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GE Steam PowerApril 9, 2019
© 2019, General Electric Company. Proprietary information. All rights reserved.
Your speakers todayPrezentuja
MICHAEL KEROULLÉChief Commercial Officer
GE’s Steam Power
SLAWOMIR ZYGOWSKICEO
GE Poland
MARC VILLEMINProject Director
Ostroleka C
MICHAL MILOSZDeputy Project Director
Ostroleka C
LUKASZ MALECDeputy Project Director
Ostroleka C
TOMASZ KASIERSKIOverall Project Engineering Manager
Ostroleka C
2
GE Steam Power OverviewPrezentacja GE Steam Power
Gas
Coal
Nuclear
Hydro
Other
Wind
Solar
32,300
25,600
2.4%CAGR
2/3
th
erm
al
‘17 ‘27
Fossil FuelsRemains 60%+ of industry and a must to stabilize the grids
RenewablesFastest growing segment although still less than 50%
Emerging Markets85% of electricity growth,each country with unique needs
INDUSTRY DYNAMICS
4
Global power outlookŚwiatowy rynek energetyczny
E L E C T R I C I T Y G E N E R A T I O NTwh/y
© 2019, General Electric Company. Proprietary information. All rights reserved.
© 2019, General Electric Company. Proprietary information. All rights reserved.
M A R K E T D R I V E R SMotory rynku
55
COST OFELECTRICITYKoszt prądu
RELIABILITYNiezawodność
LOWER CARBONFOOTPRINT
Niższa emisyjność
FLEXIBILITYElastyczność
© 2019, General Electric Company. Proprietary information. All rights reserved.
© 2019, General Electric Company. Proprietary information. All rights reserved.
6
Coal portfolio capabilitiesTechnologia dla sektora węglowego
Boiler island Kotlownia• Two-pass, tower and
CFB technology• Coal mills• Primary and secondary NOx control
Turbine islandMaszynownia• Steam turbine• Generator• Condensers/heaters 30%
of the world’ssteam turbine
capacity
30%of the world’s
boilers
90+ Other OEM
brands
Integrated offeringsZintegrowane oferty• Integrated packages (EP)• Power block/turbine island (EPC)• Full turnkey (EPC)• Integrated upgrades
AQCSSystem kontroli jakości powietrza• Flue-gas
desulfurization • Particulate control• Mercury control
© 2019, General Electric Company. Proprietary information. All rights reserved.
7
Nuclear portfolio capabilitiesTechnologia dla sektora jądrowego Integrated offerings
Zintegrowane oferty• TGP (turbine generator package)• Full turnkey turbine island• Integrated retrofit
Pumps
Pompy• Feedwater pump • Condensate extraction
pump• Main circulating pump
Turbine and generatorTurbina i generator• HP/IP turbine• LP turbine• Generator
Heat exchangerWymiennik ciepła• MSR• Condensers 50%
of steam turbines for
nuclear power plants
Projects under executionProjekty w realizacji
© 2019, General Electric Company. Proprietary information. All rights reserved.
Steam Power Projects – Key projects in executionGłówne projekty w trakcie realizacji
FossilNuclear
UNITED KINGDOM
Hinkley Point C2 x 1770 MW
FRANCE
Flamanville1 x 1750 MW
INDIANabinagar3 x 660 MW
Solapur2 x 660 MW2 x FGD
Tanda II2 x 660 MW2 x FGD
Telengana2 x 800 MW2 x FGD
Ghatampur3 x 660 MW
Obra C2 x 660 MW
Jawaharpur2 x 660 MW
Meja2 x 660 MW
THAILAND
Mae Moh1 x 600 MW
CHINA
Taishan2 x 1700 MW
PAKISTAN
Hubco II2 x 660 MW
Thar 2 – Tel1 x 330 MW
Qasim Lucky1 x 600 MW
Thar 2 – Engro2 x 330 MW
SOUTH AFRICA
Medupi6 x 800 MW
Kusile6 x 800 MW6 x FGD
Koeberg -SOP 81-1Engineering studies
ITALY
TernaSynch. Condenser 2 x 250MVar
FINLAND
Hanhikivi1 x 1200 MW
GERMANY
Uchtelfangen AmprionSunch. Condenser 1 x 320MVar
HUNGARY
Paks II 2 x 1200 MW
CAMBODIA
CEL II Sihanoukville1 x 150 MW
EGYPT
El Dabaa4x1200 MW
POLAND
Opole2 x 900 MW
Ostroleka1 x 1000 MW
TURKEY
Akkuyu4 x 1255 MW
Yenikoy & Kemerkoy5 x Rehab & Upgrade
ZW Nowa5xNID and 1xSCR
SAUDI ARABIA
Yanbu III - SEPCO 35 x 620 MW
UAE
Hassyan4 x 600 MW
9
GE, presence in Poland for the past 25 yearsGE obecne w Polsce od 25 lat
Bielsko-Biała
Dzierżoniów(Aviation)
Wrocław(Power)
Katowice
WarszawaŁódź
Elbląg(Power and BHGE)
Goleniów(Renewables)
Krakow(Healthcare)
Opole 5&6
Belchatow
Ostroleka
Świebodzice
10
© 2019, General Electric Company. Proprietary information. All rights reserved.
