have been completed.

Item # Item Sign Off

1.) Power and ground cables connected and tightened:

Power cables (how many?, where?)

Ground cables (how many?, where?)

2.) All signal cables connected and tightened.

3.) Cable shield clamps installed and tightened (how many?, where?).

4.) All mounting bolts installed and tightened (floor and wall).

5.) Control room cables properly dressed.

6.) All covers installed.

7.) Room cleaned.

8.) Product locator cards collected.

9.) Missing components and/or options:

10.) List of any installation drawing deviations (all deviations should be signed by customer

and reviewed by the installation specialist).

11.) Packing materials disposed of.

12.) Dollies and crates returned:

Positioner table / Standard Wall Stand dolly

13.) Have all calibrations been completed?

14.) Have purchased options been installed/enabled/configured?

15.) All appropriate regulatory labels installed:

X-ray tube focal spot

Warning labels

Rating plates

16.) InSite checkout completed?

17.) Have functional checks been completed?

18.) Are all covers installed?

19.) Have all protective tape/coverings been removed?

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Chapter 2 - Physical Installation Page 47

Field Engineer Signature: ____________________________________

20.) Are there any cosmetic issues?

21.) Are there any system issues?

22.) Are there any functional limitations?

23.) Has system documentation (paper and CDROM) been given to the customer?

24.) Has local physics inspection been completed. Some states/sites may not allow use of

system for patients until this is done.

25.) Has backup of pristine system been performed? (Patient Data Base as well as total

system backup)

26.) Has Field Engineer completed all checklists:

Pre-Installation

Installation checklist

Item # Item Sign Off

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 48 Section 3.0 - Before You Begin

Section 3.0 Before You Begin

Check all the crates appearances, preventive collision labels and preventive tilting labels.

If the center of the preventive collision label is GREEN, it means the system is OK without any

collision during shippment.

If the center of the preventive collision label is RED, it means the system is not OK with collision

during shippment. Please open the crates to check system carefully.

Figure 2-1 Preventive Collision Label

If the center of the preventive tilting label is GREEN, it means the system is OK without any tilting

during shippment.

If the center of the preventive tilting label is RED, it means the system is not OK with tilting during

shippment. Please open the crates to check system carefully.

Figure 2-2 Preventive Tilting Label

Green Red

Green Red

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Chapter 2 - Physical Installation Page 49

Section 4.0 Integrated Table

4.1 Radiography Table

4.1.1 Unpacking and Positioning

Be careful of injured by the nails.

• Do not discard any packing materials such as envelopes, boxes, bags until all parts are

accounted for against the packing list.

• Check the mechanical conditions and external appearances of all parts for possible damages

or missing items.

• The distribution center or factory must be notified immediately of any damage or shortage of

parts.

Note: Unpacking OPEN ME FIRST box (Pink Box) in Crate #1 at first.

Take out the Documents: Pre-Installation Manual (5275600-100), Service Manual (5275601-100),

Operator Manual (5275602-100), and Quick Start (5275603-100). Read Pre-Installation Manual

and Service Manual carefully before system installation and calibration.

Figure 2-3 OPEN ME FIRST

1.) Loosen the 12 fibulaes on the side of shipping container.

Figure 2-4 Loosen Fibulaes

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Page 50 Section 4.0 - Integrated Table

Note: To remove the side shipping container successfully, fix the fibulaes after loosen them.

2.) Remove the side shipping container, and table top is bound on it. See Figure 2-5.

Figure 2-5 Table Crate with Side Removed

3.) Loosen the remaining fibulaes, and remove the top and other sides of shipping containers

together. See Figure 2-6 and Figure 2-7.

Figure 2-6 Loosen Remaining Fibulaes

Side Shipping Container with Table Top

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Figure 2-7 Remove Crate Top and Sides

4.) Remove the protective covering.

Figure 2-8 Remove the Protective Covering

5.) Take out all the boxes from the crate.

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Page 52 Section 4.0 - Integrated Table

Figure 2-9 Take Out All the Boxes

6.) Unpack the ramps and dolly.

Figure 2-10 Unpack Ramps and Dolly

7.) Place the ramps.

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Figure 2-11 Place Ramps

8.) Install the dolly to the table.

Figure 2-12 Install Dolly to Table

9.) Demount the two fixed screws, and remove the table front cover.

Ramps

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Page 54 Section 4.0 - Integrated Table

Figure 2-13 Remove Table Front Cover

10.) Demount the four bolts which fixed the table to the crate base.

Figure 2-14 Demount Table Fixed Bolts_Front

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Figure 2-15 Demount Table Fixed Bolts_Rear

11.) Adjust caster bolts to lower the casters down the table base level. See Figure 2-16.

Figure 2-16 Lower Casters

12.) Pull the table down the ramp and to the field.

DO NOT put your feet under the table base.

Be careful of being injured by integrated table because of the heavy weight.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 56 Section 4.0 - Integrated Table

Figure 2-17 Pull Table Down the Ramps

Figure 2-18 Pull Table to Field

13.) Unpack the table top, and take it into the field.

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Chapter 2 - Physical Installation Page 57

Figure 2-19 Cut Belts

Figure 2-20 Remove Protective Covering

Figure 2-21 Take to Field

4.1.2 Installation

1.) Refer to the room layout in Pre-Installation Manual (5275600-100), confirm the location of the

table with the operator, make marks and move the table away.

2.) Drill four holes at the marks, and then clean the holes of all dust and chips.

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Page 58 Section 4.0 - Integrated Table

Note: Please use 10 drill.

Figure 2-22 Drill Holes

3.) Move the table, let the mounting holes on the table align the holes in the floor, and adjust caster

bolts to upper the casters above the table base level.

Figure 2-23 Upper Casters4.) Demount the casters.

5.) Insert the supplied four M10 anchors and washers, and hammer the anchors into the holes.

6.) Level the table base as necessary with shims, and place the shims close to the anchors.

Figure 2-24 Table Base Level

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Chapter 2 - Physical Installation Page 59

7.) Tighten the anchors to fix the table to the floor.

8.) Demount the three table stop plates (RED color) in the table frame.

Figure 2-25 Demount Table Stop Plates

9.) Take out all the cables inside the tube stand rail, and route the cables.

Note: Suggest to route the cables from the table food end.

Figure 2-26 Route Cables

10.) Demount the cabinet tray with two screws each side and pull it out.

Be careful! DO NOT damage the cables.

TableHeadEnd

TableFootEnd

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Page 60 Section 4.0 - Integrated Table

Figure 2-27 Demount Cabinet Tray

Note: Pull the center of the foot pedal.

Figure 2-28 Pull Out Cabinet Tray

11.) Demount generator cover with four screws and PDU cover with two screws, and put them

aside.

Pull Here

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Figure 2-29 Demount Covers

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Page 62 Section 4.0 - Integrated Table

4.2 Tube Stand

4.2.1 Unpacking

Be careful of injured by the nails.

• Do not discard any packing materials such as envelopes, boxes, bags until all parts are

accounted for against the packing list.

• Check the mechanical conditions and external appearances of all parts for possible damages

or missing items.

• The distribution center or factory must be notified immediately of any damage or shortage of

parts.

1.) Loosen all the 6 fibulaes, and remove the top and sides of shipping containers together. See

Figure 2-30.

Figure 2-30 Loosen Fibulaes and Remove Crate

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2.) Take out the covers.

3.) Remove the two fixed plates with two bolts each.

Figure 2-31 Remove Fixed Plates

4.) Remove the protective covering.

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Page 64 Section 4.0 - Integrated Table

Figure 2-32 Remove Protective Covering

4.2.2 Installation

1.) Demount the rubber bumper and leveling bolt on one side of the tube stand rail.

Note: Suggest to install the tube stand from the table head end (if the cables are routed from the table

food end).

2.) Raise the tube stand.

TableHeadEnd

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Figure 2-33 Raise the Tube Stand

3.) Slide the tube stand into the rail.

Figure 2-34 Install the Tube Stand

4.) Install the rubber bumper and screw back.

5.) Demount the RED counterweight lock screw on the back of tube stand.

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Figure 2-35 Demount Lock Screw

6.) Demount tube stand back cover, connect the tube stand cables (TM1-XS105 cable 5193103,

No1 cable 5197244, and Grouding cables 5193106 / 5193107), and remount the back cover.

Figure 2-36 Connect Tube Stand Cables

Part No. Part Name END1 Label From END2 label To

5193103 TM1-XS105 Cable XP105 5197244’s XS105 TM1-1 Table TM1 1

TM1-2 Table TM1 2

TM1-3 Table TM1 3

TM1-4 Table TM1 4

XS106 5220569’s XP106

5139106 Table Grounding Cable 2 PE1 PE1 PE2 PE2

5193107 Table Grounding Cable 3 PE2 PE2 PE3 PE3

5139106/5139107

5139103 - XS106

5139103 - XP105

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Figure 2-37 Mount Back Cover

7.) Mount the cable routing plate to the tube stand.

Figure 2-38 Cable Routing in Plate

Note: DO NOT twist the cables when mounting the plate.

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Figure 2-39 Mount Cable Routing Plate

8.) Press the tube arm to the appropriate position that are easy to install the tube and collimator,

and insert the carriage fixed bolt again to fix the carriage.

Figure 2-40 Fix the Carriage

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4.3 X-Ray Tube

Note: For tube instruction, refer to related contents contained in the related specifications.

Check calibration due date of Torque wrench and shelf-life of Loctite before usage.

In order to ensure to meet the security needs, apply Loctite 242(or 243) to the three screws

and tighten these 3 screws to 24 N-m (17.7 lbs-ft) with the torque wrench is the step must be

performed, while installation and FRU replace.

1.) Loosen the three bolts on the tube arm, put the tube forks into the tube stand arm.

2.) Apply Loctite 242(or 243) to the three screws assembling the tube fork with tube stand arm

3.) Tighten these three bolts to 24 N-m (17.7 lbs-ft) with the torque wrench

4.) Mount the cable supporting plate

Figure 2-41 Install Tube Fork and Supporting Plate

Note: Insert the tube fork by referring to the mark.

Figure 2-42 Mark

5.) Loosen the four screws of the upper clamp of tube fork, and remove the upper clamp of tube

fork.

To prevent the clamps from any impact. In case impact occurred, it should be verified that the

clamp has enough strength before installation.

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Figure 2-43 Remove Upper Clamps

6.) Take out X-ray tube from the box.

7.) Put the X-ray tube on the lower support of tube fork.

Notice the tube installation direction. If the direction is wrong, the tube focal spot willbe inaccurate, and the tube may be falling down if the clamps are loose.

Hold the tube to prevent it falling down.

Check calibration due date of Torque wrench and shelf-life of Loctite before usage.

In order to ensure to meet the security needs, apply Loctite 242(or 243) to the screws and

tighten screws to 9.9 N-m (7.3 lbs-ft) with the torque wrench is the step must be performed,while installation and FRU replace.

8.) Reinstall the upper clamp of the tube fork.

a.) Apply Loctite 242(or 243) to the four screws assembling the upper clamp with lower

support before mounting.

b.) Tighten these four screws to 9.9 N-m (7.3 lbs-ft) with the torque wrench.

Note: After installation of the tube, balance the tube arm again.

Upper Clamps

Lower Clamps

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Figure 2-44 Install X-ray Tube

9.) Adjust the tube to align the RED indication label with 0 degree, and lock the tube.

Figure 2-45 Tighten the Tube

10.) Rotate the tube 180 degrees.

Figure 2-46 Rotate Tube 180 Degrees

Locks

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4.4 Control Box and Collimator

1.) Demount the two stop plates and take out the collimator flange.

Figure 2-47 Demount Stop Plates and Take Out Flange

Suggest to demount the two stop plates totally, but NOT only loosen them. Or the stopplates will crash the glass window during collimator installation.

Control Box

Handle

Control Box

Cover

Spacer

Collimator

Stop

Plates

Collimator

Flange

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Figure 2-48 Wrong Way

Figure 2-49 Correct Way

2.) Demount the four mounting screws on the tube.

Figure 2-50 Demount Mounting Screws

Glass Window

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Check calibration due date of Torque wrench and shelf-life of Loctite before usage.

In order to ensure to meet the security needs, apply Loctite 242(or 243) to the screws and

tighten bolts to 9.9 N-m (7.3 lbs-ft) with the torque wrench is the step must be performed, while

installation and FRU replace.

3.) Put the spacer and control box handle between the collimator flange and the tube, apply

Loctite 242 (or 243) to the four screws, tighten to 9.9 N-m (7.3lbs-ft) with the torque wrench.

Note: Please install the collimator flange according to the marks on the x-ray tube.

Figure 2-51 Mark

Figure 2-52 Mount Control Box Handle

Collimator Flange

Control Handle

Daub to the

screw thread

Drop into

the hole

Spacer

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Check calibration due date of Torque wrench and shelf-life of Loctite before usage.

In order to ensure to meet the security needs, The Loctite 242(or 243) to the bolts and tighten

bolts to 9.9 N-m (7.3 lbs-ft) with the torque wrench is the step must be performed, while

installation and FRU replace.

4.) Mount collimator onto the collimator adapter using the two stop plates, apply Loctite 242 (or

243) to the four screws, tighten to 9.9 N-m (7.3lbs-ft) with the torque wrench.

Figure 2-53 Mount Collimator

5.) Rotate tube back.

Figure 2-54 Rotate Tube Back

6.) Route the cable through cable supporting bracket to the tube side.

Note: DO NOT fix the cables on supporting bracket or plate before the cable connections on tube

side.

7.) Prior to the connection of the high-voltage cables, remove the old silicone compound on the

plug surfaces with clean dry cloth and check to verify there are as cracks, flaws, or traces of

creeping discharge on the surfaces.

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Note: When the traces of creeping discharge are found, be sure to replace the defective parts.

Grinding off the traces only will not be effective.

8.) Coat the tip of the cable plugs with the silicone compound about five to seven grams, that is,

to the extent the tip is hidden under the heaped up compound. At this time, the side of the cable

plug should be greased.

Figure 2-55 Coating with Silicone Compound

9.) Remove the cap covered the socket of the tube housing and wipe the inside softly with a clean

dry cloth. DO NOT use any chlorinated solvents to clean any parts.

10.) Connect the anode and cathode HV cables (2269002-5) to the X-ray tube.

Check the polarity of HV cables carefully, and DO NOT connect the two HV cablesreversely.

Connect the HV cables in the correct polarity with sufficient care not to produceclearance between the cable plug flange and the cable socket at the insertion of theplugs. Presence of such clearance or incomplete silicone compound coating will causecreeping discharge and normal operation of tube will be disturbed.

HV Cable Socket HV Cable

+ (ANODE) +

- (CATHODE) -

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Figure 2-56 Inserting Cable Plug

11.) Tighten the high-voltage cables solidly to the sockets of the tube housing by the threaded cable

flange.

12.) Demount the tube cover on Anode side.

Figure 2-57 Demount Tube Cover

13.) Connect the anode rotation cable (5195936).

Note: Fix the cable with clamp.

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Figure 2-58 Anode Rotation Cable Conections

14.) Remount the tube cover.

Figure 2-59 Remount Tube Cover

15.) Connect the control box cables to the connecting plate, fix the plate onto control box, ty-rap

the cables and fix with a cupule, and mount the control box cover.

Tube HV Tank Color

1 C White

2 M Black

3 A Red

SW SW Brown

SW SW Yellow

E E Green

Part No. Part Name END1

Label

From END2 Label To

5197242 MC7 Cable XP102 Tube Fork

5197245's XS102

MC7+ MC7+

MC7- MC7-

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Figure 2-60 Connect Control Box Cables

5197244 No1 Cable XS105 5197103's XP105 XP104 Collimator

5135895-1's XS104

XP103 Control Box

5197245's XS103

XS101 5193101's XP101

5193107 Table Grounding Cable 3 PE2 PE2 PE3 PE3

Part No. Part Name END1

Label

From END2 Label To

5193107

5197242 XP102 <---> XS102 5197245

5135895-1 XS104 <---> XP104 5197244

5197245 XS103 <---> XP103 5197244

5197244-E

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Figure 2-61 Install Control Box Cover

16.) Install the cable supporting plate, route and ty-rap the cables, and fix them onto the plate.

Be careful of the cable moving range, and make sure the cable will not be damaged during

tube movement.

a. Loosen the handles.

b. Install thecontrol box cover.

c. Tighten the handles.

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Figure 2-62 Fix Cables onto Supporting Plate

17.) Mount the cable supporting bracket onto the back of the tube stand, put the cables onto the

supporting bracket, but DO NOT fix the cables.

Figure 2-63 Mount Cable Supporting Bracket

18.) Connect the No1 cable (5197244).

Supporting Plate

Fix

Part No. Part Name END1

Label

From END2 Label To

5197244 No1 Cable XS105 5197103's XP105 XP104 Collimator

5135895-1's XS104

XP103 Control Box

5197245's XS103

XS101 5193101's XP101

5193101 MC6 Cable MC6 MC6 XP101 5197244’s XS101

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Figure 2-64 Connect No1 Cable

19.) Fix the cables.

4.5 Counterweight

Adjust the counterweight by adding or removing couterweight blocks until the up/down operation

force is balanced.

DO NOT FIX

5193101 XP101 <---> XS101 5197244

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Figure 2-65 Adjust Counterweight

4.6 Cassette Tray

Note: For the systems which used advanced Integrated Table, the Cassette was installed before and you

can jump to the next step directly.

Unpack and take out the cassette tray, slide it into the table, and connect the cassette tray

grounding cable.

Figure 2-66 Insert Cassette Tray

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Figure 2-67 Connect Cassette Tray Grounding Cable

4.7 Ion Chamber and Grid (Optional)

DO NOT put anything onto the ion chamber or grid. And pay attention to the Ion Chamberand Grid's orientation.

Note: The fixers installation method is different with different options.

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4.7.1 Install both Ion Chamber and Grid for system with standard Integrated table

1.) Demount the cassette tray side cover and two of the four fixers, and loosen the other two.

Figure 2-68 Demount the Cover and Fixers

2.) Install the ion chamber and grid, connect table ion chamber (5167409) and 4 m cable

(5166493), and install the cassette tray side cover back.

Cassette TraySide Cover

Fixer Limit

Position

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Figure 2-69 Install Ion Chamber and Grid

Block is in the

lower place

Note: Ion Chamber

direction.

Ion Chamber Grid

Cassette Tray

Side Cover

Cable

Routing

5167409

Cable

Routing

5166493

Connect to JEDI

Note: Cassette Tray handle direction.

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Figure 2-70 Table Ion Chamber to JEDI

AEC1

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4.7.2 Install the Grid Only for system with standard Integrated table

1.) Demount the four fixers.

Figure 2-71 Demount the Fixers

2.) Install the grid.

Fixer Limit

Position

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Figure 2-72 Install Grid

4.7.3 Install the Ion Chamber and Grid for system with advanced Integrated tableFor the system with advanced integrated table, the grid was oscillate grid. The installatation should

be done as steps below:

Block is in the

upper place

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1.) Remove the cover A by remove the five screws as fig 2-73 shown.

Figure 2-73 Remove the cover A

2.) Loosen the four screws marked with circle in Fig 2-74 which were used to tighten the ion

chamber.

Figure 2-74 Loosen the four screws

3.) Insert the ionion chamber to the holder as Fig 2-75 shown. Please be care for the orientation

Cover Ascrew used to mount the cover

the four screws used to tighten theion chamber. The ion chamber was

used to help to show the screw’s position.

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of the grid.

Figure 2-75 Insert the ion Chamber to the holder

4.) Adjust the position of the ion chamber as these steps:

1.) Make the rod perpendicular.

Figure 2-76 Make the rod perpendicular

2.) Use the cover A dismounted before as ruler to mark the center of the rectangle used to

hold the grid, then adjust the position of ion chamber to make the center of the ion

Make the rod perpendicular

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chamber superpose with the center line marked by the cover A. See fig 2-77.

Figure 2-77 Superpose the center of ion chamber and the center of the rectangle

3.) Tighten the four screws removed in step 2 as Fig 2-74 shown.

5.) Route the ion chamber cable as Fig 2-78 shown.

Figure 2-78 Route the ion chamber cable as Fig 2-78 arrow shown

Superpose the center of ion chamber

and the center of the rectangle.

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6.) Connect the ion chamber cable as Fig 2-79 circle shown.

Figure 2-79 Connect the ion chamber cable

7.) Insert the cable connections into the holder and mount the cover A.

8.) Put the grid on the ion chamber surface with their center superposed as Fig 2-80 shown. Note

the orientation of the grid.

Figure 2-80 Install the grid

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9.) Fix the grid with four fixers.

Figure 2-81 Fix the grid with four fixers

4.8 Electrical Connections

For details, please refer to Chapter 10 - Schematics, Chapter 11 - MIS Chart, and Pre-Installation

Manual (5275600-100).

1.) Connect and route System Power Cable (hospital provide).

Figure 2-82 Connect and Route System Power Cable

2.) Connect and Xray-on Light (pin 4, 6) and Room Door interlock (pin 1, 2) Cables (hospital

Fixer

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provide). For details, please refer to Room Power Supply in Chapter 4 of Pre-Installation

Manual (5275600-100).

Figure 2-83 Connect Xray-on light and Room Door interlock Cables

3.) If wall stand ion chamber is ordered, connect and route the ion chamber 24 m cable (5166654)

and grounding cable (5193110) to JEDI.

9

8

7

6

5

4

3

2

1

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Figure 2-84 Wall Stand Ion Chamber Cables

Figure 2-85 Cable Routing

Service Laptop

System Console

AEC1 - Table

AEC2 - Standard Wall Stand

Cable Routing

5166654/5193110

Connect to Wall Stand Ion chamber

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4.9 Install Cabinet Tray

1.) Install generator and PDU covers, and push cabinet tray to under the table.

Figure 2-86 Install Generator and PDU Covers

2.) Fix the cabinet tray to the table base with two screws.

Figure 2-87 Install Cabinet Tray

Push Here

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4.10 Table Top Installation and Leveling

1.) Demount the stopper on one side of the table top, slide the table top onto the table base, and

remount the stopper.

Figure 2-88 Install the Table Top

2.) Check the table top leveling. If it is not level, loosen the mounting anchors, and adjust the

leveling bolts, then fix them with washers.

Figure 2-89 Adjust Leveling Bolts

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Section 5.0 System Console

Route the console cables to the control room.

5.1 Without Console Stand

Connect and ty-rap the console cables. Position the system console to the location where the

operator can observe the patients conveniently.

Figure 2-90 Console Cable Connections

5.2 With Console Stand

1.) Assemble the console onto the console stand, and demount the rear cover.

Figure 2-91 Console Installation

Part No. Part NameSystemConsole

The Other End

5184620 Handswitch J1 Handswitch

5194292/5241079 RS232 Service Cable / ISP Download Cable J2 Service Laptop

5183903 Console Power Cable J3 PDU - TM3

5182354 JEDI Generator Communication Cable J4 PDU - J1

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2.) Connect and ty-rap the console cables.

Figure 2-92 Console Cable Connections

3.) Demount console stand bottom cover with two screws. Confirm the location of the console with

the operator, make marks and move the console away.

Figure 2-93 Demount Bottom Cover

4.) Drill two holes at the marks, and then clean the holes of all dust and chips.Note: Please use 7 drill.

5.) Move the console, and let the mounting holes on the console foot panel align the holes in the

floor.

6.) Insert the supplied two M6 anchors and washers, and hammer the anchors into the holes.

7.) Tighten the anchors.

8.) Mount the bottom cover back.

Part No. Part NameSystemConsole The Other End

5184620 Handswitch J1 Handswitch

5194292/5241079 RS232 Service Cable / ISP Download Cable J2 Service Laptop

5183903 Console Power Cable J3 PDU - TM3

5182354 JEDI Generator Communication Cable J4 PDU - J1

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Section 6.0 Collimator Alignment

1.) Power up the system. Check LEDs status. Refer to Chapter 4 - Functional Checks - 3.1

System Power Up.

2.) Move the tube to the lowest position above the table top, open collimator light, confirm thecenter of the light field projected by the collimator with an article, such as a screw.

Figure 2-94 Lowest SID

3.) Move the tube up to the highest position.

Figure 2-95 Highest SID

4.) Make sure the bias of the center is less than 3 mm, and make sure the collimator beam can

align the center point of the cassette tray handle.

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Page 102 Section 7.0 - DAP Meter Installation

Figure 2-96 Collimator Beam Align Cassette Tray Handle Center Point

5.) If the requirements above cannot be met, adjust the three screws on the tube fork to align the

collimator.

Figure 2-97 Align Collimator

Section 7.0DAP Meter Installation

Note: Do not touch the active area of the ionization chamber (1) with bared finger. It may degrade

the light transparency of the DAP meter.

Figure 2-98 DAP Meter

Procedures:

Collimatorbeam

Handle Center

Bias in less

than 3 mm

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Note: Fix the cable inside the tube cover for the system which does not include the DAP meter.

1.) Installing the Chamber in the X-ray Unit

Slide the chamber into the middle level of accessory rails of the collimator till the detent is

reached.

Figure 2-99 Insert DAP Meter into the middle level of the collimator rail

2.) Connect the Chamber with system

The back side of the DAP meter includes a short cable with a round plastic plug connector(ODU: MediSnap, 4-pin). This includes the connections for the power supply.

Note: Please be aware that the connector cable from tube stand side is only for the use of connecting

the DAP meter.

Figure 2-100 Connect the DAP Meter to the 24V Power Supply

3.) Connect the other end of the connector to the 24V power supply of the PDU. Connection

diagram as below:

TURN OFF THE POWER BEFORE CONNECT/DISCONNECT THE CHAMBERDo not

connect/disconnect the chamber to/from the system when the power is turned on. It may

damage the electronics.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 104 Section 7.0 - DAP Meter Installation

DO NOT PUT THE ADDITIONAL FILTER ABOVE THE CHAMBER

Do not put any filtration between chamber and the patient in the exam. It may cause the wrong

indication of DAP value.

4.) Switching the device on/ DAP meter ready for using

After DAP meter is well mounted to collimator and connected to system power supply, the

meter is switched on when system is powered on. The display unit responds with a brief signaltone and the following labels:

VACUDAP

Vx.xx

11111111

22222222

:

WAITING

0.00

The firmware version (Vx.xx) of the display unit is output first. The Power-On test in the

measuring chamber is then started and a display test is executed simultaneously. The displayunit waits for the result of the TEST function when the WAITING label is displayed. After the

successful conclusion of the power-on test, the meter is either in the Measuring function or an

error message is output. The measuring readiness is displayed by the measured value zero

(display: 0.00 or 0.0).

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Chapter 2 - Physical Installation Page 105

Section 8.0 Standard Wall Stand

8.1 Unpacking

Be careful of injured by the nails.

• Do not discard any packing materials such as envelopes, boxes, bags until all parts are

accounted for against the packing list.

• Check the mechanical conditions and external appearances of all parts for possible damages

or missing items.

• The distribution center or factory must be notified immediately of any damage or shortage of

parts.

1.) Loosen all the 6 fibulaes, and remove the top and sides of shipping containers together. See

Figure 2-101.

Figure 2-101 Loosen Fibulaes and Remove Crate

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2.) Take out the covers.

3.) Remove the two fixed plates with two bolts each.

Figure 2-102 Remove Fixed Plates

4.) Remove the protective covering.

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Figure 2-103 Remove Protective Covering

5.) Raise the wall stand.

Be careful of being injured by wall stand because of the heavy weight.

Figure 2-104 Raise Wall Stand

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Page 108 Section 8.0 - Standard Wall Stand

6.) Install dolly (5241044).

Figure 2-105 Dolly

7.) Adjust caster bolts to lower the casters down the wall stand base level. See Figure 2-106. Pull

wall stand into the field.

Figure 2-106 Lower Casters

8.2 Installation

1.) Refer to the room layout in Pre-Installation Manual (5275600-100), and confirm the location of

the wall stand with the operator. Move wall stand and its template to the location, adjust caster

Front

Rear

Front

Rear

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bolts to upper the casters above the wall stand base level, and let wall stand stand on the

template.

2.) Demount the casters.

3.) Adjust the four leveling bolts to level the wall stand top frame and front panel in longitudinal

level and vertical level.

Figure 2-107 Wall Stand Leveling

4.) Rotate the tube facing to the wall stand front panel.

Figure 2-108 Rotate Tube

5.) Open the collimator light, move the tube from SID 1.5 m to 1.8 m, and make sure that the bias

between the cross hair projected by the collimator and the cross hair in the wall stand frontpanel is less than 3 mm in two orthogonal directions.

Note: When the collimator blades are closed to one line, it should be overlapped with the wall stand

cross hair.

Measure the rectangle’s length and width at 1.5 SID and 1.8 SID to make sure the bias is less

than 3 mm.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 110 Section 8.0 - Standard Wall Stand

Figure 2-109 SID 1.5 m ~ 1.8 m

Figure 2-110 Alignment

6.) If the requirements above cannot be met, adjust wall stand location or the four leveling bolts.

7.) Drill two holes through the two holes on wall stand base, and clean holes of all dust and chips.

Note: Please use 10 drill.

8.) Insert the supplied two M10 anchors and washers, and hammer the anchors into the holes.

9.) Tighten the anchors to fix the wall stand to the floor.

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Chapter 2 - Physical Installation Page 111

Figure 2-111 Fix the Wall Stand

8.3 Cassette Tray

Unpack and take out the cassette tray, and slide it into the wall stand.

Figure 2-112 Insert Cassette Tray

8.4 Ion Chamber and Grid (Optional)

Note: The fixers installation method is different with different options. For details, please refer to section

4.7 Ion Chamber and Grid (Optional) in table installation.

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Page 112 Section 8.0 - Standard Wall Stand

8.4.1 Install both Ion Chamber and Grid for standard wall stand

1.) Demount the wall stand front panel.

Figure 2-113 Demount Front Panel

2.) Install ion chamber and grid.

Note: The side of grid marked as "tube side" should be on the tube side. During the installation of grid,

be careful not colliding the Ion chamber cable connection.

Note: If 40 line grid is ordered, use the wide edge of the fixers.

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Note: If 60 line or 78 line grid is ordered, use the wide edge of the fixers to the bottom and narrow

edge to the top.

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Page 114 Section 8.0 - Standard Wall Stand

3.) Connect and route the wall stand ion chamber cable.

Figure 2-114 Routing Ion Chamber Cables

Note: Ion Chamber direction.

Figure 2-115 Connect Ion Chamber Cables

4.) Remount the front panel.

From JEDI

Cable Routing

Ion Chamber Cable Connection

From back of Wall Stand

(5167409/5166654)

Ion Chamber Grounding Cable(5193110)

Cable Routing

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Chapter 2 - Physical Installation Page 115

8.4.2 Install the Grid Only for standard wall stand

1.) Demount the wall stand front panel.

2.) Install the grid.

Note: The side marked as "tube side" should be on the tube side.

Note: If 40 line grid is ordered, use the wide edge of the fixers.

Note: If 60 line or 78 line grid is ordered, use the wide edge of the fixers to the bottom and narrow

edge to the top.

3.) Remount the front panel.

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Page 116 Section 8.0 - Standard Wall Stand

8.4.3 Install both Ion chamber and grid

1.) Demount the wall stand front panel

2.) Demount the cassette holder with the four screws marked with circle as the Fig below shown.

Figure 2-116 Demount the cassette holder

3.) Pull the the cassette holder out carefully and put it standing on ground.

4.) Demount the top cover of the cassette holder.

Figure 2-117 Remove the top cover of cassette holder

four screws fix the cassetteholder

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5.) Loosen the four screws used to fix the ion chamber.

Figure 2-118 Loosen the four screws used to fix the ion chamber

6.) Demount the cover at the bottom of the front surface of the cassette holder.

7.) Insert the ion chamber in from the right side of the cassette hold at the orientation as the fig

shown below and route the cable according to the path the arrown shown.

Figure 2-119 Insert the ion chamber into the cassette holder and route the ion chambercable according to the path the arrow shown

8.) Lie down the cassette holder.

9.) Adjust the position of ion chamber to make sure that its center can superpose the center of

FOV as these steps:

Loosen the four screws used to fix the ion chamber.

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Page 118 Section 8.0 - Standard Wall Stand

1.) Make the rod perpendicular.

Figure 2-120 Make the rod perpendicular

2.) There is a screw hole on the center of the top side and bottom side of the rectangle

used to hold grid. Suppose the line across the two hole point was the FOV center and

we can use the cover dismounted at step 6 as a ruler to mark the line. Adjust the

position of ion chamber to make its center superpose the FOV’s center.

Figure 2-121 Make the center of ion chamber superpose the FOV’s center

10.) Tighten the four screws loosened at step 5 as Fig 2-115 to fix the ion chamber.

11.) Remount the top cover of the cassette holder.

12.) Remount the cassette holder to wall stand.

Make the rod perpendicular

the two screw holes can used to markthe FOV’s center line

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Chapter 2 - Physical Installation Page 119

13.) Connect the Ion chamber cable and ground cable as below Fig shown.

Figure 2-122 Connect the Ion chamber cable and ground cable

14.) Remount the cover at the bottom of the front surface of the cassette holder.

15.) Remount the wall stand front panel.

Connect the ground cable here

Connect the ion chamber cable here

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 120 Section 8.0 - Standard Wall Stand

8.5 Counterweight

Note: Load a cassette onto cassette tray before adjust the counterweight.

Adjust the counterweight by adding or removing couterweight blocks until the up/down operation

force is balanced.

Figure 2-123 Adjust Counterweight

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Chapter 2 - Physical Installation Page 121

Section 9.0 Final Cover Installation

After system configuration and calibration, ty-rap all the cables, and install the protective covers.

9.1 Install Standard Tube Stand Covers

1

2

3

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 122 Section 9.0 - Final Cover Installation

1.) Loosen the screw on the tube arm protective cover.

Figure 2-124 Loosen the Protective Cover

2.) Insert SID ruler through the cover, and install the ruler.

Figure 2-125 Install SID Ruler

3.) Install tube stand side covers, and tighten the tube arm protective cover.Note: Notice the side covers directions.

The No1 Cable (5197244) should be routed inside the right side cover.

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Figure 2-126 Route Cable Inside Right Side Cover

Figure 2-127 Tighten the Screw

4.) Install tube stand top cover.

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Page 124 Section 9.0 - Final Cover Installation

9.2 Install Table Front Cover

Figure 2-128 Install Table Front Cover

9.3 Install Standard Wall Stand Covers

Figure 2-129 Wall Stand

1

2

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Chapter 2 - Physical Installation Page 125

Section 10.0 Labels and Rating Plates

Attach English/multilingual labels to overlay the English/Chinese labels attached in factory.

10.1 System Console

Figure 2-130 5194330, System Console Rating Plate

10.2 Integrated Table

Label Description References

5194330 System Console Rating Plate See Figure 2-130

Label Description References

5180891 Standard Integrated Table Rating Plate See Figure 2-131

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 126 Section 10.0 - Labels and Rating Plates

Figure 2-131 Integrated Table Rating Plate

10.3 Cabinet

Figure 2-132 PDU Rating Plate

10.4 Wall Stand

Label Description References

5220653 PDU Rating Plate See Figure 2-132

Label Description References

5183492 Standard Wall Stand Rating Plate See Figure 2-133

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Chapter 2 - Physical Installation Page 127

Figure 2-133 5183492, Wall Stand Rating Plate

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 128 Section 11.0 - Installation Checklist

Section 11.0 Installation Checklist

Purpose: Installation checklist to confirm that all critical installation steps have been completed.

Item # Item Sign Off

1.) Power and ground cables connected and tightened:

• Power cables (how many, where)

• Ground cables (how many, where)

2.) All signal cables connected and tightened.

3.) Cable shield clamps installed and tightened (how many, where).

4.) All mounting bolts installed and tightened (floor and wall).

5.) Mechanical alignments done.

6.) Control room cables properly dressed.

7.) All covers installed.

8.) Room cleaned.

9.) Product locator cards collected.

10.) Missing components and/or options:

11.) List of any installation drawing deviations (all deviations should

be signed by customer).

12.) Packing materials disposed of.

13.) Dollies and crates returned:

• Positioner Table / Standard Wall Stand dolly

14.) Have all calibrations been completed?

15.) Have the sample images been installed on the system?

16.) Have purchased options been installed/enabled/configured?

17.) All appropriate regulatory labels installed:

• X-ray tube focal spot

18.) HHS testing completed?

19.) Have functional checks been completed?

20.) Are all covers installed?

21.) Have all protective tape/coverings been removed?

Table 2-1 Installation Checklist

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22.) Are there any cosmetic issues?

23.) Are there any system issues?

24.) Are there any functional limitations?

25.) Has system documentation (paper) been given to the customer?

26.) Has local physics inspection been completed? (some states/sites

may not allow use of system for patients until this is done)

27.) Has backup of pristine system been performed? (Patient Data

Base as well as total system backup)

28.) Field engineer has completed all checklists:

• Pre-Installation

• Installation checklist

Item # Item Sign Off

Table 2-1 Installation Checklist

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Page 130 Section 12.0 - Regulatory Tests and Final Steps

Section 12.0 Regulatory Tests and Final Steps

12.1 AEC Tests

12.1.1 AEC Maximum MAS

12.1.1.1 Overview At 50kV or more, exposures shall not exceed 600mAs per exposure.

12.1.1.2 Procedure (50kV)

1.) Select 50 kV, AEC (all three areas selected) and an mA that selects 600mAs.

2.) Position the X-ray tube away from the Ion chamber selected, close collimator blades.

3.) Perform an exposure.

4.) Record the selected mAs and actual mAs. After exposure, mAs will be displayed on the LCDscreen.

Selected mAs ________________

Measured mAs _______________

5.) Verify that the AEC exposure is less than 600 mAs.

12.1.2 AEC Minimum Exposure Time

12.1.2.1 Overview

At 50 kV or more, minimum exposures must be less than 16 msec.or less than the time to deliver 5

mAs, whichever time is greater.

12.1.2.2 Procedure

1.) Align the tube with the image receptor. Lateral Detent ON. Select 50kV, AEC (area 1 selected).

2.) Set the SID to 100 cm.

3.) Remove all phantoms.

4.) Acquire an AEC exposure.

5.) Record the exposure time:

Ion Chamber Area 1 _____________ msec

Ion Chamber Area 2 _____________ msec

Ion Chamber Area 3 _____________ msec

6.) Verify that the exposure time is less than 16 msec, or less than 5 mAs.

7.) Repeat the above procedure for each detector in the system.

Record the exposure time:

Ion Chamber Area 1 _____________ msec

Ion Chamber Area 2 _____________ msec

Ion Chamber Area 3 _____________ msec

8.) Verify that the exposure time is less than 16 msec, or less than 5 mAs.

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12.1.3 Reproducibility Of Exposure

12.1.3.1 Overview• For any specific combination of selected technique factors, the estimated coefficient of

variation (CV) of radiation exposures shall be no greater than 0.05. HHS rejection limit is 0.045.

• Test Equipment: Radiation meter with integrate mode, 3.8 cm thickness of Aluminum.

12.1.3.2 Procedure

1.) Align the tube with the image receptor. Lateral Detent ON.

2.) SID = 100 cm.

3.) For Digital table place 3.8 cm aluminum on the table, center in the collimator light.

4.) Center radiation probe 30 cm above the table top.

5.) Collimate to a field size of 13 cm square.

6.) Select 80 kV, AEC mode and mA such that the exposure will be at least 0.1 second long.

7.) Measure the exposure in mR for each of the 10 exposures. After each exposure, recycle the

technique (switch to other values and then return them to the original values). Also vary the

time between exposures to record any filament heating variations.

Test Results:

Exposure # kV mA Time mR

1 _______ _______ _______ _______

2 _______ _______ _______ _______

3 _______ _______ _______ _______

4 _______ _______ _______ _______

5 _______ _______ _______ _______

6 _______ _______ _______ _______

7 _______ _______ _______ _______

8 _______ _______ _______ _______

9 _______ _______ _______ _______

10 _______ _______ _______ _______

Coefficient of Variation = ______________ (see formula at the end of this section)

8.) Verify that the coefficient of variation is < 0.045 for AEC exposures.

9.) Repeat the above procedure for each detector on system.

Test Results

Exposure # kV mA Time mR

1 _______ _______ _______ _______

2 _______ _______ _______ _______

3 _______ _______ _______ _______

4 _______ _______ _______ _______

5 _______ _______ _______ _______

6 _______ _______ _______ _______

7 _______ _______ _______ _______

8 _______ _______ _______ _______

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Page 132 Section 12.0 - Regulatory Tests and Final Steps

9 _______ _______ _______ _______

10 _______ _______ _______ _______

Coefficient of Variation = ______________ (see formula at the end of this section)

10.) Verify that the coefficient of variation is < 0.045 for AEC exposures.

Calculation for Coefficient of Variation (C.V.):

Formula: C.V. = s / X(avg.) where s = sample standard deviation (n-1)

Sample standard deviation (s) can be calculated on a calculator with statistics functions (such

as the TI36Y) as follows:

* Clear the stat register, press (CSR).

* Enter the first reading and then press (+). Repeat this step for all readings.

* Press (mean) to get X(avg.).

* Press sample standard deviation key (n-1).

* Enter the results in the formula above.

12.2 Final Installation and Admin Tasks

1.) Ready system for normal customer operation.

2.) Install all covers on system equipment. (Refer to above for procedure.)

3.) Remove trash, remove installation equipment and tools, clean up room and store service

manuals.

4.) Fill out Product Locator Cards and return them.

Part No. Part Name

5183178 Pioneer console assembly

5180891 Standard integrated table assembly

5183392 Standard integrated tube stand assembly

5189248 Manual collimator

5192454 50kW Tube: Toshiba E7843X

2212259-2 Generator (VR Jedi 50 R1T)

5220653 Platform PDU

5213401 78l 10:1 180cm grid

080-1004 60l 10:1 180cm grid

5198785 40l 10:1 180cm grid

5167409-1 Table ion chamber

5167409-2 Wall stand ion chamber

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Chapter 2 - Physical Installation Page 133

5.) Record installation time in Service database.

5176556 Pioneer system console control board

Part No. Part Name

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Page 134 Section 12.0 - Regulatory Tests and Final Steps

This page is intentionally left blank.

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Chapter 3 - Configuraton & Calibration Page 135

Chapter 3 - Configuraton & Calibration

Section 1.0

Configuration & Calibration List

Section 2.0 Configuration & Calibration Contents

2.1 System Configuration

During the Application screen, press these two buttons for more than 5sec to switch from

Application screen to Configuration screen. If system is at configuration screen, press these two

buttons to switch from Configuration screen to Application screen. At the configuration screen,

operator can configure the Type of Generator, System Power, Table AEC, Wall Stand, Wall Stand

AEC.

1.) Configure the Generator

Press the Patient View button to configure that the generator is Jedi or Djinn.

2.) Configure the System Power

Press Receptor button to configure the system power is 50kW.

