14
GAIL (India) Limited Corporate HSE Department IOM Ref. No. GAILNOIDA/CO-HSE/1 ll20l 5-1 6 Dated: 22"d Mar, 2016 SUB: MONTHLY HSE SCORE REPORT - Februarv 2016 HSE Score Report for the month of February 2016 containing inter aha HSE Score for the following Installations / Plants is sent herewith for your kind perusal & information please. l. HVJ and Non HVJ Gas Pipeline Installations. 2. LPG Pipeline Installations. 3. Process Plants. Overall HSE Score stands at94.27 for the month of Februdry,,2016. General Manager (HSE) To : All OICs (as per the mailing list) CC: for f-avor of infbrmation to: o C&MD ' . Director (Marketing/BD/Finance/HR/Project) o ED (O&M-CR)/ED(O&M-COyED(OIC- Pata)t ED(IAy ED(PC)/ ED(E&P)/ - ED(HR/HRD)/GM(SR)

GAIL Score_Febuary 2016.pdf · (a) 4444444444 044444444 44 4 4 444444444Health Monitoring Occupational Health Fire Fighting Chemicals Critical Instruments Communication System Near

  • Upload
    others

  • View
    5

  • Download
    0

Embed Size (px)

Citation preview

Page 1: GAIL Score_Febuary 2016.pdf · (a) 4444444444 044444444 44 4 4 444444444Health Monitoring Occupational Health Fire Fighting Chemicals Critical Instruments Communication System Near

GAIL (India) LimitedCorporate HSE Department

IOM

Ref. No. GAILNOIDA/CO-HSE/1 ll20l 5-1 6 Dated: 22"d Mar, 2016

SUB: MONTHLY HSE SCORE REPORT - Februarv 2016

HSE Score Report for the month of February 2016 containing inter aha HSEScore for the following Installations / Plants is sent herewith for your kindperusal & information please.

l. HVJ and Non HVJ Gas Pipeline Installations.2. LPG Pipeline Installations.3. Process Plants.

Overall HSE Score stands at94.27 for the month of Februdry,,2016.

General Manager (HSE)

To : All OICs (as per the mailing list)

CC: for f-avor of infbrmation to:

o C&MD '. Director (Marketing/BD/Finance/HR/Project)o ED (O&M-CR)/ED(O&M-COyED(OIC- Pata)t ED(IAy ED(PC)/ ED(E&P)/- ED(HR/HRD)/GM(SR)

Page 2: GAIL Score_Febuary 2016.pdf · (a) 4444444444 044444444 44 4 4 444444444Health Monitoring Occupational Health Fire Fighting Chemicals Critical Instruments Communication System Near

1. G2

2. HM

3. RR

4. LPi

5. E&(V

6. Ac

7. BK

8. Oo

9. E2

Gandhar, 2016 withHVJ ComMumbai. Regional RajamundLife SavePipelines imparting Exception& Directo( O&M – VC. As per thecarried ouBBS FollKailaras, KOccupatiooffice on 2Environm24th & 25t

Vijaipur, h merit frompressor

BBS wodry. er programon themetraining t

n report onor ( ProjeCR ) & E

e PNGRBut at Abu Rlow up vKochi, Jhaonal Heal29.02.201

mental Audth Feb 201

M

P

Vaghodiaom M/s. Br

Station

orkshop o

m was oe “Use Sto GAIL en Monthlyects ) on

ED ( PC-O

B regulatioRoad. visit wereabua, Lonth Comm6.

dit of Pata6.

Cor

onthly HS

Page 1 of 13

a and NCRritish Safereceived

on “Safety

organizedSpecified mployees

y Safety Dn 26th FebO&M ) &

on yearly “

e organiseni, NCR, Rmittee mee

a plant wa

rporate H

SE Score

Hig

3

R won Inety Counc

Suraksha

y Leaders

at variouMaterial, contract

Day was rebruary 20GM ( SR

“Off Site

ed at BenRajamundreting was

as conduc

HSE Depa

Report: F

ghlights

nternationail, United a Purusk

ship” wa

us locatiol – Prevepersonnelviewed by

016. ED (R ) were co

ERDMP M

ngaluru, ry, Puduchs conduct

ted by Int

artment

February

al Safety AKingdom

kar from

as conduc

ons of Plent Failul & supervy Director(O&M)-Connected t

Mock Dri

Chainsa, herry & Vted at Co

ternal Aud

y 2016

Award- m.

