GBT COMPOSITES TECHNOLOGY LTD INTRODUCTIONgbtcomposites.com/wp-content/themes/gbtcomposites/pdf/... · 2020. 7. 23. · 2/10/2014 3 gbt composites technology ltd @ all right reserved

GBT COMPOSITES TECHNOLOGY LTD

INTRODUCTION

2/10/2014 1 GBT COMPOSITES TECHNOLOGY LTD

@ ALL RIGHT RESERVED



GBT COMPOSITES TECHNOLOGY LTD formed in OCT 2013 acquiring the know-how and infrastructure from General Blade Technology Pvt. Ltd. Formed in 2009 at Baroda.. Our core business and expertise is to manufacture COMPOSITE components and toolings (plug, mould and Support toolings) We focus in the fields of Wind Energy, Automobiles, Aerospace, Defence, Mass- Transit and others fields where we can add values by applying composite expertise and innovations. We have strengthened our knowledge, skill & ability in all the composite manufacturing processes like RIM, HLU, RTM All the above activities are carried in-house at our Baroda facility, where we can develop the entire product life cycle from Design to Delivery. Our core team is constituted by very rich experience in composites and electro mechanical tooling’s with a collective experience of above 50 years.



FROM DESIGN TO MANUFACTURING TO PROTOTYPING TO SERIES PRODUCTION •MOULDS AND PLUGS •PLUGS WITH BASE STEEL STRUCTURE AND TOP SURFACE CNC MILLED •MOULDS WITH INTEGRATED ELECTRICAL HEATING SYSTEM AND WITH HIGH VACUUM INTEGRITY •MOULDS WITH ALL KIND OF MARKINGS TO ENSURE CONSTANT LAY-UP OF MATERIALS AND FINISHING. •MOULDS ENSURING CTE TO ENSURE LONG LIFE OF MOULDS. •COMPONETS MANUFACTURING •JIGS AND FIXTURE TO PRODUCE COMPONENTS •ELECTRO MECHANICAL TOOLINGS.

EXPERTISE



PLANT SIZE : 52m x 16m DESIGN : 7 SOLIDWORKS CAD LICENSES MANUFACTURING SIZE: MOULDS AND PLUGS UPTO 50M. PROJECT MANAGEMENT TOOL: DFSS (SIX SIGMA) QUALITY MANAGEMENT: QCP (IN-COMMMING, IN-PROCESS & FINAL) CERTIFICATION: IN PROCESS TO START TUV DOCUMENTATION CONTROL: IN PROCESS TO START ERP

INFRASTRUCTURE



PRODUCTION EQUIPMENTS: Blower Bosch Make GBL 800E Bosh Grinder GPO 12 CE for Buffring Circular Saw Bosch Make GKS 190 Compressor with Motors Grinder Machine Bosch Make Hammer Drill Bosch Make GBH 4-32 Miter Saw Bosch Make GCM 10M Orbital Sander 92x182 Bosch Make Portable Heaters Router POF 1400 AC Skill Cut Off Saw Machine Straight Grinder 27000 RPM GGS 27 Vacuum Pump RA 63 Welding Machines Esab RS 400 Weighing Scale 100kg Platform Type Weighing Scale 50kg Platform Type Puma Hydraulic Hand Pallet Truck Semi Electric Stacker

QUALITY EQUIPMENTS: LVT Viscometer Brookfield Dial Reading TQC Make Viscosity Din Cup Model with Nozzle VF 202 Wet film thickness gauges Dry Film thickness tester Muffle furnace Hot air oven Surface roughness tester-Mitutotyo Gloss Meter Verniers, micrometers etc

DESIGN SOLIDWORKS CAD LICENSES(7 NOS) DRAFT SIGHT

MACHINERIES & EQUIPMENTS



SPACE: 200M X 160M (Very near to main roads which touches to National Highways for easy road transport) PLANT BAY SIZE: 160M X 25M ( 4NOS SHARING WALL) CERTIFICATION: GL EQUIPMENTS: -RESIN MIXING MACHINE -ADHESIVE MIXING MACHING -DSC -PAINT SPRAY BOOTH -AUTO CLAVE -CNC MILLING MULTI AXIS MACHINE UPTO 10m

