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Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

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Page 1: Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

Garry Trahern, Head of Integrated Control Systems

The European Spallation SourceControl System

Page 2: Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

2ICALEPCS11 Garry Trahern

Sweden, Denmark & Norway cover 50% of cost

The other 14 member states covers the rest, with the European Investment Bank

The ESS site is in Sweden !

Lund!

Page 3: Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

Evolution of neutron sources

Berkeley 37-inch cyclotron

350 mCiRa-Be source

Chadwick

1930 1970 1980 1990 2000 2010 2020

105

1010

1015

1020

1

ISIS

Pulsed Sources

ZINP-P

ZINP-P/

KENSWNR

IPNS

ILL

X-10

CP-2

Steady State Sources

HFBR

HFIRNRUMTR

NRX

CP-1

1940 1950 1960Effe

ctiv

e th

erm

al n

eutr

on fl

ux n

/cm

2 -s

(Updated from Neutron Scattering, K. Skold and D. L. Price, eds., Academic Press, 1986)

FRM-IISINQ

SNS

ESS

J-PARC

ICALEPCS11 Garry Trahern

Page 4: Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

4

5 MW beam power

2.5 GeV protons (H+)

2.9 ms pulses

14 Hz rep rate

50 mA pulse current

704 MHz RF frequency

< 1 W/m beam losses

7.5 MW upgradability?

No H- injection,

No accumulator/compressor ring !

Neutrons in 2019 !

Green field site

ICALEPCS11 Garry Trahern

Page 5: Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

5IPAC11, 110909 Steve Peggs

Scope of integrated control system

Ion source

Accelerator

Target station

Instruments

5

Everything from source to target, cryogenics & conventional facilities•Good for long-term maintainability•Get everybody on board at the beginning (when it is not ‘so hard’)•Organizational challenges are faced head-on

Page 6: Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025

ESS Program Phases, Gates and Milestones

Program level

Accelerator

Target

Instruments

Conventional Facilities

Program InitiationProgram Initiation Program Set-upProgram Set-up Delivery of Contsruction phaseDelivery of Contsruction phase

PG3

PG2

PG1

PG4

Full beam power on target

Design Update

Prepare to Build

Construction

Technical Design Report

Design Update

Prepare to Build

Construction

Concepual Design

Installation 1-22

Installation

Design Update

Site preparation

Construction

# 7 List

Ground Break

Pre-construction phase

Operations

Installation

Design and Manufacturing 22 instruments

Construction

First Building

First Neutrons to Instruments

losure

Pre Construction Report

ESS Master Programme Schedule

ICALEPCS11 Garry Trahern

Page 7: Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

7

Current activities

Prepare-to-Build (P2B) provides 1) Prototyping & 2) Engineering Design Reports, in smooth transition from design to construction.

2011 2012 2013 2014 2015 2016 2017

2018 2019

TDRs with Cost & Schedule

International convention signed

Design Updates Construction projects

First protons

P2B projects

Cryomodule production starts

First neutrons

DUDU

P2BP2B

DUDU

P2BP2B

P2BP2B

Const.Const.

P2BP2B

Const.Const.

P2BP2BICALEPCS11 Garry Trahern

Page 8: Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

Projects to model on in terms of controls

• SNS• Similar in functionality to ESS• Real-life experience from SNS control system

• ITER• multi-lab and multi-nation project just like the ESS• A very large EPICS installation• ITER timeframe

- First subsystems integrated: 2013- Commissioning: 2018- Operation: 2019

8ICALEPCS11 Garry Trahern

Page 9: Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

9

Some architectural, design and organizational decisions

• ESS will use the EPICS control system.

• Linux will be the operating system in the ESS controls service tier.

• Provide a standardized “Control Box” platform to ESS partner institutions, with first prototype delivery in the design phase.

• Release Control Box software and hardware in (approximately) yearly cycles

ICALEPCS11 Garry Trahern

Page 10: Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

Control System Architecture – Control Box

10

Equipment Interface – Control Boxes

Central RoomCentral Services

IP over Ethernet

Power Supplies Sector AControl Box

RF Sector BControl Box

Gatway Archive Operator’s workstation

Other networks

Model

Control Box Provide a standardized solution

before teams develop their own A cornerstone in the 3 year

design update phase

Benefits Encourage consistency between

sub-systems including target, experimental

stations, cryogenics & CF Enable factory acceptance

testing of subsystems through control system,

Validate technology decisions, Minimize throw-away hardware

and software development

ICALEPCS11 Garry Trahern

Page 11: Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

Input Output Controller (IOC)

EPICS IOC

Channel Access

Device Support

Device Support

anal

og in

puts

Eth

erne

t/IP

PLC

Device Support

Intelligent Controller

Ethernet SwitchEthernet SwitchPROFINET TCP/IP, UDP/IP

PLC

PLC Intelligent Controller

Intelligent Controller

analog/digital I/O analog/digital I/O

Responsibility of the ESS integrators

Responsibility of the subsystem developers/integrators

Ethernet Switch

Oth

er

subs

yste

ms,

ce

ntra

l se

rvic

es,

cont

rol r

oom

, et

c.

A/D module

11

Control Box

Control Box consists of• Hardware• Software (IOC, OPI)• Procedures

Provides a clear split of responsibility among• Control system developers• Subsystem integrators

Page 12: Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

• Automatically generate as much of the control system's components as possible

• Principal input: a high-level description of the system (e.g., the accelerator's lattice)

Beam line elements database (BLED)

Use of system engineering tools and model-driven architecture

The database(s) contain: inventory information

(equipment and its location, reference to manuals, reference to purchasing information, …)

cabling, connectivity and topology information

control system process variables, processing rules, …

ICALEPCS11 Garry Trahern

Page 13: Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

13

Hardware platform selection

• How to select the hardware platform, main criteria• Usability• Longevity• NOT “top performance” or coolness factorAcceptance by majority in the industry.

• Selection process:• Stakeholders: controls, beam instrumentation, RF, …• First prototype decision on October 3: cPCI• Decision revised through prototyping and comparing notes

• Early prototype – learn from mistakes• Different groups – different experiences

• Objective approach: unified table for all platforms, arguments agreed upon by all groups

ICALEPCS11 Garry Trahern

Page 14: Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

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Current status• Development environment

• ITER’s CODAC is taken as basis• 8 service servers hosting bug tracking, version control,

continuous integration …• Scientific Linux user development virtual machines

• Cross platform: Windows, Mac OS, Linux• Timing, MPS: gathering requirements

• Single source clock will be used• Naming convention finalized• End of 2012: First major deliverables

• Technical Design Report • Vertical prototype with Control Box (and manual)… complement each other.

ICALEPCS11 Garry Trahern

Page 15: Garry Trahern, Head of Integrated Control Systems The European Spallation Source Control System

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Summary

The European Spallation Source will be built in Lund.• The design of the CS should ensure a long life with many

upgrades.• The accelerator design, prototyping & construction is being

performed in a collaboration.

Use code and best practices from similar projects as much as possible

• Collaboration with SNS and ITER

Provide a working control system from the onset• Control Box, released in yearly cycles

ICALEPCS11 Garry Trahern