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SERVICE GUIDE Gateway Notebook

Gateway laptop 450SX4 r4

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Complete service manual

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  • SERVICE GUIDEGateway Notebook

  • Replacing Gateway Notebook Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Identifying the notebook model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Identifying components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Preparing your work space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Preventing static electricity discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Preparing the notebook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    Disconnecting from the port replicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Removing the batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    Adding or replacing memory modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Replacing the IEEE 802.11 Mini PCI card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Replacing the hard drive kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Replacing the keyboard cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Replacing the keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Replacing the EZ Point pointing device cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Replacing the modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Replacing the LED indicator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Replacing the cooling assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Replacing the cooling fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Replacing the processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Replacing the hinge covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Replacing the LCD panel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Replacing the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Replacing the LCD panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Replacing the LCD panel lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Installing the Signal Noise Reduction Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Replacing the palm rest assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Replacing the fingerprint reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Replacing the CMOS battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Replacing the power board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Replacing the system board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

    Contentsi

  • Contents www.gateway.comii

  • Replacing Gateway Notebook Components

    Identifying the notebook model

    Identifying components

    Preparing your work space

    Preventing static electricity discharge

    Preparing the notebook1

  • Replacing Gateway Notebook Components www.gateway.comImportantThis service guide is not intended to be

    provided to individual users orconsumers. It cannot be provided to

    anyone other than an authorized serviceprovider.

    ImportantFor information on the notebooks

    general maintenance, technical support,safety notices, and regulatory notices, see

    the notebooks user guide.

    ImportantIf you have suggestions regarding the

    content of this guide, send an e-mail withthe subject Service Guide Comments to

    [email protected].

    Use this service guide to help plan maintenance tasks for the following Gateway notebooks:

    450RGH 450ROG

    All tasks covered in this guide can be performed by an authorized field technician without jeopardizing the notebooks warranty.

    Identifying the notebook modelCaution

    It is important that you use the correctservice guide for the notebook. Failure to

    follow the approved tasks for thenotebook model may result in damage to

    the notebook.

    The label on the bottom of the notebook contains information that identifies the notebook model and its features.

    Gatewaymodel

    number2

  • Identifying componentswww.gateway.comIdentifying componentsWhere screw measurements are shown, the first number indicates screw head width, and the second number indicates screw length.

    Use this chart to identify the main components of the notebook. For a complete list of replaceable parts, see Contents on page i.

    LCD panel assembly(see page 41)

    Keyboard(see page 21)

    Palm rest assembly(see page 66)

    Cooling assembly(see page 31)

    Keyboard cover(see page 19)

    System board(see page 80)3

  • Replacing Gateway Notebook Components www.gateway.comPreparing your work spaceBefore performing maintenance on the notebook, make sure that your work space and the notebook are correctly prepared.

    Wear a grounding (ESD) wrist strap, and use a grounded or dissipative work mat.

    Use a stable and strong table, and make sure that the table top is large enough to hold each component as you remove it.

    Use bright lighting to make part identification easier. Keep your work surface free from clutter and dust that may damage

    components. Use a magnetized screwdriver for removing screws. When removing components that are attached to the notebook by a cable,

    unplug the cable before removing the screws, when possible, to avoid damaging the cable.

    As you remove components and screws, lay them toward the rear of your work surface (behind the notebook) or far enough to the side that your arms do not accidentally brush them onto the floor.

    To help keep track of screws, try the following: Place each components screws in their own section of a parts

    sorter. Place each components screws next to the component on your

    work surface. Print the first page of each task, then place the page toward the

    rear of your work surface. As you remove screws, place the screws in their respective boxes on the page. Where screw measurements are shown, the first number indicates screw head width, and the second number indicates screw length.

    After loosening screws that are deeply recessed in a hole (for example, on the bottom of the base assembly), you can leave the screws in the holes if you place small pieces of masking tape over the hole openings. When reassembling the component, just remove the tape and tighten the screws.

    When you place flat-headed screws on your work surface, stand them on their heads to prevent the screws from rolling off the table.4

  • Preventing static electricity dischargewww.gateway.comPreventing static electricity dischargeWarning

    To avoid exposure to dangerous electricalvoltages and moving parts, turn off your

    notebook, remove the batteries, andunplug the power cord, modem cable,and network cable before opening the

    case.

    WarningTo prevent risk of electric shock, do not

    insert any object into the vent holes of thenotebook.

    ImportantBefore performing maintenance on the

    notebook, you should read andunderstand the information in this

    section.

    The components inside your notebook are extremely sensitive to static electricity, also known as electrostatic discharge (ESD).

    Before performing maintenance on the notebook, follow these guidelines:

    Avoid static-causing surfaces such as carpeted floors, plastic, and packing foam.

    Remove components from their antistatic bags only when you are ready to use them. Do not lay components on the outside of antistatic bags because only the inside of the bags provide electrostatic protection.

    Always hold components by their edges. Avoid touching the edge connectors. Never slide components over any surface.

    Wear a grounding wrist strap (available at most electronics stores) and attach it to a bare metal part of your workbench or other grounded connection.

    Touch a bare metal surface on your workbench or other grounded object.

    TapeSome of the procedures in this guide involve removing tape that holds cables or components. Two types of tape are used in this Gateway notebook:

    Mylar, non-conductive tape is typically transparent, with a red or brown tint.

    Conductive tape is typically grey or silver.If the existing tape cannot be reused, replace it with the same type (conductivity) of tape. Both types of replacement tape should be non-ESD generating tape.

    Do not use cellophane tape5

  • Replacing Gateway Notebook Components www.gateway.comPreparing the notebookTo prepare the notebook for maintenance:

    1 Make sure that the modular drive is empty.

    2 Disconnect from the optional port replicator. For more information, see Disconnecting from the port replicator on page 6.

    3 Turn off the notebook.

    4 Disconnect the AC adapter, modem cable, and network cable.

    5 Disconnect all peripheral devices and remove any Express Cards.

    6 Remove the batteries. For more information, see Removing the batteries on page 7.

    Disconnecting from the port replicator

    To separate the notebook from the port replicator:

    1 Press down on both docking release latches. The notebook springs up slightly.

    2 Lift the notebook off of the port replicator.6

  • Preparing the notebookwww.gateway.comRemoving the batteries

    Removing the main battery

    To remove the main battery:

    1 Disconnect from the optional port replicator. For more information, see Disconnecting from the port replicator on page 6.

    2 Turn the notebook over so the bottom is facing up.

    3 Slide the battery release latch and lift the battery out of the bay.

    Removing the optional secondary battery

    To remove the secondary battery:

    1 Disconnect from the optional port replicator. For more information, see Disconnecting from the port replicator on page 6.

    2 Turn the notebook over so the bottom is facing up.

    3 Slide and hold the modular bay latch closest to the back of the notebook.7

  • Replacing Gateway Notebook Components www.gateway.com4 Slide the other modular bay release latch. The battery moves out slightly.

    5 Slide the battery out.8

  • Adding or replacing memory moduleswww.gateway.comAdding or replacing memory modulesImportant

    Use only memory modules designed forthis Gateway notebook.

    Tools you need to complete this task:

    To add or replace memory modules:

    1 Complete the steps in Preparing the notebook on page 6.

    2 Loosen the captive screw that secures the memory cover. (The screw cannot be removed.)

    3 Lift the screw side of the cover up, then slide the cover out.

    Phillips #0 screwdriver

    Memory bay9

  • Replacing Gateway Notebook Components www.gateway.com4 If you are removing a module, gently press outward on the clip at each end of the memory module until the module tilts up.

