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    GE Power Management205

    MM3IntelligentMCC

    Controller

    MM3IntelligentMCC

    Controller

    The Motor Manager 3 (MM3)combines control functions andcomprehensive motor protection inone package. This compact deviceprovides sophisticated control andprotective relaying at significant costsavings over the discrete devicesnormally found in a low voltagemotor control center (MCC).

    One MM3 is required for everystarter in the MCC. The contactorscan be energized and de-energizedusing the MM3s direct wired inputs,or via the serial port. A total of 6fixed and 10 programmable switchinputs are available. A wide range ofstarter types may be controlled bythe MM3 using two contactoroutputs and two auxiliary outputs.One analog input can beprogrammed by the user as well asone analog out. A programmableundervoltage auto restart function isavailable.

    Motor protection features for themost common causes of failure areprovided to prevent costly shutdowns and rewinds. These includeoverload, phase unbalance, lockedrotor (stall), ground fault, undercur-rent and underpower. A thermistorinput can also be provided to protecta hot winding. The relay checks thecontactor status at start and stopcommands to indicate contactor fail-ure. Alarms are provided to warn of

    additional abnormal conditions.

    The MM3 has two mounting configu-rations: chassis mount no display, andpanel mount local display. Bothmodels have a 2 wire RS485 ModBus

    RTU protocol communication portoperating at up to 57,600 bps. Thepanel mount model has a stop keyand 8 status LEDs, a 2 by 20 linedisplay, 2 additional command modeLEDs, and a keypad, which allows fulllocal access without a computer.

    DESCRIPTION

    Integrated process and electrical controlwith protection for low voltage motors.

    Applicationss Low voltage motor control centerss Integrated process & electrical control

    Protections Overloads

    Phase unbalances Contactor failures Locked/stalled rotors Ground faults Hot winding thermistors Undercurrent/underpower

    Controls Undervoltage auto restarts Outputs: 2 contactor, 2 programmables Inputs: 6 fixed, 10 programmables 1 analog inputs 1 analog output 4-20 mA

    Monitoring and Meterings Display phase current, ground current,

    thermal capacity, analog input, power,energy, etc.

    s Trip record and pre-trip valuess Maintenance informations Self-test

    User Interfacess RS485 ModBus Port, 1200 - 57,600 bpss Display model for local interfaces Up to 10 status LEDs

    Featuress Reduces MCC and field wirings Replaces timers, relays, protective

    devices, meters, panel indicatorss Integrated primary CTs up to 250 FLCs Local faceplates Standard removable rear terminalss Remote Touchscreen graphical interface

    (connects up to 32 units)

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    PROTECTION AND CONTROL

    The MM3 is available with differentprotection and control featuresdepending on the model ordered asoutlined in the Model Table (page 208).

    Overload (49/51)An overload trip is caused when the

    thermal capacity value equals 100%.Thermal capacity used is calculatedfrom accumulated I2t value and chosenoverload curves. True RMS currentsensing ensures correct response tothe heating effect of harmonics. One of12 different I2t time-overcurrent over-load curves may be selected from 8standard curves and 4 NEMA compati-ble curves.

    Of the 12 overload curves available 4 are NEMAcompatible time/current overload curves.

    Phase Unbalance (46)The MM3 monitors the percentageunbalance in the motor phase currents.If a phase current unbalance of greater

    than 15% exists for more than 5seconds an alarm is generated. If aphase current unbalance of greaterthan 30% exists for more than 5seconds a trip occurs.

    Locked/Stalled Rotor (48)Mechanical equipment such as pumpsor fans can be quickly damaged if itgets jammed resulting in a locked rotorstall. The MM3 will trip when therunning current exceeds the stalledrotor trip level after the programmedtime delay. If stall protection is not

    required this feature may be set toOFF. This feature is disabled duringthe inrush of motor starting.

    Ground fault (50G/51G)The ground fault level is measured as apercentage of FLC. Ground overcurrentcan be detected either from the resid-ual connection of the phase CTs orfrom the zero sequence CT. A delaytime is set to prevent nuisance alarms

    from momentary surges. Both aground fault alarm and trip are provid-ed. The alarm can be set below the triplevel to get an early warning of insula-tion breakdown.

    Overtemperature (49)An input from motor winding thermis-tors is available. The MM3 can acceptboth positive temperature coefficient(PTC) and negative temperature coeffi-cient (NTC) sensors. A thermistor levelcan be selected for both alarm and trip.

    Cooling TimeAfter an overload trip the thermalcapacity value will decrease exponen-tially to model the coolingcharacteristic of the motor. An over-load trip can normally be reset whenthe thermal capacity value decreases to15%. A stopped motor cooling time canbe set to determine how long it takesfor a stopped motor to reach steadystate ambient temperature from itsmaximum allowable temperature.