NSCI,

cted ar

ants & re” by visors. r ( HR )

CO, ED through

ill” was

Khera, VSPL. orporate

ditor on

Page 3: GAIL Score_Febuary 2016.pdf · (a) 4444444444 044444444 44 4 4 444444444Health Monitoring Occupational Health Fire Fighting Chemicals Critical Instruments Communication System Near

GROUUPWISE

Sl. Categ

01 HVJ

02 REGI

03 PROC

04 LPG

OVER

91.85

9

80

82

84

86

88

90

92

94

96

98

100

80828486889092949698100

HSE SCO

gory

NATURAL

IONAL PIP

CESS PLAN

PIPELINES

ERALL HSE

92.7594.6

090 9

HSE S

P

ORE

Feb

L GAS PIPE

PELINES

NTS

S

ESCORE

HSE Pe(

693.47

92

90 90

Achieveme

Score vs 

Achievemen

Page 2 of 13

bruary, 2

ELINE

erformancHSE Scor

2.74 93.10 990 90

nt Extern

Excellen

nt Ext

3

016

HSE S

94.00

93.14

95.00

94.95

94.27

ceTrendre)

2.3293.23

90 9

nal MoU Targe

nt MoU t

ternal MoU T

core

Excellent Mo

93.94 93.6

90 90 9

et

arget

arget

oU Target: 90

68 94.27

90 90

Page 4: GAIL Score_Febuary 2016.pdf · (a) 4444444444 044444444 44 4 4 444444444Health Monitoring Occupational Health Fire Fighting Chemicals Critical Instruments Communication System Near

1

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2

(b) 2 2 2 1 2 2 2 2 1 2 2 2 2 2 2 2 2 2 1 2 2 2 2 2 2 2 2 2 1 2 2 2

(c) 2 2 2 2 2 2 2 2 1 2 2 1 2 2 1 2 2 2 2 2 0 2 2 2 2 2 2 2 0 2 2 2

3

(a) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

(b) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

4

(a) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(b) 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(c) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5

(a) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

6

(a) 1 1 1 0 1 0 1 0 1 0 1 1 0 0 0 1 1 1 1 0 1 1 1 1 1 1 0 0 1 1 1 1

7

(a) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 1 1 1 1 1 0 1 1 1 1 1 0 1 1 1

(b) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

8 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

9

(a) 2 2 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0 2 2 2 2 2

Personal Safety

Workplace monitoring

Availability of PPEs

Third Paty Services

Safety Rule Violation

Monthly HSE briefing Undertaken by OIC/WIC

Unsafe condition/Act reported by employees

11 1 11 1 1

Review of HSE policy (Y)

Work Permit System

Job safety analysis

1 1

Safety Committee meeting(Q)

1 1 1 1 1 11 1 1 1 11 1 1(a) Safety Suggestion from Employee

1 1 1

Sam

akhi

ali

Jam

naga

r

Kan

dla

NC

R

Mum

bai

HSE Leadership and Commitment (M)

Employees Participation

Sl

WORK CENTRE --->

Max

. P

ts.

Haz

ira

Jhab

ua

Khe

ra

11 1 1 1

HSE SCORE AT A GLANCE FOR THE MONTH OF February 2016

Category ---> Process Plants L P G P/L Stations

Chh

ains

a

HVJ NG P/L Stations Regional NG P/L Stations

Koc

hi

Ben

galu

ru

Vad

odar

a

Aga

rtal

a

Gan

dhar

Vij

aipu

r

Vag

hodi

a

Dib

iyap

ur

Kai

lara

s

G K

ondu

ru

Che

rlap

alli

ELEMENTS

Nas

irab

ad

Abu

Ros

d

Raj

ahm

undr

y

Pud

uchh

ery

Viz

ag

Pat

a

Usa

r

Vag

hodi

a

Vij

aipu

r

Lon

i Reg

ion

Man

sara

mpu

ra

Facility Design, construction & pre-start up review

Control of defeat and reliability of critical system and devices

Display of critical SOP

Risk analysis and management

Risk analysis

Process safety information

HAZOP study

Pre-start up review

Display of MSDs

Display of Electrical area classification

1

Page 3 of 13

Page 5: GAIL Score_Febuary 2016.pdf · (a) 4444444444 044444444 44 4 4 444444444Health Monitoring Occupational Health Fire Fighting Chemicals Critical Instruments Communication System Near

Sam

akhi

ali

Jam

naga

r

Kan

dla

NC

R

Mum

baiSl

WORK CENTRE --->

Max

. P

ts.