RELIABLE POWERFully committed to support Poland need for reliable power, GE has been involvedand continue to work on Belchatow, Opole and nowOstroleka coal power plants
LOCALIZATION70% of Opole project has been sourced out of GE’sPolish footprint – includingits wide database of 5,000 suppliers
POWEREvery second MW generated in Polandis produced by a GE equipment
CLEANER INSTALLED BASEGE has installed or is currentlyinstalling 50 emissions control equipment to remove local pollutant
A POLISH COMPANY5,500 employees across Poland1,800 engineers in EDC, R&D center400 million USD investment for the past 25 years
Belfort Site
Nuclear steam turbine and generatormanufacturing• Araballe Nuclear Steam Turbines from 700 to 1900 MW
• Generators from 500 to 2200 MVA (all fuels)
Additional scope• Automation and controls teams
• Services and maintenance workshop and teams
EPC project execution for coal and nuclear• Leading Steam Power EPC projects from tendering
to execution, together with regional engineering and project offices
• 24 projects/54 GW under execution
Steam Power Belfort SiteEPC PROJECT EXECUTION CENTER, NUCLEAR STEAM TURBINE AND GENERATOR MANUFACTURINGCentrum realizacji projektow EPC, produkcja turbiny parowej i generatora
OPOLE Construction, 2 x 900 MW Coal
Arabelle production at Belfort And on site installation (1700 MW)
12
© 2019, General Electric Company. Proprietary information. All rights reserved.
A few examplesPrzykłady
© 2019, General Electric Company. Proprietary information. All rights reserved.
Hinkley Point C – world’s largest nuclear power stationHinkley Point C – największa na świecie elektrownia jądrowa
Outcomes for customer and the regionKorzyści dla klienta i regionu
Customer: NNB Generation Company (HPC) LtdLocation: United Kingdom
Engineeringand Design
Sourcing and Manufacturing
Construction andCommissiong
Service
Take over
5million
7% 7MW
9 million
3.5GW
99.96%
Households powered
of UK grid capacity Of
power
Reliabilityrate Additional
power output per unit
Tons of CO2
avoided each year
IN 2019 2024 AND 2025
Project scope• EPC for main equipment for 2 x 1,770 MW
Turbine Islands
• World’s Largest Nuclear Steam Turbines (Arabelle)
Leveraging our global network
Project team Belfort/Bristol/Asia
Design & Engineering
Steam turbine Paris
Generator Wroclaw/Belfort
Heat exchangers Paris/Wuhan World wide
Main pumps Paris/Rugby Nantes
World wide
Manufacturing
Belfort
Belfort
14
© 2019, General Electric Company. Proprietary information. All rights reserved.
2x 1770 MWConventional
island with Arabelle
steam turbine
© 2019, General Electric Company. Proprietary information. All rights reserved.
Hassyan – First coal-fired power plant in Middle EastHassyan – pierwsza elektrownia węglowa na Bliskim Wschodzie
Project scope• Integrated Power Package (i.PP) incl. AQCS and main
WSC components
Outcomes for customer and the regionKorzyści dla klienta i regionu
Owner: SPV with DEWA & ACWA PowerEPC: In consortium with Harbin Electric International | Location: Dubai
Engineeringand Design
Sourcing and Manufacturing
Construction andCommissiong
Final acceptance test
Take over
IN 2016 2025
1.3million
25% 4x600GW
10%
Peoplepowered
Boost to Dubai current grid
capacityOf
power
Points more efficient than
global averageLeveraging our global network
Plant integration PM & EPM Belfort with China China/Asia
Design & Engineering Manufacturing
Clean combust./Boiler (2 pass) Windsor/Wuhan Wuhan
Rotating eqip./Steam Tur. Manheim Beijing/Europe
Wroclaw Wroclaw/Beijing
Clean combust./SWFGD Beijing Beijing/Asia
Clean combust./Dry ESP Kolkata Kolkata/Asia
Civil works/Constuction Harbin Electric Int’l
Rotating eqip./Generator
15
© 2019, General Electric Company. Proprietary information. All rights reserved.