    Undercurrent/Underpower (37)

    Both undercurrent and underpoweralarms and trips are provided with timedelays. Protection against failed

    shearpin, loss of pump flow, etc.,which may result in only a smallchange in current is provided by theunder power alarm.

    Contactor FailureThe MM3 monitors the contactor while

    performing start and stop commands.If the contactor does not change status(open to closed or closed to open) anopen control circuit or weldedcontactor alarm is triggered.

    Additional AlarmsThe MM3 has programmable alarms towarn of a number of abnormal condi-tions. These include: acceleration timeexceeded, abnormal inverter starter,incomplete start, motor greasing,contactor inspection, motor stop time,analog input, and process interlock

    switch open.

    StartersThe MM3 can control a variety ofstarter types using the contactoroutputs. Contactor A is used for fullvoltage non-reversing starters.Contactor A and B are used for revers-ing, two speed, autotransformer,inverter, wye-delta open transition, slipring, and part winding starters.Contactors A, B, and one auxiliaryoutput are used for the reduced volt-age wye-delta closed transition starter.

    100000

    10000

    1000

    100

    10

    10.1 0.5 1 2 3 4 5 6 7 89 10 20 50 100

    807903D4.cdr

    TIMEIN

    SECONDS

    MULTIPLE OF PICKUP CURRENT (PER UNIT)

    CURVE #

    CLASS 30

    CLASS 20

    CLASS 15

    CLASS 10

    FUNCTIONAL BLOCK DIAGRAM

    52

    480 VOLT BUS

    FUSE

    CONTACTOR

    PHASE PT

    PHASE CT

    GROUND CT

    THERMISTOR

    MOTOR

    LOAD

    WINDING

    THERMISTOR49

    51G

    51 49 37 46

    59 27

    4-20mA

    INPUT

    CONTROL

    INPUTS

    AUX 2

    RELAY

    RS485 REMOTECOMMUNICATION

    1200-57K6 BAUD

    PROCESSPLC OR

    TRANSDUCER

    809751A2.dwg

    AUX 1RELAY

    CONTACTOR B(REVERSE/DELTA)

    CONTACTOR A(FORWARD/WYE)

    MOTOR

    MANAGER 3

    49/51 Overload

    46 Phase unbalance

    (single phase)

    Welded/open contactor

    50G/51G Ground fault48 Locked rotor/stalled rotor

    37 Undercurrent/underpower

    27 Undervoltage

    59 Overvoltage

    49 Hot winding (thermistor) option 3

    DEVICE PROTECTION

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    at which a number of routine mainte-nance tasks should be performed.When these times are exceeded analarm is generated. These include:

    s Motor greasing interval: number ofhours after which motor bearings

    must be lubricated

    s Contactor inspection: number ofstarts after which contactor contactsmust be inspected for wear

    s Maximum motor stopped time: Themaximum number of hours that themotor can be left not running

    NetworkingGateway solutions exist to connect theMM3 to installed protocols in a givensystem. The X-Link is a gateway prod-uct from SST (www.sstech.on.ca). Thisproduct makes it possible to transfer

    data between two communicationsnetworks. Networks such as ModBus,ModBus Plus, ProfiBus, DeviceNet,Data Highway Plus, GE Fanuc,ControlNet and DNP are supported.

    Undervoltage Auto RestartIt is possible to automatically restartthe motor after a momentary powerloss if this feature is enabled. When thecontrol voltage drops below thedropout voltage the contactors are de-

    energized. The MM3 can initiate timersto restart selected drives upon thereturn of supply voltage. If control volt-age is restored within the programmedrestart time it will be restarted immedi-ately. If the control voltage takes longerto be restored the MM3 can beprogrammed to attempt to restart themotor after a programmed time delay.

    OutputsThe MM3 has one or two contactors (Aand B). There are also two auxiliaryprogrammable output relays available

    on the MM3. These two outputs can beassigned to any one of 31 functions.

    Switched InputsThe MM3 has up to 6 fixed controlinputs. These are used for start A andB, stop, local isolator, and contactor Aand B status. The MM3 also has up to10 programmable switch inputs. Eachinput can have one of 33 interlock func-tions assigned to it. Once a function isassigned to one interlock input thatfunction cannot be assigned to anyother interlock input.

    Analog InputThe analog input can be scaled to userdefined values. High and low alarmand trip setpoints are recorded withtime delays.