    5 Pull the memory module out of the slot.10

  • Adding or replacing memory moduleswww.gateway.com6 Hold the new or replacement module at a 30-degree angle and press it into the empty memory slot. This module is keyed so it can only be inserted in one direction. If the module does not fit, make sure that the notch in the module lines up with the tab in the memory slot.

    7 Gently push the module down until it clicks in place.

    8 Replace the memory bay cover and tighten the cover screw.11

  • Replacing Gateway Notebook Components www.gateway.comReplacing the IEEE 802.11 Mini PCI cardCaution

    By law, only approved wireless modulesprovided by Gateway or a Gateway

    authorized representative, explicitly forthis Gateway notebook, may be installed

    in this notebook.

    CautionLegal requirements dictate the wireless

    cover be in place during any and alloperation of the notebooks wireless

    feature.

    Tools you need to complete this task:

    To replace the IEEE 802.11 Mini PCI card:

    1 Complete the steps in Preparing the notebook on page 6.

    2 If the mini PCI screw is covered by a wireless Ethernet label, remove the label.

    3 Use the appropriate screwdriver to loosen the captive screw that secures the mini PCI cover. (The screw cannot be removed.)

    4 Lift the screw side of the cover up, then slide the cover out.

    Phillips #0 screwdriver-OR-

    Torx T8 screwdriver12

  • Replacing the IEEE 802.11 Mini PCI cardwww.gateway.com5 Unplug the two antenna cables.

    6 Move the antenna wires out of the way, then press outward on the clip at each side of the card until the module tilts up.

    7 Pull the card out of the slot.13

  • Replacing Gateway Notebook Components www.gateway.com8 Hold the new card at a 30-degree angle and press it into the empty slot. This card is keyed so it can only be inserted in one direction. If the card does not fit, make sure that the notch in the card lines up with the tab in the card slot.

    9 Move the antenna wires out of the way, then press the card down until it clicks into place.

    10 Reattach the black antenna cable to the connector labelled MAIN or M, then reattach the light gray antenna cable to the connector labelled AUX or A.

    11 Replace the mini PCI cover, then tighten the captive screw.

    12 If the mini PCI screw was covered by a wireless Ethernet label, replace the label.14

  • Replacing the hard drive kitwww.gateway.comReplacing the hard drive kitTools you need to complete this task:

    Screws removed during this task:

    Phillips #0 screwdriver

    2 chrome 3 3.5 mm(hard drive)

    1 chrome 2.5 4 mm(hard drive kit)

    Hard drive15

  • Replacing Gateway Notebook Components www.gateway.comTo replace the hard drive kit:

    1 Complete the steps in Preparing the notebook on page 6.

    2 Remove the screw securing the hard drive kit to the notebook.

    3 Slide the hard drive kit out of the notebook.

    Screw16

  • Replacing the hard drive kitwww.gateway.com4 If the new hard drive already includes the hard drive kit bracket, go to Step 8.

    -OR-

    If you need to move the kit bracket from the old hard drive to the new hard drive, remove the two screws that secure the hard drive to the hard drive kit bracket.

    5 Remove the bracket from the old drive.

    Screw Screw17

  • Replacing Gateway Notebook Components www.gateway.com6 Insert the new drive into the bracket so the screw holes line up and the plastic strip on the top of the bracket is positioned as shown.

    7 Replace the two screws that secure the bracket to the drive.

    CautionNote the position of the extender on the

    old hard drive. Make sure that theextender covers the identical copper pins

    on the new hard drive and is installedwith the same side up. Do not bend the

    copper pins on the new hard drive wheninstalling the extender.

    8 Remove the black extender from the old hard drive and install it on the new hard drive.

    9 Slide the new hard drive kit into the notebook.

    10 Replace the screw that secures the hard drive kit to the notebook.

    Plastic strip18

  • Replacing the keyboard coverwww.gateway.comReplacing the keyboard coverTools you need to complete this task:

    To replace the keyboard cover:

    1 Complete the steps in Preparing the notebook on page 6.

    2 Turn the notebook over so the top is facing up.

    3 Open the LCD panel to the normal viewing position.

    ImportantInserting a piece of cloth between the

    screwdriver and the keyboard andnotebook case will help prevent damage

    to the notebook.

    4 Insert the small flat-blade screwdriver or non-marring tool under the bottom right corner of the keyboard cover and gently pry it up.

    5 Pull the cover off the notebook. You will hear small snapping sounds as the cover comes away from the notebook. Be careful not to break off the tabs found on the left end of the cover.

    Flat-blade driver Scribe or non-marring tool- OR -19

  • Replacing Gateway Notebook Components www.gateway.com6 Slide the two tabs on the left end of the new cover under the notebook frame.

    CautionIf the cover is not correctly replaced, thenotebook could be damaged when you

    try to close the LCD panel.

    7 Press down on the cover in several places until it clicks in place. The cover is correctly mounted when you can run you finger along the cover and find no loose spots. The cover should be flat all the way across.20

  • Replacing the keyboardwww.gateway.comReplacing the keyboardTools you need to complete this task:

    Screws removed during this task:

    To replace the keyboard:

    1 Complete the steps in Preparing the notebook on page 6.

    2 Turn the notebook over so the top is facing up.

    3 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    4 Remove the four keyboard screws that secure the keyboard to the notebook.

    5 Lift the back edge of the keyboard slightly, then carefully slide the keyboard back until the four tabs on the front edge of the keyboard are free from their slots. Be careful not to damage the LCD panel.

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver

    4 chrome 2.5 2.5 mm(keyboard)

    Screws21

  • Replacing Gateway Notebook Components www.gateway.com6 Slowly rotate the keyboard toward you so it lies keys-down on top of the notebook. Be careful not to damage the LCD panel.

    7 Use two fingers to unplug the keyboard panel connector from the notebook. Be careful not to touch or damage any other components.

    8 If the notebook has the optional EZ Point pointing device, carefully lift the brown connector on the back of the keyboard where the white EZ Point pointing device cable connects to the keyboard. Gently lift the cable away from the connector. The cable is now free.22

  • Replacing the keyboardwww.gateway.com9 Remove the keyboard.

    10 Place the new keyboard keys-down on the notebook with the space bar away from you.

    ImportantThe outside of the keyboard plug goes

    around the keyboard connector. The plugis correctly oriented if the cable is not

    twisted.

    11 Insert the keyboard plug, on the end of the keyboard cable, onto the keyboard connector.

    12 If the notebook has the optional EZ Point pointing device, insert the white cable for the pointing device into the cable connector on the back of the keyboard. Make sure that the blue print is facing up and the silver contacts are facing down, then press down gently on the cable connector to lock it into place.

    13 Rotate the keyboard toward the LCD panel until the keyboard is almost face-up.

    14 Insert the four tabs located on the front edge of the keyboard into the corresponding slots under the palm rest.

    15 Gently press the keyboard down until it is flat all the way across. The keyboard should easily fall into place. Be careful not to damage the LCD panel.

    Tabs23

  • Replacing Gateway Notebook Components www.gateway.com16 Replace the four keyboard screws.

    17 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    Screws24

  • Replacing the EZ Point pointing device capwww.gateway.comReplacing the EZ Point pointing device capTo replace the cap on the EZ Point pointing device, use the following procedure. To replace the entire EZ Point pointing device assembly, replace the keyboard by following the instructions in Replacing the keyboard on page 21.

    To replace the EZ Point pointing device cap:

    1 Remove the cap from the stick.

    2 Align the new cap over the stick and press it into place.25

  • Replacing Gateway Notebook Components www.gateway.comReplacing the modemTools you need to complete this task:

    Screws removed during this task:

    To replace the modem:

    1 Complete the steps in Preparing the notebook on page 6.

    2 Turn the notebook over so the top is facing up.

    3 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    Tips & TricksYou do not need to disconnect the

    keyboard cable from the system board.