3.) Configure Table AEC

Section Content Page

2.1 System Configuration 123

2.2 X-ray Tube Seasoning 124

2.3 Service Software User Guide 139

2.4 Tube Configuration 145

2.5 Receptor Programming 146

2.6 Automated AEC Calibration 151

2.7 CR AEC Calibration 158

2.8 Checksum Validation 160

2.9 Backup and Restore Database Parameters 162

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Page 136 Section 2.0 Configuration & Calibration Contents

Press the Patient Size button to configure that system is with Table AEC or not.

4.) Configure Wallstand

Press the Focus Spot button to configure if there is Wall-stand.

5.) Configure the Wall-stand AEC

Press the Previous Exp Recall button to configure if there is Wall-stand AEC.

6.) Configure Dose Display

Press this button to configure if console will display the Dose or not.

2.2 X-Ray Tube Seasoning

When warming up the tube, always take the precautionary measures to protect personnel from X-

ray radiation.

When a new x-ray tube is put into operation for the first time or when it has not been in operation

for more than one month, the seasoning procedures Seasoning Schedule at installation (See

Figure 3-1) shall be carried out to assure subsequent trouble-free operation. This procedure

establishes the proper relation to its new environment with the equipment in used. The action

establishes a favorable distribution of the electrical charges and Electrostatic stresses in the

insulation system of the tube and the associated equipment.

NO EXPOSURES SHALL BE ALLOWED WITHOUT TUBE CURRENT AT A TUBE VOLTAGEOF MORE THAN 50KV.

2.2.1 Requirements

1.) Use the larger focal spot of the tube, and the seasoning will be done with the circuit specified

in technical data.

2.) The operating tube voltage and current should be monitored all exposures during this

seasoning operation.

3.) The anode rotation should be utilized at normal speed (3000 or 3600 min-1).

4.) Do not exceed either the generator or the tube ratings.

ALL RADIATION SAFETY RULES MUST BE OBSERVED. IN ORDER TO PROTECT

HUMANBODY FROM HARMFUL X-RAY, CLOSE THE COLLIMATOR OR BLOCK THE TUBEASSEMBLY RADIATION PORT WITH AT LEAST A SIX (6) MM THICK PIECE OF LEAD.

NO PATIENT OR PERSONNEL IS ALLOWED IN THE ROOM.

2.2.2 Procedure

Effecting exposure at near peak potential and current without prior tube warm up willdamage the tube.

To maximize tube life, perform the following tube seasoning procedure.

1.) Provide continuous input of small tube current (Approx.1 mA) and increase the tube voltage

stepwise according to the time of the Seasoning Schedule at installation (See Figure 3-1).

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For any X-ray equipment without the fluoroscopy circuit, perform seasoning of short-time input

from 50 kV.

2.) Use the larger focus, rotate the anode, set the tube current to 50% of the maximum permissible

tube current at maximum tube voltage, apply short-time input once a minute with exposure

time of 0.1s, and increase the tube voltage stepwise.

When unstable, states of the tube current are observed in the course of increasing tube

voltage, reduce the tube voltage to the extent that no variation occurs, and then increase itmore slowly than previously.

3.) Stain like impact traces might appear on the X-ray tube target surface by the slight discharge

in the course of the seasoning.

The phenomena are one process to recover the withstanding voltage performance at that time,

Even if unstable states appear in the course of the seasoning, the stable operation is obtained

at the maximum tube voltage of succeeding seasoning, the tube unit can be used without any

interference to its electrical performance.

(The maximum tube testing voltage must be strictly limited to the maximum rated tube voltage

of the tube unit.)

4.) When the X-ray tube unit is used after a dormant period of a week or more, use the tube unit

after performing the Seasoning Schedule at Starting (See Figure 3-1).

5.) Every day morning, when you start to use X-ray tube, you are requested to warm-up the tube

to your necessary high voltage condition for stabilized equipment operation.

a.) At least 80kV (Step 1) is requested for all operation.

b.) Need voltage up to your necessary daily voltage (Step 2 or higher step).

c.) If discharge happened, re-warm up again under the previous condition.

6.) After these seasoning operations are completed, the X-ray tube unit can be used in the usual

way.

Steps(condition)

Voltage[kV]

Current[mA]

Focus Expose Time[sec.]

Cooling Time afterExposure [sec.]

Number ofcycle

1 80 160 Large 0.05 20 1

2 100 160 Large 0.05 20 1

3 110 160 Large 0.05 20 1

4 120 160 Large 0.05 20 1

5 over 120 kV

(Note 1)

160 Large 0.05 20 1

Note 1: If you use over 120 kV, up voltage by 5 kV to your necessary voltage.

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Page 138 Section 2.0 Configuration & Calibration Contents

Figure 3-1 Seasoning Schedule

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Note: Please press and together to get into HUB Mode.

2.3 Service Software User Guide

2.3.1 SuppliesNone.

2.3.2 Tools• JEDI service software (the software is a DOS application)

• Console R232 cable (5194292)

• Computer with floppy or CD drive

2.3.3 Safety PrecautionsNot applicable.

2.3.4 PrerequisitesBasic knowledge of PC based computer laptop, DOS and usage of Microsoft WINDOWS.

2.3.5 Personnel1 person.

2.3.6 Time15 minutes.

2.3.7 Procedure

2.3.7.1 Loading service software on service laptopThe Service software is a DOS application. It can operate under DOS or Windows; but for softwaredownload or database backup, it is required to run ASIAN.exe under DOS to avoidcommunication problem (with the mouse, click on START, SHUTDOWN, RESTART

COMPUTER UNDER DOS MODE; see Chapter 9 - - Service Tool Job Cards - Section 1.0 -

Software Download / Upgrade).

To load the software on to the hard drive:

• Power ON Service laptop. Under Windows, run the File Manager (Explorer))

• Create a new directory (e.g.: JEDISVC) under C:\

• Insert the "Service Software" CD delivered with the equipment in the Service Tool set into theCD drive.

• Copy all the files from the CD to your hard drive.

(Double click on A:\, drag and drop on C:\ JEDISVC or whatever name of your directory.)

• Double click the file JEDP424B expanding the software to your hard drive.

The service software is installed and ready for use.

2.3.7.2 Using service softwareConnect Service terminal as follows:

• Use the 9 pin Service cable, Part No 2207478, to connect serial line of Service terminal to

system console.

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• Switch on the Service terminal.

• To run the program:

Under Windows:

- Exit Windows. Restart computer in MS-DOS mode.

- Select Disk Drive from where you want to run the program: C: [enter]

- Change to the new directory

- Type: "ASIAN" [enter] to run the program

The following screen appears:

• Power ON the generator.

• Press function key F1.

The following screen appears:

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The software will load the help screen information contained in Asiane .msg file.

• Wait or press space bar to jump to screen.

The Application screen will appear:

Note: If the serial line to the generator is not operating (e.g.: cable not correctly connected, I/F or kV

Control board down, Generator not ready or powered OFF), further screens will not bedisplayed and no function keys will operate. Correct this problem before continuing.

2.3.7.3 Typical screen description

: Area for Parameters, Error codes. Controlled by JEDI Software.

Display of exposure parameters setup in Application mode, depending on technique selection: kV,

mAs, mA, Exposure time. (max. number of exposure in sequence, not used on Rad product.)

Specific display in Maintenance Mode (Alt S or Alt D).

"English text Version 1.2" is displayed 5 sec.,

then display shows the last used parameters.

1

3

2

4

1

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: Status area. Displayed by Service Software, Enlighten or blinking key controlled by JEDI

Software.

Display of function keys usable with menu displayed. Commands are remembered in help area:

: Select Technique, Screen film pairs, AEC cell, ...

Keys always displayed, but will be active depending on configuration and technique selection.

Includes help command.

: Area for Static Help, related to screen in Service Mode.

Displayed by Service Software.

Right arrow: Increase kV Left arrow: Reduce kV

F1: Set 2 points mode

F2: Set 3 points mode

F3: Increase mA or mAs (3 points or 2 points) F4: Decrease mA or mAs (3 points or 2 points)

F5: Increase Exposure Time F6: Decrease Exposure Time

F9: Darkness correction + (w/t AEC Cell) F0 (F10): Darkness correction - (w/t AEC Cell)

Lit when thermal limit is reached Error or impossible selection Lit

during exposure

Lit when ready for exposure Lit during exposure

1...4: Select workstation, whenever programmed in service menu TECH.

0: select Large focus 9: select Small focus

A, B, C: Select screen film pair (Whenever programmed)

A: Slow speed B: Medium speed C: High speedD, E, F: Select cell in AEC (Whenever programmed)

D: Left cell E: Central cell F: Right cell

R: to Reset whenever error occurs U: Toggle fast or normal kV change.

Z: to display in area (1) the measured exposure parameters when "DISP" in menu 5 is set ON.

APR valid: enlighten when the display in area (1) is valid for recording in Customized protocols.

(Not used in RAD)

2

3

4

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SELECTING MAINTENANCE AND APPLICATION MODE; MAJOR KEYS

SERVICE MENU TREE BREAKDOWN

• Type [ALT] & [S] (Together) to go to Maintenance Menus (MENU 3)

• Type [ ] and [ ] keys to select a menu.

• Figure 3-2 shows the relationship between the Maintenance Mode menus and the function

keys used to access those menus.

• To return to a higher level, key in [R]

The darkened menus are used for Generator and room setup (Configuration and Calibration):menu 3, 4, 5.

Menu 3 is used to Configure the system

Menu 4 is used to calibrate AEC mode (Automatic Exposure Control)

Menu 5 is used to perform Checksum

Menu 1 is used to perform generator test and diagnostics.

Menu 2 is used to enter Date and Time, view/clear error log, and view/clear tube and generator

recorded tracking Data.

FROM PROCEDURE TO

APPLICATION MODE Type <ALT> - <S > (Together) SETUP/MAINTENANCE

MODEMENU 3

APPLICATION MODE Type <ALT> - <D > (Together) SETUP/MAINTENANCE

MODELAST MENU OR

SUB-MENU selected.

SETUP/MAINTENANCE

MODE

From any menu, type <R > (several

times if necessary) or <Q >

APPLICATION MODE

[Q] Return to application mode

[R] Return to a higher level menu

[W] Validate

[ALT] & [S] (Together) Calibration mode (Menu 3)

[ALT] & [D] Calibration mode (Last menu called)

[ ] and [ ] In maintenance mode, to move through menus

[F1] to [F0] Function keys with action based on context.

Other keys Based on context. Main function recalled in the screen and also

in sections wherever used.

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Figure 3-2 Service Menu Tree Breakdown

SUB-MENU SUMMARY DESCRIPTION

1.) Configuration - MENU3

TECH: programming workstation, technique parameters.

MODE: Select Renard or Normal scale for kV selection.

Calibration - MENU4

AEC: To set parameters if known, or modify them manually.

CAL: To calibrate Automatic Exposure Control, for each AEC chamber and Screen-film

combination.

MENU 3 [F1]

TECH

MENU 4

[F5]

AEC

KG KVEF

[F3][F1]

KTIME

[F5]

KF

MENU 5

[F1]

RAMS

MCLCKS

[F3][F1]

Vx Px.x

MODE

[F5]

[F9]

DSPL

[F7]

CAL

[F7]

MENU 2

LIST

[F3]

NEXP

[F5]

DATE

[F7]

MENU 1

HEAT

[F1]

HIGH

[F5]

AEC

[F7]

AUTO,3,4,5

ANOD

[F3]

AUTO,3k, 9k

GATENoLDCDTst

ShC INV Tst

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(See 2.6 - Automatic AEC Calibration)

2.) Ram - MENU5

RAMS: NVRAm operation & display:

- CKSM: To update Checksum after configuration, calibration, parameter change. (See 2.8

- Checksum Validation)

- MCLR: Clear NVRam memory. Normally not to be used, unless specifically instructed.

Note: Do not use if Data Base backup has not been performed previously. Vx Px.x: Display generator software version (e.g. P3.3)

DSPL: In Maintenance Mode, to display parameter after exposure using key [Z]

3.) Utilities - MENU2

LIST: To display last recorded error codes (up to 64)

- Last error is viewed with Date and Time

- Function keys allow to scroll down and up

- [Z] to get back to the last recorded error

- Same consecutive error are counted Up in the same line

- [^H ], and [W] to clear error log

NEXP: To view/clear tube and generator recorded tracking Data. Clear must be performedonly when replacing X-Ray tube. Meaning of each parameter is found in Chapter 9 - - Service

Tool Job Cards - Section 2.0 - Tube Replacement Software Procedure.

DATE: To enter / modify the date and time.

4.) Diagnostics - MENU1

HEAT: To exercise Heater/filament function.

- Auto: run fixed current on both filament (if 2 filaments) in sequence on selected tube (If

more than 1).

- L or S: run 3, 4, or 5 Amps on Large or Small Focus.

ANOD: To exercise Rotor function.

- Auto: run rotation cycle in Low Speed then High Speed (If allowed by configuration) on

selected tube. (If more than 1)- 3k: run one cycle acceleration, hold, break in Low Speed on selected tube (If more than 1)

- 9k: run one cycle acceleration, hold, break in High Speed (If allowed by configuration) on

selected tube (If more than 1)

HIGH: To exercise High Voltage function.

- NoLD: To troubleshoot HV problem, without mA nor rotation with or without X-Ray tube.

Test is run from 80 to max. kV, adjustable from 1 to 60 sec.

- Gate CD Test: to verify operation of the gate command board on the Inverter. Test is run

during 10 sec. At 0 kV.

Note: Requires manual set up. Read related information in diagnostics section.

- ShC INV Tst: To verify operation of inverter with inverter in short circuit. Test is run during

100 msec. At 0 kV.Note: Requires manual set up. Read related information in diagnostics section.

AEC: To verify operation of AEC board. Refer to diagnostics section.

2.4 Tube Configuration

2.4.1 SuppliesNone.

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2.4.2 Tools• JEDI service software (the software is a DOS application)

• Console R232 cable (5194292)

• Computer with floppy or CD drive

2.4.3 Safety PrecautionsNot applicable.

2.4.4 PrerequisitesThe service terminal must be configured and software installed (refer to 2.3 - Service Software User

Guide).

2.4.5 Personnel1 person.

2.4.6 Time

15 minutes.

2.4.7 Procedure

2.4.7.1 Load software according to tube present in the installation A database is available on the JEDI Service Software supplied in Service Tools:

• for 50 kW tube: Type E7843X File = E7843_R?.mx (? means the current revision)

Load the file corresponding to the tube present in the installation from Service Terminal. Refer to

2.9 - Backup and Restore Database Parameters.

2.4.7.2 Verify According to the tube used in the installation, verify if 50 kW database loaded for tube E7843X

• The maximum mA displayed on the console must be 630 mA for 80 kV.

The word "Workstation" is incorrectly used and displayed in the JEDI software screens.

"Workstation" actually refers to the word "Receptor".

2.5 Receptor Programming

2.5.1 Supplies

None.

2.5.2 Tools• JEDI service software (the software is a DOS application)

• Console R232 cable (5194292)

• Computer with floppy or CD drive

2.5.3 Safety PrecautionsThe JEDI is factory preprogrammed. Therefore, even if the data appears to correspond to the pre-

programming, it must be confirmed. For example, AEC enable, wall bucky enable must be

confirmed.

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2.5.4 PrerequisitesService terminal must be configured and software installed. Refer to 2.3 - Service Software User

Guide.

2.5.5 Personnel1 person.

2.5.6 Time15 minutes.

2.5.7 Procedure

2.5.7.1 IntroductionReceptor programming uses function keys indicated on screen for the following :

• receptor select,

• tube select,

• define nominal number of exposures for 2-point mode operation,• AEC : types of chamber and number of pickup fields in each,

• Screen-film combination select, (if only one Select A).

2.5.7.2 Calling the subroutineCall TECH (setup mode, menu 3, function key [F1]).

Figure 3-3 Setup Mode, Menu 3

2.5.7.3 Parameter selectionNote: Any new parameters created must be stored in the installation report (same as Illustration 3).

1.) Receptor Selection

OFF No selection

: ExitR : Return

-> F1

MENU3

<-

TECH : Select WorkstationMODE : Renard

MENU3 **************

TECH

**************

MODE

F5

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SPE * Anatomic (for RF room)

DIR* Anatomic (for RAD room)

POMU Wall-mounted Bucky (i.e. SG50 or SG70)

SETE Spot-film device technique on remote-controlled table (i.e. Prestilix 1600)

TOPO Tomography Bucky

TOSE Tomography spot-film device technique

POTA Table-mounted Bucky

PULM Pulmorapid

CHAN Film changer

TOCO Special tomographic applications

SECO Spot-film device technique on conventional table

NUME Digital mode

TONU Digital tomography

Use the [ ] and [ ] keys to select.

* For RAD

TECH 1 = DIRTECH 2 = POTA (TABLE BUCKY with moving grid) or DIR (if fixed grid).

TECH 3 = POMU (with moving grid) or DIR (if fixed grid) or OFF (if no Wall Bucky).

Figure 3-4 Receptor Menu

2.) Tube Selection

T1 Tube 1 only

3.) Select the number of nominal exposures for 2-point mode operation.

Receptor Tube Tomo tech & time

Nominal numberof exposures In2-point mode

Type of AEC

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Suggested values are given below:

DIR N = 2 POTA N = 2

POMU N = 2

Use function keys [F5] and [F6] to select.

4.) Selection of Exposure Chamber

IN1 Ionization chamber 1 (for Table Bucky Receptor POTA).

IN2 Ionization chamber 2 (for Wall Bucky Receptor on - POMU).

Select AEC in or out using function keys [F7] et [F8]. Each chamber corresponds to a specific

technique, i.e. POMU and POTA.

5.) Control Console Function Key assignment

Function keys are assigned using the alphanumeric keyboard ([1] corresponds to function key

1, etc., up to 8). Use the shift key for numbers 0 to 9.

With the RAD Console only four techniques are available.

The technique selected is shown in reverse video in zone 3.

6.) Selection of screen-film combination used

Keys [A], [B] and [C] are used to select the first, second and third screen-film combinations,

respectively.The combination selected is displayed in reverse video in zone 2.

Press the key again to cancel a selection.

One combination is always selected. Select Key A for the RAD used screen film combination.

7.) Selection of Number of Pickup Fields

The number of pickup fields of the exposure chamber selected for AEC Mode with ionizing

chamber or II must be keyed in:

[D] middle pick-up field (one),

[F] three pick-up fields.

The number of pick-up fields is displayed in reverse video in zone 3.

8.) ValidationUse [W] to validate all values for a given function appearing on the screen.

2.5.7.4 Renard or normal scale for kv selection

1.) Go to Service Mode, and call Menu 3 using the arrows on the keyboard.

2.) Call MODE by pressing F5.

3.) Select NORMAL or RENARD Scale by pressing F5.

4.) Hit W to confirm.

2.5.7.5 Date & Time

To enter the Date and Time:1.) Go to Service Mode, and call Menu 2 using the arrows on the keyboard.

2.) Call DATE by pressing F7.

3.) Enter date (MM DD YYYY) via numeric keypad.

4.) Hit W to confirm.

5.) Hit F1.

6.) Enter time (HH MM) via numeric keypad.

7.) Hit W to confirm.

When replacing the battery in the CPU Board, clear the year-counter display on the righthand side

via F7 and F9 to confirm.

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Anytime programming is modified, checksum must be validated (refer to 2.8 - Checksum

Validation).

Table 3-1 Receptor Parameters (Example for RAD with Wall Bucky and two ionisationchambers)

RECEPTOR SELECT

FUNCTION 1 2 3 4 5 6 7 8

RECEPTOR DIR POTA POMU OFF OFF OFF OFF OFFTUBE T1 T1 T1

NUMBER

OFEXPOSURES

IN 2-POINT

MODE

2 2 2

TOMOGRAPHIC

UNIT USED:

Y1

T1

Y2

T2Y3

T3

Y4

T4

Y5

T5

N N N

TYPE OF

CHAMBER

OUT IN1 IN2

mA

PLATEAUTIME

FOR1-POINTMODE

EXTERNAL

RECEPTORCO

MMAND*

No No No

SCREEN-FILM

COMBINATION

S

1

2

3

A A

NUMBEROFPICK-

UPFIELDS

- 3 3 Number of cells usedin AEC

MODE RENARD OR NORMAL kV SELECTION

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2.6 Automatic AEC Calibration

2.6.1 SuppliesNone.

2.6.2 Tools• Sensitometer

• Densitometer

• Set of five plexiglass plates (5 cm x 25 cm x 25 cm)

For 5 cm, it is 2 inches

OR

• A plastic bucket with a minimum height of 25 cm (for water)

• JEDI service software (the software is a DOS application)

• Console R232 cable (5194292)

• Computer with floppy or CD drive

2.6.3 Safety precautionsStandard precautions for work with ionizing radiation.

2.6.4 Personnel1 person.

2.6.5 Time1 hour.

2.6.6 Prerequisites• Working knowledge of service terminal and installed software,

• Service terminal must be configured and software installed,

• Workstation configuration done,

• AEC option must be installed.

2.6.7 PROCEDURE

2.6.7.1 Development equipment

CHECK DEVELOPMENT EQUIPMENT

• Check that the automatic processor is available

• Check that solution concentrations and temperatures comply with the manufacturer's

specifications.

• Plot a sensitometrics curve to determine the gamma value of the film and to assess solution

quality.

• All the gray scale levels should be visible, and the base fog should not exceed 0.2 for the

development equipment to be correct.

Note: This procedure normally requires a sensitometer. If this is not available, proceed as follows:

• Run 2 exposures, using the same screen-film combination but with different mAs settings,

mAs(f1) and mAs(f2).

• Develop and measure the density d of each, d(f1) and d(f2). (Measured optical densities must

be between 1.0 and 2.0)

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• Use the formula below to determine gamma:

Gamma = ( d(f2) - d(f1) ) / log10 (mAs(f2)/mAs (f1))

• If gamma is not between 2 and 3 change or renew the solution

2.6.7.2 Preliminary Remarks

1.) All calibrations must be performed with a source to image receptor distance between 0.8m

and 1.2m.

2.) Center the phantom over the middle pickup tube field.

3.) A calibration procedure has to be performed for each combination of ionization chamber and

screen-film.

4.) If the same screen-film combinations are used for several ionization chambers (e.g.

positionner and bucky), adjust the positionner chamber first, and adust KG only for the other

chambers.

For known screen-film combination or ionization chamber, KVEF, KT and KG could be entered with

MENU4 AEC (F5 key). Refer to 2.3 - Service Software User Guide.

2.6.7.3 PrincipleThe automation of this calibration is to use the optical density entered after one exposure or four

exposures to predict and propose the parameter for the next exposures. This leads to a reduction

in the number of exposures to run to find mAs, kV and reference AEC for a given optical density.

INIT

KVEF acquisition screen

Select ionization chamber

Select screen-film combination

Run kvef calibration

If needed run

Ktime calibration

If needed run

Format calibration

other screen-film ?

(2more possible)

Yes

No

Other ionization chamber ?(3 more possible)

Yes

Run kvef calibration

If needed run

Ktime calibration

other screen-film ?

No

Select screen-film combination

Run grid calibration

Other ionization chamber ?

Select ionization chamber

Yes

END

No

No

Yes

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Note: If an error occurs during exposure, reset by pressing key Z - redo the exposure.

• To redo an exposure after entering the optical density, enter "o" for optical density and redo

the exposure.

• To clear optical density, press and hold down the CTRL key, press the H key and enter the

new optical density.

Note: You should back-up the database after all calibration have been done. Refer to 2.9 - Backup and

Restore Database Parameters.

2.6.7.4 KVEF Adjustment

INITIALIZATION

KVEF is the main compensation coefficient for film darkening : its value varies significantly with kV

The MENU4 F7 key of the laptop service enters the calibration menu.

In this step, the available keys have the following function :

• <- or -> keys to select the ionization chamber to be calibrated

• F1/F2 keys to select the exposure number

• F3/F4 keys to select the focus (generally Large Focus)

• F5/F6 keys to select the kV

• F7/F8 keys to select the mAs in Renard scale

• F9/F10 keys to select plexi or water thickness

• 0 to 9 keys to enter the optical density (target or measured)

• A, B or C key to select screen film type(slow, medium, fast) (if only one screen-film, select A

key)T key to select and modify target density

The first proposed exposure is 80kV, 10mAs, 15cm of plexi or water thickness. Exposure time is

calculated to be closest as possible from 100ms, according to the thermal status.

The selected screen/film key flicker.

KVEF PARAMETER ACQUISITION

Refer to the flow diagrams in Figure 3-5, Figure 3-6 and Figure 3-7.

Figure 3-5 KVEF Parameter Acquisition Flow Diagram

AEC1 1 0,00V L 80kV 10mAs 15cm OD= 0,00

IonizationChamber

ExposureNumber

AECReference

Kilovolt mAs Plexi orWater

Thickness

OpticalDensity

Focus

Operator : Enter a targeted opticaldensity (generally 1), with key T

and validate with W key

Press Key F7 in Menu 4Choose screen film to be calibrated with Key A, B or C

Key A, B or C flickers

A

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 154 Section 2.0 Configuration & Calibration Contents

Figure 3-6 KVEF Parameter Acquisition Flow Diagram (Continued)

Software : first kV step 80kV or next kV step (selected by Key F5-F6

(steps are 80kV, 100kV, max kV, 40kV and 60kV)

Operator : Start a serie of exposures for this kV step

Software : thickness proposal for the serie

Operator : Insert plexi thickness in the XRAY beam

Software : mAs proposal

(Operator : Can modify mAs according

to the sensitivity/mAs chart)

Operator : Insert casset (24x30) in spot film

Operator : After having performed the

exposure, process the film and

measure the resultant optical density

Operator : Enter the resultant optical density

for each exposure and validate with W key

Software :Try to calculate mAs0 for targeted optical

density. When found, with previous exposure

recorded, V key flickers and screen film keylights ON

Is V f lickering ?NO

Operator : Valid the kV step with V key when flickered

YES

Operator : Display final values kvref, kV,

mAS, thickness, target optical density

Operator : Perform exposure

NOScreen key light on?

YES

B

A

Keys a & B are flickering

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 3 - Configuraton & Calibration Page 155

Figure 3-7 KVEF Parameter Acquisition Flow Diagram (Continued)

1.) Press T key and input Destination Density, then validates it with W key. Pressing T key

deselect Destination Density. Run the first exposures proposed by the software, develop the

films and measure the optical density. For each exposure, the software records the AEC signal

from the ionization chamber. The operator then selects the exposure number with F1/F2 keys,

enters the associated read optical density with key pad, and validates it with W key.

Note: There is no Beep during the exposure! The laptop Icon will light during X-ray.

2.) When the optical densities have been entered, the software calculate the parameters for thenext exposure regarding the result of the previous ones (AEC signal from ionization chamber

and optical density).

3.) The operator should run the next exposure proposed by the software, develop the film and

measure the optical density. The operator then selects the exposure number with F1/F2 keys

and enters the associated read optical density with the keypad, and validates it with the W key.

The software records the AEC signal from the ionization chamber. At each optical density

entered, the software evaluates if those values permit it to find the mAs0, which provides the

target density for this screen-film combination and the kV. When the mAs0 is found, the

software calculates the KVEF associated, then the V key starts to flicker to ask the operator to

validate the calibration by pressing the V keystroke.

4.) Select another kV and repeat the previous operation for all kV steps

Note: Don't forget to change the phantom thickness when changing kV settings!When all kV values are calibrated, the software extend the result and calculates the equivalent mAs

(for an optical density equal to the target value) to the kV,mA plan.

At the end of the first screen-film KVEF calibration , the operator selects the KT time calibration with

the V key after the V key has been illuminated.

K TIME PARAMETER ACQUISITION (EXPOSURE TIME CORRECTION)

In this step, the available keys have the following function :

• F1/F2 keys to select the exposure number

• 0 to 9 keys to enter the optical density (target or measured)

The operator could by-pass this calibration in depressing V key again.

The software uses the KVEF calibration to find the thickness for the first KTIME exposures : if the

mAs for 80kV, 15cm of plexi or water thickness are lower than 32mAs, the software calculates the

necessary plexi or water thickness to obtain more than 32 mAs. The calculated plexi or water

thickness is displayed.

End of kvef calibration. If first screen-film

calibration , select, if needed, time

next screen-film calibration

See descriptions of time and grid

calibrations below

B

AEC1 1 0,00V L 80kV 10mAs 15cm OD= 0,00

IonizationChamber

ExposureNumber

AECReference

Kilovolt mAs Plexi or Water

ThicknessOpticalDensity

Focus

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 156 Section 2.0 Configuration & Calibration Contents

1.) Set the plexi or water thickness indicated on the Service Terminal display

2.) Run the proposed exposures (0.5s) develop the film and measure the optical density for each

image. The operator then selects the exposure number with F1/F2/ keys, and enters the

associated read optical density with key pad, and validates it with W key. Repeat the operation

for the other proposed exposures (1s, 2s, 3.2s)

3.) If the mAs for 80kV, 15cm of plexi or water thickness is greater than 2.5mAs, the software

calculates the necessary plexi or water thickness to obtain less than 2.5 mAs. The calculated

plexi or water thickness is displayed..

4.) Set the the plexi or water thickness indicated on the Service Terminal display

5.) Run the proposed exposure (10ms), develop the film, measure the optical density, enter and

validate the value with W key.

The software calculate Ktime parameters.

6.) The operator validates the Ktime calibration with V key. For the first screen-film calibration, the

software then proposes the KF calibration. By_pass it with V key again.

KG PARAMETER ACQUISITION (GRID CORRECTION)

This KG procedure has to be followed if the same film/screen combination is used on the second

ionisation chamber.

If no second ionization chamber is present, press key R (end of calibration).

For a multiple ionization chamber, the operator runs the previous calibration (KVEF, KTIME for each

film screen combination for one ionization chamber) and runs the KG calibration for the other

ionization.

In this step, the available keys have the following function :

• 0 to 9 keys to enter the optical density.

STEP 1

• Select the ionization chamber with the arrow keys (AEC2).

• Set the SID at the same distance used for KVEF on AEC1. If not possible, go to STEP 3.

STEP 2

• Run the proposed exposure, develop the film, measure the optical density and enter the value

with keys 0 to 9.

• Repeat the same operations for the next proposed exposures until the V key flickers.

• When the V key flickers, press the V key (end of calibration).

• Press the R key.STEP 3

• Hit key R and return to Application Mode.

• Put 15 cm plexiglass in front of Wall Stand (AEC2)

• Set 2 Point Mode

• Set KV to 80

• For mAs :

Calculate the mAs according to :

mAs = mAs0 * (SID)2

mAs0 => mAs at 80 kV for AEC1 found during Autocalibration

AEC2 0.00V L 80kV xx mAs 15cm OD = 0,00

Kilovolt mAs Optical density Focus IonizationChamber

Plexi or Water

Thickness

AEC

Reference

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 3 - Configuraton & Calibration Page 157

SID = new SID

Example: mAs0 = 5mAs SID = 1.4

mAs = 5 * (!.4)2 = 10 mAs

Set mAs to 16 for backup.

• Run exposure in AEC

• Develop the film and measure the density

• If the density is not equal to 1, go to MENU 4 AEC (F5)

• Select KG (Key F3)

• Select Grille 2 (Key F5/F6)

• Enter a KG parameter :

- If density is greater than 1, decrease KG value

- If density is smaller than 1, increase KG value

• Redo the same exposure and correct KG if density is not equal to 1.

CHECKSUM VALIDATION

The checksum must be validated at the end of the calibration. See 2.8 - Checksum Validation.

AEC REPETITION TESTMake a series of 10 exposures in 2-point AEC (exposure time : aproximatively 10ms) and check

mAs accuracy (+/-10%) for each exposure.

SET KVEF, KT, KG

Call the AEC menu (setup mode, menu4, function key [F5]).

SET KVEF

• Use the function key F1 to select sub-routine KVEF.

• Select screen-film combination with A, B or C keys.

• Select kV step 40, 60, 80, 100, or kVmax with F3/F4 keys.

• Set KVEF to known value with key pad.

• Validate each new setting with W key.• Press the R key when settings have been completed.

SET KT

• Use function key F5 to select sub-routine KG.

AEC KVEF KG KTIME KF

AECV 40KV 1 a.bc

screen-film

combination

1,2 or 3

KVEFKV step

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 158 Section 2.0 Configuration & Calibration Contents

• Use the following keys to select the screen-film combination : A for combination 1, B for

combination 2, C for combination3. The screen-film combination selected is displayed in

reverse video.

• Select time step number with F1/F2 keys. (N = 0 T = 10ms, N = 1 T = 100ms, N = 2 T = 500,

N = 3 T = 1s, N = 4 T = 2s, N = 5 T = 3.2s).

• If necessary, select time with F3/F4 keys.

• Set KTIME to the known value with F9/F10 keys.

• Validate each new setting with the W key.

• Press the R key when the settings have been completed.

SET KG• Use the function key F3 to select sub-routine KG.

• Use the function keys F5/F6 to scroll grid (grid number corresponds to the ionization chamber

number). Set KG to the known value using F9/F10 keys

• Validate each new setting with the W key

• Press the R key when settings have been completed.

CHECKSUM VALIDATION

The checksum must be validated after settings have been completed; refer to 2.8 - Checksum

Validation.

2.7 CR AEC Calibration

2.7.1 Systems with CR Filming OnlyUsually, a CR system does not require any compensation, so you can set all the values to 1.

2.7.1.1 Program Generator with Default CR Parameters

1.) Enter Generator service mode. Select MENU 4, AEC.

2.) Select the proper film - screen to calibrate.

Example:

3.) Program the generator with the following default values for KVEF, KG, KTIME, and KF.

AEC T N = 0 T = 0.5 1 a.bc

screen-film

combination

1,2 or 3

KTIMETimeTime step #

AEC G GRILLE 1 KG = a.b

grid no (f rom 1 to 4) KG 0.8 to 2

A: SCR1 B: SCR2 C: SCR3

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 3 - Configuraton & Calibration Page 159

Menu 4 F5 AEC F1 KVEF

Menu 4 F5 AEC F3 KG

(table) (chestand)

Menu 4 F5 AEC F5 KTIME

Menu 4 F5 AEC F9 KF

4.) Go to MENU 5, select F7 and turn display ON using F1.

5.) Go to MENU 5 and run CHECKSUM.

6.) Exit service mode into applications by pressing "R" on the laptop several times.

7.) Perform the "CR Dose Adjustment" procedure below.

2.7.1.2 CR Dose AdjustmentRefer to the specific CR service manuals for specific details.

1.) Set up the system to measure dose to the CR cassette.

2.) Make an exposure and record the dose.

3.) Adjust the KG parameter to get the desired dose (the desired dose may need determined by

Operators or CR supplier).

2.7.2 System with Film and CR Filming CombinedIf the system will be used with both Film and CR at the same time, then please keep the AEC

calibration data for Film.

If the dose for CR is not proper, the "+" and "-" button on the console can be used to increase or

decrease the dose.

Default KVEF Values 40 kV 60 kV 80 kV 100 kV 125 kV Max kV

(how the film responds to kV) 1 1 1 1 1 1

Default KG Values Grille 1 Grille 2 Grille 3 Grille 4

(overall density adjustments) 1 1 1 1

Default KVEF Values N0 N1 N2 N3 N4 N5

(how the film respoonds to

Time)

10 100 500 1000 2000 3200

1.00 1.00 1.00 1.00 1.00 1.00

Default KVEF Values 0 1 2 3 thru 16

(collimator size compensation) 1 1 1 1

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 160 Section 2.0 Configuration & Calibration Contents

2.7.3 Final Adjustment

2.7.3.1 Disable Unused Film-ScreenProgram the generator to disable all unused film-screen combinations.

Menu 3 F1 TECH

Example: If you calibrated SCREEN 2 only, disable SCREEN 1 and SCREEN 3.If you calibrated Film and CR, disable the unused screen.

2.7.3.2 Perform ChecksumRefer to 2.8 - Checksum Validation:

Menu 5 F1 RAMS F1 and V at the same time

2.7.3.3 Save MemoryBack up the generator database.

First service screen F6 Save Memory

The file can be named, but it must be in the DOS format.

Default name: SV_VAR.MX

Acceptable name: xxxxxxxx.MX (8 characters max.MX)

Save the file on the laptop hard drive.

Copy the file to the site floppy.

2.8 Checksum Validation

2.8.1 SuppliesNone.

2.8.2 Tools• JEDI service software (the software is a DOS application)

• Console R232 cable (5194292)

• Computer with floppy or CD drive

2.8.3 Safety PrecautionsNot applicable.

2.8.4 PrerequisitesService terminal must be configured and software installed (refer to 2.3 - Service Software User

Guide.

2.8.5 Personnel1 person.

2.8.6 Time5 minutes.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 3 - Configuraton & Calibration Page 161

2.8.7 PROCEDURE

2.8.7.1 Preliminary Remarks

Checksums must be validated at end of generator setup or whenever a parameter is changed.

In the checksum validation process, the processor computes a number which is a function of all the

setup parameters. When the generator is powered up, this number is computed, i.e. the sum is

"checked".

If the two numbers differ, the generator displays an error code, indicating that one or more

parameters have been changed since the last time the sums were checked, or that a RAM-related

fault has occurred.

Note: X-ray generation is inhibited if there is a checksum error.

Note: The display Va.b on menu 5 is for the software version in the CPU board EPROMS.

2.8.7.2 Checksum ValidationCall RAMS (setup mode, menu 5, function key [F1].

Resulting display:

Enter function key [F1] and [V] simultaneously.

A buzzer will sound, indicating that the sums have been checked and OK on display screen.

MCLR is used to erase all setup parameters. Function key [F3] corresponding to this function

should not be used.

RAMS CKSM MCLR

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 162 Section 2.0 Configuration & Calibration Contents

2.9 Backup and Restore Database Parameters

2.9.1 SuppliesNone.

2.9.2 Tools• JEDI service software (the software is a DOS application)

• Console R232 cable (5194292)

• Computer with floppy or CD drive

2.9.3 Safety PrecautionsNot applicable.

2.9.4 Prerequisites

1.) The service terminal must be configured and the software installed (refer to 2.3 - Service

Software User Guide).

2.) All calibrations must have been completed.

2.9.5 Personnel1 person.

2.9.6 Time15 minutes.

2.9.7 ApplicabilitySetup parameters must be logged after the setup procedure has been completed, or whenever

these parameters are changed. This enables service engineers to key in parameters rapidly, i.e.when changing the KV Control Board in the event of a battery outage.

2.9.8 Procedure

2.9.8.1 CPU memory backupThe generator must be in application mode. The control console push buttons will be inactive during

the transfer.

• Connect service terminal to system console.

• Power up.

• Insert the calibration CD disk with write protection off.

• From Laptop Dos, A: (It can also be run from Service Laptop Hard Disk Drive but in DOS

mode).

• Type JEDI on the terminal.

• Hit [F6] to save memory.

The system asks for a file name. Default file name is A:\sv_var.mx.

• Type a file name or hit [ENTER].

During transfer, the number of frames sent is displayed.

When transfer ends, the message "Transfer successful" is displayed.

If any error is detected, the transfer stops and an error message is displayed.

See list of error messages in this section.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 3 - Configuraton & Calibration Page 163

2.9.8.2 CPU memory restore All parameters stored in CPU NVRAM memory must have been saved previously on calibration CD

disk.

The procedure is the same as "Memory backup" except: Hit [F7] to restore memory.

This procedure is also used to down load new software (File type for Database or Software is

automaticaly recognised).

Note: Errors during memory restore may cause unpredictable results. A new transfer is required.

If generator is locked, cycle power and repeat the entire memory restore procedure.

2.9.8.3 Error messages

2.10 Dosimetric Calibration

2.10.1 Dose/DAP accuracy check procedureBefore conducting this procedure, make sure following items have been calibrated:

- Generator

- Tube

- HVL

- Collimator

- Positioner

- mR/mAs

Procedure:

1.) Set the dosimeter probe with the small ion chamber sensor at 25 cm above the Tabletop/

Wallstand where the prediction algorithm is performed.

Ensure the center of the probe is at the center of x-ray beam.

2.) Cover the detector with lead or other material, or move it out of the FOV if possible, so that the

detector will not be damaged from over exposure.

3.) Set Exposure technique:

FIXED (NON-AEC) mode

Table or Wallstand mode

MESSAGE ERROR

Cannot open file - No CD disk.

- CD write protected during attempt to backup.

File contains data.Delete old (y,n):

The file already exists (backup).If you answer "y", the existing file will be erased.

Error time out - Generator OFF.

- Terminal not connected to generator..

Error communication Error during transfer. Try a new transfer from the beginning.

Note: Ensure ASIAN.exe software running under DOS and not

under WINDOWS.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 164 Section 2.0 Configuration & Calibration Contents

100kV, 50mA, 3.2mAs

20×20 cm FOV

100cm SID

4.) Take exposure.

5.) Read and take note of the results on dosimeter DoseRef. (unit in mR or μGy), the DAP value

on the DAP meter DAPviewer (μGy *m2).

6.) Convert dose unit if needed: 1 mR = 8.76μGy, 1μGy = 0.001 mGy

7.) Determine the reference field size (convert unit to m2 if needed) at the dosimeter position

Reference Field size = collimated FOV * (SOD/SID)2 where SOD is distance from tube focal

spot to dosimeter upper surface.

8.) Calculate the Reference Dose Area Product DAPRef. = DoseRef. * Reference Field size.

9.) Compare the DAPRef. with DAPviewer as following:

(DAPRef. - DAPviewer) / DAPRef.*100%

The acceptable error is less than ±30% when DAP ≥ 5μGy*m2

2.10.2 Dose/DAP accuracy maintenance

4.2In case the DAP error is larger than ±30% when DAP≥ 5μ

Gy*m2, check if the SID, FOVcalibration is good. If there is no problem, run Dose Prediction (mR/mAs) calibration then redo the

accuracy check.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 4 - Functional Checks Page 165

Chapter 4 - Functional Checks

Section 1.0

IntroductionFunctional Checks describes the procedures necessary to determine whether the XR 6000

system (Refer to Figure 4-1) is operating correctly and performing within specifications.

All the XR 6000 system functions should conform to safety regulations, local codes or other

applicable standards.

• Operational Checks

• Performance Checks

Operational Checks may be performed by the customer or trained personnel. These checks onlyindicate that the unit is functioning correctly at an operational level. They do not indicate that the

unit is

performing within specifications.

Performance Checks must be performed by trained personnel only. These checks verify that

the unit is performing to specification. It is recommended to complete these checks during and

after installation, during periodic maintenance, and when the equipment is replaced or modified.

