G3306 tooling (SN=JCA1-Up, CNR1-Up)

8/10/2019 G3306 tooling (SN=JCA1-Up, CNR1-Up)

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G3306

Generator Set

Introduction

Date Created: 12/11/09 Serial Number: JCA1-Up, CNR1-Up

This work book contains the service toolin in!ormation compile" !rom Service #anual R$!or the )''(* an" )''(+ $nines

The last worksheet is a summar "ocument o! all tools liste" an" ma.imum /uantities re/

"uplicates remove"

This "ocument was create" !rom the oriinal "ocuments in S0S an" contain all the entriescan cut an" paste !rom this "ocument to customi2e the in!ormation !or their own use


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R%&'(

ire" with

ealers


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G3306

Generator Set

Service Tools

New Tools Date:Part Nu!er Part Nae Tool "unction

Testin# and $d%ustin# Serial Number: JCA1-Up, CNR1-Up

G330& and G3306 'n#ines

(edia Nu!er )S'N*+939)0, Pu!lication Date )01/10/200-

Date .dated )22/10/200-

I#nition Sste

S(CS ) 1,,0 i(13'*'&*

(a#neto

Tool Part Nu!er Part Descrition

- &U-+&%4 #aneto Test #o"ule

Sar Plu#s and $daters


- 15-(*6& 7rench

- &U-++&% Spark 8lu 5irin 0n"icator )p

- 38-%*41 eep 7ell Socket

- 1%*-&%31 Spark 8lu Seat Cleaner

Car!uretor ) $d%ust

S(CS ) 1266)02, i(1*'&('%

oad $d%ustin# alve


- 1%+-1(+( $missions Anal2er )p 91

- 1%+-1(6( $mission Anal2er Tool 91

- 1U-%*6( $nine 8ressure )roup

Gas PressureS(CS ) 12+0 i(1%*+33'

Gas Pressure *e#ulator


- 4T-%1+( )as Reulator Settin Tool

- 1U-%*6( $nine 8ressure )roup

"indin# t4e To Center Position 5or t4e No 1 Piston


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S(CS ) 110,),31 i(1*'4(%4


- &S-&(43 $nine Turnin Tool

- %8-6'(+ Sha!t ;ousin

- %8-6'(% )ear Timin


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Testin# 5or "ree=e Protection


- 3*%-%43& Coolant=


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Test Tools 5or t4e 'lectrical Sste

S(CS ) 0+-, i('*'&%(3


- *C-*&11 oa" Tester

- 361-4%&( Startin=Charin Anal2er )p

- 33%-43++ Ammeter-Clamp-on

- 1*+-*(4( or 3%6-&1*( iital #ultimeter )p


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G3306

Generator Set

Service Tools


Disasse!l and $sse!l Serial Number: JCA1-Up, CNR1-Up

G330& and G3306 'n#ines

(edia Nu!er )S'N*+9,6)03 Pu!lication Date )01/09/200-

Date .dated )1-/09/200-

Governor ) Disasse!le

S(CS ) 126&)01, i(1&33'+'

Disasse!l Procedure


A 18-(%1( river

Governor ) $sse!le

S(CS ) 126&)016 i(1&33%((

$sse!l Procedure


A 18-(%1( river

Governor Drive ) Disasse!le

S(CS ) 12--)01, i(1&3%%6'

Disasse!l Procedure


A 18-(%1( river )roup

Governor Drive ) $sse!le

S(CS ) 12--)016 i(1&3%+(%

$sse!l Procedure

Tool Part Nu!er Part DescritionA 18-(%1( river )roup

Car!uretor ) $sse!le

S(CS ) 1266)016 i(16&+(31

$sse!l Procedure


A 18-(%1( river


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Sar Plu#s ) *eove and Install

S(CS ) 111&)010 i(1&(*11*

*eoval Procedure


A 38-%*41 eep 7ell Socket

Sar Plu# $dater ) *eove and Install

S(CS ) 111&)010 i(1&(*33(

*eoval Procedure


A 18-%%%& Spark 8lu A"apter 7rench

Installation Procedure


A 18-%%%& Spark 8lu A"apter 7rench

< %8-'&'1 Anti-Sei2e Compoun"

'74aust (ani5old ) *eove

S(CS ) 10,9)011 i(1&3%+''

*eoval Procedure


A 1'4-6%6% >ink ink


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) %8-'&'1 Anti-Sei2e Compoun"

Tur!oc4ar#er ) Install

S(CS ) 10,2)012 i(16&%+(4



A %8-'&'1 Anti-Sei2e Compoun"

