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7/31/2019 GE IMCC
1/8
GE Power Management205
MM3IntelligentMCC
Controller
MM3IntelligentMCC
Controller
The Motor Manager 3 (MM3)combines control functions andcomprehensive motor protection inone package. This compact deviceprovides sophisticated control andprotective relaying at significant costsavings over the discrete devicesnormally found in a low voltagemotor control center (MCC).
One MM3 is required for everystarter in the MCC. The contactorscan be energized and de-energizedusing the MM3s direct wired inputs,or via the serial port. A total of 6fixed and 10 programmable switchinputs are available. A wide range ofstarter types may be controlled bythe MM3 using two contactoroutputs and two auxiliary outputs.One analog input can beprogrammed by the user as well asone analog out. A programmableundervoltage auto restart function isavailable.
Motor protection features for themost common causes of failure areprovided to prevent costly shutdowns and rewinds. These includeoverload, phase unbalance, lockedrotor (stall), ground fault, undercur-rent and underpower. A thermistorinput can also be provided to protecta hot winding. The relay checks thecontactor status at start and stopcommands to indicate contactor fail-ure. Alarms are provided to warn of
additional abnormal conditions.
The MM3 has two mounting configu-rations: chassis mount no display, andpanel mount local display. Bothmodels have a 2 wire RS485 ModBus
RTU protocol communication portoperating at up to 57,600 bps. Thepanel mount model has a stop keyand 8 status LEDs, a 2 by 20 linedisplay, 2 additional command modeLEDs, and a keypad, which allows fulllocal access without a computer.
DESCRIPTION
Integrated process and electrical controlwith protection for low voltage motors.
Applicationss Low voltage motor control centerss Integrated process & electrical control
Protections Overloads
Phase unbalances Contactor failures Locked/stalled rotors Ground faults Hot winding thermistors Undercurrent/underpower
Controls Undervoltage auto restarts Outputs: 2 contactor, 2 programmables Inputs: 6 fixed, 10 programmables 1 analog inputs 1 analog output 4-20 mA
Monitoring and Meterings Display phase current, ground current,
thermal capacity, analog input, power,energy, etc.
s Trip record and pre-trip valuess Maintenance informations Self-test
User Interfacess RS485 ModBus Port, 1200 - 57,600 bpss Display model for local interfaces Up to 10 status LEDs
Featuress Reduces MCC and field wirings Replaces timers, relays, protective
devices, meters, panel indicatorss Integrated primary CTs up to 250 FLCs Local faceplates Standard removable rear terminalss Remote Touchscreen graphical interface
(connects up to 32 units)
7/31/2019 GE IMCC
2/8206
MM3 Intelligent MCC ControllerMM3 Intelligent MCC Controller
Motor Protection www.GEindustrial.com/pm
PROTECTION AND CONTROL
The MM3 is available with differentprotection and control featuresdepending on the model ordered asoutlined in the Model Table (page 208).
Overload (49/51)An overload trip is caused when the
thermal capacity value equals 100%.Thermal capacity used is calculatedfrom accumulated I2t value and chosenoverload curves. True RMS currentsensing ensures correct response tothe heating effect of harmonics. One of12 different I2t time-overcurrent over-load curves may be selected from 8standard curves and 4 NEMA compati-ble curves.
Of the 12 overload curves available 4 are NEMAcompatible time/current overload curves.
Phase Unbalance (46)The MM3 monitors the percentageunbalance in the motor phase currents.If a phase current unbalance of greater
than 15% exists for more than 5seconds an alarm is generated. If aphase current unbalance of greaterthan 30% exists for more than 5seconds a trip occurs.
Locked/Stalled Rotor (48)Mechanical equipment such as pumpsor fans can be quickly damaged if itgets jammed resulting in a locked rotorstall. The MM3 will trip when therunning current exceeds the stalledrotor trip level after the programmedtime delay. If stall protection is not
required this feature may be set toOFF. This feature is disabled duringthe inrush of motor starting.
Ground fault (50G/51G)The ground fault level is measured as apercentage of FLC. Ground overcurrentcan be detected either from the resid-ual connection of the phase CTs orfrom the zero sequence CT. A delaytime is set to prevent nuisance alarms
from momentary surges. Both aground fault alarm and trip are provid-ed. The alarm can be set below the triplevel to get an early warning of insula-tion breakdown.
Overtemperature (49)An input from motor winding thermis-tors is available. The MM3 can acceptboth positive temperature coefficient(PTC) and negative temperature coeffi-cient (NTC) sensors. A thermistor levelcan be selected for both alarm and trip.