    MeteringThe MM3 meters and displays:

    s RMS current of each phase

    s Ground fault leakage current

    s Motor load as a % of full load current

    s Thermal capacity used (%) accordingto I2t history and chosen overloadcurve; hot/cold ratio is used to modelheating when running below fullmotor current

    s % unbalance

    s Power (kW)

    s Energy (kWh)

    s Voltage

    s Analog input

    Trip RecordWhen the MM3 issues a trip command

    a trip record is generated. This includesthe cause of the trip and pre-trip actualvalues.

    Statistics and MaintenanceThe MM3 records statistical data aboutrelay and motor operation. The MM3also allows the user to set the interval

    MONITORING AND METERING

    MCC WIRING

    CONVERTIONAL MCC MCC WITH MOTOR MANAGER 3SUPERVISORY CONTROL SYSTEM FOR ONE STARTERSUPERVISORY CONTROL SYSTEM FOR ONE STARTER

    TWO WIREREMOTE CONTROL

    CONTROL CABLE

    LOCAL MCC

    RS485 TWISTED PAIR

    MM III240/120 V AC

    FIELDSTOP

    CONTRACTOR

    809755A2.AI

    PANEL DEVICES

    RUNNINGINDICATOR

    STOPPEDINDICATIOR

    TRIPPEDINDICATIOR

    HOURSRUNCOUNTER

    NUMBERSOFSTARTS

    STARTPUSHBUTTON

    STOPPU SHBUTTON

    STOPRELAY

    STOPRELAY

    O/LRELAY

    STARTRELAY

    STARTRELAY

    CONTACTORC3

    CONTACTORC2

    CONTACTORTRIP FIELDSTOP

    GROUNDFAULT

    STALLRELAY

    THERMISTOR U/CRELAY

    ACCELTIME

    TRIPRELAY

    L

    N

    TRIPPEDRUNNINGSTOPPED24V DCOUTPUTS

    10 WIRECONTROL CABLE

    240/120V AC

    L

    N

    Cost Effective MCC Wiring with MM3.

    RS232 CABLES FROMCOM PORT OF THESERIAL CARDAND X-LINK TO F485

    NULL

    MODEM

    CABLE

    SUPPLIE

    DWITH

    X-LIN

    K

    FORX

    -LINK

    CONF

    IGURA

    TION

    CONN

    ECTEDF

    ROMX-L

    INK

    CONF

    IGPO

    RTTO

    PCCOMPO

    RT

    TWISTED PAIRSHIELDEDTWISTED PAIR

    SLAVE 1 SLAVE 1 SLAVE 1

    SLAVE 2 SLAVE 2 SLAVE 2

    SLAVE 3

    SHIELDEDTWISTED PAIR

    DAISY-CHAIN 1DAISY-CHAIN 2DAISY-CHAIN 3

    RS232

    COMPUTER

    F I BE R O P TI C R S4 8 5 P O WE R P O WE R

    9VAC/9VDCTx Rx + -C OM GND + -

    9VAC/9VDCCOMPORT

    F485 OR SCI BOX

    RS232

    COMPUTER

    F I BE R O P TI C R S4 8 5 P O WE R P O WE R

    9VAC/9VDCTx Rx + -C OMGND + -

    9VAC/9VDCCOMPORT

    F485 OR SCI BOX

    RS232

    COMPUTER

    F I BE R O P TI C R S4 8 5 P O WE R P O WE R

    9VAC/9VDCTx Rx + -C OM GND + -

    9VAC/9VDCCOMPORT

    F485 OR SCI BOX

    STOP

    SETPOINT

    ACTUAL

    RESET

    STORE

    STARTA

    STARTBMANUAL

    AUTOCONTACTORA

    CONTACTORB

    AUX 1

    AUX 2

    RUNNING

    STOPPED

    TRIPPED

    ALARM

    FAULT

    MESSAGE

    VALUE

    PC EQUIPPED WITH:SST 5136-PFB PROFIBUS CARDMICROSOFT EXCELSST X-LINK CONFIGURATION SOFTWARESST DP MASTER DDE SERVER SOFTWARESST PROFIBUS CONFIGURATION SOFTWARE

    SST X-LINK EQUIPPED WITH:SST 5136-PBMS PROFIBUS CARDOPTIONAL RS232 SERIAL CARDKERNEL DRIVERMODBUS DRIVER (DRIVER 1)PROFIBUS-PBMSLV DRIVER (DRIVER 2)