Before performing Functional Checks all System Configuration and Calibrations must be

completed. Refer to Chapter 3 - - Configuraton & Calibration.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 166 Section 2.0 Tools and Test Equipment

Figure 4-1 XR 6000 System

Section 2.0 Tools and Test Equipment

In addition to the standard service tool kit the following tools and test equipment will be necessary

to perform the functional checks described in this chapter:

• DVM

• Metric Tape Measure

• KEITHLEY 35080A kV peak meter (or equivalent)

• RADCAL MDH2025 dosimeter (or equivalent) with 20x5-60 probe

1.) Tube Stand 2.) Tube Arm

3.) X-ray Tube 4.) Table Top

5.) Longitudinal Support 6.) Table Base

7.) Foot Pedal 8.) Cassette Tray

9.) Collimator 10.) Control Box

1

23

4

5

67

8

9

10

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 4 - Functional Checks Page 167

Section 3.0 Operational Checks

3.1 System Power Up

Power up the XR 6000 system, check that all the corresponding LEDs are displaying correctly.

Figure 4-2 LEDs

3.2 Tube Assembly Operation

This section is used to perform mechanical movement checks.

Green

Red

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 168 Section 3.0 Operational Checks

1.) Vertical Travel Control Switch.

2.) Longitudinal Travel Control Switch.

3.) Angulation Rotating Control Switch.4.) All Moving Function Control Switch.

5.) Angular Indicator.

6.) Handle.

3.2.1 Tube Stand Longitudinal MovementPressing the longitudinal movement button moving the tube stand.

• Check the tube stand movement is operating smoothly and uniformly.

• Check that the operation of the tube stand along with the cassette tray moves smoothly all the

way to the end of the table.

3.2.2 Tube Stand RotationHold the operation handle to drive the tube arm to the left or to the right for rotation, and check that

the tube stand can be rotated +/- 180 degree and can be stopped in anywhere.

3.2.3 Tube Arm Vertical Movement

1.) Press and hold the vertical button on the control box and check the tube arm can move

smoothly up and down.

2.) Release the button, it will stop in any position.

3.) Press the collimator lamp button.

4.) Move the tube from the lowest position to the highest position.

5.) Check the variance of the cross line, and make sure that it will be less than 5 mm, otherwise,

adjust the tube position.

3.2.4 X-Ray Tube AngulationPress and hold the angulation button and check that the X-ray tube angulation range is from -120

degree to +120 degree. The detents are at 0, +/-90 and +/-120 degree, and 0 degree detent

position is the tube arm's horizontal axis.

5

1 2

3 4 66

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 4 - Functional Checks Page 169

3.2.5 X-Ray Tube TiltingRelease the machine lock (two), and check the tube can be tilting from forward 20 degree to

backward 30 degree.

3.2.6 Table Top Movement Checks

1.) Double press the table foot pedals, check the tabletop is free for both Longitudinal and

transverse movement.

2.) Check that all movements are smooth.

3.) Release the table foot pedal, the table top will automatically lock at any position.

3.2.7 Cassette Tray MovementThe Cassette Tray is normally coupled with the tube stand..

1.) In coupled state:

The Cassette Tray should move together with the Tube Stand.

2.) Uncoupled state:

a.) Press the push button on the carriage. Check that the Cassette Tray can be movedlongitudinally without the tube stand.

b.) Release the push button, the Cassette Tray is locked in the position.

3.2.8 Collimator Rotation

1.) Loosen set screw.

2.) Rotate the collimator.

3.) Check the collimator can be rotated.

4.) Secure the set screw.

3.2.9 Collimator Light Timer Press the collimator light button and check the light will be power off in more than 30 seconds.

3.2.10 Wall Stand Carriage Vertical MovementCheck that the carriage can be moved smoothly up and down and can be locked in any position.

Section 4.0

Performance Checks

4.1 Console

1.) Check the buttons functions.

a.) Power up.

b.) Press every button except power up and off button, a beep sound will be heard.

2.) Check the APR Save function.

a.) Change any parameter of the factory default APR database.

b.) Press the APR Save button for more than 3 seconds, and the system console will

give a beep sound to inform the operators.

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c.) Power off.

d.) Power up.

e.) Check the technique parameters be saved.

3.) Check the APR Restore factory default function.

a.) Press the buttons together for more than 10 seconds. System console will

retrieve the factory default APR database. After the retrieve is done, system console will

give a beep sound to inform the operators.

b.) Power off.

c.) Power up.

d.) Check the technique parameters.

4.2 Accuracy of X-Ray Field and Light Field Alignment

4.2.1 RequirementsThe following image is gotten in a plane that is perpendicular to x-ray field. Verify below

requirements are met.

|a1| + |a2| <= 1.7% SID and |b1| + |b2| <= 1.7% SID.

4.2.2 Test Method

1.) Put the cassette onto the table top.

2.) Set SID to 1000 mm +/- 1 mm, and measure the distance by the ruler of the collimator.

3.) Darken the test bay (all light sources should be switched off).

4.) Adjust the blades to get x-ray FOV of 260 mm x 260 mm.

5.) Using metal indicators to indicate the four edges of the actual light field, so that the light field

a1

a2

b1

b2

Visually Defined Field

X-ray Field

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edges can be identified from the x-ray film.

6.) Make exposure at 40kV/2mAs with large focal spot.

Note: The mAs value may need change according to the development liquid condition.

7.) Adjust the blades to get x-ray FOV of 300 mm x 300 mm.

8.) Make exposure at 40kV/0.5mAs with large focal spot.

Note: The mAs value may need change according to the development liquid condition.

9.) Develop the film.

10.) Measure the variance between the light field edge and x-ray field edge of the second exposure.

For each edge, record the value into following table.

11.) Calculate accuracy between X-ray field and light field.

Note: If the accuracy meet the system requirements, please skip the following steps, and directly to

4.3 - Alignment of Centers of X-Ray Field and Image Receptor . If not meet, that is |a1|+|a2| >1.7%SID, follow step 13) to 15).

If the test is after tube or collimator replacement, please make marks on the flange interface

between the tube and collimator what the below picture shows.

12.) Remove the collimator from the tube, and adjust the flange position to the opposite direction

to the shift direction of the x-ray filed to the light field. For example, the x-ray field is shifted to

the left of the light field, so move the flange to the right. Please refer the figure below for

reference.

Note: If the x-ray field is left shifted, move the flange right.

26×26 (cm) |a1| + |a2|

|b1| + |b2|

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Note: If the x-ray field is right shifted, move the flange left.

13.) Re-install the collimator to the moved flange, re-test the misalignment value between x-ray

field and light field.

14.) If the requirement |a1| + |a2| <= 1.7% SID and |b1| + |b2| <= 1.7% SID has been met, make

marks on the flange, spacer, and tube as below.

Note: Please oriente the collimator flange by referring to the thin and thick lines.

Figure 4-3 Make Thin Marks Inside

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Figure 4-4 Make Thick Marks Inside

Note: Please orient the collimator flange by referring to the marks outside.

Figure 4-5 Make Marks Outside

15.) If the misalignment is not within the system requirements, please repeat step 13) to 14) until

the accuracy is within the specification and then make marks when the accuracy finally meet

the requirements.

4.3 Alignment of Centers of X-Ray Field and Image Receptor

4.3.1 RequirementsMis-alignment of centers of x-ray field and image receptor shall not exceed 1.7% SID. |d1| <= 0.017

SID.

4.3.2 Test Method

1.) Set SID to 945mm +/- 2mm from focal spot to table top mode measured by collimator ruler.

2.) Insert the cassette into the cassette tray.

3.) Darken the test bay (All light sources should be switch off ).

4.) Adjust the blades to get X-ray FOV less than the film size.

5.) Make exposure at 40kV,1.6mAs, large spot, and table mode.

6.) Develop the film.

7.) Using the diagonal method to find the center of X-ray field, and use halving method to find the

center of film field.

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8.) Measure the distance between the two centers.

9.) Check whether it meets the requirement.

4.4 Image Quality

The Min resolution measured with following test method should be larger than 4lp/mm.

4.4.1 Test Method

1.) Set following exposure technique:

- 45kV;

- 4mAs;

- Small focus;

- SID = 100cm;

- 1cm thick plexiglass phantom;

- Resolution card.

2.) Put the resolution card onto the phantom, and put phantom on the center of the full FOV.

3.) Take exposure, develop the film.

4.) Put the film on a light box, maybe with the help of magnifying glass, read out the max resolution

of the film, verify the value is equal to or large than 4lp/mm.

After replace the tube or JEDI or some parts in JEDI, please do the tests below from 4.5 to 4.8.

Center of X-Ray Field

d1

Center of Cassette Film

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Chapter 4 - Functional Checks Page 175

4.5 Tube Voltage Accuracy

4.5.1 Tools A calibrated non-invasive kV meter of 2% accuracy or better. KV meter calibration value must be

inside the spec and must be in period of validity Or invasive Dynalyzer or equivalent.

4.5.2 RequirementsRange: 40kVp ~ 150kVp;

Minimum adjusting step: 1kV;

Accuracy: less than or equial to +/-(3%+2 kV+kV meter accuracy)

Note: If measurement with non-invasive kV meter failed, turn to Dynlayzer for accurate measurement.

4.5.3 Procedure

1.) System power up, select radiography mA at 200mA to 630mA, set 100ms, Large focal spot,

select exposure kV as following table.

2.) Take exposure with large spot and record the data of console display. The variance should be

met the requirement as above.

4.6 Tube Current

4.6.1 RequirementsRange: 10mA~630mA separate adjustment, 10.0, 12.5, 16.0, 20.0, 25.0, 32.0, 40.0, 50.0, 63.0,

80.0, 100.0, 125.0, 160.0, 200.0, 250.0, 320.0, 400.0, 500.0, 630.0;

Large Spot: 10~630mA;

Small Spot: 10~250mA;

Accuracy: less than or equal to +/-15%.

4.6.2 Procedure

1.) System power up, select three parameter mode (mA,kV,time) on system console. Manually

adjust exposure mA as following table, exposure at 150kV from 10 to 400mA, 80kV for 630mA,set 100ms exposure time.

2.) Take exposure by handle switch with Large Spot, record the data of console display.

Note: The mA used shall be minimum as allowed and mSec > 20.

Setting Value (kV) Test Data @ 200 mA Pass/Fail

40

80

150

Setting Value (kV) Test Data @ 80 kV Test Data @ 150 kV Pass/Fail

10 mA

200 mA

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4.7 Exposure Time

4.7.1 RequirementsRange: 1.0ms~6300ms;

Separate adjustment: 1.0, 1.25, 1.6, 2.0, 2.5, 3.2, 4.0, 5.0, 6.3, 8.0, 10.0, 12.5, 16.0, 20.0, 25.0,

32.0, 40.0, 50.0, 63.0, 80.0, 100.0, 125.0, 160.0, 200.0, 250.0, 320.0, 400.0, 500.0, 630.0, 800,

1000, 1250, 1600, 2000, 2500, 3200, 4000, 5000, 6300;

Accuracy: less than or equal to +/-(10%+1ms).

4.7.2 Procedure

System power up, select radiography exposure parameter 80kV, 100mA. Take exposure andrecord the data of console display. The variance should be less than or equal to +/-(10%+1ms).

4.8 Exposure mAs

4.8.1 Requirements

Range: 0.5mAs~630mAs;Separate adjustment: 0.5, 0.63, 0.8, 1.0, 1.25, 1.6, 2.0, 2.5, 3.2, 4.0, 5.0, 6.3, 8.0, 10.0, 12.5, 16.0,

20.0, 25.0, 32.0, 40.0, 50.0, 63.0, 80.0, 100.0, 125.0, 160.0, 200.0, 250.0, 320.0, 400.0, 500.0, 630;

Accuracy: less than or equal to +/-(10%+0.2mAs).

4.8.2 Procedure

1.) System power up, select two-parameter exposure mode, and select the exposure mAs as

following table at 80kV.

2.) Take exposure and record the data of console display. The variance should be less than or

equal to +/-(10%+0.2mAs).

400 mA N/A

630 mA N/A

Setting Value (kV) Test Data @ 80 kV Test Data @ 150 kV Pass/Fail

Setting Time (ms) 10 500 6300

Test Data (ms)

Setting Value @ 80kV (mAs) Test Data (mAs) Pass/Fail

10

40

63

400 (type test)

630 (type test)

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Chapter 4 - Functional Checks Page 177

4.9 Automatic Exposure Control (AEC) - Optional

If table AEC or wall stand AEC is ordered, enable them through configuration screen of the console.

4.9.1 Table AEC

1.) Adjust the SID to 100 cm.

2.) Open the collimator.

3.) Select the large focal spot.

4.) Set 80 kV, 20 mAs backup, table mode, center cell of ion chamber selected, and take an

exposure.

5.) Check the exposure is terminated less than 5 mAs.

6.) Close the collimator.

7.) Select the large focal spot.

8.) Set 80 kV, 600 mAs, table mode, center cell of ion chamber selected, and take an exposure.

9.) Check that the exposure is interrupted after about 4 seconds, a buzzer will be heard, and the

inhibit indicator will light up.

10.) Check the exposure is terminated. The value is 600 mAs or less.

4.9.2 Wall Stand AEC

1.) Adjust the SID to 180 cm.

2.) Open the collimator.

3.) Select the large focal spot.

4.) Set 80 kV, 20 mAs backup, wall stand mode, center cell of ion chamber selected, and take an

exposure.

5.) Check the exposure is terminated less than 5 mAs.

6.) Close the collimator.

7.) Select the large focal spot.

8.) Set 80 kV, 600 mAs, wall stand mode, center cell of ion chamber selected, and take an

exposure.

9.) Check that the exposure is interrupted after about 4 seconds, a buzzer will be heard, and the

inhibit indicator will light up.

10.) Check the exposure is terminated. The value is 600 mAs or less.

Warm up or season the tube before exposures of high kV or mA can be taken appropriately.

4.10 Collimator Light Timer

Press the collimator light button and check that the light will go out automatically in more than 30

seconds.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 178 Section 5.0 HHS Test

Section 5.0 HHS Test

Installers must indicate that the combination of installed HHS Certified Components is compatible

on Form F3382 provided in Direction 46-013894, System Field-Test For HHS.

Figure 4-6 System HHS Compliance Compatibility List

PRODUCT CATEGORY PRODUCT DESCRIPTION MODEL NUMBERX-RAY CONTROL SYSTEM CONSOLE 5183178

GEN. & PDU

X-RAY TUBE ASSEMBLYHOUSING (CASING)

Toshiba E7843X 5308337

BEAM LIMITING DEVICE Manual COLLIMATOR 5189248

CASSETTE TRAY CASSETTE TRAY

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 5 - JEDI GENERATOR THEORY AND

FUNCTIONAL DESCRIPTION

Section 1.0

Theory

1.1 Glossary

Glossary of terms used in this document:

Term Definition

ABC Automatic Brightness Control. Regulation loop which makes the

measured brightness equal to brightness demand

AEC Automatic Exposure Control. Exposure cut off technique which uses the

brightness signal to cut the exposure

CAN Controller Area Network. A network used for localized control.

CPU Control Processor Unit. Microprocessor and peripherals which run the

software/firmware

EPLD Erasable Programmable Logic Device.

EMC Electro Magnetic Compatibility. The EMC function prevents the generator

from polluting the power source.

FPGA Field Programmable Gate Array. It is programmed by the CPU core after

the reset and handles all the exposure control logic including the system

interface real-time lines.

HV RIPPLE High voltage variations due to inverter current pulses. Typically a few

percent.

STATEMACHINE

Software or hardware function which handles the state of a system and

authorize to go to the next state upon reception of specific events.

IGBT Insulated gate bipolar transistor. A type of power switch

Llp HV power inverter parallel resonant current; current in the parallel inductor

Llr HV power inverter serial resonant current; current in the serial inductor.

MOS Metal Oxide Semiconductor. A type of power switch

OGP On Gantry Processor. Unit which drives the generator in CT systems

PDU Power Distribution Unit

RMS Root Mean Square

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Page 180 Section 1.0 Theory

1.2 JEDI HIGH LEVEL BLOCK DIAGRAM

Figure 5-1 JEDI Generator / Functional Architecture

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Section 2.0 Theory Presentation

2.1 Introduction

Jedi is the engineering name for a family of compact high frequency X-Ray generators. This

generator family covers a wide range of applications from mobile equipment up to vascular

systems:

• JEDI 12-25 kW: Mobile applications

• JEDI 24-48 kW: CT applications

• JEDI 32-50 kW: RAD applications

• JEDI 50-65-80 kW: RF applications

• JEDI 100 kW: VASCULAR applications

2.2 Standard Features

Jedi is a family of 150 kV generators operating from 12 kW up to 100 kW for all the major

radiological, fluoroscopic and CT applications. The family handles 1 ms to continuous exposures

with tube currents ranging from 0mA up to 1000 mA.

The generators feature the very latest technology available:

• Constant potential independent of line voltage variations

• Power generation by a high-frequency converter (High voltage ripple: 40 kHz-140 kHz)

• Distributed micro-processor controlled functions (CAN bus)

Other features include:

• Single phase, three phase or battery power source

• Very low kV and mA ripple, excellent accuracies and dose reproducibility

• Compatible with a wide range of tubes, high speed or low speed, can supply up to 3 different

tubes. Thermal load interactive integrator ensuring optimum use of the heat protection curve

of the x-ray tube

• Available in various packaging configurations: gantry, under-table, cabinet

• Serviceability: high reliability, fast installation (no generator calibration), application error

codes ensure fast troubleshooting

• Meets CE marking (and in particular EMC), IEC, UL, CSA, MHW regulations (if required)

• Optional pulsed fluoroscopy

2.3 Applications

RAD Surgery RF Vascular/Cardiac

CT

3 Points Mode X X X

2 Points Mode X X X

1 Point Mode X X X

0 Point Mode X X

AEC X X X

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Page 182 Section 2.0 Theory Presentation

Legend:

• AEC - Automatic Exposure Control

• AET - Automatic Tomographic Exposure

• ABC - Automatic Brightness Control in fluoroscopy

2.4 Architecture

Refer to Illustration 19: Jedi Generator / Functional Architecture

The Jedi family is composed of 3 elements:

2.4.1 A Kernel• High voltage chain composed of kV control, HV power inverter and HV tank

• Anode rotation function• Tube filaments heater function

• Control bus for communication between the functions

• DC bus for power distribution to each function

• Input voltage to DC conversion: AC/DC function

• Low voltage power supply

• Application software, running on the kV control board

These functions are the Jedi core. They are present in all versions of the generator.

A function can be unique for all products, or can have several different releases based on product

specification.

Example: The anode rotation function is available in 2 releases:

• low speed rotation for applications where the tube has a max rotation of 3000 rpm

• high speed/low speed rotation for applications where at least one of the tubes can use 8000-

10000 rpm

The control bus is unique.

2.4.2 Options Depending on the Application• A System Interface which can be:

- CT interface

- RAD interface (console interface, room interface, AEC management present or not)

- ATLAS interface

Tomography X X

AET X X

Continuous/Pulsed

Fluoroscopy

X X X

Rad Exposures XCinema 30 fr/s X

Cinema 90 fr/s X

ABC X X

Variable mA Scans X

Low mA Fluoroscopy X

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Chapter 5 - JEDI GENERATOR THEORY AND FUNCTIONAL DESCRIPTION Page 183

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

• EMC function

• Grid function (RF, vascular)

• Bias function (RF, vascular)

• Tube management (2 tubes or 3 tubes option)

Figure 5-2 JEDI Generator / Functional Architecture

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Page 184 Section 2.0 Theory Presentation

2.5 A Packaging Architecture

The packaging architecture consists in a set of boxes which can be put together in several ways to

make Jedi fit either in a cabinet, or a console foot, or a table foot. The boxes can also be split in 2

units distant of several meters (example: CT gantry). Refer to Illustration 20.

The boxes normally consist of the following:

2.5.1 Auxiliaries Box• Rotation function

• Heater function

• Low voltage power supply (which can also be in the AC/DC box)

This box is always present.

2.5.2 Power Box• HV tank

• HV power inverter

• kV control• System interface (for the less complex system interface)

This box is always present.

2.5.3 AC/DC Box• MC filter (optional)

• AC/DC function

• Low voltage power supply (which can also be in the auxiliaries box)

This box is always present.

2.5.4 System Interface Box• RAD interface

• AEC interface

This box is present in the RAD product.

2.5.5 Optional Boxes• Tube selection

• Grid/Bias control

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Figure 5-3 JEDI Generator / Packaging Architecture

AC/DCBoard

EMC Filter

(Optional)

HV Tank

KV Control

Board

CTInterface

Gate Board

Tube

HV

Inverter

RectifierBlock

KV Measure

Dual Snub

+ -

Power Box AC/DC Box

Auxiliaries

Box

System Interface

Box for the radproduct

Optional

Boxes

Heater Board

RotationBoard

LVPS Board(for NP andEmperor)

RotationCapacitor

RotationCapacitor

RADInterface

AECInterface

TubeSelection

Grid/Bias Control

LVPS Board(for TIGER)

(optional)

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 186 Section 3.0 Technique Factors Measurement Criteria

Section 3.0 Technique Factors Measurement Criteria

3.1 kV Accuracies

JEDI emperor: Generator 50kW

Definition: accuracy between operator selection and the peak kV during the exposure.

Radiography:

40kV~150kV range: +/- 3%+/-2kV

3.2 mA Accuracies

JEDI emperor: Generator 50kW

Definition: accuracy between operator selection and the real mean mA during the exposure

(characterized by real kV>75% of the operator selection).

Radiography:

exposures shorter than 40ms (=mA loop setting time): +/- 10%+/-1mA

exposures longer than 40ms (=mA loop setting time): +/- 5%+/-1mA

3.3 mAs Accuracies

JEDI emperor: Generator 50kW

Two accuracies have to be defined: one in 3 point Mode, one in 2 point Mode.

1/3 point Mode

Definition: accuracy between operator selection (mA and ms) and the real mAs during the exposure

(characterized by real kV>75% of the operator selection).Radiography:

exposures shorter than 40ms (=mA loop setting time): +/- 15%+/-0.1mAs

exposures longer than 40ms (=mA loop setting time): +/- 10%+/-0.1mAs

2/2 point Mode

Definition: accuracy between the internal mAs measure displayed after the exposures on the

operator console and the real mAs during the exposure (characterized by real kV>75% of the

operator selection).

Note: mAs measure is also called postdisplayed.

Radiography, manual mode:

exposures shorter than 40ms (=mA loop setting time): +/- 5%+/-0.1mAsexposures longer than 40ms (=mA loop setting time): +/- 5%+/-0.1mAs

3.4 Exposure Time Accuracies

JEDI emperor: Generator 50kW

Time accuracy (3 point Mode)

Definition: accuracy between operator selection and real exposure time (characterized by real

kV>75% of the operator selection).

Radiography:

+/- 5%+/-0.5ms

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Chapter 6 - Exception Handling And Error

Codes

Section 1.0

Exception Handling

JEDI software performs auto-test at power up and continuously monitors the correct operation of its

functions during application. Any malfunction is stored in the JEDI error log. Errors found can only

be reported if the generator is powered on and functional.

1.1 Diagnostics

There are different levels of diagnostics.

1.2 Power-On Diagnostic

At power-up the kV control performs its own initialisation, checks its memory integrity (checksum of

program and NVRAM) and starts the communication with its peripherals as well as the system.

Communication is permanently checked afterwards. It then initialises the Rotation board and

Heater board with their respective database parameters and loads kV control FPGA.

Eight LEDs (S7..S0) on the kV control board show the software status.

During power-on, the Heater board and the Rotation board CPUs are initialised and check their

memory integrity and hardware. If a problem is encountered, a PRD error is reported to the kV

control.

1.3 Live Diagnostics

1.) Under application faults will be reported through an error code on the Service Laptop. Some

are straightforward and convey the root cause. Refer to the recommended action in the error

list.

2.) Diagnostics run separately:

- heating function

- rotation function

- inverter gate command diagnostic

- inverter in short circuit diagnostic

- no load HV fucntion diagnostics3.) Manual Diagnostics

Through a troubleshooting guide based on an error message or when the generator does not

reply.

1.4 Error Code Structure

The error code structure described in this chapter applies to JEDI error detection and logging. The

JEDI error log file can be accessed from the system through the system console or a laptop (JEDI

error log upload functionality).

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Page 188 Section 1.0 Exception Handling

When an error is detected, it is logged in the JEDI error log file. The file contains a maximum of sixty

four error logs.

Each log shows the following structure:

The fields are described in the following paragraphs.

1.5 Simplified Error Code Definition

The simplified error code is a grouping of the JEDI error codes. This field gives a rapid

understanding of which part of JEDI is faulty.

1.6 Generator Phase Definition

The generator phase field contains the state of the generator when the er ror occur red.

1.7 Error Class Definition

There are five classes of errors that correspond to different levels of impact to the system. The class

of errors correspond to the seriousness of the errors.

Simplified

error code

Generator

Phase

Error

Class

Error

Code

Data associated

with the error code

Number of

occurrences

Date &

time

SimplifiedError Code

Description

30 Tube spits errors

40 Rotation errors

50 Heater errors

60 Exposure errors (HV inverter + mA measure + exposure control

70 Power supply errors (low voltage + DC bus)Hardware errors (internalcommunications + cables)

80 Hardware errors (internal communications + cables)

90 Application errors (saved RAM + software)

100 External communication errors

110 Thermal errors

120 Manipulation error

10 Rotation warnings (engineering use)

20 Heater warnings (engineering use)

25 LVPS warnings (engineering use)

27 Application warnings (mainly saved RAM battery change)

GeneratorPhase

Description

0 idle: entered in diagnostic mode

1 powered up; waiting for configuration

2 Stand by: configuration completed, waiting for a preparation command

3 Preparation in progress: JEDI gets ready to take X-rays

4 Ready for exposures (rotation at speed; filament; HV inverter drive ready; noerrors): waiting for an exposure command

5 High voltage on

6 Error detected and not yet cleared

Class Description

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

1.8 Error Code Definition

Each error code comprises two fields (which cannot be generated and used separately);

• the first field describes the JEDI function which is faulty (referred to as the function code)

• the second field describes the error detected.

Example: error code 0306 means:

• 03: high voltage generation function;

• 06: no kV feedback on anode.

Function Codes List

1 Errors which have no impact on the system operation.

Errors detected in background diagnostics during application. They are referred as "Warning"

errors,

to monitor drifts and used for engineering tracking.

The generator phase remains unchanged.

Errors are stored in the JEDI error log.

2 Errors which are detected by JEDI and that are recoverable automatically without noticeableeffect

on the system, such as error related to recovered tube spits.

The generator phase remains unchanged.

Errors which usually occur during exposure.

3 Errors detected by JEDI during exposure. They stop the exposure and revert the generator into

a safe state.

Error will be reset on Exposure Command release. It will require another Exposure Command to

restart the sequence.

The generator phase is set to "error" until the error is cleared.

4 Errors which are related to any hardware failures, software application or communication errors.

JEDI will revert to a safe state.If preparation is in progress, it is stopped.

Errors are cleared either by a reset error action from the system (for system having a reset error

mechanism) or by a prep release or by a new prep command.

The generator phase is set to "error" until ther error is cleared.

Application cannot work if errors are persistent.

5 These codes may appear when the generator or tube temperature limits are reached.

The application waits until the thermal information disappears. The error information is

temporary.

The generator phase is set to "error" until the error is cleared.

FunctionCode

Description

01 Rotation

02 heater

03 High voltage generation

04 mA control

05 Power supplies

06 System interface

07 Software

08 Application

09 Tube control

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 190 Section 2.0 Error Codes, Diagnostics & Troubleshooting

1.9 Data Associated With The Error Code

The field "data associated with the error code" shows detailed information over the state of the

generator when the error occurred.

Example: Rotation high speed acceleration state, small focus preheat, tube number 1 selected.

1.10 Number Of Occurrences

The field "number of occurrences" is used to log the same error occurring several times

consecutively. Instead of filling the error log file with the same error which has occurred

consecutively several times, the first error is logged and successive errors are recorded through

increasing the "number of occurrences" field.

1.11 Date & Time

The field "date & time" stores the date and time when the error occurred. This is the JEDI internal

date and time which may be different from the system date and time. In the case of logging the same

error the date/time is of the most recent entry.

Section 2.0

Error Codes, Diagnostics & Troubleshooting

2.1 Introduction

This diagnostics section is to introduce the JEDI generator with the following information:

• Power-On diagnostics LED indication.

• List all the potential error codes that can be issued by JEDI Generator.

• Provide error code explanation, potential cause and recommended action.

• List of diagnostics aids and explanation of diagnostics.

2.2 Power On Diagnostics

Refer to theory of operation for power-on sequence. This paragraph in this section is to providemeaning of boards' LED status. The LED display status is offering useful information at a glance to

proceed to error code based troubleshooting. Whenever in doubt, a simple step is to watch the LED

status display on the kV control board, then the Rotation and Heater.

kV control LED status:

• During Power On Diagnostics

10 Tube management

11 Grid

12 Bias

13 AEC

14 Hardware

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

The 8 LED's (S0...S7) are lit successively in both directions (Scrolling as indicated by the

arrows): the power up diagnostics are completed, kV control board is up and running.

One out of two is lit: Data base checksum problem. An error code is logged. Refer to error code

description.

S7, S6, S5 are lit along with either S0 or S1 or S2 (depending of the type of FPGA downOne

out of two is lit: Data base checksum problem. An error code is logged. Refer to error code

description.

• When an application error occurs (Not PRD)

The simplified error code is displayed on the Leds. They blink; when the error is cleared (by a

return to the standby mode for example), the 8 LEDs are lit successively.

Heater board LED status: (See central listing)

After the power on diagnostics, heater board LEDs DS1 and DS2 are lit successively. Any

different status correspond to an abnormal situation. An error code is logged. Refer to error

code description.

Rotation board LED status: (See central listing)

After the power on diagnostics, rotation board LED DS5 is blinking. Any different status

correspond to an abnormal situation. An error code is logged. Refer to error code description.

2.3 Error Code List

The error code list and associated short description is presented below.

kV control board

S0..................S7

_ o o o o

S0.........................S7

S0.....................S7

o o o o

o o o

S0.....................S7

e.g: No communication

Simplified

Error Code

Description ErrorClass ErrorCode Description

30 Tube Spits 2 0301H Tube spit (kV+ and kV- dropped)

2 0302H Tube spit (kV+ has dropped)

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Page 192 Section 2.0 Error Codes, Diagnostics & Troubleshooting

2 0303H Tube spit (kV- has dropped)

2 0304H Tube spit (kV regulation error)

2 0305H FPGA problem (restarting safety signal)

40 Rotation

Error

4 0101H No CAN message received within 5 secs

4 0102H Database not correct

4 0103H Rotation current overload

4 0104H Rotation Openload

4 0105H Rotation Phases unbalanced

4 0106H Rotation Phases error

4 0107H Rotation Inverter permanent overcurrent

4 0108H Rotation command error

4 0109H MAINS_DROP has failed

4 0110H PRD error

4 0111H F0 main frequency problem4 0149H Unknown Rotation error

50 Heater Error 4 0201H No CAN message received within 5 secs

4 0203H Heater inverter permanent overcurrent

4 0204H Filament permanent open circuit

4 0205H Heater Inverter permanent short circuit

4 0206H Filament too high for Pre-heat

4 0207H Filament too high for Pre-heat

4 0208H Filament too high for Heat

4 0209H Heater command error

4 0210H Current under estimated fork

4 0211H Current over estimated fork

4 0212H MAINS_DROP detected

4 0213H PRD error

4 0214H Stay too long in Boost

4 0215H Filament selection error

4 0216H Measured current while inverter OFF

4 0221H

0222H

0223H

0224H

Filament Database not correct

4 0248H

0249H

Unknown Heater error

60 Exposure

errors

3 0306H No kV Feedback on anode

3 0307H No kV Feedback on cathode

3 0308H No kV Feedback on anode and cathode

3 0309H kV detected during kV diag

3 0310H kV max detected

3 0311H ILP current not OK

3 0312H ILR current not OK

Simplified

Error Code

Description ErrorClass ErrorCode Description

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

3 0313H ILR max current detected

3 0314H ILR current timeout

3 0316H Spit Max error

3 0317H Spit Ratio error

3 0318H kV did not reach 75% after 20ms

3 0319H kV unbalanced detected

3 0320H FPGA problem (safety signal)

3 0323H ILP and ILR currents not OK

3 0401H No mA feedback

3 0402H mA scale error

3 0403H mA accuracy exceeded 5%

3 0504H Inverter Gate Power Supply failed

3 0801H Exposure backup mAs exceeded

3 0802H Exposure backup time exceeded

3 0803H Exp cmd while gene not ready

3 1406H time counter error

3 1407H mAs counter error

3 1408H AEC counter error

3 1409H mAs meter saturated

3 1410H FPGA Locked

70 Power

Supply

errors

4 0501H DC bus out of range

4 0503H Inverter Gate Power Supply error

4 0505H Mains power supply has dropped during exposure

4 0506H DC bus 1 phase precharge error

4 0507H DC bus 1 phase discharge error

4 0549H Unknown LVPS error

4 0553H Detected +160V too high

4 0557H Detected +160V too low

4 0563H Detected +15V too high

4 0567H Detected +15V too low

4 0573H Detected -15V too strong

4 0577H Detected -15V too weak

80 Hardware

error

4 0180H Rotor board communication problem

4 0181H Rotor board has reset

4 0280H Heater board communication problem

4 0281H Heater board has reset

4 0321H kV conversion error

4 0322H kV ref ADC / DAC failed

4 0601H RTL error

4 0602H External CAN bus off

4 0902H tube Fan supply error

4 1402H Internal CAN bus off

4 1403H Connectic Fault

4 1404H FPGA configuration problem

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 194 Section 2.0 Error Codes, Diagnostics & Troubleshooting

4 1405H Tank sensor problem

90 Application

errors

4 0701H Saved RAM checksum pb

4 0702H Software problem

4 0703H Watchdog reset has just occurred

4 0704H Rotor/Heater hold too long

100 Communication errors

4 0603H Debug screen com error

4 0604H Database download error

4 0605H TAV communication error

4 0606H MPC/Madrid communication error

4 1301H AEC communication error

110 Thermal

error

5 0804H Tank Thermal Error

5 0903H Tube exceeded 70degC

120 Manipulatio

n error

5 1500H Tomo brightness error

5 1501H Exposure switch released during exposure

5 1502H AEC cut off error

10 Rotor

Warning

1 0151H CAN Domain command number error

1 0152H CAN Domain request with no transfer init

1 0153H CAN Domain Toggle bit error

1 0154H CAN Domain : less than 2 data to download

1 0155H CAN Domain Abort received & applied

1 0156H Bad index in config upload

1 0157H Tube switch while rotor not off

1 0158H Acceleration cmd while no tube selected1 0159H Acceleration cmd while database not OK

1 0160H Database download while rotor speeding

1 0161H Acceleration command not OK

1 0162H Rotor acceleration while in error

1 0163H No CAN message received within 4 secs

1 0164H Rotation Inverter overcurrent (< 3 times)

1 0199H Unknown rotation warning

20 Heater

Warning

1 0251H Received command is not OK

1 0252H Heater command not OK

1 0253H No CAN message received within 4 secs

1 0254H Heater inverter overcurrent

(inverter1) (<3 times)

1 0255H Filament open circuit (inverter1) (<3 times)

1 0256H Heater Inverter short circuit (inverter1) (<3times)

1 0257H Tube switch while filaments not OFF

1 0258H CAN Domain command number error

1 0259H CAN Domain request with no transfer init

1 0260H CAN Domain Toggle bit error

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

2.4 Error Reporting

The control console only displays the simplified error code from the Jedi generator.

Whenever a generator error is displayed on the operator console, the Jedi errorlog upload

functionality is available to get more detailed information about the error .This function is performed

from the service laptop.

The simplified error code is used to find the Jedi error code in the Jedi errorlog file.

With this information, look at the Jedi trouble shooting table to find the FRU to replace.

2.5 Diagnostics

This chapter describes diagnostics tools based on error codes and specific diagnostics.

Before any manual intervention, ensure the main power is off. Apply lock out-tag out procedure for

your own safety when manipulating inside the equipment is required.

2.6 Detailed Error Description & Troubleshooting Guide

The table below provides guidelines to troubleshoot Generator problems based on error code.

For each code, there is:

• Associated message and additional explanation related to the error occurrence.

• List potential cause, in the order of expected probability.

• Recommended action, with, in some cases, link to some more information as indicated where

cases apply, such as to run some specific diagnostics.

Codes are sorted by ascending order both for simplified code and error code.

Refer to the theory of operation for error code structure.

Information about associated data structure is located at the end of each error code subset

whenever it applies.

Whenever wiring, cabling, LED check is mentioned in the recommended actions, refer to the central

listing or to Illustration 1.

1 0261H CAN Domain : less than 2 data to download

1 0262H CAN Domain Abort received & applied

1 0263H Database download while heater not cut

1 0299H Unknown Heater warning

25 Low Voltage

Power

supplyWarnings

1 0550H No more warn +160V too low or too gigh

1 0551H Detected +160V too high

1 0555H Detected +160V too low

1 0560H No more warn +15V too low or too high

1 0561H Detected +15V too high

1 0565H Detected +15V too low

1 0570H No more warn -15V too low or too high

1 0571H Detected -15V too strong

1 0575H Detected -15V too weak

1 0599H Unknown LVPS warning27 Application

warnings

1 1401H Saved RAM power supply limit reached

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 196 Section 2.0 Error Codes, Diagnostics & Troubleshooting

Figure 6-1 JEDI Visual Power Supply Distribution for XR 6000

*

*

*

*

*

*

L E D s

I N V E R T E R . & L L C . C i r c u i t D

S 3 0 0

D C

b u s , 4 0 0 . . . 8 0 0 V

N e o n ' s

D

C

b u s , 4 0 0 . . . 8 0 0 V

D S 2

D S 1

D S 3

D S 1 ,

2

- 1 5 V , + 1 5 V

G a t e C o m m

a n d B o a r d

k V c t r l

R o t o r

B o a r d

E M C

F l t .

I / F

P D U

- 1 5 V

+ 1 5 V

" V C C " : + 5 V

3 p h , 3 8 0 - 4 8 0 V A C

A C / D C

D S 1

+

M

-

F 1

+

-

N E 1 H

e a t e r B o a r d

D S 3 , 2 ,

1

L V P

S

D C

b u s , 1 6 0

( 1 2 0 t o 2 0 0 V )

D S 7

+ 5 , - 1 5 , + 1 5

- 1 5 V

+ 1 5 V

C B 1

P U P T -

o r D S 7 -

6

*

A E C

N 1 ( 2 3 0 V )

C o n s o l e

K 1 -

1 5 V

+ 1 5 V

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

2.6.1 Errors

2.6.1.1 Tube spits detection Errors (Code 30)

2.6.1.2 Anode Rotation errors (Code 40)

Class 2Error code Message/explanation Potential cause

30-0301H Tube spit (kV+ and kV- dropped)

kV drop/spit detected

x-ray tube spit.

30-0302H Tube spit (kV+ has dropped)

kV drop/spit detected on Anode side

1. Anode side Tube spit.

2. Anode HV cable

3. HV tank

30-0303H Tube spit (kV- has dropped)

kV drop/spit detected on cathode side

1. Cathode side Tube spit.

2. Cathode HV cable

3. HV tank

30-0304H kV regulation error

This is a slow speed safety circuit in case of

"smooth" spits.

1 smooth HV tube spits

2 kV control board (HV regulation problem)

3 too much line impedance

4 half of AC/DC capacitors open

5 Inverter (parallel inductor or filteringcapacitors)

6 HV tank

30-0305H Re-starting safety. (unknown reason)

Error occurring on safety line, while No root

error present at the error inputs (Err 0301 to

0304). This is probably due to transient

interference (Spikes).

1. External unknown cause.

2. kV control board.

Class 4 Error code Message/explanation Potential cause

40-0101H No CAN message received within 5 sec's

The rotation board has not received any

signal from the kV control main software for

the last 5 sec., interpreted as a loss of

communication

1. kV Control main software lost

2. kV control or Rotation board driver failure

3. Bad contact on one of the pin on the CAN

bus line connector

40-0102H Database not correct.

The firmware of the rotation board has

detected that the Database received from the

kV control board has wrong data.

1. Wrong kV control Database. It can

only happen at power up.

40-0103H Rotation current overload

Rotation board has detected Main or auxiliary

rotation current too high compared to themax. Tube motor current.

1. Rotation board

2. Wrong Database (improbable)

40-0104H Rotation current openload

Rotation board detected that no current is

flowing to the motor.

1. Tube stator winding is open circuit: x-ray

tube

2. Incorrect wiring (Open)

3. No DC bus on Rotation board

4. Rotation board

40-0105H Rotation phases unbalanced

The amplitude difference of the current

bwtween main and auxiliary is too large.

1. One rotation wire missing

2. Rotation board

3. Wrong tube configuration database

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Page 198 Section 2.0 Error Codes, Diagnostics & Troubleshooting

Associated data structure:

PRD error:

Rotation database error:

2 bytes data, each value points to a specific parameter found as being erroneous

Other errors:

40-0106H Rotation phase error

The rotation board has detected that the

current in the anode stator does not show the

correct phase shift between main and

auxiliary.

1. Rotation board

40-0107H Rotation Inverter permanent overcurrent

An overcurrent has been detected and 3restart have been tried unsuccessfully within

a single rotation state

1. Rotation board

2. Tube stator winding in short circuit -> x-raytube

3. Wiring incorrect (shorted)

40-0108H Rotation command error.

Rotation board has informed kV control board

that the command was erroneous; this is a

DEBUG error.

No hardware failure

40-0109H MAINS_DROP has failed

The firmware of the rotation board has

detected the mains_drop signal activation

and transmitted error to kV control

1. Interference (spikes)

2. Mains drop

3. Cable or connector contact in DC bus

between power unit and auxiliary unit

4. Rotation board40-0110H PRD error

Firmware checksum, RAM test and EPLD

access are performed at power up or reset.

Rotation board

40-0111H F0 main frequency problem.

EPLD has not applied the inverter start

command.

Rotation board

40-0149H Unknown Rotation error.

The main software received an error from

rotation board with no error code assocxiated.

Software problem

component failure:

0001H=RAM

0002H=RAM stack

0200H=EPLD

8000H=program checksum

rotation state:

0=inverter OFF1=acceleration 0 to low speed

2=acceleration 0 to high speed

3=acceleration low speed to high

4=low speed run

5=high speed run

6=high speed to low speed brake

7=brake reverse

8=brake DC

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

2.6.1.3 Filament Heater errors (Code 50)Class4 Error code Message/explanation Potential cause

50-0201H No CAN message received within 5 sec's

The Heater board has not received any

command from the kV control main software

for the last 5 sec., interpreted as a loss of

communication

1. kV Control main software lost

2. kV control or Heater board driver failure

3. Bad contact on one of the pin on the CAN

bus line connector

50-0203H Heater inverter permanent overcurrent. (SW

limit)

Issued by the heater board when an

overcurrent has been detected and 3 restarts

have been tried without success within 100

ms

1. Heater board

50-0204H Filament permanent open circuit.