Cooling TimeAfter an overload trip the thermalcapacity value will decrease exponen-tially to model the coolingcharacteristic of the motor. An over-load trip can normally be reset whenthe thermal capacity value decreases to15%. A stopped motor cooling time canbe set to determine how long it takesfor a stopped motor to reach steadystate ambient temperature from itsmaximum allowable temperature.
Undercurrent/Underpower (37)
Both undercurrent and underpoweralarms and trips are provided with timedelays. Protection against failed
shearpin, loss of pump flow, etc.,which may result in only a smallchange in current is provided by theunder power alarm.
Contactor FailureThe MM3 monitors the contactor while
performing start and stop commands.If the contactor does not change status(open to closed or closed to open) anopen control circuit or weldedcontactor alarm is triggered.
Additional AlarmsThe MM3 has programmable alarms towarn of a number of abnormal condi-tions. These include: acceleration timeexceeded, abnormal inverter starter,incomplete start, motor greasing,contactor inspection, motor stop time,analog input, and process interlock
switch open.
StartersThe MM3 can control a variety ofstarter types using the contactoroutputs. Contactor A is used for fullvoltage non-reversing starters.Contactor A and B are used for revers-ing, two speed, autotransformer,inverter, wye-delta open transition, slipring, and part winding starters.Contactors A, B, and one auxiliaryoutput are used for the reduced volt-age wye-delta closed transition starter.
100000
10000
1000
100
10
10.1 0.5 1 2 3 4 5 6 7 89 10 20 50 100
807903D4.cdr
TIMEIN
SECONDS
MULTIPLE OF PICKUP CURRENT (PER UNIT)
CURVE #
CLASS 30
CLASS 20
CLASS 15
CLASS 10
FUNCTIONAL BLOCK DIAGRAM
52
480 VOLT BUS
FUSE
CONTACTOR
PHASE PT
PHASE CT
GROUND CT
THERMISTOR
MOTOR
LOAD
WINDING
THERMISTOR49
51G
51 49 37 46
59 27
4-20mA
INPUT
CONTROL
INPUTS
AUX 2
RELAY
RS485 REMOTECOMMUNICATION
1200-57K6 BAUD
PROCESSPLC OR
TRANSDUCER
809751A2.dwg
AUX 1RELAY
CONTACTOR B(REVERSE/DELTA)
CONTACTOR A(FORWARD/WYE)
MOTOR
MANAGER 3
49/51 Overload
46 Phase unbalance
(single phase)
Welded/open contactor
50G/51G Ground fault48 Locked rotor/stalled rotor
37 Undercurrent/underpower
27 Undervoltage
59 Overvoltage
49 Hot winding (thermistor) option 3
DEVICE PROTECTION
7/31/2019 GE IMCC
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MM3 Intelligent MCC ControllerMM3 Intelligent MCC Controller
www.GEindustrial.com/pm Motor Protection
at which a number of routine mainte-nance tasks should be performed.When these times are exceeded analarm is generated. These include:
s Motor greasing interval: number ofhours after which motor bearings
must be lubricated
s Contactor inspection: number ofstarts after which contactor contactsmust be inspected for wear
s Maximum motor stopped time: Themaximum number of hours that themotor can be left not running
NetworkingGateway solutions exist to connect theMM3 to installed protocols in a givensystem. The X-Link is a gateway prod-uct from SST (www.sstech.on.ca). Thisproduct makes it possible to transfer
data between two communicationsnetworks. Networks such as ModBus,ModBus Plus, ProfiBus, DeviceNet,Data Highway Plus, GE Fanuc,ControlNet and DNP are supported.
Undervoltage Auto RestartIt is possible to automatically restartthe motor after a momentary powerloss if this feature is enabled. When thecontrol voltage drops below thedropout voltage the contactors are de-
energized. The MM3 can initiate timersto restart selected drives upon thereturn of supply voltage. If control volt-age is restored within the programmedrestart time it will be restarted immedi-ately. If the control voltage takes longerto be restored the MM3 can beprogrammed to attempt to restart themotor after a programmed time delay.
OutputsThe MM3 has one or two contactors (Aand B). There are also two auxiliaryprogrammable output relays available
on the MM3. These two outputs can beassigned to any one of 31 functions.
Switched InputsThe MM3 has up to 6 fixed controlinputs. These are used for start A andB, stop, local isolator, and contactor Aand B status. The MM3 also has up to10 programmable switch inputs. Eachinput can have one of 33 interlock func-tions assigned to it. Once a function isassigned to one interlock input thatfunction cannot be assigned to anyother interlock input.