    PROFIBUS-DPNETWORK

    MODBUSNETWORK

    S T A T US C O M M UN IC A TE R E L A Y S

    POWER QUALITY METERPQM

    SIMULATION

    ALARM

    SELF TEST

    PROGRAM

    TX2

    TX1

    RX2

    RX1

    AUX2

    ALARM

    AUX3

    AUX1

    SR469

    S R4 6 9 I N SE RV I CE S T OP P ED R 1 T R IP

    S E TP O IN T AC CE SS S T AR T IN G R 2 A U XI L IA RY

    C O MP U TE R RS 23 2 R UN N IN G R 3 A U X IL I AR Y

    R4 ALARM

    R5 BLOCKSTART

    R6 SERVICE

    MESSAGE

    HOTRTD

    LOSSOF LOAD

    MOTORMANAGEMENTRELAY

    PROGRAMPORT SETPOINT 7 8 9

    4 5 6

    1 2 3

    . 0 HELP

    MESSAGE

    VALUE

    ACTUAL

    ESCAPE

    ENTER

    TM

    RESET

    NEXT

    RESETPOSSIBLE

    COMPUTERRS485

    AUXILIARYRS4 85

    LOCKOUT

    SR4 6 9 ST AT U S M O T O RSTA T U S O U T P U T REL A YS

    OVERLOAD PICKUP

    UNBALANCEPICKUP

    GROUND PICKUP

    STOP

    RUNNING RELAYA

    STOPPED RELAYB

    T RI PP ED A U X RE LA Y 1

    A LA RM A U X R EL AY 2

    VALUE

    MESSAGE

    A U T O M A N UA L

    STORE

    RESET

    ACTUAL

    SETPOINT

    START

    A

    START

    B

    STOP

    RUNNING RELAYA

    STOPPED RELAYB

    T RI PP ED A U X RE LA Y 1

    A LA RM A U X R EL AY 2

    VALUE

    MESSAGE

    A U T O M A N UA L

    STORE

    RESET

    ACTUAL

    SETPOINT

    START

    A

    START

    B

    STOP

    R UN NI N G R EL AY A

    STOPPED RELAYB

    TRIPPED AUX RELAY1

    A LA RM A U X R EL AY 2

    VALUE

    MESSAGE

    A U T O M A N UA L

    STORE

    RESET

    ACTUAL

    SETPOINT

    START

    A

    START

    B

    STOP

    R UN N IN G R EL AY A

    STOPPED RELAYB

    TRIPPED AUX RELAY1

    A LA RM A UX R EL AY 2

    VALUE

    MESSAGE

    A U T O M A N UA L

    STORE

    RESET

    ACTUAL

    SETPOINT

    START

    A

    START

    B

    809822a1.ai

    X-Link makes it possible to transfer data between two communications networks.

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    MM3 Intelligent MCC ControllerMM3 Intelligent MCC Controller

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    CommunicationThe MM3 uses a ModBus RTU RS485connection for communication. Up to32 MM3s can be daisy chained togeth-er on a single communication channel.The MM3 supports operation at 1200 to57600 bps. A RS232/485 converter

    module may be used to connect apersonal computer to the MM3.

    SoftwareThe MM3 is provided with a freecommunications program calledMM3PC. It runs on a personal comput-er under Windows. It allows access toall the features of the MM3 with easyto use pull down menus. Using thisprogram it is possible to:

    s Program or modify setpointss Load or save setpoints from or to a disks Read actual values from the MM3

    s Monitor statuss Read pre-trip data and trip records Display dynamic trending of actual

    valuess Get help on any topics Print the instruction manual from disks Simulate and test features

    Windows based software is supplied with the MM3.

    Mounting ConfigurationsThe MM3 can be ordered in twomounting configurations; the chassismount and the panel mount with localdisplay.

    The chassis mount model is the black box

    version of the MM3. It is mounted inside the motorcontrol center (MCC).

    The chassis mount version has theadded flexibility of using the displayport as a second communications port.The advantage is that slower meteringfunctions can be assigned to onecommunications port while the otherport could be used for high speedcommand operations such asStart/Stop or quick status updates suchas tripped, running, etc. Using thesecond port provides a means forredundant communication channelsguaranteeing control and status infor-mation even if one channel isinterrupted.

    Alternatively up to 32 MM3s could be daisychained and connected to a Touch-screenGraphical Interface (TGI) module for remotestatus/command operations.

    The panel mount with display model is the Top ofthe Line MM3.

    The panel mount with local displaymodel is mounted on the front panel ofthe MCC with its 2 by 20 alphanumericdisplay, full keypad, and 10 status LEDsexposed to the operator for completelocal viewing and setpoint program-

    ming. The setpoints can also be loadedinto the relay through the RS485communications port.

    MODELSUSER INTERFACES

    Model Table: The MM3 is available in chassis mount or panel mount models.