Haz

ira

Jhab

ua

Khe

ra

HSE SCORE AT A GLANCE FOR THE MONTH OF February 2016

Category ---> Process Plants L P G P/L Stations

Chh

ains

a

HVJ NG P/L Stations Regional NG P/L Stations

Koc

hi

Ben

galu

ru

Vad

odar

a

Aga

rtal

a

Gan

dhar

Vij

aipu

r

Vag

hodi

a

Dib

iyap

ur

Kai

lara

s

G K

ondu

ru

Che

rlap

alli

ELEMENTS

Nas

irab

ad

Abu

Ros

d

Raj

ahm

undr

y

Pud

uchh

ery

Viz

ag

Pat

a

Usa

r

Vag

hodi

a

Vij

aipu

r

Lon

i Reg

ion

Man

sara

mpu

ra

(b) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

10

(a) 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 0 1 1 1 1

(b) 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

(c) 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

(d) 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

(e) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(f) 3 3 3 3 3 3 3 3 2 3 3 3 3 3 2 2 3 3 3 3 3 3 3 3 1 3 2 3 3 3 3 3

(g) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

(h) 2 2 2 2 2 0 0 2 0 2 2 2 2 0 2 2 2 2 2 2 2 2 2 2 2 2 2 0 0 2 0 2

11

(a) 2 2 2 2 2 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

(b) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1

(c) 2 2 2 2 2 2 2 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

(d) 2 2 2 2 2 2 0 2 0 2 2 2 0 0 2 2 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

(e) 3 3 3 3 3 1 3 0 0 3 3 3 3 3 1 2 3 1 3 1 1 3 0 3 3 3 3 3 3 3 3 3

12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

13 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

14

(a) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

(b) 18 18 18 18 18 18 18 18 18 15 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

(c) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

15

(a) 4 4 4 4 4 4 4 4 4 4 0 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4Health Monitoring

Occupational Health

Fire Fighting Chemicals

Critical Instruments

Communication System

Near miss Incidents

Pipeline Thickness

Pressure Vessels

Portable equipments

Load bearing Installed equipment

Safe Operating Procedures

Inspection and Maintenance

Incident Reporting, Investigation and analysis

Operation and Maintenance (Procedure)

Safety Toolbox Talk

Fire & Safety Manpower

Fire Detection & Alarm System

Fire Water-Based System & Non-Water based system

Fire Fighting Appliances

Training:Health,Safety and Environment

Management of Change

Calibration/Resetting

Incident Investigation and analysis

Incident Reporting

Page 4 of 13

Page 6: GAIL Score_Febuary 2016.pdf · (a) 4444444444 044444444 44 4 4 444444444Health Monitoring Occupational Health Fire Fighting Chemicals Critical Instruments Communication System Near

Sam

akhi

ali

Jam

naga

r

Kan

dla

NC

R

Mum

baiSl

WORK CENTRE --->

Max

. P

ts.

Haz

ira

Jhab

ua

Khe

ra

HSE SCORE AT A GLANCE FOR THE MONTH OF February 2016

Category ---> Process Plants L P G P/L Stations

Chh

ains

a

HVJ NG P/L Stations Regional NG P/L Stations

Koc

hi

Ben

galu

ru

Vad

odar

a

Aga

rtal

a

Gan

dhar

Vij

aipu

r

Vag

hodi

a

Dib

iyap

ur

Kai

lara

s

G K

ondu

ru

Che

rlap

alli

ELEMENTS

Nas

irab

ad

Abu

Ros

d

Raj

ahm

undr

y

Pud

uchh

ery

Viz

ag

Pat

a

Usa

r

Vag

hodi

a

Vij

aipu

r

Lon

i Reg

ion

Man

sara

mpu

ra

(b) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

16

(a) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(b) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(c) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