Bater Pu ) Disasse!le

S(CS ) 1361)01, i(1&(%(*%

Disasse!l Procedure


A

4


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A

18-3'3( Combination 8uller

4


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A

18-(43( ;"raulic 8uller

';-(*+% 8ush-8uller 8late

1i!tin i!tin i!tin


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C &S-'3+% Compoun"

Crans4a5t *ear Seal and Bear Sleeve ) *eove

S(CS ) 1161)011; +,,-)011 i(1&3++36

*eoval Procedure


A 1U-6+(( Sli"e ;ammer 8uller

< %8-6'13 Seal istorter

C %8-6'1' istorter Rin

Crans4a5t *ear Seal and Bear Sleeve ) Install

S(CS ) 1161)012; +,,-)012 i(1&3+6&3



A

&S-4461 Seal >ocator

&S-44%4 Nut

&S-44&( ink


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Disasse!l Procedure


A 18-14%% Retainin Rin 8liers

< 18-14%6 Retainin Rin 8liers

(a#neto ) $sse!le

S(CS ) 1,,6)016 i(1&1**'1

$sse!l Procedure


A 18-14%% Retainin Rin 8liers

< 18-(%1( river

C 18-14%6 Retainin Rin 8liers

(a#neto Drive ) *eove and Install

S(CS ) 1,,6)010 i(1&1%463

*eoval Procedure


A

4S-33+* 8uller

&S-&1%% Spacer

(S-1+(%


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S(CS ) 1209)011 i(1&('%33

*eoval Procedure


A 1U-63+3 Telescopin #anet

alve i5ter ) Install

S(CS ) 1209)012 i(1&(*+((



A 1U-63+3 Telescopin #anet

alve Guides ) *eove and Install

S(CS ) 110&)010 i(1&3'%(+

*eoval Procedure


A &U-6'*& alve river

< 6S-44%4


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S(CS ) 1100)012 i(1&364&%



A 4S-&&(+ Ratchet 8uller

< %8-'&'1 Anti-Sei2e Compoun"

Connectin# *od earin#s ) *eove and Install

S(CS ) 1219)010 i(1&('1++



A

1&4-&1*' Re" 8lastic )aue

1&4-&1**


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A

';-(*+% 8ush-8uller 8late

18-3'&* 8uller 8late

< 4T-(*%% >iner 8ro@ection Tool )roup

C 38-43+( Clin"er >iner 0nstaller

Cas4a5t earin#s ) *eove

S(CS ) 1211)011 i(1&3&+'*

*eoval Procedure


A

4S-33*1 Camsha!t


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G3306

Generator Set

Service Tools



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- 1&'-%4%& Clin"er 8ressure )aue )p

'n#ine S(CS ) 13&-),,& i(1((*(&6


- 4T-&1&( 5lui" Samplin


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- +-6(6( iital #ultimeter

- 1*+-*(4( iital #ultimeter 9RS3'3

Tools

S(CS ) 1000 i(11&*4&6


- 4T-(&(( Clamp-on Ammeter

- 1%%-%16% Clamp-on Ammeter

- 1*+-*(4( #ultimeter

- &U-6''( #ultimeter

- +-6(6( #ultimeter

- 6-161( 8robe )roup

- *C-+%(( iital Thermometer

- 1*3-%(%% #eohmmeter

- 1;-'11( $.citer=


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G3306

Generator Set

Service Tools

oo uarNew Tools Date:

Part Nu!er Part Nae Tool "unction

Serial Number: JCA1-Up, CNR1-Up

Part Nu!er Part Descrition

- ink


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1&'-%4%& Clin"er 8ressure )aue )p

1&'-%4%& Clin"er 8ressure )aue )p 9)as $nine

1&4-&1*' 8lastiae

1&4-&1**


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1U-644( Socket set

1U-4('( Socket set

1U-46+( Chain 7rench

1U-44(' eterent

1U-44(& Corrosion inhibitor

1U-&4&% Crossblock

33%-43++ Ammeter-Clamp-on

3'6-%1'( iital #ultimeter

3*%-%43& Coolant=


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%8-6'1% istorter Rin

%8-4+'& ;"raulic 8ress

%8-4+%% Tool )roup

%8-4++% Clin"er >iner 8uller

%S-1''( alve Sprin Compressor

+-'((1 Crimpin Tool

+-6(6( iital #ultimeter

65-4(33 ocator

&S-44&(


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&S-&(43 $nine Turnin Tool

&S-&1%3


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Documents

G3306 tooling (SN=JCA1-Up, CNR1-Up)