Analog InputThe analog input can be scaled to userdefined values. High and low alarmand trip setpoints are recorded withtime delays.
MeteringThe MM3 meters and displays:
s RMS current of each phase
s Ground fault leakage current
s Motor load as a % of full load current
s Thermal capacity used (%) accordingto I2t history and chosen overloadcurve; hot/cold ratio is used to modelheating when running below fullmotor current
s % unbalance
s Power (kW)
s Energy (kWh)
s Voltage
s Analog input
Trip RecordWhen the MM3 issues a trip command
a trip record is generated. This includesthe cause of the trip and pre-trip actualvalues.
Statistics and MaintenanceThe MM3 records statistical data aboutrelay and motor operation. The MM3also allows the user to set the interval
MONITORING AND METERING
MCC WIRING
CONVERTIONAL MCC MCC WITH MOTOR MANAGER 3SUPERVISORY CONTROL SYSTEM FOR ONE STARTERSUPERVISORY CONTROL SYSTEM FOR ONE STARTER
TWO WIREREMOTE CONTROL
CONTROL CABLE
LOCAL MCC
RS485 TWISTED PAIR
MM III240/120 V AC
FIELDSTOP
CONTRACTOR
809755A2.AI
PANEL DEVICES
RUNNINGINDICATOR
STOPPEDINDICATIOR
TRIPPEDINDICATIOR
HOURSRUNCOUNTER
NUMBERSOFSTARTS
STARTPUSHBUTTON
STOPPU SHBUTTON
STOPRELAY
STOPRELAY
O/LRELAY
STARTRELAY
STARTRELAY
CONTACTORC3
CONTACTORC2
CONTACTORTRIP FIELDSTOP
GROUNDFAULT
STALLRELAY
THERMISTOR U/CRELAY
ACCELTIME
TRIPRELAY
L
N
TRIPPEDRUNNINGSTOPPED24V DCOUTPUTS
10 WIRECONTROL CABLE
240/120V AC
L
N
Cost Effective MCC Wiring with MM3.
RS232 CABLES FROMCOM PORT OF THESERIAL CARDAND X-LINK TO F485
NULL
MODEM
CABLE
SUPPLIE
DWITH
X-LIN
K
FORX
-LINK
CONF
IGURA
TION
CONN
ECTEDF
ROMX-L
INK
CONF
IGPO
RTTO
PCCOMPO
RT
TWISTED PAIRSHIELDEDTWISTED PAIR
SLAVE 1 SLAVE 1 SLAVE 1
SLAVE 2 SLAVE 2 SLAVE 2
SLAVE 3
SHIELDEDTWISTED PAIR
DAISY-CHAIN 1DAISY-CHAIN 2DAISY-CHAIN 3
RS232
COMPUTER
F I BE R O P TI C R S4 8 5 P O WE R P O WE R
9VAC/9VDCTx Rx + -C OM GND + -
9VAC/9VDCCOMPORT
F485 OR SCI BOX
RS232
COMPUTER
F I BE R O P TI C R S4 8 5 P O WE R P O WE R
9VAC/9VDCTx Rx + -C OMGND + -
9VAC/9VDCCOMPORT
F485 OR SCI BOX
RS232
COMPUTER
F I BE R O P TI C R S4 8 5 P O WE R P O WE R
9VAC/9VDCTx Rx + -C OM GND + -
9VAC/9VDCCOMPORT
F485 OR SCI BOX
STOP
SETPOINT
ACTUAL
RESET
STORE
STARTA
STARTBMANUAL
AUTOCONTACTORA
CONTACTORB
AUX 1
AUX 2
RUNNING
STOPPED
TRIPPED
ALARM
FAULT
MESSAGE
VALUE
PC EQUIPPED WITH:SST 5136-PFB PROFIBUS CARDMICROSOFT EXCELSST X-LINK CONFIGURATION SOFTWARESST DP MASTER DDE SERVER SOFTWARESST PROFIBUS CONFIGURATION SOFTWARE
SST X-LINK EQUIPPED WITH:SST 5136-PBMS PROFIBUS CARDOPTIONAL RS232 SERIAL CARDKERNEL DRIVERMODBUS DRIVER (DRIVER 1)PROFIBUS-PBMSLV DRIVER (DRIVER 2)
PROFIBUS-DPNETWORK
MODBUSNETWORK
S T A T US C O M M UN IC A TE R E L A Y S
POWER QUALITY METERPQM
SIMULATION
ALARM
SELF TEST
PROGRAM
TX2
TX1
RX2
RX1
AUX2
ALARM
AUX3
AUX1
SR469
S R4 6 9 I N SE RV I CE S T OP P ED R 1 T R IP
S E TP O IN T AC CE SS S T AR T IN G R 2 A U XI L IA RY
C O MP U TE R RS 23 2 R UN N IN G R 3 A U X IL I AR Y
R4 ALARM
R5 BLOCKSTART
R6 SERVICE
MESSAGE
HOTRTD
LOSSOF LOAD
MOTORMANAGEMENTRELAY
PROGRAMPORT SETPOINT 7 8 9
4 5 6
1 2 3
. 0 HELP
MESSAGE
VALUE
ACTUAL
ESCAPE
ENTER
TM
RESET
NEXT
RESETPOSSIBLE
COMPUTERRS485
AUXILIARYRS4 85
LOCKOUT