(d) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

17 2 2 2 2 2 2 2 2 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

18

(a) 8 7 8 7 4 8 7 4 4 8 3 4 8 4 8 8 5 5 0 8 6 7 0 7 2 7 7 7 7 7 8 3

(b) 4 3 4 4 4 4 4 3.5 3.5 4 3 3.5 1.5 4 4 4 4 4 4 4 4 4 4 4 2.5 4 4 4 4 3 4 4

100 98 98 97 96 92 95 89.5 84.5 96 90 94.5 93.5 91 95 94 94 95 91 97 93 99 88 99 90.5 99 95 95 93 98 97 9519 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

98.00 98.00 97.00 96.00 92.00 95.00 89.50 84.50 96.00 90.00 94.50 93.50 91.00 95.00 94.00 94.00 95.00 91.00 97.00 93.00 99.00 88.00 99.00 90.50 99.00 95.00 95.00 93.00 98.00 97.00 95.00

Excel Excel Excel Excel Excel Excel VG VG Excel Excel Excel Excel Excel Excel Excel Excel Excel Excel Excel Excel Excel VG Excel Excel Excel Excel Excel Excel Excel Excel Excel

Sl

1

2345

Environment Management

Occupational Health Facility

Hazardous waste

Environment audit by external agencies

Environment Monitoring

External HSE audit Observations & Compliance

Compliance audit

Emergency planning and Response:Onsite Mock Drill

TotalScore Deduction on NC

95.00 94.95

Overall HSE Score 94.27

94.00 93.14

HSE Score Achieved

Rating

Groupwise HSE Score

Internal HSE audit (Including IUSA) observations & Compliance

Below 60 POOR

RATING

90 - 100 EXCELLENT

≥80 & <90 V. GOOD ≥70 & <80 GOOD ≥60 & <70 FAIR

Environment related accident/incident

Page 5 of 13

Page 7: GAIL Score_Febuary 2016.pdf · (a) 4444444444 044444444 44 4 4 444444444Health Monitoring Occupational Health Fire Fighting Chemicals Critical Instruments Communication System Near

Page 6 of 13  

Highlights of HSE Activities for the Month - February, 2016

 

Highlights of HSE Activities at Work Centres are summarized below:

1. Behavior Based Safety (BBS):

BBS schedule meetings of functional committee and Steering Committee organised at various sites.

BBS follow up visit by representatives from M/S Obul Consultancy at Chainsa, Jhabua, Kailaras & NCR.

2. Emergency Response and Disaster Management Plan (ERDMP) / Mock Drill:

Offsite mock drill conducted at Abu Road on 22.02.2016.

Vizag team attended Mock Drill in presence of Joint Chief Inspectorate of Factories at local BPCL, Vishakhapatnam District on 29.02.2016.

Quarterly On-Site Mock Drill organised at Puducherry.

3. External Safety Audit

External Safety Audit carried out by M/S CEIL for Agartala & M/S Academy of Excellance at Puducherry, Kochi.

Pre commissioning Safety Audit conducted for the LMC’s M/S Britannia, M/s Kavery, M/S Bosch & M/S Catler under Bengaluru region on 09.02.2016.

4. Other Highlights

Pipeline Safety Committee / Awareness Program conducted at Village Kalyanpura near the pipeline under Jhabua Region.

Safety Awareness program conducted for State Govt. officials/ villagers/Farmers on 20.02.2016 at Nargund Tehsildar office, Hubli O&M base of DBPL. 

LPG pipeline Safety Awareness programme for villagers conducted under Loni Region.

Page 8: GAIL Score_Febuary 2016.pdf · (a) 4444444444 044444444 44 4 4 444444444Health Monitoring Occupational Health Fire Fighting Chemicals Critical Instruments Communication System Near

Page 7 of 13

Pipeline safety awareness program was organized for school children of Rajkiya Uchh Pratmik Vidayalaya, Lalchandpura, and Jhotwara under Mansharampura region.

HAZOP Study conducted at (SV-4B, 5B, 6B &7B) by External Agency along with

GAIL Internal Team for the proposed modifications to supply Gas to M/S GAIL (Gas), Bengaluru.

Pig launching & receiving activities carried out at G Kondruru, Jamnagar, Samakhiali, Vadodara.

