GE Power POWERING EVERYONE - Home - Frame 6 Users …frame-6-users-group.org/frame6usersgroup/Presentations/2016/J... · GE Power POWERING EVERYONE 6B USERS CONFERENCE JUNE 10-13,

© 2016, General Electric Company. Proprietary information. All rights reserved.

GE Power GE Power

POWERING EVERYONE

6B USERS CONFERENCE JUNE 10-13, 2016

PALM BEACH GARDENS, FLORIDA

JULIO MESTRONI, APPLICATION ENGINEERING LEADER

Unlocking the Potential


© 2016, General Electric Company. GE Proprietary Information - The information contained in this document is General Electric Company (GE) proprietary information. It is the property of GE and shall not be used, disclosed to others or reproduced without the express written consent of GE, including, but without limitation, in the creation, manufacture, development, or derivation of any repairs, modifications, spare parts, or configuration changes or to obtain government or regulatory approval to do so, if consent is given for reproduction in whole or in part, this notice and the notice set forth on each page of this document shall appear in any such reproduction in whole or in part. The information contained in this document may also be controlled by the US export control laws. Unauthorized export or re-export is prohibited.

GE Power

All relative statements are with respect to GE technology unless otherwise noted. 2

© 2016, General Electric Company. Proprietary information. All rights reserved. © 2016, General Electric Company. Proprietary information. All rights reserved.

6B Users A global installed base


30

6B Operating Fleet Proven technology designed for a wide range of applications

4

Europe Average age of fleet: 19 yrs

Middle East & Africa Average age of fleet: 18 yrs

India Average age of fleet: 19 yrs

North America Average age of fleet: 21 yrs

Asia Average age of fleet: 18 yrs

China Average age of fleet: 13 yrs

Latin America Average age of fleet: 20 yrs

145

210

220

73

214 63


Forward Lean A shift in product development


Reposition 6F.01 F2F + Digital

Upgrade AGP + Digital

Value R4P + Digital

HGP

Eff

icie

nc

y &

MW

MI HGP

As-Is

RIK RIK

• 6F.01 F2F: Replace 6B with F-class gas turbine, same exhaust energy • 6B AGP | PIP: New upgraded capital parts improves output and heat rate • Repair for Performance (R4P): New design features added during repair cycle • Replace-in-kind (RIK): same design and repairs as current configuration

6

RIK

Forward Lean Profiles Serving customers in an increasingly competitive environment

Delivering future outcomes based on GE’s history of technological advancement

Future

Offering

#1

Future

Offering

#2


Proven Technologies Incorporating F&H-class innovation


The OpFlex* portfolio – enhancing performance

Start-up agility Fast, reliable, repeatable

Combustion versatility Grid, weather, fuel variations

Load flexibility Peak, turndown and efficiency

Reliability More production, less downtime

*Trademark of General Electric Company.

8


OpFlex* software for DLN Improving performance

*Trademark of General Electric Company.

AutoTune LT and DX • Correct parameter control – tighter

control (Tfire, NOx, CO, dynamics)

• Automated fuel split adjustments

• CEMS feedback optional (DX)

Auto recover from

primary re-ignition • Automatic vs. manual discovery • Load reduction of ~5% vs. ~50% • Automatic return to premix

~15 seconds vs. 10-30 minutes

9


Gen 3 coating on Stage 1 Shroud Full body TBC on Stage 1 Nozzle

Full body TBC on Stage 1 Bucket Stage 2 Nozzle Brush Seal

Increased output

Improved heat rate Extended outage intervals

Combustion Coatings

10

Repair for Performance Incorporating latest design features on existing hardware


11

Advanced Extendor* Align your CI & HGP interval at 32,000 factor fired hours

non-Extendor*

combustion

Extendor*

combustion

Advanced

Extendor*

Example Economics – Advanced Extendor* vs Extendor* natural gas-fired, base-loaded, 8000 hrs/yr over 12 Years…

• 160 hours increased availability from one less CI and HGPI

• 8,000 hours add’l between maintenance intervals


Gas turbine performance 52 MW net output 38.4% net efficiency (LHV) 40% Load for Turndown

Hot Gas Path • 3 stages with proven alloys • 32k hour/ 900 starts inspection

DLN2.5 Combustor • 32k inspection • Wide fuel capability

Compressor • 3D Aero with 3 variable stages • Field replaceable blades

Hot-End Drive (HED) • New coupling for 6B

interface

Benefits

Output (SC) +18%

Heat rate (SC) -17%

Efficiency 5pts CC eff

6B RePOWER with 6F.01 F2F F-class technology in the same footprint, with the same exhaust energy


6B Future Offerings Focused on customer outcomes


14

Low Part Load 30 (LPL 30) Greater operating flexibility with improved emissions

CTQ Target

Fuel Flex 32% H2 content

Emissions +20% NOx reduction

Turndown +20% extra turndown

Output/HR 1 pt/3pts

Potential additional benefits over DLN1 without: > 0.3 % efficiency increase ~ 1% combustor DP/P reduction > 20% additional turndown > 20% reduction in NOx at base

*7EA LPL 30 shown as reference

Alternative to turndown, able to

increase T-fire by +100F while

remaining NOx compliant


15

6B PIP & AGP Increased MW production without sacrificing availability

PIP Design changes to CI & HGP components

• 32K FFH HGPI

• Up to 10% Output and 5% Efficiency increases

AGP (under development)

• Component-level analysis to optimize cooling, sealing and materials…

• Design for either output or interval increases or both


Wobbe … up to 50% (MWI) • Stable combustion over a wide range of natural gas compositions

Off-gas … • Reduce fuel costs … burn and blend higher concentrations of process gas with

natural gas without water or steam injection for emissions compliance

Old quoting

limits

New quoting

limits

Hydrogen (H2) 10% Up to 32%

Ethane (C2H6) 15% Up to 100%

Ethylene (C2H4) 0% Up to 49%

Propane (C3H8) 15% Up to 100%

Propylene (C3H6) 0% Up to 35%

Butane (C4H10) 10% Up to 100%

Dual fuel … natural gas + distillate oil • Increased plant availability … enables

emergency automatic fuel transfers when natural gas becomes unavailable

• Greater flexibility … switch from one fuel to another under load or during shutdown

16 16

Fuel Flexibility Increasing the range of fuel alternatives

Dry Low NOx


Thanks !!

Documents

GE Power POWERING EVERYONE - Home - Frame 6 Users …frame-6-users-group.org/frame6usersgroup/Presentations/2016/J... · GE Power POWERING EVERYONE 6B USERS CONFERENCE JUNE 10-13,