Issued by the heater board when an open has

been detected and 3 restarts have been tried

without success within 100 ms

1. X-ray tube filament open

2. Heater to HV tank cable

3. Cathode HV cable or pin contacts

4. Open circuit in filament transformer inside

HV Tank.50-0205H Heater Inverter permanent short circuit (HW

limit)

Issued by the heater board when a short

circuit has been detected and 3 restarts have

been tried without success within 100 ms

1. Heater board

50-0206H Filament current too high on inverter 1 for

"Pre-Heat"

This is the result of an integrated value of the

RMS current measurement on Heater board

comparison with max. Tube value in

Database.

1. Tube Database or calibration

2. Heater board

50-0207H Filament current too high on inverter 1 for"Boost"

Same as above

1. Tube Database or calibration

2. Heater board

50-0208H Filament current too high on inverter 1 for

"Heat"

Same as above

1. Tube Database or calibration

2. Heater board

50-0209H Heater command error

Heater board has informed kV control board

that the command was erroneous; this is a

DEBUG error.

No hardware failure

50-0210H Current under estimated fork/range

RMS filament current measurement (every0.5 msec.) on heater board is too high

Heater board

50-0211H Current under estimated fork range

RMS filament current measurement (every

0.5 msec.) on heater board is too low

1. Open circuit

2. Heater board

50-0212H MAINS_DROP detected.

The firmware of the Heater board has

detected the mains_drop signal activation

and has transmitted error to kV control

1. Interference (spikes)

2. Mains drop

3. Cable or connector contact in DC bus

between AC/DC and auxiliary unit4

. Heater board

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 200 Section 2.0 Error Codes, Diagnostics & Troubleshooting

Associated data structure:PRD error :

Filament database error:2 bytes bitmap (LSByte=small focus, MSByte=large focus)

Each bit points to an erroneous parameter

Other errors:1 byte bitmap with the following structure:

50-0213H PRD error

Firmware checksum, RAM test and EPLD

access are performed at power up or reset.

1. Heater board

2. No -15V on Heater board

50-0214H Boost too long on inverter 1.

Boost command stayed longer than 400 ms

May be a loss of communication during boost.

50-0215H Filament selection error.

The relay on the Heater board selecting thefilament is in the wrong position with respect

to the selection

Heater board

50-0216H Measured current while inverter OFF

Inverter current has been measured while the

inverter was not commanded

Heater board

50-

0221H

0222H

0223H

0224H

Filament Database not correct

The firmware of the heater board has

detected that the Received Database from kV

control contains erroneous data for Tube 1, 2,

3, or 4.

1. Wrong kV control Database. It can only

happen at power up.

50-

0248H

0249H

Unknown heater error

The main software received an error from

heater board with no error code associated.

Software problem.

component failure:

0001H=RAM

0002H=RAM stack

0200H=EPLD

8000H=program checksum

bit7 (MSB) bit6 bit5 bit4 bit3 bit2 bit1 bit0 (LSB)

focus selected tube selected small focus state large focus state

0=small focus selected

1=large focus selected

1=tube 1 selected

2=tube 2

3=tube 3

4=tube 4

0=inverter OFF

1=preheat

2=boost

3=heat

0=inverter OFF

1=preheat

2=boost

3=heat

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

2.6.1.4 Exposure errors (Code 60)Class 3 Error

code

Message/explanation Potential cause

60-0306H No kV feedback on anode side

kV measured <12 kV 0,5 ms after start of

exposure on anode side only

1. HV cable short circuit

2. HV tank

3. kV control board (less probable)

60-0307H No kV feedback on cathode side

kV measured <12kV 0,5ms after start of

exposure on cathode side only

1. HV cable short circuit

2. HV tank

3. kV control board (less probable)

60-0308H No kV Feedback (on anode and cathode)

kV measured <12 kV 0,5 ms after start of

exposure on both anode and cathode.

1. HV tank

2. kV control board

60-0309H kV detected during kV diagnostics.

KV measured during inverter diagnostics

while no kV must be generated.

Improper setup before the diagnostic is run.

60-0310H kV MAX detected

kV reached 160 kV during exposure

kV control

60-0311H ILP current not OK.

The current in the parallel resonant circuit of

the inverter did not rise at the beginning of the

exposure.

1. Inverter LC resonant circuit (Inverter coil assy,

capa inverter assy.)

2. Inverter

3. kV control

60-0312H ILR current not OK

The current in the serial resonant circuit of the

inverter did not rise at the beginning of the

exposure.

See above

60-0313H Inverter max. ILR current detected.

This is a hardware detection of maximum

current in serial resonant circuit.

1 HV tank

2 kV control

60-0314H ILR Current time out.

The current resonant frequency is lower than

expected

1. kV control

2. Inverter

3. Current measurement circuit.

60-0316H Spit Max error.

kV control has detected the number of tube

spits during exposure has reached the limit

(see theory of operation, software section)

reasonably x-ray tube

60-0318H kV did not reach 75% after 20 ms.

Indicates that there were no HV ON signal

generated for exposure time count-up

1. kV control

60-0319H kV unbalanced detected.

Detects that there is more than 12 kV

difference between kV+ and kV -

HV tank

60-0320H FPGA problem; Safety hit with unknown

reason

No error at the inputs while checking for error

source.

1. This may be due to transient interference

(Spikes).

2. SW bug

60-0323H ILP and ILR current not OK

No inverter current measures at the

beginning of the exposure

1. Inverter LC resonant circuit. (Inverter coil assy,

capa inverter assy, cabling)

2. Inverter

3. kV control board

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 202 Section 2.0 Error Codes, Diagnostics & Troubleshooting

60-0401H No mA feedback

mA measurement function:

kV control has detected no mA feedback 20

ms after the beginning of the exposure.

1. HV tank

2. kV control board

3. x-ray tube (filament open)

60-0402H mA scale error

mA has been measured to be either too low

or too high with respect to mA demand 20 msafter the beginning of the exposure

1. kV control board

2. default filament currents not correctly adjusted

3. HV Tank (improbable)

60-0403H

(Class 2

error)

mA accuracy exceeded 5%

Measured mA every 50 msec exceeded 5%

of mA demand.This error is logged, but does

not stop the exposure.

1. tube spit

60-0504H Inverter Gate Power Supply error

gate supply voltage has dropped below the

level required to drive the IGBTs properly

1. Inverter (gate command board)

2. kV control board

3. Generator input voltage too low or line

impedance too high

60-0801H Exposure backup mAs exceeded

The exposure command last so long that themaximum mAs allowed has been reached.

1. Esposure command line stuck to the active

state2. kV control board

3. Heater board

60-0802H Exposure backup time exceeded.

The exposure command last longer than the

duration that was loaded by the system

(Backup time + 5%.)

1. System

2. System-Generator cable

3. I/F board: exposure line stuck to the active state

60-0803H Exp cmd while gene not ready.

generator received an exposure command

while not in ready state

1. Software bug/problem

2. Cable / communication problem

3. External cause (Spikes)

60-1406H Time counter error.

Error found in verifying the counter normaloperation.

kV control board

60-1407H mAs counter error

Error found in verifying the counter normal

operation.

kV control board

60-1408H AEC counter error

If there is no AEC feedback in AEC station

exposure.

1. ION chamber

2. AEC cable, connection

3. AEC board

4. kV control

60-1409H mAs meter saturated.

A check is done on mAs counter operation at

the beginning of exposure and found the mAsmeter with unrealistic value.

1. kV control

60-1410H FPGA locked.

FPGA detected an error and did not allow

start exposure after exposure command

symbol was received

1. Software problem

2 kV control

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Chapter 6 - Exception Handling And Error Codes Page 203

GE HEALTHCARE

DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

2.6.1.5 Power supply (Code 70)

2.6.1.6 Hardware errors (Code 80)

Class 4 Error code Message/explanation Potential cause

70-0501H DC bus out if range (<400 or >850) 1. mains problem (Too low or too high)

2. One phase missing at Generator input

70-0503H Inverter Gate Power Supply error (checked at

prep)

1. Mains

2. Cable pb

3. Gate command board (Inverter)

4. kV control

70-0505H Mains power supply has dropped During

exposure

unknown

70-0549H Unknown LVPS error

The main software received an LVPS error

with no error code associated.

Software problem

70-0553H Detected +160 V too high

+160 V is higher than 225 V (measured on

heater board)

1. LVPS

2. Heater board

70-0557H Detected +160 V too low+160 V is lower than 110 V

(measured on heater board)

1. LVPS2. Heater board

70-0563H Detected +15 V too high

+15 V is higher than 17.3 V (measured on

heater board)

1. LVPS open circuit

2. Heater board

70-0567H Detected +15 V too low

+15 V is lower than 13 V (measured on heater

board)

1. LVPS open circuit

2. Heater board

3. rotation (short circuit)kV control (short

circuit) (improbable)

70-0573H Detected -15 V too high

-15 V is lower than -17.3 V (measured onheater board)

1. LVPS open circuit

2. Heater board

70-0577H Detected -15 V too low

-15 V is higher than -13 V (measured on

heater board)

1. LVPS (open circuit)

2. Heater board

3. rotation (short circuit)

4. kV control (short circuit) (improbable)

Class 4 Error code Message/explanation Potential cause

80-0180H Rotation board communication problem.

kV control board communication Watch Dog

with Rotation board popped up because it did

not get reply from Rotation board.

1. Rotation board

2. Control bus cable

3. kV control

80-0181H Rotation board has reset.

kV control has detected the Rotation board

has reset. KV control will reload Rotation

Database.

1. Rotation board

2. Interference (Spikes)

80-0280H Heater board communication problem

kV control board communication Watch Dog

with Heater board popped up because it did

not get reply from Heater board.

1. Heater board

2. Control bus cable

3. kV control

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 204 Section 2.0 Error Codes, Diagnostics & Troubleshooting

80-0321H KV conversion error

KV feedback measured while no KV

generated

KV control board

80-0322H kV ref ADC / DAC failed

kV control DAC and ADC capability are

permanently tested for coherency.

KV control board

80-0601H RTL error (+ associated data to check whichof the 4 RTL lines)

Real Time Lines show a wrong state. RTL's

are tested on a regular basis in stand by.

1. system communication power supply (forisolated communications)

2. system communication cable

3. system interface board

4. system interface to kV control flat cable

5. kV control board

80-0602H External CAN bus off 1. system communication power supply (for

isolated communications)

2. system communication cable

3. system interface board

4. system interface to kV control flat cable

5. kV control board

80-0902H Tube Fan supply error.

Rotation board has detected that a wrong

voltage is applied to the tube fan

1. No 115 V tube cooling supply

2. Rotation board

80-1402H Internal CAN bus off

Can device on kV control board detected

abnormal level on it's 2 line and sent error to

the CPU

1. kV control

2. Control bus cable

3. Heater or Rotation

80-1403H Connection Fault

One of the flat cable connector is not

connected in Generator.

Multiple, but likely improbable.

80-1404H FPGA configuration problem.Detected during power up. The kV control

main software cannot load the FPGA.

kV control board.

80-1405H Tank temperature sensor problem.

Means that t?„ value of the HV tank is < 10?„C

kV controlHV tank

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Chapter 6 - Exception Handling And Error Codes Page 205

GE HEALTHCARE

DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

2.6.1.7 Application errors (Code 90)

2.6.1.8 Communication errors (code 100)

2.6.1.9 Thermal errors (code 110)

Class 4 Error code Message/explanation Potential cause

90-0701H NV RAM checksum pb.

Generator kV control board has detected

corruption in the NV Ram verification (After

power up)

1. Database problem

2. External cause (Spikes)

3. kV control

90-0702H Software problem. 1. Software or Database problem.2. kV control board failure.

90-0703H Watchdog reset has just occurred.

This error is logged when the CPU of the kV

control board is reset by it's Watch Dog timer.

1. Software or Database problem.

2. kV control board failure.

90-0704H Rotation/Heater hold too long.

Will pop up if preparation command from the

system is maintained longer than 3 minutes.

Software problem.

Class 4 Error code Message/explanation Potential cause100-0603H Debug screen com. error Engineering use

100-0604H Database download error

Generator has detected a problem during

Database download

1. Database file incorrect

2. Transmission problem

100-0605H TAV communication error.

Generator has detected a communication

problem between the I/F and the service

laptop (When generator is controlled by the

laptop)

1. Software / laptop problem

2. Cable problem

100-0606H MPC/Madrid

Communication error.

No reply from the console.(This error

message can be seen using the service

laptop)

1. Cable, connection problem between

Generator and the console.

2. Interface board

3. kV control board

4. Cabling between kV control board and IF

board

5. Console problem

100-1301H AEC communication error

KV Control has detected a communication

problem with AEC board.

1. AEC board

2. I/F board

3. kV control

4. Wiring

Class 5 Error code Message/explanation Potential cause

110-0804H Tank Thermal Error

HV tank temperature measurement has

reached 60 degree C

1. HV tank too hot; normal error

2. HV tank

3. kV control

110-0903H 70 degree C thermal safety error

70?„ loop detected open

1. X-ray tube too hot; normal error

2. Wiring problem

3. Sensor problem (Tube)

4. rotation board

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 206 Section 2.0 Error Codes, Diagnostics & Troubleshooting

2.6.1.10 Manipulation errors (code 120)

2.7 Warning Errors

Warning errors are the result of automated and regular background monitoring for either software

events or voltages exceeding thresholds.

Those errors are merely for engineering usage and do not indicate any hardware error failure.

However, as they are logged into the Generator Err_log file, just as the previous list of errors, they

are listed here to help error review. If many are seen when viewing error log, we recommend

reporting this with a CQA, since the equipment is still operating.

Class 5 Error code Message/explanation Potential cause

120-1500H Tomo brightness not good Technics (kV, mA) not set at the correct value.

The brightness signal is out of range (+/-20%)

120-1501H Exposure switch released Handswitch has been released before the end

of exposure

120-1502H AEC CUT off error Backup time or mAs too short; AEC did not cut

the exposure

10 Rotation Warning 0151H CAN Domain command number error0152H CAN Domain request with no transfer init

0153H CAN Domain Toggle bit error

0154H CAN Domain : less than 2 data to download

0155H CAN Domain Abort received & applied

0156H Bad index in config upload

0157H Tube switch while rotor not off

0158H Acceleration cmd while no tube selected

0159H Acceleration cmd while database not OK

0160H Database download while rotor speeding

0161H Acceleration command not OK0162H Rotor acceleration while in error

0163H No CAN message received within 4 secs

0164H Rotation Inverter overcurrent (< 3 times)

0199H Unknown rotation warning

20 Heater Warning 0251H Received command is not OK

0252H Heater command not OK

0253H No CAN message received within 4 secs

0254H Heater inverter overcurrent (inverter1) (<3

times)

0255H Filament open circuit (inverter1) (<3 times)

0256H Heater Inverter short circuit (inverter1)

(<3times)

0257H Tube switch while filaments not OFF

0258H CAN Domain command number error

0259H CAN Domain request with no transfer init

0260H CAN Domain Toggle bit error

0261H CAN Domain : less than 2 data to download

0262H CAN Domain Abort received & applied

0263H Database download while heater not cut

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Chapter 6 - Exception Handling And Error Codes Page 207

GE HEALTHCARE

DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

2.8 Other Failures

0299H Unknown heater warning

25 Low Voltage Power

Supply Warnings

0550H No more warn +160V too low or too high

0555H Detected +160V too low

0560H No more warn +15V too low or too high

0561H Detected +15V too high

0565H Detected +15V too low

0570H No more warn -15V too low or too high

0571H Detected -15V too strong

0575H Detected -15V too weak

0599H Unknown LVPS warning

27 Application

warnings

1401H Saved RAM power supply limit reached

This message is the result of a computation

that is made by the software based on the Date

for a period of approximately 7 years

Error code Message/explanation Potential cause

System GENERATOR does not reply to the system 1. No power on Generator

2. EMC filter

3. AC/DC- Diode bridge

4. Cable between AC/DC and LVPS

5. LVPS down

6. CAN cable problem

7. kV control

8. CT interface

9. Rotation board10. Heater board

11. Inverter in short circuit

12. Generator to system cable

3 phases CB1 breaker trips in PDU 1. Short circuit on Generator :

IGBT in short circuit

ACDC or bridge rectifier in short circuit

EMC filter in short circuit

Software or Data base corrupt 1. After software download:

-Incorrect or uncompleted download

-Checksum problem

Error

code

Message /

explanation

Potential cause Recommended action Troubleshooting guide

Console CONSOLE boot

up error

Console power supply is not

correct

Locate the Switch Power DSP1 on the back of

PDU, then adjust VR1 to make 5V terminal out put

5.50.05V.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 208 Section 2.0 Error Codes, Diagnostics & Troubleshooting

System GENERATOR

does not reply to

the system

1. No power on the

Generator

2. EMC filter

3. AC/DC- Diode bridge

4. Cable between AC/DC

and LVPS

5. LVPS down6. CAN cable problem

7. kV control

8. RAD interface

9. AEC board

10. Rotation board

11. Heater board

12. Inverter in short circuit

13. Generator to system

cable

Perform the troubleshooting in the following way:

1/ kV control Leds S0-S7 are lit successively:

refer to system communication errors (code 06xx

H)

2/ Leds S0-S7 show a specific pattern: refer to

PRD errors section

3/ Led RESET is lit: board is maintained in reseteither by the system or by a system I/F failure or kV

control failure

4/ Led HALT is lit: replace kV control

5/ No Led is lit: verify that +5 V on kV control

board (J6, pin 2).is present. If yes, replace kV

control. If no:

6/ Verify if +15 V/-15 V is present (Leds DS1/

DS2).

If yes:

Verify that mains_drop line is not stopping the kV

control software (mains_drop active):

6_1/Check if DS1 LED on LVPS board is lit. If yes,

replace LVPS board.

6_2/Disconnect Heater board control bus cable.

Check if kV control software starts. If yes, replace

Heater board.

6_3/Disconnect Rotation board control bus cable

and connect it directly to LVPS board. Check if kV

control software starts. If yes, replace rotation

board.

6_4/If AEC existing, disconnect AEC cable (J5)

from IF board (J3) cable. Check if kV control

software starts. If yes, disconnect AEC chambers

and connect AEC board to IF board. If kV control

starts, check AEC chambers, else replace AEC

board.

6_5/Disconnect IF board cable (J10). Check if kV

control software starts. If yes, replace IF board,

else: replace kV control board.

if no:

7/ Verify if +15 V/-15 V is present on rotation

board (DS1/DS2) and the 160 V is present on the

heater board (DS3). If yes: check the control bus

cable to the kV control board. If no error, change

the kV control board. If no:

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Chapter 6 - Exception Handling And Error Codes Page 209

GE HEALTHCARE

DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

2.9 Heating Function diagnostics

Purpose: The purpose of this test is to drive the heater inverter(s) on both filaments and all the tubes

connected to the Generator in order to identify a faulty heater FRU or a wrong connection between

heater board, HV Tank and tube(s).

Pre-requisites: • kV control board alive and running: S0-S7 Leds are lit successively or a combination of them

blink• heater board alive and running: DS1 and DS2 Leds are lit successively

• heater DC supply present: DS3 Led is lit

Test type: No manual interaction

Sequence: Select the tube to run the test on, start the diagnostic.

The following sequence runs on the small focus and then on the large focus:

• 5 seconds preheat

• 0,4 s boost

• 5 s heat (focal spot max current - 1Amp)

There is 10 s stop time between each focal spot run.

During the test, the heater safeties are checked the same way than in application mode.

GENERATOR

does not reply to

the

system(Cond't)

8/ Verify if the LVPS DC input is right. If no, check

AC/DC fuse and input line

If yes:

9/ disconnect all output cables from the LVPS

board. Verify the +15 V/-15 V/160 V output. If right:

reconnect each board successively to find the one

stucking the 15V to ground. If wrong, replace LVPSboard

3 phases CB1

breaker trips in

PDU

1. Short circuit on

Generator:

- IGBT in short circuit

- ACDC or bridge rectifier

in short circuit

- EMC filter in short circuit

1/ Disconnect DC bus cables between AC/DC

and inverter (on AC/DC side)

2/ Check if these cables are in short circuit. If yes,

replace inverter

if no,

3/ Remove ACDC board

4/ Check between outputs pins then between

inputs of ACDC board. If short circuit, replace AC/

DC FRU

if no:

5/ Check bridge rectifier, between outputs, if yes,

replace ACDC FRU (including rectifier bridge)

if no:

6/ Check bridge rectifier, between inputs, if yes,

replace ACDC FRU (including rectifier bridge)

if no:

7/ Disconnect AC line input from EMC board.

Check EMC for short circuit between phases. If

short circuit, replace EMC board.

Software or Data

base corrupt

1. After software download:

- Incorrect or uncompleted

download- Checksum problem

Retry download

Console display

malfunction

Console power does not

reach the specification

PDU DPS1:V1 output should be +5V. Adjust the

potentiometer if needed.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 210 Section 2.0 Error Codes, Diagnostics & Troubleshooting

Error codes reporting:

Refer to the troubleshooting table.

2.10 Rotation Function diagnostics

Purpose: The purpose of this test is to drive the rotation inverter(s) in high speed mode (for application

supporting high speed mode) and low speed mode on all the tubes connected to the Generator inorder to identify a faulty rotation FRU or a faulty dephasing capacitors FRU or a wrong connection

between rotation board and tube.

Pre-requisites: • kV control board alive and running: S0-S7 Leds are lit successively or a combination of them

blink

• rotation board alive and running: DS5 Led blinking

• rotation DC supply present: DS7 neon is lit

• cabling between rotation board and tube checked

Test type: No manual interaction, no loop on

Sequence: Select the tube to run the test on, start the diagnostic.

The following sequence runs in low speed mode and then in high speed mode (if high speed mode

allowed):

• acceleration (time depends on tube type)

• 2 s run

• brake (time depends on tube type)

There is 2 s stop time between each speed mode.

During the test, the rotation safeties are checked the same way than in application mode.

Error codes reporting:

For the other error codes, refer to the troubleshooting table.

2.11 Inverter in Short Circuit Function diagnostics

Purpose: The purpose of this test is to verify that the HV power inverter is working properly. The inverter is

commanded at a fixed frequency and is loaded with a short circuit. Verification is made that the

inverter currents are correctly set. At the same time verification is made that no High voltage ismeasured. This test is performed without connecting the HV Tank to the inverter so that no Xray is

generated. Anode rotation and filament drive are not activated during this test.

Pre-requisites: • Generator input line in an acceptable range (380 V-10% to 480 V+10% for 3-phase AC input)

• kV control board alive and running: S0-S7 Leds are lit successively or a combination of them

blink

• inverter gate_cmd board DC supply present: DS300 neon is lit

• inverter dual snubber board DC supply present: DS1 neon is lit

• Inverter gate command diagnostic passed without failure

Test type: Manual operation is required.

Error code Associated data Conclusion

0103H

0104H

0105H

0106H

Associated data points only to high speed

mode

Power-off. Check if rotation board K2 relay is

short circuiting the rotor capacitors. If yes

replace the rotation board. If no replace the

rotation capacitors

0103H

0104H

0105H

0106H

Associated data points to both high speed

and low speed mode

Replace the rotation board

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Chapter 6 - Exception Handling And Error Codes Page 211

GE HEALTHCARE

DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Sequence: 1.) Disconnect the HV Tank primary cables from the inverter.

Take care not to disconnect at the same time the parallel inductor cable which is tightened with

the HV Tank primary cables.

Put the short circuit cable (included in the first aid kit) between the two capacitors as shown:

Check that the parallel inductor cable do not remain unscrewed.

2.) Power on the Generator

3.) Verify that the DS1 neon on inverter dual snubbers board is lit

4.) Verify that the DS300 neon on inverter gate_cmd board is lit

5.) Start the diagnostic and verify that no error is reported on the operator console6.) Press the exposure switch (500 ms exposure is taken)

7.) Release the exposure switch

8.) Verify error reported on the console

9.) After exiting the test, power off the Generator

10.) Remove the short circuit cable, reconnect the HV Tank primary cables (see HV Tank D/R job

card).

11.) Verify that the parallel inductor cable is connected.

Error reporting:

error Conclusion

DS1 neon off Check that DC bus cables between AC/DC and inverter

DS300 neon off Check the gate_cmd supply cable between AC/DC and gate_cmd

board

0301/0302/0303/0304/

0309/0310/0319 (H)

Check that HV Tank primary cables have been removed. If yes,

replace kV control board

0311 No Ilp current detected. See note 2

0312 No Ilr current detected. See note 3

0313 replace kV control board

0314 Ilr current resonant frequency is lower than expected. See note 4

0320 if problem persists, replace kV control board

0323 Both Ilr and Ilp currents not detected. See note 1

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 212 Section 2.0 Error Codes, Diagnostics & Troubleshooting

Note 1: Ilp and Ilr currents not detected

1.) Check the -15 V (Led DS1) on kV control board (see central listing). If it is not lit, refer to "other

failures" section. Else:

2.) Power off the Generator. Wait until all neons are off.

3.) Check that the currents transformers (capacitor set) to gate_cmd board cable is correctly

connected. If yes:

4.) Check that the inverter inductors are correctly connected. If yes:

5.) Check that the gate_cmd to HV Tank cable and HV Tank to kV control cables are correctly

connected. If yes, replace the inverter

6.) Reconnect all the cables

Note 2: Ilp current not detected

1.) Power off the Generator. Wait until all neons are off.

2.) Check that the parallel inductor is correctly connected. If yes:

3.) Check that the parallel inductor impedance is 0 Ohms. If no: replace inverter. If yes:

4.) Check that inverter capacitors (capacitors set) are not broken. If yes, replace the capacitor set.

Else:

5.) Disconnect the currents transformers to gate_cmd board cable. Check that the parallel current

transformer impedance is 0. If no: replace the capacitor set. Else:

6.) Check that the gate_cmd to HV Tank cable and HV Tank to kV control cables are correctly

connected. If yes:

7.) Disconnect the HV Tank to kV control cable. Check that the impedance between pin 20 andpin 21 of J2 of HV Tank is 3,3 Ohms. If no replace the inverter. If yes replace kV control board.

8.) Reconnect all the cables.

Note 3: Ilr current not detected

1.) Power off the Generator. Wait until all neons are off

2.) Check that the inductors are correctly connected. If yes:

3.) Disconnect the currents transformers to gate_cmd board cable. Check that the serial current

transformer impedance is 0. If no: change capacitor set. Else:

4.) Check that inverter capacitors (capacitors set) are not broken. If yes, replace the capacitor set.

Else:

5.) Check that the gate_cmd to HV Tank cable and HV Tank to kV control cables are correctly

connected. If yes:

6.) Disconnect the HV Tank to kV control cable. Check that the impedance between pin 20 and

pin 21 of J2 of HV Tank is 5 Ohms. If no replace iverter. If yes replace kV control board.

7.) Reconnect all the cables

Note 4: Ilr current resonant frequency is lower than expected

1.) Power off the Generator. Wait until all neons are off.

2.) Check that the inductors are correctly connected. If yes:

3.) Check that the inverter capacitors (capacitors set) are not broken. If yes: replace the apacitor

set. Else:

4.) Disconnect the currents transformers to gate_cmd board cable. Check that the parallel current

0501 kV control or inverter can be faulty

0503 kV control or inverter can be faulty

0504 kV control or inverter can be faulty

0505 Isolation fault between inverter components and ground. Check

inverter inductors. If no faulty component, kV control or inverter

can be faulty

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

transformer impedance is 0. If no: change the capacitor set. Else: replace kV control board.

5.) Reconnect all the cables

2.12 AEC diagnostics

Purpose: The purpose of this test is to drive the AEC function in order to identify a faulty AEC, IF or kV control

board FRU or the wrong connection between the AEC board and ion chambers.Pre-requisites: • application mode without AEC mode is running properly

• kV Control board alive and running: S0-S7 LEDs are lit successively or a combination of them

blink

• cabling between IF board, AEC board and ionization chambers checked.

Test type: Automated, with the use of Service Laptop

Sequence: Select AEC function in menu 1 on Service Laptop.

Press V to run the test.

AEC function is verified through a series of 7 tests as follows:

• AEC return measurement test:

A voltage reference is switched to one input of the AEC select multiplex.

Nominal value of return voltage = 5.24 VTest 1 is OK if: 4 V < measured value < 6 V

This test is also performed at lower frequency count up:

Test 2 is OK if: 4 V < measured value < 6 V.

• Switching Gain test (x10):

A voltage reference is switched to one input of the AEC select multiplex and count up gain is

applied.

Nominal value of return volatge = 4.76 V

Test 3 is OK if: 4 V < measured value < 6 V.

• AEC ion chamber HV power supply test:

A portion of HV power supply is switched to one input of the AEC select multiplex:

- No cell selected, Test 4 is OK if return voltage measurement is 0 V.

- Select respectively one of the three cells, left, right, middle.

Test 5, 6, 7 are OK if: 1 V < measured value < 3 V.

Error codes reporting:

(*) except for AEC board with serial number: 2184569-X: the resulting error code must be 0001111

(test is OK on this board the HV power supply test is not performed).

For the other error codes, refer to the troubleshooting table.

2.13 No Load HV diagnostics

Purpose: The purpose of this test is to verify that the HV power inverter and HV tank are working properly.

The exposure is taken as in application mode except that no filament drive nor anode rotation is

running. Verification is made that the inverter currents are correctly set and that kV regulation is

operating properly. As no filament drive is applied, no XRays are generated.

Error Code Associated Data Conclusion

1111111 (*) None Test OK

Any combination None Test KO = test failed; replace AEC board

0001000 None Communication error:

- Replace AEC board

- If same problem, apart from a DOA board, suspect

IF board then KV Control board.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 214 Section 2.0 Error Codes, Diagnostics & Troubleshooting

This test also allow to separate Generator from HV cable or x-ray tube problem by running it with

or without the HV cables plugged on the HV tank.

Pre-requisites: • Generator input line in an acceptable range (380 V -10% to 480 V +10% for 3-phase AC input)

• kV control board alive and running: S0-S7 Leds are lit successively or a combination of them

blink

• inverter gate_cmd board DC supply present: DS300 neon is lit

• inverter dual snubber board DC supply present: DS1 neon is lit• Inverter gate command diagnostic passed without failure

• Inverter in short circuit diagnostic passed without failure

• *) HV Receptacles must be filled with oil if HV cables are removed.

Test type: Manual operation is required.

Sequence: 1.) Power on the Generator

2.) Start the diagnostic and verify:

- error reported on the operator console

- inverter gate_cmd board Leds DS101, DS102, DS201, DS202 are lit: IGBTs gate drive

supply is working properly

3.) Select kV (default = 80 kV) and exposure time (default = 1 sec.).

4.) Press the exposure switch

5.) During the "exposure", verify:

- error reported on the operator console

6.) Release the exposure switch

7.) Power off the Generator

Error reporting:

See Troubleshooting Table.

2.14 Inverter Gate Command diagnostics

Purpose: The purpose of this test is to verify that the HV power inverter drive is working properly. The IGBTsgate drive supply and the IGBTs gate drive is verified. At the same time verification is made that no

inverter currents nor High voltage are measured. This test is performed without DC voltage applied

to the inverter so that no Xray is generated. Anode rotation and filament drive are not activated

during this test.

Pre-requisites: • generator input line in an acceptable range (380V-10% to 480V+10% for 3-phase AC input)

• kV control board alive and running: S0-S7 Leds are lit successively or a combination of them

blink

• inverter gate_cmd board DC supply present: DS300 neon is lit

Test type: Manual operation is required.

Sequence: 1.) Switch the system OFF. Ensure there is no voltage on AC/DC board

2.) FOR XR 6000:

- Remove DC BUS cable going to Inverter (refer to Chapter 8 - - Renewal Parts-3.4 -

Inverter Mid-Power Assembly).

- Remove the EMC cover (refer to Chapter 8 - - Renewal Parts-3.4 - Inverter Mid-Power

Assembly).

- Refer to Central Listing to "GATE COMMAND BOARD" and to "DUAL SNUB BOARD" for

leds location.

3.) Power on the Generator

4.) Verify that the DS1 neon on inverter dual snubbers board is not lit

5.) Start the diagnostic and verify:

- error reported on the operator console

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

- inverter gate_cmd board Leds DS101, DS102, DS201, DS202 are lit: IGBTs gate drive

supply is working properly

6.) Press the exposure switch (10 s exposure is taken after a 10 sec. delay)

7.) During the "exposure", verify:

- error reported on the operator console

- inverter gate_cmd board Leds DS100 and DS200 are lit: IGBTs gate drive is working

properly

8.) Release the exposure switch

9.) Power off the Generator

10.) Reconnect the 2 DC bus cables from the AC/DC board (see Central Listing).

Error reporting:Error Conclusion

DS1 neon lit Check that DC bus cables have been removed

DS300 neon off Check the gate_cmd supply cable between AC/DC and gate_cmd

board

0301/0302/0303/0304/

0309/0310/0311/0312/

0313/0314/0319/0323

(H)

Check that DC bus cables have been removed.

If yes, replace kV control board

0320 if problem persists, replace Kv control board

0501 kV control or inverter fault, replace inverter first

0503 kV control or inverter fault, replace inverter first

0504 kV control or inverter fault, replace inverter first

one of DS101/DS102/

DS201/DS202 LEDs off

while no error reported

Replace inverter

DS100 and/or DS200

LEDs off

Check cabling between kV control, HV Tank and gate_cmd board.

If cabling is right, kV control or inverter fault, replace inverter first

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 216 Section 3.0 Console Troubleshooting & Error Codes

Section 3.0 Console Troubleshooting & Error Codes

3.1 Error Codes

3.2 Console Troubleshooting

3.2.1 System Error (C01-0001)

Error Code MessagesC01-0001 System Error

C02-0001 Memory Error on Console Control Board

C02-1000 Membrane Button Error

C03-0001 JEDI Communication Error

C04-0001 APR Random or All

C04-0002 No AEC Config

C04-0003 Overlimit

C04-0004 Phase Missing

C05-0001 Generator Error

C06-0001 Exposure Error

Adjust KV

Yes

KV can be changed?

Press the button.

No

HS Pin1/2 and Pin3/4 can

switch with pressing?

Yes

No

Open PDU cover.J2 on Jedi is loosing?

Yes

No

Power on console. Pull out TAV cableconnector from Jedi J3 and J2. Then press HS.

Is LED (DS4) lighting orflashing on TAV board?

Connector of J4 onconsole is loosing?

If connector of TAV board andconnector J3 on Jedi is loosing?

Power off console. Then power on it after 15s, if the issue

still exists?

Yes

No

No

Yes

No

Yes

No

Yes

Replace handswitch

Re-connect

Replace TAVboard

Replaceconsole

Re-connect

Power up 15safter power off

Jeditroubleshooting

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

3.2.2 Memory Error on Console Control Board (C02-0001)

Power off console. Thenpower on it after 15 sec.

Repeat this operation

for more 3 times.

If there is at least onetime error code C02-0001

displaying.

No

Yes

Make APR savingOperation. Reset console.

Check if the APR has been

changed to above setting?

Yes

No

Replace console main

board

As error issue report

Replace console main

board

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 218 Section 3.0 Console Troubleshooting & Error Codes

3.2.3 Membrane Button Error (C02-1000)

Operation each button.Check and record which

button is invalid.

Check if console canenter normal work

mode?

If all the button on aline all are invalid?

Yes

No

Yes

NoReplace console

Replace consolemain board

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

3.2.4 JEDI Communication Error (C03-0001)

3.2.5 APR Random or All (C04-0001) APR parameters are invalid, its root cause is perhaps one or more parameters from local database

are over-limit. LCD screen will display zero.

3.2.6 No AEC Config (C04-0002) AEC Operation will be regarded as an error, if there is not AEC configuration.

3.2.7 Overlimit (C04-0003)Value is out of predefined range. Jedi can not accept.

Yes

Check if connector J4of console is loosing?

Power off console, thenpower on it after 15 sec

Check if the errordisappears?

Power off console. OpenPDU cover

Check if the connectorof TAV board and J3 connector

of Jedi is loosing?

Open TAV cover,and power on console. Check if

LED DS1 is light?Check if DS3 is flashing?

Yes

No

No

Yes

No

YesCheck if DS2 is flashing?

No

Yes

No

No

Yes

Replace consoleReplace console

or TAV boardReplace TAVboard

Re-connect

Power up 15safter power off

Jeditroubleshooting

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 220 Section 3.0 Console Troubleshooting & Error Codes

3.2.8 Phase Missing (C04-0004)

3.2.9 Generator Error (C05-0001)1.) It is a real time indication of Jedi error. Enter error code mode and get detail Jedi error code

information.

2.) Look up Service Manual of Jedi and enter Jedi trouble shooting.

3.2.10 Other Troubleshooting

3.2.10.1 LED Unlit FailurePower off. Then power up after 15 seconds. Check if all LEDs light up in initialization.

Y: It’s OK.

N: Replace the console.

3.2.10.2 Buzzer FailurePower up. Check if there a beep sound after button press operation. If there is not a beep, buzzer

circuit is failure. Replace the console main board.

3.2.10.3 LCD Display Failure

1.) Power off. Check if Power LED lights up.

N: Replace console main board;

Y: Go to step 2).

2.) Open console cover. Check if LCD connector J1 and J14 are loosing.Y: Fix them well;

N: Replace the console.

3.2.10.4 LCD Display FaintnessPower off. Open console cover. Power up again. Adjust R133 on console main board. Check if the

LCD display can be changed to be clear enough for watching. Otherwise, replace the console.

check if PDU missesphase?

Yes

No

No

Pull out J3 of Console. Test ifPin 5 is connected with Pin 6 of

power cable connector?

YesPDU

troubleshooting

Replace consolemain board

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

3.2.10.5 Power Un failurePower off. Pull out J3 connector from console. Check if there is 24VDC between Pin1 and Pin2 of

Power cable. This is console 24V supplier from PDU. If it does not exist, check PDU. Otherwise,

replace the console main board.

Section 4.0PDU Troubleshooting

4.1 PDU Troubleshooting

4.1.1 No Console Power

Check TM1 1,2,3 is380VAC and BK is

close

Close BK orhostipital BK

N

Y

Check DSP1 input is110 VAC or not

N Check T1 output is110VAC or not

Y Replace F3 orfilter NF1

Y

Check DSP1 output is24 V or not

Replace DSP1

N

Replace Consoleor Console Cable

YCheck T1 input is380 VAC or not

N

Replace F1

N

Replace T1Y

No Console Power

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 222 Section 4.0 PDU Troubleshooting

4.1.2 No EM Lock Power or No Collimator Power

No EM lock poweror

No collimator power

Check LED1 is light ornot

Close BK orhostipital BK

N

Check DSP2 input is110 VAC or not

N Check T2 output is110VAC or not

Y

Check DSP2 output is24 V or not

Replace DSP2

N

Replace EM lockor

Replace Collimator

YCheck T2 input is380 VAC or not

N

N

Check CT2 is close ornot

Check K1 is close ornot

N

N

Check TM3 1 vs 7 voltageis 24 VDC or not

Replace Console

Y

Replace F4Y

Replace T2Y

Replace F2Y

Replace CT2Y

Replace K1Y

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

4.1.3 No Generator Power

NO Generator

Power

Check TM1 1,2,3 is

380VAC

Check hospitalpower

N

Y

Check CT1 is close ornot

YReplace CT1

N

Check DSP1 output is24 VDC or not

Y

Refer to No Console PowerTroubleshooting Chart

Y

N

Check K1 is close ornot

N

Check TM3 1 vs 7 voltage

is 24 VDC or not

N

Replace Console

N

N

Replace K1

Y

Check CT2 is close ornot

Check T2 is output is

110 VAC or not

Y

Replace K2

Y

Replace F2

Replace CT2N

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 224 Section 4.0 PDU Troubleshooting

This page is intentionally left blank.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 7 - Planned Maintenance

Section 1.0 Preventive Maintenance Action List

The following table lists the required planned maintenance activities and the associated Job Card

for each task.

OPERATION FREQUENCY SECTION DESCRIPTION

GENERAL

General cleaning and painting As required 2.1 Keep all surfaces clean and touch-up paint chips

Visual inspection 13 months 2.2 Check for debris that would indicate abnormal

wear

Functional checks 13 months 2.3 Perform the tasks described in Chapter 4 -

Functional Checks

TABLE BASE

Control pedals andmovement

inhibition buttons

13 months 2.4 Check condition and functioning; ensure pedals

and buttons have free play without any obstruction

Electrical cables 13 months Check condition of cable sheathing and correct

routing

Power and ground

connections

13 months Check condition and connections

Connector panel and cable

connectors

13 months Check condition and connections

PATIENT SUPPORT

Surface finish 13 months 2.5 Check condition and clean

Bearings (longitudinal &transversal)

13 months Check condition and lubricate with grease

Bearing tracks and rails

(longitudinal & transversal)

13 months Clean and wipe with light machine oil

CASSETTE TRAY AND CARRIAGE

Electrical connector and cable 13 months 2.6 Ensure connector is in good condition and making

good contact; check condition of cable sheathing

Cassette handle assembly,

push button & hand holder

13 months Ensure handle and push button have free play

without any obstruction

Bearings and tracks (front and

rear)

13 months Check condition; clean and wipe with light machine

oil and lubricate with grease

Tray 13 months Check general condition of the tray

Rubber bumper end stops 13 months Check condition of stops and tightness of

anchoring

Cassette size marker and

locking assembly

13 months Check condition; clean and wipe with light machine

oil

TUBE STAND

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE M ANUAL

Page 226

Check longitudinal bearings

and rail mounting screws

13 months If the longitudinal bearing and rail mounting screws

are loose, below steps must be performed while

installation or replacement:

1. Apply Loctite 242 (or 243) to the screws.

2. Tighten M8 screws to 24 N-m (17.7lbs-ft) withthe torque wrench; Tighten M10 screws to 48 N-m

(35.4 lbs-ft) with the torque wrench.

Counterweight chain 13 months 2.7 Inspect and grease length of chains; replace if

required

Carriage roller bearing

inspection

13 months Clean roller bearings and tracks

Vertical lock 13 months Clean and inspect

GENERATOR

Check generator functions 13 months 2.8 1. Test exposure, including AEC if present

2. Record last error codes

3. Record result on counters4. Check technique factors

5. Tighten terminals and remove dust

Regrease HV cables and tube

cable sockets

13 months 2.9 Perform the tasks described in Chapter 2 -

Physical Installation to regreasing HV cables and

tube cable sockets

Replace NonVolatile RAM on

the kV Control Board

Every 8 Years 2.10 1. Upload database

2. Battery replacement

3. Download database

Collimator

Check the collimator

mounting screws

13 months Check the flange and stop plate, if mounting

screws are loose, below steps must be performed

while installation or replacement:

1. Apply Loctite 242 (or 243) to the screws.

2. Tighten screws to 9.9 N-m (7.3lbs-ft) with

the torque wrench.