*****

Page 9: GAIL Score_Febuary 2016.pdf · (a) 4444444444 044444444 44 4 4 444444444Health Monitoring Occupational Health Fire Fighting Chemicals Critical Instruments Communication System Near

Page 8 of 13

Near-miss Incidents Reported by Work Centres:

Near miss incidents have been reported from various sites in the month of February 2016. Notable near-miss incidents are summarized as below:

Cherlapalli: On 15.02.2016 at 16:30 hrs, during job of fencing remove from the wall of the SV station, contract technician cut the fencing supporting wire without proper securing. Suddenly the portion of the cut fence started rolling and was about to hit the technician. Another contract technician standing near the wall immediately held the fence in place thereby preventing the fence net from hitting the first technician. None of the technicians were hurt.

G Konduru: On 17.02.2016 at 11:00 AM, during jointly offsite mock drill near chainage no. 341 Km by GAIL & HPCL. The fire hose was laid by GAIL team at mock drill site to cool the surrounding area. Meanwhile HPCL rescue vehicle tried to cross over near GAIL site where fire water hose laid which was obstructed the vehicle movement. It was immediately noticed by GAIL fire tender driver. He stopped the pump and disconnected the fire hose from coupling and advised HPCL driver to cross the road. Luckily he was missed to damage of fire hose having water pressure of 7 Kg/cm2 and also chance to hit the hose anybody moving at site.

Gandhar: On 13.02.2016, Mr. F. R. Meena, Mech dept. reported that there are no railing on platforms of feed gas and lean gas GT air inlet filters platform. Filter cleaning and other maintenance jobs carried out almost during every 6 months and there are 5 to 6 technician works at a time near edge of platform which is very dangerous. Proper railing should be provided to prevent ant fall incident in future. 111111

Jhabua: On 10.02.2016, ladder was erected near electrical pole in DVPL-I area for electrical maintenance job by the electrical department. For tea break they left the site. In the meantime due to air turbulence, the ladder falls accidently. It falls away from the nearby pipeline. A fireman was also working in the area just far from the site. Had he there near the pole, there was a chance of possible injury.

NCR: On 21.02.2016, in BNPL, LDH- BTI Section, Punjab irrigation department had started canal widening work in this area. It was observed that between ch 122 to 123 Km of canal ROU, some construction activity was going on in canal area from where pipeline passing. It was observed that site workers were excavate soil on P/L ROU area with JCB and dumping the same in canal. Work was stopped immediately & Site Junior Engineer was contacted for the same & briefed. It was checked and found that merely 1.5 feet soil was left over the P/L up to the distance of approx. 20 meter. Even the warning mat was turn off. However P/L was not found exposed. JE irrigation has been advised to put back fill the soil on the P/L area and restored the P/L ROU in original shape & order. Otherwise Pipeline could have been damaged.

Pata: On 17.02.2016, Mr. M C Chaudhary, SM (Civil) was on plant round and supervision for maintenance of repairing job of cell no-4 of CT#1 at the top of cold channel. When he held the hand rail joining to railing, it was at the verge of detaching from the main railing.

Page 10: GAIL Score_Febuary 2016.pdf · (a) 4444444444 044444444 44 4 4 444444444Health Monitoring Occupational Health Fire Fighting Chemicals Critical Instruments Communication System Near

Page 9 of 13

Somehow he managed to prevent a potential fall from the height of cold channel is 5mt (approx.).

Rajahmundry: On 27.02.2016 at 12:15 hrs, M/s KPTIL has been carrying out the constructions jobs of 24” Pipeline. During the laying and levelling jobs of new 24" pipeline works at Bodaskurru installation, the Excavator hit the 4" QOEC vent line as a result the same got bent and slightly damaged. However luckily escaped from breaking of vent line from valve otherwise the same might have led to serious gas leakage. Immediately the bended pipe piece was cut down by taking precautions of nitrogen purging & blinding and replaced the damaged pipe piece safely through the same contractor M/S KPTIL.

Vaghodia CS: On 15.02.2016 at 15:15 hrs, the painting job is under progress HRSG area. During safety round of HRSG by F&S personnel, the empty paint container fell down from Boiler “A” scaffold on the road beside the worker passing through that area. If the container has hit on the head/ body of the worker, it would have caused injury to him. No barricading was done on ground surface for alerting the people for job at height.