SR4 6 9 ST AT U S M O T O RSTA T U S O U T P U T REL A YS
OVERLOAD PICKUP
UNBALANCEPICKUP
GROUND PICKUP
STOP
RUNNING RELAYA
STOPPED RELAYB
T RI PP ED A U X RE LA Y 1
A LA RM A U X R EL AY 2
VALUE
MESSAGE
A U T O M A N UA L
STORE
RESET
ACTUAL
SETPOINT
START
A
START
B
STOP
RUNNING RELAYA
STOPPED RELAYB
T RI PP ED A U X RE LA Y 1
A LA RM A U X R EL AY 2
VALUE
MESSAGE
A U T O M A N UA L
STORE
RESET
ACTUAL
SETPOINT
START
A
START
B
STOP
R UN NI N G R EL AY A
STOPPED RELAYB
TRIPPED AUX RELAY1
A LA RM A U X R EL AY 2
VALUE
MESSAGE
A U T O M A N UA L
STORE
RESET
ACTUAL
SETPOINT
START
A
START
B
STOP
R UN N IN G R EL AY A
STOPPED RELAYB
TRIPPED AUX RELAY1
A LA RM A UX R EL AY 2
VALUE
MESSAGE
A U T O M A N UA L
STORE
RESET
ACTUAL
SETPOINT
START
A
START
B
809822a1.ai
X-Link makes it possible to transfer data between two communications networks.
7/31/2019 GE IMCC
4/8208
MM3 Intelligent MCC ControllerMM3 Intelligent MCC Controller
Motor Protection www.GEindustrial.com/pm
CommunicationThe MM3 uses a ModBus RTU RS485connection for communication. Up to32 MM3s can be daisy chained togeth-er on a single communication channel.The MM3 supports operation at 1200 to57600 bps. A RS232/485 converter
module may be used to connect apersonal computer to the MM3.
SoftwareThe MM3 is provided with a freecommunications program calledMM3PC. It runs on a personal comput-er under Windows. It allows access toall the features of the MM3 with easyto use pull down menus. Using thisprogram it is possible to:
s Program or modify setpointss Load or save setpoints from or to a disks Read actual values from the MM3
s Monitor statuss Read pre-trip data and trip records Display dynamic trending of actual
valuess Get help on any topics Print the instruction manual from disks Simulate and test features
Windows based software is supplied with the MM3.
Mounting ConfigurationsThe MM3 can be ordered in twomounting configurations; the chassismount and the panel mount with localdisplay.
The chassis mount model is the black box
version of the MM3. It is mounted inside the motorcontrol center (MCC).
The chassis mount version has theadded flexibility of using the displayport as a second communications port.The advantage is that slower meteringfunctions can be assigned to onecommunications port while the otherport could be used for high speedcommand operations such asStart/Stop or quick status updates suchas tripped, running, etc. Using thesecond port provides a means forredundant communication channelsguaranteeing control and status infor-mation even if one channel isinterrupted.
Alternatively up to 32 MM3s could be daisychained and connected to a Touch-screenGraphical Interface (TGI) module for remotestatus/command operations.
The panel mount with display model is the Top ofthe Line MM3.
The panel mount with local displaymodel is mounted on the front panel ofthe MCC with its 2 by 20 alphanumericdisplay, full keypad, and 10 status LEDsexposed to the operator for completelocal viewing and setpoint program-
ming. The setpoints can also be loadedinto the relay through the RS485communications port.
MODELSUSER INTERFACES
Model Table: The MM3 is available in chassis mount or panel mount models.