    Protection 3 phase overload protection (49/51) 3 phase overload protection (49/51)Phase unbalance (46) Phase unbalance (46)Welded/open contactor Welded/open contactorGround fault trips (50G/51G) Ground fault trips (50G/51G)Stalled rotor protection (48) Stalled rotor protection (48)Display kw and kWh Display kw and kWhUndercurrent/underpower (37) Undercurrent/underpower (37)Overvoltage (59) Overvoltage (59)Undervoltage (27) Undervoltage (27)

    Inputs 4 control 6 control2 programmable 10 programmable

    Thermistor inputAnalog in inputAnalog output

    Relays Contactor A Contactor A

    Contactor BAux 1 Aux 1Aux 2 or ESD relay Aux 2 or ESD relay

    OPTION 1 (Standard) OPTION 2

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    FEATURES

    Front View

    STATUS INDICATORS:

    RUNNING: Contactor is energizedand motor is running.

    STOPPED: Contactor is not ener-gized and motor is not running.

    TRIPPED: Contactor is not ener-gized. Motor is not running. TheMM3 has tripped the motor due toa fault. Normally a cause of tripmessage will be displayed.

    ALARM: One or more alarm condi-tions are present. Normally acause of alarm message will bedisplayed.

    GROUND CT INPUT50:0.025 ground faultinput.

    Rear View

    DISPLAY:

    2 line, 40 character illuminated displaycommunicates all messages in simpleEnglish for easy interpretation by usersunfamiliar with unit.

    SUPPLY VOLTAGErequired to power the MM3

    VOLTAGE INPUTPhase A voltage input forvoltage and power monitoring.

    SWITCH INPUTSOpto-isolated 120/240 VAC live inputs for various interlock functions. Theinterlock inputs are fully programmable and can be assigned to suchfunctions as setpoint access, plant interlock, test, and various others.

    COMMUNICATIONSRS485 2 wire serialcommunication portoperates at 1200 - 57,600bps for remotecommands, monitoringand setpoint store.ModBus RTU protocol.

    Groundsafety andsurge

    THERMISTORNTC or PTC thermistorinput for hot windingdetection.

    ANALOG INPUT/OUTPUT4 - 20mA input for processcontrol monitoring /alarming / tripping.

    4 RELAYSsContactor A: direct on

    line / forward / wyesContactor B: reverse / deltasUser programmable relay

    (AUX 1)sUser programmable relay

    (AUX 2)

    PROGRAM KEYS:

    ACTUAL VALUES: Press to enteractual values mode to display actu-al motor values such as current,ground leakage, thermal capacity.

    SETPOINTS: Press to enter setpoint

    mode to alter or examine setpoints.STORE: Save a newly enteredsetpoint.

    RESET: Reset the MM3 after a trip.

    MESSAGE: Move to the desiredsetpoint or actual value message.

    VALUE: Increment or decrementcurrently displayed setpoint value.

    CONTROL KEYS:

    AUTO: Selectsoperation of start via communi-cation port.

    MANUAL: Selects manual opera-tion of motor using start key.

    START A: Energize contactor A.

    START B: Energize contactor B.STOP: De-energize contactors.

    RELAY INDICATORS:

    RELAY A: Contactor A energized.

    RELAY B: Contactor B energized.

    AUX 1: User programmable relay 1 energized.

    AUX 2: User programmable relay 2 energized.

    CONTROL POWER120/240 VAC supply voltageselector switch and fuseaccess door

    Ground safety

    RESIDUAL GROUND INPUT

    PHASE CT INPUTS3 isolated phase CT inputs

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    TYPICAL WIRING

    809772A4.dwg

    GE Power Management

    PHONE JACK

    TO REMOTE DISPLAY48

    21

    22

    24

    23

    30

    29

    28

    18

    17

    16

    15

    14

    13

    12

    11

    1

    2

    3

    4

    56

    7

    8

    9

    10 2520

    26

    27

    31

    32

    33

    43

    42

    41

    40

    39

    38

    37

    36

    35

    34

    44

    45

    46

    47

    EARTH SAFETY

    EARTH SAFETY

    EARTH SURGE

    LIVE

    NEUTRALCONTROLPOWE

    R

    ANALOG IN SHIELD

    ANALOG -

    ANALOG +

    THERMISTOR -

    THERMISTOR +

    ANALOGIN

    CONTACTOR BSTATUS NO

    CONTACTOR A

    STATUS NO

    ISOLATORSTATUS NO

    START B

    START AFIXEDSWITCHINPU

    TS

    STOP

    INTERLOCKINPUT 1

    INTERLOCKINPUT 2

    INTERLOCKINPUT 3

    INTERLOCKINPUT 4

    INTERLOCKINPUT 5

    INTERLOCKINPUT 6

    INTERLOCKINPUT 7

    INTERLOCKINPUT 8

    INTERLOCKINPUT 9

    INTERLOCKINPUT 10

    PROGRA

    MMABLEINPUTS

    INTERNAL CONNECTOR

    MOTOR MANAGER 3OPTION 2

    SERIAL 485 A+

    SERIAL 485 B-

    485 SHIELD

    ANALOG +

    ANALOG -

    ANALOG OUTSHIELDA

    NALOG

    OUT

    RS485

    PROGRAMMABLE

    RELAY1

    P

    ROGRAMMABLE

    RELAY2

    PROG.