Vaghodia GPU: On 17.02.2016 at 14:30 hrs, display sheet was being fixed on the Safety Display board frame with the drilling the frame channel by operator. Operator was applying downward force on the drilling machine by his body leaning over, due to fatigue he change his body position obliquely and due to this drill bit split and fly in the air and travel just past his face without hurting his any body part. Operator was in complete safety gear.

Vizag: On 12.02.2016, when the Carbon-di-oxide Total Flooding System was actuated through actuation of detectors Carbon-di-oxide Gas released inside the Electrical Room. The carbon-di-oxide gas came out through the discharge nozzle with a huge hissing sound. The Fire & Safety person standing at veranda about to fall but somehow managed to balance on hearing the sudden sound of gas release. .

Page 11: GAIL Score_Febuary 2016.pdf · (a) 4444444444 044444444 44 4 4 444444444Health Monitoring Occupational Health Fire Fighting Chemicals Critical Instruments Communication System Near

Page 10 of 13

Details of Deduction of Marks in the Month of February 2016

Sl. No.

Name of Installation Marks Deducted

Element No.

Reason for Mark Deduction

1.

HV

J N

G P

/L S

TA

TIO

NS

Hazira

1 18 (a) Pending ESA (OISD June 2014) points

1 18 (b) Pending IUSA (26.11.2013) points

2. Jhabua 2 9 ( a ) JSA not done 100%

3. Khera

1 2 ( b ) 95% of previous Safety Committee meetings not complied

1 6 Safety violation by contract employees

1 18 (a) Pending ESA (CEIL July 2014) points

4. Vijaipur, CS 4 18 ( a ) Pending T4S Audit points

28.07.2011

5. Vaghodia, CS

1 6 Safety violation by contract employees

1 10 (a) Available Staff+ Outsourced <95% of Std. Requirement

2 10 ( h ) SOP not reviewed as due

2 11 ( a ) Portable equipment not tested as due

2 11 ( e ) PSV monitoring /testing not done as due

6. Dibiyapur

2 10 ( h ) SOP not reviewed as due

2 11 ( d ) Pipeline thickness survey not done as due

1 18 ( a ) Pending OISD ( Aug 2014 ) point

7. Kailaras

1 6 Safety violation by contract employees

2 11 ( c ) Pressure vessel not tested as due

3 11 ( e ) PSV & LEL detector monitoring /testing not done as due

4 18 ( a ) Pending T4S audit (16.08.2011) points

0.5 18 ( b ) Pending ( IUSA 27.11.2014 ) points

8. NCR

1 2 (b) 95% of previous Safety Committee meetings not complied

1 2 ( c ) Unsafe act / condition reported=3

1 10(f) DCP quantity not 100% available

Page 12: GAIL Score_Febuary 2016.pdf · (a) 4444444444 044444444 44 4 4 444444444Health Monitoring Occupational Health Fire Fighting Chemicals Critical Instruments Communication System Near

Page 11 of 13

Sl. No.

Name of Installation Marks Deducted

Element No.

Reason for Mark Deduction

2 10 ( h ) SOP not reviewed as due

2 11 ( d ) Pipeline thickness survey not done as due

3 11(e) LEL detector & PSV monitoring /testing not done as due

1 17 100% observations of Mock drill not complied as per target date

4 18 (a) Pending T4S Audit ( 11.08.2011) points

0.5 18( b ) Pending IUSA point of Aug 2014

9. Chhainsa

1 6 Safety violation by contract employees

3 14 ( b ) First aid injury

10.

RE

GIO

NA

L N

G P

/L S

TA

TIO

NS

Mumbai

4 15 ( a ) 100% manpower not covered for Health check up

5 18 (a) Pending ESA (OISD 06.12.2010) points

1 18 (b) Pending IUSA (26.03.2013) points

11. Rajahmundry

1 2 (c) No. of reported unsafe conditions =2

4 18 (a) Pending ESA ( Veloci 09.08.2011) points

0.5 18 ( b ) Pending ISA ( Feb 2015 ) point

12.