Protection 3 phase overload protection (49/51) 3 phase overload protection (49/51)Phase unbalance (46) Phase unbalance (46)Welded/open contactor Welded/open contactorGround fault trips (50G/51G) Ground fault trips (50G/51G)Stalled rotor protection (48) Stalled rotor protection (48)Display kw and kWh Display kw and kWhUndercurrent/underpower (37) Undercurrent/underpower (37)Overvoltage (59) Overvoltage (59)Undervoltage (27) Undervoltage (27)
Inputs 4 control 6 control2 programmable 10 programmable
Thermistor inputAnalog in inputAnalog output
Relays Contactor A Contactor A
Contactor BAux 1 Aux 1Aux 2 or ESD relay Aux 2 or ESD relay
OPTION 1 (Standard) OPTION 2
7/31/2019 GE IMCC
5/8209
MM3 Intelligent MCC ControllerMM3 Intelligent MCC Controller
www.GEindustrial.com/pm Motor Protection
FEATURES
Front View
STATUS INDICATORS:
RUNNING: Contactor is energizedand motor is running.
STOPPED: Contactor is not ener-gized and motor is not running.
TRIPPED: Contactor is not ener-gized. Motor is not running. TheMM3 has tripped the motor due toa fault. Normally a cause of tripmessage will be displayed.
ALARM: One or more alarm condi-tions are present. Normally acause of alarm message will bedisplayed.
GROUND CT INPUT50:0.025 ground faultinput.
Rear View
DISPLAY:
2 line, 40 character illuminated displaycommunicates all messages in simpleEnglish for easy interpretation by usersunfamiliar with unit.
SUPPLY VOLTAGErequired to power the MM3
VOLTAGE INPUTPhase A voltage input forvoltage and power monitoring.
SWITCH INPUTSOpto-isolated 120/240 VAC live inputs for various interlock functions. Theinterlock inputs are fully programmable and can be assigned to suchfunctions as setpoint access, plant interlock, test, and various others.
COMMUNICATIONSRS485 2 wire serialcommunication portoperates at 1200 - 57,600bps for remotecommands, monitoringand setpoint store.ModBus RTU protocol.
Groundsafety andsurge
THERMISTORNTC or PTC thermistorinput for hot windingdetection.
ANALOG INPUT/OUTPUT4 - 20mA input for processcontrol monitoring /alarming / tripping.
4 RELAYSsContactor A: direct on
line / forward / wyesContactor B: reverse / deltasUser programmable relay
(AUX 1)sUser programmable relay
(AUX 2)
PROGRAM KEYS:
ACTUAL VALUES: Press to enteractual values mode to display actu-al motor values such as current,ground leakage, thermal capacity.
SETPOINTS: Press to enter setpoint
mode to alter or examine setpoints.STORE: Save a newly enteredsetpoint.
RESET: Reset the MM3 after a trip.
MESSAGE: Move to the desiredsetpoint or actual value message.
VALUE: Increment or decrementcurrently displayed setpoint value.
CONTROL KEYS:
AUTO: Selectsoperation of start via communi-cation port.
MANUAL: Selects manual opera-tion of motor using start key.
START A: Energize contactor A.
START B: Energize contactor B.STOP: De-energize contactors.
RELAY INDICATORS:
RELAY A: Contactor A energized.
RELAY B: Contactor B energized.
AUX 1: User programmable relay 1 energized.
AUX 2: User programmable relay 2 energized.
CONTROL POWER120/240 VAC supply voltageselector switch and fuseaccess door
Ground safety
RESIDUAL GROUND INPUT
PHASE CT INPUTS3 isolated phase CT inputs
7/31/2019 GE IMCC
6/8210
MM3 Intelligent MCC ControllerMM3 Intelligent MCC Controller
Motor Protection www.GEindustrial.com/pm
TYPICAL WIRING
809772A4.dwg
GE Power Management
PHONE JACK
TO REMOTE DISPLAY48
21
22
24
23
30
29
28
18
17
16
15
14
13
12
11
1
2
3
4
56
7
8
9
10 2520
26
27
31
32
33
43
42
41
40
39
38
37
36
35
34
44
45
46
47
EARTH SAFETY
EARTH SAFETY
EARTH SURGE
LIVE
NEUTRALCONTROLPOWE
R
ANALOG IN SHIELD
ANALOG -
ANALOG +
THERMISTOR -
THERMISTOR +
ANALOGIN
CONTACTOR BSTATUS NO
CONTACTOR A
STATUS NO
ISOLATORSTATUS NO
START B
START AFIXEDSWITCHINPU
TS
STOP
INTERLOCKINPUT 1
INTERLOCKINPUT 2
INTERLOCKINPUT 3
INTERLOCKINPUT 4
INTERLOCKINPUT 5
INTERLOCKINPUT 6
INTERLOCKINPUT 7
INTERLOCKINPUT 8
INTERLOCKINPUT 9
INTERLOCKINPUT 10
PROGRA
MMABLEINPUTS
INTERNAL CONNECTOR
MOTOR MANAGER 3OPTION 2
SERIAL 485 A+
SERIAL 485 B-
485 SHIELD
ANALOG +
ANALOG -
ANALOG OUTSHIELDA
NALOG
OUT
RS485
PROGRAMMABLE
RELAY1
P
ROGRAMMABLE
RELAY2
PROG.