    4 Open the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    5 If the notebook has IEEE 802.11 wireless networking built in, slide the antenna cables away from the LED indicator panel shielding.

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver

    4 chrome 2.5 2.5 mm(keyboard)

    1 chrome 2.5 4 mm1 chrome 2.5 2.5 mm(modem)26

  • Replacing the modemwww.gateway.comCautionThe upper-right screw also secures thebottom of the LED indicator panel and

    the grounding wire for the wirelessnetworking antenna cables. Be careful

    not to damage the connectors or thewires when removing this screw.

    6 Remove the two screws that secure the modem to the notebook.

    7 Use your fingers to gently lift the modem up about -inch.

    8 Slide the modem toward you until it slides out from under the LED indicator panel shielding.

    Screws27

  • Replacing Gateway Notebook Components www.gateway.com9 Unplug the modem cable from the modem.

    10 Plug the modem cable into the new modem.

    11 Slide the modem under the LED indicator panel shielding, align the modems screw holes with the holes on the notebook, then press the modem into place.

    CautionThe upper-right screw also secures thebottom of the LED indicator panel and

    the grounding wire for the wirelessnetworking antenna cables. Be careful

    not to damage the connectors or thewires when installing this screw.

    12 Replace the two screws that secure the modem to the notebook. Use the shorter screw to secure the lower-left corner.

    13 Rethread the antenna cables (if applicable).

    14 Close the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    15 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.28

  • Replacing the LED indicator panelwww.gateway.comReplacing the LED indicator panelTools you need to complete this task:

    Screws removed during this task:

    To replace the LED indicator panel:

    1 Complete the steps in Preparing the notebook on page 6.

    2 Turn the notebook over so the top is facing up.

    3 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    Tips & TricksYou do not need to disconnect the

    keyboard cable from the system board.

    4 Open the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    5 If the notebook has IEEE 802.11 wireless networking built in, slide the antenna cables away from the LED indicator panel shielding.

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver

    4 chrome 2.5 2.5 mm(keyboard)

    3 chrome 2.5 4 mm(LED indicator panel)29

  • Replacing Gateway Notebook Components www.gateway.comCautionThe bottom screw also secures the cable

    for the modem and the grounding wirefor the wireless networking antennacables. Be careful not to damage the

    connectors or the wires when removingthis screw.

    6 Remove the three screws that secure the LED indicator panel shield to the notebook.

    7 Insert the small flat-blade screwdriver or non-marring tool under the left side of the indicator panel and gently pry it up about inch, then lift the entire panel from the notebook.

    CautionThe LED panels metal shielding is very

    thin and will break if you bend it toomuch. When removing the shielding,

    carefully lift the middle slightly, then liftthe ends slightly, then repeat until the

    shielding pulls completely free.

    8 Carefully lift the middle of the LED panels metal shielding slightly away from the panel, then lift the ends slightly, then repeat until the shielding pulls completely free.

    9 Align the new indicator panels screw holes with the holes on the notebook, then press the panel into place.

    10 Carefully replace the indicator panels shielding.

    CautionThe bottom screw also secures the cable

    for the modem and the grounding wirefor the wireless networking antennacables. Be careful not to damage the

    connectors or the wires when installingthis screw.

    11 Replace the three screws that secure the LED indicator panel to the notebook.

    12 Rethread the antenna cables (if applicable).

    13 Close the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    14 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    Screws30

  • Replacing the cooling assemblywww.gateway.comReplacing the cooling assemblyTools you need to complete this task:

    Additional materials you may need to complete this task: X-23-7762 thermal grease

    Screws removed during this task:

    To replace the cooling assembly:

    1 Complete the steps in Preparing the notebook on page 6.

    2 Turn the notebook over so the top is facing up.

    3 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    Tips & TricksYou do not need to disconnect the

    keyboard cable from the system board.

    4 Open the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    5 Unplug the cooling fan.

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver

    4 chrome 2.5 2.5 mm(keyboard)

    4 chrome 2.5 4 mm(cooling assembly)31

  • Replacing Gateway Notebook Components www.gateway.com6 Remove the four screws that secure the cooling assembly to the notebook.

    7 At the same time as you lift, move the cooling assembly to the front of the notebook and remove it.

    8 If your cooling assembly uses a thermal pad, go to Step 10.

    -OR-

    If your cooling assembly uses thermal grease, remove any thermal grease residue from the processor using a soft cloth and isopropyl alcohol.

    Screws

    Screws32

  • Replacing the cooling assemblywww.gateway.com9 Place new thermal grease on the processor. Use only enough to cover the CPU die.

    10 Insert the new cooling assembly into the notebook.

    11 Replace the four cooling assembly screws.

    12 Plug in the cooling fan.

    13 Close the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    14 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.33

  • Replacing Gateway Notebook Components www.gateway.comReplacing the cooling fanTools you need to complete this task:

    Screws removed during this task:

    To replace the cooling fan:

    1 Complete the steps in Preparing the notebook on page 6.

    2 Turn the notebook over so the top is facing up.

    3 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    Tips & TricksYou do not need to disconnect the

    keyboard cable from the system board.

    4 Open the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    5 Unplug the cooling fan.

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver

    4 chrome 2.5 2.5 mm(keyboard)

    4 chrome 2.5 2.5 mm(cooling fan)34

  • Replacing the cooling fanwww.gateway.com6 Remove the four screws that secure the cooling fan to the cooling assembly.

    7 Lift the cooling fan from the cooling assembly and remove it.

    8 Insert the new cooling fan into the cooling assembly.

    9 Replace the four fan screws.

    10 Plug in the cooling fan.

    11 Close the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    12 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    Screws

    Screws35

  • Replacing Gateway Notebook Components www.gateway.comReplacing the processorTools you need to complete this task:

    Additional materials you may need to complete this task: X-23-7762 thermal grease

    Screws removed during this task:

    To replace the processor:

    1 Complete the steps in Preparing the notebook on page 6.

    2 Turn the notebook over so the top is facing up.

    3 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    Tips & TricksYou do not need to disconnect the

    keyboard cable from the system board.

    4 Open the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    5 Remove the cooling assembly by following the instructions in Replacing the cooling assembly on page 31.

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver

    4 chrome 2.5 2.5 mm(keyboard)

    4 chrome 2.5 4 mm(cooling assembly)36

  • Replacing the processorwww.gateway.com6 Use a flat-blade screwdriver to turn the processor lock screw -turn counter-clockwise, then remove the processor from the old system board.

    7 Install the processor onto the new system board making sure that Pin 1 on the processor (indicated by the silk-screened arrow on the corner of the processor) aligns with Pin 1 on the processor socket (indicated by the absence of a pin hole in the processor socket). Lock the processor in place by using a flat-blade screwdriver to turn the processor lock screw -turn clockwise.

    8 If your cooling assembly uses a thermal pad, go to Step 11.

    -OR-

    If your cooling assembly uses thermal grease, remove any thermal grease residue from the cooling assembly using a soft cloth and isopropyl alcohol.

    9 Place new thermal grease on the processor. Use only enough to cover the CPU die.

    10 Replace the cooling assembly by following the instructions in Replacing the cooling assembly on page 31.37

  • Replacing Gateway Notebook Components www.gateway.com11 Close the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    12 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.38

  • Replacing the hinge coverswww.gateway.comReplacing the hinge coversTools you need to complete this task:

    Screws removed during this task:

    To replace the hinge covers:

    1 Complete the steps in Preparing the notebook on page 6.

    2 Turn the notebook over so the top is facing up.

    3 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    Tips & TricksYou do not need to disconnect the

    keyboard cable from the system board.