4 x 600 MWultra-supercritical coal fired power plant with gas as
back-up fuel
© 2019, General Electric Company. Proprietary information. All rights reserved.
Opole 5&6 – Ultra supercritical boostOpole 5&6 – Technologia ultra nadkrytyczna
© 2019, General Electric Company. Proprietary information. All rights reserved.
16
About Opole • Opole will provide 1.8GW to the Polish grid
once completed.
• GE is the EPC contractor for Opole
• Opole uses 2x 900 MW USC units designed and manufactured by GE
• The generators and steam turbines are manufactured in Wroclaw and Elblągrespectively, the equipment is designed by Polish engineers
Worldwide expertise engaged: Global Factory Network • Wuhan: Pressure parts of boiler
• Elblag: Steam turbines
• Wroclaw: Generators
Design, engineering and planning Lodz
Belfort
Massy
Stuttgart
Milano
Kolkata
Mannheim
Wroclaw
5000Workers at site
2 millionPeople powered
2021 Final
acceptance
2x900 MW
Ostroleka C ScopeZakres prac projektu Ostrołęka C
© 2019, General Electric Company. Proprietary information. All rights reserved.
Ostrołęka C – Reliable and flexible baseloadOstrołęka C – niezawodna I elastyczna praca w podstawie
GE scope / Zakres pracy po stronie GE• GE is the full EPC contractor for Ostroleka C, in charge of General design and
design coordination.
• Manufacturer of boiler and STG
• Construction coordinator
• Commissioning
Elektrownia Ostrołęka C scopeZakres prac projektu Ostrołęka C• General management - as investor
• Rail connection subproject
• Power evacuation subproject
46%
Efficiency rate1000 MW
Of power
26%Less CO2 per MW
© 2019, General Electric Company. Proprietary information. All rights reserved.
18
Leveraging Our Global Network
Project Management/BOP
Belfort / Lodz /Warsaw / Noida
Design & EngineeringManufacturing
Rotating Equipment (Turbine and Generator)
Elblag
FGD
StuttgartWuhan
Boilers
Beijing
Wroclaw
Wuhan
BeijingESP
Elblag / BirrWroclaw
Beijing
Noida
Outcomes for customer and the regionKorzyści dla klienta i regionu
Engineeringand Design
Sourcing and Manufacturing
Construction andCommissiong
Service
Take over
2020 20232018
© 2019, General Electric Company. Proprietary information. All rights reserved.
Power blockBlok energetyczny• Boiler (tower)
• Turbine hall
• Electrical buildings
• Wet cooling tower
Rest of plant systemsPozostałe elementy elektrowni• Auxiliary boiler
• Raw water pumping station from river
• Condensate polishing plant
• Main and closed cooling water systems
Air quality control systemsSystem kontroli jakości powietrza• Flue gas desulphurization
• Powder active carbon
• Electrostatic participator
• Selective Catalyst Reducer
Civil works
Prace budowlane• All civil works for the complete plant
• Roads and access
• Railway inside power plant
Electrical
System elektryczny• Electrical systems – full scope
• Power evacuation up to switchyard
Handling and storage systemsSystemy gospodarki materiałami• Fuels: hard coal, light fuel oil
• Fly ash, slag
• Gypsum, limestone
Digital• Controls systems
• Cybersecurity
Ostrołęka C 1000MW – Project scope
19
© 2019, General Electric Company. Proprietary information. All rights reserved.
• PM Boiler• Engineering• Procurement• TFAs
(Stuttgart)
• Plant integration (PD, PM off-shore)• Engineering • Procurement• Construction support
(Belfort)
• STG management• Engineering• Procurement• ST&G Manufacturing
(Elblag, Wroclaw)
• Engineering• Procurement• Boiler Manufacturing
of Pressure Parts
(Wuhan)
`
Large Steam Project – Leveraging the global organization to deliver locally - Wykorzystanie globalnych kompetencji w realizacji lokalnych projektów
• Plant integration(PM onshore)
• Engineering• Procurement• Site managment, C&C
(Warsaw, Lodz, Ostroleka)
Poland - Projects
India - ESP
• FGD management• Engineering• Procurement• TFAs
(Beijing)
• ESP management• Engineering• Procurement• TFAs
(Noida)
Switzerland
• Procurement• Gen Rotor
manufacturing
(Baden, Birr)
China - Boiler
Poland - STG
China - FGD
20
Germany - Boiler
France - Projects
Typical timeline of an EPC ProjectTypowa oś czasu dla projektu EPC
© 2019, General Electric Company. Proprietary information. All rights reserved.