    RELAY2

    EXT.COIL +24 VDC

    +24 COM

    COM

    COM

    N/C

    N/C

    N/O

    N/O

    MOTORCT PHASE C

    CT PHASE B

    CT GROUND

    CT MODULE

    CT PHASE ACONTACTOR

    L1

    L2

    L3

    A

    A

    A

    F3

    F4

    F5

    F2F1

    A

    B

    C

    480 VOLTS

    C

    AB

    480 VOLTS

    110/230 VAC

    A

    STATORTHERMISTOR

    4-20mAANALOG IN

    MCC GROUND BUS

    NOTES:1. RELAY CONTACT STATE SHOWN WITH CONTROL POWER NOT APPLIED.2. TERMINALS MARKED WITH "*" MUST BE CONNECTED BEFORE MOTOR CAN BE STARTED.

    3. DO NOT GROUND TERMINAL 19 WHEN USING A EXTERNAL GROUND CT.

    CONTACTOR A

    4-20 mAANALOG OUT

    RS485

    19

    = OPTION 2

    *

    *

    N/O

    N/O

    CONTACTOR

    B

    CONTACTOR

    A

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    PROTECTION

    OVERLOAD CURVESTrip Time: 200 ms up to 10 secAccuracy: 2% of trip time over 10 secDetection Level: 1% of primary CT amps

    GROUND FAULT TRIP TIMEAccuracy: - 0 ms, + 50 ms, 0.0 = less than 50 ms

    SINGLE PHASE (PHASE UNBALANCE)Range: Greater than 30% U/B

    Accuracy: 2 percentage pointsTrip Delay: 5 sec, 1 secCalculation Method: If IAV IFLC : UB = |

    IM - IAV | x 100IAV

    If IAV < IFLC : UB =| IM - IAV | x 100

    IFLC

    Where: IAV = average phase currentsIM = current in a phase with maximum

    deviation from IAVIFLC = motor full load current setting

    UNDERCURRENTRange: 10-100% of motor FLC, or OFFDelay Range: 1 to 60 secAccuracy: 1 sec

    UNDERVOLTAGE SUPPLY VOLTAGEUndervoltage: 65 % of nominal (120 VAC or 240 VAC)

    immediate restart for maximum diptime of 0.1-0.5 s ec or OFFdelayed restart for maximum dip time of0.1-10.0 sec/unlimited time

    Delay Restart Range: 0.2-300 sec

    Delay Restart Accuracy: 0.2 sec

    211

    MM3 Intelligent MCC ControllerMM3 Intelligent MCC Controller

    www.GEindustrial.com/pm Motor Protection

    9

    Motor protection and control shall beprovided by an intell igent controldevice capable of manual or automaticcontrol.

    Protection features available shallinclude trip and alarms for:

    Overload with 12 overload curves

    Phase unbalance

    Welded/open contactor

    Ground fault

    Locked/stalled rotor

    Thermistor for hot winding

    Undercurrent and underpower

    Additional alarms for abnormalconditions

    Control features available shall include:

    6 fixed control inputs for start A & B,stop, local isolator, contactor A & Bstatus

    10 programmable inputs, each ofwhich can be assigned to any one of33 functions

    2 contactors (A & B)

    2 auxiliary relays, each of whichcan be assigned to any one of31 functions

    One analog input with high and lowalarm and trip setpoints

    Undervoltage auto restart

    Motor current sensing shall be frominternal primary CTs up to 250 FLC.Ground sensing shall be from an exter-nal core balance CT or residually.

    Metering values shall include: RMS current of each phase

    RMS ground fault leakage current

    Thermal capacity

    Analog input

    Motor load

    Thermal capacity used

    Unbalance

    Power (kW)

    Energy (kWh)

    RMS voltage

    GUIDEFORM SPECIFICATIONS

    APPROVALS

    : IEC 947-1, IEC 1010-1Quality Assurance System (registered by QMI):

    UL Listed for USA and Canada

    ISO: 9001 - 1994

    PACKAGING

    Max. Weight: 6 lbs 12 oz (3.1 kg)Shipping Dimensions: 12" x 9" x 7.5" (350 mm x 229 mm x 190 mm)

    INSTALLATION

    WARNING: HAZARD may result if the product is notused for its intended purpose.