    4 If you are replacing the left hinge cover, open the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    5 Open the LCD panel all the way, so it lies flat on the table.

    6 Insert the small flat-blade screwdriver or non-marring tool under the bottom of the hinge cover(s), then carefully pry it (them) up.

    7 Snap the new cover(s) into place over the hinge(s).

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver

    4 chrome 2.5 2.5 mm(keyboard)39

  • Replacing Gateway Notebook Components www.gateway.com8 If you opened the keyboard compartment, close it by following the instructions in Replacing the keyboard on page 21.

    9 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.40

  • Replacing the LCD panel assemblywww.gateway.comReplacing the LCD panel assemblyTools you need to complete this task:

    Screws removed during this task:

    To replace the LCD panel assembly:

    1 Complete the steps in Preparing the notebook on page 6.

    2 If the notebook has IEEE 802.11 wireless networking built in, remove the IEEE 802.11 Mini PCI module by following the instructions in Replacing the IEEE 802.11 Mini PCI card on page 12.

    3 Turn the notebook over so the top is facing up.

    4 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    Tips & TricksYou do not need to disconnect the

    keyboard cable from the system board.

    5 Open the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    6 Remove both hinge covers by following the instructions in Replacing the hinge covers on page 39.

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver

    Torx T8 screwdriver

    5 chrome 2.5 7 mm(hinges and grounding wire)

    4 chrome 2.5 2.5 mm(keyboard)41

  • Replacing Gateway Notebook Components www.gateway.com7 Remove the four hinge screws that secure the LCD panel to the notebook.

    CautionThe connector is fragile. When using a

    flat-blade screwdriver to remove theconnector, pry up one side slightly, then

    pry up the other side slightly. Continuealternating from side-to-side until the

    connector comes loose.

    8 Use a flat-blade screwdriver or chip puller to carefully unplug the LCD video cable from the notebook. Make sure you grasp the connector, not the cable.

    9 Loosen the screw holding the grounding wire, then lift the LCD panel grounding wire to remove the screw.

    Screws Screws

    LCD panel grounding screw42

  • Replacing the LCD panel assemblywww.gateway.com10 If the notebook has IEEE 802.11 wireless networking built in, loosen the screw holding the antenna grounding wire, then lift the antenna grounding wire to remove the screw.

    CautionThe connectors may catch on the system

    board hole. Be careful not to break theconnectors off the antenna cable.

    11 Carefully pull the detached antenna cables up through the hole in the system board near the touchpad.

    12 Lift the LCD panel away from the notebook. The LCD panel assembly is now completely detached from the notebook.

    13 Place the new LCD panel assembly onto the notebook, then replace the four hinge screws.

    14 Reattach the grounding cable and secure with the screw.

    15 Thread the antenna cables through the hole in the system board.

    16 Plug the LCD video cable into the notebook.

    17 Reinstall the hinge covers by following the instructions in Replacing the hinge covers on page 39.

    18 Close the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    19 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    CautionLegal requirements dictate that a securityscrew (or other means) be used to attach

    the mini-PCI cover to the chassis in amanner that restricts end user access.End users are strictly prohibited from

    having access to the wireless card. Due tomanufacturing process changes,

    Gateway 450ROG notebooksmanufactured after August 7, 2003 and

    all Gateway 450RGH notebooks require aTorx head security screw to attach the

    mini-PCI cover.

    CautionLegal requirements dictate the mini-PCI

    cover be in place during any and alloperation of the notebooks wireless

    feature.

    20 If the notebook has IEEE 802.11 wireless networking built in, reinstall the IEEE 802.11 Mini PCI module by following the instructions in Replacing the IEEE 802.11 Mini PCI card on page 12.

    21 If the mini PCI screw was covered by a wireless Ethernet label, replace it.

    Antenna grounding screw43

  • Replacing Gateway Notebook Components www.gateway.comReplacing the inverterTools you need to complete this task:

    Screws removed during this task:

    To replace the inverter:

    1 Complete the steps in Preparing the notebook on page 6.

    2 If the notebook has IEEE 802.11 wireless networking built in, remove the IEEE 802.11 Mini PCI module by following the instructions in Replacing the IEEE 802.11 Mini PCI card on page 12.

    3 Turn the notebook over so the top is facing up.

    4 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    Tips & TricksYou do not need to disconnect the

    keyboard from the system board.

    5 Open the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    6 Remove both hinge covers by following the instructions in Replacing the hinge covers on page 39.

    7 Remove the LCD panel assembly by following the instructions in Replacing the LCD panel assembly on page 41.

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver

    Torx T8 screwdriver

    6 chrome 2.5 4 mm(LCD panel)

    5 chrome 2.5 7 mm(hinges and grounding wire)

    4 chrome 2.5 2.5 mm(keyboard)44

  • Replacing the inverterwww.gateway.com8 Remove the six rubber inserts from the front of the LCD panel assembly.

    Rubber insert

    Rubber inserts

    Rubber insert45

  • Replacing Gateway Notebook Components www.gateway.com9 Remove the six screws from the front of the LCD panel assembly.

    Screws

    Screws

    Screws46

  • Replacing the inverterwww.gateway.com10 Carefully separate the front and back of the LCD panel assembly.47

  • Replacing Gateway Notebook Components www.gateway.com11 Unplug both connectors from the inverter located at the bottom of the panel, then remove the inverter.

    12 Insert the new inverter into the panel, then plug the connectors into it.

    13 Starting in the upper-left corner, press the LCD panel front and back together. Press the two halves together in several places until they click in place. You should find no loose spots or spots where the two halves do not meet.

    14 Replace the six LCD panel assembly screws.48

  • Replacing the inverterwww.gateway.com15 Replace the six rubber inserts.

    16 Reinstall the LCD panel assembly by following the instructions in Replacing the LCD panel assembly on page 41.

    17 Reinstall the hinge covers by following the instructions in Replacing the hinge covers on page 39.

    18 Close the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    19 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    CautionLegal requirements dictate that a securityscrew (or other means) be used to attach

    the mini-PCI cover to the chassis in amanner that restricts end user access.End users are strictly prohibited from

    having access to the wireless card. Due tomanufacturing process changes,

    Gateway 450ROG notebooksmanufactured after August 7, 2003 and

    all Gateway 450RGH notebooks require aTorx head security screw to attach the

    mini-PCI cover.

    CautionLegal requirements dictate the mini-PCI

    cover be in place during any and alloperation of the notebooks wireless

    feature.

    20 If the notebook has IEEE 802.11 wireless networking built in, reinstall the IEEE 802.11 Mini PCI module by following the instructions in Replacing the IEEE 802.11 Mini PCI card on page 12.

    21 If the mini PCI screw was covered by a wireless Ethernet label, replace it.49

  • Replacing Gateway Notebook Components www.gateway.comReplacing the LCD panelTools you need to complete this task:

    Screws removed during this task:

    To replace the LCD panel:

    1 Complete the steps in Preparing the notebook on page 6.

    2 If the notebook has IEEE 802.11 wireless networking built in, remove the IEEE 802.11 Mini PCI module by following the instructions in Replacing the IEEE 802.11 Mini PCI card on page 12.

    3 Turn the notebook over so the top is facing up.

    4 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    Tips & TricksYou do not need to disconnect the

    keyboard cable from the system board.

    5 Open the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    6 Remove both hinge covers by following the instructions in Replacing the hinge covers on page 39.