Engineering Procurement Construction – MilestonesProjektowanie, zakupy, montaz – kluczowe wydarzenia
START OF CIVIL WORKS
START OF BOILER ERECTION
PREPARATORY WORKS
START OF COMMISSIONING
HAND OVER TO THE CUSTOMER
SYNCHRONIZATION
22
© 2019, General Electric Company. Proprietary information. All rights reserved.
BOILER FIRST FIRE
CONTRACT SIGNATURE
’23
’22
’21
’20
’19
’18NOTICE TO PROCEED
BOILER PRESSURE TEST
START OF STEAM TURBINE GENERATOR ERECTION
START OF TURBINE HALL STEEL STRUCTURE
CIVIL PERMIT DESIGN
© 2019, General Electric Company. Proprietary information. All rights reserved.
BASIC DESIGN
What happens before major construction on-site?Co sie dzieje przed glownymi pracami na budowie?
POWER BLOCK MAIN CIVIL WORKS
SPECIFICATIONS FOR KEY EQUIPMENT
TENDER PROCESSFOR KEY
EQUIPMENT
PO PLACEMENT
VENDOR ENGINEERING
KEY EQUIPMENT INPUT DATA
STEEL STRUCTRE ENGINEERING
DETAIL DESIGN (FOUNDATION)
DOCUMENTATION FOR CONSTRUCTION
TENDER PROCESS FOR SUBCONTRACTORS
PO PLACEMENT
ENGINEERING CONSTRUCTIONPROCUREMENT
23
© 2019, General Electric Company. Proprietary information. All rights reserved.
EPC process – Year 1Proces EPC - 1 rok
’23
’22
’21
’20
’19Civil permit design
Basic engineeringKey equipment specifications
Detail engineering
PO of major equipment
PO to design officesPO for main civil works
Soil survey
Construction site preparation Site facilities and infrastructure
Power block foundations
E N G I N E E R I N G C O N S T R U C T I O NP R O C U R E M E N T
24
© 2019, General Electric Company. Proprietary information. All rights reserved.
© 2019, General Electric Company. Proprietary information. All rights reserved.
EPC process – Year 2Proces EPC - 2 rok
’23
’22
’21
’20
’19
E N G I N E E R I N G C O N S T R U C T I O NP R O C U R E M E N T
25
© 2019, General Electric Company. Proprietary information. All rights reserved.
Detail designWorkshop drawings
Main cooling water piping deliveryWater treatment plant deliveryMain overhead crane delivery
Boiler Main Steel StructureCooling Tower Shell
Turbine Hall Steel Structure
© 2019, General Electric Company. Proprietary information. All rights reserved.
EPC process – Year 3Proces EPC – 3 rok
’23
’22
’21
’20
’19
E N G I N E E R I N G C O N S T R U C T I O NP R O C U R E M E N T
26
© 2019, General Electric Company. Proprietary information. All rights reserved.
Detail designTurbine & Generator delivery
Mechanical equipmentElectrical equipment delivery
Boiler pressure partMain equipment
Material handling systemsWater handling systems
© 2019, General Electric Company. Proprietary information. All rights reserved.
EPC process – Year 4Proces EPC – 4 rok
’23
’22
’21
’20
’19
E N G I N E E R I N G C O N S T R U C T I O NP R O C U R E M E N T
27
© 2019, General Electric Company. Proprietary information. All rights reserved.
Detail designQuality documentation
Certification
Boiler pressure test Piping erection
Electrical erectionCold commissioning
Spare parts
© 2019, General Electric Company. Proprietary information. All rights reserved.
EPC process – Year 5Proces EPC – 5 rok
’23
’22
’21
’20
’19
E N G I N E E R I N G C O N S T R U C T I O NP R O C U R E M E N T
28
© 2019, General Electric Company. Proprietary information. All rights reserved.
Operations andmaintenance manuals
As-build documentation
First fireSynchronization
Hand Over
Power plant walk-throughSpacer po elektrowni
Questions and AnswersPytania i odpowiedzi