Tube

Check the tube mounting

screws

13 months Remove tube covers, Check tube fork and tube

arm, if mounting screws are loose, below steps

must be performed while installation or

replacement:

1. Apply Loctite 242 (or 243) to the screws.

2. Tighten M6 screws to 9.9 N-m (7.3lbs-ft)with the torque wrench; Tighten M8 screws to 24 N-

m (17.7lbs-ft) with the torque wrench;

WALL STAND (Optional)

General cleaning and painting As required 2.1 Keep all surfaces clean and touch-up paint chips

Visual inspection 13 months 2.2 Check for defects that would indicate abnormal

wear

Functional checks 13 months 2.3 Perform the tasks described in Chapter 4 -

Functional Checks

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Section 2.0

Preventive Maintenance

The following pages list the preventive maintenance detailed activities.

2.1 General Cleaning and Painting

2.1.1 SuppliesCleaning liquids and compounds.

Touch-up paint.

2.1.2 ToolsNone.

2.1.3 Safety PrecautionsRemove power from the system before beginning work.

Check that the power is off.

2.1.4 prerequisites

None.

2.1.5 Personnel1 person.

2.1.6 Time15 minutes.

2.1.7 Procedure

1.) Remove power from the system.

2.) Carefully clean all surfaces of the system. Note any paint damage as you clean the system.

3.) Apply touch-up paint to any paint-damage areas.

4.) Reapply power to the system.

2.2 Visual Inspection

2.2.1 SuppliesNone.

Counterweight chain 13 months 2.7 Inspect and grease length of chains; replace if

required

Carriage roller bearing

inspection

13 months Clean roller bearings and tracks

Vertical lock 13 months Clean and inspect

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 228 Section 2.0 Preventive Maintenance

2.2.2 ToolsNone.

2.2.3 Safety PrecautionsRemove power from the system before beginning work.

Check that the power is off.

2.2.4 PrerequisitesNone.

2.2.5 Personnel1 person.

2.2.6 Time15 minutes.

2.2.7 Procedure1.) Remove power from the system.

2.) Visually check around the moving parts of the system for any debris, wear or damage. This

includes tabletop, tube stand, XRT mount, collimator moving parts and the wall stand if

present.

3.) If any debris, wear or damage is observed, replace or repair the affected areas.

4.) Reapply power to the system.

2.3 Functional Checks

2.3.1 SuppliesNone.

2.3.2 ToolsNone.

2.3.3 Safety PrecautionsNo specific precautions.

Check that the power is off.

2.3.4 PrerequisitesNone.

2.3.5 Personnel1 person.

2.3.6 Time45 minutes.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

2.3.7 ProcedureFollow the functional checks specified in Chapter 4 - Functional Checks of this Service Manual.

2.4 Table Base Maintenance

2.4.1 SuppliesNone.

2.4.2 ToolsMeasuring tape.

2.4.3 Safety PrecautionsRemove power from the system before beginning work as indicated in the procedure steps.

Check that the power is off.

2.4.4 PrerequisitesNone.

2.4.5 Personnel1 person.

2.4.6 Time45 minutes.

2.4.7 Procedure

1.) Control Pedals and Movement Inhibition Buttons

a.) Confirm the control pedal unlocks the table top when depressed and locks the table top

in place when released. Adjust the locks as required if there is inappropriate table motion.

b.) Confirm that each of the 4 movement inhibit buttons on the control panel release the

appropriate lock when depressed and locks the relevant motion when released. Adjust

the locks as required if there is inappropriate motion.

2.) Electrical cables

a.) Remove power from system

b.) Check condition of all cables including cable sheathing, connectors and overall condition;

if any cable damage is noted, replace or repair affected cable

c.) Confirm that the cables are correctly routed

3.) Power and ground cables

a.) Check that power is removed from system

b.) Check condition of all power and ground cables including cable sheathing, connections

and overall condition; if any cable damage is noted, replace or repair affected cable

c.) Confirm that the cables are correctly routed

4.) Connector panel and cable connectors

a.) Check that power is removed from system

b.) Check condition of all interconnection cables including cable sheathing, connections and

overall condition; if any cable damage is noted, replace or repair affected cable

c.) Confirm that the cables are correctly routed

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 230 Section 2.0 Preventive Maintenance

d.) Reapply power when complete

2.5 Patient Support Maintenance

2.5.1 SuppliesGrease.

Light Machine Oil.

2.5.2 ToolsNone.

2.5.3 Safety PrecautionsRemove power from the system before beginning work.

Check that the power is off.

2.5.4 Prerequisites

None.

2.5.5 Personnel1 person.

2.5.6 Time45 minutes.

2.5.7 Procedure

1.) Surface finish.

Remove the dust from the table top and table topside rails.

2.) Bearings (longitudinal and transversal).

Remove the dust.

3.) Bearing tracks and rails (longitudinal and transversal).

Remove the dust from the bearing tracks and rails. Add the light machine oil on the tracks and

rails.

4.) Rubber bumper end stops (longitudinal and transversal).

Verify the bumper stops have no cracks and one fixed tightly.

2.6 Cassette Tray Carriage Maintenance

2.6.1 SuppliesGrease.

Light Machine Oil.

2.6.2 ToolsNone.

2.6.3 Safety PrecautionsRemove power from the system before beginning work.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Check that the power is off.

2.6.4 PrerequisitesNone.

2.6.5 Personnel1 person.

2.6.6 Time45 minutes.

2.6.7 Procedure

1.) Electrical connector and cable

Confirm properly connected.

2.) Cassette handle assembly, push button and hand holder

Check the push button function. Check the movement with the handle functions.

3.) Bearings and tracks (front and rear)

Remove the dust and add grease or light machine oil.

4.) Rubber bumper and stops

Confirm the bumper and stops have no cracks and are fixed tightly.

5.) Tray

Confirm the pull-in and pull-out movement is smooth.

6.) Cassette size marker and locking assembly

Check the cassette size marker is firmly set and the cassette locking assembly is functional.

2.7 Tube Stand and Wall Stand Maintenance2.7.1 Supplies

Grease.

Light Machine Oil.

2.7.2 ToolsNone.

2.7.3 Safety PrecautionsRemove power from the system before beginning work.

Check that the power is off.

2.7.4 PrerequisitesNone.

2.7.5 Personnel1 person.

2.7.6 Time45 minutes.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 232 Section 2.0 Preventive Maintenance

2.7.7 Procedure

1.) Counterweight chain (Tube stand)

Check the chain is fixed tightly.

2.) Carriage roller bearing inspection

Corresponding movement operates smoothly.

3.) Vertical lockConfirm proper function.

2.8 Generator Functional Checks

2.8.1 SuppliesFilm.

Error-code recording form.

X-ray counter recording form.

2.8.2 ToolsLaptop.

2.8.3 Safety PrecautionsNo specific precautions.

2.8.4 PrerequisitesNone.

2.8.5 Personnel1 person.

2.8.6 Time60 minutes.

2.8.7 Procedure

2.8.7.1 Test exposure

Post display ini tialization:

Connect the service LaptopRun the service software

Go to calibration mode by using keys “ALT and S”

Go to MENU 5 with arrow keys

Press (F7) to select DSPL

Press (F1) to select Display ON

Press Q to quit the program and return to application mode

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Chapter 7 - Planned Maintenance Page 233

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

mA accuracy

Run the exposures in table below and check if the mA value on post display (Z key) is between

the min and max value.

If not , run the same exposure 10 times with exposure time set to 12.5ms and then check again.

AEC funct ional ity check (i f exist ing)Put 15cm of Plexiglas or a plastic bucket with 15 cm of water on the table top

Select Two point mode (mAs)

Set kV to 80 kV and mAs to 600

Run the exposure

Develop the film

Check that the density is 1 +/-10%.If not redo AEC calibration.

2.8.7.2 Record last error codesGo to calibration mode by using keys “ALT and S”

Go to MENU 2 with arrow keysPress (F3) to select LIST

Press (F5) to select the first error code

Fill the chart below with the error code number

Then use F5 key for following error code.

Refer to diagnostic section (Chapter 6) for fix if necessary.

Clear the Error Log after checking. (Use CTRL and H keys, then confirm with W key).

Focus Parameter mA results (Post Display) min and max value

Small 40 kV 100mA 50ms 90-110

Small 80kV 100mA 50ms 90-110

Small 120kV 100mA 50ms 90-110

Large 40 kV 200mA 50ms 180-220

Large 80kV 200mA 50ms 180-220

Large 120kV 200mA 50ms 180-220

Simplified

Error Code

Error Code Generator

Phase

Error Class Data associated

with the Error Code

Number of

occurrences

Date and

Time

1

2

3

4

5

6

7

8

9

10

11

12

13

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Page 234 Section 2.0 Preventive Maintenance

2.8.7.3 Record results on countersGo to calibration mode by using keys “ALT and S”

Go to MENU 2 with arrow keys

Press (F5) to select NEXP(Number of EXPosures)

Press (F5) to select the first counter

Fill the chart below with the counter number

Then use F5 key for following counter.

14

15

16

17

18

19

2021

22

23

24

25

26

27

28

29

30

Counter name Data Explanation

No WARM-UP Don't care Number of skipped warm-up (N/A)

RX GSF H Cumulated exposure time on Small Focus

RXGLF H Cumulated exposure time on Large Focus

RXSCOP Don't care Cumulated exposure time in Fluoro (N/A)

ROTANOD H Cumulated anode rotation time

NEXPSF Cumulated number of exposure on Small Focus

NEXPLF Cumulated number of exposure on Large Focus

N100%SF Don't care Cumulated number of exposure on Small Focus at100% (N/A)

N100%LF Don't care Cumulated number of exposure on Large Focus

at 100% (N/A)

NAMOR Cumulated Number of spits

KJSF E Cumulated dissipated power on Small Focus

KJLF E Cumulated dissipated power on Large Focus

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

2.8.7.4 Check technique factorsRun the Accuracy checks in “Functional Check procedure” in Chapter 4.

Make a copy of illustrations 3, 4, 5, and 6 and fill it with the results you get.

2.8.7.5 Tighten terminals and remove dust• Tighten the inputs connections on generator, located near the labels on AC/DC module (refer

to illustration in disassembly / reassembly section).

• Tighten the DC bus connections on generator located on the upper side of the generator (refer

to illustration in disassembly / reassembly section).

• Verify if all connectors are correctly plugged in.

• Remove dust by using a vacuum cleaner.

2.9 HV Cable and Sockets Regreasing

2.9.1 SuppliesNone.

2.9.2 ToolsNone.

2.9.3 Safety Precautions

No specific precautions.

Check that the power is off.

2.9.4 PrerequisitesNone.

2.9.5 Personnel1 person.

2.9.6 Time

30 minutes.

2.9.7 ProcedureFollow the process specified from Step 7 to Step 11 in Chapter 2 - Physical Installation - 4.3 X-Ray

Tube of this Service Manual.

2.10 Replace Generator NonVolatile Parameters RAM

2.10.1 SuppliesNone.

TIME ON H Total Generator Power On (not erasable)

N EXP G Total generator number of exposure (not

erasable)

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Page 236 Section 2.0 Preventive Maintenance

2.10.2 Tools5.5 nut driver or socket wrench with ratchet.

2.10.3 Safety PrecautionsRemove power from the system before beginning work.

Check that the power is off.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

2.10.4 PrerequisitesUpload the database that is stored in the RAM before starting the replacement procedure

Refer to Chapter 3 - Configuraton & Calibration - 2.9 Backup and Restore Database Parameters.

2.10.5 Personnel1 person.

2.10.6 Time

45 minutes.

2.10.7 Procedure

2.10.7.1 Remove and Replace the RAMOn the kV Control board, note the direction that the RAM faces. Insert the tip of a small screw driver

underneath left side of U32 and lever gently, then grasp it between your thumb and forefinger and

pull it directly away from its support on the board.

Insert the new Nonvolatile Parameters RAM in its place. Be careful to insert it facing in the same

direction.

Refer to Central Listing section for more details.

This NV RAM contains a LITHIUM CARBON MonoFlouride (LiCFx) battery, used to provide the

battery backup for the static RAM and the time keeper device.Electrical Characteristics: 3 V - 49

mAh type BR 1225.Resend the former component to your local GEMS representative for recycling.

2.10.7.2 Download DatabaseReapply power.

Download the database (refer to Chapter 3 - Configuraton & Calibration - 2.9 Backup and Restore

Database Parameters.).

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 8 - Renewal Parts Page 237

Chapter 8 - Renewal Parts

Section 1.0

Renewal Parts ListNote: Refer to Section 2.0 for information regarding JEDI Generator Renewal Parts.

Item Part No. Description Quantity/unit

1 5183178 Pioneer console assembly 12 5199452 Pioneer console E-board 13 5184620 Handswitch 14 5182285 TAV board 15 5195772 Relay DC24V 16 5195778 Power supply 150W 1

7 5195779 Power supply 320W 18 5181727 Long electromagnetism brake assembly C (tube stand

movement)

1

9 5182277 Line wheel 210 5195615 Circle electrical bracket A (up/down) 111 5191715 Tube stand top cover (50kW) 112 5181910 Pioneer tube support assembly (without clamps) 113 5181374 Tube fork clamps 114 5184986 Rotundity electricity brake assembly B (tube rotate) 115 5180983 Pioneer tube cover assembly (mechanical parts) 116 5215489 Table top 117 5184226 Long electricity brake assembly B (table top lognitudinal) 218 5184407 Table front cover 1

19 5184488 Long electricity brake assembly A (table top transverse) 320 5184750 Lock handle (table cassette tray) 121 5184895 Foot Pedal Tweak spring 222 5196542 Pioneer WS cassette tray spring kit (spring 5193827, twist

spring 5193856)

2

23 5184245 Wall Stand bottom cover 124 5184272 Wall Stand top cover 125 5195279 Switch VS10N051C2 126 5193099 MC3 MC4 cable 127 5193102 MC8 cable 128 5260909 Key switch 529 5195278 Foot pedal switch 130 5196543 Bearing kit 1 GB/T276 6001-2Z(021-0141) + 5181681 6

31 5196544 Bearing kit 2 GB/T276 6001-2Z (021-0141) + 5182435 432 021-0103 Bearing GB/T276 6200-2Z 1233 021-0129 Bearing GB/T276 6203-2Z 234 021-0102 Bearing GB/T276 6000-2Z 1935 021-0122 Bearing GB/T276 609-2Z 336 5184698 Bearing outer circle A 437 5184364 Nylon outer circle B 1238 5183903 Pioneer console power cable 139 5182354 Pioneer generator console cable 140 5212348 Table 78L 10:1 100 cm grid 141 2259298-75 Table 60L 10:1 100 cm grid 142 5308337 Tube (50kW): Toshiba E7843X 143 5213401 Wall stand with 78L 10:1 180 cm grid 1

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Page 238

Note: If the part 5192454 needs replacement, please order tube 5308337.

44 2226687 Wall stand with 60L 10:1 180 cm grid 145 5189248 Manual collimator 146 5136302 Collimator lamp 24V 147 5224261 Pioneer PDU breaker 148 5224263 Pioneer PDU contactor 50A 149 5224276 Pioneer PDU contactor 9A 150 5224272 Pioneer PDU Fuse kit 1

51 5224265 Relay MY2J 24VDC 152 5224548 NTC board assembly 153 5224274 Pioneer PDU transformer 550VA 254 5224275 Lose phase monitor 155 2259298-85 HV cables (8 m federal standard high voltage cable) 256 5167409-1 Table ion chamber (same as VR) 157 5167409-2 Wall stand ion chamber (same as VR) 158 5184391 Faceplate 159 5335073 Tabletop IF board 160 5184224 Photo drawer part assembly 161 5323823 Bucky Handle Assembly 162 5193838 Pioneer WS cassette tray support assembly 163 5184243 Table cassette tray 1

64 5184224 WS cassette tray 1

Item 1 Item 2

Item 3

Item 38

Item 39

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Chapter 8 - Renewal Parts Page 239

Item 4Item 7

Item 53

Item 47

Item 48Item 49

Item 50(F1~F5)

Item 11

Item 6

Item 52

Item 51

Item 54

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Page 240

Item 8Item 30 Item 30

Item 33Item 33

Item 31

Item 31

Item 30

Item 40, 41, 43, 44

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Chapter 8 - Renewal Parts Page 241

Item 9

Item 10

Item 34

Item 18

Item 16

Item 42

Item 45

Item 46

Item 11

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 242

Item 15

Item 28

Item 14

Item 13

Item 12

Item 32

Two

Four TotallyFour Totally

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Chapter 8 - Renewal Parts Page 243

Item 17

Item 34, 37

Item 34, 37

Item 34, 37

Item 26

Item 27

Item 55

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 244

Item 19

Item 25

Item 35

Item 34, 36

Item 19Item 19

Item 21 Item 21Item 29

Item 34, 36

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Chapter 8 - Renewal Parts Page 245

Item 56

Item 57

Item 28

Item 20

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Page 246

Item 34

Item 24

Item 23

Item 58

Item 61

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Chapter 8 - Renewal Parts Page 247

Note: If any brake is replaced, please use electric iron to seal the cable.

1.1 Bearing kit 5196543, 5196544

1.) Power off.

2.) Demount the tube stand. Please refer to Chapter 2 - Physical Installation - Section 4.0

Integrated Table - 4.2 Tube Stand

3.) Replace the bearing.

4.) Put a standard slide between the idler wheel and the eccentric cam. Then ajust the position of

the eccentric cam to assure the clearance between idler wheel and the standard slide is 0.5-

1mm with clearance gauge. See the illustration below.、

Item 22 - 5193827 Item 22 - 5193856

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 248

5.) Reinstall the tube stand.Please refer to Chapter 2 - Physical Installation - Section 4.0

Integrated Table - 4.2 Tube Stand

1.2 X-Ray Tube (5192454) / Collimator (5189248) Replacement

Note: About disassembly/reassembly of the tube assembly or collimator, please refer to Chapter 2 -Physical Installation - Section 4.0 Integrated Table - 4.3 X-Ray Tube ~ 4.4 Control Box and

Collimator .

Note: Accuracy of X-ray field and Light field alignment is required after tube or collimator replacement.

For details, please refer to Chapter 4 - Functional Checks - 4.2 Accuracy of X-Ray Field and Light

Field Alignment.

1.3 Collimator Lamp (5136302) Replacement

1.) Power off.

2.) Loose the fix knob, and rotate the collimator to the location which is convenient for operation.

Idler Wheel

Eccentric Cam

Put the standard slide here

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Chapter 8 - Renewal Parts Page 249

3.) Demount the back cover with four screws (two in the back cover, and two in side covers).

4.) Replace the collimator lamp.

Note: Note the former lamp’s location.

5.) Remount back cover, rotate collimator back, and tighten the fix knob.

Another Screw

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Page 250

Note: The collimator uses a special Collimator lamp.When the collimator lamp burns out it MUST be

replaced with the replacement lamp listed in the renewal parts section. Part number 5136302 MUST

be used as a replacement lamp. DO NOT use any other lamp as a replacement bulb as X-ray field

to Light field alignment may not meet HHS requirements.

1.4 Rotundity Electricity Brake Assembly (5184986) Replacement

Note: About disassembly/reassembly of the tube assembly, please refer to Chapter 2 - Physical

Installation - Section 4.0 Integrated Table - 4.3 X-Ray Tube ~ 4.4 Control Box and Collimator .

1.) Power off.

2.) Lower the tube assembly to the location which is convenient for operation.

3.) Disconnect all the cables of X-ray tube, collimator and control box.

4.) Rotate the tube to 180 degree, and let the X-ray window upturned.

5.) Uninstall the collimator.

6.) Uninstall the control box.

7.) Rotate the tube back.

8.) Uninstall the two upper clamps of the tube fork.9.) Remove the tube, and put it away carefully.

10.) Loosen the three fix screws on the tube arm, and demount the tube fork.

11.) Demount the fix screw.

12.) Pull out the tube arm rotation shaft.

Note: Notice the ball bearing.

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13.) Demount the cable clamp, disconnect the cable, and take out the rotundity electricity brake

assembly.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 252

14.) Replace the brake, seal the cable, and fix it with cable clamp.15.) Refer to the above steps to re-install the parts.

Note: Please refer to Chapter 2 - Physical Installation - Section 6.0 Collimator Alignment to do alignment.

1.5 Wall Stand Cassette Tray Spring Kit (5196542) Replacement

1.) Power off.

2.) Take out wall stand cassette tray.

3.) Demount the two rear covers.

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4.) Replace the springs.

BE CAREFUL OF NOT BE SCRATCHED DURING REPLACING THE SPRINGS.

5.) Remount the covers and insert cassette tray back to wall stand.

1.6 Console Replacement

Note: Please ask customers to write down the APR parameters set by themselves.

1.) Power off.

2.) Disconnect all the cables connected to the console: power cable (J3), communication cable

(J4), and handswitch (J1).

Figure 8-1 Disconnect Console Cables

3.) Demount the handswitch socket off from the handswitch mounting plate.

4.) If console stand is ordered, please demount console off from the console stand. If not, please

skip this step.

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Page 254

Figure 8-2 Console Uninstallation

5.) Install the handswitch socket which is demounted before to the mounting plate on the new

console.

6.) Connect the related cables.

7.) If console stand is ordered, mount the new console onto the console stand. If not, please skip

this step.

8.) Power up.

9.) Switch to configuration mode and set the site’s system configuration.

- 32kW or 50kW

- WS AEC or not

- Table AEC or not

- Have WS or not

- Dose display or not

10.) Retrieve factory default APR database.11.) Exit configuration mode, and reset system.

1.7 Console Main Board Replacement

Note: Please ask customers to write down the APR parameters set by themselves.

1.) Power off.

2.) If console stand is ordered, please disconnect the power cable (J3) and communication cable

(J4), and demount console off from the console stand. If not, please skip this step.

Figure 8-3 Disconnect Console Cables

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Figure 8-4 Console Uninstallation

3.) Open the console cover with six screws.

4.) Disconnect all the cable connectors on the main board.

Note: J14 LCD cable blue side is upside in the socket.

5.) Demount the main board with 8 screws, and mount the new one.

6.) Connect all the cable connectors to the main board.

Note: J14 LCD cable blue side should be upside in the socket.

7.) Close the console cover with six screws.

8.) If console stand is ordered, mount the console onto the console stand, and connect the related

cables. If not, please skip this step.

9.) Power up.

10.) Switch to configuration mode and set the site’s system configuration.

- 32kW or 50kW

- WS AEC or not

- Table AEC or not

- Have WS or not

- Dose display or not

11.) Retrieve factory default APR database.

12.) Exit configuration mode, and reset system.

1.8 Hand Switch Replacement

1.) Power off.

2.) Disconnect the handswitch cable from J1.3.) Connect the new handswitch cable to J1.

4.) Place the new handswitch handle onto handswitch socket.

1.9 TAV Board Replacement

1.) Power off.

2.) Open table front cover.

3.) Pull out the cabinet tray.

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Page 256

Figure 8-5 Pull Out Cabinet Tray

4.) Demount PDU cover.

5.) Demount TAV board cover.

6.) Disconnect the communication cable connector from TAV board J1.

7.) Demount TAV board, and install the new one.

8.) Connect the communication cable.

9.) Mount the TAV board cover.

10.) Mount PDU cover.

11.) Push back the cabinet tray under the table.

Figure 8-6 Push Back Cabinet Tray

12.) Close table front cover.

Pull Here

Push Here

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Chapter 8 - Renewal Parts Page 257

1.10 Table Top IF Board (5335073) Replacement

1.) The default setting for DIP switch S3 as

2.) Set DIP switch as following before installing

Section 2.0 JEDI Generator Renewal Parts

2.1 Introduction

This Section provides information for the identification of Renewal Parts for the JEDI 50 R 1T

generator.

2.2 JEDI Generator Renewal Parts List

Table 8-1

DIP-Switch bit 1 2 3 4

XR6000 On On On On

Table 8-2

DIP-Switch bit 1 2 3 4

XR6000 On On On Off

Part No. Description Quantity

/Unit

2212259-2 Generator (Jedi 50 R1T) 1

2409043 Rotation Board JEDI Program V3.02 1

5126988-2 LVPS 3PH V3 1

5126989 Mid Power Inverter Assy 1

5126994-3 Programmed kV Control Board P 3.2 1

5126997 AC/DC 3PH Board Assy 1

5126999 EMC Filter 1

2217057 First Aid Spare 1

2214527 HV Tank (ref: 2186730 FRU order is 2214527) 1

2184567-4 RAD I/F Board 1

5119911 AEC Board 1

2409047 Filament Board 1

99185290 Fuse 15A 1

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Page 258 Section 2.0 JEDI Generator Renewal Parts

2.3 FRU Information

Information shown for each FRU (Field Replaceable Unit) is explained below.

Wherever possible, the FRU or its position is illustrated for easy identification.

2121569 Power bridge 1

2200700 Inverter Coils Mid Power Assy 1

2159419 Non-Volatile parameters RAM 1

2208000 Assy AEC cable 1

2198191 KV Measure - KV Control cable 1

2215903 ROT/LVPS/Heater cable 1

2214511 System cable 1

5133341 Capa Inverter Assy 2

2202419 I/F RAD - AEC cable (option) 1

2202418 KV control - I/F RAD cable 1

2221983 CAN cable 1

2198185 KV Measure - Gate Command cable 1

Inverter PW Assembly

Inverter Capa Assembly

2203900

FRU name

Part number forordering

Notes. These may include:Reference to an illustration with more informationReference to a relevant Disassembly/ReassemblyJob Card Items included with the FRU etc.

Items shown in this way areincluded in the FRU shownimmediately above, but may also beordered separately.

2187001

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2.4 Jedi 50 R 1T Structure

JEDI 50 R 1T

2212259-2

JEDI STD HV Tank2214527

Module Auxiliaries 50 R 1T

2215808

Module Power 50 R 1T2229597

AEC I/F Cable2202419

First Aid Spares2217057

Equipped AC/DC 50 R 1T

2221722

Power Unit HLB2214447-2

Interface Module 50 R 1T

2205629-2

AEC Board (option)2204112-2

System cable2214511

CAN Cable2221983

Service Tools2228546

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Page 260 Section 2.0 JEDI Generator Renewal Parts

2.5 Renewal Parts

Figure 8-7 JEDI 50 R 1T Generator Location of Main Assemblies

Miscellaneous Items:

First aid spares: Services tools

1 short circuit cable Service software, 2227656

1 fuse 15 A 700 VDC RS232 Cable, 2207478

1 fuse 10 A 250 V

10 M4-8 mm screws

10 tie-wraps

TOP VIEW

REAR VIEW

AC/DC Unit

AC/DC Unit

Power Unit

Power Unit

Interface Unit

Auxiliary Unit

InterfaceUnit

Auxiliary Unit

Jedi StandardHV Tank

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

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Figure 8-8 JEDI 50 R 1T AC/DC Unit, Interface Unit & Auxiliary Unit

AC/DC Unit

AC/DC 3 Phase Mid PowerAssy (Board & Rectifier+ 2 cables)

2214995FRU: 1Job Card D/R JEDI 17-30

EMC Filter Board2209840FRU: 1Job Card D/R JEDI 17-29

Interface Unit

AEC Board V12184569-2 AEC Board V22222253FRU: 1Job Card D/R JEDI 17-36

RAD I/F Board V12184567-4RAD I/F Board V2 2226456FRU: 1Job Card D/R JEDI 17-25

Auxiliary Unit

Rotor Board High Speed2214605-3FRU: 1Job Card D/R JEDI 17-35

Filament Board 1 Inv.2214604FRU: 1Job Card D/R JEDI 17-34

LV Power Supply 3 Ph Board2212166FRU: 1Job Card D/R JEDI 17-33

5126999

5126997

5119911

2409043

5126988-2

2409047

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Figure 8-9 JEDI 50 R 1T Power Unit

Jedi Standard HV Tank2214527FRU: 1Job Card D/R JEDI 17-23

Inverter Mid Power Assy2215814FRU: 1Job Card D/R JEDI 17-24

A

Capa Inverter Assy2229505FRU: 2Job Card D/R JEDI 17-32

Inverter Coils Mid Power Assy2200700FRU: 2Job Card D/R JEDI 17-31

Programmed kV ControlBoard2214606-2FRU: 1Job Card D/R JEDI 17-26

Non-Volatile parametersRAM2159419FRU: 2Job Card PM JEDI 15-2

A

5133341

5126994-3

5126989

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2.6 Cables

I/F RAD - AEC cable KV Measure - Gate Command cable

2202419 2198185

Assy AEC cable KV Measure - KV Control cable

2208000 2198191

KV control - I/F RAD cable ROT / LVPS / Heater cable

2202418 2215903

CAN cable System cable2221983 2214511

AC/DC Board

I/F Board

Interface Unit

EMC Board

AC/DC Unit

KeyedConnections

PH3PH2PH1

Not Used

Not Used

Not Used

Room Door Interface

Console

AEC1

AEC2

AEC Board

DC_BUS N to INVERTER

DC_BUS P to INVERTER

DC_BUS toPower Unit(Gate Comman

DC_BUS-DC_BUS+

PH3

PH2

PH1

DC_BUS M

THREE PHASES+ Ground from PDU

J4

J1

J1J2J3

J3

J2&TP2J1&TP1

9pts

J7

J5

J6

J8

J9

9pts

9pts

9pts

9pts

25pts

J1064pts

16ptsJ3

16pts

J5

9pts9ptsW22

9pts

9pts

ServiceLaptop

DC_BUS to AuxiliaryUnit (Rotation Board)

Board)

FromKV Controlboard

2

8

1

3

1

2

3

8

1 5

2 6

3 7

4 8

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I/F RAD - AEC cable KV Measure - Gate Command cable

2202419 2198185

Assy AEC cable KV Measure - KV Control cable

2208000 2198191

KV control - I/F RAD cable ROT / LVPS / Heater cable

2202418 2215903

CAN cable System cable

2221983 2214511

Section 3.0

JEDI Generator Disassembly/Reassembly

3.1 Introduction

This section provides information to dismount and remount FRU (Field Replaceable Unit).

3.2 Tools

Serviceability of Jedi Generator requires the following tools:

26 pts

CANJ2

134911 56

1Inverter

Auxiliary Unit

Gate

KV Control

Power Unit

HV Tank

KV Measure

LVPS

Rotation Board

Filament Board 1 Inv.

DC_BUS N

DC_BUS P

DC_BUS to ACDC Unit J1

DC_BUS to ACDC Unit J3

NP

KeyedConnections

ILr ILp

blue

grey red

grey

1

1

1

to Tube

J4

1

J3

J1

J2

J3

J1

J1

J2J3

anode cathode

to IF Board

to Tube

Rotor

J1J2

J3

J1A CF-N CF-P

CF1CF2

- + A C P- +

J2A

J1 CF1CF2

1 CF3CF4

1

CAN

J2CommandBoard

Board

Board

High Speed

Board

64pts

50pts

26pts

50pts

34pts

26pts

26pts

26pts

26pts

LF0

SF

34pts

70 o C

1 11

8

5 6

34

7

8

3

5 6

4

7

1 5

2 6

3 7

4 8

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Digital Multimeter (A)

Phillips Screwdriver (B)

Allen Key (C)

Screwdriver With Interchangeable Socket Head (D)

Long Extension for Ratchet Wrench (E)

Short Extension for Ratchet Wrench (F)

Cutting Pliers (G)

High Voltage Wrench (H)

Ratchet Wrench (I)

Socket Wrench (J)

Hexagonal Head Socket Set (K)

3.3 HV Tank, 1 Tube, 1-3 Phase

3.3.1 SuppliesNone

3.3.2 Tools• 5.5 mm nut driver or socket wrench with ratchet.

• 3 mm Allen wrench.

• 13 mm socket with ratchet.

3.3.3 Safety Precautions

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCKOUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THEEQUIPMENT IS REQUIRED.To protect the circuit boards, do not forget to wear the antistatic bracelet.

3.3.4 PrerequisitesRemove the generator from the table and put it on its bottom side on the floor or on a work bench.

a

B

C

D

E

F

G

H

I

J

K

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Upload the database that is stored in the RAM before starting the replacement procedure (refer to

Chapter 3 - Configuraton & Calibration - 2.9 Backup and Restore Database Parameters).

THE WHOLE GENERATOR WEIGHS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE AREREQUIRED TO CARRY IT.

3.3.5 Personnel1 person.

3.3.6 Time1 hour 30 minutes.

3.3.7 Disassembly

1.) To release the Power Unit, follow the instructions of Disassembly / Reassembly procedure of

3.4 Inverter Mid-Power Assembly.

Observe the Caution relating to dangerous voltages, and the Warning relating to the weight of

the generator!

Do not remove the two EMC panels from the top of the Power Unit.

2.) Disconnect the cable connected to J3 on the KV Measure Board.

3.) Disconnect the short ribbon cable connecting J2 on the Gate Command board (Inverter Assembly) to J1 on the KV Measure Board (HV Tank).

4.) Disconnect the wider short ribbon cable connecting J2 on the KV Control Board to J2 on

the KV Measure board (HV Tank).

5.) Using a 13 mm socket wrench, remove the three nuts attaching the primary coil flat cables

1

2

3

4

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to the round capacitors located on the shelf just above the KV Control Board.

6.) Remove the two screws on the HV Tank rear side.

Take great care not to let screws fall into the HV connector receptacles. Cover them with

plastic caps.

7.) Remove the 5.5 mm screws: three at the front side (two at right, one at left) and three at the

right side .

5

6

6

7

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8.) At the rear side, remove the eight 3 mm Allen screws which secure the heat sink of the

Inverter Mid Power Assembly to the HV Tank.

9.) Take off the assembly constitued by five parts: EMC covers, Coils Inverter Assy, Capa Inverter

Assy, Mid Power Assy and KV Control Board. The HV Tank is now free .

3.3.8 ReassemblyReverse the disassembly procedure to reassemble and replace the unit.

1.) Mount the flat cable J1 on the kV Measure Board of the new HV Tank (refer to (refer to

Disassembly section ).

2.) Reassemble the HV Tank with the other elements of the Power Unit (refer to Disassembly

section ).3.) Mount the eight 3 mm Allen screws to secure the heat sink of the Inverter Mid Power Assembly

to the HV Tank. (refer to section Disassembly ).

Tighten to torque 8 N.m (80 kg.cm).

4.) Put back the 3 front 5.5 mm hex head screws (refer to section Disassembly ), one at the

left side,two at the right side.

Tighten them between 1.5 to 2 N.m (15 to 20 kg.cm).

5.) Reconnect the short ribbon cable from J1 on the KV Measure board to J2 on the Gate

Command board (refer to section Disassembly ).

6.) Using the 13 mm socket wrench, connect the primary coil flat cables to the three capacitors

8

9

9

2

9

8

6

2

1

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).

The two flat cables with white bands on them go both together on the middle capacitor

with the parallel resonant cable (refer to section Reassembly ).

7.) Reconnect the cable to J3 on the KV Measure Board (refer to section Disassembly ).

Tighten the nuts to 8 N.m (80 kg.cm).

8.) Reconnect the wider short ribbon cable from J2 on the kV Control board to J2 on the kV

Measure Board (refer to section Disassembly ).

9.) Mount the two 5.5 hex head screws securing the cover to the HV Tank on the HV outlet side

(refer to section Disassembly ) and the three screws on the other side (refer to sectionDisassembly ).

Tighten the screws between 1.5 to 2 N.m (15 to 20 kg.cm).

10.) Mount the Power Unit on the support plate.

THE POWER UNIT WEIGHTS 30 KG (66 POUNDS).

11.) Refer to Disassembly / Reassembly procedure of 3.4 Inverter Mid-Power Assembly to

complete reassembly of the Unit.

12.) Put 5 cl of oil into the HV receptacles. Reconnect the HV cables.

3.3.9 VerifyConnect the service laptop (refer to Chapter 3 - Configuraton & Calibration - 2.3 Service Software

User Guide) and proceed to "HV no load diagnostics" to ensure correct operation.

Skip steps "Gate Command and Inverter in Short Circuit" diagnostics.

3.4 Inverter Mid-Power Assembly

3.4.1 SuppliesNone

1

2

2

1

3

57

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3.4.2 Tools• 5.5 mm nut driver or socket wrench with ratchet.

• 3 mm Allen wrench.

• 13 mm socket with ratchet.

• C-clamp for HV connections.

3.4.3 Safety Precautions

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCKOUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THEEQUIPMENT IS REQUIRED.THESE LEDS INDICATE THE PRESENCE OF DANGEROUSVOLTAGE ON THE POWER SUPPLY CAPACITORS.

Look through the front of the power unit; observe leds ds 1 at the top of the dual snub boardand ds 300 at the right hand end of the gate command board. if either is lit, wait until bothare off before proceeding further.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

3.4.4 PrerequisitesRemove the generator from the table and put it on its bottom side on the floor or on a work bench.

THE WHOLE GENERATOR WEIGHS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE AREREQUIRED TO CARRY IT.

3.4.5 Personnel1 person.

3.4.6 Time2 hours.

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3.4.7 Disassembly

Figure 8-10 JEDI 50 R 1T Generator General View

1

2

3

4

5

TOP VIEW

3

4

3

1

4

2

5

1

2

TABLE BUCKY

WALL BUCKY

DOOR LAP TOP

CONSOLEAEC1AEC2

TABLE BUCKYWALL BUCKYDOORLAPTOPCONSOLE

AEC2 AEC1

1

2

3

4

5

AC/DC UNIT

POWER UNIT

INTERFACE UNIT

AUXILIARY UNIT

SUPPORT PLATE

FRONT VIEW

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3.4.7.1 Remove the Auxiliary Unit

1.) Disconnect the connectors J2 and J3 and ground cable on the top of the generator .

2.) Remove four 5.5 mm hex head securing screws holding the Auxiliary Unit on the support plate

.

3.) Disconnect the flat ribbon cable , without tearing, between the Auxiliary Unit and the

Interface Unit.

4.) Remove the Auxiliary Unit.

3.4.7.2 Remove the Interface Unit

1.) The Interface Unit appears after removing the Auxiliary Unit. Release the flat ribbon

cable ,making it sliding along the cover panel of the Interface Unit.

2.) Unscrew twelve 5.5 mm screws that retain the cover panel and remove this one .

3.) On the I/F Rad Board, disconnect the flat wide ribbon cable J10 linked to the KV Control

Board.

1

2

3

1

2

3

12

3

1 2

2

3

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THE POWER UNIT WEIGHTS 30 KILOGRAMS (66 POUNDS). DO NOT TRY TO LIFT ITWITHOUT ASSISTANCE.

4.) Unscrew twelve 5.5 mm screws securing the Interface Unit box to the Power box.

5.) Taking care of the flat wide ribbon cable ,remove the Interface Unit box. The components

of the Power Unit appear: coils assembly, capacitors assembly, KV Control Board.

3.4.7.3 Remove the AC/DC Unit and the support plate

1.) On the top of the generator, the two connectors are fixed mecanically on the support

plate. Unscrew connectors screws in order to release the 4 power cables coming fromthe Power Unit and the AC/DC Unit.

2.) Remove the screw securing the ground cable on the AC/DC Unit. Disconnect the cable

linking the AC/DC Unit and the Power Unit .

3.) Remove the four screws on the support plate in order to release the Power Unit. This one

is then free.

3

3

1

2

3

4

5

2

5

1

2

3

4

5

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3.4.7.4 Remove the Inverter Mid Power Assembly

1.) Remove the 5.5 mm hex head screws which secure the two EMC cover panels at each

side of the Power Unit; remove the panels.

2.) With a 10 mm socket wrench with ratchet ,remove the three hex head screws securing the

2

3

1

1

2

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cables Q100C , Q100E and Q200C on the Inverter Mid Power Assembly.

3.) Disconnect flat ribbon cables from J1 and J3 on the Gate Command Board and

disconnnect J4 at the right hand side of the board.

4.) With 10 mm wrench, disconnect the parallel Coil connection from the Current Transformer

pass through and with 13 mm wrench the other connection from the Capacitor

Assembly .

5.) Remove the eight 3 mm Allen screws which secure the Inverter Mid Power Assembly to

the HV Tank.

3

5

6

7

8

A

A

4

5

6

7

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6.) Remove the Inverter Mid Power Assembly .

3.4.8 Reassembly

1.) Present the new Inverter assembly. Put back the eight 3 mm Allen screws to secure the

Inverter Mid Power assembly to the HV Tank (refer to section 3.4 Inverter Mid-Power

Assembly ).

Tighten them firmly to torque 2 N.m (20 kg.cm).

2.) Remount all cables that were removed:

a.) Remount the three Coil cables on the Inverter IGBT's with three 5.5 mm screws.

Tighten them firmly to torque 3 N.m (30 kg.cm).

RESPECT THE ORIENTATION OF THE CABLES TO THE IGBTS CONNECTIONS TOAVOID CABLE CONTACT WITH TOP COVER.

b.) Reconnect the short flat cable between the HV Tank and the Gate Command board (J3),

and the inverter current feedback cable (J1) on the Gate Command board (refer to

section 3.4 Inverter Mid-Power Assembly ).

c.) Reconnect the DC bus cable to J4 to the right hand side of the Gate Command board.

d.) With the 10 mm screw and flat and lock washer, reconnect the shorter cable of the parallel

coil on the Inverter assembly onto the right hand side current transformer (Ti1/100) pass

through. .

Tighten to 3 N.m (30 kg.cm) torque.

8

7

4

Top J4 -+

A

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e.) With the 13 mm screw, with flat and lock washer, reconnect the longer cable of the coil

on the central capacitor (C3UF) of the Capacitor assembly, together with the two primary

HV Transformer flat wires (the two with a white ring).

Tighten to 8 N.m (80 kg.cm) torque.

3.) Perform an overall inspection before proceeding. Use the following illustration to check the

connections are right.

B

B

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4.) Remount the two EMC panels on the top of Power Unit with the 5.5 hex head screws.

Tighten all the cover screws to torque between 1.5 to 2 N.m (15 to 20 kg.cm)

5.) Assemble the Power Unit with the AC/DC Unit on the support plate with 5.5 mm hex head

screws. Put back in place the disconnected cables: ground, DC bus (refer to section 3.4

Inverter Mid-Power Assembly).

6.) Remount the Interface Unit on the support plate then the Auxiliary Unit. Follow the inverse

procedure indicated in the sections and .

7.) Remount the generator inside the table.

3.4.9 VerifyRun HV LOAD DIAGNOSTIC - "Inverter in Short Circuit Diagnostics" and "Inverter Gate Command

Diagnostic" are not pre-requested.

Verify correct operation on the whole application range.