    7 Remove the LCD panel assembly by following the instructions in Replacing the LCD panel assembly on page 41.

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver

    Torx T8 screwdriver

    5 chrome 2.5 7 mm(hinges and grounding wire)

    4 chrome 2.5 2.5 mm(keyboard)

    6 chrome 2.5 4 mm(LCD panel)

    4 chrome 2.5 2.5 mm(LCD panel brackets)50

  • Replacing the LCD panelwww.gateway.com8 Remove the six rubber inserts from the front of the LCD panel assembly.

    Rubber insert

    Rubber inserts

    Rubber insert51

  • Replacing Gateway Notebook Components www.gateway.com9 Remove the six screws from the front of the LCD panel assembly.

    Screws

    Screws

    Screws52

  • Replacing the LCD panelwww.gateway.com10 Carefully separate the front and back of the LCD panel assembly.53

  • Replacing Gateway Notebook Components www.gateway.com11 Remove the four screws connecting the hinges to the LCD panel.

    12 Remove the LCD panel from the LCD panel assembly.

    Screws Screws54

  • Replacing the LCD panelwww.gateway.com13 Unplug both connectors from the inverter, then plug the inverter into the new panel.

    14 Remove the four screws holding the brackets to the old panel, transfer the brackets from the old panel to the new panel, then secure the brackets with the screws.

    15 Place the new LCD panel into the existing LCD panel lid.

    16 Replace the hinges.55

  • Replacing Gateway Notebook Components www.gateway.com17 Starting in the upper-left corner, press the LCD panel front and back together. Press the two halves together in several places until they click in place. You should find no loose spots or spots where the two halves do not meet.

    18 Replace the six LCD panel assembly screws.

    19 Replace the six rubber inserts.

    20 Reinstall the LCD panel assembly by following the instructions in Replacing the LCD panel assembly on page 41.

    21 Reinstall the hinge covers by following the instructions in Replacing the hinge covers on page 39.

    22 Close the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    23 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    CautionLegal requirements dictate that a securityscrew (or other means) be used to attach

    the mini-PCI cover to the chassis in amanner that restricts end user access.End users are strictly prohibited from

    having access to the wireless card. Due tomanufacturing process changes,

    Gateway 450ROG notebooksmanufactured after August 7, 2003 and

    all Gateway 450RGH notebooks require aTorx head security screw to attach the

    mini-PCI cover.

    CautionLegal requirements dictate the mini-PCI

    cover be in place during any and alloperation of the notebooks wireless

    feature.

    24 If the notebook has IEEE 802.11 wireless networking built in, reinstall the IEEE 802.11 Mini PCI module by following the instructions in Replacing the IEEE 802.11 Mini PCI card on page 12.

    25 If the mini PCI screw was covered by a wireless Ethernet label, replace it.56

  • Replacing the LCD panel lidwww.gateway.comReplacing the LCD panel lidTools you need to complete this task:

    Additional materials you may need to complete this task: X-23-7762 thermal grease

    Screws removed during this task:

    To replace the LCD panel lid:

    1 Complete the steps in Preparing the notebook on page 6.

    2 If the notebook has IEEE 802.11 wireless networking built in, remove the IEEE 802.11 Mini PCI module by following the instructions in Replacing the IEEE 802.11 Mini PCI card on page 12.

    3 Turn the notebook over so the top is facing up.

    4 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    Tips & TricksYou do not need to disconnect the

    keyboard cable from the system board.

    5 Open the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    6 Remove both hinge covers by following the instructions in Replacing the hinge covers on page 39.

    7 Remove the LCD panel assembly by following the instructions in Replacing the LCD panel assembly on page 41.

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver

    Torx T8 screwdriver

    5 chrome 2.5 7 mm(hinges and grounding wire)

    4 chrome 2.5 2.5 mm(keyboard)

    6 chrome 2.5 4 mm(LCD panel)57

  • Replacing Gateway Notebook Components www.gateway.com8 Remove the six rubber inserts from the front of the LCD panel assembly.

    Rubber insert

    Rubber inserts

    Rubber insert58

  • Replacing the LCD panel lidwww.gateway.com9 Remove the six screws from the front of the LCD panel assembly.

    Screws

    Screws

    Screws59

  • Replacing Gateway Notebook Components www.gateway.com10 Carefully separate the front and back of the LCD panel assembly.60

  • Replacing the LCD panel lidwww.gateway.com11 Remove the four screws connecting the hinges to the LCD panel.

    12 Remove the LCD panel from the old LCD panel lid and place it in the new LCD panel lid.

    Screws Screws61

  • Replacing Gateway Notebook Components www.gateway.com13 Replace the hinges.

    14 Starting in the upper-left corner, press the LCD panel front and back together. Press the two halves together in several places until they click in place. You should find no loose spots or spots where the two halves do not meet.

    15 Replace the six LCD panel assembly screws.

    16 Replace the six rubber inserts.

    17 Reinstall the LCD panel assembly by following the instructions in Replacing the LCD panel assembly on page 41.

    18 Reinstall the hinge covers by following the instructions in Replacing the hinge covers on page 39.

    19 Close the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    20 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.62

  • Replacing the LCD panel lidwww.gateway.comCautionLegal requirements dictate that a securityscrew (or other means) be used to attach

    the mini-PCI cover to the chassis in amanner that restricts end user access.End users are strictly prohibited from

    having access to the wireless card. Due tomanufacturing process changes,

    Gateway 450ROG notebooksmanufactured after August 7, 2003 and

    all Gateway 450RGH notebooks require aTorx head security screw to attach the

    mini-PCI cover.

    CautionLegal requirements dictate the mini-PCI

    cover be in place during any and alloperation of the notebooks wireless

    feature.

    21 If the notebook has IEEE 802.11 wireless networking built in, reinstall the IEEE 802.11 Mini PCI module by following the instructions in Replacing the IEEE 802.11 Mini PCI card on page 12.

    22 If the mini PCI screw was covered by a wireless Ethernet label, replace it.63

  • Replacing Gateway Notebook Components www.gateway.comInstalling the Signal Noise Reduction GasketNew part installed:

    Tools you need to complete this task:

    Screws removed during this task:

    To install the signal noise reduction gasket:

    1 Complete the steps in Preparing the notebook on page 6.

    2 If the notebook has IEEE 802.11 wireless networking built in, remove the IEEE 802.11 Mini PCI module by following the instructions in Replacing the IEEE 802.11 Mini PCI card on page 12.

    3 Turn the notebook over so the top is facing up.

    4 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    Tips & TricksYou do not need to disconnect the

    keyboard from the system board.

    5 Open the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    6 Remove both hinge covers by following the instructions in Replacing the hinge covers on page 39.

    7 Remove the LCD panel assembly by following the instructions in Replacing the LCD panel assembly on page 41.

    8 Remove the LCD panel by following the instructions in Replacing the LCD panel on page 50.

    9 Turn the LCD panel over so the back is facing up.

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver

    Torx T8 screwdriver

    5 chrome 2.5 7 mm(hinges and grounding wire)

    4 chrome 2.5 2.5 mm(keyboard)

    6 chrome 2.5 4 mm(LCD panel)64

  • Installing the Signal Noise Reduction Gasketwww.gateway.com10 Attach the self-adhesive gasket in the location shown.

    11 Place the LCD panel into the LCD panel lid by following the instructions in Replacing the LCD panel on page 50.

    12 Reinstall the LCD panel assembly by following the instructions in Replacing the LCD panel assembly on page 41.

    13 Reinstall the hinge covers by following the instructions in Replacing the hinge covers on page 39.

    14 Close the keyboard compartment by following the instructions in Replacing the keyboard on page 21.

    15 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    CautionLegal requirements dictate that a securityscrew (or other means) be used to attach

    the mini-PCI cover to the chassis in amanner that restricts end user access.End users are strictly prohibited from

    having access to the wireless card. Due tomanufacturing process changes,

    Gateway 450ROG notebooksmanufactured after August 7, 2003 and

    all Gateway 450RGH notebooks require aTorx head security screw to attach the

    mini-PCI cover.