    FUSE TYPE/RATING

    0.5 A 250 VFast blow, high breaking capacity

    TYPE TESTS

    Transients: ANSI/IEEE C37.90.1 Oscillatory/Fast Risetime TransientsIEC 801-4 Electrical Fast Transient/Burst Requirements

    Impulse: IEC 255-5 5 kV Impulse Voltage TestRFI: 150 MHz, 450 MHz 5 W Handheld

    Transmitter @ 25 cmStatic: IEC 801-2 Electrostatic DischargeHipot: 1500 V, 1 min all input > 30 V

    ENVIRONMENTAL

    Pollution Degree: 2Overvoltage Category: 2Insulation Voltage 300 VContinuous Operating Temperature:Peak Operating Temperature:

    0

    C to 60C, 16Hrs

    (IEC60068-2-2)85

    C

    IP Class: IEC 529 IPX0

    POWER SUPPLY

    SUPPLY VOLTAGEAC Nominal: 120 VAC, range 80-135 VAC

    240 VAC, range 150-250 VACFrequency: 50/60 HzPower Consumption: 25 VA (Maximum)

    7 VA (Nominal)

    COMMUNICATIONS

    Type: RS485 2 wire, half duplexBaud Rate: 1,200-57,600 bpsProtocol: ModBus RTUFunctions: Read/write setpoints, read actual values,

    execute commands, read coil status,read device status, loopback test

    INPUTS

    THERMISTOR INPUTSSensor Types: posit ive temperature coefficient PTC

    RHOT=100-30,000 negative temperature coefficient NTCRHOT=100-30,000

    Delay: 1 secAccuracy: 5% or 100 (whichever is greater)

    ANALOG INPUTRange: 4-20 mAAccuracy: 1% of full scaleAlarm: Programmable 4-20 mATrip: Programmable 4-20 mAAccuracy: 2% of full scale readingIsolation: 15 V isolated, active source

    OUTPUTS

    RELAY CONTACTS

    MM3 CONTACTOR A & B OUTPUT RELAYSVOLTAGE MAKE/CARRY MAX. OPERATING MAX. SWITCH.

    CONTINUOUS CURRENT CAPACITY

    RESISTIVE 30 VDC 8 A 8 A 2500 VA300 W

    250 VDC 8 A 8 A 2500 VA300 W

    INDUCTIVE 30 VDC 3.5 A 8 A 1250 VA220 W

    (PF=0.4) 250 VDC 3.5 A 8 A 1250 VA220 W

    CONFIGURATION SPST-NO Contactor A & B FormACONTACT MATERIAL SilverAlloy (AgCdO)MAX OPERATING VOLTAGE 380 VAC, 125 VDCMIN PERMISSIBLE LOAD 5 VDC, 100 mA

    METERING

    PHASE CURRENT INPUTSConversion: True RMS, sample time 1.67 msRange: 0.1 to 8 x phase CT primary amps

    setpoint when external CTs are used.2 to 250 A, FLC < 32 A

    Accuracy: (2% + 1)*

    GROUND FAULT CURRENT INPUTConversion: True RMS, sample time 1.67 msRange: 0.1 to 1.0 x FLC amps setpoint

    (residual connection)0.5 to 15.0 A (50:0.025 CT)

    Full Scale: 1.5 x FLC amps setpoint(residual connection)15 A (50:0.025 CT)

    Accuracy: (2% + 2)* (residual connection) FLC < 32 A (2% + 6)* (residual connection) FLC < 32 A50:0.025 CT: 0.3 A

    *Accuracy is given as ([% of reading] + [number of least significant digits])

    MONITORING

    VOLTAGE INPUT/POWER READINGConversion: True RMS, sample time 1.67 msVoltage Full Scale: 1.5 x VT PrimaryVoltage Accuracy: 2% of VT Primary or

    2% of reading, whichever is greaterPower Accuracy: 5% of nominal or

    5% of reading, whichever is greaterInput Voltage: Nominal: 120 VAC or 240 VAC

    Max: 250 VACVT Burden: 0.01 VA

    ACCELERATION TIMERange: 0.5 to 125 sec, or OFFAccuracy: 0.5 sec

    THERMAL COOLING TIMESRange: 5-1080 min when motor stopped

    50% of motor stopped value whenmotor running

    Accuracy: 1 minSTALLED ROTORRange: 1.15 to 4.50 x FLC, or OFFDelay Range: 0.5 to 5 secAccuracy: 0.5 sec

    *Specifications subject to change without notice.

    NOTE: It is recommended that all MM3 relays are powered up atleast once per year to avoid deterioration of electrolytic capaci-

    tors in the p ower supply.