RELAY2
EXT.COIL +24 VDC
+24 COM
COM
COM
N/C
N/C
N/O
N/O
MOTORCT PHASE C
CT PHASE B
CT GROUND
CT MODULE
CT PHASE ACONTACTOR
L1
L2
L3
A
A
A
F3
F4
F5
F2F1
A
B
C
480 VOLTS
C
AB
480 VOLTS
110/230 VAC
A
STATORTHERMISTOR
4-20mAANALOG IN
MCC GROUND BUS
NOTES:1. RELAY CONTACT STATE SHOWN WITH CONTROL POWER NOT APPLIED.2. TERMINALS MARKED WITH "*" MUST BE CONNECTED BEFORE MOTOR CAN BE STARTED.
3. DO NOT GROUND TERMINAL 19 WHEN USING A EXTERNAL GROUND CT.
CONTACTOR A
4-20 mAANALOG OUT
RS485
19
= OPTION 2
*
*
N/O
N/O
CONTACTOR
B
CONTACTOR
A
7/31/2019 GE IMCC
7/8
PROTECTION
OVERLOAD CURVESTrip Time: 200 ms up to 10 secAccuracy: 2% of trip time over 10 secDetection Level: 1% of primary CT amps
GROUND FAULT TRIP TIMEAccuracy: - 0 ms, + 50 ms, 0.0 = less than 50 ms
SINGLE PHASE (PHASE UNBALANCE)Range: Greater than 30% U/B
Accuracy: 2 percentage pointsTrip Delay: 5 sec, 1 secCalculation Method: If IAV IFLC : UB = |
IM - IAV | x 100IAV
If IAV < IFLC : UB =| IM - IAV | x 100
IFLC
Where: IAV = average phase currentsIM = current in a phase with maximum
deviation from IAVIFLC = motor full load current setting
UNDERCURRENTRange: 10-100% of motor FLC, or OFFDelay Range: 1 to 60 secAccuracy: 1 sec
UNDERVOLTAGE SUPPLY VOLTAGEUndervoltage: 65 % of nominal (120 VAC or 240 VAC)
immediate restart for maximum diptime of 0.1-0.5 s ec or OFFdelayed restart for maximum dip time of0.1-10.0 sec/unlimited time
Delay Restart Range: 0.2-300 sec
Delay Restart Accuracy: 0.2 sec
211
MM3 Intelligent MCC ControllerMM3 Intelligent MCC Controller
www.GEindustrial.com/pm Motor Protection
9
Motor protection and control shall beprovided by an intell igent controldevice capable of manual or automaticcontrol.
Protection features available shallinclude trip and alarms for:
Overload with 12 overload curves
Phase unbalance
Welded/open contactor
Ground fault
Locked/stalled rotor
Thermistor for hot winding
Undercurrent and underpower
Additional alarms for abnormalconditions
Control features available shall include:
6 fixed control inputs for start A & B,stop, local isolator, contactor A & Bstatus
10 programmable inputs, each ofwhich can be assigned to any one of33 functions
2 contactors (A & B)
2 auxiliary relays, each of whichcan be assigned to any one of31 functions
One analog input with high and lowalarm and trip setpoints
Undervoltage auto restart
Motor current sensing shall be frominternal primary CTs up to 250 FLC.Ground sensing shall be from an exter-nal core balance CT or residually.
Metering values shall include: RMS current of each phase
RMS ground fault leakage current
Thermal capacity
Analog input
Motor load
Thermal capacity used
Unbalance
Power (kW)
Energy (kWh)
RMS voltage
GUIDEFORM SPECIFICATIONS
APPROVALS
: IEC 947-1, IEC 1010-1Quality Assurance System (registered by QMI):
UL Listed for USA and Canada
ISO: 9001 - 1994
PACKAGING
Max. Weight: 6 lbs 12 oz (3.1 kg)Shipping Dimensions: 12" x 9" x 7.5" (350 mm x 229 mm x 190 mm)
INSTALLATION
WARNING: HAZARD may result if the product is notused for its intended purpose.