SOFTWARES:- -COMPOSITE STRUCTURE FEA -STEEL STRUCTURE FEA

PROPOSED INFRASTRUCTURE



DESIGN DONE IN-HOUSE GBT-India support to

manufacture at clients plants

COMPLETE DESIGN TO MANUFACRURING OF TOOLINGS DONE AT GBT-BARODA

FACILITY

DESIGN DONE IN-HOUSE CLIENTS MANUFACTURED TOOLINGS BY

THEMSELVES AT THEIR PLANT. GBT PROVIDED SUPPORT VIA VISIT OR

WEEKLY TEL-CONS

CUSTOMER LIST

http://www.wes30.com/http://www.renewtechllc.com/pages/Homehttp://www.dsm.com/



TG1 TG2 TG3 TG4 TG5 TG6

DFSS PROJECT MANAGEMENT



1ST plug made in India using CNC milling technology. 1st to develop the mould whose tip can be exchanged to produced two different lengths of blades and thus two different capacity blades. 1st to develop the mould to produce the single shot 9m blade. We are kind of company to serve the complete solution from tooling design to manufacturing, blade prototyping support in the countries like India, China, Korea, Netherlands, USA, Brazil and Germany. GBT is the only company India who has developed in-house development of electrical heating system. GBT is the only company in India who has developed in-house development of vacuum system. GBT is the only company in India to develop PLC based scada electrical and vacuum system.

ACHEIVEMENTS



Sr. No. Customer Project Description Scope Main highlights

1 Aeronautica, USA 26M Blade Design and manufacturing for:- Plug, mould and complete support toolings -Main mould SS & PS -Main shear web -Aftweb -Trailing edge girder-SS & PS -V-Clip -Balancing tray & -Complete set of support toolings

CNC milled plug on tooling paste GBT vacuum system

2 Aeronautica, USA 26M Blade

Production manuals for blade manufacturing -Installation and prototyping of blades at US plant by GBT-India team

3 WES, Netherlands 7 & 9M tip interchangeable mould This mould was designed to produce SINGLE SHOT blade

Design and manufacturing for:- Plug, mould and complete support toolings -Main mould SS & PS

CNC milled plug on glass GBT-India vacuum system GBT-India heating system

4 SKYWIND 51m prefab moulds Design and manufacturing for:- Direct mould and complete support toolings -Main shear web-LE -Main shear web-TE -Aftweb & -Complete set of support toolings

DESIGN TO MANUFACTURING PROJECTS DONE AT GBT-INDIA




5 SKYWIND, Denmark

51m production manuals Production manuals for blade manufacturing -Installation and prototyping of blades at US plant by GBT-India team

6 Gamesa, India G97i_Support tooling’s Design and manufacturing for:- -GBT-India vacuum system -Blade root Turner -Blade tip turner -Blade carts-Root and tip -Main mould working platform -Main web gluing platform -Blade internal heating system

All the electro mechanical application are GBT-India innovatives and in-house design and production

7 Gamesa, India G97i_Production manual --Complete set of production manual to manufacture blades

8 Gamesa, Spain G114_52m prefab moulds Design and manufacturing for:- Plugs and Moulds for:- -Main shear web-LE -Main shear web-TE -Sparcap-SS -Sparcap-PS

CNC milled plug on glass GBT-India heating technology with scada PLC

9 L & T, India Trimming fixtures for aerospace components

-Design and manufacturing for the trimming fixture for an aerospace components

On going





10 ENDURANCE, USA Nacelle cover Design and manufacturing of plugs, moulds, support toolings and components -Nose cone -Spinner -Upper-right -Upper-left -Bottom -Hatch door -Access door

Plugs and moulds completed 1st set of prototyping completed 2nd set of prototyping in progress

11 Renewtech, USA 10M blade Design for plugs, moulds and support tooling -Main mould SS & PS -Hat stiffener -Tip brake mechanism -Balancing tray & -Complete set of support toolings

On going

12 GE, USA 30M sparcap mould -Design for plugs, moulds -In-house desing and manufacturing for GBT-India heating system -Installation and support at site

GBT-India heating system technology

13 BASF, Netherlands Heating system Design and manufacturing for heating system Installation and support at site

GBT-India heating system technology




RFQ PRIMARY

DISCUSSION QUOTE

DETAILED PROJECT PLAN

ORDER FINALISATION

KICK-OFF METTING

BUDGET ALLOTMENT PRODUCTION

PROJECT EXECUTION

INSTALLATION

PROTO SERIES

PRODUCTION

PROJECT FLOW

SECONDARY DISCUSSION



ORGANISATION CHART

SIVARAJ CHETTIAR CEO

DESIGN Sanket

PRODUCTION QUALITY

Pradip Nayak STORE

Dharmesh ADMIN Akshay

H.V.BENNUR (MANAGING DIRECTOR)

WIND Dharmesh Tandel

NON-WIND Sistu Prabhakar

DESIGN ENGINEERS QUALITY TECHS

ENGINEERS & TECHNICIANS

ENGINEERS & TECHNICIANS FINANCE

HR LOGISTICS

BUSINESS DEVELOPMENT CUSTOMER SUPPORT

Management Representative

PURCHASE

MARKETINB

Sivaraj Chettiar

Key skills:- -Design and development of plugs, moulds, support toolings and blades. -Material selection for the tooling's. -Project management from design , manufacturing to installation. -Project execution within budget. -Vendor Development and follow-up.