3.5 I/F Board RAD

3.5.1 SuppliesNone

+ -

C

E E

C

HV Tank

Capa Assembly

Coil Assembly

Inverter Assembly

Q100C Q200C

Q100E

+ DC - DC Ti1/40 Ti1/100

Parallel Coil

C3UF

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3.5.2 Tools5.5 mm nut driver or socket wrench with ratchet.

3.5.3 Safety Precautions

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCKOUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THEEQUIPMENT IS REQUIRED.To protect the circuit boards, do not forget to wear the antistatic bracelet.

3.5.4 PrerequisitesRemove the generator from the table and put it on its bottom side on the floor or on a work bench.

THE WHOLE GENERATOR WEIGHS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE AREREQUIRED TO CARRY IT.

3.5.5 Personnel1 person.

3.5.6 Time15 minutes.

3.5.7 DisassemblyThe I/F Board Rad is situed in the Interface Unit. To reach this Unit, the Auxiliary Unit has to be

released from the generator. Follow the instructions of 3.4 Inverter Mid-Power Assembly.

3.5.7.1 Remove the I/F Board Rad

1.) Disconnect the flat ribbon cable and the two cables , if existing, coming from the AEC

Board.

2.) Disconnect the flat wide ribbon cable J10 coming from the KV Control Board .

4

5

1

2

3

1 2

3

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3.) Remove the four screws of connectors J8 and J9 .

4.) Remove the ten 5.5 mm screws securing the Interface Board Rad; remove the board.

3.5.8 Reassembly

1.) Reverse the disassembly procedure to reassemble the unit. Tighten screws to torque between1.5 and 2 N.m (15 to 20 kg.cm).

2.) Power the system on and verify that the system functions properly.

3.6 KV Board RAD

3.6.1 SuppliesNone

3.6.2 Tools• 5.5 mm nut driver or socket wrench with ratchet.

• 10 mm Allen wrench.

• 13 mm socket with ratchet.

3.6.3 Safety Precautions

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCKOUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THEEQUIPMENT IS REQUIRED.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

3.6.4 PrerequisitesRemove the generator from the table and put it on its bottom side on the floor or on a work bench.

THE WHOLE GENERATOR WEIGHS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE AREREQUIRED TO CARRY IT.The KV Control board contains a saved memory Database with essentially the following

parameters:

• Tube configuration parameters, AEC calibration parameters, and Room configuration

(workstation, AEC, screen film pairs).

• Filament aging variable

• Error Log• Recorded parameter data

If it is possible, backup database first. Else, the diagram hereafter helps you to determine the action

to take for your situation.

4

5

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3.6.5 Personnel1 person.

KV Control

Out of Order

No

First

DBUpload

Possible?

No

Yes

Isoriginal DB

saved?

(*)

Upload

Database

SW OK?

No

Replace

KV Control

Download

Software

Yes

Download

Database

Reset

Database:

* Date

* Time

* Clear Errorlog

Replace

KV Control

SW OK?

No

Yes

END

Operational

Checks

SWOK?

No

Yes

Save Non

Volatile RAM

Database

Configura*

tion if

applicable

Save Non

Volatile RAM

Database

CalibrationConfigura* tion

Download

Original

Database

(*)

Yes

(*) or most recent

Calibrate if

applicable

Replace

KV Control

Download

Software

Download

Software

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3.6.6 Time45 minutes.

3.6.7 Disassembly

The KV Control board spare is pre-loaded with NP/NP+ software.It will be required to download the software that is on site.

DATABASE RESTORE IS MANDATORY.

3.6.7.1 Remove the Auxiliary UnitRemove the Auxiliary Unit as described in 3.4 Inverter Mid-Power Assembly.

3.6.7.2 Remove the Interface UnitRemove the Interface Unit as described in 3.4 Inverter Mid-Power Assembly.

3.6.7.3 Remove the kV Control Board

1.) Disconnect the cables from J1, J2 and J3 on the kV Control Board .

2.) Remove the seven 5.5 mm hex head screws which secure the kV Control Board; remove the

board .

3.6.8 ReassemblyReverse the disassembly procedure to reinstall the KV Control board and the Interface Unit.

Tighten 5.5 mm screws to torque between 1.5 and 2 N.m (15 to 20 kg.cm).

3.6.9 Verify

1.) Connect the Service Laptop (refer to Chapter 3 - Configuraton & Calibration - 2.3 ServiceSoftware User Guide).

2.) Reapply power and verify that the 8 LEDs on KV Control board are scrolling.

3.) Verify software version (service floppy, menu 5)

- If it corresponds to the software version on the floppy delivered with the equipment (or

upgraded by FMI), proceed to Database Restore (refer to Chapter 3 - Configuraton &

Calibration - 2.9 Backup and Restore Database Parameters).

- If not, download the software and proceed to Chapter 9 - Service Tool Job Cards -Section

1.0 Software Download / Upgrade.

4.) Restore Database (refer to Chapter 3 - Configuraton & Calibration - 2.9 Backup and Restore

Database Parameters).

1

2

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- Up-to-date database if available

- Most recent or originally saved Data Base if available

- Default one from the floppy delivered with the equipment in the Service Tool set.

Alternately, you may try to swap the NVRAM chip (U32) from the former to the new KV Control

board to keep all the parameters. Refer to Chapter 7 - Planned Maintenance - 2.10 Replace

Generator NonVolatile Parameters RAM“Replace Non Volatile Parameters RAM” JobCard. If this

chip is not involved in the failure or the cause for replacement, it will allow to keep up-to-date data.5.) Calibrate:

- Perform several exposures on both focus in several workstation, with exposure time

longer than 12.5 ms.

If default database was restored, it is necessary to resume room set up and AEC calibration (if

present) (refer to Chapter 3 - Configuraton & Calibration - 2.6 Automatic AEC Calibration). Then

perform the checksum (refer to Chapter 3 - Configuraton & Calibration - 2.8 Checksum Validation).

6.) Save Database on the service floppy delivered with the equipment (refer to Chapter 3 -

Configuraton & Calibration - 2.9 Backup and Restore Database Parameters).

3.7 EMC Board 3 Phases

3.7.1 SuppliesNone.

3.7.2 Tools5.5 mm nut driver or socket wrench with ratchet.

3.7.3 Safety Precautions

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK

OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THEEQUIPMENT IS REQUIRED.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

3.7.4 PrerequisitesRemove the generator from the table and put it on its bottom side on the floor or on a work bench.

THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE AREREQUIRED TO CARRY IT.

3.7.5 Personnel1 person.

3.7.6 Time45 minutes.

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3.7.7 Disassembly

3.7.7.1 Remove the AC/DC Unit

1.) On the top of the generator, disconnect the connectors J1 and J2 .

2.) On the support plate, unscrew connectors screws in order to release the 2 power cables

coming from the AC/DC Unit .

3.) Disconnect the ground cable .

4.) Remove the four 5.5 mm screws securing the AC/DC Unit to the support plate . The AC/

DC Unit is now free .

1

2

3

4

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3.7.7.2 Remove the EMC Board

1.) Remove ten 5.5 mm hex head screws which retain the cover. Remove that one.

2.) Remove the three nuts securing the phase cables and three screws retaining the EMC

board to the rectifier block.

3.) Unscrew nine 5.5 mm hex head screws and remove the EMC Board .

3.7.8 ReassemblyReverse the disassembly procedure to reinstall the EMC board.

Tighten 5.5 mm screws to torque between 1.5 and 2 N.m (15 to 20 kg.cm).

Ensure that U1 screw is tighten to the torque between 1.5 and 2 N.m (15 to 20 kg.cm). Refer

to Disassembly .

Remount the generator inside the table.

3.7.9 VerifyReapply power and verify the presence of 3 phases.

Verify that the system functions correctly.

3.8 AC/DC 3 PH Mid Power Assembly

3.8.1 SuppliesNone.

3.8.2 Tools• 5.5 mm socket, with ratchet if possible (to remove cover and board)

• 10 mm socket with ratchet (to remove DC and rectifier cables)

1

2

3

5

1 2

3 4

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• Large Philips screw driver (to remove cables from the rectifier block).

3.8.3 Safety Precautions

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCKOUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE

EQUIPMENT IS REQUIRED.

1.) Insure that the neon (orange) indicator light on the board has gone out.

2.) Be careful touching components on this board; some become very hot.

3.) To protect the circuit boards, do not forget to wear the antistatic bracelet.

3.8.4 PrerequisitesRemove the generator from the table and put it on its bottom side on the floor or on a work bench.

THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE AREREQUIRED TO CARRY IT.

3.8.5 DisassemblyNote: The AC/DC 3 Phases Mid Power Assembly is made up of two main elements: AC/DC Board 3

Phases and Rectifier Block 3 Phases.

3.8.5.1 Remove the AC/DC Unit

1.) On the top of the generator, disconnect the connectors J1 and J2 .

2.) On the support plate, unscrew connectors screws in order to release the 2 power cables

coming from the AC/DC Unit .

3.) Disconnect the ground cable .

4.) Remove the four 5.5 mm screws securing the AC/DC Unit to the support plate . The AC/

DC Unit is now free .

1

2

3

4

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3.8.5.2 Remove the AC/DC Board

1.) Remove fourteen 5.5 mm hex head screws which retain the cover. Remove that one.

2.) Remove the two DC cables fastened with 10 mm nuts on the board .

3.) Remove two screws retaining the AC/DC board to the rectifier block .

4.) Remove seven 5.5 mm hex head screws and lift out the AC/DC Board .

3.8.5.3 Remove the Rectifier Block

1.) The Rectifier Block appears after removing the EMC Board (refer to 3.7 EMC Board 3

Phases) and the AC/DC Board.

2.) With the Allen key 3 mm, unscrew the 2 screws holding the rectifier to the chassis and

remove the block.

3.8.6 Reassembly

1.) Reverse the disassembly procedure to reinstall the AC/DC 3 PH Mid Power Assembly and the

1

2

3 4

1

2

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EMC Board.

2.) Tighten the 10 mm cable retaining nuts to 3 N.m (30 kg.cm), and the 5.5 mm hex head screws

to 1.5 to 2 N.m (15 to 20 kg.cm).

Ensure cable terminals are repositioned as noticed before.

Verify that the + and - DC Bus cables are not reversed to prevent damage to the Inverter

(Refer to section Disassembly .

The Rectifier Block has to be placed with the two poles in regard of the AC/DC Board

(Refer to section Disassembly .

Be careful to preserve the special grease that is spread between the Rectifier Block andthe chassis. This grease, called: Conductive Surface Compound, provides both thermaland electrical conductivity that is important in reducing failure of the rectifier.

3.) Remount the generator inside the table.

3.8.7 VerifyReapply power and verify that the system functions correctly.

3.9 Inverter Coil Mid Power Assembly

3.9.1 SuppliesNone.

3.9.2 Tools• 5.5 mm nut driver or socket wrench with ratchet.

• 3 mm Allen wrench.

• 13 mm socket with ratchet.

3.9.3 Safety Precautions

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCKOUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THEEQUIPMENT IS REQUIRED.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

3.9.4 PrerequisitesRemove the generator from the table and put it on its bottom side on the floor or on a work bench.

THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE AREREQUIRED TO CARRY IT.

3.9.5 Personnel1 person.

1

1

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3.9.6 Time2 hours.

3.9.7 Disassembly

RESPECT THE CAUTION RELATING TO DANGEROUS VOLTAGE.

3.9.7.1 Remove the Auxiliary Unit and the Interface UnitRemove these Units as described in Disassembly / Reassembly procedure for 3.4 Inverter Mid-

Power Assembly.

3.9.7.2 Remove the AC/DC Unit and the support plateRemove the AC/DC Unit and the support plate as described in 3.4 Inverter Mid-Power Assembly.

THE POWER UNIT IS NOW FREE BUT IT WEIGHTS 30 KILOGRAMS (66 POUNDS). DO NOTTRY TO LIFT IT WITHOUT ASSISTANCE.

3.9.7.3 Remove the Inverter Coil Mid Power Assembly

1.) On the Power Unit, remove the 5.5 mm hex head screws which secure the L-shaped EMC

cover panel ; remove this one.

2.) With a 10 mm socket wrench with ratchet , remove the three hex head screws securing

A

1

2

3

1

2

3 4

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the cables Q100C, Q100E and Q200C on the Inverter Mid Power Assembly.

3.) Remove the 10 mm screw on the left current transformer Ti1/40 pass through, top of the

Capacitor assembly. Retain the washers and release the cable.4.) Disconnect the two cables linking coils to capacitors at right and left Use a socket wrench

to remove screws.

5.) On each side , remove one 5.5 mm screw holding the coils support.

6.) Remove the Inverter Coil assembly .

3.9.8 Reassembly

1.) Present the new Inverter Coil assembly and mount one 5.5 mm hex head screw on each side

of the frame to hold the Coil assembly (refer to 3.9 Inverter Coil Mid Power Assembly

removed .

Tighten to torque between 1.5 to 2 N.m (15 to 20 kg.cm)

2.) Remount all cables that were removed.

a.) Remount the three Coil cables on the Inverter Mid Power Assembly (IGBTS) with three

5

6

7 7

6

5

6

7

8

8

7

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screws . There is a locking washer between the screws and the cable.

Tighten firmly to torque 3 N.m (30 kg.cm).

RESPECT THE ORIENTATION OF THE CABLES TO THE IGBTS CONNECTIONS TOAVOID CABLE CONTACT WITH TOP COVER.

b.) With the 10 mm screw, with flat and lock washer, remount the remaining cable from the

right coil (of the Coil assembly) onto the upper left current transformer Ti1/40 pass

through (refer to section Disassembly .

Tighten firmly to torque 3 N.m (30 kg.cm).

c.) Using a socket wrench, connect the two cables linking coils to capacitors at right and left

(refer to section Disassembly .

Tighten to torque between 1.5 to 2 N.m (15 to 20 kg.cm).

3.) Refer to Disassembly / Reassembly procedure for 3.4 Inverter Mid-Power Assembly.

1

2 5

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3.9.9 VerifyIt is recommended to perform the “No load HV“ diagnostics test. “INVERTER GATE” and

“INVERTER in Short Circuit ” diagnostics are not pre-requested.

Verify correct operation on the whole application range.

3.10 Capacitor Inverter Assembly

3.10.1 SuppliesNone.

3.10.2 Tools• 5.5 mm nut driver or socket wrench with ratchet.

• 10 mm allen wrench.

• 13 mm socket with ratchet.

3.10.3 Safety Precautions

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCKOUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THEEQUIPMENT IS REQUIRED.To protect the circuit boards, do not forget to wear the antistatic bracelet.

ENSURE THERE IS NO VOLTAGE ON THE DC BUS CABLE.

3.10.4 PrerequisitesRemove the generator from the table and put it on its bottom side on the floor or on a work bench.

THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE AREREQUIRED TO CARRY IT.

3.10.5 Personnel1 person.

3.10.6 Time3 hours.

3.10.7 Disassembly

RESPECT THE CAUTION RELATING TO DANGEROUS VOLTAGE.

3.10.7.1 Remove the Auxiliary Unit and the Interface UnitRemove these Units as described in 3.4 Inverter Mid-Power Assembly.

3.10.7.2 Remove the AC/DC Unit and the Support Plate

Remove the AC/DC Unit and the support plate together as described in 3.4 Inverter Mid-Power

Assembly.

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THE POWER UNIT IS NOW FREE BUT IT WEIGHTS 30 KILOGRAMS (66 POUNDS). DO NOTTRY TO LIFT IT WITHOUT ASSISTANCE.

3.10.7.3 Remove the Capacitor Inverter Assembly

1.) On the Power Unit, remove the 5.5 mm hex head screws which secure the L-shaped EMC

cover panel ; remove this one.

2.) Remove the cable from connector J1 on the Gate Command Board.

12

1

2 ;

3

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3.) Disconnect the Filament cable J3 from the HV Tank.

4.) Remove the 10 mm and 13 mm screws on the top side , and the 13 mm screws on

the lower side of the Capacitor assembly. Release the cables.

5.) Remove the four left and right 5.5 mm screws holding the Capacitor assembly.

6.) Remove the Capacitor Inverter Assembly .

3.10.8 Reassembly

1.) Present the new capacitor assembly.

2.) Mount two 5.5 mm hex head screws to hold the Capacitor assembly (refer to section

Disassembly ).

4

4

5 6

7

8

6

8

5 6 7

8

9

9

8 )

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3.) Reconnect the cable J1 on the Gate Command Board (refer to section Disassembly ).

4.) Attach the shorter cable (parallel coil) on the upper right current transformer (Ti1/100)

pass through with a 10 mm screw and its washers (refer to section Disassembly .

Tighten to torque 3 N.m (30 kg.cm).

5.) Remount the DC+ cable and the corresponding serial coil cable together on the upper leftside of the capacitor assembly with a 13 mm screw and its washers (refer to section

Disassembly . Tighten to torque 8 N.m (80 kg.cm).

6.) Remount the DC- cable and the corresponding serial coil cable together on the upperright side of the capacitor assembly with a 13 mm screw and its washers (refer to section

Disassembly . Tighten to torque 8 N.m (80 kg.cm).

7.) Remount the remaining serial coil cable to the upper left current transformer (Ti1/40) pass

through with a 10 mm screw and its washers (refer to section Disassembly . Tighten

to torque 3 N.m (30 kg.cm).8.) Run the ”INVERTER IN SHORT CIRCUIT” diagnostic:

HV TANK PRIMARY CABLES ARE DISCONNECTED AND ISOLATED.

Note: Connect the short circuit cable (included in the first aid kit) between the left capacitor and the

central capacitor (see picture in ”Inverter In Short Circuit diagnostics”).

a.) Tighten one extremity of the short circuit on the left capacitor with a 13 mm screw and

its washers. Tighten to torque 8 N.m (80 kg.cm).

b.) Mount the longer wire (Parallel Coil) and the other extremity of the short circuit on the

central capacitor (C3UF) with a 13 mm screw and its washers. Tighten to torque 8 N.m

(80 kg.cm),

3

1 5

6

6

1 5

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Use the illustration below to check the connections are right:

c.) Reassemble the Power Unit with AC/DC Unit, Interface Unit and Auxiliary Unit (refer to

3.4 Inverter Mid-Power Assembly).

d.) Run “inverter short circuit diagnostics”.

9.) After ”INVERTER SHORT CIRCUIT” diagnostics, disassemble the Auxiliary Unit and the

Interface Unit (see section Disassembly). Remove the short circuit cable.10.) On the central capacitor (C3UF), attach together the two flat wires of the primary coils of the

HV transformer that have a white ring and the longer wire of Parallel Coil with a 13 mm

screw and its washers. Tighten to torque 8 N.m (80 kg.cm).

11.) Mount the two remaining flat cables from the HV Tank with 13 mm screws and their

+ -

C

E E

C

Capa Assembly

Coil Assembly

Inverter Assembly

Q100C Q200C

Q100E

+ DC - DC Ti1/40 Ti1/100

Parallel Coil

C3UF SHORT CIRCUIT

2

2

3 3

3

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washers underneath the capacitor assembly, one on the left side, one on the right side.

12.) Reconnect the Filament cable J3 on the HV Tank (refer to section Disassembly .

13.) Mount the two last remaining 5.5 mm hex head screws on the left and right side of the frame

(refer to section Disassembly).

Tighten to torque 1.5 to 2 N.m (15 to 20 kg.cm).

14.) Reassemble the Power Unit. Mount it with the AC/DC Unit, the Interface Unit and the AuxiliaryUnit on the support plate (Refer to 3.4 Inverter Mid-Power Assembly).

3.10.9 VerifyIt is recommended to perform the “No load HV“ diagnostics test. Verify correct operation on the

whole application range.

3.11 LV Power Supply 3 Phase Board

3.11.1 SuppliesNone.

3.11.2 Tools5.5 mm hex nut driver or socket wrench with ratchet.

3.11.3 Safety Precautions

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCKOUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THEEQUIPMENT IS REQUIRED.

1.) Insure that the Neon N1 (orange) indicator light on the LVPS Board has gone out.

2.) Be careful touching components on the LVPS Board. Some become very hot.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

3.11.4 PrerequisitesRemove the generator from the table and put it on its bottom side on the floor or on a work bench.

THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE AREREQUIRED TO CARRY IT.

3.11.5 Personnel1 person.

3.11.6 Time15 minutes.

4

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3.11.7 Disassembly

3.11.7.1 Remove the Auxiliary Unit

1.) Disconnect the connectors J2 and J3 and the ground cable on the top of the generator .

2.) Remove four 5.5 mm hex head securing screws olding the Auxiliary Unit on the support

plate .

3.) Disconnect the flat ribbon cable without tearing, between the Auxiliary Unit and the

Interface Unit .

4.) Remove the Auxiliary Unit.

1

2 4

5

3 4

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3.11.7.2 Remove the LV Power Supply Board

1.) The Auxiliary Unit being free, unscrew ten 5.5 hex head screws and remove its cover.

2.) Disconnect the 3 cables , , from the LV Power Supply 3 Phases board .

3.) Unscrew the six 5.5 mm hex head screws and remove the LV Power Supply 3 Phase Board

.

3.11.8 ReassemblyReverse the disassembly procedures to reinstall the LV Power Supply 3 Phases Board.

Verify that the following cables are not reversed before power ON (refer to section 3.11.7.2

Remove the LV Power Supply Board:

1.) Cables CF2 (+DC BUS) and CF1 (- DC BUS) .

2.) Cables CF4 (160 V) and CF3 (0 V) .

Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

Remount the auxiliary unit on the generator support plate.

Remount the generator inside the table.

3.11.9 VerifyVerify that the system functions correctly.

1 2 3 4

4

2

3

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3.12 Filament Board 1 INV

3.12.1 SuppliesNone.

3.12.2 Tools5.5 mm hex nut driver or socket wrench with ratchet.

3.12.3 Safety Precautions

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCKOUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THEEQUIPMENT IS REQUIRED.

1.) Insure that the Neon DS3 (green) indicator light on the Filament Board has gone out.

2.) Be careful touching components on the Filament Board . Some become very hot.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

3.12.4 PrerequisitesRemove the generator from the table and put it on its bottom side on the floor or on a work bench.

THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE AREREQUIRED TO CARRY IT.

3.12.5 Personnel1 person.

3.12.6 Time15 minutes.

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3.12.7 Disassembly

3.12.7.1 Remove the Auxiliary Unit

1.) Disconnect the connectors J2 and J3 and the ground cable on the top of the generator .

2.) Remove four 5.5 mm hex head securing screws holding the Auxiliary Unit on the

support plate .

3.) Disconnect the flat ribbon cable , without tearing, between the Auxiliary Unit and the

Interface Unit .

4.) Remove the Auxiliary Unit.

1

2 4

5

3 4

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3.12.7.2 Remove the Filament Board

1.) The Auxiliary Unit being free, unscrew ten 5.5 mm hex head screws and remove its cover.

2.) Disconnect the ribbon cable between the Filament Board and the LVPS Board

. Disconnect and the connector J2 .

3.) Unscrew the six 5.5 mm hex head screws and remove the Filament Board 1 INV .

3.12.8 ReassemblyReverse the disassembly procedures to reinstall the Filament Board 1 INV.

Verify that cables CF4 (160 V) and CF3 (0 V) are not reversed before power ON (refer tosection 3.12.7.2 Remove the Filament Board).

Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

Remount the auxiliary unit on the generator support plate.

Remount the generator inside the table.

3.12.9 VerifyVerify that the system functions correctly.

Run Heater Function Diagnostics.

3.13 Rotor Board High Speed

3.13.1 SuppliesNone.

1 4 5

2 3

4

2

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3.13.1.1 Tools5.5 mm hex nut driver or socket wrench with ratchet.

3.13.2 Safety Precautions

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCKOUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THEEQUIPMENT IS REQUIRED.

1.) Insure that the Neon DS7 (orange) indicator light on the Rotor Board has gone out.

2.) Be careful touching components on the Rotor Board. Some become very hot.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

3.13.3 PrerequisitesRemove the generator from the table and put it on its bottom side on the floor or on a work bench.

THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE AREREQUIRED TO CARRY IT.

3.13.4 Personnel1 person.

3.13.5 Time15 minutes.

3.13.6 Disassembly

3.13.6.1 Remove the Auxiliary Unit

1.) Disconnect the connectors J2 and J3 and the ground cable on the top of the generator .

2.) Remove four 5.5 mm hex head securing screws holding the Auxiliary Unit on the

support plate .

1

2 4

5

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 304 Section 2.0 JEDI Generator Renewal Parts

3.) Disconnect the flat ribbon cable , without tearing, between the Auxiliary Unit and the

Interface Unit .

4.) Remove the Auxiliary Unit.

3.13.6.2 Remove the Rotor Board

1.) The Auxiliary Unit being free, unscrew ten 5.5 mm hex head screws and remove its cover.

2.) Disconnect the ribbon cable between the Rotor Board High Speed and the LVPS

Board Disconnect cables CF1 and CF2 .

3.) Unscrew two 5.5 mm hex head screws that are in holes below the surface of the board

and that secure an IGBT.

4.) Unscrew the eight 5.5 mm hex head screws and remove the Rotor Board High Speed .

Be careful to preserve the special grease that is spread between the IGBT and a heat sinkunder the Rotation Board. This grease, called "Conductive Surface Compound", providesboth thermal and electrical conductivity that are important in reducing failure of the IGBT.

3.13.7 ReassemblyReverse the disassembly procedure to reinstall the Rotor Board High Speed.

Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

Ensure that cables are correctly connected. Ensure that marks on the cables match themarks on the board.

Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

Remount the auxiliary unit on the generator support plate.

Remount the generator inside the table.

3 4

6

1 4

5 2

3

4

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 8 - Renewal Parts Page 305

3.13.8 VerifyVerify that the system functions correctly.

Run Heater Function Diagnostics.

3.14 AEC Board

3.14.1 SuppliesNone.

3.14.2 Tools5.5 mm nut driver or socket wrench with ratchet.

3.14.3 Safety Precautions

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK

OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THEEQUIPMENT IS REQUIRED.To protect the circuit boards, do not forget to wear the antistatic bracelet.

3.14.4 PrerequisitesRemove the generator from the table and put it on its bottom side on the floor or on a work bench.

THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE AREREQUIRED TO CARRY IT.

3.14.5 Personnel

1 person.

3.14.6 Time10 minutes.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 306 Section 2.0 JEDI Generator Renewal Parts

3.14.7 Disassembly

3.14.7.1 Remove the Auxiliary Unit

1.) Disconnect the connectors J2 and J3 and the ground cable on the top of the generator .

2.) Remove four 5.5 mm hex head securing screws holding the Auxiliary Unit on the

support plate .

3.) Disconnect the flat ribbon cable , without tearing, between the Auxiliary Unit and the

Interface Unit .

4.) Remove the Auxiliary Unit.

3.14.7.2 Remove the AEC Board

1.) After removing the Auxiliary Unit, the Interface Unit appears. Release the flat ribbon cable

1

2 4

5

3 4

6

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 8 - Renewal Parts Page 307

, making it sliding along the cover panel of the Interface Unit.

2.) Unscrew twelve 5.5 mm screws that retain the cover panel and remove this one .

3.) Disconnect the flat ribbon cable from J5 between the I/F Board RAD and the AEC

Board .

4.) Disconnect the connectors J2 and J1 and Test Points TP1 and TP2 on the AEC

Board.

5.) Remove the six 5.5 mm screws securing the AEC Board .

3.14.8 ReassemblyReverse the disassembly procedure to reassemble the unit. Tighten screws to torque between 1.5

and 2 N.m (15 to 20 kg.cm).

3.14.9 VerifyReapply power. Proceed to ”AEC diagnostics” to ensure correct operation.

1 2

2

3

4

5

6

7

8

3 7

8

4 5 6

8

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Page 308 Section 2.0 JEDI Generator Renewal Parts

This page is intentionally left blank.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 9 - Service Tool Job Cards

Section 1.0

Software Download / Upgrade

1.1 Supplies

None.

1.2 Tools

• JEDI service software (the software is a DOS application)

• Console R232 cable (5194292)

• Computer with floppy or CD drive

1.3 Safety Precautions

Not applicable.

1.4 Prerequisites

Basic knowledge of PC based computer laptop, DOS and usage of Microsoft WINDOWS.

1.5 Personnel1 person.

1.6 Time

15 minutes.

1.7 Procedure

1.7.1 Load Software File on Service Laptop

1.) To load the software on to the hard drive(windows 2000 or under):It can operate under DOS

or Windows;

2.) Power ON the computer, Under Windows, run the File Manager (Explorer);

3.) Create a new directory (e.g.: JEDITEST) under C:\;

4.) Insert the ”JEDI Software” floppy delivered with the equipment into the floppy drive;

5.) Copy all the files from the floppy to your hard drive.

1.7.2 Unzip software fileThe CD drive supplied with the equipment (or the upgrade kit) contains “Auto-zipped” files.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 310 Section 1.0 Software Download / Upgrade

It is necessary to load those files on the hard disk drive and run them; they will unzip and create

other files that you will use.

• Double click on the JEDP424B.exe file, and verify that the new file is created.

1.7.3 Software download

1.) Connect console R232 cable Part No. 5194292 to console connecter J2;

2.) System power up;

3.) Press button together more than 5 seconds to enter the HUB model;

4.) Restart the computer in DOS mode (for software download or database backup, it is required

to run ASIAN.exe under DOS to avoid communication problem).

With the mouse, click on START, SHUTDOWN, RESTART COMPUTER UNDER DOS

MODE.

5.) Run the program:

Under DOS:

* Select Disk drive from where you want to run the program:

* C: [enter]

* key in: “ASIAN” [enter]

6.) From the laptop software main screen, type “F7: restore memory”.

7.) Type “appl.mx”, then enter (or C:\JEDI\appl.mx).Wait for the count to start. It may take 20 seconds before starting. The software code transfer

will take about 20 minutes. Download is complete when all the LEDs on kV Control board are

ON and laptop indicates download is complete.

Normally, the kV Control board will reset at the end of transfer and all the LEDs will scroll.

8.) Verify the software version is P3.2, behind “RAM” text (or P3.X in case of new software);

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Chapter 9 - Service Tool Job Cards Page 311

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

9.) Select menu 2 with the arrows, select LIST, and clear generator error log. (^H, then W);

10.) To exit program, press Q, or R to return then ESC, or ESC twice.

Section 2.0

Tube Replacement Software Procedure

2.1 Supplies

None.

2.2 Tools

• JEDI service software (the software is a DOS application)

• Console R232 cable (5194292)

• Computer with floppy or CD drive

2.3 Safety Precautions

Not applicable.

2.4 Prerequisites

Basic knowledge of PC based computer laptop, DOS and usage of Microsoft WINDOWS.Knowledge of Service Software (refer to Chapter 3 - - Configuraton & Calibration - 2.3 - Service

Software User Guide).

2.5 Personnel

1 person.

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Page 312 Section 2.0 Tube Replacement Software Procedure

2.6 Time

15 minutes.

2.7 Procedure

2.7.1 Perform a Database backupRefer to Chapter 3 - - Configuraton & Calibration - 2.9 - Backup and Restore Database Parameters

1.) Connect console R232 cable Part No. 5194292 to console connecter J2;

2.) System power up;

3.) Press button together more than 5 seconds to enter the HUB model;

4.) Restart the computer in DOS mode (for software download or database backup, it is required

to run ASIAN.exe under DOS to avoid communication problem).

With the mouse, click on START, SHUTDOWN, RESTART COMPUTER UNDER DOS

MODE.5.) Run the program:

Under DOS:

* Select Disk drive from where you want to run the program:

* C: [enter]

* key in: “ASIAN” [enter]

6.) Save memory

From the laptop software main screen, type “F6: save memory”.

2.7.2 Reset Tube Data tracking counter and error log.

1.) Type ALT-S to jump to Service Menu.

2.) Select menu 2 with the arrows.

3.) Type F5 to select “NEXP”.

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Chapter 9 - Service Tool Job Cards Page 313

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Note: Before resetting all the memory, it is advised to record them on table 2.7.4 - Generator Counter

Reading Record, found at the end of this Job Card.

4.) Enter H, press W to confirm.

All the tube related Data will be erased; only Generator related Data will be kept.

The filament ageing parameter will be reset to default value.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 314 Section 2.0 Tube Replacement Software Procedure

5.) Type Q to go back to main screen.

2.7.3 Verify new tube operation, clear error log

1.) Press F1 to jump to application screen.

2.) Run a dozen of exposures from low kv, mA, to high kV, mA in direct workstation.

3.) Verify correct operation of the system.

4.) Go in menu 2, LIST (F3); Clear the Error log.

5.) Exit from laptop service software.

6.) Run exposures from the Operating console.

7.) Take necessary steps to ship the replaced tube. Include filled out table with tube

information.

2.7.4 Generator Counter Reading Record

GENERATOR COUNTER READING RECORD

Date of reading: Date of putting into service:

Address of

installation:

Generator identification:

Serial number:

Software version:

Options: (AEC)

X-Ray system

description:

Counter name Tube data Explanation

NO WARMUP Number of skipped Warm-up (N/A on Tiger)

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Chapter 9 - Service Tool Job Cards Page 315

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

2.7.5 Tube Database DownloadThe service tool software can operate under Windows (Windows 2000 or lower version) or DOS.

1.) Use the RS232 Service Cable (5194292) to connect the console connector J2 with computer.

2.) Power up the computer, insert the CD (5212186). Under Windows, run the File Manager(Explorer).

3.) Create a new directory (e.g.: JEDITEST) under C:\.

4.) Copy all the files from the CD to your new directory.

5.) Double click the file "ASIAN.EXE" to run service tool software.

6.) System power up.

7.) On the application screen, press button together for more than 5 seconds to

enter the HUB mode.

8.) Press function key F7 to Load Software according to the tube installed.

- 50 kW tube: type E7843X File : E7843_R?.mx (? means the current revision)

9.) When the successful installation message display, press Esc button on the computer.

10.) Press the function key F1 into the Jedi application interface.

11.) Press Alt and S key together to enter service interface.

12.) Set Date&Time.

- Call Menu 2 using the arrows on the keyboard.

- Call DATE by pressing F7.

- Enter date (MM DD YYYY) via numeric keypad.

- Hit W to confirm.

- Hit F1.

RXGSF H Cumulated exposure time on small focus

RXGLF H Cumulated exposure time on large focus

RXSCOP H Cumulated exposure time in fluoro (N/A on RAD.)

ROTANOD H Cumulated Anode rotation time

NEXPSF Cumulated Number of exposure on small focus

NEXPLF Cumulated Number of exposure on large focus

N100%SF Cumulated Number of exposure on small focus at

100 % Power (N/A on Tiger)

N100%LF Cumulated Number of exposure on large focus (N/

A on Tiger)

NAMOR Cumulated Number of spits

KJSF E Cumulated dissipated power on Small focus

KJLF E Cumulated dissipated power on Large focus

TIME_ON H Total generator Power On time (Not erasable)

N_EXP_G H Total generator number of exposure (Not erasable)

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 316 Section 2.0 Tube Replacement Software Procedure

- Enter time (HH MM) via numeric keypad.

- Hit W to confirm.

13.) Checksums

Checksums must be validated at the end of the generator setup or whenever a parameter is

changed.

- Call Menu 5 using the arrows on the keyboard.

- Press function key F1.

- Press function key [F1] and [V] simultaneously.

- A buzzer will sound, which indicating that the sums have been checked and OK on display

screen.

14.) Press "R" key to return to the application mode.

15.) Press Esc key to exit the JEDI software.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 317

Chapter 10 - Schematics

Section 1.0

MIS Map

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

A B C D E F G H

A B C D E F G H

P i o n e e r

P i o n e e r S y s t e m A r c h i t e c t u r e

T I T L E

F I R S T M A D E F O R :

R E V

G E H L ME D I C A L S Y S T E M S

S H T / C O N T O N

5 1 8 8 8 8 1 8 B L K

1 / 4 3

X R 6 0 0 0 F i x e d G r

i d C o n f i g u r a t i o nB l o c k

S

y s t em

C on s ol e

S y s t em

C a b i n e t

T u b e S t an d

H o s pi t al P ow er

S u p pl y

3 P h a s e

Xr a y- OnL i gh t

D o or I n t er l o ck

Gr o un d i n g

P D U

H an d sw t i ch

G en er a t or

J e d i

Gr o un d i n g

T

u b e

I on- C

h am b er

R o t or / T

u b ef an

/ P r e

s s ur e

S W

H V +

H V -

Serial RS485 / RTL

2 4 V D

C

GND

S t u d

GND

S t u d

E l e- M a g

n e t i c

Br ak

e s

A CP ow er L i n e

Gr o un d i n gL i n e

24VDC/PSW

HVL i n e

O t h er s

D CP ow er L i n e

2 4 V D

C

P 1

P 2

P 3

I on- Ch a

m b er

AEC1

AEC2

W al l s t an d

P 3

P 3

T a b l e

Gr o un d i n g

E MBr ak e s

2 4 V D

C

J9 J 4

J 1

J 3

R S 4 8 5 /

R S 2 3 2

J8

RTL

RS232

S er i al / RT L

T u b e

C on s o

l e

2 4 V D

C

S wi t c

h e s

T M

3

T M2

T M1

P ow er S u p pl y

P 1

P 2

P 3

P 1 P 2

P 1 P 2

H V +

H V -

H V -

H V +

J 2

/ J 3

J 6

J 6

T er m

i n al

5 1

6 6 4

9 3

5 1

6 6 6 5 4

C ol l i m

a t or

DAP M

e t er

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 318 Section 1.0 MIS Map

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

A B C D E F G H

A B C D E F G H

P i o n e e r 5 0 0

P i o n e e r 5 0 0 S y s t e

m A r c h i t e c t u r e

T I T L E

F I R S T M A D E F O R :

R E V

G E H L ME D I C A L S Y S T E M

S

S H T / C O N T O N

5 1 8 8 8 8 1 8 B L K

2 / 4 2

X R 6 0 0 0 F i x e

d G r i d C o n f i g u r a t i o n I n t e r c

o n n e c t C a b l eD i a g r a m

C on s ol e

5 1 9 4 5 0 7

5182354

J e d i R1 T 5 0

2 2 1 2 2 5 9 - 2 / 4

5 1 9 5 9 3 6

2 2 6 9 0 0 2 - 5

HV-

5 1 6 6 4 9 3

J 1

5 1 9 3 1 0 5

AE C1

AE C2

W al l s t an d

5 1 9 4 5 0 8

T a b l e

5 1 8 3 5 6 1

5 1 9 3 6 0 7

console

J 4

5 1 9 3 1 1 0

5 1 6 6 6 5 4

laptop

5183903

J 2

TM 3

2 2 6 9 0 0 2 - 5

HV+

TM1

XP105

5193106

5193103TM1

5182354

PD U

5 1 8 3 4 6 5 /

5 2 2 0 6 5 3

J 1

GND

S t u d

TM1

GND

S t u d

T u b e S t an d

5 1 8 3 3 9 2 /

5 1 8 4 0 9 3

TM2

GND

S t u d

5196454 J 3

S er vi c eL a p t o p

S er i al p or t

GND

S t u d

GND

Stud

GND

Stud

5 1 9 4 2 9 2 /

5 2 4 1 0 7 9

H an d sw t i ch

5 1 8 4 6 2 0

UVW

H o s pi t al M ai nP ow er 3 8 0

3 ph a s e

5 1 9 7 6 7 8

HV+

HV-

J 2

J 3

R o t a t i on

An o d e

AE C1

AE C2

D O ORI n t er l o ck

R o om

L i gh t

D o or

TM1

J 1

J 1

TAV

5 1 8 2 2 8 5

GND

S t u d

GND

S t u d

5 1 9 7 6 7 9

L U

L V

L W

5196643 GND

S t u d

GND

S t u d

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 319

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

A B C DE F G H

A B C DE F G H

P i o n e e r

P

i o n e e r S y s t e m A r c h i t e c t u r e

T I T L E

F I R S T M

A DE F O R :

R E V

GE HL ME D I C A L S Y S T E M S

S H T / C O N T O N

5 1 8 8 8 8 1 8 B L K

3 / 4 3

X R 6 0 0 0

O s c i l l a t i n gB u c k y C o n f i g

u r a t i o nB l o c k

S y s t em

C on s ol e

S y s t em

C a bi n e t

T u b e S t an d

H o s pi t al P ow er

S u p pl y

3Ph a s e

Xr a y- OnLi gh t

D o or I n t er l o ck

Gr o un di n g

PD U

H an d sw t i ch

G en er a t or

J e di

Gr o un di n g

T u b e

I on- Ch am b er

R o t or / T

u b ef an

/ Pr e

s s ur e

SW

HV+

HV-

Serial RS485 / RTL

2 4 VD

C

GND

S t u d

GND

S t u d

El e-M a gn e t i c

Br ak e s

A CP ow er Li n e

Gr o un di n gLi n e

24VDC/PSW

HVLi n e

O t h er s

D CP ow er Li n e

C ol l i m a t or

2 4 VD

C

P1

P2

P 3

I on- Ch am b er

AEC1

AEC2

W al l s t an d

P 3

P 3

T a bl e

Gr o un di n g

EMBr ak e s

2 4 VD

C

J9 J 4

J 1

J 3

5 1

6 6 4

9 3

W al l - s

t an

d B

u ck

y C on

t r ol

R S4

8 5 /

R S2

3 2

J8

RTL

RS232

S er i al / RTL

T u b e

C on s ol e

2 4 VD

C

Swi t ch e s

T M

3

T M2

T M1

P ow er S u p pl y

P1

P2

P 3

P1 P2

P1 P2

HV+

HV-

HV-

HV+

J 2 / J 3

J 6

J 6

T er mi n al

B u ck y

B u ck y

WS Bucky

Table Bucky

T a b l eB

u ck

y C on

t r ol

5 1

6 6 6 5 4

J 4

2 4 VD

C

Swi t ch e s

T M1

EMBr ak e s

J 1

J 4

110 VAC

DAPM e t er

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Page 320 Section 1.0 MIS Map

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

A B C D E F G H

A B C D E F G H

P i o n e e r 5 0 0

P i o n e e r 5 0 0 S y s t e m A r c h i t e c t u r e

T I T L E

F I R S T M A D E F O R :

R E V

G

E HL ME D I C A L S Y S T E M S

S H T / C O N T O N

5 1 8 8 8 8 1 8 B L K

4 / 4 3

X R 6 0 0 0 O s c i l l a t i n gB u c k y C o n f i g u r a t i o n I n t e r c o n n e c t C a b l e

D i a g r a m C

on s ol e

5 1 9 4 5 0 7

5182354

J e d i R1 T 5 0

2 2 1 2 2 5 9 -2

5 1 9 5 9 3 6

2 2 6 9 0 0 2 - 5

HV-

5 1 6 6 4 9 3

J 1

5 1 9 3 1 0 5

AE C1

AE C2

W al l s t an d

5 3 1 6 7 7 3

T a b l e

5 3 1 6 7 7 2

5 1 9 3 6 0 7

console

J 4

5 1 9 3 1 1 0

5 1 6 6 6 5 4

laptop

5183903

J 2

TM 3

2 2 6 9 0 0 2 - 5

HV+

TM1

XP105

5193106

5193103TM1

5182354

PD U

5 2 2 0 6 5 3

J 1

GND

S t u d

TM1

GND

S t u d

T u b e S t an d

5 1 8 3 3 9 2

TM2

GND

S t u d

5196454 J 3

S er vi c eL a p t o p

S er i al p or t

GND

S t u d

GND

Stud

GND

Stud

5

1 9 4 2 9 2 /

5

2 4 1 0 7 9

H an d sw t i ch

5 1 8 4 6 2 0

UVW

H o s pi t al M ai nP ow er 3 8 0

3 ph a s e

5 1 9 7 6 7 8

HV+

HV-

J 2

J 3

R o t a t i on

An o d e

AE C1

AE C2

D O ORI n t er l o ck

R o om

L i gh t

D o or

TM1

J 1

J 1

TAV

5 1 8 2 2 8 5

GND

S t u d

GND

S t u d

5 1 9 7 6 7 9

L U

L V

L W

5196643 GND

S t u d

GND

S t u d

J 1

J 4 5313870

5 3 1 5 8

3 4

B u ck y

W S

B u ck y

B u ck y

T a b l e

B u ck y

5 3 1 3 8

6 9

5 3 1 5 8 6 4

TM1

J 4

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 321

1.1 Jedi 50 R 1T Cabling

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 322 Section 1.0 MIS Map

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GE HEALTHCARE

DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 323

Section 2.0 Central Listings

2.1 kV Measure Board

This board forms part of the oil seal of the High Voltage Tank. It can only be removed at thefactory. The Field Replaceable Unit (FRU) is the complete HV Tank.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 324 Section 2.0 Central Listings

2.2 Filament Board 1 Inv.

HIGH VOLTAGE: DO NOT GO INTO GENERATOR UNTIL INDICATOR DS3 GOES OUT.