Puducherry

1 4 ( b ) Area classification drawing not displayed at site

1 6 Safety Violation by Contract employees

2 11 ( d ) Thickness testing not done as due

2.5 18 (b) Pending IUSA (26.11.2010) points

13. Vadodara

1 6 Safety Violation by Contract employees

2 10 ( h ) SOP not reviewed as due

2 11 ( d ) Thickness testing not done as due

4 18 (a) Pending ESA (CEIL 19.03.2011) points

14. Agartala

1 2 ( c ) Unsafe act/condition = 3

1 6 Safety Violation by Contract employees

Page 13: GAIL Score_Febuary 2016.pdf · (a) 4444444444 044444444 44 4 4 444444444Health Monitoring Occupational Health Fire Fighting Chemicals Critical Instruments Communication System Near

Page 12 of 13

Sl. No.

Name of Installation Marks Deducted

Element No.

Reason for Mark Deduction

1 10 (f) DCP quantity not 100% available

2 11 ( e ) PSV calibration not done as due

15. Kochi

1 4 ( c ) SOP not displayed

1 7 ( a ) Workplace monitoring not done

2 10 ( c ) Fire pumps availability < 90%

1 10 (f) DCP quantity not 100% available

1 11 ( e ) LEL detector monitoring /testing not done as due

16. Bengaluru

1 7 ( a ) Work place monitoring not mentioned

2 11 ( d ) Thickness testing not done as due

3 18(a) Pending T4S audit (31.01.2013) points

17.

PR

OC

ES

S P

LA

NT

S

Gandhar

2 11 ( e ) Calibration not done as due

3 18 (a) Pending ESA (OISD 15.06.2012) points

18. Pata

1 2 (b) 95% of previous Safety Committee meetings not complied

8 18 (a) Pending ESA(OISD 23.09.2006) points

19. Usar

1 6 Safety Violation by Contract employees

2 11 ( e ) PSV testing not done as due

20. Vaghodia, GPU

2 2 ( c ) Unsafe act/condition not given

1 10 (a) Available Staff+ Outsourced <95% of Std. Requirement

2 11 ( e ) PSV/LEL Det. testing not done as due

2 18 (a) Pending ESA (OISD 21.11.2013) points

21. Vijaipur, GPU 1 18 (a) Pending ESA( CEIL Oct 2014)

points

22.

LP

G P

/L S

TA

TIO

NS

Loni Region

1 7 ( a ) Work place monitoring level low

3 11 ( e ) PSV / LEL det testing not done as due

8 18 ( a ) Pending ESA (OISD Nov 2001) points

23. Mansharampura 1 18 (a) Pending ESA (CEIL Nov 2014)

points

Page 14: GAIL Score_Febuary 2016.pdf · (a) 4444444444 044444444 44 4 4 444444444Health Monitoring Occupational Health Fire Fighting Chemicals Critical Instruments Communication System Near

Page 13 of 13

Sl. No.

Name of Installation Marks Deducted

Element No.

Reason for Mark Deduction

24. Nasirabad

2 10 (f) DCP and Foam quantity not 100% available

6 18 (a) Pending ESA (OISD 23.02.2009) points

1.5 18 (b) Pending IUSA (05.07.2012) points

25. Abu Road 1 18 (a) Pending ESA (CEIL Nov 2014)

points

26. Samakhiali

1 6 Safety Violation by Contract employees

2 9 (a) JSA not done for 100% jobs

1 10 ( f ) Foam quantity not 100% available

1 18 (a) Pending ESA (CEIL Nov 2014) points

27. Jamnagar

1 6 Safety Violation by Contract employees

1 10 (a) Available Staff+ Outsourced <95% of Std. Requirement

2 10 ( h ) SOP not reviewed as due

1 18 (a) Pending ESA (CEIL Nov 2014) points

28. Kandla

1 2 ( b ) 95% of previous Safety Committee meetings not complied

2 2 ( c ) No. of reported unsafe conditions is nil

1 7 ( a ) Work place monitoring not mentioned

2 10 ( h ) SOP not reviewed as due

1 18 (a) Pending ESA (CEIL Nov 2014) points

29. Vizag

1 18 (a) Pending ESA (CEIL Dec 2014) points

1 18 (b) Pending IUSA ( Dec 2013) points

30. G Konduru

2 10 ( h ) SOP not reviewed as due

1 11 ( b ) Portable Equipment not tested as due

31. Cherlapalli 5 18(a) Pending ESA (NSC 01.04.2010)

points