FUSE TYPE/RATING
0.5 A 250 VFast blow, high breaking capacity
TYPE TESTS
Transients: ANSI/IEEE C37.90.1 Oscillatory/Fast Risetime TransientsIEC 801-4 Electrical Fast Transient/Burst Requirements
Impulse: IEC 255-5 5 kV Impulse Voltage TestRFI: 150 MHz, 450 MHz 5 W Handheld
Transmitter @ 25 cmStatic: IEC 801-2 Electrostatic DischargeHipot: 1500 V, 1 min all input > 30 V
ENVIRONMENTAL
Pollution Degree: 2Overvoltage Category: 2Insulation Voltage 300 VContinuous Operating Temperature:Peak Operating Temperature:
0
C to 60C, 16Hrs
(IEC60068-2-2)85
C
IP Class: IEC 529 IPX0
POWER SUPPLY
SUPPLY VOLTAGEAC Nominal: 120 VAC, range 80-135 VAC
240 VAC, range 150-250 VACFrequency: 50/60 HzPower Consumption: 25 VA (Maximum)
7 VA (Nominal)
COMMUNICATIONS
Type: RS485 2 wire, half duplexBaud Rate: 1,200-57,600 bpsProtocol: ModBus RTUFunctions: Read/write setpoints, read actual values,
execute commands, read coil status,read device status, loopback test
INPUTS
THERMISTOR INPUTSSensor Types: posit ive temperature coefficient PTC
RHOT=100-30,000 negative temperature coefficient NTCRHOT=100-30,000
Delay: 1 secAccuracy: 5% or 100 (whichever is greater)
ANALOG INPUTRange: 4-20 mAAccuracy: 1% of full scaleAlarm: Programmable 4-20 mATrip: Programmable 4-20 mAAccuracy: 2% of full scale readingIsolation: 15 V isolated, active source
OUTPUTS
RELAY CONTACTS
MM3 CONTACTOR A & B OUTPUT RELAYSVOLTAGE MAKE/CARRY MAX. OPERATING MAX. SWITCH.
CONTINUOUS CURRENT CAPACITY
RESISTIVE 30 VDC 8 A 8 A 2500 VA300 W
250 VDC 8 A 8 A 2500 VA300 W
INDUCTIVE 30 VDC 3.5 A 8 A 1250 VA220 W
(PF=0.4) 250 VDC 3.5 A 8 A 1250 VA220 W
CONFIGURATION SPST-NO Contactor A & B FormACONTACT MATERIAL SilverAlloy (AgCdO)MAX OPERATING VOLTAGE 380 VAC, 125 VDCMIN PERMISSIBLE LOAD 5 VDC, 100 mA
METERING
PHASE CURRENT INPUTSConversion: True RMS, sample time 1.67 msRange: 0.1 to 8 x phase CT primary amps
setpoint when external CTs are used.2 to 250 A, FLC < 32 A
Accuracy: (2% + 1)*
GROUND FAULT CURRENT INPUTConversion: True RMS, sample time 1.67 msRange: 0.1 to 1.0 x FLC amps setpoint
(residual connection)0.5 to 15.0 A (50:0.025 CT)
Full Scale: 1.5 x FLC amps setpoint(residual connection)15 A (50:0.025 CT)
Accuracy: (2% + 2)* (residual connection) FLC < 32 A (2% + 6)* (residual connection) FLC < 32 A50:0.025 CT: 0.3 A
*Accuracy is given as ([% of reading] + [number of least significant digits])
MONITORING
VOLTAGE INPUT/POWER READINGConversion: True RMS, sample time 1.67 msVoltage Full Scale: 1.5 x VT PrimaryVoltage Accuracy: 2% of VT Primary or
2% of reading, whichever is greaterPower Accuracy: 5% of nominal or
5% of reading, whichever is greaterInput Voltage: Nominal: 120 VAC or 240 VAC
Max: 250 VACVT Burden: 0.01 VA
ACCELERATION TIMERange: 0.5 to 125 sec, or OFFAccuracy: 0.5 sec
THERMAL COOLING TIMESRange: 5-1080 min when motor stopped
50% of motor stopped value whenmotor running
Accuracy: 1 minSTALLED ROTORRange: 1.15 to 4.50 x FLC, or OFFDelay Range: 0.5 to 5 secAccuracy: 0.5 sec
*Specifications subject to change without notice.
NOTE: It is recommended that all MM3 relays are powered up atleast once per year to avoid deterioration of electrolytic capaci-
tors in the p ower supply.
