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GaN for energy efficiency in power electronics Dr. Harbing Lou Cambridge Electronics 2019-09-20

GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

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Page 1: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

GaN for energy efficiency in power electronics

Dr. Harbing Lou

Cambridge Electronics

2019-09-20

Page 2: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

• What problem are we trying to solve?The Challenge

• Why GaN?The Science

• Those trade-offs.The Engineering

• Show me the moneyThe Market

Page 3: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

• What problem are we trying to solve?The Challenge

• Why GaN?The Science

• Those trade-offs.The Engineering

• Show me the moneyThe Market

Page 4: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

A simplified map of electricity flow

DC

AC

DC

AC

AC

AC

AC

AC

AC

DC

windSolar

Nuclear

Fossil fuel

Hydro

Grid

residential

Commercial/industrial

UPS, power wall, etc

AC-AC, transformer AC-DC, converter DC-AC, inverter DC-DC, converter/regulator

DCData center, Bitcoin mining

Other loads

Page 5: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

A simplified map of electricity flow

DC

AC

DC

AC

AC

AC

AC

AC

AC

DC

windSolar

Nuclear

Fossil fuel

Hydro

Grid

residential

Commercial/industrial

UPS, power wall, etc

AC-AC, transformer AC-DC, converter DC-AC, inverter DC-DC, converter/regulator

DCData center, Bitcoin mining

Other loads

All rely on power transistors

Page 6: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

A simple converter deviceInput AC high V, low F

DC high V

Bridge rectifier, PFC circuit

AC high V, high F

Primary drive transistors

transformer

AC low V, high F

DC low V

Diodes

Page 7: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

How does a transistor work/waste energy

Semiconductor

S D

G Dielectric

Control signal

Output circuit

Page 8: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

How does a transistor work/waste energy

Semiconductor

S D

G Dielectric

5~600V

OFF

• Vg<Vth• Low electron density under the

gate, • High Rsd• Fixed Vsd• Low Isd• Energy waste from leakage of Isd

and Igs.

0V

Page 9: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

How does a transistor work/waste energy

Semiconductor

S D

G

ON

• Vg>Vth• Low electron density under the

gate, • Low Rsd• Fixed Vsd• high Isd• Energy waste from Rsd.

- - - - - - - - - - - -

1~5V

5~600V

When switching at high frequency, the gate capacitance also consume energy.

Page 10: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

Towards a higher efficiency

• Lower Ron loss

– Reduce channel distance(semiconductor breakdown)

– Increase doping density(limited, causing lower mobility)

– Switch to a high electron mobility material.

• Lower gate capacitance loss

– Shorter gate(more S to D leakage)

– Lower gate voltage (not easy)

Page 11: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

Towards a higher efficiency

• Lower Ron loss

– Reduce channel distance(semiconductor breakdown)

– Increase doping density(limited, causing lower mobility)

– Switch to a high electron mobility material.

• Lower gate capacitance loss

– Shorter gate(more S to D leakage)

– Lower gate voltage (not easy)

Page 12: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

• What problem are we trying to solve?The Challenge

• Why GaN?The Science

• Those trade-offs.The Engineering

• Show me the moneyThe Market

Page 13: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

What is GaN

• Wurtzite crystal structure

– Piezo electric

– High breakdown electric field: 10X than Si

• Wide application in LED

– High efficiency in illumination industry

– Relatively cheap with high throughput MOCVD production.

• High electron mobility

Page 14: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

GaN HEMT: high mobility and electron density

AlGaN

Intrinsic GaN

- - - - - - - - - - - - - - - - - -+ + + + + + + + + + + + + + + + + + + +

Achieving high electron density without extra doping. Achieving much lower Ron than Si

Page 15: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

• What problem are we trying to solve?The Challenge

• Why GaN?The Science

• Those trade-offs.The Engineering

• Show me the moneyThe Market

Page 16: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

Normally off vs Normally on

• Connect to a Si normally off transistor

– Bulky, lower efficiency

– Current market solution

• Gate recess, ion doping or p-Gate

– Deteriorate the mobility

– Difficult to control

• No ideal commercial solution yet.

Page 17: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

Ron vs Breakdown Voltage

Under specific application requirements, the voltage will be fixed. Then minimum Rd is fixed

Page 18: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

Capacitance vs Ron

Meneghini, Matteo et al. Power GaN Devices, 2012

S DG

Ron can be reduced by elongating the device, but will increase Gate capacitance

Page 19: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

• What problem are we trying to solve?The Challenge

• Why GaN?The Science

• Those trade-offs.The Engineering

• Show me the moneyThe Market

Page 20: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

GaN technology development

Page 21: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

Market growth

Page 22: GaN for energy efficiency in power electronics...•GaN is promising to solve the efficiency challenge in power transistors •Engineering is challenging to solve the trade-offs •Market

Highlights

• GaN is promising to solve the efficiency challenge in power transistors

• Engineering is challenging to solve the trade-offs

• Market is waiting for the breakthrough in this field.

• Cambridge Electronics is one of the leaders!