    OUTPUTS

    MM3 CONTACTOR AUX 1 & AUX 2 OUTPUT RELAYSVOLTAGE MAKE/CARRY MAX. OPERATING MAX. SWITCH.

    CONTINUOUS CURRENT CAPACITY

    RESISTIVE 30 VDC 8 A 8 A 2400 VA240 W

    250 VAC 8 A 8 A 2000 VA240 W

    INDUCTIVE 30 VDC 3.5 A 8 A 875 VA(PF = 0.4) 170 W

    250 VAC 3.5 A 8 A 875 A170 W

    CONFIGURATION SPST-NO + SPST-NC AUX 1 & 2 Form ACONTACT MATERIAL Silver Alloy (AgCdO)MAX OPERATING VOLTAGE 380 VAC, 125 VDCMIN PERMISSIBLE LOAD 5 VDC, 10 mA

    ANALOG OUTPUTSOutput: 4-20 mAMax Load: 600 Max Output: 21 mAAccuracy: 2% of full scale readingIsolation: 36 V isolated, active source

    MM3 TECHNICAL SPECIFICATIONS

  • 7/31/2019 GE IMCC

    8/8212

    MM3 Intelligent MCC ControllerMM3 Intelligent MCC Controller

    Motor Protection www GEindustrial com/pm

    AccessoriesMM3PC software package supplied free

    RS232 TO RS485 CONVERTER boxdesigned for harsh industrial environ-ments

    5A PHASE CT: 300, 350, 400, 500, 600,750, 1000

    50:0.025 Ground CT for sensitiveground detection on high resistancegrounded systems

    Control key cover hides auto, manual

    and start buttons

    CUTOUT

    6.49(164.8)

    6.25(158.8)

    0.10(2.54)

    0.078 T Typ(2)8 PLACES

    1.15(29.2)

    0.17(4.3)

    2.31(58.7)

    3.47(88.1)

    4.063(117.6)

    4.073(117.6)

    3.285(83.4)

    3.75(95.3)

    (4) - 0.156(4)

    0.950(24.1)

    0.704(17.9)

    1.030(26.1)

    0.704(17.9)

    1.040(26.4)

    2.270(57.7)

    1.25(31.8)1.25(31.8)1.25(31.8)

    3.963(100.7)

    3.963(100.7)

    2.950(74.9)

    2.950(74.9)

    1.475(37.5)

    1.475(37.5)

    NOTECT & MAIN MODULES

    CAN BE SPLIT MOUNTED&

    INTERFACED WITH CABLE

    2.090(53.1)

    2.622(66.6)

    (4) - 0.156(4)

    9.833(249.8)

    8.850(224.8)

    REAR VIEW3.600(91.5)

    4.712(119.7)

    SIDE VIEW FRONT VIEW MOUNTING DETAIL

    CT MODULE

    MAINMODULE

    SIDE VIEW FRONT VIEW

    DISPLAYMODULE

    4.00(101.6)

    6.750(171.5)

    1.57(40)

    0.85(21.6)

    COMM PORTTO

    MAIN MODULE

    DISPLAY PORT

    252627282930313233343536373839

    1 2 3 4 5 6 7 8 9 1 011 121314 15

    REMOTE CT PORT

    161718192021222324

    404142434445464748

    WARNING

    Checkvoltageswitchbeforeinstallation

    RUNNING

    STOPPED

    TRIPPED

    ALARM

    RELAYA

    RELAYB

    AUX.RELAY1

    AUX.RELAY2

    MESSAGE

    VALUE

    STOP

    CUTOUT

    CUTOUT CUTOUT CUTOUT

    CL CL CL

    CL

    MOUNTING DETAIL

    SPLIT

    LINE

    809800A1.ai

    DIMENSIONS

    The motor manager shall generate atrip report each time a trip command isissued. It shall include the cause of thetrip and the pre-trip metering values.

    Statistical data and routine maintenancealarms shall be included features of themotor manager.

    A RS485 ModBus RTU connectionshall be used for communication. Itshall support operation at 1200 to57,600 bps. A RS232/485 convertermodule can be used to connect apersonal computer to the motormanager. Software shall be provided

    to allow easy access to all features.

    A remote panel mount model shallbe available with a 2 by 20 characterdisplay, control keys, and 10 LEDs toprovide local access wi thout acomputer.

    GUIDEFORM SPECIFICATIONS continued

    MM3 * * * *MM3 Product family

    1 Option 1 basic unit

    2 Option 2 full unit

    E ESD relay

    A Aux 2 relay

    N No display (chassis unit)

    W With local display

    120 120 VAC control voltage

    240 240 VAC control voltage

    ORDERING

    To order select the basic model and the desiredfeatures from the Selection Guide below.

    www.GEindustrial.com/pm

    Order online Order online

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