    CautionLegal requirements dictate the mini-PCI

    cover be in place during any and alloperation of the notebooks wireless

    feature.

    16 If the notebook has IEEE 802.11 wireless networking built in, reinstall the IEEE 802.11 Mini PCI module by following the instructions in Replacing the IEEE 802.11 Mini PCI card on page 12.

    17 If the mini PCI screw was covered by a wireless Ethernet label, replace it.65

  • Replacing Gateway Notebook Components www.gateway.comReplacing the palm rest assemblyTools you need to complete this task:

    Additional materials you may need to complete this task: X-23-7762 thermal grease

    Screws removed during this task:

    To replace the palm rest assembly:

    1 Complete the steps in Preparing the notebook on page 6.

    2 Remove the hard drive kit by following the instructions in Replacing the hard drive kit on page 15.

    3 Turn the notebook over so the top is facing up.

    4 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    5 Remove the keyboard by following the instructions in Replacing the keyboard on page 21.

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver

    1 chrome 2.5 7 mm(grounding wire)

    4 chrome 2.5 2.5 mm(keyboard)

    4 chrome 2.5 4 mm(cooling assembly)

    3 chrome 2.5 4 mm(LED indicator panel)

    12 chrome 2.5 4 mm (palm rest)3 chrome 2.5 2.5 mm (palm rest)

    1 chrome 2.5 4 mm(hard drive kit)66

  • Replacing the palm rest assemblywww.gateway.com6 Remove the LED indicator panel by following the instructions in Replacing the LED indicator panel on page 29.

    7 Remove the cooling assembly by following the instructions in Replacing the cooling assembly on page 31.

    8 Remove both hinge covers by following the instructions in Replacing the hinge covers on page 39.

    9 Unplug the LCD video cable from the notebook by following the instructions in Step 8 on page 42.

    10 Remove the screw holding the LCD grounding wire by following the instructions in Step 9 on page 42.

    11 Turn the notebook over, then remove the twelve screws on the bottom of the notebook.

    Screws

    Screws

    Screws

    Screws67

  • Replacing Gateway Notebook Components www.gateway.com12 Turn the notebook over, then remove the three screws on the top of the notebook.

    13 Use two fingers to carefully pull up on the touchpad connector tabs. After the connector is in the raised position, carefully pull the cable out of the connector.

    Screws68

  • Replacing the palm rest assemblywww.gateway.com14 If the notebook has a fingerprint reader, use two fingers to carefully unplug the fingerprint reader connector from the notebook.

    15 Lift the palm rest assembly completely from the notebook.

    16 Place the new palm rest assembly onto the notebook, then snap the assembly into place.

    17 If the notebook has a fingerprint reader, use two fingers to carefully plug the fingerprint reader connector into the notebook.

    18 Pull up on the touchpad connector to make sure that it is in the raised position.

    ImportantThe touchpad cable should slide easily

    into the touchpad connector. The cable isoriented correctly if it is not twisted.

    19 Slide the end of the touchpad cable into the touchpad connector.

    20 Use two fingers to press down on the touchpad connector tabs. This locks the touchpad cable into the touchpad connector.

    21 Replace all of the palm rest screws. Use the two shortest screws to secure the top-rear corners of the palm rest, which are near the LCD panel hinges.

    22 Replace the screw removed in Step 10.

    23 Plug in the LCD video cable removed in Step 9.

    24 Reinstall the hinge covers by following the instructions in Replacing the hinge covers on page 39.

    25 Reinstall the cooling assembly by following the instructions in Replacing the cooling assembly on page 31. If the cooling assembly uses thermal grease, replace the old grease with new grease.

    26 Reinstall the LED indicator panel by following the instructions in Replacing the LED indicator panel on page 29.

    27 Reinstall the keyboard by following the instructions in Replacing the keyboard on page 21.

    28 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.69

  • Replacing Gateway Notebook Components www.gateway.comCautionLegal requirements dictate that a securityscrew (or other means) be used to attach

    the mini-PCI cover to the chassis in amanner that restricts end user access.End users are strictly prohibited from

    having access to the wireless card. Due tomanufacturing process changes,

    Gateway 450ROG notebooksmanufactured after August 7, 2003 and

    all Gateway 450RGH notebooks require aTorx head security screw to attach the

    mini-PCI cover.

    CautionLegal requirements dictate the mini-PCI

    cover be in place during any and alloperation of the notebooks wireless

    feature.

    29 If the notebook has IEEE 802.11 wireless networking built in, reinstall the IEEE 802.11 Mini PCI module by following the instructions in Replacing the IEEE 802.11 Mini PCI card on page 12.

    30 If the mini PCI screw was covered by a wireless Ethernet label, replace it.70

  • Replacing the fingerprint readerwww.gateway.comReplacing the fingerprint readerTools you need to complete this task:

    Screws removed during this task:

    To replace the fingerprint reader:

    1 Complete the steps in Preparing the notebook on page 6.

    2 Remove the hard drive kit by following the instructions in Replacing the hard drive kit on page 15.

    3 Turn the notebook over so the top is facing up.

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver

    1 chrome 2.5 7 mm(grounding wire)

    4 chrome 2.5 2.5 mm(keyboard)

    4 chrome 2.5 4 mm(cooling assembly)

    3 chrome 2.5 4 mm(LED indicator panel)

    1 chrome 2.5 4 mm(hard drive kit)

    13 chrome 2.5 4 mm (12 bottom, palm restand1 top, palm rest)2 chrome 2.5 2.5 mm (top, palm rest)

    3 chrome 2.5 2.5 mm(fingerprint reader)

    1 chrome 2.5 2.5 mm(fingerprint reader board)71

  • Replacing Gateway Notebook Components www.gateway.com4 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    5 Remove the keyboard by following the instructions in Replacing the keyboard on page 21.

    6 Remove the LED indicator panel by following the instructions in Replacing the LED indicator panel on page 29.

    7 Remove the cooling assembly by following the instructions in Replacing the cooling assembly on page 31.

    8 Remove both hinge covers by following the instructions in Replacing the hinge covers on page 39.

    9 Unplug the LCD video cable from the notebook by following the instructions in Step 8 on page 42.

    10 Remove the screw holding the LCD grounding wire by following the instructions in Step 9 on page 42.

    11 Remove the palm rest assembly by following the instructions in Replacing the palm rest assembly on page 66.

    12 Turn the palm rest assembly over so that the bottom is facing up.

    13 Remove the three screws that secure the fingerprint reader board and the attached shield to the notebook.

    14 Turn the fingerprint reader assembly so that the board is facing up.

    15 Remove the single screw that secures the board to the fingerprint reader shield.

    16 Place the new board on the fingerprint reader shield, aligning the holes for the screw. Secure the board to the fingerprint reader shield with the single screw.

    17 Replace the three screws that secure the fingerprint reader shield to the notebook.

    18 Replace the screw removed in Step 10.

    19 Plug in the LCD video cable removed in Step 9.

    Screws72

  • Replacing the fingerprint readerwww.gateway.com20 Reinstall the palm rest assembly by following the instructions in Replacing the palm rest assembly on page 66.

    21 Reinstall the hinge covers by following the instructions in Replacing the hinge covers on page 39.

    22 Reinstall the cooling assembly by following the instructions in Replacing the cooling assembly on page 31. If the cooling assembly uses thermal grease, replace the old grease with new grease.