OUTPUTS
MM3 CONTACTOR AUX 1 & AUX 2 OUTPUT RELAYSVOLTAGE MAKE/CARRY MAX. OPERATING MAX. SWITCH.
CONTINUOUS CURRENT CAPACITY
RESISTIVE 30 VDC 8 A 8 A 2400 VA240 W
250 VAC 8 A 8 A 2000 VA240 W
INDUCTIVE 30 VDC 3.5 A 8 A 875 VA(PF = 0.4) 170 W
250 VAC 3.5 A 8 A 875 A170 W
CONFIGURATION SPST-NO + SPST-NC AUX 1 & 2 Form ACONTACT MATERIAL Silver Alloy (AgCdO)MAX OPERATING VOLTAGE 380 VAC, 125 VDCMIN PERMISSIBLE LOAD 5 VDC, 10 mA
ANALOG OUTPUTSOutput: 4-20 mAMax Load: 600 Max Output: 21 mAAccuracy: 2% of full scale readingIsolation: 36 V isolated, active source
MM3 TECHNICAL SPECIFICATIONS
7/31/2019 GE IMCC
8/8212
MM3 Intelligent MCC ControllerMM3 Intelligent MCC Controller
Motor Protection www GEindustrial com/pm
AccessoriesMM3PC software package supplied free
RS232 TO RS485 CONVERTER boxdesigned for harsh industrial environ-ments
5A PHASE CT: 300, 350, 400, 500, 600,750, 1000
50:0.025 Ground CT for sensitiveground detection on high resistancegrounded systems
Control key cover hides auto, manual
and start buttons
CUTOUT
6.49(164.8)
6.25(158.8)
0.10(2.54)
0.078 T Typ(2)8 PLACES
1.15(29.2)
0.17(4.3)
2.31(58.7)
3.47(88.1)
4.063(117.6)
4.073(117.6)
3.285(83.4)
3.75(95.3)
(4) - 0.156(4)
0.950(24.1)
0.704(17.9)
1.030(26.1)
0.704(17.9)
1.040(26.4)
2.270(57.7)
1.25(31.8)1.25(31.8)1.25(31.8)
3.963(100.7)
3.963(100.7)
2.950(74.9)
2.950(74.9)
1.475(37.5)
1.475(37.5)
NOTECT & MAIN MODULES
CAN BE SPLIT MOUNTED&
INTERFACED WITH CABLE
2.090(53.1)
2.622(66.6)
(4) - 0.156(4)
9.833(249.8)
8.850(224.8)
REAR VIEW3.600(91.5)
4.712(119.7)
SIDE VIEW FRONT VIEW MOUNTING DETAIL
CT MODULE
MAINMODULE
SIDE VIEW FRONT VIEW
DISPLAYMODULE
4.00(101.6)
6.750(171.5)
1.57(40)
0.85(21.6)
COMM PORTTO
MAIN MODULE
DISPLAY PORT
252627282930313233343536373839
1 2 3 4 5 6 7 8 9 1 011 121314 15
REMOTE CT PORT
161718192021222324
404142434445464748
WARNING
Checkvoltageswitchbeforeinstallation
RUNNING
STOPPED
TRIPPED
ALARM
RELAYA
RELAYB
AUX.RELAY1
AUX.RELAY2
MESSAGE
VALUE
STOP
CUTOUT
CUTOUT CUTOUT CUTOUT
CL CL CL
CL
MOUNTING DETAIL
SPLIT
LINE
809800A1.ai
DIMENSIONS
The motor manager shall generate atrip report each time a trip command isissued. It shall include the cause of thetrip and the pre-trip metering values.
Statistical data and routine maintenancealarms shall be included features of themotor manager.
A RS485 ModBus RTU connectionshall be used for communication. Itshall support operation at 1200 to57,600 bps. A RS232/485 convertermodule can be used to connect apersonal computer to the motormanager. Software shall be provided
to allow easy access to all features.
A remote panel mount model shallbe available with a 2 by 20 characterdisplay, control keys, and 10 LEDs toprovide local access wi thout acomputer.
GUIDEFORM SPECIFICATIONS continued
MM3 * * * *MM3 Product family
1 Option 1 basic unit
2 Option 2 full unit
E ESD relay
A Aux 2 relay
N No display (chassis unit)
W With local display
120 120 VAC control voltage
240 240 VAC control voltage
ORDERING
To order select the basic model and the desiredfeatures from the Selection Guide below.
www.GEindustrial.com/pm
Order online Order online
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