RST - Red - Board beingreset or powered up

SF_LF - Yellow - SmallFocus / Large Focus

Relay Feedback

DS2 - Yellow - StatusLED

DS1 - Yellow - StatusLED

DS3 - Green - +160vDC present

DS4 - Yellow - InverterOutput Running

ON - Yellow - InverterCommand ON

160v LF Common

SF

0

160v

DC

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 325

2.3 Rotation Board High Speed

HIGH VOLTAGE: DO NOT GO INTO GENERATOR UNTIL INDICATOR DS6 AND DS7 (NEON-ORANGE) GO OUT.

DS6

CommonDC bus

Auxiliary

DC bus

Main

DC bus

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 326 Section 2.0 Central Listings

2.3.1 Indicators

2.3.2 J2 Wiring

INDICATOR COLOR INDICATES:

RESET RED BOARD BEING RESET OR POWERED UP

INV_ON YELLOW THE INVERTER IS RUNNING

DS1 GREEN PRESENCE OF +15 V SUPPLY

DS2 GREEN PRESENCE OF -15 V SUPPLY

DS3 GREEN PRESENCE OF +5 V SUPPLY

DS4-DS5 YELLOW BOARD STATUS

DS6 NEON (ORANGE) FAN VAC POWER SUPPLY PRESENT

DS7 NEON (ORANGE) DC BUS PRESENT

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

X-ray tube

Thermal safety

Fan, 115V ACLine input

Fan*, 115V ACLine output

115V

sense

* used in application with fan cooling

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GE HEALTHCARE

DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 327

2.4 LV Power Supply 3 PH Board

HIGH VOLTAGE AND HOT SURFACE: DO NOT TOUCH BOARD UNTIL INDICATOR NE1(NEON - ORANGE) GOES OUT.

NE1 - Orange - indicates presence of DC Bus

DS2 - Green - 160 VDC

DS1 - Red - MainsDrop

- 400

DC bus

160V

+ 400

DC

0

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 328 Section 2.0 Central Listings

2.5 Gate Command Board

HIGH VOLTAGE: DO NOT TOUCH BOARD UNTIL DS300 ON THIS BOARD AND DS1 ONDUAL SNUB BOARD ARE OUT.

Hot surface on transformer T300 and heat sink.

DS100

DS102

DS200

DS101

DS100 -Yellow-Low IGBT*(Q100) Gate Command run ning

DS101 - Green - Presence of +20 V Supply on low IGBT*Gate Command

DS200 - Yellow - HighIGBT* (Q200) GateCommand running

DS102 - Green - Presenceof -10 V Supply on lowIGBT* Gate Command

DS202 - Green - Presence of -10 V Supply onhigh IGBT* Gate Com-mand

DS300 - Neon (Orange) -Presence of voltage on DCbus for Flyback Converter tcreate power supplies for both Gate Commands

* Insulated GateBipolar Transistor

DS300

DS201 DS202

DS201 - Green - Presenceof +20 V Supply on highIGBT* Gate Command

DC bus

Inverter currentfeedback

ILP

ILR

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 329

2.6 Dual Snub Board

HIGH VOLTAGE: DO NOT GO INTO GENERATOR UNTIL INDICATOR DS1 (NEON - ORANGE)GOES OUT.

DS1 - Neon (Orange) - Indicates presence of voltage on DC Bus

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 330 Section 2.0 Central Listings

2.7 kV Control Board

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 331

2.7.1 Switches and Jumpers

2.7.2 Indicators

2.7.3 Non Volatile RAM

SWITCH OR JUMPER FUNCTION

RST RESET PUSH BUTTON

INDICATOR COLOR INDICATES:

CONF RED FIELD PROGRAMMABLE GATE ARRAY (FPGA)

CONFIGURATION NOT ACCOMPLISHED

OK YELLOW INVERTER GATE POWER SUPPLY OK

TX_TAV YELLOW TRANSMIT TO SERVICE LAPTOP

RX_TAV YELLOW RECEIVE FROM SERVICE LAPTOP

TX_CONS YELLOW TRANSMIT TO CONSOLE (IF EXISTING)RX_CONS YELLOW RECEIVE FROM CONSOLE (IF EXISTING)

T_CAN_X YELLOW SYSTEM CAN BUS TRANSMIT

R_CAN_X YELLOW SYSTEM CAN BUS RECEIVE

HALT RED MICROPROCESSOR HALTED

RESET RED BOARD BEING RESET

S0 TO S7 YELLOW STATUS LED

IN APPLICATION MODE THESE LEDS FLASH IN

SEQUENCE CONTINUOUSLY

DS1 GREEN -15V SUPPLY

DS2 GREEN +15V SUPPLY

REFERENCE DESIGNATION

U32 NON VOLATILE PARAMETERS RAM (BATTERY

INCLUDED)

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 332 Section 2.0 Central Listings

2.8 AC/DC 3 Phase board

HIGH VOLTAGE: DO NOT GO INTO GENERATOR UNTIL DS1 (NEON - ORANGE) GOES OUT.

Some components on this board can become very hot.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 333

2.9 I/F Board RAD V1

TUBE

PUPT - Yellow -Data being sent to the console

Service Laptop

Console

N1 - Orange (neon) -Indicates presence of 100VAC for the

Presence of strap

Serial Link Configuration (RS422)

Room Door & Light

Wall Bucky

Table Bucky

ON & VAC

Pin 1

Pin 9

Pin 1

Pin 1

Pin 9

Pin 9

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 334 Section 2.0 Central Listings

2.10 I/F Board RAD V2

Service Laptop

Console

N1 - Orange (neon) - Indicates presence of100 VAC for the Bucky

Presence of strap -TUBE 1

Room Door & Light I/F

Wall Bucky

Table Bucky

ON & VAC

To AEC board

DS4: CAN TRANSMIT(yellow)

DS5: EXT.CANTRANSMIT (yellow)

OPTIONAL

No strap (engineeringuse)

DS3: Reset led (red)

DS1, DS2: Status micro

processor (yellow)

DS6: Receive Datafrom console (yellow)

DS7: DATA being sent toconsole (TRANSMIT)

(yellow)

Pin 1

Pin 9

Pin 1

Pin 9 Pin 1

Pin 9

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 335

2.11 AEC Board

2.11.1 Test Points

Testpoint Measurement

SIGNAL RANGE

TP1 230 VDC 230 VDC _5%

TP2 230 VDC 230 VDC _5%

TP3 230 VDC 230 VDC _5%

TP4 230 VDC 230 VDC _5%

R10V 10 VDC (reference) 10 VDC _1%

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 336 Section 2.0 Central Listings

2.12 AEC Board V2

2.13 Test Points

N1 - Orange (neon) - Presence of 230 VDC AEC3 AEC4 AEC2AEC1

TESTPOINT MEASUREMENTSIGNAL RANGE

TP1 230 VDC 230 VDC _5%

TP2 230 VDC 230 VDC _5%

TP3 230 VDC 230 VDC _5%

TP4 230 VDC 230 VDC _5%

TP5 AEC assignment reference 0 to 10 V

TP6 10 VDC (reference) 10 VDC _1%

TP7 AEC return voltage

TP8 AEC1 return voltage

TP9 AEC2 return voltage

TP10 AEC3 return voltage

TP11 AEC4 return voltage

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 337

Section 3.0 Schematics

3.1 PDU Connection Diagram

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 338 Section 2.0 Central Listings

3.2 Table Electrical Schematics

S 1 F o o t p e d a l s wi t c h

S 2 C a s s e t t e t r a y- c ol

umn c o u pl i n

g s wi t c h

S 3 C a s s e t t e t r a yl o c k s wi t c h

S 4 T u b e m o v e m e n t

s wi t c h

S 5 T u b e s t a n d l on

gi

t u d i n a l m o v e m e n t s wi t c h

S 6 T u b e a r m v e r t i c a

l t r a v e l s wi t c h

S 7 T u b e r o t a t i on s w

i t c h

M C 1 ,M C 2 E Ml o c k

-T a b l e t o pl a t e r a l m o v e m e n t

M C 3 ,M C 4 E Ml o c k

-T a b l e t o pl on

gi t u d i n a l m o v e m e n t

M C 5 E Ml o c k -T u b

e s t a n d l on

gi t u d i n a l t r a v e l m o v e m e n t

M C 6 E Ml o c k -T u b

e a r m v e t i c a l t r a v e l

M C 7 E Ml o c k -T u b

e r o t a t i on

M C 8 E Ml o c k - C a s

s e t t e t r a y

2

D C 2 4 V

D C 2 4 V

2 1

5 1 9 9 5 0 0 S C H

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GE HEALTHCARE

DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 339

P i on e e r T a b l e C a b l e s A s s e m b l y

5 1 9 7

2 4 1 AD W

3

3

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 340 Section 2.0 Central Listings

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GE HEALTHCARE

DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 341

3.3 A61001C Console Control Board Circuit Diagram

F r i

F e b

1 6

1 5 : 3 0 : 3 6

2 0 0 7

2

o f

1 5

t o t a l l o g i c

5 1 7 6 5 5 6 S C H

2

o f

2

2

I 1

I 4

I 3

I 5

I 7

I 6 I 8

C o m p a n y

R e s t r i c t e d

8

6

5

R e v

B S i z e

1

6

C D B

2

A

5

7

8

4

3

S h e e t

3

2

1

4

B l o c k

S h e e t

G E

H e a

l t h c a r e

7

D w g

N o

B l o c k

P a t h

M E M O R Y

A R M_

I O < 3 0 . . 0 >

L C D

D A T A < 3 1 . . 0 >

A D D R < 2 3 . . 0 >

A R M_

I O < 3 0 . . 0 > H

C L

K

A R M_

C O N < 9 . . 0 >

A R M_

R E S E T

J T A G

A R M_

R E S E T

C P L D_

J T A G < 3 . . 0 >

A R M_

J T A G < 5 . . 0 >

P O W E R

I N T E R F A C

E

I S P_

E N T E R

C P L D_

I O < 3 3 . . 0 >

A R M_

I O < 3 0 . . 0 >

A R M_

R E S E T

L E D < 6 . . 1 >

E P M 5 7 0

F E E D_

D O G

I S P_ E N

T E R

A R M_

I O < 3 0 . . 0 >

C P L D_

I O < 3 3 . . 0

>

L E D < 6 . . 1 >

H C L K

A D D R < 2 3 . . 0 >

D A T A < 3 1 . . 0 >

C P L D_

J T A G < 3 . . 0 >

C P L D_

C L K

A R M_

R E S E T

A R M_

C O N < 9 . . 0 >

L P C 2 2 9 4

F E E D_

D O G

D A T A < 3

1 . . 0 >

A D D R < 2 3 . . 0 >

A R M_

I O < 3 0 . . 0 >

A R M_

C O N < 9 . . 0 >

C P L D_

C L K

A R M_

R E S E T

A R M_

J T A G < 5 . . 0 >

C P L D_

J T A G < 3 . . 0 >

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GE HEALTHCARE

DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 342 Section 2.0 Central Listings

M o n

M a r

1 2

1 3 : 1 7 : 2 8

2 0 0 7

3

o f

1 5

l p c 2 2 9 4

5 1 7 6 5 5 6 S C H

1

o f

3

2

4 D 3 >

5 C 6 >

4 C 7 >

1 K

2 0 2 1

1 4

2 2

A I N 0

C A N 2_ R X

2 5

2 4

A I N 1

P O 1 7_ S C K 1

0 . 1 2 5 W

V C C = 3 V 3 ; G N D = G N D

B L M 3 1 A 6 0 1 S

1

7 4 L V C - L C X 1 4

U 1 3

V C C = 3 V 3 ; G N D = G N D

1 3

7 4 L V C - L C X 1 4

1 0 %

3

4

2

Y 1

R 1

1 2

U 1 3

R 7

C 1

C 4

2

1

F L 3

8

9

R 6

R 5

R 4

R 3

1 4 1

1 4 2

1 3 8 1 3 9

1 4 3

2 2

1 3 5

4 3 1

1 3

1 2 6

1 4 0

1 4 4

5 2

7 0

8 2

8 6

9 5 1

0 2

9 0

7 1 5

2 4

3 4

7 6 7 5 6 9 6 1

5 9 5 8 3 3

5 0 3 2

2 5 2 3 2 1 8 5 4

1 2 3 4 9

1 2 2

1 2 1

1 0 1

1 0 0 9 9 9 2 8 5 8 4 8 3 7 8 4 2

U 1

1 %

G N D

C P U_ C L K

3 V 3

A R M_ I O < 3 0 . . 0 >

2 6

A R M_ T D O

P O 1 2_ D S R 1

0 . 1 2 5 W

1 3

1 2

1 1

P O 2 0_ S S E L 1

P O 1 1_ C T S 1

P O 1 0_ R T S 1

0

1 V 8

3 V 3

A G N D

G N D

G N D

1 0 0 P

C P L D_ C L K

0 . 1 2 5 W 1 %

3 3 . 2

5 %

0

2 3 0

0 . 1 2 5 W

1 7

4

P O 6_ M O S I 0

0

0 . 1 2 5 W

0

0 %

A R M_ R E S E T

2

P O 1 3_ D T R 1

P O 9_ R X D 1

P O 4_ S C K 0

P O 2_ S C L

P O 1 5_ E I N T 2

P O 1 4_ D C D 1

8

1 0 N

1 6 V

1 0 %

0 . 1 2 5 W

0 %

1 9

2 0

1

A R M_ T D I

A R M_ T C K

2 3

A R M_ R E S E T

L P C 2 2 9 2 F B D 1 4 4

1 7 9 1 4

1 6 1 7 1 8

2 7 2 8

3 0

0 . 1 2 5 W

1

0

C P

L D_ T D I

0 %

0 %

C P

L D_ T D O

C P L D_ J T A G < 3 . . 0 >

1 8

C P

L D_ T C K

0 %

5 0 V

6 0 0

O H M

P O 7_ S S E L

C P

L D_ T M S

P O 1 9_ M O S I 1

P O 1 8_ M I S O 1

1 U

P O 1 7_ S C K 1

1 9

0

. 1 U

2 3

C A N 1_ R X

C A N 2_ T X

A I N 3

1 5

6 5 3 0

5 0 V

P O 1 8_ M I S O 1

P O 1 6_ E I N T 0

P O 8_ T X D 1

P O 5_ M I S O 0

P O 3_ S D A

P O 1_ R X D 0

C A N 1_ T X

9 1

6

P O 1 9_ M O S I 1

P O 2 1_ P W M 5

P O 2 0_ S S E L 1

A I N 2

2 9

P O 2 2

5 0 V

C 2

C 3

R 2

1 0

1 0 %

1 0 M H Z

P O 0_ T X D 0

6 8

0

C S 0

9

O E

A R M_ C O N < 9 . . 0 >

4

A R M_ T R S T

5

A R M_ T M S

0

A R M_ J T A G < 5 . . 0 >

A R M_ R T C K

6 0

C o m p a n y

R e s t r i c t e d

8

6

5

R e v

B S i z e

1

6

C D B

2

A

5

7

8

4

3

S h e e t

3

2

1

4

B l o c k

S h e e t

G E

H e a l t h c a r e

7

D w g

N o

B l o c k

P a t h

A

O U T

I O

A

B

V C C

V O U T

G N D

E N A B L E

O U T

A

B

I O

I O

S Y M

1

O F

2

P 0_ 0_ T X D 0_ P W M 1

P 0_ 2_ S C L_ C A P 0_ 0

P 0_ 4_ S C K 0_ C A P 0_ 1

P 0_ 5_ M I S O 0_ M A T 0_ 1

P 0_ 7_ S S E L 0_ P W M 2_ E I N T 2

P 0_ 9_ R X D 1_ P W M 6_ E I N T 3

P 0_ 1 0_ R T S 1_ C A P 1_ 0

P 0_ 1 2_ D S R 1_ M A T 1_ 0

P 0_ 1 3_ D T R 1_ M A T 1_ 1

P 0_ 1 4_ D C D 1_ E I N T 1

P 0_ 2 2_ C A P 0_ 0_ M A T 0_ 0

P 0_ 2 1_ P W M 5_ C A P 1_ 3

X T A L 2

T D 1

V 1 8 ( 1 . . 0 )

V S S ( 1 1 . . 0 )

V S S A_ P L L

V S S A

P 1_ 2 9_ T C K

P 1_ 2 8_ T D I

P 1_ 2 6_ R T C K

P 1_ 2 4_ T R A C E C L K

P 0_ 1_ R X D 0_ P W M 3_ E I N T 0

P 0_ 1 1_ C T S 1_ C A P 1_ 1

P 1_ 2 7_ T D O

P 1_ 2 5_ E X T I N 0

P 1_ 2 3_ P I P E S T A T 2

V 3 A

P 1_ 1 6_ T R A C E P K T 0

P 1_ 1 7_ T R A C E P K T 1

P 1_ 2 2_ P I P E S T A T 1

P 1_ 2 1_ P I P E S T A T 0

P 1_ 2 0_ T R A C E S Y N C

P 1_ 1 8_ T R A C E P K T 2

P 1_ 1 9_ T R A C E P K T 3

P 1_ 0_ C S 0

P 1_ 1_ O E

P 1_ 3 0_ T M S

P 1_ 3 1_ T R S T

X T A L 1

P 0_ 3_ S D A_ M A T 0_ 0_ E I N T 1

P 0_ 1 6_ E I N T 0_ M A T 0_ 2_ C A P 0_ 2

P 0_ 1 9_ M A T 1_ 2_ M O S I 1_ C A P 1_ 2

V 1 8 A

V 3 ( 9 . . 0 )

R E S E T_ N

P 0_ 6_ M O S I 0_ C A P 0_ 2

P 0_ 8_ T X D 1_ P W M 4

P 0_ 1 5_ R I 1_ E I N T 2

P 0_ 1 7_ C A P 1_ 2_ S C K 1_ M A T 1_ 2

P 0_ 1 8_ C A P 1_ 3_ M I S O 1_ M A T 1_ 3

P 0_ 2 0_ M A T 1_ 3_ S S E L 1_ E I N T 3

P 0_ 3 0_ A I N 3_ E I N T 3_ C A P 0_ 0

P 0_ 2 9_ A I N 2_ C A P 0_ 3_ M A T 0_ 3

P 0_ 2 8_ A I N 1_ C A P 0_ 2_ M A T 0_ 2

P 0_ 2 7_ A I N 0_ C A P 0_ 1_ M A T 0_ 1

P 0_ 2 5_ R D 1

P 0_ 2 4_ T D 2

P 0_ 2 3_ R D 2

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GE HEALTHCARE

DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 343

B O O T 1 : 0

=

1 1

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A

O U T

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A A A

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GE HEALTHCARE

DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 344 Section 2.0 Central Listings

T R P = 2 . 6 7 * C R S T = 1 2 5 . 5 M S

E X T E N D E D

M O D E

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7 * C S W * 5 0 0 = 6 . 3 S

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GE HEALTHCARE

DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 345

H E A R

T

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 346 Section 2.0 Central Listings

P O W E R

C O N N E C T O R

H A N D L E C

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4 . 9 9 K

0 . 1 2 5 W

1 5 K

0 . 1 2 5 W

1 %

P D U 2 4 V

2

C P L D_

I O < 1 >

P D U 2 4 V

P I N

S H I E L D

S H I E L D

G N D

M H P 4_

5 0 T B 1 0_

0 0

M H P 4_

5 0 T B 1 0_

0 0

M H P 4_

5 0 T B 1 0_

0 0

M H P 4_

5 0 T B 1 0_

0 0

M H P 4_

5 0 T B 1 0_

0 0

1

W

I R E_

T O_

B O A R D 2

2 N

2 0 %

2 5 0 V

1 %

1 M E G

0 . 1 2 5 W

3

X_

R A Y_

L I G H T

1 %

G 6 B_ 2 1 1 4 P_ U S 2 4 V D C

4 0 V

L S M 3 4 0 J

P D U G N D

2 4 V_

I N

L S M 3 4 0 J

0 . 1 2 5 W

1 0 K

0

X R A Y_

O N_

L I G H T

R I G H T_

A N G L E

P I N

P D U G N D

M U R S 3 2 0 T 3

5 0

O H M

1 0 %

5 0

O H M

5 0 V

1 0 %

V C C

5 0 V

3 V 3

V C C = 3 V 3 ; G N

D = G N D

1 5 K

1 0 %

V C C = V C C ; G N D = G N D

1 %

0 . 1 2 5 W 1 %

1 %

V C C = V C C ; G N D = G N D

M C 1 4 8 9 A

0 . 1 2 5 W

1 %

R 4 2

1 5 K

U 1 4

V C C = V C C ; G N D = G N D

1 0 %

V C C

O N / O F F_

K E Y < 3 . . 0 >

M M B T 3 9 0 4

D 2

P D U G N D

7 4 L V C_

L C X 2

4 4

C P L D_

I O < 0 >

C P L D_

I O < 2 >

S M B J 5 . 0

1 2 V

M C 1 4 8 9 A

U 1 4

1 0 %

5 0 V

0 . 1 2 5 W

B L M 3 1 P 5 0 0 S

V C C = V C C ; G N D = G N D

0 . 1 U

0 . 1 2 5 W

8

C P L D_

I O < 3 3 . . 0 >

M M B T 3 9 0 4

K 3 G 6 B_ 2 1 1 4 P_ U S 2 4 V D C

P S W

P I N

R I G H T_

A N G L E

G N D

F L 7

1

1 %

C 3 8

W I R E_

T O_

B O A R D

P S W

D O O R I N

T E R L O C K

D O O R I N

T E R L O C K

P R E P

E X P

M H P 4_

5 0 T B 1 0_

0 0

M H P 4_

5 0 T B 1 0_

0 0

M H 1

B L M 3 1 P 5 0 0 S

W I R E_

T O_

B O A R D

R I G H T_

A N G L E

3

4

0 . 1 U

3

C o m p a n y

R e s t r i c t e d

8

6

5

R

e v

B S i z e

1

6

C D B

2

A

5

7

8

4

3

S h e e t

3

2

1

4

B l o c k

S h e e t

G E

H e a l t h c a r e

7

D w g

N o

B l o c k

P a t h

E C

B

I O

I N

O

R E S P_ C T R L

I N

O

R E S P_ C T R L

I N

O

R E S P_ C T R L

C L O S E D 1

O P E N 1

C O I L N

C O I L P

C L O S E D 2

O P E N 2

C L O S E D 1

O P E N 1

C O I L N

C O I L P

C L O S E D 2

O P E N 2

3 4 1 2

O E_ N

A 1 A 2

A 4

A 3

Y 3 Y 4

Y 2

Y 1

I N

O

R E S P_ C T

R L

5

2

6 4

1 3

4 3

2 1

C O I L 2

C O I L 1

C O M < 1 >

C O M < 0 >

C L O S E D < 0 >

O P E N < 0 >

O P E N < 1 >

C L O S E D < 1 >

E C

B

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Chapter 10 - Schematics Page 347

F r i

D e c

1 5

1 5 : 4 1 : 3 3

2 0 0 6

8

o f

1 5

i n t e r f a c e

5 1 7 6 5 5 6 S C H

2

o f

5

2

1 0 C 8 < >

1 0 C 6 < >

9 C 8 <

9 B 1 < >

C 5 0

C 4 1

6

2

8

1

5

4

U 4

R 5 7

T P 1

T P 2

R 5 3

R 5 4

C 4 5

C 4 4

C 4 3

C 4 0

R 5 6

C 4 9

C 4 8

C 4 7

C 4 6

R 5 1

1

2

D

S 1

C 4 2

R 5 5

R 5 2

R 4 9

R 5 0

5 1 8 4

6 7

U 5

6

2

8

1

5

4

U 3

7

1 1

1 2

5

6 1 0 9

U 1 2

2 1

1 2

1 4

2 8

1 7

1 6 1 3

2 7

2 6

U 2

V C C

0 . 1 U

1 0 %

C A N_ L

C A N_ H

1 2 1

1 % 0 . 1 2 5 W

D C R

0 1 0 5 0 5 U

1 0 V

1 0 %

1 0 %

1 6 V

1 U

H S M Y - C 6 5

0

3 3 2

V C C = 3 V 3 ; G N D = G N D

H C P L 0 7 2 0 - 0 6 0

1 %

3 3 2

0 . 1 U 1 0 %

5 0 V

0 . 1 U

5 0 V

T J A 1 0 5 0

1 0 %

5 0 V

0 . 1 U

1 0 %

5 0 V

0 . 1 U

1 0 %

0 . 4 7 U

1 6 V

T I N 1

K 0 . 1 2 5 W

1 % 4

7 U

1 0 %

1 6 V 1 0 %

1 U

2 6

2 5

Y E L L O W

7 4 V H C 1 2 3 A

2 6 2 5

0 . 1 2 5 W

1 %

1 0 K

T I N

5

V

0 . 4 7 U

1 0 %

1 6 V

1 %

0 . 1 2 5 W

2 0 K

0 . 1 2 5 W

0 %

0

1 %

0 . 1 2 5 W

1 0 K

1 %

1 0 %

5 0 V

C A N 1_ T X

C A N 1_ R X

C A N 1_ T X

C A N 1_ R X

A R M_ R E S E T

A R M_ I O < 3 0 . . 0 >

3 V 3

V C C

3 V 3

C A N_ V C C

C A N_ G N D

C A N_ G N D

C A N_ V C C

G N D

G N D

V C C

C A N_ G N D

0 . 1 2 5 W

1 %

H C P L 0 7 2 0 - 0 6 0

0 . 1 2 5 W

0 . 1 2 5 W

1 0 K

0 . 1

U

G N D

3 V 3

G N D

G N D

V C C

G N D

5 0 V

V C C = C A N_ V C C ; G N D = C A N_ G N D

C o m p a n y

R e s t r i c t e d

8

6

5

R e v

B S i z e

1

6

C D B

2

A

5

7

8

4

3

S h e e t

3

2

1

4

B l o c k

S h e e t

G E

H e a l t h c a r e

7

D w g

N o

B l o c k

P a t h

V I

G N D 1

G N D 2

V D D 1

V O V

D D 2

V R E F

S T X D

R X D

C A N H

C A N L

V I G

N D 1

G N D 2

V D D 1

V O

V D D 2

C E X T

Q

Q_

N

R D

B A_

N

R E X T_ C E X T

S Y N C I N

V S 2

V S 1

E R R O R_ N

V O U T

0 V O U T

E N A B L E

V R E C

0 V I N 2

0 V I N 1

I N

I O

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 348 Section 2.0 Central Listings

M o n

M a r

1 2

1 3 : 2 2 : 1 5

2 0 0 7

9

o f

1 5

i n t e r f a c e

5 1 7 6 5 5 6 S C H

3

o f

5

2

1 1 D 6 < >

7 A 5 >

1 0 C 6 >

1 0 C 6 <

1 0 C 8 <

8 B 6 < >

8 C 1 <

1 0 C 8 >

7 D 4 < >

1 0 B 1 < >

1 1 C 8 < >

1 0 K

0 . 1 2 5 W

P O 8_ T X D 1

P O 9_ R X D 1

1 0 K

3

R 6 9

0 . 1 2 5 W

R 6 2

0 . 1 2 5 W

I S P_ E N T E R

1 %

0 . 1 2 5 W

P M B D 9 1 4

3 V 3

1 5 K

G N D

3 V 3

Q 3 M M B T 3 9 0 4

R T S

0 . 1 2 5 W

R 6 1

1 %

2 0 K

R S 2 3 2 < 3 . . 0 >

2 G N D

8 5 V

D 4

P O 1 4_ D C D 1

+ 0 . 0 5

0

R 6 3

3 V 3

C 5 1

2 4

G N D

R 6 7

G N D

3

P O 0_ T X D 0

I S P_ R X D

4 3

V C C

D A T A_ O U T

D A T A_ I N

M A X 4 8 8 E

U 1 8

8 7 3

4 2

1

5 6

G N D

V C C = 3 V 3 ; G N D = G N D

G N D

C 5 4

C 5

2

C 5 5

C 5 6

2 6 1 6

7

1 0

1 4

1 1 8

1 3

1 5

5 1

U 1 7

C 6 0

C 5 7

C 5 3

R 6 5 C

5 8

1

2

D S 5

R 7 2

R 6 4

4 1 3

2 1

U 1 2

R 5 9

R 6 0

R 5 8

1 2

1 4

1 6

1 8

1 8 6 4 2

U 8

M A X 3 2 3 2 C

V C C = 3 V 3 ; G N D = G N D

0 . 1 U

5 0 V 1 0 %

G N D

O V E R_ C U R R E N T

R S 4 8 5_ R X

+

7 4 L V C_ L C X 2 4 4

P O 8_ T X D 1

D A T A_ I N

1 1 0

P O 9_ R X D 1

D A T A_ O U T

4 . 9 9 K

0 . 1 2 5 W

5 0 V

1 %

0 . 1 W

1 0 %

5 0 V

0 . 1 U

1 4

8

9

1 0 %

5 0 V

0 . 1 U

5 0 V

0 . 1

U

1 0 %

7 4 V H C 1 2 3 A

1 %

0 . 1 2 5 W

3 3 2

H

S M Y - C 6 5 0

1 0 %

1 U 1 6 V

1 %

0 . 1 2 5 W

2 0 K

0

1

0

1

0

P O 1_ R X D 0

1 0 %

5 0 V

0 . 1 U

5 0 V 1 0 %

0 . 1 U

I S P_ T X D

0 . 1 U

R S 4 8 5_ T X -

R S 4 8 5_ T X +

1 %

3 V 3

3 V 3

G N D

G N D

A R M_ I O < 3 0 . . 0 >

V C C

3 V 3

G N D

V C C

1 1 0

0 . 1 W

0 . 1 %

G N D

0 . 1 2 5 W 1 %

Y E L L O W

D 5

1 2

9

+ 0 . 0 5

P M B D 9 1 4

D T R

A R M_ R E S E T

D 6

1 5

1 4

3 V 3

G N D

R 7 1

P M B D 9 1 4

8 5 V

M M B T 3 9 0 4

1 0 %

0 . 1 U

R 6 6

1 %

0 . 1 2 5 W 2 0 K

1 %

R 6 8

2 0 K 0 . 1 2 5 W

8 5 V

0

0 . 1 2 5 W

Q 4

1 U 1 6 V 1 0 %

0 . 1 %

1 0 %

R S 4 8 5_ R X

-

C P L D_ I O < 3 3 . . 0 >

5 0 V

C 5 9

0 %

C o m p a n y

R e s t r i c t e d

8

6

5

R e v

1

6

C D B

2

A

5

7

8

4

3

S h e e t

3

2

1

4

B l o c k

S h e e t

G E

H e a l t h c a r e

7

D w g

N o

B l o c k

P a t h

E C

B

E C

B

R 2 I N

R 1 I N

T 2 I N

T 1 I N

C 2 M

C 2 P

C 1 M

C 1 P

V N

V C C

V P

G N D

R 2 O U T

T 2 O U T

R 1 O U T

T 1 O U T

C E X T

Q

Q_

N

R D

B A_

N

R E X T_ C E X T

O E_ N

A 1 A 2

A 4

A 3

Y 3 Y 4

Y 2

Y 1

O U T

V C C

B D I

Y Z

A

R O

G N D

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Chapter 10 - Schematics Page 349

G E N E R A T O R C O N N E C T O R

P R E P A R E

E X P O S U R E

M o n

M a r

1 2

1 3 : 2 6 : 2 8

2 0 0 7

1 0

o f

1 5

i n t e r f a c e

5 1 7 6 5 5 6 S C H

4

o f

5

2

1 0 A 3 <

1 0 A 8 >

1 0 A 6 >

1 0 C 6 >

1 0 A 3 >

1 0 C 1 <

1 0 B 3 <

1 0 A 3 >

1 0 A 6 >

1 0 C 6 >

1 0 A 8 >

9 B 3 <

1 0 C 6 <

1 0 C 8 <

1 0 C 8 <

1 0 A 6 >

1 0 C 6 <

1 0 C 8 <

1 0 C 6 >

1 0 C 8 >

1 0 C 8 <

1 0 C 6 <

1 0 C 6 <

1 0 C 8 <

1 0 B 2 <

7 D 4 < >

9 B 3 < >

1 1 C 8 < >

8 C 8 < >

9 A 5 >

9 B 3 <

8 B 8 < >

9 A 5 >

7 A 7 <

7 C 5 >

F L 6

B L M 3 1 P 5 0 0 S

X R A Y_

O N / O

F F +

5 0

O H M

X R A Y_

C M D -

R E S E T -

E X P O S U R E_

S W

E X P O S U R E_

E N A B L E +

B U Z_

C M D

X R A Y_

O N / O F F -

E X P O S U R E_

E N A B L E -

6

3

R E S E T +

P R E P A R E_

S W

X R A Y_

C M D +

7

R 7 4

0 . 1 %

R S 4 8 5_

R X +

B U Z

P R E P A R E_

S W

E X P O S U R E_

S W

1

V C C = V C C ; G N D = G N D

2

0 . 1 2 5 W

B U Z_

C M D

X

R A Y_

O N / O F F

9 7

7 4 L V C_

L C X 2 4 4

E X P O S U R E_

E N A B L E -

E X P O S U R E_

E N A B L E +

X R A Y_ O

N / O F F -

X R A Y_

O N / O F F +

X R A Y_

C M D -

X R A Y_

C M D +

R E S E T +

R E S E T -

X R A Y_

O N / O F F

X R A Y_

C M D

R E S E T

E X P O S U R E_

E N A B L E

1 0 %

4 . 9 9 K

1 1 0

0 . 1 W

G N D

1

V C C = 3 V 3 ; G N D = G N D

1 1

C

P L D_

I O < 6 >

C

P L D_

I O < 4 >

C P L D_

I O < 3 3 . . 0 >

R 7 0

1 % 0 . 1 2 5 W

2 0 K

M C 1 4 8 9 A

U 2 0

R 7 5

1 4

8

5 6

1 5 K

4 Q 6 1

8 P I N

2 1 1 1 7 3 8

V C C

R 7 7

V C C = 3 V 3 ; G N D = G N D

R 7 8

1 %

G N D

R I B B O N_

C A B L E_

S T A N D A R D

2 0

2 4

P I N

R I G H T_

A N G L E

C A N_

G N D

1 3

G N D

0 . 1 2 5 W

1 0 K

7

1 2

9

1 7

8

2 4 V

1 4

2 5

2 3

1 9

1 5

1

1 % 0

. 1 2 5 W

1 0 K

R 8 2

C A N_

L

R S 4 8 5_

T X +

R S 4 8 5_

R X -

C A N_

H

R S 4 8 5_

T X -

J 1 1

1 0

1 1

1 2

1 3

1 4

1 6

1 8

2

2 1

2 2

2 6

4

5 7

8

9

1 5

U L N 2 8 0 3

X R A Y_

C M D C

6 4

7 4 L V C_

L C X 2 4 4

4

2

R 8 3

R 8 4

1 0

U 1 3

2

1

U 1 3

2

P 1

2

1

1 1

1 6

1 7

1 8

3 1

1 0

C 6 2

R 7 9

C 6 3

C 6 6

C 6 5

C 6 1

R 7 3

R 7 6

6 5

1

2 4

3 8

U 1 9

3

1 2

1 6

1 8

1 6 2 U 7

3 5

1 9

1 7

1 5

1 3

1 1

U 7

R 8 7

R 8 6

R 8 9

6 5

1

2 4

3 7 8

U 2 2

R 8 1

R 8 0

R 8 5

6 5

1

2 4

3 7 8

U 2 1

C

P L D_

I O < 7 > 7

4 L V C - L C X 1 4

V C C = 3 V 3 ; G N D = G N D

5 0 V

1 %

3 3 2

B U Z

1 0 K

3 3 2

G N D

C P L D_ I O < 1 0 >

2 4 V

I 1 5 0

1 %

0 . 1 2 5 W

X R A Y_

O N_

L I G H T

1 %

0 . 1 2 5 W

1 1

G N D

G N D

G N D

G N D

G N

D

G N D

G N D

G N D

0 . 1 2 5 W

1 0 %

1 0

1 %

G N D

M A X 4 8 8 E

V C C

0 . 1 W

0 . 1 %

1 1 0

0 . 1 2 5 W

1 % 1

1 0

0 . 1 W

M A X 4 8 8 E

0 . 1 %

1 1 0

0 . 1 W

V C C

0 . 1 2 5 W

1 %

4 . 9 9 K

0 . 1 W

0 . 1 %

1 1 0

M A X 4 8 8 E

0 . 1 %

1 1 0

0 . 1 W

V C C

0 . 1 2

5 W

1 %

4 . 9 9

K

0 . 1 %

4 5 6 7 8 9

0 . 1 U

1 0 %

5 0 V

0 . 1 U

5 0 V

5 0 V

0 . 1 U

1 0 %

V C C

V C

C

1 0 %

5 0 V

3 V 3

1 2 V

C P L D_

I O < 1 1 >

C

P L D_

I O < 5 >

C

P L D_

I O < 8 >

C

P L D_

I O < 9 >

X_

R A Y_

L I G H T

0 . 1 U

1 0 K

1 2 V

0 . 1 U

7 4 L V C - L C X 1 4

5 0 V

0 . 1 U

1 0 %

V C C

R E S E T

E X P O S U R E_

E N A B L E

0 . 1 2 5 W

1 %

G N D

V C C = 3 V 3 ; G N D = G N D

3 V 3

C o m p a n y

R e s t r i c t e d

8

6

5

R

e v

B S i z e

1

6

C D B

2

A

5

7

8

4

3

S h e e t

3

2

1

4

B l o c k

S h e e t

G E

H e a l t h c a r e

7

D w g

N o

B l o c k

P a t h

V C C

B D I

Y Z

A

R O

G N D

I N

O

R E S P_ C T R L

O E_ N

A 1 A 2

A 4

A 3

Y 3 Y 4

Y 2

Y 1

O E_ N

A 1 A 2

A 4

A 3

Y 3 Y 4

Y 2

Y 1

V C C

B D I

Y Z

A

R O

G N D

V C C

B D I

Y Z

A

R O

G N D

A

B

A

B

B U Z Z E R

I 1

G N D

C O M M O N

O 8

O 2

O 1

O 6

O 5

I 8

O 7

O 4

O 3

I 7 I 6 I 5 I 4 I 3 I 2

2 6

2 4

3 1 7 9 1 1

1 9

1 7

2 4 6 8 1 2

1 0

1 4 1 6 1 8

2 2

2 0

5 1 3 1 5

2 1 2 3 2 5

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 350 Section 2.0 Central Listings