    23 Reinstall the LED indicator panel by following the instructions in Replacing the LED indicator panel on page 29.

    24 Reinstall the keyboard by following the instructions in Replacing the keyboard on page 21.

    25 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    CautionLegal requirements dictate that a securityscrew (or other means) be used to attach

    the mini-PCI cover to the chassis in amanner that restricts end user access.End users are strictly prohibited from

    having access to the wireless card. Due tomanufacturing process changes,

    Gateway 450ROG notebooksmanufactured after August 7, 2003 and

    all Gateway 450RGH notebooks require aTorx head security screw to attach the

    mini-PCI cover.

    CautionLegal requirements dictate the mini-PCI

    cover be in place during any and alloperation of the notebooks wireless

    feature.

    26 If the notebook has IEEE 802.11 wireless networking built in, reinstall the IEEE 802.11 Mini PCI module by following the instructions in Replacing the IEEE 802.11 Mini PCI card on page 12.

    27 If the mini PCI screw was covered by a wireless Ethernet label, replace it.73

  • Replacing Gateway Notebook Components www.gateway.comReplacing the CMOS batteryTools you need to complete this task:

    Additional materials you may need to complete this task: X-23-7762 thermal grease

    Screws removed during this task:

    To replace the CMOS battery:

    1 Complete the steps in Preparing the notebook on page 6.

    2 Remove the hard drive kit by following the instructions in Replacing the hard drive kit on page 15.

    3 Turn the notebook over so the top is facing up.

    4 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    5 Remove the keyboard by following the instructions in Replacing the keyboard on page 21.

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver

    4 chrome 2.5 2.5 mm(keyboard)

    4 chrome 2.5 4 mm(cooling assembly)

    3 chrome 2.5 4 mm(LED indicator panel)

    12 chrome 2.5 4 mm (palm rest)3 chrome 2.5 2.5 mm (palm rest)

    1 chrome 2.5 4 mm(hard drive kit)

    1 chrome 2.5 7 mm(grounding wire)74

  • Replacing the CMOS batterywww.gateway.com6 Remove the LED indicator panel by following the instructions in Replacing the LED indicator panel on page 29.

    7 Remove the cooling assembly by following the instructions in Replacing the cooling assembly on page 31.

    8 Remove both hinge covers by following the instructions in Replacing the hinge covers on page 39.

    9 Unplug the LCD video cable from the notebook by following the instructions in Step 8 on page 42.

    10 Remove the screw holding the LCD grounding wire by following the instructions in Step 9 on page 42.

    11 Remove the palm rest assembly by following the instructions in Replacing the palm rest assembly on page 66.

    12 Locate the old battery on the system board.

    13 Insert the small flat-blade screwdriver or non-marring tool under the old battery and gently pry it up until it pops out of the socket.

    14 Make sure the positive (+) side of the new battery is facing up, then press the battery into the socket until it snaps into place.

    15 Replace the screw removed in Step 10.

    16 Plug in the LCD video cable removed in Step 9.

    17 Reinstall the palm rest assembly by following the instructions in Replacing the palm rest assembly on page 66.

    18 Reinstall the hinge covers by following the instructions in Replacing the hinge covers on page 39.

    19 Reinstall the cooling assembly by following the instructions in Replacing the cooling assembly on page 31. If the cooling assembly uses thermal grease, replace the old grease with new grease.

    CMOSbattery75

  • Replacing Gateway Notebook Components www.gateway.com20 Reinstall the LED indicator panel by following the instructions in Replacing the LED indicator panel on page 29.

    21 Reinstall the keyboard by following the instructions in Replacing the keyboard on page 21.

    22 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    CautionLegal requirements dictate that a securityscrew (or other means) be used to attach

    the mini-PCI cover to the chassis in amanner that restricts end user access.End users are strictly prohibited from

    having access to the wireless card. Due tomanufacturing process changes,

    Gateway 450ROG notebooksmanufactured after August 7, 2003 and

    all Gateway 450RGH notebooks require aTorx head security screw to attach the

    mini-PCI cover.

    CautionLegal requirements dictate the mini-PCI

    cover be in place during any and alloperation of the notebooks wireless

    feature.

    23 If the notebook has IEEE 802.11 wireless networking built in, reinstall the IEEE 802.11 Mini PCI module by following the instructions in Replacing the IEEE 802.11 Mini PCI card on page 12.

    24 If the mini PCI screw was covered by a wireless Ethernet label, replace it.76

  • Replacing the power boardwww.gateway.comReplacing the power boardTools you need to complete this task:

    Additional materials you may need to complete this task: X-23-7762 thermal grease

    Screws removed during this task:

    To replace the power board:

    1 Complete the steps in Preparing the notebook on page 6.

    2 Remove the hard drive kit by following the instructions in Replacing the hard drive kit on page 15.

    3 Turn the notebook over so the top is facing up.

    4 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    5 Remove the keyboard by following the instructions in Replacing the keyboard on page 21.

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver

    4 chrome 2.5 2.5 mm(keyboard)

    4 chrome 2.5 4 mm(cooling assembly)

    3 chrome 2.5 4 mm(LED indicator panel)

    12 chrome 2.5 4 mm (palm rest)3 chrome 2.5 2.5 mm (palm rest)

    1 chrome 2.5 4 mm(hard drive kit)

    1 chrome 2.5 7 mm(grounding wire)

    4 chrome 2.5 4 mm(power board)77

  • Replacing Gateway Notebook Components www.gateway.com6 Remove the LED indicator panel by following the instructions in Replacing the LED indicator panel on page 29.

    7 Remove the cooling assembly by following the instructions in Replacing the cooling assembly on page 31.

    8 Remove both hinge covers by following the instructions in Replacing the hinge covers on page 39.

    9 Unplug the LCD video cable from the notebook by following the instructions in Step 8 on page 42.

    10 Remove the screw holding the LCD grounding wire by following the instructions in Step 9 on page 42.

    11 Remove the palm rest assembly by following the instructions in Replacing the palm rest assembly on page 66.

    12 Remove the four screws that secure the power board shield to the system board.

    13 Lift the shielding away from the system board.

    14 Insert the flat-blade screwdriver or non-marring tool under the power board, then gently pry it up and remove it.

    Screws78

  • Replacing the power boardwww.gateway.com15 Align the new power boards screw holes with the holes on the system board, then press the power board into place.

    16 Replace the power boards shielding, then replace the screws.

    17 Replace the screw removed in Step 10.

    18 Plug in the LCD video cable removed in Step 9.

    19 Reinstall the palm rest assembly by following the instructions in Replacing the palm rest assembly on page 66.

    20 Reinstall the hinge covers by following the instructions in Replacing the hinge covers on page 39.

    21 Reinstall the cooling assembly by following the instructions in Replacing the cooling assembly on page 31. If the cooling assembly uses thermal grease, replace the old grease with new grease.

    22 Reinstall the LED indicator panel by following the instructions in Replacing the LED indicator panel on page 29.

    23 Reinstall the keyboard by following the instructions in Replacing the keyboard on page 21.

    24 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    25 Reinstall the hard drive kit by following the instructions in Replacing the hard drive kit on page 15.

    CautionLegal requirements dictate that a securityscrew (or other means) be used to attach

    the mini-PCI cover to the chassis in amanner that restricts end user access.End users are strictly prohibited from

    having access to the wireless card. Due tomanufacturing process changes,

    Gateway 450ROG notebooksmanufactured after August 7, 2003 and

    all Gateway 450RGH notebooks require aTorx head security screw to attach the

    mini-PCI cover.