Achievements:- -First time CNC milling of plugs in India. -Single shot 9M blade with tip interchangeable concept. -Perfect thermal expansion system in the prefab moulds.

Total experience of 12 years in the field of CAD/CAM/CAE, Plastic Injection moulds and Wind energy.

CORE TEAM



Dharmesh Tandel Manf Leader

Key skills:- - Manufacturing of Composites Plugs, Moulds & Rotor Blades. -Installation and prototyping and on Site Support, -Manufacturing planning and material control and cost saving , -Manufacturing teambuilding skill Development, Achievements:- -Manf of plug made of wooden and steel structure, which was CNC milled on tooling paste and Glass in two different project. -Manf of single shot moulds

Total experience of 12 years in the field of Manufacturing of Wind energy.

Key skills:- - Manufacturing of Composites Plugs, Moulds & Rotor Blades. -Installation and prototyping and on Site Support, -Manufacturing planning and material control and cost saving , -Manufacturing teambuilding skill Development Achievements:- Develop Hi gloss molds for high gloss product Manf of plug made of wooden and steel structure, which was CNC milled on tooling paste and Glass in two different project. Manf of single shot moulds Total experience of 11 years in the field of Manufacturing of Wind energy.

Sistu Prabhakar Manf Leader

CORE TEAM





COMPOSITE MATERIAL SUPPLIERS

GLASS/CARBON -FABRIC/PREPEG SAERTEX OCV KUSH ZOLTEK AXON RESIN: MOMENTIVE HUNTSMAN ADITYA BIRLA ATUL ASHLAND DOW CORE: DIAB ARMACELL

ADHESIVES: HUNSTSMAN HENKEL ELECTRONICS AND CONTROLS: SIEMENS



AEROSPACE WORKS

TRIMMING FIXTURES -BY VACUUM HOLDING,

-TRIMMING WITH ROUTUERS

-GUIDANCE HOLE FOR DRILLING HOLES



Plug milling on 5 axis CNC

Laser scanning for waviness & contour measurements

CORE STRENGTH HIGHLIGHTS



Quality and Accuracy of Plug with CNC milling




Complete frame and working platform design &

manufacturing in-house




Buckling analysis

Displacement analysis

Stress analysis

Validation of frame design




Electrical heating system-in house development for moulds

Tracing wire layout design




•Frame adjustment •Heating system design •Vacuum line with centre tube for profile adjustment




Web ROOT

Web TIP Cap mould being infused 52M blade Web in 2 parts Cap in 2 parts

52m WEB AND SPARCAP MOULDS PRODUCTION




NACELLE COVER PRODUCTION USING UPR SYSTEM




26m BLADE

56m BLADE

56m PREFAB

52m PREFAB

26m BLADE

26m BLADE

56m BLADE 26m PREFABS

BLADE MANUFACTURING




Vacuum control system

Root Air heating system

Root Cart Tip Cart


ELECTRO MECHANICAL TOOLING’S



Mould vacuum control SCADA Screen shot




Mould temp & vacuum monitoring SCADA Screen shot




HEAD OFFICE: 413, Phase-II, GIDC Industrial Estate, Vatva,

Ahmedabad-382445, India. +91-70-65452678

WORKS: Plot nos 547-548, Manjusar GIDC, Savli ,

Vadodara – 391775. India +91-02667 290183

CONTACT US

Mr. H.V.BENNUR Managing Director

[email protected] +91-9825778877

Mr. SIVARAJ CHETTIAR

CEO [email protected]

+91-9724465523

THANK YOU
mailto:[email protected]:[email protected]

Documents

GBT COMPOSITES TECHNOLOGY LTD INTRODUCTIONgbtcomposites.com/wp-content/themes/gbtcomposites/pdf/... · 2020. 7. 23. · 2/10/2014 3 gbt composites technology ltd @ all right reserved