P O W E R

O N

T U B E

W A R M

R E A D Y

O N

O F F

X R A Y

O N

K E Y B O A R D

C O N N E C T O R

I N H I B I T

W e d

F e b

2 8

1 6 : 0 0 : 4 2

2 0 0 7

1 1

o f

1 5

i n t e r f a c e

5 1 7 6 5 5 6 S C H

5

o f

5

2

9 D 7 < >

7 D 4 < >

9 B 3 < >

1 0 B 1 < >

7 B 2 < >

Y E L L O W

3 3 2

R 9 6

1 %

0 . 1

2 5 W

R 9 5

1 %

0 . 1

2 5 W

3 3 2

1 %

0 . 1 2 5 W

3 3 2

R 3 5

2

0 . 1 2 5 W

R I G H T_ A N G L E

R S 2 3 2 < 3 . . 0 >

C P L

D_ I O < 3 3 . . 0 >

L E D < 6 . . 1 >

1 %

1 %

0 . 1

2 5 W 1 %

1 . 2 1 K

R 1 0 0

0 . 1

2 5 W

1 5 0

0 . 1

2 5 W

V C C = 3 V 3 ; G N D = G N D

7 4 L V C_ L C X 2 4 4

1 0 0 V

M M S D 4 1 4 8

1 0 0 V

M M S D 4 1 4 8

1 0 0 V

0 . 1 2 5 W

1 0 K

R I B B O N_ C A B L E_ L O W_ P R O F I L E

R I G H T_ A N G L E

P I N

2

3

G N D

I S P_ R X D

R T S

1

0

I S P_ T X D

P I N

1 %

1 0 K

1 %

1 0 K

1 0 K

0 . 1 2 5 W 1 %

1 0 K

0 . 1 2 5 W 1 %

1 0 K

1 0 K

0 . 1 2 5 W 1 %

1

4

3 2 0

7 4 L V C_ L C X 2 4 4

1 2 1 3 1 4 1 5

1 6 1 7

3 3 2

6

O N / O F F_ K E Y < 3 . . 0 >

C P L D_ I O < 1 2 >

C P L D_ I O < 1 3 >

C P L D_ I O < 1 4 >

C P L D_ I O < 1 5 >

C P L D_ I O < 1 6 >

C P L D_ I O < 1 7 >

1 9

2 0

2 1

G N D

0 . 1 2 5 W 1 %

1 0 K

1 0 K

1 %

0 . 1 2 5 W

1 0 K

1 %

0 . 1 2 5 W

1 %

1 %

G N D

0 . 1 2 5 W

0 . 1 2 5 W

1 0 K

0 . 1 2 5 W

G N D

2

3

1

D T R

D U A L_ R O W_ H E A D E R

P D U G N D

1 0 K

1 %

0 . 1 2 5 W

G N D

1 0 %

5 0 V

0 . 1 U

3 V 3

1 0 %

5 0 V

0 . 1 U

U 2 6

1 1

1 7

1 9

9 7 5

U 2 6

2 4 6 8 1

1 4 1 2

J 8

1

1 0

2

3

4

5

6

7

8

9

D 9

D 1 0

D 8

D 7

R 9 7

R 9 8

R 9 0

R 9 1

R 9 2

D S 4

1 1

J 1 2

1 0

1 1

1 2

1 3

1 4

1 5 1 7

1 8

1 9

2

2 7

2 8

2 9 3

3 0

3 1

3 2

4

5

6

7

8

9

R 1 0 2

R 1 0 1

R 1 0 3

R 1 0 4

R 1 0 5

R 1 0 6

C 6 7

D 1 2

1

3

V C C = 3 V 3 ; G N D = G N D

1 6

1 8

R 9 4

0 . 1 2 5 W

M M S D 4 1 4 8

G N D

C 6 8

V C C

V C C

1 %

2

1 6

2 2 2 4 2 6

2 1

M M S D 4 1 4 8

1 0 0 V

M M S D 4 1 4 8

1 0 0 V

2 3 2 2

V C C = V C C ; G N D = G N D

7 4 A B T 2 4 4

1 8 1 6

1 2

1 4

6 8 4 2 1

U 2 3

C P L D_ I O < 2 1 >

C P L D_ I O < 2 2 >

C P L D_ I O < 2 3 >

1 9

1 1 1 3

1 7

1 5

5 3 7 9

7 4 A B T 2 4 4

V C C = V C C ; G N D = G N D

U 2 3

1 8

C P L D_ I O < 1 8 >

C P L D_ I O < 1 9 >

C P L D_ I O < 2 0 >

1 0 0 V

D 1 1

M M S D 4 1 4 8

2 0

G N D

5

V C C

1 5 0

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1 % R 9 3

2 5

2 3

1 3 1 5

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R 3 4

P D U 2 4 V

H S M Y - C 6 5 0

H S M G - C 6 5 0

D S 3

C

o m p a n y

R e s t r i c t e d

8

6

5

R e v

B S i z e

1

6

C D B

2

A

5

7

8

4

3

S h e e t

3

2

1

4

B l o c k

S h e e t

G

E

H e a l t h c a r e

7

D w g

N o

B l o c k

P a t h

I N

3 1

2 6 8 1 0

5 9 7

4

O E_ N

A 1 A 2

A 4

A 3

Y 3 Y 4

Y 2

Y 1

O E_ N

A 1 A 2

A 4

A 3

Y 3 Y 4

Y 2

Y 1

O E_ N

A 1 A 2

A 4

A 3

Y 3 Y 4

Y 2

Y 1

O E_ N

A 1 A 2

A 4

A 3

Y 3 Y 4

Y 2

Y 1

3 2

3 0

2 6

2 4

2 8

2 2

2 0

1 8

1 4 1 6

1 0 1 2 8 6 4 2

3 1

2 9

2 7

2 3 2 5

2 1

1 9

1 7

1 3 1 5

1 1

9 7 5 3 1

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Chapter 10 - Schematics Page 351

1 2 V

T O

L C D

O U T P U T

H V

5 V

T O

3 . 3 V

5 V

T O

1 . 8 V

T W O

P A R T S

A S

C L O S E

A S

P O S S I B L E

P O W E R

S U P P L Y

2 4 V

T O

1 2 V

2 4 V

T O

5 V

F r i

D e c

1 5

1 5 : 4 1 : 3 6

2 0 0 6

1 2

o f

1 5

p o w e r

5 1 7 6 5 5 6 S C H

1

o f

1

2

5 4 3

2 1

U 2 5

C 8 2

C 8 1

4 3

2 1

F L 9

C 8 6 C 8 5

C 7 4

C 7 3

G 2

G 1

2 1

J 1

4 3

2 1

F L

8

R 1 1 4

4 3

2 1

F L 2

C 7 0

T P 4

R 1 0 8

C 7 2

R 1 1 2

T P 6

8 1

7 2

4

6

3

U 1 0

C 7 6

D 1 4

L 2

1 2

D S 7

T P 3

T P 5

C 7 5

R 1 1 1

C R 5

1 2

D S 6

L 1

C R 4

D 1 3

R 1 1 3

R 1 0 7

R 1 0 9

R 1 1 0

C 7 1

C 6 9

C R 3

4 3

2 1

F L 1

8 1

7 2

4

6

3

U 9

T P 7

T P 9

C 8 3

D 1 5

C 7 8

C 8 0

R 1 2 0

R 1 1 6

C 7 7

C 7 9

R 1 1 5

R 1 1 9

C 8 4

T P 1 0

D 1 6

T P 8

R 1 1 7

4

2 1

5

V R 1

1

5 4

2 6 3

V R 2

R 1 1 8

P D U G N D

2 4 V_

I N

2 4 V_

I N S M 6 T 2 7 A

T I N

Z J Y S 5 1 R 5 - 2 P

2 0 0

O H M

T I N

Z J Y S 5 1 R 5 - 2 P

2 0 0

O H M

2 7 V

P D U G N D

0 . 1 2 5 W 1 %

L M 2 6 7 6 T

I N 0 . 1 U

1 0 %

Z J Y S 5 1 R 5 - 2 P

G N D

1 . 2 1 V

T O

2 0 V

1 0 U

+ 8 0 % - 2 0 %

3 3 U

5 0 V

0 . 1 U

2 0 0

O H M

Z J

Y S 5 1 R 5 - 2 P

1 0 0 U

5 0 V

5 0 V 2 0 %

G N D

P D U

G N D

2 4 V_ I N

2 0 0

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1 0 %

2 4 V

1 0 0 U

G N D

2 0 %

5 0 V

T I N

2 2 U

1 0 %

5 A

L S M 3 4 0 J

1 0 %

0 . 1 U

0 . 1 %

0 . 1 W

2 0 %

5 0 V 1 0 %

3 5 V

P 6 S M B 1 8 A

1 8 V

0 . 1 U 5 0 V

1 6 V

0 . 1 2 5 W 1 %

1 K

V C C

B A S 1 1 6

7 5 V

2 . 8 7 K

0 . 1 W

1 %

1 %

1 . 4

K

0 . 1 W

T I N

1 6 V

1 0 U

+ 8 0 % - 2 0 %

T I N

1 %

1 K

0 . 1 2 5 W

1 V 8

L T 1 9 6 3 E Q

0 . 1 2 5 W

+ 8 0 % - 2 0 %

1 0 U

1 6 V

G N D

0 . 1 U 5 0 V 1 0 %

B A S 1 1 6

7 5 V

G N D T

I N

3 V 3

V C

C

1 %

0 . 1 2 5 W

1 K

T I N

G N D

1 6 V

1 0 0 U

1 0 %

1 K

0 . 1 2 5 W

1 %

L T 1 5 2 9 - 3 . 3

3 . 3

V

L M 2 6 7 6

5 0 V

3 5 V

1 0 %

2 2 U

3 3 U 2 0 %

1 0 N

2 0 %

4 . 7 U

G N D

S H I E L D

1 2 V

1 2 V

V C C

G N D

H S M G - C 6 5 0

W I R E_

T O_ B O A R D

R I G H

T_ A N G L E

1 0 %

4 0 V

P I N

5 0 V

4 0 V

0 . 1 2 5 W

G R E E N

H S M G - C 6 5 0

0 . 1 2 5 W

5 A

L S M 3 4 0 J

1 0 %

1 K 0 . 1 2 5 W

1 K

0 . 1 U

5 0 V

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1 %

0 . 1 2 5 W

3 . 1

6 K

0 . 1 W

6 . 7 V

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G R E E N

4 9 9

1 %

5 . 1 1 K

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1 0 %

1 %

1 %

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1 %

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1 0 0 U

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0 . 1 %

C

o m p a n y

R e s t r i c t e d

8

6

5

R e v

B S i z e

1

6

C D B

2

A

5

7

8

4

3

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3

2

1

4

B l o c k

S h e e t

G

E

H e a l t h c a r e

7

D w g

N o

B l o c k

P a t h

F E E D B A C K

O N_ O F F

S W I T_ O U T

B O O S T

I N P U T

G N D

T A B_ G N D

V I N

S E N S E

V O U T

G N D 1

G N D 2

S H D N_ N

F E E D B A C K

O N_ O F F

S W I T_ O U T

B O O S T

I N P U T

G N D

T A B_ G N D

V I N S H D N_ N

V O U T

S E N S E_ A D J

G N D < 1 - 0 >

C X A - L 1 0 L

1 2

5 3 4

1

2

G 2

G 1

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GE HEALTHCARE

DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 352 Section 2.0 Central Listings

F r i

D e c

1 5

1 5 : 4 1 : 3 8

2 0 0 6

1 3

o f

1 5

j t a g

5 1 7 6 5 5 6 S C H

1

o f

1

2

9

8

7

6

5

4

3

2 0

2

1 9

1 8

1 7

1 6

1 5

1 4

1 3

1 2

1 1

1 0

1

J 5

R 1 3 1

R 1 3 0

R 1 2 9

R 1 2 7

R 1 2 2

R 1 2 8

R 1 2 6

R 1 2 4

C 8 7

C 8 8

R 1 2 1

R 1 2 3

9

8

7

6

5

4

3

2 1 0

1

J 2

G N D

G N D

3 V 3

3 V 3

G N D

G N D

3 V 3

A R M

_ T C K

A R M

_ R T C K

A R M

_ T R S T

A R M

_ T D I

A R M

_ T D O

A R M_ R E S E T

A R M

_ T M S

D U A L_ R O W_ H E A D E R_ B R E A K

S T R A I G H T

P I N

0 . 1 2 5 W

P I N

C P L D_ J T A G < 3 . . 0 >

0 . 1 U

1 0 %

5 0 V

0 . 1 U

C P L D_ T M S

1 0 K

1 %

0 . 1 2 5 W

0 . 1 2 5 W

1 %

1 0 K

0 . 1 2 5 W

1 %

1 0 K

C P L D_ T C K

0 . 1 2 5 W

1 %

1 0 K

C P L D_ T D O

C P L D_ T D I

D U A L_ R O W_ H E A D E R_ B R E A

K

0 . 1 2 5 W

1 %

1 0 K

1 0 K

1 %

0 . 1 2 5 W

0 . 1 2 5 W

1 %

1 0 K

1 0 K

1 %

0 . 1 2 5 W

1 0 K

0 . 1 2 5 W

1 %

5 0 V 1 0 %

A R M_ J T A G < 5 . . 0 >

5 2 4 3 0 1

1 %

1 0 K

S T R A I G H T

0 2 3 1

C o m p a n y

R e s t r i c t e d

8

6

5

R e v

B S i z e

1

6

C D B

2

A

5

7

8

4

3

S h e e t

3

2

1

4

B l o c k

S h e e t

G

E

H e a l t h c a r e

7

D w g

N o

B l o c k

P a t h

I O

1 9

9 1 1

1 3 5 1 3 1 5 1 7

1 4 1 6

7

1 2 2 4 6 8

1 0

2 0

1 8

I O

I N

3 1

2 6 8 1 0

5 9 7

4

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Chapter 10 - Schematics Page 353

C Y C L E

T I M E

F P S H I F T : C L O C K

I N P U T

=

1 6

:

1

M o n

M a r

1 2

1 3 : 2 7 : 2 9

2 0 0 7

1 4

o f

1 5

l c d

5 1 7 6 5 5 6 S C H

1

o f

1

2

1 4 D 4 <

1 4 D 4 <

1 4 D 4 <

1 4 D 4 <

1 4 C 4 <

1 4 C 4 <

1 4 C 4 <

1 4 C 4 <

1 4 B 7 >

1 4 B 7 >

1 4 B 7 >

1 4 B 7 >

1 4 B 7 >

1 4 B 7 >

1 4 B 7 >

1 4 B 7 >

F P D < 0 >

F P D < 1 >

F P D < 2 >

F P D < 3 >

C P

L O A D

F R M

D I S P

F P D < 0 >

F P D < 1 >

F P D < 2 >

F P D < 3 >

D I S P

C P

L O A D

F R M

3 8

3 7

G N D

2

B L M 3 1 A 6 0 1 S

G 2 G 1

9 8 7 6 5 4 3

2 0 2

1 9

1 8

1 7

1 6

1 5

1 4

1 3

1 2

1 1

1 0 1

J 1 4

T P

_ L C D G N D

T P_ L C D V

R 1 3 6

R 1 2 5

R 1 3 3

3

4 1

Y 2

2 9

3 1

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3 5 3 4

4 2

5 4

3 6

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2 7

2 3

2 6 3 0

1 8

1 9

2 0

2 1

4 4

4 5

4 6

4 7

4 9

5 0

5 1

5 2

4 3

6 0

5 9

5 8

5 7

5 6

3 9

6 1 5 6 8 9

1 0

1 1

1 3

1 4

6 2

6 3

6 4 2 3 4

1 5

1 6

U 1 5

C 9 6

C 9 2

C 9 3

C 9 4

C 9 5

R 1 3 4

4

3

U 1 3

6

5

U 1 3

2

1

F L 1 0

C 9 1

C 9 0

C 8 9

R 1 3 5

R 1 3 2

F L E X_ C A B L E_ Z I F_ B O T T O M

S O C K E T

R I G H T_ A N G L E

0 . 1 U

1 0 K

1 %

0 . 1 2 5 W 1 0 K

3 V 3

T I N

A R M_ R E S E T

A D D R < 1 1 >

0 . 1 2 5 W

H C L K

A D D R < 0 >

A D D R < 1 >

A D D R < 2 >

A D D R < 3 >

A D D R < 4 >

A D D R < 5 >

A D D R < 6 >

A D D R < 7 >

A D D R < 8 >

A D D R < 9 >

A D D R < 1 0 >

A D D R < 1 2 >

A D D R < 1 3 >

A D D R < 1 4 >

A D D R < 1 5 >

D A T A < 7 >

D A T A < 6 >

D A T A < 5 >

D A T A < 4 >

D A T A < 3 >

D A T A < 2 >

D A T A < 1 >

D A T A < 0 >

D A T A < 3 1 . . 0 >

W E

A D D R < 2 3 . . 0 >

A R M_ C O N < 9 . . 0 >

O E

C S 3

A R M_ I O < 3 0 . . 0 >

P O 1 6_ E I N T 0

1 U 1 6 V 6

0 0

O H M

3 V 3

7 4 L V C - L C X 1 4

V C C = 3 V 3 ; G N D = G N D

3 3 . 2

3 3 . 2

1 %

0 1 2 3 4 5 6 7 8 9 1 0

1 1 1 2 1 3 1 4 1 5

7 6 5 4 3 2 1 0

4 9 3

3 V 3

1 6

S 1 D 1 3 7 0 0 F 0 2

5 0 V 1 0 %

0 . 1 U

0 . 1 U

5 0 V 1 0 %

5 0 V 1 0 %

0 . 1 U

0 . 1 U

5 0 V

0 . 1 U

1 0 %

5 0 V

G N D

G N D

7 4 L V C - L C X 1 4

G N D

5 0 V

1 0 %

0 . 1 2 5 W 1 %

1 0 %

4 0 M H Z

1 0 N

1 K

1 0 %

5 0 V

0 . 1 2 5 W

1 %

1 0 %

V C C = 3 V 3 ; G N D = G N D

3 V 3

3 V 3

1 %

1 0 %

5 0 0 M W

T I N

0 . 1 2 5 W 1 5 K

G N D

G N D

S H I E L D

C o m p a n y

R e s t r i c t e d

8

6

5

R

e v

B S i z e

1

6

C D B

2

A

5

7

8

4

3

S h e e t

3

2

1

4

B l o c k

S h e e t

G E

H e a l t h c a r e

7

D w g

N o

B l o c k

P a t h

I N

Y D I S

V S S < 4 . . 0 >

X E C L

M O

D_ O U T

Y S C L

F P

F R A M E

F

P L I N E

F P

S H I F T

F

P D A T 2

F

P D A T 3 D

7

F

P D A T 1

F

P D A T 0 D

5 D 4

D 6

D 2 D 3

D 0 D 1

W

A I T_ N

C S_ N

X C D 1

C L K I

C N F 4

C N F 3

C N F 2

A 0

A S_ N

W R_ N

R D_ N

A 5

A 4

A 1

A 3

A 2

A 9 A 1 0

A 8

A 7

A 6

A 1 1 A 1 2

X C G 1

A 1 3

A 1 4

A 1 5

R E S E T_ N

C N F 0

C N F 1

S C A N E N

T S T E N

N I O V D D < 1 . . 0 >

H I O V D D < 2 . . 0 >

C O R E V D D < 2 . . 0 >

2 0

1 9

1 8

7 6 5 4 3 2 1 1 7

G 2

1 2

1 1

G 1

1 0

1 5

9 1 6

8 1 3 1 4

C W

O U T

V C C

V O U T

G N D

E N A B L E

I O I O

A

B

A

B

I N

I N

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GE HEALTHCARE

DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 354 Section 2.0 Central Listings

F r i

D e c

1 5

1 5 : 4 1 : 4 1

2 0 0 6

1 5

o f

1 5

m e m o r y

5 1 7 6 5 5 6 S C H

1

o f

1

2

C 9 7

R 1 3 8

R 1 3 7

7

5

6 3 2 1

U 1 1

3 V 3

5 0 V

1 0 %

0 . 1 U

G N D

V C C = 3 V 3 ; G N D = G N D

G N D 3

V 3

0 . 1 2 5 W

1 0 K

P O 2_ S C L

3 2

1 %

1 0 K

1 %

0 . 1 2 5 W

2 4 C 2 5 6

P O 3_ S D A

A R M_ I O < 3 0 . . 0 >

C

o m p a n y

R e s t r i c t e d

8

6

5

R e v

B S i z e

1

6

C D B

2

A

5

7

8

4

3

S h e e t

3

2

1

4

B l o c k

S h e e t

G

E

H e a l t h c a r e

7

D w g

N o

B l o c k

P a t h

I O

S D A

S C L

W P

A 0

A 2

A 1

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 355

3.4 Jedi Generator TAV Interface Board

P O W E R S U

P P L Y I S

O L A T E D

5 V

1 2 V

T O

5 V

C H A N G

E T O

1 6 V

P O W E R G O O D

F r i

D e c

2 9

1 6 : 0 4 : 0 3

2 0 0 6

1

o f

4

j e d i_ t a v

5 1 8 2 2 8 5 S C H

1

o f

4

1

W A N

G Z Y

1

2 9 - D E C - 0 6

3 5 V

C 6

7 6

F

1

R 4

1 2

D S 1

T P 3

T P 4

C 8

C 5

R 3

C 2

C 1

2 1

1 2

1 4

2 8

1 7

1 6 1 3

2 7

2 6

U 1

T P 2

T P 1

D 2

C 9

L 1

D 1

C 7

R 1

R 2

C 4

C 3

4 3

2 1

F L 1

8 1

2

4 3

U 2

G N D

0 . 1 U

2 0 %

3 5 V

V A R I O U S

1 % 0 . 1 2 5 W

3 . 1 6 K

1 %

1 0 %

G R E E N

H L M P - 1 7 9 0

0 3 - J U L Y - 0 6

A

W A N

G Z Y

L S M 3 4 0 J

5 A

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1 U 2 5 V

1 0 K 0 . 1 2 5 W

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R e s t r i c t e d

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P

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R X

L E D

R S 4 8 5

-

R S 2 3 2

C O N V E R T O R

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W e d

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I N T E R F A C E

A N D

C O N N E C T O R S

W e d

S e p

1 3

1 4 : 2 9 : 5 6

2 0 0 6

3

o f

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3

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J E D I_ O N_ S W

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B A

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P

R E P A R E , E X P O R S U R E

A N D

I N D I C A T O R

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V C C = V C C ; G N D = G N D

7 4 A C T 0 0

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M

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3.8 Heater board

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O P T I M I Z E

F O R

1 0 0 M A

M o n

M a y

1 6

1 2 : 1 7 : 5 5

2 0 0 5

2

o f 2

L V P S_

T R I_ V 5

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7 5 V

B A W 5 6

C 1 0

1 0 %

5 0 V

0 . 4 7 U

R 1 9

0 . 1 W

1 %

1 K R

1 7

0 . 1 W

1 K

1 % R

1 6

0 . 1 W

1 %

2 K R

1 8

2 K 0 . 1 W

1 %

R 1

5 %

1 0 1 W

P 1 5 V

C 2 2

0 . 4 7 U

1 0 %

5 0 V

3

1

4

U 4

5 V

M C 7 8 M 0 5 C D T

V C C

C 1 7

1 0 %

5 0 V

0 . 1 U

C 1 5

0 . 1 U

1 0 %

5 0 V

R 1 5

0 . 1 W

2 0 K

1 %

8

7

4

2 3

1

6

5 U 3 L M 3 1 1

P 1 5 V

V C C

R 1

1

0 . 1 W 1 % 1

0 K

C 1 4

0 . 1 U

5 0 V 1 0 %

M 1

5 V

M 1 5 V

R 8

1 0 0 K

0 . 1 W 1 %

R 6

1 % 1

0 K

0 . 1 W

V C C

1 2

D S 1

I S L O C A L P A R T = T R U E

H L M P

1 7 0 9

R E D

R 9

1 %

2 K 0 . 1 W

V C C

C 1 1

0 . 1 U

5 0 V 1 0 %

P 1 5 V

C 2 1

5 0 V

0 . 1 U

1 0 %

V C C

1

2 4 3 7 6

U 2

M A X 4 8 5

V C C = V C C ; G N D = G N D_

C H A S S I S

C 9

5 0 V

0 . 1 U

1 0 %

R 2

1 %

1 K 0 . 1 W

P O W E R_

M 1 5 V

9

8

7

6

5

4

3

2 6

2 5

2 4

2 3

2 2

2 1

2 0

2

1 9

1 8

1 7

1 6

1 5

1 4

1 3

1 2

1 1

1 0

1

J 1

S T R A I G H T

P I N

R I B B O N_

C A B L E_

S T A N

D A R D P

O W E R_

P 1 5 V

V C C

C o m p a n y

R e s t r i c t e d

8

6

5

R E V 2 0 1 J u l y 0 4 D

R e v

B S i z e

1

6

C D B

2

A

5

7

8

A B C

4

3

S h e e t

3

2

1

4

B l o c k

S h e e t

G E

H e a l t h c a r e

7

D w g

N o

B l o c k

P a t h

R O

A B D E

D I

R E_

N

A

K 2

K 1

G N D

V O U T

V I N

2 6

2 4

3 1 7 9 1 1

1 9

1 7

2 4 6 8

1 2

1 0

1 4 1 6 1 8

2 2

2 0

5 1 3 1 5

2 1 2 3 2 5

V N

B A L _ S T R B A L

G N D

V O U T

V P

S t a t e : R E L E A S E - D o c u m e n t i s r e l e a s e d a n d u n d e r f o r m a l C h a n g e C o n t r o l . C h a n g e s a r e s u b j e c t t o t h e E C R / E C O P r o c e s s . S e e t h e G E M S e P D M S y s t e m t o d e t e r m i n e t h e s t a t u s o f t h i s d o c u m e n t .

A p p r o v e d D

o c u m e n t - 2 2 1 2 1 6 6 - 5 S C H_

r 1 . p

d f P a g e 3 o f 3

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 387

3.10 Inverter

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 388 Section 2.0 Central Listings

3.11 Gate cmd

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 389

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Page 390 Section 2.0 Central Listings

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 391

3.12 Dual snub

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 392 Section 2.0 Central Listings

3.13 AC/DC board

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 393

3.14 AEC board

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 394 Section 2.0 Central Listings

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 395

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 396 Section 2.0 Central Listings

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 397

3.15 Rad IF

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 398 Section 2.0 Central Listings

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 10 - Schematics Page 399

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 400 Section 2.0 Central Listings

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 11 - MIS Chart Page 401

Chapter 11 - MIS Chart

Section 1.0

ScopeThis section provides detailed information about each MIS run in the form of individual MIS cable

charts.

Each of the following charts defines a single interconnection in the system. The charts are arranged

in the order, according to MIS numbers. In some cases, a particular MIS number is repeated, except

for a letter added at the end. Such a set of charts use the same cable, and carry essentially the

same signals, however the applications for each chart is different - the point of connection is

different (at one or both ends) for each chart in the set.

Section 2.0 How to Use

Each MIS cable shown on the MIS map has its own MIS chart. Each chart identifies all signals

present on the cable, and the specific pins associated with each signal. See Figure 11-1 for an

example.

Figure 11-1 MIS Chart Example

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 402 Section 3.0 MIS Charts

Section 3.0 MIS Charts

3.1 System Console

3.1.1 J1 Handswitch Interface, 5184620

3.1.2 J2 FW Download Serial Port, 5194292

Handswitch System Console

1

Handswitch J1

1

2 2

3 3

4 4

COM

PREP

COM

EXP

System Console Service Laptop

1

J2 Serial Port

2 to console

3 from console

4

Receive Data

Transmit Data

5 GNDSignal Ground

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 11 - MIS Chart Page 403

3.1.3 J3 Power and RTL Interface, 5183903

System Console Download Tool

1

J2 Serial Port

2 to console

3 from console

4

Receive Data

Transmit Data

5 GNDSignal Ground

6

7 from consoleRequest to Send

from console

Data Terminal Ready

PDU System Console

1

TM3 J3

2 2 Console Power Input

3 3 Console Power Input

4

GND

GND

5 5Power Issue A

6

7 7 RTL (0-DC24V; Active: 0V)PSW

4E

DC24V1 Console Power Input

Power Issue B6

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 404 Section 3.0 MIS Charts

3.1.4 J4 Generator Interface, 5182354

System Console TAV

1

J4 J1

9 2

10 3

11

RS485_RX+

RS485_TX+

12

5

12V_IN

13

14 14Exposure_SW

412V_GND

12V_GND1

CAN_H6

15 15Prepare_SW

17 16ON_SW

22 17RS485_RX-

23 18RS485_TX-

24 19CAN_L

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 11 - MIS Chart Page 405

JEDI TAV

11

J9 J1

10 8

9 9

17

RS485_TX+

RS485_RX+

15 11Prepare_SW

24

23 20RS485_TX-

10ON_SW

RS232-GND7

CAN_L 12

22 21RS485_RX-

14 22Exposure_SW

13 24CAN_H

JEDI TAV

3

J8 J1

2 13

5 23

RX

RS232-GND

TX25

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 406 Section 3.0 MIS Charts

3.2 Generator

3.2.1 Generator Power Cable, 5196454

3.2.2 Generator Grounding Cable, 5196643

3.3 Table3.3.1 TM1-XS105 Cable, 5193103

PDU Generator

TM1 Un P1

TM1 Vn P2

TM1 Wn P3

380 VAC

380 VAC

380 VAC

PDU Generator

Grouding Bar GE

Tube StandTable

1 1

2 2

3 3

4 4

XP106 1 5

XP105TM1

XP106 2 6

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 11 - MIS Chart Page 407

3.3.2 Table Grounding Cable 1, 5193105

3.3.3 Table Grounding Cable 2, 5193106

3.3.4 Table Grounding Cable 3, 5193107

3.3.5 Table Grounding Cable 5, 5193109

PDU Table

Grouding Bar PE1E

Table Tube Stand

PE1 PE2E

Tube Stand Tube Control Box

PE2 PE3E

Table Base Table Cassette Tray

PE5 PE6E

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 408 Section 3.0 MIS Charts

3.3.6 Table Power Cable, 5193607

3.3.6.1 Table MC7 Cable, 5197242

PDU TM2 Table TM1

5 3

6 4

7 8

24 V

0 V

foot-1

8 224 V

9 10 V

Tube StandControl Box

1 1

2 2

MC7 CableXP102

24V

0V

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Chapter 11 - MIS Chart Page 409

3.3.7 Table Cable No1, 5197244

Tube StandControl Box / Collimator

Control Box XS103 1 XP101 1

XP101 2Control Box XS103 2

Control Box XS103 3

XP105 1Control Box XS103 4

XP105 2Control Box XS103 5

XP105 3

Collimator Connector 1 XP105 4

Collimator Connector 2 XP105 5

Collimator Connector 3 XP105 6

Collimator Connector 4

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 410 Section 3.0 MIS Charts

This page is intentionally left blank.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Appendix A - Elec tromagnetic Compatibi li ty (EMC) Page 411

Appendix A - Electromagnetic Compatibility

(EMC)

Section 1.0

Compliance Statement

This equipment complies with IEC 60601-1-2:2001+A1:2004 EMC standard for medical devices.

This equipment generates, uses, and can radiate radio frequency energy. The equipment may

cause radio frequency interference to other medical and non-medical devices and radio

communications.

To provide reasonable protection against such interference, this product complies the radiated

emission as per CISPR11 Group1 Class A standard limits.

However, there is no guarantee that interference will not occur in a particular installation.If this equipment is found to cause interference (which may be determined by turning the equipment

on and off), the user (or qualified service personnel) should attempt to correct the problem by one

or more of the following measure(s):

• Reorient or relocate the affected device(s)

• Increase the separation between the equipment and the affected device (see recommended

separation distances)

• Power the equipment from a source different from that of the affected device

• Consult the point of purchase or service representative for further suggestions

Use of accessories, transducers, cables and other parts other than those specified by the

manufacturer of this equipment may result in increased emissions or decreased immunity of the

equipment.The manufacturer is not responsible for any interference caused by using other than recommended

interconnect cables or by unauthorized changes or modifications to this equipment. Unauthorized

changes or modifications could void the users' authority to operate the equipment.

All interconnect cables to peripheral devices must be shielded and properly grounded, except when

technologically prohibited. Use of cables not properly shielded and grounded may result in the

equipment causing radio frequency interference.

The XR 6000 is predominantly intended for use in non-domestic environments, and not directly

connected to the Public Mains Network that supplies buildings used for domestic purposes.

The compatible accessories must be used within the recommended operating conditions outlined

in the operation manuals. In addition to calibration and warm-up, other devices must be reset before

and after use to ensure accurate dose measurements. Sustained exposure to electromagneticfields (exceeding the test conditions) may cause false measurements. Failure to follow the

recommended use may cause false measurements.

The magnetic field environment from a MRI device located nearby is a risk of interference.

All of the above are required to achieve the Electromagnetic Compatibility for a typical installation

of the XR 6000. Further detailed data & requirements are described in the Use Recommendations

and Installation Recommendations sections.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 412 Section 2.0 Compatibility Tables

Section 2.0 Compatibility Tables

This equipment complies with IEC 60601-1-2:2001+A1:2004 EMC standard for medical devices.

The XR 6000 is suitable to be used in an electromagnetic environment, as per the limits &

recommendations described in the tables hereafter:

• Emission Compliance level & limits (Table 1).

• Immunity Compliance level & recommendations to maintain equipment clinical utility (see

Table 2 and Table 3).

Note: This system complies with above mentioned EMC standard when used with supplied cables.

If different cable lengths are required, contact a qualified service representative for advice.

2.1 Electromagnetic Emission

Guidance and manufacturer’s declaration – Electromagnetic Emissions

The XR 6000 is intended for use in the electromagnetic environment specified below. Thecustomer or the user of the XR 6000 should assure that it is used in such an environment.

Emissions Test Compliance Electromagnetic Environment Guidance

RF emission,

CISPR 11

Group 1 The XR 6000 uses RF energy only for its internal

function. Therefore, its RF emissions are very low and

are not likely to cause any interference in nearby

electronic equipment.

RF emissions,

CISPR 11

Class A The XR 6000 is suitable for use in non-domestic

environments, and not directly connected to the Public

Mains Network. The XR 6000 is predominantly intended

for use (e.g. in hospitals) with an appropriate power

supply (see operation manual) and the recommendedshielding for portable use.

Harmonic emissions,

IEC 61000-3-2

Not applicable

Voltage fluctuations/

flicker emissions,

IEC 61000-3-3

Not applicable

Table 1 XR 6000 Electromagnetic Emission

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Appendix A - Elec tromagnetic Compatibi li ty (EMC) Page 413

2.2 Electromagnetic Immunity

Guidance and Manufacturer’s declaration – electromagnetic immunity.

The XR 6000 is intended for use in the electromagnetic environment specified below. The customer or the user

of the XR 6000 should assure that it is used in such an environment.

Immunity Test IEC 60601-1-2 Test Level Compliance Level Electromagnetic Environment

Guidance

Electrostatic

discharge (ESD),

IEC 61000-4-2

6 kV contact.

8 kV air.

6 kV contact.

8 kV air.

Floors should be wood,

concrete, or ceramic tile. If floors

are covered with synthetic

material, the relative humidity

should be at least 30%.

Electrical fast

transient/burst,

EC 61000-4-4

2 kV for power supply

lines.

1 kV for input/output

lines.

2 kV for power supply

lines.

1 kV for input/output

lines.

Mains power quality should be

that of a typical commercial or

hospital environment

Surge,

IEC 61000-4-5

1 kV differential mode.

2 kV common mode.

1 kV differential mode.

2 kV common mode.

Mains power quality should be

that of a typical commercial or

hospital environment.

Voltage dips, short

interruptions and

voltage variations on

power supply input

lines, IEC 61000-4-

11

< 5% UT, (> 95% dip in UT)

for 0.5 cycle.

40% UT (60% dip in UT)

for 5 cycles.

70% UT (30% dip in UT) for

25 cycles.

< 5% UT, (> 95% dip in UT)

for 5 sec.

0% UT for 5 sec. Mains power quality should be

that of a typical commercial or

hospital environment. If the user

of the XR 6000 requires

continued operation during

power mains interruptions, it is

recommended that the XR 6000

be powered from an

uninterruptible power supply or abattery.

Power frequency (50/

60 Hz) magnetic field,

IEC 61000-4-8

3 A/m 3 A/m Power frequency magnetic fields

should be at levels characteristic

of a typical location in a typical

commercial or hospital

environment.

Note: These are guidelines. Actual conditions may vary.

Table 2 XR 6000 Electromagnetic Immunity

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 414 Section 2.0 Compatibility Tables

Guidance and Manufacturer’s declaration - electromagnetic immunity. The XR 6000 is suitable for use in the specified

electromagnetic environment. The customer or the user of the XR 6000 should assure that it is used in an

electromagnetic environment as described below.

Immunity Test IEC 60601-1-2

Test Level

Compliance

Level

Electromagnetic Environment Guidance

Conducted RF,

IEC 61000-4-6

3 Vrms, 150 kHz to

80 MHz

V1 = 3Vrms Portable and mobile RF communications equipment

should be used no closer to any part of the XR 6000,

including cables, than the recommended separation

distance calculated from the equation appropriate for the

frequency of the transmitter.

Recommended Separation Distance

80 MHz to 800 MHz

800 MHz to 2.5 GHz

where, P is the maximum output power rating of the

transmitter in watts (W) according to the transmitter

manufacturer and d is the recommended separation

distance in metres (m).

Field strengths from fixed RF transmitters, as

determined by an electromagnetic site surveya, should

be less than the compliance level in each frequency

rangeb.

Interference may occur in the vicinity of equipment

marked with the following symbol:

Radiated RF

IEC 61000-4-3

3 V/m, 80 MHz to

2.5 GHz

E1 = 3V/m

a Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land

mobile radios, amateur radio, AM and FM radio broadcast, and TV broadcast cannot be predicted theoretically with

accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey

should be considered. If the measured field strength in the location in which the XR 6000 is used exceeds the applicable

RF compliance level above, the XR 6000 should be observed to verify normal operation. If abnormal performance is

observed, additional measures may be necessary, such as re-orienting or relocating the XR 6000.

b Over the frequency range 150 kHz to 80 MHz, field strengths should be less than [V1] V/m.

These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection

from structures, objects, and people.

Table 3 XR 6000 Electromagnetic Immunity (Continued)

d = 1.2

d = 1.2

d = 2.3

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Appendix A - Elec tromagnetic Compatibi li ty (EMC) Page 415

Recommended separation distances between portable and mobile RF communications equipment and the XR 6000

The XR 6000 is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled.

The customer or the user of the XR 6000 can help prevent electromagnetic interference by maintaining a minimum

distance between portable and mobile RF communications equipment (transmitters) and the XR 6000 as

recommended below, according to the maximum output power of the communications equipment.Rated Maximum Output Power (P)

of Transmitter Watts (W)

Separation distance according to frequency of transmitter

150 kHz to 80 MHz

Separation Distance

meters

80 MHz to 800 MHz

Separation Distance

meters

800 MHz to 2.5 GHz

Separation Distance

meters

0.01 (10 mW) 0.12 0.12 0.23

0.1 (100 mW) 0.38 0.38 0.74

1 1.2 1.2 2.3

10 3.8 3.8 7.3

100 12 12 23

For transmitters rated at a maximum output power not listed above, the separation distance can be estimated using

the equation in the corresponding column, where P is the maximum output power rating of the transmitter in

watts (W) according to the transmitter manufacturer. V1 and V2 are the COMPLIANCE LEVELS for the IEC 61000-

4-6 test and E1 is the COMPLIANCE LEVEL for the IEC 61000-4-3 test. V1 and V2 are in V and E1 is in V/m.

NOTE 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.

NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and

reflection from structures, objects, and people.

Table 4 Recommended Separation Distances

d = 1.2 d = 1.2 d = 2.3

Level Name Essential Performance

Prob./Appl.

of FailureSeverity

of FailureTest

Req’d Test Methord Pass/Fail Criteria

Sys tem XR-6000 sys tem

Exposur; Exposure parameter

display and set; Positioner

movement.

See below See below Yes See subsystems below See subsystems below

SubsystemFix exposure

AEC Acquire expectant dose MEDIUM MEDIUM Yes

Monitor exposure

parameter that

displaied on system

console.

No unintended exposure;

No Incorrect exposure (the

exposure results is not meet

product registration

standard)

SubsystemPositioner

movement

Table electromagnetic lock (EM-

lock) function.MEDIUM LOW Yes

Check EM-lock after

immunity test.

The EM-lock function work as

intended after immunity test.

Subsystem System consoleExposure parameter display

Exposure parameter set .MEDIUM LOW Yes

Observance Exposure

parameter; Set

exposure parameter

after Immunity Test.

No exposure parameter

change during immunity test;

Exposure parameter set as

intended after immunity test.

SubsystemPower Distribution

UnitProvide power to sub-systems. LOW LOW Yes Turn on and boot up.

System able to turn on and

boot up successfully after

immunity test.

Component Bucky Oscillating Grid MEDIUM LOW YesMonitor grid Oscillating

during imm unity test.

No grid Oscillating aborted

during immunity test.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 416 Section 3.0 Use Recommendations

Table 5 Product Essential Performance

Section 3.0 Use Recommendations

This product complies with IEC 60601-1-2:2001+A1:2004 EMC standard for medical devices and

with radio frequency emission requirements per CISPR11 Group1 Class A standard limits. The XR

6000 is predominantly intended for use in hospitals.

Do not use devices which intentionally transmit RF Signals (Cellular Phones, Transceivers, or

Radio Controlled Products) in the vicinity of this equipment as it may cause performance outside

the published specifications. Keep the power to these types of devices turned off when near this

equipment.

Adhering to the distance separation recommended in Table 4, between 150 kHz & 2.5 GHz, will

reduce disturbances recorded at the image level but may not eliminate all disturbances. However,

when installed and operated as specified herein, the system will maintain its essential performance

by continuing to safely acquire controlled radiological X-ray exposures in a mobile radiography

environment.For example, a 1W mobile phone (800 MHz to 2.5 GHz carrier frequency) shall be put 2.3 meters

apart from the XR 6000 (in order to avoid image interference risks).

The use of accessories, transducers, and cables other than those specified may result in degraded

ELECTROMAGNETIC COMPATIBILITY of the XR 6000.

The medical staff in charge of this equipment is required to instruct technicians, patients, and other

people who may be around this equipment to comply fully with the above equipment requirements.

Section 4.0

Installation Recommendations

This system complies with above mentioned EMC standard when used with supplied cables.

In order to minimize interference risks, the following requirements shall apply.

4.1 Cable Shielding & Grounding

All interconnect cables to peripheral devices must be shielded and properly grounded. Use of

cables not properly shielded and grounded may result in the equipment causing radio frequency

interference.

4.2 Subsystem & Accessories Power Supply Distribution

All components, accessories subsystems, systems which are electrically connected to the XR

6000, must have all AC power supplied by the same power distribution panel & line.

4.3 Stacked Components & Equipment

The XR 6000 should not be used adjacent to or stacked with other equipment; if adjacent or stacked

use is necessary, the XR 6000 should be tested and verified in order to ensure normal operation in

the configuration in which it will be used. Consult qualified personnel regarding device/system

configurations.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Appendix A - Elec tromagnetic Compatibi li ty (EMC) Page 417

4.4 Low Frequency Magnetic Field

Not applicable.

4.5 Electrostatic Discharge Environment & Recommendations

In order to reduce electrostatic discharge interference, install a charge dissipative floor material toavoid electrostatic charge buildup.

The relative humidity shall be at least 30 percent.

The dissipative material shall be connected to the system ground reference, if applicable.

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 418 Section 4.0 Installation Recommendations

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Appendix B - Revision His to ry Page 419

Appendix B - Revision History

Revision Date Reason for change

1 June 20, 2007 First Release

2 Nov. 08, 2007 Add cabinet tray pull/push location, silicone compound to HVcables, PDU troubleshootings, part replacement, Jedi schematics,and PM formUpdate table unpacking process, accuracy of x-ray field and lightfield alignment, table top part number

3 Feb. 15, 2008 Remove "LING LONG" Add door light and gate command pin direction Add Collimator PM

4 April 25, 2008 Add technique factors measurement criteria. Add CR AEC calibration process. Add tube stand bearing replacement instruction Add note to grid installation instruction. Add instruction to table leveling adjustment. Add system configuration instruction.

5 Aug 28,2008 Add installation instruction for oscillate grid for the systemconfigured with advanced tube stand and advanced wall stand. Add HHS test instruction.

6 Mar 09, 2011 Update tube voltage accuracy in chapter 4.Update FRU list

7 Aug 18, 2011 Revise EMC standard version

8 Jun 15,2012 Add Bucky Handle Assembly to FRU list.

9 Jun 29, 2012 Add requirement to meet the 3rd edition IEC60601 standards.

10 Jun 25, 2014 Remove CE Mark.

11 Aug 25, 2014 Add CE Mark. update Figure 2-55

12 Oct 30, 2014 Add LOCTITE 242(or 243) requirements during the tubeinstallation; Add FRU parts Item 63, item 64

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DIRECTION 5275601-100, REVISION 12 XR 6000 SERVICE MANUAL

Page 420 Appendix B - Revision History

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