    CautionLegal requirements dictate the mini-PCI

    cover be in place during any and alloperation of the notebooks wireless

    feature.

    26 If the notebook has IEEE 802.11 wireless networking built in, reinstall the IEEE 802.11 Mini PCI module by following the instructions in Replacing the IEEE 802.11 Mini PCI card on page 12.

    27 If the mini PCI screw was covered by a wireless Ethernet label, replace it.79

  • Replacing Gateway Notebook Components www.gateway.comReplacing the system boardTools you need to complete this task:

    Additional materials you may need to complete this task: X-23-7762 thermal grease

    Flat-blade driver Scribe or non-marring tool- OR -

    Phillips #0 screwdriver 5.0 mm hex nutdriver

    Torx T8 screwdriver80

  • Replacing the system boardwww.gateway.comScrews removed during this task:

    To replace the system board:

    1 Complete the steps in Preparing the notebook on page 6.

    2 Remove the component in the modular bay by following the instructions in Removing the optional secondary battery on page 7.

    3 Remove the memory modules by following the instructions in Adding or replacing memory modules on page 9.

    4 If the notebook has IEEE 802.11 wireless networking built in, remove the IEEE 802.11 Mini PCI module by following the instructions in Replacing the IEEE 802.11 Mini PCI card on page 12.

    1 chrome 2.5 4 mm(hard drive kit)

    12 chrome 2.5 4 mm (palm rest)3 chrome 2.5 2.5 mm (palm rest)

    5 chrome 2.5 7 mm(hinges and grounding wire)

    4 chrome 2.5 2.5 mm(keyboard)

    4 chrome 2.5 4 mm(cooling assembly)

    1 chrome 2.5 4 mm1 chrome 2.5 2.5 mm(modem)

    4 chrome 2.5 4 mm(power board)

    3 chrome 2.5 4 mm(LED indicator panel)

    9 chrome 5 9 mm(6 rear I/O panel and 3 system board)

    2 chrome 5 11 mm(system board)

    4 chrome 2.5 4 mm(system board)81

  • Replacing Gateway Notebook Components www.gateway.com5 Remove the hard drive kit by following the instructions in Replacing the hard drive kit on page 15.

    6 Turn the notebook over so the top is facing up.

    7 Remove the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    8 Remove the keyboard by following the instructions in Replacing the keyboard on page 21.

    9 Remove the modem by following the instructions in Replacing the modem on page 26.

    10 Remove the LED indicator panel by following the instructions in Replacing the LED indicator panel on page 29.

    11 Remove the cooling assembly by following the instructions in Replacing the cooling assembly on page 31.

    12 Remove the hinge covers by following the instructions in Replacing the hinge covers on page 39.

    13 Remove the LCD panel by following the instructions in Replacing the LCD panel assembly on page 41.

    14 Remove the palm rest assembly by following the instructions in Replacing the palm rest assembly on page 66.

    15 Remove the power board by following the instructions in Replacing the power board on page 77.

    16 Unplug the speakers from the system board (one connector).

    17 Remove the six hex nuts on the rear I/O panel.

    Hex nuts82

  • Replacing the system boardwww.gateway.com18 Remove the four system board screws and the five system board hex nuts.

    19 While pushing in on the PC Card eject button, remove the system board. Make sure that the rear I/O panel clears the bottom of the chassis (shown by the top arrow) and the side audio jacks clear the bottom of the chassis (shown by the left arrow).

    Long hex nuts

    Screw

    Screws

    Short hexnuts83

  • Replacing Gateway Notebook Components www.gateway.com20 Use a flat-blade screwdriver to turn the processor lock screw -turn counter-clockwise, then remove the processor from the old system board.

    21 Install the processor onto the new system board making sure that Pin 1 on the processor (indicated by the silk-screened arrow on the corner of the processor) aligns with Pin 1 on the processor socket (indicated by the absence of a pin hole in the processor socket), then lock the processor in place by using a flat-blade screwdriver to turn the processor lock screw -turn clockwise.84

  • Replacing the system boardwww.gateway.com22 Remove the modem cable from the old system board and install it on the new board.

    23 If the new system board does not have a hard drive kit tray, remove the hard drive kit tray from the old system board and install it on the new board. The tray is attached to the system board with adhesive as well as four tabs that protrude through the system board. Be careful not to bend the tray or break the system board.

    24 Place the new system board into the notebook.

    25 Replace the four chrome system board screws from the holes marked 6, 22, 23, and 24; the long hex nuts from the holes marked 2 and 3; and the short hex nuts from the holes marked 7, 10, and 12.

    26 Replace the six rear I/O panel hex nuts.

    27 Connect the speakers.

    28 Reinstall the power board by following the instructions in Replacing the power board on page 77.

    29 Reinstall the palm rest assembly by following the instructions in Replacing the palm rest assembly on page 66.

    30 Reinstall the hinge covers by following the instructions in Replacing the hinge covers on page 39.85

  • Replacing Gateway Notebook Components www.gateway.com31 Reinstall the cooling assembly by following the instructions in Replacing the cooling assembly on page 31. If the cooling assembly uses thermal grease, replace the old grease with new grease.

    32 Reinstall the LED indicator panel by following the instructions in Replacing the LED indicator panel on page 29.

    33 Reinstall the keyboard by following the instructions in Replacing the keyboard on page 21.

    34 Reinstall the keyboard cover by following the instructions in Replacing the keyboard cover on page 19.

    35 Reinstall the hard drive kit by following the instructions in Replacing the hard drive kit on page 15.

    CautionLegal requirements dictate that a securityscrew (or other means) be used to attach

    the mini-PCI cover to the chassis in amanner that restricts end user access.End users are strictly prohibited from

    having access to the wireless card. Due tomanufacturing process changes,

    Gateway 450ROG notebooksmanufactured after August 7, 2003 and

    all Gateway 450RGH notebooks require aTorx head security screw to attach the

    mini-PCI cover.

    CautionLegal requirements dictate the mini-PCI

    cover be in place during any and alloperation of the notebooks wireless

    feature.

    36 If the notebook has IEEE 802.11 wireless networking built in, reinstall the IEEE 802.11 Mini PCI module by following the instructions in Replacing the IEEE 802.11 Mini PCI card on page 12.

    37 If the mini PCI screw was covered by a wireless Ethernet label, replace it.

    2006 Gateway, Inc. All rights reserved. Gateway, Gateway Country, the Gateway stylized logo, and the black-and-white spot design are trademarks or registered trademarks of Gateway, Inc. in the United States and other countries. All other brands and product names are trademarks or registered trademarks of their respective companies.86

  • MAN 450 ROG /RGH SVC GDE R3 8/06

    SERVICE GUIDEGateway Notebook

    ContentsReplacing Gateway Notebook ComponentsIdentifying the notebook modelIdentifying componentsPreparing your work spacePreventing static electricity dischargeTape

    Preparing the notebookDisconnecting from the port replicatorRemoving the batteriesRemoving the main batteryRemoving the optional secondary battery

    Adding or replacing memory modulesReplacing the IEEE 802.11 MiniPCI cardReplacing the hard drive kitReplacing the keyboard coverReplacing the keyboardReplacing the EZ Point pointing device capReplacing the modemReplacing the LED indicator panelReplacing the cooling assemblyReplacing the cooling fanReplacing the processorReplacing the hinge coversReplacing the LCD panel assemblyReplacing the inverterReplacing the LCD panelReplacing the LCD panel lidInstalling the Signal Noise Reduction GasketReplacing the palm rest assemblyReplacing the fingerprint readerReplacing the CMOS batteryReplacing the power boardReplacing the system boardMAN 450 ROG /RGH SVC GDE R3 8/06